COM SU 5191 C February 2017

Integrity Critical
COM-SU-5191-C
Coating Systems
Operating Environment: Floating & Fixed Platform, FPSO Marine & Hull,
Onshore, Topsides
This document is the confidential property of Chevron U.S.A. Inc. and its affiliates. When made available
to any contractor providing services to Chevron U.S.A. Inc. or its affiliates, the contractors use of this
document shall be governed by the confidentiality provisions of the applicable contract or bid package.
Without limiting the foregoing, neither the whole nor any part of this document may be disclosed by the
contractor to any third party, other than an affiliate of the contractor that requires this information for
purposes of the contract with the Chevron entity, without the prior written consent of the Chevron entity
that has disclosed this document to the contractor. When requested by Chevron U.S.A. Inc. or its
disclosing affiliate, the contractor must return all copies of this document to the Chevron entity
requesting such return and delete any electronic copies from the contractors systems.
Any and all modifications (changes, amendments, etc.) to this document must follow approved
Chevron Engineering Standards governance processes.
Rev. Date Description Author Technology Leader

04/08 Initial release. B. Griffin B. Griffin (Sponsor)
A 05/12 General revision. M. Melancon B. Griffin (Sponsor)
B 08/15 Major revision. M. Melancon B. Chaloner-Gill
C 02/17 General revision. M. Melancon B. Chaloner-Gill
February 2017 20082017 Chevron U.S.A. Inc. All rights reserved. Confidential Restricted Access 1 of 91
Integrity Critical
Coating Systems COM-SU-5191-C
Summary of Changes
Revised technical content may be marked with change bars in the right margin as directed by Author.
The Author denotes the following technical changes to this revision as detailed below:
Author notations regarding this revision
Added new subsea coating systems: 7B, 7C(1), 7C(2)

Added new two-coat system: 2.15.1
Added new specialty coating systems: 4.8, 4.9
Miscellaneous updates to coating sheets.
Add Tidentifier where applicable to indicate temporary topcoat available.
Safety Critical Changes (if applicable) are noted below
N/A
Integrity Critical
Contents
1.0 Scope............................................................................................................................................... 4
2.0 References ...................................................................................................................................... 4
2.1 Owner Documents .............................................................................................................. 4
2.2 Industry Codes and Standards ........................................................................................... 4
2.3 Conflict Resolution .............................................................................................................. 5
3.0 Acronyms ........................................................................................................................................ 5
4.0 System Selection ........................................................................................................................... 5
5.0 Coating System Compatibility ...................................................................................................... 9
6.0 List of Coating Systems .............................................................................................................. 10
6.1 Primer Only Systems ........................................................................................................ 10
6.2 Two-Component Systems ................................................................................................. 10
6.3 Three-Component Systems .............................................................................................. 11
6.4 Specialty Coating Systems ............................................................................................... 11
6.5 Subsea Coating systems .................................................................................................. 11
6.6 Thin Film Linings (System DFT 20 mils [508 m]) for Immersion Service...................... 12
6.7 Thick Film Linings (System DFT >20 mils [508 m]) for Immersion Service .................... 12
6.8 Matt Reinforced Linings for Immersion Service ................................................................ 13
6.9 High-Temperature/High-Pressure Linings Systems ......................................................... 13
6.10 Coatings Under Insulation ................................................................................................. 14
6.11 Rivet and Seam Sealers ................................................................................................... 14
6.12 (Series 14 through 19 Reserved for Future Use) .............................................................. 14
6.13 Concrete Coatings ............................................................................................................ 14
Appendix A Coating System Datasheets ........................................................................................... 15
Integrity Critical
1.0 Scope
This specification defines coating systems, coating system selection, manufacturers, and brands
of coatings for the following:
1. Atmospheric coatings for onshore and offshore equipment and structures.
2. Linings for concrete.
3. Coatings under insulation.
4. Internal vessel linings.
2.0 References
1. The following documents are referenced herein and are considered part of this
specification.
2. Unless otherwise specified in Section 2.1 or Section 2.2 use the latest edition of the
referenced documents.
2.1 Owner Documents

COM-SU-4042 Single and Dual Layer Fusion-Bonded Epoxy Systems for External
Pipeline Coatings
COM-SU-5014 Internal Linings for Vessels in Wet H2S Service
FPM-DU-5091 Passive Fire Protection Materials and Their Application
2.2 Industry Codes and Standards

ASTM International (ASTM)
B127 Nickel-Copper Alloy (UNS N04400) Plate, Sheet, and Strip
American Welding Society (AWS)

D1.1 Structural Welding CodeSteel
5.14 Specification for the Qualification of Welding Sales Representatives
ISO International Organization for Standardization

20340 Paints and Varnishes Performance requirements for protective paint
systems for Offshore and related structures.
NACE International (NACE)

SP0188 Discontinuity (Holiday) Testing of New Protective Coatings on
Conductive Substrates - Item No. 21038
Norwegion Oil Industry Association (Norsk Sokkels Konkuranseposisjon)

NORSOK M-501 Surface preparation and protective coating
Integrity Critical
2.3 Conflict Resolution

1. Supplier shall submit any conflicts among the inquiry documents in writing to Owner for
resolution.
2. In the event of conflicts between this standard and any other code/standard or specification,
the most stringent requirements shall apply with agreement of Owner.
3.0 Acronyms
DFT Dry Film Thickness
FBE Fusion Bonded Epoxy
FDA Food and Drug Administration
N/A Not Applicable
N/R Not Required
DFT Dry Film Thickness
PDS Product Data Sheets
SME Subject Matter Expert
SSPC Society for Protective Coatings
VOC Volatile Organic Compound
4.0 System Selection

1. Coating system number shall be selected from the following tables:
a. Atmosphere coatings for carbon steel and stainless steel: Table 1.
b. Atmosphere coatings for onshore and offshore: Table 2.
c. Coatings for concrete: Table 3.
d. Coatings under insulation: Table 4.
e. Internal vessel linings: Table 5.
2. Coating system number shall be used to determine coating brand from the coating system
data sheets.
Note: Regional volatile organic compound VOC limits must be known in order to
properly choose coating and lining materials for each system.
Integrity Critical
Table 1: Atmospheric Coatings for Carbon Steel and Stainless Steel

