Professional Documents
Culture Documents
Export Division - 22-3, Shibuya 2-chome, Shibuyaku, Tokyo, 150 Japan Tel: 03-3400-1121 298-5606-00 Aug.1997 P
Service Dept.- 50 kamitoda,Toda-shi,Saitama,335 Japan Tel: 048-443-1111 FAX:048-433-6996 Printed in Japan
Service Manual
NISSAN
Automobile Genuine
AM/FM Radio CD Player
Model PN-2218I
Genuine No. 28185 9E000
( ID No. CY516 )
SPECIFICATIONS
Specifications and design are subject to change with-
Radio section out notice for further improvement.
Tuning system: PLL Frequency synthesizer system
Receive range: AM 530kHz to 1,710kHz
FM 87.75MHz to 107.9MHz
COMPONENTS
Intermediate frequency: PN-2218I-A
AM 450kHz Main unit 1
FM 10.7MHz
Quieting sensitivity: AM Less than 32dB (at 20dB S/N)
FM Less than 11dB(at 30dB S/N) To engineers in charge of repair
Separation: FM More than 20dB
Auto tuning stop sensitivity:
or inspection of our products.
AM 328dB Before repair or inspection,make sure to fol-
FM 278dB low the instructions so that customers and
Engineers in charge of repair or inspection can
CD section
avoid suffering any risk or injury.
Disc size: Compact disc 12cm or 8cm
1. Use specified parts.
S/N ratio: More than 74dB
The system uses parts with special safety features
(1kHz,IHF-A,5W output power)
against fire and voltage.Use only parts with equiva-
Separation: More than 50dB
lent characteristics when replacing them.
(1kHz,0.5W output power)
The use of unspecified parts shall be regarded as re-
Distortion: Less than 0.4
modeling for which we shall not be liable.The onus of
(1kHz,0.5W output power)
product liability (PL) shall not be our responsibility in
cases where an accident or failure is as a result of
General unspecified parts being used.
Load impedance: 4 /CH 2. Place the parts and wiring back in their original posi-
Output power: 15W 4 tions after replacement or re-wiring.
Power supply voltage: For proper circuit construction,use of insulation
DC13.2V(10.8V to 15.6V) tubes,bonding,gaps to PWB,etc,is involved.The wir-
Negative ground ing connection and routing to the PWB are specially
Consumptive current: planned using clamps to keep away from heated and
Less than 10A high voltage parts.Ensure that they are placed back in
Dimensions(mm): 180(W)108(H) 160(D) their original positions after repair or inspection.
Weight: 1.5kg If extended damage is caused due to negligence dur-
-1- PN-2218I
ing repair,the legal responsibility shall be with the replacement.Recheck all work before you apply power
repairing company. to the unit.
3. Check for safety after repair. 8. Cautions in checking that the optical pickup lights up.
Check that the screws,parts and wires are put back The laser is focused on the disc reflection surface
securely in their original position after repair.Ensure through the lens of the optical pickup. When checking
for safety reasons there is no possibility of secondary that the laser optical diode lights up,keep your eyes
ploblems around the repaired spots. more than 30cms away from the lens.Prolonged view-
If extended damage is caused due to negligence of ing of the laser within 30cms may damage your eye-
repair,the legal responsibility shall be with the repair- sight.
ing company. 9. Cautions in handling the optical pickup
4. Caution in removal and making wiring connection to The laser diode of the optical pickup can be damaged
the parts for the automobile. by electrostatic charge caused by your clothes and
Disconnect the battery terminal after turning the igni- body.Make sure to avoid electrostatic charges on your
tion key off.If wrong wiring connections are made with clothes or body,or discharge static electricity before
the battery connected, a short circuit and/or fire may handling the optical pickup.
occur.If extensive damage is caused due to negligence 9-1. Laser diode
of repair,the legal responsibility shall be with the re- The laser diode terminals are shorted for trans-
pairing company. portation in order to prevent electrostatic
5. Cautions regarding chips. damage.After replacement,open the shorted
Do not reuse removed chips even when no abnormal- circuit.When removing the pickup from the
ity is observed in their appearance.Always replace mechanism,short the terminals by soldering them
them with new ones.(The chip parts include to prevent this damage.
