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Article history: Application of nanouid to increase the thermal efciency of a traditional solar collector is getting
Received 29 April 2015 tremendous attention among the scientic community. Al2O3ewater nanouid, as a working uid and its
Received in revised form effect on the energy and exergy efciencies of a at plate solar collector was examined experimentally.
21 July 2015
Volume fraction used for this study was 0.1% and 0.3%, while the size of the nanoparticles was ~13 nm.
Accepted 22 July 2015
Available online 29 July 2015
Experiments were carried out using a stable nanouid which was obtained by controlling the pH of the
solution over a period of 30 days. The mass ow rates of the nanouid varied from 0.5 to 1.5 kg/min.
Energy and exergy efciencies of a at plate solar collector using water and nanouids as working uids
Keywords:
Nanouid
were matched. The results revealed that nanouids increased the energy efciency by 83.5% for 0.3% v/v
Flat plate solar collector and 1.5 kg/min, whereas the exergy efciency was enhanced by up to 20.3% for 0.1% v/v and 1 kg/min.
Energy Thermal efciency of the system was found to be more than 50% compared to the existing system
Exergy available in the literature. New ndings on the stability and exergy analysis of the solar collector system
Efciency improvement operated with a pH controlled nanouid are reported.
Al2O3 2015 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.jclepro.2015.07.115
0959-6526/ 2015 Elsevier Ltd. All rights reserved.
3916 Z. Said et al. / Journal of Cleaner Production 112 (2016) 3915e3926
Challenged with insufcient energy and material resources and reported 100% improvement in the thermal conductivity of the
undesirable man made climate changes, science is searching for nanouid for 0.5e10 wt. % of alumina nanoparticles suspended in
new and innovative strategies to save, transfer, and store thermal base uid.
energy. Presently, one of the utmost intensively debated alterna- Recently, several studies have used nanouids in solar collectors
tives is the so-called nanouids. The suspension of metal or metal to improve the thermal performance of the system. The effect of
oxide nanoparticles and CNTs in a base uid is known as a nanouid using Al2O3 nanouids in a at plate solar collector as an absorbing
(Choi and Eastman, 1995). Nanouids are a new and promising medium was studied by Tiwari et al. (2013). The effect of particle %
option as working uids in thermosyphons, heat pipes, and solar v/v and mass ow rate on the efciency of the collector was also
collectors (Buschmann, 2013; Said et al., 2015). Alumina is the most considered in their study. The authors found a 31.64% improvement
cost effective and widely used material in the family of engineering in thermal efciency for the 1.5% of Al2O3 nanouid (Li and
ceramics (Haddad et al., 2014). A large number of Al2O3-based Peterson, 2006). A similar experiment was done by Youse et al.
nanouids are prepared by the two-step method using an ultra- (2012a,b) to investigate the effect of Al2O3eH2O based working
sonic vibrator, which results in non-stable nanouids for a long uid on the efciency of a at plate solar collector. Their result
period of time. One of the utmost tasks to be accomplished is the showed that the efciency of solar collector was increased by 28.3%,
stability of nanouids (Wei et al., 2009; Yu and Xie, 2012) for the while using 0.2% Al2O3 nanouid instead of water as a working
better thermal performance. Different approaches have been uid. Experimental investigations on the effect of Multi Walled
selected by various authors for preparing stable suspensions using Carbon Nanotubes (MWCNTs) water nanouids on the energy ef-
different surfactant, optimizing the pH, temperature for numerous ciency of at plate solar collector by Youse et al. showed that the
nanoparticle based uids, and by surface modication of the par- improvement in the energy of the collector increased by 35%, using
ticles. Studies on using high pressure homogenizer for preparation (MWCNTs) water nanouid as the working uid (Youse et al.,
of Al2O3-based nanouids are limited (Sridhara and Satapathy, 2012a; Youse et al., 2012b). Otanicar et al. (2010) experimentally
2011; Bobbo et al., 2012). investigated different nanouids, and the effect of these nanouids
Signicant enhancements in the thermal conductivity, and heat on the efciency of a micro-solar thermal collector. An efciency
transfer coefcient of working uid, are known as the exceptional enhancement of up to 5% was reported by them using nanouid as
physical effects of nanouids. Solid phase metals have higher an absorption medium. Natarajan and Sathish used carbon nano-
thermal conductivity than the conventional uids (Bejan and Kraus, tubes as a medium of heat transport to enhance the thermal con-
2003). Therefore, metal nanoparticles suspended in uids are ductivity of base uids, and reported improved efciency of the
anticipated to improve thermal conductivity compared to pure conventional solar water heater (Natarajan and Sathish, 2009).