Type of Equipment Carbon Steel Stainless Steel
Code C/E: Vessels & Heat Exchangers
Uninsulated below 200F (95C) 3.1 2.15
Uninsulated 200400F (95205C) 2.5 2.3
Uninsulated 4001200F (205650C) 2.4 2.7
Code D: Tanks
Uninsulated to 200F (95C) 3.1 2.15
Wind girders
Floating roofs (uninsulated) 3.1 2.15
Stairways and railings
Code F: Furnaces (Fired Heaters and Boilers)
Structural steel and platforms up to 200F (95C) 3.1 2.15
Stacks, breeching, furnace casing 200400F (95205C) 2.5 2.3
Stacks, breeching, furnace casing 4001200F (205650C) 2.4 2.7
Code G/K: Pumps, Turbines, and Compressors
Equipment Not Coated by Manufacturer
Uninsulated 200400F (95205C) 2.5 2.3
Uninsulated 4001000F (205540C) 2.4 2.7
Equipment Supplied with Manufacturers Standard Coating
Uninsulated 200400F (95205C) 2.3 2.3
Uninsulated 4001000F (205540C) 2.7 2.7
Exhaust Ducts
Externally insulated exhaust ducts to 400F (205C) 12.1 12.4
Externally insulated exhaust ducts 4001000F (205540C) 12.7 12.7
Code J: Instruments
Field instrument panels 3.1 2.15
Weatherproof housings
3.1 2.15
Instrument tubing
Instruments (galvanized or aluminum) N/R N/R
Code L: Piping (including Valves & Fittings)
Uninsulated 200400F (95205C) 2.5 2.3
Uninsulated 4001200F (205650C) 2.4 2.7
Uninsulated, galvanized to 200F (93C) 3.8 N/A
Code T: Temporary Protection During Construction
Non-Ferrous metals and completed anti-corrosion coating systems 4.8* 4.8
* Not to be used on inorganic zinc primers, internal lining systems or bare carbon steel.
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Table 2: Atmospheric Coatings for Onshore/Offshore

Type of Equipment Onshore Offshore
Code M: Structural
Concrete N/R* N/R*
Exposed steel, platforms, ladders, supports 3.1 3.1
Floor plate (Medium Duty) 4.5 4.5
Floor plate (Light Duty) 4.6 4.6
Floor plate (Heavy Duty) 4.7 4.7
Galvanized floor grating repairs 1.6 1.6
Galvanized stairways and railings 3.8*
Jacket above splash zone; deck modules 3.1
Jacket splash zone structural members 4.2
Jacket splash zone appurtenances (including boat landing) N/A* 4.1
Risers, conductors: splash zone below 140F (60C) not pressure treated
Risers, conductors: splash zone to 160F (71C) 4.3
Risers, conductors: splash zones to 250F (120C) 4.2
Code P: Electrical Equipment
Galvanized or aluminum N/R* N/R*
Steel 3.1 3.1
Code R: Buildings and Control Houses (Exterior)
Galvanized steel
N/R* N/R*
Masonry walls
Steel 3.1 3.1
Code S: Subsea Equipment
Subsea equipment 122F (50C) N/A 7B
Subsea equipment 122F (50C) to 194F (90C) N/A 7C(1)
Subsea equipment 194F (90C) to 302F (150C) N/A 7C(2)
* Consult Purchaser coating specialists
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Table 3: Coatings for Concrete

Coating System
Physical by Exposure
Item Temperature Environment
Abuse
Continuous Intermittent
(a)
Oil/water Separator < 140F (60C) Oil/water mixture Moderate 20.1 N/A
(a)
Mild 20.2 20.2
(b)
Hydrocarbons , (a)
Secondary Containment < 140F (60C) Moderate 20.1 20.1
dilute acids, caustics
(c)
Aggressive 20.3 20.3
(b)
Equipment Foundations < 140F (60C) Hydrocarbons , (d) (e)
Mild 20.2
dilute acids, caustics
Notes:
The systems recommended here are guides. Exact coating selection will depend upon service conditions.
Consult manufacturer or Owner coatings specialist for exact coatings selection.
a. Moderate coating loss due to abrasion, light equipment wear. Possibility of impact on coating.
b. Crude oil, jet fuel, gasoline, etc.
c. Severe coating loss due to abrasion, heavy equipment wear. Definite potential for impact on coating.
d. No coating loss due to abrasion, possible light foot traffic. No physical impact on coating.
e. Same coating system as for secondary containment conditions.
Table 4: Coatings under Insulation

Substrate Exposure to Temperature Temperature(*) Coating
System
Continuous or Cyclic 50F 400F (45C 205C) 12.1

Carbon
Continuous 350F 1000F (175C 540C) N/R**
Steel
Cyclic Service with Swings Below 350F (175C) 400F 1000F (205C 540C) 12.7
Continuous or Cyclic 50F 400F (45C 205C) 12.4
Stainless Continuous 350F 1000F (175C 540C) N/R**

Steel Cyclic Service with Swings Below 350F (175C) 400F 1000F (205C 540C) 12.7
Cyclic Service including Cryogenic Temperatures 298F 750F (183C to 399C) 12.8
* Actual temperature of substrate including possible upset conditions; not design temperature.
** Consideration needs to be given to the lag time between insulation installation and equipment commissioning.
If the materials are to be in atmospheric storage for periods greater than 6 months then apply coating System 12.7.
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Table 5: Internal Vessel Linings

High Temperature Pressure
Services Thin Film Thick Film Laminate High High Pressure/
Temp./Cathodic Cathodic
Freshwater 8.1 9.1 10.1
Demineralized Water 8.2 9.2 10.2 11.2
Potable Water 8.3 9.3 N/R
Salt Water & Brine 8.4 9.4 10.4 11.4 11.4.2
Produced Water 8.5 9.5 10.5 11.5 11.5.2
Crude Oil (sweet or sour) 8.6 9.6 10.6 11.6 11.6.2
Fuels (low aromatic) 8.7 9.7 10.7
Fuels (high aromatic) 8.8 9.8 10.8
Aromatic Hydrocarbon 8.8 9.8 10.9
Acetone 8.10
N/R*
Ethyl & Methyl Alcohol 8.11
Notes:
In general, the thin film linings (8 Series) are used for new construction or steel that has little corrosion or pitting.
For most re-coating of existing vessels, use the thick film linings (9 Series). Laminate linings (10 Series) are
acceptable systems, however they are expensive and labor intensive to apply. There is little or no use of laminates
at this time.
For floating roof tanks that are lined 100% (even new construction), a thick film lining is advisable. This is due to
the abrasion resistance of these linings as the roof will rub against the tank walls.
When selecting an internal lining, be sure to check the maximum temperature listed for each coating in the System
Data Sheet in Appendix A, and select one appropriate for the service. In addition many vessels undergo steam out
cleaning during maintenance cycles. Linings in these vessels must use Owners steam out test protocol.
* Consult Purchaser coating/lining specialists
5.0 Coating System Compatibility

To ensure coating system compatibility:
1. All coats within a system shall be supplied from the same manufacturer.
2. The product manufacturer and Owner coating specialist shall be consulted regarding any
compatibility issues.
3. Actual temperature shall be substrate (including possible upset conditions), not design
temperature.
Integrity Critical
6.0 List of Coating Systems

1. Zinc primers listed in systems 6.1 through 6.3, both organic and inorganic, shall use the
Society for Protective Coatings (SSPC) Paint 20 type I or II zinc metal, excluding zinc
oxide, in terms of purity and lead content.
a. Inorganic zinc shall be level one 85% zinc or higher by weight.
b. Organic zinc shall be level two 80% or higher by weight.
2. All zinc primers contained in coating systems shall comply with acceptance criteria of
ISO 20340.
6.1 Primer Only Systems

