AUTOMOBILE TECHNOLOGY

Competitor Name Competitor No Task

ENGINE MECHANICAL

Familiarization Time
5 minutes
Task Duration
55 minutes
Total Time
60 minutes

Marking Summary

Possible
Section
Mark
1. Preparation ( PPE Used, Safety and Health Environment) 100

2. Dismantling Timing Chain 100

3. Dismantling Cylinder Head 100

4. Cylinder Bore and Piston Measurement 250

5. Assembling Cylinder Head 100

6. Assembling Timing Chain 250

7. Assembling Timing Chain Cover 100

Task Total 1000

Remarks : Engine K3-VE Daihatsu Xenia 2009-2015

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You are required to
- Observe occupational health & safety standards
- Only ask necessary questions
- Not speak to the public while competing
- Comply with Experts instructions
- Ensure Competitor Number on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page

Engine Mechanical Task Instruction

1. Perform dismantling timing chain

2. Perform dismantling cylinder head

3. Perform Dismantling a piston

4. Measure cylinder bore, piston and oil clearance of main journal. Fill the result
in the report sheet

5. Perform assembly piston

6. Perform assembly cylinder head

7. Perform assembly timing chain

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 Report Sheet

ENGINE MECHANICAL
a) Piston

Description Specification Actual Serviceable Unserviceable

Piston Outer Diameter

b) Cylinder bore

Description Specification Actual Serviceable Unserviceable

No. 1 Cylinder inner diameter A1:
B1:
C1:
A2:
B2:
C2:

c) Measuring oil clearance main journal No1 with plastic gauge

Description Specification Actual Serviceable Unserviceable

Oil clearance Main journal
No.1

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