uids. Li and Peterson (Li and Peterson, 2006) dispersed oxide Thus, it is important to improve the efciency and performance of
nanoparticles (CuO and Al2O3 with 6% and 10% volume fractions) in the solar thermal systems. To the best of our knowledge, we found
a liquid and reported enhancement in thermal conductivity at 34 C that almost all of the previous works were directed on the appli-
by a factor of 1.52 and 1.3, respectively. Grimm (Grimm, 1993) cations of nanouids in collectors and solar water heaters (Otanicar
Z. Said et al. / Journal of Cleaner Production 112 (2016) 3915e3926 3917
et al., 2010; Youse et al., 2012a; Youse et al., 2012b; Mahian et al., where Ut is the coefcient of the total heat loss rate. For simpli-
2013; Tiwari et al., 2013). None of the above mentioned researchers cation, the mean system temperature can be taken as the arith-
used a pH control for longer stability of Al2O3eH2O nanouid. metic mean of the initial and nal water temperature in the storage
Based on the above literature study, it has been found that au- tank as given below:
thors (Otanicar et al., 2010; Youse et al., 2012a; Youse et al.,
2012b; Said et al., 2013b; Tiwari et al., 2013) focused on the rst Ti Tf
Tm;st (6)
law efciency of the solar collector operated with nanouids or 2
MWCNTs. However, we have investigated exergy efciency of the
The thermal efciency of the at plate solar collector (h), is the
solar collector operated with nanouids. Moreover, rst law ef-
ratio of energy storage in the storage tank to the total solar radia-
ciency of the present investigation found to be higher compared to
tion on the collector, which can be expressed as (Al-Madani, 2006;
the existing systems. Lastly, stability of the nanouid obtained by
Roonprasang et al., 2008; Ceylan, 2012):
using a pH control approach was found to be better than the
existing literature.
mnf Cnf Tf Ti
h (7)
IT Ap
2. Methodology
Qc Qw Qb QL (1) At steady state conditions, where the uid is owing, the stored
exergy rate is zero.
where, Qc presents the absorbed energy by the collector, Qw pre-
sents the stored energy in the storage tank, Qb presents the stored E_ s 0 (12)
energy in the body and QL presents the lost energy (Chen et al.,
2009). The gained useful energy in the tank by water is: When only the exergy rate of outlet uid ow is considered, the
outlet exergy rate can be dened as (Kotas, 1995):
Qw Qc Qb QL (2)
T _ out
mDP
The energy storage in the tank is related to the mass and the E_ out;f mC
_ p Tout Ta Ta ln out (13)
Ta r
difference in temperature between the initial and nal temperature
of water in the storage tank (Chen et al., 2009; Esen et al., 2009). The heat leakage from the absorber plate to the environment
can be dened as the leakage exergy rate and calculated as (Gupta
Qw mw Cpw Tf Ti (3) and Saha, 1990):
Using the above equation, Qb and QL can be given by: Ta
E_ l UAP TP Ta 1 (14)
Tp
Qb mb Cb Tf Ti (4)
where the overall heat loss coefcient U is optimized at 4:6797 mW2 K
QL Ut Tm;st Ta (5) (Farahat et al., 2009).