resistors,capacitors,diodes,transistors,etc).The nega- 9-2. Actuator
tive pole of tantalum capacitors is highly susceptible The actuator has a powerful magnetic circuit.If
to heat,so use special care when replacing them and a magnetic material is put close to it.its charac-
check the operation afterwards. teristics will change.Ensure that no foreign sub-
6. Cautions in handling flexible PWB stances enter through the ventilation slots in the
Before working with a soldering iron,make sure that cover.
the iron tip temperature is around 270 .Take care 9-3. Cleaning the lens
not to apply the iron tip repeatedly(more than three Dust on the optical lens affects performance.To
times)to the same patterns.Also take care not to apply clean the lens,apply a small amount of
the tip with force. isopropylalcohol to lens paper and wipe the
7. Turn the unit OFF during disassembly and parts lens gently.
ADJUSTMENTS
Measuring
Item Procedure instrument
Clock 1. Turn off and on the ACC switch,while holding CD-EJ button and Power Universal timer
accuracy button.Repeat it four times slowly.
("CD ALL 1 RANDAM" appears on the display)
2. Set a universal timer to TP501(BEEP),adjust TC501 so that a reading of the
meter is 00.1sec./day.
BLOCK DIAGRAM
ANT OUTLET SOCKETL
IC201 IC301
BL101 SIG.OUTPUT
ELECTRONIC POWER
TUNER PACK TO SP
VOLUME AMP
CD MECH
LPF
IC3 IC501 ANT SIG
IC4 IC5
D/A CONVERTER RADIO/CD B/U
RF-AMP DSP POWER
DIGITAL FILTER CONTROL ILL CONT
SUPPLY
LIGHT SW
ACC
M M IC2
SERVO DRIVER KEY IC901
MATRIX VFD DRIVER
DIN 8P(FOR CD)
IC401
SIG.INPUT CD AMP FL-TUBE
PN-2218I -2-
EXPLODED VIEWPARTS LIST
Escutcheon section
NO. PART NO. DESCRIPTION Q'TY NO. PART NO. DESCRIPTION Q'TY
1 940-7745-00 ESCUTCHEON ASS'Y 1 10 346-0094-01 LEATHER SEET 1
2 039-0881-00 DISPLAY PWB 1 11 335-5118-01 ILLUMI(CD) 1
3 379-4010-20 INDICATOR 1 12 335-5491-00 DISC GUIDE 1
4 074-1105-24 SOCKET 1 13 335-5115-01 ILLUMI(VOL) 1
5 016-0010-06 VARIABLE RESISTOR(MAIN) 1 14 335-5116-01 ILLUMI(B/T) 1
6 001-0412-18 DIODE(CD-IND) 1 15 335-5117-02 ILLUMI(BUTTON) 1
7 013-3970-00 SWITCH 15 16 716-0872-00 PAD SCREW(M1.75) 9
8 017-0428-09 LAMP ASS'Y 5 17 380-5334-50 KNOB(MAIN) 1
9 335-5114-00 INDICATOR LENZ 1
PN-2218I -4-
Main section
NO. PART NO. DESCRIPTION Q'TY NO. PART NO. DESCRIPTION Q'TY
1 311-1680-00 LOWER CASE 1 13 074-0850-08 OUTLET SOCKET 1
2 313-1663-00 HEAT SINK 1 14 074-1150-26 SOCKET 1
3 310-1561-10 UPPER CASE 1 15 300-9789-10 MOUNTING BRACKET(R) 1
4 039-0880-02 MAIN PWB 1 16 300-9793-50 MOUNTING BRACKET(REAR) 1
5 331-1878-00 ANT HOLDER 1 17 300-9791-10 MOUNTING BRACKET(FRON) 1
6 331-1879-00 TR HOLDER 1 18 345-4138-50 SPACER 1
7 929-0065-81 CD MECHANISM 1 19 714-2303-81 MACHINE SCREW(M2.33) 10
8 716-1494-10 IT SCREW(M2.66) 17 20 347-5309-00 SHADE 4
9 714-2612-81 MECHINE SCREW(M2.612) 3 21 073-0731-01 TERMINAL 3
10 816-2427-00 FLAT CABLE 1 22 286-8765-00 SETPLATE 1
11 074-1141-10 OUTLET SOCKET 1 23 880-2079G TUNER PACK 1
12 076-0515-24 PLUG 1
-5- PN-2218I
CD mechanism section929-0065-81
Parts list on page 8.