1.3 Self-Cured Inorganic Zinc Solvent Reducible
1.3.1 Self-Cured Inorganic Zinc Water Reducible
1.4 Epoxy (Primer Only)
1.6 Organic Zinc-Rich Primer for Galvanizing Repair
1.8 Epoxy Mastic Surface-Tolerant Primer (May contain Aluminum)
1.9 Temperature-Indicating Paint
6.2 Two-Component Systems

2.3 Silicone Acrylic | Silicone Acrylic
2.4 Self-Cured Inorganic Zinc | High-Temperature Silicone
2.5 Self-Cured Inorganic Zinc | Silicone Acrylic
2.6 Self-Cured Inorganic Zinc | Polyamide Epoxy (High Build)
2.7 High-Temperature Silicone | High-Temperature Silicone
2.12 Epoxy Mastic Surface-Tolerant Primer | Polyamide Epoxy (Finish)
2.15 Epoxy Mastic Surface-Tolerant Primer
(May contain Aluminum Pigment | Aliphatic Polyurethane
2.15.1 Epoxy Mastic Surface Tolerant Primer
(May contain Aluminum Pigment) / Polysiloxane
2.16 Waterborne Acrylic Primer / Waterborne Acrylic
Integrity Critical
6.3 Three-Component Systems

3.1 Self-Cured Inorganic Zinc | Epoxy Intermediate | Aliphatic
Polyurethane
3.1.1 Self-Cured Inorganic Zinc | Epoxy Intermediate | Acrylic Polysiloxane
3.2 Zinc-Rich Epoxy | Epoxy Intermediate | Aliphatic Polyurethane
3.2.1 Zinc-Rich Epoxy / Epoxy Intermediate / Acrylic Polysiloxane
3.5 Epoxy Mastic (may contain Aluminum Pigment) | Epoxy Intermediate
| Aliphatic Polyurethane
3.7 Manufacturers Standard | Universal Primer | Epoxy Intermediate |
Aliphatic Polyurethane
3.8 Manufacturers Standard or Galvanized | Universal Primer | Aliphatic
Polyurethane
6.4 Specialty Coating Systems

4.1 Splash Zone Coating Sprayable
4.1.1 Splash Zone Compound Asbestos Free Rated to Cure Underwater
4.2 Monel Sheath for Splash Zones
4.3 Vulcanized Neoprene for Splash Zones
4.4 Polyamide Epoxy | Fireproofing | Epoxy Intermediate | Aliphatic
Polyurethane
4.4.1 Polyamide Epoxy | Epoxy Intumescent Fireproofing |Epoxy
Intermediate | Aliphatic Polyurethane
4.5 Medium Duty Non-Skid | 2030 Mesh Grit | Polyester Non-Skid
4.6 Light Duty Non-Skid | Grit | Epoxy Non-Skid
4.7 Heavy Duty Epoxy Non-Skid | Grit | Aliphatic Polyurethane Non-Skid
4.8 Temporary Top Coat for Protection during Construction
4.9 High Temperature Linings behind Refractory
6.5 Subsea Coating systems

7B NORSOK M501 System 7B 50C (122F)
7C(1) NORSOK M501 System 7C1 >50C 90C (>122F 194F)
7C(2) NORSOK M501 System 7C2 >90C and 150C (194F and 302F)
Integrity Critical
6.6 Thin Film Linings (System DFT 20 mils [508 m]) for Immersion Service
8.1 Thin Film Linings for Freshwater Immersion Service
8.2 Thin Film Linings for Demineralized Water or Condensate
Immersion Service
8.3 Thin Film Linings for Food and Drug Administration (FDA)-Approved
Potable Water Immersion Service
8.4 Thin Film Linings for Salt Water and Brine Immersion Service
8.5 Thin Film Linings for Produced Water Immersion Service
8.6 Thin Film Linings for Crude Oil (Sweet or Sour) Immersion Service
8.7 Thin Film Linings for Fuel (Low-Aromatic) Immersion Service
8.8 Thin Film Linings for Fuel (High-Aromatic) Immersion Service
8.10 Thin Film Linings for Acetone Immersion Service
8.11 Thin Film Linings for Ethyl and Methyl Alcohol Immersion Service
6.7 Thick Film Linings (System DFT >20 mils [508 m]) for Immersion Service
9.1 Thick Film Linings for Freshwater Immersion Service
9.2 Thick Film Linings for Demineralized Water or Condensate
Immersion Service
9.3 Thick Film Linings for FDA-Approved Potable Water Immersion
Service
9.4 Thick Film Linings for Salt Water and Brine Immersion Service
9.5 Thick Film Linings for Produced Water Immersion Service
9.6 Thick Film Linings for Crude Oil (Sweet or Sour) Immersion Service
9.7 Thick Film Linings for Fuel (Low Aromatic) Immersion Service
9.8 Thick Film Linings for Fuel (High Aromatic) Immersion Service
Integrity Critical
6.8 Matt Reinforced Linings for Immersion Service

10.1 Matt-Reinforced Linings for Freshwater Immersion Service
10.2 Matt-Reinforced Linings for Demineralized Water or Condensate
Immersion Service
10.4 Matt-Reinforced Linings for Salt Water and Brine Immersion Service
10.5 Matt-Reinforced Linings for Produced Water Immersion Service
10.6 Matt-Reinforced Linings for Crude Oil (Sweet or Sour) Immersion
Service
10.7 Matt-Reinforced Linings for Fuel (Low Aromatic) Immersion Service
10.8 Matt-Reinforced Linings for Fuel (High Aromatic) Immersion Service
10.9 Matt-Reinforced Linings for Aromatic Hydrocarbon Immersion
Service
6.9 High-Temperature/High-Pressure Linings Systems

System 11 materials shall pass Owners steam out testing program before being accepted.
11.2 Demineralized Water or Condensate Linings Resistant to Temperature
Gradients of 50F (10C) and Compatible with Cathodic Protection
11.4 Salt Water & Brine Service Linings Resistant to Temperature
11.4.2 Salt Water & Brine High Temperature/High Pressure Service Linings *
Resistant to Temperatures to 180F (82C), Pressures of 1000 PSI
(7 MPa)
11.5 Produced Water Service Linings Resistant to Temperature Gradients of
50F (10C) and Compatible with Cathodic Protection
11.5.2 Produced Water High Temperature/High Pressure Service Linings *
Resistant to Temperatures to 180F (82C), Pressures of 1000 PSI
(7 MPa)
11.6 Crude Oil Service (Sweet or Sour) Linings Resistant to Temperature
11.6.2 Crude Oil (Sweet or Sour) High Temperature/High Pressure Service
Linings * Resistant to Temperatures to 180F (82C), Pressures of
1000 PSI (7 MPa)
* Wet H2S service lining accepted brands are contained in COM-SU-5014.

