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WIRING DIAGRAMS
A Reference Resource for
CENTERLINE Motor Control Centers
Wiring Diagram Reference Resource for CENTERLINE Motor Control Centers
1
CONTENT GUIDE
Wiring Class
Class I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Class II, Class I-S and II-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Wiring Type
Type A Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Type B Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Type C Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Photos - Type A, Type B-T, Type B-D, and Type C Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 and 7
Customer Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Control Circuit Wiring and Devices
Control Circuit Wiring, Terminal Blocks, Pilot Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Schematic Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 through 17
Wiring Diagrams
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Allen-Bradley Wiring Diagram Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 and 21
Bulletin 2102L-Full Voltage Lighting Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Bulletin 2103L-Full Voltage Lighting Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Bulletin 2106-Full Voltage Reversing Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Bulletin 2107-Full Voltage Reversing Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Bulletin 2112-Full Voltage Non-Reversing Starter With Fusible Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Bulletin 2112-Full Voltage Non-Reversing Starter with Fusible Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Bulletin 2113-Full Voltage Non-Reversing Starter with Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Bulletin 2113-Full Voltage Non-Reversing Starter with Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Bulletin 2122E-Two Speed 2-Winding Starter with Fusible Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Bulletin 2122F-Two Speed 1-Winding Starter with Fusible Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Bulletin 2123E-Two Speed 2-Winding Starter with Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Bulletin 2123F-Two Speed 1-Winding Starter with Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Bulletin 2126E-Two Speed Reversing 2-Winding Starter with Fusible Disconnect . . . . . . . . . . . . . . . . . . . . . . . . 34
Bulletin 2126F-Two Speed Reversing 1-Winding Starter with Fusible Disconnect . . . . . . . . . . . . . . . . . . . . . . . . 35
Bulletin 2127J-Two Speed Reversing in Low Speed Only 2-Winding with Circuit Breaker . . . . . . . . . . . . . . . . . . 36
Bulletin 2127-Two Speed Reversing in Low Speed Only 1-Winding with Circuit Breaker . . . . . . . . . . . . . . . . . 37 .
Bulletin 2154E-Comb. Solid State Motor Controller with Fusible Disconnect (SMC-2) . . . . . . . . . . . . . . . . . . . . . 38
Bulletin 2154F-Comb. Solid State Motor Controller with Fusible Disconnect (SMC PLUS) . . . . . . . . . . . . . . . . . . 39
Bulletin 2155F-Comb. Solid State Motor Controller with Circuit Breaker (SMC PLUS) . . . . . . . . . . . . . . . . . . . . . 40
Bulletin 2162J-Bulletin 1333 Variable Freuency AC Drive with Fusible Disconnect . . . . . . . . . . . . . . . . . . . . . . 41 .
Bulletin 2163-Bulletin 1336 Variable Freuency AC Drive with Circuit Breaker-75p . . . . . . . . . . . . . . . . . . 42
...
Bulletin 2172-Closed Transition Reduced Voltage Autotransformer Type Starter with Fusible Disconnect . . . . . . . 43
Bulletin 2173-Closed Transition Reduced Voltage Autotransformer Starter with Circuit Breaker . . . . . . . . . . . . . . 44
Bulletin 2182E-Bulletin 1771 PLC I/O Rack with Fusible Disconnect and Transformer . . . . . . . . . . . . . . . . . . . . . 45
Bulletin 2182J-Bulletin 1746 SLC 500 PLC with Fusible Disconnect and Transformer . . . . . . . . . . . . . . . . . . . . 46
Bulletin 2183E-Bulletin 1771 PLC I/O Rack with Circuit Breaker and Transformer . . . . . . . . . . . . . . . . . . . . . . . . 47
Bulletin 2190-Metering Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Bulletin 2191F-Outgoing Feeder Lug Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Bulletin 2191M-Incoming Line Lug Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Bulletin 2192F-Fusible Disconnect-Feeder - Dual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Bulletin 2192M-Fusible Disconnect-Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Bulletin 2193F-3-Pole Circuit Breaker - Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Bulletin 2193M-3-Pole Circuit Breaker - Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Bulletin 2193LE-Bolt-On Lighting Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Bulletin 2196-Control and Lighting Transformer with Fusible Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Bulletin 2197-Control and Lighting Transformer with Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Bulletin 2402-Full Voltage Contactor with Fusible Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Bulletin 2403-Full Voltage Contactor with Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Bulletin 2406-Combination Full Voltage Reversing Starter with Fusible Disconnect . . . . . . . . . . . . . . . . . . . . . . . 60
Bulletin 2407-Combination Full Voltage Reversing Starter with Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Bulletin 2412-Combination Full Voltage Non-Reversing Starter with Fusible Disconnect . . . . . . . . . . . . . . . . . . . 62
Bulletin 2413-Combination Full Voltage Non-Reversing Starter with Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . 63
Bulletin 2492F-Fusible Disconnect Switch - Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
2 Wiring Diagram Reference Resource for CENTERLINE Motor Control Centers
Wiring Class
Class I
Independent Units
Class I motor control centers (MCC) consist
of mechanical groupings of combination
starter units, feeder and other units, and
electrical devices arranged in a convenient
package.
Class II
Interconnected Units
Class II motor control centers
are the same as Class I but with
the addition of fact furnished
electrical interlocking and
wiring between units, a
specifically described in
overall control
system diagrams supplied by
the purchaser. In addition to
the drawings furnished for
Class I MCCs, AllenBradley
furnishes drawings that show
factory interconnections within
the MCC.
WiringType
93C-491-3
93C-491-2
Wiring Diagram Reference Resource for CENTERLINE Motor Control Centers
7
93C-491-1
87C-143-13
8 Wiring Diagram Reference Resource for CENTERLINE Motor Control Centers
Customer Wiring
The method that a customer uses to connect their
external wiring differs depending upon whether or
not terminal blocks are supplied:
Terminal Blocks
Different terminal blocks will accept different wire quantities and sizes. The
maximum wire sizes accepted are as follows:
Pilot Devices
There are several types of pilot devices supplied on our Bulletin 2100 and 2400
units. The maximum wire sizes accepted are as follows:
For further information on types of pilot devices supplied with each unit, see
Publication 21003.0.
Wiring Diagram Reference Resource
10 Wiring Diagram Reference Resource for CENTERLINE Motorfor
Control Centers Motor Control Centers
CENTERLINE
Schematic Symbols
CB
DS
Three-Pole Generally, an airbreak switch, however, containing no fuses. A power
Disconnect Switch circuit employing this type of switch must have some kind of circuit
protection elsewhere.
Three-Pole
Fusible Disconnect FDS
Switch Generally, an airbreak switch with a fusing unit in the blade. Used for
opening and closing power circuits.
FDS
IEC Fusible An applicationrated version of an airbreak switch with a fusing unit in the
Disconnect Switch blade.