PN-2218I -6-
-7- PN-2218I
NO. PART NO. DESCRIPTION Q'TY NO. PART NO. DESCRIPTION Q'TY
1 966-0308-09 CHASSIS ASS'Y 1 18 345-7513-01 CLAMPER SHEET 1
2 966-0309-04 L-DISC-G-ASS'Y 1 19 345-7514-00 S-PEB-SHEET 1
3 966-0310-06 SFT-P-CH-ASS'Y 1 20 620-0485-03 FRONT PLATE 1
4 HBS-430-100 GEAR-SUB-ASS'Y 1 21 620-0488-01 S-L-LINK PLATE 1
5 966-0312-06 SHIFT-P-ASS'Y 1 22 620-0489-01 MOTOR PLATE 1
6 SMA-147-100 MOTOR ASS'Y(LOADING) 1 23 620-0492-01 MOTOR BRACKET 1
7 966-0358-01 DRIVE-L-PL-ASS'Y 1 24 620-0697-01 MECHA BRACKET 1
8 966-0359-03 SIDE-L-PL-ASS'Y 1 25 621-0242-02 U-DISC GUIDE 1
9 HBS-431-100 PWB ASS'Y 1 26 621-0243-02 ROLLER SLEEVE 2
10 HBS-432-100 LS-GEAR ASS'Y 1 27 621-0248-06 RACK GEAR 1
11 SMA-146-100 MOTOR ASS'Y(SLED) 1 28 621-0249-02 ROLLER GEAR 1
12 SMA-151-100 MOTOR ASS'Y(SPINDLE) 1 29 621-0250-01 DAMPER HOLDER 4
13 HBS-433-100 DRIVE UNIT 1 30 621-0258-03 LOADING ROLLER 2
13-1 013-7100-00 LIMIT SWITCH 1 31 622-1072-05 ROLER SHAFT 1
13-2 620-0198-03 CLAMPER PLATE 1 32 622-1219-01 SHIFT ROLLER 1
13-3 620-0491-03 SPRING PLATE 1 33 629-0058-00 DAMPER-DL 4
13-4 620-0690-00 RATTLE PLATE 1 34 714-2003-81 MACHINE SCREW(M2X3) 8
13-5 621-0205-02 CLAMPER PLATE 1 35 714-2603-81 MACHINE SCREW(M2.6X3) 5
13-6 621-0251-03 LOCK LINK 1 36 716-1468-00 SCREW 2
13-7 621-0252-03 DISC STOPPER 1 37 716-1507-00 SCREW 2
13-8 621-0253-01 MOTOR HOLDER 1 38 716-1670-00 SCREW 6
13-9 621-0255-02 SECOND GEAR 1 39 716-1677-00 SCREW 1
13-10 621-0257-05 SCREW HOLDER 1 40 716-1704-00 SCREW 1
13-11 621-0357-02 PICKUP GUIDE 1 41 716-1742-00 SCREW 1
13-12 621-0358-02 LS-HOLDER-F 1 42 743-1500-10 E-RING 3
13-13 621-0359-02 LS-HOLDER-R 1 43 746-0712-03 WASHER 1
13-14 622-1073-02 CLAMPER ROLLER 1 44 746-0762-00 WASHER 1
13-15 714-2003-81 MACHINE SCREW (M2X3) 10 45 746-0877-02 WASHER 2
13-16 716-0675-00 SCREW 2 46 750-3090-02 RO-SPRING-L 1
13-17 716-1468-00 SCREW 2 47 750-3091-03 RO-SPRING-R 1
13-18 716-1555-00 WAVE SCREW 1 48 750-3092-03 SHIFT SPRING 1
13-19 716-1733-00 SCREW 2 49 750-3094-00 S-ARM SPRING 1
13-20 732-2004-11 SEMS SCREW 2 50 750-3096-01 DR-SPRING-R 1
13-21 739-1735-17 PRECISION SCREW 2 51 750-3098-00 L-LINK SPRING 1
13-22 750-3097-03 CLAMPER SPRING 1 52 750-3164-00 DR-SPRING-LR 1
13-23 750-3098-00 L-LINK SPRING 1 53 750-3188-00 DR-SP-F-B 1
13-24 750-3099-00 ES-SPRING 1 54 750-3189-00 SIDE-L-SPRING 1
13-25 746-0761-00 WASHER 2 55 750-3201-00 DR-SPRING-F-R 1