They have undergone thorough testing prior to being accepted to this service.
Integrity Critical
6.10 Coatings Under Insulation

12.1 Under Insulation Thin Film Epoxy Coatings for Continuous or Cyclic
Carbon Steel Temperatures 50F to 400F (46C to 204C)
12.4 Under Insulation Thin Film Epoxy Coatings for Continuous or Cyclic
Stainless Steel Temperatures 50F to 400F (46C to 204C)
12.7 Under Insulation Thin Film Coatings for Carbon Steel or Stainless
Steel Temperatures above 400F (204C)
12.8 Under Insulation Thin Film Inorganic Coatings for Stainless Steel
Temperatures Cryogenic 298F to 750F (183C to 399C)
6.11 Rivet and Seam Sealers

13.1 Rivet and Seam Sealer Epoxy (Spray)
13.2 Rivet and Seam Sealer Epoxy (Trowel)
13.3 Rivet and Seam Sealer Polyester/Vinyl Ester
13.5 Flexible Putty
6.12 (Series 14 through 19 Reserved for Future Use)
6.13 Concrete Coatings

20.1 Lining Systems for Concrete: Service Temperatures < 140F (60C),
Mild/Moderate Physical Abuse, Intermittent and Continuous Exposure
Mild Physical Abuse, Intermittent and Continuous Exposure
Aggressive Physical Abuse, Intermittent and Continuous Exposure
Integrity Critical
Appendix A Coating System Datasheets
Primer Only System
Self-Cured Inorganic ZincSolvent Reducible (Primer Only) 1.3

Surface Prep: SSPC-SP1/SP10 (NACE No. 2 / Sa 2.5) Touch Up: Use this system.
Near-white blast cleanliness.
Anchor Pattern: Per manufacturers product data sheet
Per manufacturers product data sheet
Total DFT:
(See Note 1)
Coat, Generic By Max
Manufacturer Product Designation VOC (G/L)
Classification, DFT Svc Temp
PRIMER Carboline Carbozinc 11 Series 264515 750F (399C)
Self-Cured Inorganic Dampney Company, Inc. Encor 835 360 750F (399C)
ZincSolvent Hempel Coatings (USA), Inc. Galvosil series 320435 750F (399C)
Reducible International Interzinc 22 Series 290-470 750F (399C)
DFT as per Jotun Paints Resist 86 / 86AV 455 750F (399C)
Manufacturers
Product Sheet KCC Galvany IZ1970 250 750F (399C)
PPG Dimetcote 9 or SigmaZinc 9 480 750F (400C)
Sherwin Williams Zinc Clad II Series 320500 750F (399C)
Tnemec Series 90E92 Tnemec Zinc 471-500 750F (399C)
Keep inorganic zinc silicate mixed, using agitated pot while applying.
See also System 1.3.1 (water reducible).
Last Update: February 2017
Note1: Final DFT must be at least 50 percent thicker than the substrate anchor profile but not thicker than maximum DFT listed in
product data sheet.
Note 2: Galvosil 15700 is outside USA material.
Integrity Critical
Primer Only System
SelfCured Inorganic ZincWater Reducible 1.3.1

Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Use this system.
Total DFT:
(See note below)
PRIMER Carboline Carbozinc 11 WB 0 750F (399C)
Self-Cured Inorganic Hempel Galvosil 15620 0 750F (399C)

ZincWater Reducible International Interzinc 2590 0 750F (399C)
DFT as per Jotun Paints Resist 18 WF 0 750F (399C)
Manufacturers
KCC Waterborne Galvany IZ181 0 750F (399C)
Product Sheet
(topcoated) PPG Dimetcote 215 0 750F (399C)
Sherwin Williams Zinc Clad XI 0 750F (399C)
See also System 1.3 (solvent reducible).
Note: Final DFT must be at least 50 percent thicker than the substrate anchor profile but not thicker than maximum DFT listed in
product data sheet.
Integrity Critical
Primer Only System
Epoxy (Primer Only) 1.4

Anchor
Pattern:
Total DFT: Per manufacturers product data sheet
Coat, Generic VOC By Max

Manufacturer Product Designation
Classification, DFT (G/L) Svc Temp
PRIMER Carboline Carboguard 890 Series 100214 250F (121C)
Epoxy Dampney Endcor 750C 95 250F (121C)
DFT as per Hempadur 4588 Series /
Hempel Coatings (USA), Inc. 180245 248F (120C)
Manufacturers 15560 / 1763 Series
Product Sheet
International *Interseal 670 HS 240 250F (121C)
Jotun Paints Penguard Universal or Jotamastic 90 240270 250F (121C)
KCC Korepox EH2350 or 2351 183245 250F (121C)
PPG Amercoat 278 or Sigmafast 278 230 250F (121C)
Macropoxy 646 or Recoatable Epoxy
Sherwin Williams 66320 250F (121C)
Primer Series
Series N69 Hi-Build Epoxiline II 285-335 250F (121C)
Tnemec
Series L69 Hi-Build Epoxoline II 98 250F (121C)
*Winter curing agent

Note1: Choose Amine Adduct or Polyamide depending on service conditions. Consult with Owner Coatings
subject matter expert (SME).
Note 2: Where moisture tends to collect, such as at insulation support rings, 2 coats of polyamide epoxy shall be used.
Integrity Critical
Primer Only System
Organic Zinc-Rich Primer for Galvanizing Repair 1.6

Surface Prep: SSPC-SP1/SP7 (NACE No. 4) Touch Up: Use this system.
Brush-off blast cleaning preferred.
SSPC-SP1/SP3 Power tool cleaning acceptable.
SP-3 should only be utilized for small areas.
Coat, Generic
VOC By Max
Classification, Manufacturer Product Designation
(G/L) Svc Temp
DFT
PRIMER Carboline Carbozinc 859 series 95325 400F (205C)
Zinc-Rich Dampney Epodur 1870/1870C 452/216 180F (82C)
Hempadur AvantGuard Activated
Galvanizing Repair Hempel Coatings (USA), Inc. 345 320F (160C)
Zinc Series
DFT as per International Interzinc 52 Series 249-336 302F (150C)
Manufacturers
Product Sheet Jotun Paints Barrier 77 400 250F (121C)
KCC Korepox Zinc Rich Primer EZ175 454 250F (121C)
Amercoat /68 Series/SigmaZinc 68

PPG 310 300F (149C)
Series
Sherwin Williams Zinc Clad III HS or Zinc Clad IV 100340 300F (149C)
Series-90G-1K97 Tneme-Zinc 330-379 250F (121C)
Tnemec
Series-94 H20 Hydro-Zinc 98-187 250F (121C)
Note 1: Final DFT must be at least 50 percent thicker than the substrate anchor profile but not so thick as to influence
final coating quality.
Integrity Critical
Primer Only System
Epoxy MasticSurface-Tolerant Primer 1.8

Coat, Generic
By Max
Classification, Manufacturer Product Designation VOC (G/L)
Svc Temp
DFT
Carboguard 890 Series or 100-214 300F (149C)
PRIMER Carboline
Carbomastic 15 88 300F (149C)
Epoxy Mastic Dampney Endcor 750C 95 250F (121C)
Surface Tolerant Hempel Coatings (USA), Inc. Hempadur 4588 Series* 220 248F (120C)
DFT as per International Interseal 670 HS* 240 250F (121C)
Manufacturers
Product Sheet Jotun Paints Jotamastic 80 145 250F (121C)

PPG Amerlock240 or Sigmacover 240 153 250F (121C)
Macropoxy 646 Series or Epoxy
Mastic Aluminum II
Tnemec Series 135 Chembuild 86 250F (121C)
Available in colors.
May use Aluminum-Filled Epoxy Mastic (Surface-Tolerant Primer) for better performance if aluminum color is acceptable.
Note: For aluminum leaflet consult coating manufacturer.