Wiring Diagram Reference Resource for CENTERLINE Motor Control Centers 11
SUP
This device is mounted directly across the coil terminals of contactors and
starters with 120V or 240V AC coils. The purpose of the supressor is to
limit voltage transients for applications requiring interface with solid state
Surge Suppressor components.
Wiring Diagram Reference Resource
12 Wiring Diagram Reference Resource for CENTERLINE Motorfor
Control Centers Motor Control Centers
CENTERLINE
Contact -
Normally Closed Symbolized by N.C. designation applied to the contacts of a starter or relay
(N.C.) when they are connected so that the circuit will be completed when the relay
or starter coil is not energized.
I I
OL
Overload Relay Contact Relay contacts designed to open when its coil current rises above a
(OL) predetermined value.
Wiring Diagram Reference Resource for CENTERLINE Motor Control Centers 13
Power Factor
Correction A device that stores electrical energy, blocks the flow of DC, and permits the
Capacitor flow of AC to a degree dependent upon the capacitance and the frequency.
Used in an inductive (motor) circuit in order to increase the power factor by
making the total current more nearly in phase with the applied voltage.
L1/1 T1/2
10 20 30 40 50 60 70 80 90
SMC PLUS AUXILIARY
Interface Module CONTACTS
SMC PLUS TM CONTROL TERMINALS
FU
Fuse
A protective device that melts and breaks the circuit when the current
exceeds the rated value.
H2 H3
H1 H4
TRANS.
X1 X2
GRD
Ground
A conductor that carries no current but serves to connect exposed metal
surfaces to an earth ground to prevent hazards in case of breakdown between
currentcarrying parts and the exposed surfaces.
Push Button - Switch where button must be depressed each time contacts are to be opened.
Normally Closed
Push Button - Switch where button must be depressed each time contacts are to be closed.
Normally Open
1 2
OFF ON 1 2
Selector Switch - A two position switch that permits one conductor to be connected to another
2-Position conductor.
OFF
HAND AUTO 1 0 2
1 2 3
BA
BB
Selector Switch - A multiposition switch that permits one or more conductors to be connected
3-Position to any of several other conductors.
Wiring Diagram Reference Resource for CENTERLINE Motor Control Centers 15
Toggle Switch -
Normally Open A twoposition snap switch operated by a projecting lever to open or close
circuits, contact is normally in the open position.
Toggle Switch -
Normally Closed A twoposition snap switch operated by a projecting lever to open or close
circuits, contact is normally in the closed position.
Timed Contact -
Normally Open, T.O.
Timed Open
The contact of a timer relay with an appreciable time interval between the
deenergizing of the coil and the opening of its contact.
Normally Closed,
Timed Closed The contact of a timer relay with an appreciable time interval between the
deenergizing of the coil and the closing of its contact.
Timed Contact -
Normally Open, T.C.
Timed Closed
The contact of a timer relay with an appreciable time interval between the
energizing of the coil and the closing of its contact.
Timed Contact -
Normally Closed,
Timed Open T.O.
The contact of a timer relay with an appreciable time interval between the
energizing of the coil and the opening of its contact.
Wiring Diagram Reference Resource
16 Wiring Diagram Reference Resource for CENTERLINE Motorfor
Control Centers Motor Control Centers
CENTERLINE
Similar to a regular pilot light but can be depressed to test if the bulb is
Pilot Light - functional.
Push-To-Test
1PT
H1 X1
H2 X2 GRD
2PT
H1 X1
Two H2 X2
3-Phase (H1)
(X1)
Current Transformer 2CT
-Schematic Diagram (H1)
(X1)
3CT
GRD
Threephase current transformer configuration used for inputs to digital
metering system.
Meter
Insert function code Insert function code Insert function code
inside symbol. inside symbol. inside symbol.
Motor MTR 3
M
3
M
Notes
Wiring Diagram Reference Resource for CENTERLINE Motor Control Centers 19
Wiring Diagrams
Connection diagrams
AllenBradley connection diagrams are that portion of the wiring diagram
that shows an approximate physical layout of the components that make up
the unit. This diagram gives the relative locations of the electrical devices
and includes wire numbers for easy identification of how the components are
wired together.
Schematic diagrams
AllenBradley schematic diagrams are the portion of the wiring diagram that
shows an electrical representation of how the circuits operate. Both the
power and control circuits are represented. The schematic diagram is often
used by assemblers to wire the units and by maintenance electricians for
installation and troubleshooting purposes.
Wiring diagrams
A schematic diagram together with a connection diagram make up an
AllenBradley customer specific wiring diagram. See the following two
pages for an example of a full wiring diagram (CS70024150 Bul. 2113).
1 2 3 4 5
NOTES CONNECT BETWEEN SIMILARLY MARED TERMINALS
TO BUS
L1 L2 L3
1L1 1L2
1 2
B ST
ST
CB
TRANS.
GRD. 2 1
2
1 FU 2
OFF ON
4 A 2 3 A 2
START
D
3 2
STOP
1L1 1L2 1L3 A1 A2 A3
1 21
24 1A 1L1 1L2
E
24 22
A1 A2 A3 T1 T2 T3
DOOR 3 5 1 OL
(REAR VIEW)
2 6 4
M
2
F
1 22
21A2345612 TB
G
BLOWN FUSE
LIGTS FOR
P.F. CAP. BAN P.F. CAPACITOR
1A1
1A1 1A2 1A3
1A2 FU FU FU
A3 1A3 A2 1A2 A1 1A1 1A3 A1 A2 A3
A1 A2 A3
H
VAR
FLANGE
(REAR VIEW)
Wiring Diagram Reference Resource for CENTERLINE Motor Control Centers 21
5 6 7 8
1L1 M A1 OLS
L1 T1
TO
BUS 1L2 A2 T2 1
L2 MTR
480V B
3P 1L3 A3 T3
60 L3
CB
FUA1 1A1
C
FUA2 P.F.
1A2 CAPACITOR
FUA3 1A3
2 1 2
FU TRANS. GRD D
1 2
START
OL STOP 1A 3 2
1 24 2 M
J
M ON
A
E
M OFF
4
A
5 M 6 21 OL 22 F
1L1 C T1
TO L1
A
BUS 1
1L2 T2
480V L2 LOAD
3 PH 1L3 T3
60 HZ L3
FDS
2 H2 H3
H1 H4
CB TRANS. GRD C
X1
OFF ON X1 X2
3 X2
1 BA C
C ON
2
R
D
C OFF
4
G
1A 5 C 6 7 C 8
E
(SPARE)
9 C 10
NOTES:
1
REMOTE DEVICE
2 F
THIS UNIT IS SUPPLIED
WITH AN INTERNALLY X 1 1 2 34 5 6 7 8 9 1 T T T
PROTECTED TRANSFORMER. (TYPE "B" WIRING ONLY) 2 A 0 1 2 3 TB
PRIMARY FUSING NOT
REQUIRED.
Refer.