13-26 966-0314-01 STOP LINK ASS'Y 1 56 750-3202-00 CENTER SPRING-B 1
13-27 966-0447-04 DR-PLATE ASS'Y 1 57 800-4904-60 VINYL COAT WIRE(BLK) 1
13-28 966-0448-00 SIDE PLATE ASS'Y 1 58 800-4910-60 VINYL COAT WIRE(BLK) 1
13-29 966-0449-00 CLAMP LINK ASS'Y 1 59 801-4910-60 VINYL COAT WIRE(BRN) 1
13-30 969-0005-00 PICKUP UNIT ASS'Y 1 60 802-4904-60 VINYL COAT WIRE(RED) 1
14 013-3879-01 CHUCKING SWITCH 1 61 802-4910-60 VINYL COAT WIRE(RED) 1
15 039-0586-01 CHUCKING SW PWB 1 62 804-4910-60 VINYL COAT WIRE(YEL) 1
16 039-0588-01 SENSOR PWB 1 63 816-2372-00 VINYL COAT WIRE(BLU) 1
17 060-0252-01 PHOTO TR (PT4850F) 3 64 816-2373-00 VINYL COAT WIRE(WHT) 1
PN-2218I -8-
ELECTRICAL PARTS LIST
Note) Several different parts of the same reference number are alternative parts.
Display PWB section One of those parts is used in the set.
REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION
C 901 043-0206-63 0.022F PL 905 017-0428-09 S 906 013-3970-00 SKPEAA
C 902 043-0206-61 0.1F Q 901 125-2016-01 DTC114EL S 907 013-3970-00 SKPEAA
C 903 043-0206-63 0.022F Q 902 125-0012-01 DTA114EL S 908 013-3970-00 SKPEAA
C 904 043-0206-28 47pF CH Q 903 125-2016-01 DTC114EL S 909 013-3970-00 SKPEAA
C 905 043-0206-61 0.1F R 901 111-1811-91 1/4WS 180 S 910 013-3970-00 SKPEAA
D 901 001-0412-18 GL-3EG8 R 902 111-1831-91 1/4WS 18k S 911 013-3970-00 SKPEAA
IC 901 051-6011-00 LC75741E R 950 111-1041-91 1/4WS 100k S 912 013-3970-00 SKPEAA
L 951 010-2230-76 22H S 901 013-3970-00 SKPEAA S 913 013-3970-00 SKPEAA
PL 901 017-0428-09 S 902 013-3970-00 SKPEAA S 914 013-3970-00 SKPEAA
PL 902 017-0428-09 S 903 013-3970-00 SKPEAA S 915 013-3970-00 SKPEAA
PL 903 017-0428-09 S 904 013-3970-00 SKPEAA VR 902 016-0010-06
PL 904 017-0428-09 S 905 013-3970-00 SKPEAA
-9- PN-2218I
REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION
R 122 117-1231-10 1/10W 12k R 404 117-3011-10 1/10W 300 R 701 111-2291-91 1/4WS 2.2
R 123 117-6831-10 1/10W 68k R 405 032-0106-65 1/10W 100k R 702 111-2291-91 1/4WS 2.2
R 151 117-2221-10 1/10W 2.2k 0.5% R 703 111-2291-91 1/4WS 2.2
R 152 117-1031-10 1/10W 10k R 406 032-0106-65 1/10W 100k R 704 111-2291-91 1/4WS 2.2
R 153 117-1031-10 1/10W 10k 0.5% R 705 111-4711-91 1/4WS 470
R 154 117-2221-10 1/10W 2.2k R 407 032-0106-65 1/10W 100k R 706 111-2211-91 1/4WS 220
R 155 111-4721-91 1/4WS 4.7k 0.5% R 707 111-1021-91 1/4WS 1k