3918 Z. Said et al. / Journal of Cleaner Production 112 (2016) 3915e3926
The destroyed exergy rate caused by the temperature difference nanouids preparation also deserves the similar devotion since the
between the absorber plate surface and the sun can be expressed as nal properties of nanouids are reliant on the stability of the
(Gupta and Saha, 1990): dispersion (Haddad et al., 2014). The analytical analysis shows that
for a given particle size and zeta-potential, pH value of 7e9 gives a
1 1
E_ d;DTS hIT AP Ta (15) higher stability ratio (W) and the same range of pH value is also
Tp Ts reported by Huang et al. (2009) for stability. Very few literature is
The destroyed exergy rate by pressure drop is expressed by available on the stability of Al2O3 nanouids using different pH
Suzuki (1988): values (acidic or basic media) (Min et al., 2008; Sajid et al., 2014).
Moreover, Al2O3 is totally insoluble in water and it is amphoteric in
Ta ln TTouta nature. To functionalize nanoparticles HCl solution was used. Ionic
_
mDP
E_ d;DP (16) strength of base-uid can be adjusted tuning pH value (Min et al.,
r Tout Tin 2008). The above information suggests for a weak acidic base-
uid to get aforementioned pH value. For reducing the aggrega-
The destroyed exergy rate caused by the temperature difference
tion and enhancing the dispersion behavior of Al2O3 nanoparticles
between the absorber plate surface and the agent uid can be
suspended in the base uid, two notable methods were applied in
calculated from Suzuki (1988):
this study: (i) using pH 4 solution as the base uid and (ii) using
T T Tin high pressure Homogenizer (capacity up to 2000 bar) was used to
E_ d;DTf mC
_ p Ta ln out out (17)
Tin Tp optimize the nanoparticles suspension (0.1% and 0.3%v/v) with pH
4 solution. A high pressure Homogenizer is an accepted machine for
So, the total destroyed exergy rate can be calculated from: dissolving the accumulated nanoparticle (Wei et al., 2009). Al2O3
E_ d E_ d;DTS E_ d;DP E_ d;DTf (18) nanoparticles with 0.1% v/v and 0.3% v/v were added to pH 4 so-
lution (base uid) to obtain a homogeneously dispersed solution,
The exergy destruction rate can also be expressed from: after passing the solution through several cycles for 30 min in a
high pressure Homogenizer. Addition of Al2O3 nanoparticles to the
E_ d Ta S_gen (19) pH 4 solution tends to increase the pH value ranging from 6 to 9
based on the % v/v (Haddad et al., 2014).
where S_gen is the overall rate of entropy generation and can be Field Emission Scanning Electron Microscopy (FESEM) and
calculated from Bejan (1996a): Transmission Electron Microscope (TEM) were employed to
T Q_ Q_ investigate the morphological characteristics of the nanoparticles.
S_gen mC
_ p ln out S O (20) A Zeta-seizer Nano ZS (Malvern) was used to obtain the average
Tin Ts Ta
diameter of the nanoparticles immersed in the base uids. DLS
Where Q_ S is solar energy absorbed (W) by the collector surface as approach is used to give the hydrodynamic radius of particles in the
expressed by Esen (2008): solution. The stability time of Al2O3eH2O is further supported by
visual images shown in Fig. 5. A KD2 Pro thermal property analyzer
Q_ S IT taAP (21) (Decagon, USA) was employed to obtain thermal conductivity of the
nanouids.
And Q_ O is the heat loss to the environment (W),
Q_ O Q_ S mC
_ P Tout Tin (22) 3.3. Experimental procedure
Ultimately, combining all the expression above, the exergy ef- Fig. 1, shows the photographic image of the solar collector. Fig. 2,
ciency equation of the solar collector can be analyzed (Farahat shows the schematic presentation of the solar collector. The
et al., 2009): experiment was performed at the University Malaya, Malaysia.