Size
CS70006974
Book Angles + 15 Appd. N/A Date N/A
D
9-17-93 Packaged Control Cadds
22
5 6 7 8
1C
1L1 1T1
TO L1
BUS 1
480V L2 1L2 1T2 A
3 PH LOAD
60 HZ L3 1L3 1T3
1CB
2C
2L1 2T1
1
2L2 2T2
LOAD
2L3 2T3 B
2CB
3FU 5FU
1H1 H2 H3 1H4
H1 H4 1
1FU 1X1 TRANS. GRD
X1 X2 C
1 2 3 1X2
1C
1C
2L2
2L1
E
4FU 6FU
2H1 2H4
H2 H3
H1 H4 2
2FU 2X1 TRANS. GRD
X1 X2
32 33 2X2 F
31 2C
NOTES: 2C
1 REMOTE DEVICE
2 INTERNAL CB AUXILIARIES
SUPPLIED WITH UNMOUNTED
CONNECTION BLOCKS. G
23
5 6 7 8
1L1 MFU F OL'S T1
2L1
L1
TO 1L2
BUS 2L2 T2 1 A
L2 MTR
480V
3 PH 1L3 2L3 T3
60 HZ L3
DS
R
H2 H3
2 H1 H4
FU TRANS. GRD
X1 X2
FORWARD
STOP R OL C
1 1A 2 3 6 8 X2
F
"J1"
F FORWARD
"J2" R
REVERSE
4 5 F 7
R
D
R REVERSE
R
OL OVERLOAD
A E
NOTES:
9 F 10 13 F 14
1
11 R 12 15 R 16
REMOTE DEVICE
24
5 6 7 8
F
1L1 1A1 OL'S T1
TO L1 A
BUS
1L2 1A2 T2 1
480V L2 MTR
3 PH (H1) CT 3
1L3 (H2) 2L3 1A3 T3
60 HZ L3
CB WHT (X1) (X2) BLK
R
C1 C2
AMMETER
B
AM GRD
1FU 2FU
H1 H4
H2 H3
H1 H4
CB GRD
TRANS.
X1 X2 C
1 1A 2 3 R 6 8 OL X2
F
"J1"
SUP
F
"J2"
D
4 5 F 7
R
SUP
R
NOTES:
1
REMOTE DEVICE E
3 X 1 T T T
AMPS NAMEPLATE RATIO 1 2 3 4 5 TB
AMPS EFFECTIVE RATIO WITH 2 A 1 2 3
PRIMARY TURNS
SECONDARY TURNS
BE SURE TO CONNECT PER "J1"
POLARITY MARKINGS.
SECONDARY CONNECTIONS OF F
CURRENT TRANSFORMER MUST
BE CONNECTED TO A LOAD OR
SHORTED TOGETHER TO AVOID
A HIGH VOLTAGE ACROSS
SECONDARY LEADS.
25
1 2 3 4 5 6 7 8
1L1 M 1A1 OL T1
L1 (1/L1) (2/T1)
TO
BUS 1L2 1A2 T2 1
L2 (3/L2) (4/T2) MTR
480V
3 PH 1L3 1A3 T3
B 60 HZ L3
(5/L3) (6/T3)
FDS
1FU 2FU
H1 H2
H1 H2
C FU X1 TRANS. GRD
X1 X2
START
STOP
1A 2 3 3A OL
1 X2
M (95) (96)
"J"
M
D
E
NOTES
1
REMOTE DEVICE
UNIT INSTALLATION
THE HANDLE EXTENDER KIT, 2100-
NE1, MAY BE NECESSARY FOR ANY
F
TOP UNIT OPERATING HANDLES THAT
ARE HIGHER THAN 6-1/2 FEET OFF
X2
THE GROUND FOR COMPLIANCE WITH 1
NEC. 1A
"J"
2
3
26
5 6 7 8
1L1 M T1
L1
TO
BUS OL
A
1L2 T2 1
L2 MTR
480V
3 PH OL
60 HZ
1L3 T3
L3
FDS GRD
OL
B
2 H1 H2
FU GRD
TRANS.
X1 X2
OFF
1 HAND AUTO 3 3A OL X2
(A1)
CR (A2)
BA
D
BB 1A 1 M 2
ELAPSED
ETM TIME METER
CR 23 M
(13) (14)
NOTES: 4 M 5 6 M 7
F
1
REMOTE DEVICE
2
THIS UNIT IS SUPPLIED X1 1 2 3 45 67 TB
2 A
WITH AN INTERNALLY
PROTECTED TRANSFORMER.
PRIMARY FUSING NOT G
REQUIRED.
27
5 6 7 8
M OL'S T1
L1 1L1
TO A
BUS 1L2 T2 1
L2 MTR
480V
3 PH 1L3 T3
60 HZ L3
CB
2
120V SEPARATE CONTROL
OFF
HAND START
OL HAND AUTO HAND STOP
1 24 1C 2 3 X2
M
LB
SUP
M M ON C
4
R
1
LA 1A 1
M 5 OFF
G
1 D
OL OVERLOAD
22
A
1
6 M 7
NOTES: X1 12 34 5 67 T T T TB
2 A 1 2 3
1
REMOTE DEVICE
ADDITIONAL CONTROL
F
CIRCUIT OVERCURRENT
PROTECTION MAY BE
REQUIRED WHEN THE
CONTROL CIRCUIT
CONDUCTORS EXTEND
BEYOND THE ENCLOSURE.
G
REFER TO NATIONAL
ELECTRICAL CODE.
28
5 6 7 8
M A1 OL'S
L1 1L1 T1 A
TO
BUS A2 1
L2 1L2 T2
480V MTR
3 PH A3
60 HZ L3 1L3 T3
CB
FUA1 1A1 B
FUA3 1A3
FU 2 H1 H2 C
TRANS. GRD
X1 X2
STOP START
1 OL 1A 2 3 X2
24 M
"J"
ON
M
A D
OFF
M 4
A
5 M 6 21 OL 22 E
NOTES:
1
REMOTE DEVICE
2
THIS UNIT IS SUPPLIED
WITH AN INTERNALLY F
PROTECTED TRANSFORMER.
PRIMARY FUSING NOT
REQUIRED.