*Available with winter curing agent.
Integrity Critical
Primer Only System
Temperature-Indicating Paint 1.9

Check color change characteristics.
Total DFT:
(Thickness is critical.)
Manufacturers
accepted PRIMER**
Temperature Dampney Thurmalox 260C TIC* 381 600F (315C)

Indicating Paint Hempel Thermo Color 56980 590F (310C)
T
International Intertherm 715 550 750F (399C)
T
DFT as per Jotun Solvalitt HTI 445 750F (399C)
Manufacturers T T
Product Sheet PPG Sigmarite 37-B & G 449 392F (200C)
Case-by-case review of applications is required; time at temperature variations are substantial.

VOC limits for these products vary from state to state. Check local regulations before using a product.
Note: Final DFT should be at least 50 percent thicker than the substrate anchor profile, but not so thick as to influence final
coating quality.
T: Temporary topcoat available for system protection during further construction, transportation and handling activities.
*Please consult Dampney for assistance in selecting specific TIC colors.

** These materials may be applied over an IOZ primer
Integrity Critical
Two-Coat Systems
Silicone Acrylic | Silicone Acrylic up to 500F (260C) 2.3

Total DFT:
PRIMER Carboline Thermaline 4900 324564 450F (232C)
Silicone Acrylic Dampney Company, Inc. Thurmalox 260/260C 396/381 500F (260C)
Surface profile and Hempel Coatings (USA), Inc. Silicone acrylic 56940 600 500F (260C)
DFT as per
Manufacturers International Intertherm 1875/875 Series* 394-420 500F (260C)
Product Sheet
Jotun Paints Solvalitt Midtherm 545 500F (260C)
Hi-Temp 500 Series or
PPG 420 500F (260C)
Sigmatherm 350
Sherwin Williams Heat-Flex 500 420 500F (260C)
TOPCOAT Carboline Thermaline 4900 Series 324564 450F (232C)

Silicone Acrylic Dampney Company, Inc. Thurmalox 260/260C 396/381 500F (260C)
DFT as per Hempel Coatings (USA), Inc. Silicone acrylic 56940 600 500F (260C)
Manufacturers T
Product Sheet International Intertherm 1875/875 Series* 394-420 500F (260C)
T
T
Hi-Temp 500 Series or
PPG 420 500F (260C)
Sigmatherm 350T
Note: Many of these coatings require a heated curing before handling.
* Internationals Intertherm 1875/875 and Jotuns Solvalitt Midtherm do not require heat cure.
Integrity Critical
Two-Coat Systems
Self-Cured Inorganic Zinc | High-Temperature Silicone 400- 1200F (205-649C) 2.4

Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Use pure silicone topcoat only, two coats.
Total DFT:

Classification, DFT Svc Temp (C)
PRIMER Carboline Carbozinc 11Series 264515 750F (399C)
Self-Cured Inorganic Dampney Company, Inc. Thurmalox 245/ 245C or 837 538/395/232 1000F (538C)
ZIncSolvent Reducible Hempel Coatings (USA), Inc. Galvosil series 320435 932F (500C)
International Interzinc 22 Series 290-470 750F (399C)
Surface profile and DFT
as per Manufacturers
Product Sheet
Jotun Paints Resist 86 / 86AV 455 750F (399C)
KCC Galvany IZ1970 250 750F (399C)
PPG Dimetcote 9 or Sigmazinc 9 420 1000F (538C)
Some of these coatings require a heated curing before handling.

SiliconeHigh Temp Dampney Company, Inc. Thurmalox 230/230C 643/360 1200F (649C)
DFT as per Hempel Coatings (USA), Inc. Silicone alum. 56913/4 417478 1112F (600C)
Manufacturers
Product Sheet International Intertherm 50T 495 1000F (538C)
T
International Interbond 1202UPC 322 1200F (649C)
Jotun Paints SolvalittT 500 1112F (600C)
KCC Yelcoat QT606(H) 350400 1112F (600C)
T
Hi-Temp 540 or
PPG 498 1000F (538C)
Sigmatherm 540T
1200F (649C)/
Sherwin Williams Heat-Flex 1000 420
1000F (538C)
Non-catalyzed silicones remain tacky until exposed to heat above 300F 400F (150C 205C).
These coatings are designed for use at temperatures between 400F 1200F (205C 650C).
Note 1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not thicker than
maximum DFT listed in product data sheet.
Note 2: Multiple products by single manufacturer are due to regional availability and mergers.
Note 3: Outside face of flanges shall be coated with system primer in lieu of full system to prevent shearing of coating
when tightening bolts.
Note 4: Inorganic zinc shall not be used if material is to be insulated, if operating temperature is over 750F (399C),
or on duplex or stainless steel. For these situations, System 12.7 shall be used.
Note 5: To achieve additional barrier protection a second coat of the silicone may be applied,
Integrity Critical
Two-Coat Systems
Self-Cured Inorganic Zinc | Silicone Acrylic up to 400F (205C) 2.5

Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Coating System 2.3

750F/1000F
Self-Cured Inorganic Dampney Company, Inc.** Endcor 835*/Thurmalox 837 232-360
(399C/538C)
ZincSolvent Reducible Hempel Coatings (USA), Inc. Galvosil series 435 932F (500C)

Surface profile and DFT
as per Manufacturers Jotun Paints Resist 86 / 86AV 455 750F (399C)
Product Sheet
PPG Dimetcote 9/Sigmazinc 9 480 750F (399C)
**Endcor 835 and Thurmalox 837 may be topcoated with either Thurmalox 200/200C or 260/260C.

Thurmalox 200/200C or
Silicone Acrylic Dampney Company, Inc.** 281-522 500F (260C)
260/260C
Hempel Coatings (USA), Inc. Silicone acrylic 56940 600 752F (400C)
DFT as per
T T
Manufacturers International Intertherm 1875 / 875 Series* 394-420 500F (260C)
Product Sheet T
T
Hi-Temp 500
PPG 420 500F (260C)
Sigmathem 350T
Note: Some of these coatings require a heated curing before handling.
*Internationals Intertherm 1875/875 do not require heat cure.
Note 2: Multiple products by single manufacturer are due to regional availability and merger.
Integrity Critical
Two-Coat Systems
Self-Cured Inorganic Zinc | Polyamide Epoxy (High Build) 2.6

Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Coating System 2.12. DO NOT
Near-white blast cleanliness. touch up with primer from Coating
System 2.6 after applying topcoat.