Table 2, shows the environmental and analytical conditions for the
m_ Cp Tout Tin Ta ln TTout DP
in r at plate solar collector. The properties Al2O3 used for thermal
hex (23) performance calculations are presented in Table 1. For non-tracking
Ta
IT Ap 1 Ts solar collection systems, the tilt angle has a predominant effect on
the quantity of energy that the system can intercept. An optimum
tilt angle of this at plate solar collector is taken as 22 for the
3. Experimental descriptions maximum average daily radiation. An electric pump is used in this
solar collector system for the force convection heat transfer. The
3.1. Material heat generated from the collector cycle is absorbed by the tank,
with a capacity of 50 L, as shown in Fig. 2. A heat exchanger is used
Commercial spherical shape Al2O3 nanopowder (Product ID: outside the tank that transfers the heat load of the solar cycle to the
718475) from Sigma Aldrich, Malaysia with 99.8% trace metal basis water. A ow meter is connected to the water pipe before the
and an average diameter of ~13 nm was used for the experimental electric pump (Fig. 2) to measure the ow of uids. A simple valve is
investigation. Reagent grade chemicals were used in the experi- used to control the mass ow rate of the working uid in the solar
mental investigation. Distilled water was used as a base uid while system. Five K type thermocouples were used to measure the uid
hydrochloric acid (HCl-37%) was also used to maintain the pH of the temperatures at the entering and exit point of the solar collector as
base uid. shown in Fig. 2. Then these were connected to a 10 channel data
logger for data storage and analysis. A Li-COR Pyranometer (PY
3.2. Preparation method and characterization 82188) is used to measure the total solar radiation. The pressure
difference between the entry and exit point, was measured using a
The previous decade has seen the speedy progress of nanouid pressure sensor. A PROVA (AV M-07) Anemometer is used to
science in diverse aspects, where the researchers concentrated measure the wind speed. All the data were then transferred from
mostly on the improvement of heat transfer. Nevertheless data logger into the computer by an interface cable. Calibration of
Z. Said et al. / Journal of Cleaner Production 112 (2016) 3915e3926 3919
Fig. 1. Photograph of the experimental setup: (a) Front view (b) Back view (c) Right side view & (d) Left side view.
the entire system was carried out several times to obtain accurate : :
Dqa qa DGc
data. All the instruments used for this experiment were calibrated Dhen (25)
according to the standards provided. Gc G2c
3%, pressure transducer with 0.3% (at 25 C) accuracy (AZ nanoparticles was obtained since the high pressure Homogenizer
82100, digital manometer) and Li-COR Pyranometer (PY 82188) was found to provide long-term stable and well-dispersed nano-
with 1% accuracy were employed. Therefore, the maximum errors uids and better particle breakdown.
for the indirect measuring of energy and exergy efciencies were Fig. 5 shows the visual appearances of the nanouids with no
estimated to be 4.52% and 3.75% using Eqs. (24) and (25). sign of aggregation for a period of a 30 days.
According to earlier studies (Vatanpour et al., 2011; Said et al.,
6. Results and discussion 2013a; Said et al., 2013b), with higher concentration of nano-
particles in a solution, nanoparticles tend to agglomerate, therefore,
6.1. Stability and characterization of nanouids resulting in reduced stability of the nanouids. It is witnessed that
the stability of the prepared nanouid with a lower % v/v of
Fig. 3 displays the particle size distributions with respect to the nanoparticles immersed into the base uid is stable for a longer
intensity acquired from the Zeta-seizer at dissimilar days. Fig. 4 period of time compared to the nanouids with higher volume
presents SEM and TEM images. The high-pressure Homogenizer fraction. Nanouids with an average particle size of 106 nm and
was used to homogeneously disperse the well-isolated primary with a high zeta potential value of 58.4 mV is presented in Table 3.
particles. Therefore, better stability and size reduction of the These values were obtained for more than a month period of time.
It was witnessed that with the growing volume fraction, the pH
shifts close to a basic value of (7e14). It was noted from the
experimental ndings that pH 9 is the best value for a stable
16
solution.
14
1st Day
12 After 7 days
6.2. Thermal performance
Intensity %
10 After 30 days
0
0.1 1 10 100 1000 10000
Size (nm)
6.2.2. Thermal conductivity
Since energy and exergy efciencies are dependent on the
Fig. 3. Size presentation of watereAl2O3 0.1% nanouids with pH 9. thermal conductivity of a nanouid, details of the thermal
Z. Said et al. / Journal of Cleaner Production 112 (2016) 3915e3926 3921
Fig. 4. (a) SEM of Al2O3 nanoparticles. (b) TEM images of Al2O3/water using control pH 9.