29
5 6 7 8
L
1L1 L OL'S T1
L1 A
TO
BUS
L2 1L2 T2
480V
3 PH
60 HZ L3 1L3 T3
FDS H 1 2
H OL'S T11 MTR
T12
B
T13
1FU 2FU
HIGH
L H STOP
1 OL 8 OL 24 1A 2 3 L 6 X2
H
"J1"
H HIGH
"J2" R
LOW
D
4 5 H 7
L
L LOW
G
E
H
OL 22 OVERLOAD
A
L
OL
NOTES:
1 REMOTE DEVICE
2 T11 T1
F
MOTOR
WINDINGS
X 11 2 3 4 5 TB
2 A
T13 T12 T3 T2
"J1"
NEMA STANDARD
MOTOR CONNECTIONS
LINES
SPEED OPEN
L1 L2 L3 G
LOW T1 T2 T3 T11 T12 T13
HIGH T11 T12 T13 T1 T2 T3
30
5 6 7 8
L L
1L1 OL'S
L1 T1 A
TO H
BUS 1L2 T2
L2
480V
3 PH 1L3 H
60 HZ L3 T3
FDS 1 2
H
H OL'S T6 MTR
T4
B
T5
3
120V SEPARATE CONTROL C
1A 2 3 L
1 6 H
"J1"
H
"J2"
R
E L H D
4 5 H S OL OL
7 9 8 X2
L
L
NOTES:
1
REMOTE DEVICE
2 E
MOTOR
T4 WINDINGS T4
T1
T3 T1 T3 X 1 12 3 4 5 TB
2 A
T5 T6 T5 T6
T2 T2
CONSTANT VARIABLE
"J1"
TORQUE TORQUE
NEMA STANDARD
MOTOR CONNECTIONS
LINES
SPEED OPEN TOGETHER
L1 L2 L3
LOW T1 T2 T3 T4 T5 T6 NONE F
HIGH T6 T4 T5 NONE T1 T2 T3
3
ADDITIONAL CONTROL
CIRCUIT OVERCURRENT
PROTECTION MAY BE
REQUIRED WHEN THE
CONTROL CIRCUIT
CONDUCTORS EXTEND
BEYOND THE ENCLOSURE. G
REFER TO NATIONAL
ELECTRICAL CODE.
31
5 6 7 8
S
1L1 S OL'S T1
TO
BUS L1 A
1L2 T2
480V L2
3 PH T3
60 HZ L3 1L3
1 2
CB F F T11 MTR
OL'S
T12
T13 B
CB 3 H1 H2
TRANS. GRD
OFF X1 X2 C
FAST SLOW S F
3 S 6 9 OL OL X2
1 8
F
BA
SUP
F 2 FAST
R
BB 5 F 7 D
S
SUP
S 4 SLOW
R
NOTES: 1A 10 S 11
1 REMOTE DEVICE (SPARE) F E
12 13
2
T11 T1
MOTOR
WINDINGS
T13 T12 T3 T2
NEMA STANDARD
MOTOR CONNECTIONS F
LINES OPEN
SPEED L1 L2 L3
SLOW T1 T2 T3 T11 T12 T13
FAST T11 T12 T13 T1 T2 T3
3
THIS UNIT IS SUPPLIED
WITH AN INTERNALLY
PROTECTED TRANSFORMER.
PRIMARY FUSING NOT
REQUIRED. G
32
5 6 7 8
L
1L1 L OL'S T1 A
TO L1
BUS H
1L2 T2
480V L2
3 PH H
1L3 T3
60 HZ L3 1 2
CB H
H OL'S T6 MTR
T4
B
T5
FU X1
120V SEPARATE CONTROL C
HIGH
STOP L
1A 2 3 6
1 H
"J1"
H HIGH
"J2" R
R
LOW E L H D
H S OL OL
4 5 7 L 9 8 X2
NOTES:
1 LOW
REMOTE DEVICE L
R
MOTOR
2 WINDINGS
T4 T4
T3 T1 T3 T1
T5 T6 T5 E
T2 T2 T6
CONSTANT VARIABLE
TORQUE TORQUE
NEMA STANDARD
MOTOR CONNECTIONS
LINES
SPEED OPEN TOGETHER
L1 L2 L3
LOW T1 T2 T3 T4 T5 T6 NONE
HIGH T6 T4 T5 NONE T1 T2 T3 X 1 12 3 4 5 TB
2 A
"J1"
F
33
5 6 7 8
L
F L OL'S T1
L1 1L1 1A1
TO
BUS T2
L2 1L2 1A2 A
480V
3 PH T3
60 HZ L3 1L3 1A3
FDS H 1 2
R H OL'S T11 MTR
T12
T13
B
1FU 2FU
H1 H4
H2 H3
H1 H4
FU TRANS. GRD C
X1 X2
L H
1 1A 2 3 L 3A OL OL X2
H
4 5 H
L
(TYPE "B" WIRING ONLY)
NOTES: L T1
T2
1 T3
REMOTE DEVICE T11
6 7 R T12
E
2 F T13
T11 T1
TB
MOTOR F
WINDINGS
T13 T12 T3 T2
8 9 F
R
SYNOPSIS OF
MOTOR CONNECTIONS
F
SPEED
LINES
OPEN
R
L1 L2 L3
LOW
FOR. T1 T2 T3 T11 T12 T13
(TYPE "B" WIRING ONLY) X 1 1 2 3 4 5 6 7 8 9 TB
HIGH 2 A
FOR. T11 T12 T13 T1 T2 T3
LOW
REV. T3 T2 T1 T11 T12 T13
HIGH G
REV. T13 T12 T11 T1 T2 T3
34
5 6 7 8
L
F L OL'S T1
1L1 1A1
L1
TO H A
BUS 1L2 1A2 T2
L2
480V H
3 PH 1L3 1A3 T3
60 HZ L3
FDS H 1 2
R H OL'S T6 MTR
T4
B
T5
3
120V SEPARATE CONTROL
L H
1 1A 2 3 L 3A OL OL X2
H
C
"J"
H HIGH
A
NOTES: H
4 5
1 L
REMOTE DEVICE
2 L LOW D
T4
MOTOR
WINDINGS T4 B
T1
T3 T1 T3
T5 T6 T5 T6 R
T2 T2 6 7
CONSTANT VARIABLE F
TORQUE TORQUE
SYNOPSIS OF F FORWARD
MOTOR CONNECTIONS C
LINES E
SPEED OPEN TOGETHER
L1 L2 L3
8 9 F
LOW
T1 T2 T3 T4 T5 T6 NONE R
FOR.
HIGH
FOR. T6 T4 T5 NONE T1 T2 T3
R REVERSE
LOW
G
REV. T3 T2 T1 T4 T5 T6 NONE
HIGH 12 F 13 16 H 17
REV. T5 T4 T6 NONE T1 T2 T3 F
14 R 15 18 L 19
3 T1
ADDITIONAL CONTROL T2
CIRCUIT OVERCURRENT T3
PROTECTION MAY BE T4
REQUIRED WHEN THE T5
CONTROL CIRCUIT T6
CONDUCTORS EXTEND
BEYOND THE ENCLOSURE. X1 1 2 3 4 5 6 7 8 91 1 1 1 1 1 1 1 TB TB
2 A 23456789
REFER TO NATIONAL G
ELECTRICAL CODE. "J"
CS70043572
Size
Angles 1
Refer.