Self-Cured Inorganic Dampney Endcor 835 360 750F (399C)
ZincSolvent
Hempel Coatings (USA), Inc. Galvosil series 435 932F (500C)
Reducible
Surface profile and International Interzinc 22 Series 290-470 750F (399C)
DFT as per
International Devoe Catha-Coat 304V 455 750F (399C)
Manufacturers
Product Sheet Jotun Paints Resist 86 /86AV 455 750F (399C)
PPG Dimetcote 9 /Sigmazinc 9 480 750F (399C)
KCC Galvany IZ180N 523 750F (399C)
Series 90E92
Tnemec 473-500 750F (399C)
Tnemec Zinc
TOPCOAT Carboline Carboguard 890 Series 100-214 200F (93C)

EpoxyPolyamide Dampney Endcor 700C Series 100 250F (121C)
High Build Hempel Coatings (USA), Inc. Hempadur 4588 series 220 250F (121C)
DFT as per International Interseal 670 HS 240 250F (121C)
Manufacturers
Product Sheet International Devoe Devran 224 Series 28-212 250F (121C)
Jotun Paints Penguard FC 310 250F (121C)

Amercoat 240 or
PPG 153 250F (121C)
Sigmacover 240
Sherwin Williams Macropoxy 646 Series 100250 250F (121C)
Series 161 Tneme-Fascure
349-393 250F (121C)
Tnemec Series L69 Hi-Build
98 250F (121C)
Epoxline II
Follow the manufacturer's instructions.
Note 2: Multiple products by single manufacturer are due to regional availability or merger.
Integrity Critical
Two-Coat Systems
High-Temperature Silicone | High-Temperature Silicone up to 1200F (649C) 2.7

Surface Prep: Carbon Steel: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Use this system.
Near-white blast cleanliness preferred.
Stainless Steel: SSPC-SP16, SSPC-SP1/SP11 Power
tool cleaning to bare metal, acceptable for small repairs.
Total DFT:
Coat, Generic
VOC By Max
(G/L) Svc Temp
DFT
PRIMER Carboline Thermaline 4700 Series 312480 1200F (649C)
SiliconeHigh Temp Dampney Company, Inc. Thurmalox 230/230C/245/245C 360-643 1200F (649C)
Surface profile and Hempel Coatings (USA),
Silicone alum. 56913 or 56914 417478 1112F (600C)
DFT as per Inc.
Manufacturers
Product Sheet International Intertherm 50 495 1000F (538C)

Jotun Paints Solvalitt 500 1112F (600C)
KCC Yelcoat QT606(H) 350400 1112F 600C)
PPG Hi-Temp 540 or Sigmatherm 540 498 1000F (540C)
Some of these coatings require a heated curing before handling.

SiliconeHigh Temp Dampney Company, Inc. Thurmalox 230/230C 643/360 1200F (649C)
DFT as per Hempel Coatings (USA),

Silicone alum. 56913 or 56914 417478 1112F (600C)
Manufacturers Inc.
Product Sheet International Intertherm 50T 495 1000F (538 C)
T
Jotun Paints SolvalittT 500 1200F (600C)
Hi-Temp 540T
PPG 498 1000F (540C)
Sigmatherm 540T
Non-catalyzed silicones remain tacky until exposed to heat above 300F 400F (150 205C).
These coatings are designed for use at temperatures between 500F 1200F (260F 649C).
Note: Multiple products by single manufacturer are due to regional availability.
Integrity Critical
Two-Coat Systems
Epoxy MasticSurface-Tolerant Primer | Polyamide Epoxy (Finish) 2.12


Carbomastic15 or 88 350F (121C)
PRIMER Carboline
Carboguard 890 Series 100-214 250F (121C)
Epoxy Mastic Dampney Endcor 750C Series 95 250F (121C)
Surface Tolerant Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250F (121C)
Surface profile and International Interseal 670 HS* 240 250F (121C)
DFT as per
International Devoe Devran 224 series 100212 250F (121C)
Manufacturers
Amerlock 2/400 or
PPG 163 250F (121C)
Sigmacover 2/400
Macropoxy 646 Series or
Epoxy Mastic Aluminum II
Tnemec Series 135 Chembuild 86-246 250F (121C)
TOPCOAT Carboline Carboguard 890 Series 100-214 250F (121C)

Epoxy Polyamide Dampney Endcor 700C Series 100 350F (177C)
Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250F (121C)
DFT as per
Manufacturers International Interseal 670 HS* 240 250F (121C)
Product Sheet
International Devoe Devran 224series 28212 250F (121C)
Jotun Paints Penguard FC 310 250F (121C)
Amerlock 2/400 or
PPG 163 250F (121C)
Sigmacover 2/400
Series 161 Tneme-Fascure 349-393 250F (121C)
Tnemec
Series L69 Hi-Build Epoxline II 98 250F (121C)
*Also available with winter curing agent
Note1: Aluminum is available as a primer; consult product manufacturer.

Note 2: Multiple products by single manufacturer are due to regional availability or merger.
Integrity Critical
Two-Coat Systems
Epoxy MasticSurface-Tolerant Primer | Aliphatic Polyurethane 2.15


Carboguard 890 Series / 100-214
PRIMER Carboline 200F (93C)
Carbomastic 15 88
Dampney Endcor 750C 95 250F (121C)
Epoxy Mastic Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250F (121C)
Surface Tolerant International Interseal 670 HS* 240 250F (121C)
Surface profile and DFT as International Devoe Devran 224 series 28212 250F (121C)
per Manufacturers

Amercoat 240 or
PPG 153 250F (121C)
Sigmacover 240
TOPCOAT Carboline Carbothane 134 Series 54264 200F (93C)

Polyurethane Aliphatic Hempel Coatings (USA), Inc. Hempathane series 445330 250F (121C)
T
DFT as per Manufacturers International Interthane 990 Series 241-420 200F (93C)
Product Sheet International Devoe Devthane 379 seriesT 44-311 200F (93C)
T
Jotun Paints Hardtop XP 320 250F (121C)
KCC Korethan Topcoat UT6581 398 250F (121C)
Amercoat 450
PPG 312-430 250F (121C)
SeriesTSigmadur 550 SeriesT
Sherwin Williams Hi-Solids Polyurethane Series 100250 250F (121C)
Tnemec Series 1095 Endura-Shield 89-135 250F (121C)
Respirators are strongly recommended when applying polyurethane.
*Also available with winter curing agent
Note1: Multiple products by single manufacturer are due to regional availability and merger.
Note2: Polyurethanes will discolor at service temperatures above 200F (93C).
T: Temporary topcoat available for system protection during further construction, transportation, and handling activities.
Integrity Critical
Two-Coat Systems
Epoxy MasticSurface-Tolerant Primer | Polysiloxane 2.15.1


Carboguard 890 Series / 100-214
PRIMER Carboline 200F (93C)
Carbomastic 15 88
Epoxy Mastic Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250F (121C)
Surface Tolerant International Interseal 670 HS* 240 250F (121C)
Surface profile and DFT as Jotun Paints Jotamastic 80 145 250F (121C)
per Manufacturers
Product Sheet KCC Korepox EH2350 or 2351 183245 250F (121C)
Amercoat 240 or
PPG 153 250F (121C)
Sigmacover 240
TOPCOAT Carboline Carboxane 2000 216 250F (93C)

Dampney Protexior 791 89 250F (121C)
Polyurethane Aliphatic Hempel Coatings (USA), Inc. Hempaxane series 225 250F (121C)
DFT as per Manufacturers International Interfine 878T 248 250F (93C)

Product Sheet Jotun Paints Hardtop Optima T
215 250F (121C)
KCC Korexane ST1020 326 250F (121C)
PPG PSX 700 SeriesT 84 250F (121C)
Sherwin Williams Sher-Loxane 800 <100 250F (121C)
Tnemec Series 750 UVX 99 250F (121C)
Integrity Critical
Two-Coat Systems
Waterborne Acrylic Primer / Waterborne Acrylic 2.16

Near-white blast cleanliness preferred.
SSPC-SP1/SP11 Power tool cleaning to
bare metal, acceptable.