Fig. 5. Prepared Al2O3 nanouid solutions (a) Samples on the rst day of preparations (b) Samples after 30 days of preparations.
Table 1
Physical characteristics of Al2O3 and base uid (Said et al., 2013a; Said et al., 2013b).
Particle & base uid Average particle size (nm) Actual density (kg/m3) Cp(J/kg K) K (W/mK) Viscosity (m.Pa.s)
Table 3
1.28 Das et al. 2003
Zeta potential, particle size and pH values of Al2O3/water 13 nm particles suspended
in water. Xie et al. model 2005
1.23 Yu and Choi model 2003
Nominal particle Zeta potential Particle size (nm) pH
Exp. Al2O3/water
size (mV) from DLS using 1.18
high pressure
Keff/Kb
Homogenizer
1.13
13 nm 58.4 106 9.0
13 nm 54.3 109 8.1 1.08
13 nm 49.5 123.9 7.0
13 nm 35.9 126.4 6.1
1.03
0.98
0.000 0.010 0.020 0.030 0.040 0.050 0.060
and Kihm, 2005; Li and Peterson, 2006; Mintsa et al., 2009). The
% v/v()
main mechanism behind the thermal conductivity improvement in
nanouids is said to be as the stochastic motion of the nano- Fig. 7. Models and investigational data on the thermal conductivity of Al2O3/water
particles. It was noted that with the increasing volume fraction, the nanouids at changing volume fractions.
temperature difference between inlet and outlet was higher for
nanouids operated collector compared to water as shown in
Fig. 14. This indicates that nanouids can be used for higher heat gain equation that the useful solar energy is directly proportional to
transfer rate. Higher temperatures of nanouids results in more mass ow rate for a certain temperature increase. It was clear that
active Brownian motion of nanoparticles. The Brownian motion is when the mass ow rate, and the inlet temperature increased; the
dependent on the uid temperature. temperature difference reduced. According to the Figs., the ef-
Fig. 9 illustrates the thermal conductivity improvement of ciency of the solar collector at low temperature differences de-
Al2O3ewater nanouids at a volume fraction of 0.1%e0.3%, creases as the mass ow rate increases.
respectively. The thermal conductivity improvement is directly
proportional to the % v/v and surges up to 6.8% with 0.3% v/v of 6.2.4. First law based efciency
Al2O3, it improved from 2.46% to 6.80%. The experimental results Table below shows the experimental data obtained from the
presented in Fig. 9 conrm the values achieved in other studies setup with water and with Al2O3eH2O (Table 4).
(Vatanpour et al., 2011). Energy efciency has been estimated using Eq. (7) and input
As it is presented in Figs. 7e9 thermal conductivity improves data from Tables 1 and 2 presented in Fig. 10.
with the growing % v/v as well as with increasing temperatures. An Fig. 10 demonstrates that the collector efciency enhances with
increase in the heat loss may be faced in conventional collectors the rising volume fraction. It has been observed that solar collector
with the increasing uid temperature. However, the heat losses for operated with various concentrations of nanouids has a higher
0.3% v/v nanouid are lower in comparison with 0.1% v/v. thermal efciency than the solar collected operated with water as a
working uid. The increase in the efciency can be a result of the
increased thermal conductivity, which gives an improved convec-
6.2.3. Efciencies with respect to mass ow rate tive heat transfer coefcient. An increase of 73.7% energy efciency
The at plate solar collector was tested at different mass ow was observed for 0.1% vol., whereas an increase of 83.51% energy
rates of 0.5, 1.0 and 1.5 kg/min. Each investigation was repeated for efciency was observed for 0.3% vol. at the same ow rate (1.5 kg/
several days, in order to achieve the best results with the least error. min). In case of water, a maximum energy efciency of 42.07% is
A ow meter was used for controlling the mass ow rate. In this observed for 0.5 kg/min, whereas an energy efciency of 20.91% is
part, both 0.1% and 0.3% v/v of nanoparticles with a controlled pH observed for 1.5 kg/min.