Book Appd.N/A Date N/A
D
91793 Packaged Control Cadds
35
5 6 7 8
F L
1L1 1A1 L OL'S T1
TO L1
BUS
1L2 1A2 T2
480V L2 A
3 PH 1L3 1A3 T3
60 HZ L3
CB R
1 2
MTR
H
H OL'S T11
B
T12
1FU 2FU
H1 H4 T13
H2 H3
FU H1 H4
TRANS. GRD
X1 X2
LOW OFF L H
HIGH REV 3 L 3A OL OL X2
1 H C
WA
H 2
5 H
L
WB
L 4 D
BA2
7 R
F
WB1
F 6
BA 9 F E
R
NOTES:
R 8
1 REMOTE DEVICE
T1
2 T1 MOTOR T11 T2
WINDINGS T3
T11
T12
T13
T3 T2 T13 T12 1A F
TB
(SPARE)
SYNOPSIS OF
MOTOR CONNECTIONS
LINES X 1123456789 TB
SPEED
L1 L2 L3
OPEN 2 A
LOW
FOR. T1 T2 T3 T11 T12 T13
HIGH
FOR. T11 T12 T13 T1 T2 T3
G
LOW
REV. T3 T2 T1 T11 T12 T13
36
5 6 7 8
L
1L1 F 1A1 L OL'S T1
TO L1
BUS H T2
1L2 1A2
L2 A
480V
3 PH 1L3 1A3 H T3
60 HZ L3
CB R
1 2
MTR
H
H OL'S
T6
B
T4
H2 H3 T5
FU 3 H1 H4
TRANS.
LOW OFF X1 X2
NOTES: HIGH REV 3 L
L H
1 3A OL OL X2
1 H
REMOTE DEVICE WA C
H HIGH
2 MOTOR 2
T4 T4 G
WINDINGS
T1
T3 T1 T3
5 H
T5 T6 T5 T6 L
T2 T2 WB
CONSTANT VARIABLE
L LOW
TORQUE TORQUE 4
G
SYNOPSIS OF
BA2 D
MOTOR CONNECTIONS 7 R
LINES F
SPEED
L1 L2 L3
OPEN TOGETHER WB1
F FORWARD
LOW
T1 T2 T3 T4 T5 T6 NONE 6
FOR. G
HIGH
T6 T4 T5 NONE T1 T2 T3
FOR.
BA 9 F
LOW R
REV. T3 T2 T1 T4 T5 T6 NONE
R REVERSE E
8
G
3
THIS UNIT IS SUPPLIED H L OFF
WITH AN INTERNALLY 10 11 R
PROTECTED TRANSFORMER. H
PRIMARY FUSING NOT OL OVERLOAD
REQUIRED. 22 A
L
OL
F
(TYPE "B" WIRING ONLY)
T1
T2
1A 12 F 13 T3
T4
(SPARE) 14 R 15 (TYPE "B" WIRING ONLY) T5
T6
X 1 12 3 4 5 6 7 8 9 1 1 1 1 TB TB
2 A 2345 G
37
5 6 7 8
SCR
MFU FUSES 2L1 IC OL
L1 L1A 1L1 3L1 4L1 T1
(L1/1) (T1/2) L1/1 T1/2
TO
BUS 1
L2 L2A 1L2 2L2 3L2 4L2 T2 A
480V (L2/3) (T2/4) L2/3 T2/4 MTR
3 PH
60 HZ L3 L3A 1L3 2L3 3L3 4L3 T3
(L3/5) (T3/6) L3/5 T3/6
DS
SMC-2 2
H2 H3
3 H1 H4 C
FU TRANS. GRD
X1 X2
IC OFF
5
G
1
START
4 3A OL X2
(A1)
IC (A2)
ON
1 STOP 1A 2 IC 3
(13) (14)
R E
"J" 1
10 20 30 50 60 40
6 IC 7
SMC-2TM CONTROL TERMINALS 2
NOTES: 2 3
BULLETIN 150 SOLID STATE THIS UNIT IS SUPPLIED X 1 12 3 4 5 6 7 T T T
1 MOTOR CONTROLLER. REFER WITH AN INTERNALLY 2 A 1 2 3
G
REMOTE DEVICE TO PUBLICATION 150-804 PROTECTED TRANSFORMER.
FOR APPLICATION DATA. PRIMARY FUSING NOT "J"
REQUIRED. TB
38
5 6 7 8
1L1 IC 2L1 3L1 OL T1
TO L1 (L1/1) (T1/2) L1/1 T1/2
BUS
1L2 2L2 3L2 T2 1
480V L2 (L2/3) (T2/4) L2/3 T2/4 MTR A
3 PH 1L3 2L3 3L3 T3
60 HZ L3 (L3/5) (T3/6) L3/5 T3/6
FDS
SMC PLUS 2
3 H1 H2
FU TRANS. GRD
X1 X2
FAN
4 3A OL X2
(A1)
IC (A2)
SUP
D
NOTES: ON
A
1
REMOTE DEVICE START
1 STOP 2 3 OFF
2 5
B
BULLETIN 150 SOLID
STATE MOTOR CONT- SOFT STOP
ROLLER. REFER TO 1A E
3
THIS UNIT IS SUPPLIED
WITH AN INTERNALLY 10 20 30 40 80 90 70 50 60
PROTECTED TRANS-
FORMER PRIMARY F
FUSING NOT REQUIRED.
AUXILIARY (TO BE SET FOR
4 CONTACTS INSTANTANEOUS
CONTACT)
FOR SET-UP OF SOFT SMC PLUS TM
CONTROL TERMINALS 4 2
STOP FEATURE, REFER
TO PUB. 150-805.
X 1 T1
2 1A2 3 4 5 T2
T3 G
TB TB
39
5 6 7 8
SCR
1L1 FUSES 2L1 IC 3L1 4L1 OL T1
TO L1 (L1/1) (T1/2) L1/1 T1/2
BUS 3L2 4L2 A
1L2 2L2 T2 1
480V L2 (L2/3) (T2/4) L2/3 T2/4 MTR
3 PH 3L3 4L3
60 HZ L3 1L3 2L3 T3
(L3/5) (T3/6) L3/5 T3/6
CB
SMC PLUS 2
BC
(L1/1) (T1/2)
(L2/3) (T2/4) B
(L3/5) (T3/6)
H2H3
FU 3 H1 H4
TRANS. GRD
X1 X2
IC 5 ON
R C
1
IC 6 OFF
G
1
START SLOW SPEED
1 STOP 1A 2 BRAKE 3 4 7 3A OL X2
(A1)
CR (A2)
"J"
SUP
CR D
(13) (14)
CR IC 14
13
NOTES: (33) (34) (13) (14) (K1) TDR (K2)
1 4 SUP
REMOTE DEVICE TDR 15
(D1X) (D1Y) (A1) BC (A2)
2 2 T.C.