R 156 117-3321-10 1/10W 3.3k R 408 032-0106-65 1/10W 100k R 708 117-1041-10 1/10W 100k
R 157 117-2221-10 1/10W 2.2k 0.5% R 709 117-2231-10 1/10W 22k
R 201 117-2731-10 1/10W 27k R 409 032-0106-63 1/10W 47k0.5% R 710 111-3321-91 1/4WS 3.3k
R 202 117-2731-10 1/10W 27k R 410 032-0106-63 1/10W 47k0.5% R 711 117-1031-10 1/10W 10k
R 203 117-3321-10 1/10W 3.3k R 411 032-0106-63 1/10W 47k0.5% R 712 117-3321-10 1/10W 3.3k
R 204 117-3321-10 1/10W 3.3k R 412 032-0106-63 1/10W 47k0.5% R 713 117-1031-10 1/10W 10k
R 205 117-4721-10 1/10W 4.7k R 501 032-0092-18 1/10W 4.7k1 R 714 111-3911-91 1/4WS 390
R 206 117-4721-10 1/10W 4.7k R 503 117-2231-10 1/10W 22k R 715 117-1041-10 1/10W 100k
R 207 117-1231-10 1/10W 12k R 504 117-1031-10 1/10W 10k R 716 117-1531-10 1/10W 15k
R 208 117-1231-10 1/10W 12k R 505 117-1031-10 1/10W 10k R 718 117-1041-10 1/10W 100k
R 209 117-1531-10 1/10W 15k R 506 117-4731-10 1/10W 47k R 720 111-1011-91 1/4WS 100
R 210 117-1531-10 1/10W 15k R 507 117-1041-10 1/10W 100k R 721 111-2231-91 1/4WS 22k
R 211 111-1021-91 1/4WS 1k R 508 117-1041-10 1/10W 100k R 722 117-4721-10 1/10W 4.7k
R 212 111-1021-91 1/4WS 1k R 509 117-1041-10 1/10W 100k R 723 111-4711-81 1/2WS 470
R 213 117-3331-10 1/10W 33k R 512 117-4731-10 1/10W 47k R 724 111-4721-91 1/4WS 4.7k
R 214 117-3331-10 1/10W 33k R 513 111-4731-91 1/4WS 47k R 725 117-4721-10 1/10W 4.7k
R 215 111-3331-91 1/4WS 33k R 514 117-1031-10 1/10W 10k R 726 117-4731-10 1/10W 47k
R 216 117-3331-10 1/10W 33k R 515 117-1031-10 1/10W 10k R 727 117-4731-10 1/10W 47k
R 217 117-1051-10 1/10W 1M R 517 117-4731-10 1/10W 47k R 728 111-4731-91 1/4WS 47k
R 218 117-1051-10 1/10W 1M R 519 117-1031-10 1/10W 10k R 729 117-4731-10 1/10W 47k
R 219 117-1821-10 1/10W 1.8k R 530 111-1041-91 1/4WS 100k R 730 117-1021-10 1/10W 1k
R 220 111-1031-91 1/4WS 10k R 531 111-1021-91 1/4WS 1k R 731 111-1031-91 1/4WS 10k
R 301 111-1031-91 1/4WS 10k R 601 111-4731-91 1/4WS 47k SUP101 060-0122-10 DSP-201M-S00B
R 306 111-8221-91 1/4WS 8.2k R 602 111-2291-81 1/2WS 2.2 TC 501 004-1580-10 30pF GRN
R 307 117-2221-10 1/10W 2.2k R 603 117-2231-10 1/10W 22k TH 501 002-0214-05 DTN-T204C104K
R 401 111-4731-91 1/4WS 47k R 604 117-4721-10 1/10W 4.7k VR 101 012-5203-58 33k
R 402 111-4711-81 1/2WS 470 R 605 111-1021-91 1/4WS 1k X 501 061-1064-00 4.5MHz
R 403 117-3011-10 1/10W 300 R 700 117-1041-10 1/10W 100k
PN-2218I - 10 -