were used as a working uid. The collector efciency at mass ow
rates of 0.5 kg/min, 1.0 kg/min and 1.5 kg/min were experimentally 6.2.5. Entropy generation and exergy destruction of Al2O3 nanouid
investigated. The effect of mass ow rate on energy efciency, en- Heat transfer is an irreversible, non-equilibrium process from
tropy generation, exergy destruction and exergy efciency are the thermodynamic viewpoint. Entropy generation was considered
presented in Figs. 10e13, respectively. It is noticed from the energy to be a measure of irreversibility (Onsager, 1931a, 1931b; Kreuzer,
1981). The irreversible losses affect the performance of the ther-
mal devices that results in an increased entropy and decreased
Solar insolation on a clear day Solar insolation on a cloudy day thermal efciency. It is essential to calculate the entropy generation
1400
1200 1.25
Thermal conductivity enhancment
1.23
1000
1.21
800 1.19
(Knf/Kb)
1.17
600
1.15
400 1.13
1.11
200
1.09
0 1.07
9.00 10.00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 18.00 15 25 35 45 55 65 75
Time of day (hour) Temperature (C)
Fig. 6. Solar radiation on a clear day and cloudy day. Fig. 8. Thermal conductivity of nanouids with respect to increasing temperature.
Z. Said et al. / Journal of Cleaner Production 112 (2016) 3915e3926 3923
Exergy destruction, W
R = 0.9965
1.06 1700
1.05
1600
Knf/Kb
1.04
1.03
1500
1.02
1.01 1400
1.00
1300
0.99
0.5 0.7 0.9 1.1 1.3 1.5
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 Flow rate, kg/min
volume fraction,
Fig. 12. Exergy destruction rate with respect to mass ow rate and volume fraction.
Fig. 9. Thermal conductivity of Al2O3eH2O with respect to volume fraction.
23
90 0.30% 0.10%
0.30% 0.10% Water 21 Water
80 19
Energy efficiency, %
70 17
Exergy efficiency, %
60 15
13
50
11
40
9
30 7
20 5
0.5 0.7 0.9 1.1 1.3 1.5
3
Flow rate, kg/min
0.5 0.7 0.9 1.1 1.3 1.5
Fig. 10. The energy efciency at different mass ow rates and different volume Flow rate, kg/min
fractions.
Fig. 13. Exergy efciency with respect to mass ow rate and volume fraction.
60
0.30% 0.10% Water
58
56
Entropy generation, M/K
54
52
50
48
46
44
42
40
0.5 0.7 0.9 1.1 1.3 1.5
Flow rate, kg/min
Fig. 11. Entropy generation with respect to mass ow rate and volume fraction. Fig. 14. Output temperature with respect to mass ow rates and volume fraction.
3924 Z. Said et al. / Journal of Cleaner Production 112 (2016) 3915e3926
Overall Energetic (1st Law) Efficiency (%) 6.2.7. Effect of Al2O3 nanouid on output temperature
Overall exergetic (2nd Law ) Efficiency (%) The effects of mass ow rate and volume fraction on the output
23 temperatures of nanouids operated solar collector compared to
Overall energetic (1st Law) Efficiency (%)
Table 4
Experimental data of the solar water heating system with and without nanouids.
Local time (h) Volume concentration Solar radiation Water temperature ( C) Mass ow Ambient temperature Wind velocity
(% v/v) (W/m2) rate (kg/min) ( C) (m/s)
Inlet Outlet
12:30 Water 0.1% of Al2O3 839.9 50.1 67.1 0.5 32.9 2.95
13:00 898.1 51.6 72.5 0.5 34.7 2.45
13:30 981.2 53.4 74.1 0.5 33.8 3.22
14:30 890.5 53.1 69.6 0.5 35.5 3.18
12:50 981.1 51.8 65.9 1.5 36.2 2.66
13:30 1066.0 52.5 66.7 1.5 36.4 2.75
14:00 1200.0 53.7 70.2 1.5 38.0 3.25
12:30 Water only 839.9 47.3 52.3 1.0 34.5 3.00
13:00 898.1 45.3 54.6 1.0 35.9 3.25
13:30 890.5 48.5 54.6 1.0 36.8 3.38
Z. Said et al. / Journal of Cleaner Production 112 (2016) 3915e3926 3925
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