BULLETIN 150 SOLID STATE SUP
CR 16 17 E
MOTOR CONTROLLER. REFER IC
(43) (44) (A1) (A2)
TO PUBLICATION 150-811
FOR APPLICATION DATA. SUP
8
3
THIS UNIT IS SUPPLIED
WITH AN INTERNALLY
PROTECTED TRANSFORMER. 10 20 30 40 80 90 70 50 60
PRIMARY FUSING NOT
REQUIRED. F
4 (TO BE SET FOR
AUXILIARY INSTANTANEOUS
TDR TIME DELAY SETTING MUST CONTACTS CONTACT)
EXCEED SMC PLUS STARTING SMC PLUS TM
CONTROL TERMINALS 5 2
TIME & MOTOR ACCELERATION
TIME BY 2 TO 5 SECONDS.
5
FOR SET-UP OF SLOW SPEED X 1 12 3 4 5 6 7 8 T T T
2 A 1 2 3
WITH BRAKING FEATURE, G
REFER TO PUB. 150-810. "J"
TB
40
5 6 7 8
1L1 L1 T1 M1 OL T1
TO L1
BUS L2 T2
600V L2 1L2 M2 T2 1 A
3 PH MTR
60 HZ 1L3 L3 T3 M3 T3
L3
FDS
1FU 2FU
H1 H2
H1 H2
FU X2 GRD
20 TRANS.
X1 X2 B
FAN
TB4 MOD-G4
(1) (3)
GRD
TB3
MOD-G4
3 3 (1) C
AT SPEED 0-10V
19 19 4 (2)
B 4
4-20 mA
RUN 21 5
21 5
R
SPEED 1 3 D
20 20 (3)
3A
4A (4)
DRIVE START
7 7 (5)
5A
FOR REV
8 GRD
8 6 (6)
BA E
NOTES: (LA)
6A (7)
1 DRIVE STOP 9 10
9 10 (8)
REMOTE DEVICE
2
REFER TO BUL. 1333-5.2 11 11 (9)
FOR INTERNAL WIRING.
3 11 11 F
SPEED POT WIRING MUST BE
TWISTED THREE CONDUCTOR
SHIELDED WIRE, HAVING (2) JOG
TO (3) TWISTS PER INCH. IF
12 12
THE POT IS REMOTELY MOUNTED
THE WIRING MUST BE RUN IN
TB2 16 OL
SEPARATE STEEL CONDUIT TO
AUTO MANUAL 16
ELIMINATE THE POSSIBILITY
OF ELECTRICAL NOISE.
MOD-G4
THE SHIELD MUST BE GROUNDED 2 2A (2)
AT THE CONTROLLER END ONLY. CUSTOMER'S BA
120V, 1PH, 60HZ 1
(LA)
(1) 17 17
DRIVE LEGEND SUPPLY G
41
5 6 7 8
FAN1
4
FAN2
FAN3 0-10V
5
4-20 mA
C
6
TB1 MOD-G1
(1) (2) (3)
TB2 MOD-G1
TB2 MOD-G1
7 8 (1)
(3)
11 8 7 (2) D
11
X2 21
23 23 (4)
OFF
HAND AUTO 19
19
BA
(LB)
20
19A
BB
(LA) E
FOR REV
23
NOTES: 23
BA DISPLAY AND
1 (LA) PROGRAMMING
REMOTE DEVICE PANEL
2
REFER TO BUL. 1336-5.0 F
FOR INTERNAL WIRING. 28
11 SERIAL
COMMUN-
DRIVE LEGEND CATION
30 PORTS
References ACAD
BUL. 2163K 75HP AC DRIVE-NEMA 12
Revision Dimensions Apply Before
Release Surface Treatment
Dimensions in Inches
A 10/18/93 Tolerances Unless
Otherwise Specified
2 Place Decimal H
+.02 Dr. PPEN577B Date 10/02/93
Sheet 1 Of 1
3 Place Decimal
+.005 Chkd. N/A Date N/A Dwg
Refer.
Book Angles + 15
Appd. N/A Date N/A
Size
D CS70024154
9-17-93 Packaged Control Cadds
42
5 6 7 8
1L1 R 53 OL T1
L1
65% A
2S 80% 50% 1S
TO 100% 0%
BUS 50 56
1L2 R 54 T2 1
L2 MTR
65%
480V 2S 80% 50% 1S
3 PH 100% 0%
60 HZ 51 57
1L3 R 55 T3
L3 B
FDS 65%
2S 80% 50% 1S
100% 0%
(TYPE "B" WIRING ONLY) 52 58
ST
X 1 12 3 5 6 12 2 2 2 2 2 T T T TB
2 A 9 0 12 3 4 5 1 2 3
2
120V SEPARATE CONTROL
C
13 OL (ST)
1 2 3 18 X2
(A1) ISTR (A2)
THERMAL
CUT-OUT
ISTR
(33) (34)
D
ISTR 1B ISTR 3A 2S R
11 12
(13) (14) (55) (56) (56) (55) 1S
T.O. T.O.
1S R
14 15
2S
(L.B.)
2S 2S 16 1S 17
(68) (67) R E
T.C.
R
4
(A1)
CR (A2)
ELAPSED F
ISTR 5 ETM TIME METER
(43) (44)
NOTES: 1 2 19 CR 6 22 CR 23
REMOTE DEVICE ADDITIONAL CONTROL CONTROL CIRCUIT
(21) (22) (13) (14)
CONDUCTORS EXTEND 20 CR 21 24 CR 25
CIRCUIT OVERCURRENT (31) (32) (43) (44)
PROTECTION MAY BE BEYOND THE ENCLOSURE. G
REQUIRED WHEN THE REFER TO NATIONAL
ELECTRICAL CODE.
43
5 6 7 8
1L1 R 53 OL T1
L1
65%
2S 80% 50% 1S
TO 100% 0% A
BUS 50 56
1L2 R 54 T2 1
L2
65% MTR
480V 2S 80% 50% 1S
3 PH 100% 0%
60 HZ 51 57
1L3 R 55 T3
L3
CB 65%
2S 80% 50% 1S
100% 0% B
52 ST 58
1FU 2FU
H1 H4
H2 H3 C
H1 H4
TRANS. GRD
X1 X2
1A 2 3 13 OL (ST)
1 18 X2
(A1) ISTR (A2)
"J" THERMAL
CUT-OUT D
ISTR
(33) (34)
ISTR 1B ISTR 3A 2S R
11 12
(13) (14) (55) (56) (56) (55)
1S
T.O. T.O.
1S R
14 15
2S E
(L.B.)
2S 2S 1S
16 17
(68) (67)
R
T.C.
ISTR
5
(43) (44)
NOTES:
1 G
REMOTE DEVICE
44
5 6 7 8
A
1FU
1L1 H1 TO BUS
L1 L2 L3 POWER
2FU
1L2 H4 DISTRIBUTION
BLOCKS
DS
1771-P7
1X1 L1
X2 L2/N
GND
ON
POWER
OFF
C
FUSE
3A 250V
NORM BLOW
P/S
ACTIVE
12 3 4 5 6 7 8
ON D
OFF
1771-CP2
216 CA TB'S E
References
BUL. 2182E ACAD
45
1 2 3 4 5 6 7 8
46
5 6 7 8
1771-P4S
P/S
B
ACTIVE
P/S
PARALLEL
ON
POWER
OFF
C
1.5A 250V
SLOW BLOW
120VAC
L 1
1
N X2
D
G
N
D
12 3 4 5 6 7 8
ON TO GRD
OFF BUS OR
CUST'S
GRD SYS
47
5 6 7 8
CUSTOMER'S
INCOMING LINE CABLES
VOLTS, 3 PH., HZ
A
(H1) 1
1 (X1)
(H1A) B
1CT
(H1) 2
1 (X1)
(H1B)
2CT
(H1) 3
1 (X1)
(H1C)
3CT
4 C
(H2A)
GRD
(H2B)
/
0L1 /
0L2 /
0L3 LUGS
(H2C) D
IQ
DATA PLUS
NOTES:
POWER
1 MODULE
AMPS NAMEPLATE RATIO
AMPS EFFECTIVE RATIO WITH
PRIMARY TURNS
L1 1L1
SECONDARY TURNS
BE SURE TO CONNECT PER (A)
POLARITY MARKINGS. L2 1L2
E
SECONDARY CONNECTIONS OF
CURRENT TRANSFORMER MUST (B)
BE CONNECTED TO A LOAD OR L3 1L3
SHORTED TOGETHER TO AVOID
A HIGH VOLTAGE ACROSS
SECONDARY LEADS. DS (C)
CUSTOMER IS TO MOUNT AND
WIRE CURRENT TRANSFORMERS.
(NEU)
L1
L2
L3
HORIZONTAL BUS
48
5 6 7 8
CUSTOMER'S
OUTGOING LOAD CABLES
VOLTS, 3 PH., HZ
A
AMMETER
11 AM 12
(H1) 2 OFF 1 2 3
1 (X1) (2) (1)
GRD
/
0L1 /
0L2 /
0L3 LUGS
VOLTMETER D
14 VM 13
L1-L2 L2-L3
L1 1FU 1PT O L3-L1
1L1 1
H1 X1 (1) (2)
L2 2FU
1L2 H2 X2 GRD (5) (6)
(3) (4) E
2PT 4
H1 X1 (7) (8)
3FU VOLTMETER SWITCH
L3 1L3 H2 X2 7
L1 NOTES: 1
AMPS NAMEPLATE RATIO
AMPS EFFECTIVE RATIO WITH
ON 6 S.F. INCOMING LINE LUG
L2 PRIMARY TURNS COMPARTMENTS, THE CURRENT
SECONDARY TURNS TRANSFORMERS ARE FACTORY
BE SURE TO CONNECT PER MOUNTED AND WIRED.
L3 POLARITY MARKINGS.
HORIZONTAL BUS SECONDARY CONNECTIONS OF 2
CURRENT TRANSFORMER MUST - BOTTOM TERMINAL
BE CONNECTED TO A LOAD OR
SHORTED TOGETHER TO AVOID - TOP TERMINAL
A HIGH VOLTAGE ACROSS G
SECONDARY LEADS. VIEW FACING TERMINAL
SCREWS WITH DRUM SWITCH
CUSTOMER IS TO MOUNT AND IN VERTICAL POSITION.
WIRE CURRENT TRANSFORMERS.
49
5 6 7 8
CUSTOMER'S
INCOMING LINE CABLES A
VOLTS, 3 PH., HZ
AMMETER
(H1)
2 AM
1 (X1)
1CT 11
GRD
C
D
/
0L1 /
0L2 /
0L3 LUGS
NOTES:
1
AMPS NAMEPLATE RATIO
AMPS EFFECTIVE RATIO WITH
PRIMARY TURNS
SECONDARY TURNS
BE SURE TO CONNECT PER
POLARITY MARKINGS.
SECONDARY CONNECTIONS OF E
CURRENT TRANSFORMER MUST
BE CONNECTED TO A LOAD OR
SHORTED TOGETHER TO AVOID
A HIGH VOLTAGE ACROSS
SECONDARY LEADS.
CUSTOMER IS TO MOUNT AND
WIRE CURRENT TRANSFORMERS.
ON 6 S.F. INCOMING LINE LUG
COMPARTMENTS, THE CURRENT
TRANSFORMERS ARE FACTORY
MOUNTED AND WIRED.
L1
L2
L3
HORIZONTAL BUS G
50
5 6 7 8
TO HORIZONTAL BUS
B
L1 L2 L3
FDS FDS
51
5 6 7 8
L1
1L1 C
L2 BPS
1L2 C
L3
1L3 C
DOOR
E
(REAR VIEW) L1
L1
GRD
L2
L2
L3
F
L3
HORIZONTAL BUS
52
5 6 7 8
TO HORIZONTAL BUS
L1 L2 L3
T1 T2 T3
53
5 6 7 8
HORIZONTAL BUS
L1
L2
L3
C
RED
BLU
BLK
GRD
WHT
1
D
CURRENT
SENSOR
GRY
YEL
GRN
54
5 6 7 8
PANEL NEUTRAL
1
A
1 2
3 4
5 6 B
7 8
9 10
11 12
C
13 14
15 16
17 18
D
X1 X2 X3
E
GFI CIRCUIT BREAKER
NOTES: CONNECTIONS
(WHERE SPECIFIED)
1 OTHER SIDE OF EACH CIRCUIT IS
ALSO CONNECTED TO PANEL NEUTRAL. PANEL NEUTRAL
WHITE WIRE
F
LIGHTING PANEL SUPPLIED WITH:
7 - 15A. - 1 POLE BREAKER(S) BRANCH
CIRCUIT N
6 - 30A. - 1 POLE BREAKER(S)
5 - 20A. - 1 POLE BREAKER(S)
REFER TO MANUFACTURERS
G
INSTRUCTIONS FOR GFI PANEL
INSTALLATION AND TESTING. CIRCUIT BREAKER BUS
55
5 6 7 8
TO BUS
L1 L2 L3 A
FDS
C
1L1
1L2
480 VOLTS
E
H1 H3 H2 H4
TRANS.
GRD. X2 X1
X2
120V
FU
56
5 6 7 8
TO BUS
L1 L2 L3 A
INTERNAL CB AUXILIARIES
CB
SUPPLIED WITH UNMOUNTED
CONNECTION BLOCKS.
RED
BLU B
BLK
RED
BLU
BLK
TO
LOAD
TO X0 X0 X1 X2 X3 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 H1 H2 H3
GRD BUS
OR CUST. PRIMARY TAP CONNECTIONS PRIMARY
GRD SYS. SECONDARY
H1 H2 H3
F
5 3 1 2 4 6 5 3 1 2 4 6 5 3 1 2 4 6
TRANS.
X0 X0 X1 X2 X3
G
57
5 6 7 8
1L1 C T1
L1 (1/L1) (2/T1)
TO
BUS 1L2 T2 1
L2 LOAD
480V (3/L2) (4/T2)
3 PH
60 HZ 1L3 T3
L3 (5/L3) (6/T3)
B
FDS
2 H1 H2
FU TRANS. GRD C
X1
X1 X2
ON
OFF
1 1A 2 3 X2
(1) (2) (3) (4) (A1)
C (A2)
"J"
C ON
D
(14) (13)
C
4 C 5 6 C 7
(53) (54) (61) (62)
58
5 6 7 8
1L1 C T1
L1 (1/L1) (2/T1)
TO 1
BUS 1L2 T2
L2 (3/L2) (4/T2) LOAD
600V
3 PH 1L3 T3
60 HZ L3 (5/L3) (6/T3)
CB
B
1FU 2FU
H1 H2
H1 H2
FU TRANS. GRD
X1
C
X1 X2
OFF ON
1 3 X2
C
(3) (4) (A1) (A2)
C 2
(13) (14) D
1A
(SPARE)
X 1
1 2 3 TB
2 A
F
NOTES:
1
REMOTE DEVICE
G
59
5 6 7 8
3
TO 1L1 F OL'S T1 A
BUS L1 (1/L1) (2/T1) (2/T1)
1L2 T2
1
600V L2 (3/L2) (4/T2) (4/T2) MTR
3 PH 1L3 T3
60 HZ L3 (5/L3) (6/T3) (6/T3)
FDS
R
(1/L1) (2/T1)
(3/L2) (4/T2) B
(5/L3) (6/T3)
1FU 2FU
H1 H2
H1 H2
FU X1 TRANS. GRD
C
X1 X2
1A 2 3 R 8 OL
1 6 X2
(21) (22) (A1)
F (A2) (95) (96)
"J1"
F FORWARD
"J2" (13) (14) (X1)
R (X2)
D
4 5 F
7
(21) (22) (A1)
R (A2)
R REVERSE
(13) (14) (X1) R (X2)
OL OVERLOAD
22 A (X2)
(97) (98) (X1)
NOTES:
1
9 F 10 13 F 14
REMOTE DEVICE (53) (54) (63) (64)
F
11 R 12 15 R 16
3 (53) (54) (63) (64)
! ATTENTION
DO NOT USE AUTOMATIC RESET
MODE IN APPLICATIONS WHERE
X 1 1 1 1 1 1 1 1
UNEXPECTED AUTOMATIC 2
1
A
2 3 4 5 9
0 1 2 3 4 5 6
TB
DAMAGE TO EQUIPMENT.
60
5 6 7 8
1CT 3
1L1 F 1A1 T1
L1 (1/L1) (2/T1) (1L1) (2T1)
TO
BUS (B) OL (A) A
2CT
1L2 1A2 T2 1
L2 (3/L2) (4/T2) (3L2) (4T2) MTR
480V (D) OL (C)
3 PH
60 HZ 1L3 1A3
3CT
T3
L3 (5/L3) (6/T3) (5L3) (6T3)
CB GRD
(F) OL (E)
B
R
(1/L1) (2/T1)
(3/L2) (4/T2)
(5/L3) (6/T3)
C
2 H1 H2
FU X1 TRANS. GRD
OFF X1 X2
FOR REV
1 OL 24 3 R
6 F X2
(95) (96) (4) (3) (21) (22) (A1) (A2)
F FORWARD
2 D
(14) (13) (X1) G (X2)
5 F
7 R
(3) (4) (21) (22) (A1) (A2)
R REVERSE
4
(14) (13) (X1) G (X2)
E
F R OFF
9 10
(X1) B (X2)
NOTES:
1
REMOTE DEVICE
2
THIS UNIT IS SUPPLIED
WITH AN INTERNALLY
PROTECTED TRANSFORMER. 1A F
PRIMARY FUSING NOT (SPARE)
REQUIRED.
(TYPE "B" WIRING ONLY)
3 ! ATTENTION X 1123 4 5
2 A TB
DO NOT USE AUTOMATIC RESET
MODE IN APPLICATIONS WHERE
UNEXPECTED AUTOMATIC
RESTART OF THE MOTOR CAN G
CAUSE INJURY TO PERSONS OR
DAMAGE TO EQUIPMENT.
61
5 6 7 8
3
1L1 M OL'S T1 A
L1 (1/L1) (2/T1) (2/T1)
TO
BUS 1L2 T2 1
L2 (3/L2) (4/T2) (4/T2) MTR
240V
3 PH 1L3 T3
60 HZ L3 (5/L3) (6/T3) (6/T3)
FDS
B
1FU 2FU
H1 H2 H4
H3
H1 H4
FU TRANS. GRD
X1
X1 X2
OFF
HAND START C
HAND AUTO HAND STOP
OL 24 1C 2 3 X2
1
(95) (96) (4) (3) (1) (2) (3) (4) (A1)
M (A2)
M M ON
4
(14) (13) (X1)
R (X2)
D
1
1A
(3) (4)
M OFF
5
(X1)
G (X2)
NOTES:
1
REMOTE DEVICE
F
X 1
1 2 3 4 5 TB
2 A
3 ! ATTENTION
DO NOT USE AUTOMATIC RESET
MODE IN APPLICATIONS WHERE
UNEXPECTED AUTOMATIC
RESTART OF THE MOTOR CAN
CAUSE INJURY TO PERSONS OR
DAMAGE TO EQUIPMENT. G
62
5 6 7 8
(F) OL (E)
2 H1 H2 C
FU X1 TRANS. GRD
X1 X2
STOP
1 1A 2 3 OL
3A X2
(1) (2) (A1) M (A2) (95) (96)
"J"
M ON
(14) (13)
A
1 D
OVERLOAD
OL 22 E
(97) (98) A
1
NOTES:
1
REMOTE DEVICE
2
THIS UNIT IS SUPPLIED
WITH AN INTERNALLY
PROTECTED TRANSFORMER.
PRIMARY FUSING NOT F
REQUIRED. X1 12 3 TB
2 A
"J"
3 ! ATTENTION
DO NOT USE AUTOMATIC RESET
MODE IN APPLICATIONS WHERE
UNEXPECTED AUTOMATIC
G
RESTART OF THE MOTOR CAN
CAUSE INJURY TO PERSONS OR
DAMAGE TO EQUIPMENT.
63
5 6 7 8
L3 T3
TO USER'S OUTGOING
HORIZONTAL L2 T2 LOAD CABLES
BUS
D
L1 T1
FDS E
NOTES:
UNIT INSTALLATION
64
AllenBradley , a Rockwell Automation Business, has been helping its customers improve pro
ductivity and uality for more than 90 years. W e design, manufacture and support a broad range
of automation products worldwide. They include logic processors, power and motion control
devices, operator interfaces, sensors and a variety of software. Rockwell is one of the worlds
leading technology companies.
Worldwide representation.
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AllenBradley eaduarters, 1201 South Second Street, Milwaukee, WI 53204 USA, T el (1) 414 3822000 Fax (1) 414 3824444