PRIMER Carboline Sanitile 120 52 250F (121C)
Hempel Coatings
Waterborne Acrylic Primer Hemucryl 18032 20 248F (120C)
(USA), Inc.
Surface profile and DFT International Intercryl 520 77 250F (121C)
Product Sheet Jotun Paints Waterfine Acrylic Primer 66 250F (121C)
KCC Aquapox WH3350 70 250F (121C)

Pitt-Tech Plus Primer or
PPG 75 250F (121C)
Aquacover 20 Series
Sherwin Williams ProCryl Universal Primer 100 200F (93C)
Tnemec Series 115 Unibond DF 140 170F (77C)
TOPCOAT Carboline Carbocrylic 3359 4260 235F (113C)

Hempel Coatings
Waterborne Acrylic Hemucryl 58030 5 248F (120C)
(USA), Inc.
DFT as per International Intercryl 530T 43 250F (121C)
Manufacturers T
Product Sheet Jotun Paints Waterfine Top Coat 105 250F (121C)
KCC Aquapox WH3350 70 250F (121C)

T
Pitt-Tech Plus
PPG 85 250F (121C)
Aquacover 45T
Sherwin Williams DTM Acrylic Coating or SherCryl, 250 300F (149C)
Tnemec Series 1029 Enduratone 94 170F (77C)
Integrity Critical
Three-Coat Systems
Self-Cured Inorganic Zinc | Epoxy Intermediate | Aliphatic Polyurethane 3.1

Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Coating System 3.5.
Total DFT: Per manufacturers product data

Dampney Endcor 835 360 750F (399C)
Self-Cured Inorganic Zinc Hempel Coatings (USA), Inc. Galvosil series 320445 750F (399C)
Solvent Reducible International Interzinc 22 Series 290-470 750F (399C)
International Devoe Catha-Coat 304series 311-402 750F (399C)
Surface profile and DFT as
per Manufacturers Jotun Paints Resist 86 / 86AV 455 750F (399C)
Product Sheet
KCC Galvany IZ180N 523 750F (399C)
PPG Dimetcote 9 / Sigmazinc 9 480 750F (399C)
Tnemec Series 90E-92 Tneme-Zinc 473-500 750F (399C)
TIECOAT Carboline Carboguard 890 Series 100-214 250F (121C)
EpoxyIntermediate Hempel Coatings (USA), Inc. Hempadur 4588 series 140 250F (121C)
High Build International Intergard 475 HS 207 250F (121C)
DFT as per Manufacturers International Devoe Devran 224HS series 28212 250F (121C)
For offshore use between KCC Korepox EH2350 or 2351 183245 250F (121C)
the splash zone and the Amercoat 410 or
topsides, an additional tie PPG 240 250F (121C)
Sigmacover 410
coat is highly recommended
Series 161 Tneme-Fascure
349-393 250F (121C)
Tnemec Series L69 Hi-Build
98 250F (121C)
Epoxlline II
Polyurethane Aliphatic Hempel Coatings (USA), Inc. Hempathane series 330445 250F (121C)
DFT as per Manufacturers International Interthane 990 SeriesT or 241-420 250F (121C)
Product Sheet International Devoe Devthane 379 seriesT 44311 250F (121C)
Jotun Paints Hardtop XPT 320 250F (121C)
Amercoat 450 SeriesT
PPG 312-430 250F (121C)
Sigmadur 550 SeriesT
* These systems are generally rated for 93C/200F.
Note2: Polyurethanes will discolor at service temperatures above 200F (93C).
Integrity Critical
Three-Coat Systems
Self-Cured Inorganic Zinc | Epoxy Intermediate | Polysiloxane 3.1.1

Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Coating System (CS) 3.5.
Near-white blast cleanliness. Use Polysiloxane as topcoat.

Self-Cured Inorganic Zinc - Dampney Endcor 835 360 750F (399C )
Hempel Coatings
Solvent Reducible Galvosil series 320445 750F (399C)
(USA), Inc.
Surface profile and DFT as
per Manufacturers Jotun Paints Resist 86 / 86AV 455 750F (399C)
Product Sheet KCC Galvany IZI180N 523 750F (399C)
PPG Dimetcote 9/ Sigmazinc 9 480 750F (399C)
Sherwin Williams Zinc Clad ll Series 320500 750F (399C)
Tnemec Series 90E-92 Tneme-Zinc 473 750F (399C)
Keep inorganic zinc silicate mixed, using agitated pot during application.
EpoxyIntermediate Dampney Endcor 750C 95 250F (177C)
Hempel Coatings
High Build Hempadur 4588 series 140 250F (121C)
(USA), Inc.
DFT as per Manufacturers International Intergard 475 HS 207 250F (121C)
Product Sheet Jotun Paints Penguard Express 230 250F (121C)
KCC Korepox EH2350 183 250F (121C)
For offshore use between Amercoat 410 or
the splash zone and the PPG 240 250F (121C)
Sigmacover 410
topsides, an additional tie
coat is highly recommended. Sherwin Williams Macropoxy 646 Series 100250 250F (121C)
Tnemec L69 Hi-Build Epoxoline II 98 250F (121C)
TOPCOAT
Polysiloxane Carboline Carboxane 2000 216 250F (121C)
DFT as per Manufacturers
Product Sheet Hempel Coatings
Hempaxane series 225 250F (121C)
(USA), Inc.
International Interfine 878T 248 250F (121C)
Jotun Paints Hardtop OptimaT 215 250F (121C)
T
PPG Industries PSX 700 Series 84 250F (121C)
Sherwin Williams Sher-Loxane 800 <100 250F (121C)
Respirators are strongly recommended when applying Polysiloxane.
These systems are generally rated for 200F (93C).
Note: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not thicker than maximum
DFT listed in product data sheet.
Integrity Critical
ThreeCoat Systems
Zinc-Rich Epoxy | Epoxy Intermediate | Aliphatic Polyurethane 3.2

Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Coating System 3.5

PRIMER Carboline Carbozinc 859 95-325 400F (204C)
Dampney Epodur 7760 100 250F (100C)
Hempel Coatings
EpoxyZinc-Rich Hempadur AvantGuard Series 345 320F (160C)
(USA), Inc.
Surface Profile and DFT as International Interzinc 52 series 249-336 300F (140C)
per Manufacturers
Product Sheet Jotun Paints Barrier 77 400 300F (140C)
Amercoat 68Series/ Sigmazinc
PPG 310 300F (140C)
68Series
Sherwin Williams Zinc Clad lll HS or Zinc Clad IV 100340 300F (140C)
Tnemec Series 94-H20 Hydro-Zinc 96 300F (140C)
Keep organic zinc silicate mixed, using agitated pot during application.
Hempel Coatings
EpoxyIntermediate Hempadur 4588 Series 220 250F (121C)
(USA), Inc.
DFT as per Manufacturers
Jotun Paints Penguard Express 230 250F (121C)
Product Sheet
For offshore use between the KCC Korepox EH2350 or 2351 183245 250F (121C)
splash zone and the topsides,
PPG Amercoat 410 or Sigmacover 410 240 250F (121C)
an additional tie coat is highly
recommended. Sherwin Williams Macropoxy 646 Series 100250 250F (121C)
Tnemec Series L69 Hi-Build Epoxoline II 98 250F (121C)
Dampney Endcor 4600 324 250F (121C)
Hempel Coatings
PolyurethaneAliphatic Hempathane series 330445 250F (121C)
(USA), Inc.
T
DFT as per Manufacturers International Interthane 990 Series 247420 250F (121C)
Product Sheet Jotun Paints Hardtop XP T
320 250F (121C)
PPG 312-430 250F (121C)
These systems are generally rated for 200F (93C).

Note1: Polyurethanes will discolor at service temperatures above 200F (93C)
.
Integrity Critical
Three-Coat Systems
Zinc Rich Epoxy | Epoxy Intermediate | Polysiloxane 3.2.1

Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Coating System 3.5. Topcoat to be
Near-white blast cleanliness. Polysiloxane

PRIMER Carboline Carbozinc 859 95-325 400F (204C)
EpoxyZinc-Rich Dampney Epodur 7760 100 250F (121C)
Surface profile and DFT Hempel Coatings (USA), Inc. Hempadur AvantGuard Series 345 320F (160C)
Product Sheet International Interzinc 52 Series 249-336 300F (140C)
EpoxyZinc-Rich Jotun Paints Barrier 77 400 300F (140C)

Amercoat 68Series /
PPG 310 300F (140C)
SigmaZinc68Series
Sherwin Williams Zinc Clad lll HS or Zinc Clad IV 100340 300F (140C)
Tnemec Series 94-H20 Hydro-Zinc 96 300F (140C)
Keep organic zinc silicate mixed, using agitated pot while applying.
EpoxyIntermediate Dampney Endcor 750C 95 250F (121C)
High Build Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250F (121C)
DFT as per International Intergard 475 HS 207 250F (121C)
Manufacturers
Product Sheet Jotun Paints Penguard Express 230 250F (121C)
For offshore use between KCC Korepox EH2350 183 250F (121C)
the splash zone and the PPG Amercoat 410 and Sigmacover 410 240 250F (121C)
topsides, an additional tie
coat is highly Sherwin Williams Macropoxy 646 Series 100250 250F (121C)
recommended. Tnemec Series L69 Hi-Build Epoxoline II 98 250F (121C)
TOPCOAT Carboline Carboxane 2000 216 250F (121C)
Polysiloxane Dampney Protexior 791 89 250F (121C)
Hempel Coatings (USA), Inc. Hempaxane series 225 250F (121C)
DFT as per
T
Manufacturers International Interfine 878 248311 250F (121C)
Product Sheet T
Jotun Paints Hardtop Optima 215 250F (121C)
PPG Industries PSX 700 SeriesT 84 250F (121C)
Sherwin Williams Sher Loxane 800 <100 250F (121C)
Respirators are strongly recommended when applying polysiloxane.
These systems are generally rated for 93C/200F.
Note: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not so thick as to
influence final coating quality.
Integrity Critical
Three-Coat Systems
Epoxy | Epoxy Intermediate | Aliphatic Polyurethane 3.5


PRIMER Carboline Carboguard 890 Series 100-214 250F (121C)
Epoxy Mastic - Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250F (121C)
Surface Tolerant International Interseal 670 HS 240 250F (121C)
Surface profile and International Devoe Devran 224 series 28212 250F (121C)
DFT as per
Jotun Paints Penguard Universal 240 250F (121C)
Manufacturers
Series 66 Hi-Build Epoxoline 362 250F (121C)
Tnemec
EpoxyIntermediate Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250F (121C)
High Build International Interseal 670 HS 240 250F (121C)
DFT as per International Devoe Devran 224series 28212 250F (121C)
Manufacturers
Product Sheet Jotun Paints Penguard Universal 240 250F (121C)
Tnemec
Polyurethane - Hempel Coatings (USA), Inc. Hempathane series 330445 250F (121C)
Aliphatic International Interthane 990 SeriesT 247-420 250F (121C)
DFT as per International Devoe Devthane 379 seriesT 44311 250F (121C)
Manufacturers
Product Sheet Jotun Paints Hardtop XPT 320 250F (121C)
PPG 312-430 250F (121C)
Tnemec Series 1095 Indura-Shield 89-135 250F (121C)
Vendors of mechanical equipment normally have their own standard coatings and find it economically impractical to change to
Purchaser-specified systems such as this one. Chevron's specified system must be applied unless the vendor obtains written
approval from Chevron to substitute another. The alternative is to accept the vendor's standard primer and then apply Coating
System 3.7 (Manufacturer's Standard/Universal Primer/Polyamide Epoxy (High Build)/Aliphatic Polyurethane).
Last Update: February 2017 (Data Sheet notes on next page)
Integrity Critical
Note 1: The above system tie coats are available in aluminum. Consult the manufacturer.
Note 2: The tie coat shall not be applied to handrails and stairways.
Note 3: Aluminum filled epoxy mastic should be tinted a contrasting color such as red.
Note 4: Polyurethanes will discolor at service temperatures above 200F (93C).
Integrity Critical
Three-Coat Systems
Manufacturer's Standard | Universal Tie Coat | Epoxy Intermediate |
Aliphatic Polyurethane 3.7
Surface Prep: Brush off blast to roughen surface (SSPC-SP16) Touch Up: Use this system without reapplying
manufacturer's standard primer.
Anchor Pattern: Abrade existing system surface only

PRIMER
Apply universal primer over manufacturer's standard primer; then apply tiecoat and topcoat.
[Mfg.s Standard]
PRIMER Tie Coat Carboline Carbocoat 150UP 407 250F (121C)
Universal Primer Carboline Rustbond Penetrating Sealer 24 250F (121C)
DFT as per Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250F (121C)
Manufacturers
Product Sheet International Interseal 670 HS* 240 250F (121C)
International Devoe Devguard 4160 419 250F (121C)
Jotun Paints Penguard Universal 240 250F (121C)
KCC Korepox Primer EP1760 306 250F (121C)
PPG Amercoat 185H/ Sigmafast 20 335-382 250F (121C)
Sherwin Williams Pro-Cryl Universal Primer 100 200F (93C)
Carboguard 890 Series or 100-214
Intermediate Carboline 250F (121C)
Carbomastic 15 88
High Build International Interseal 670 HS* 240 250F (121C)
DFT as per International Devoe Devran 224Series 28-212 250F (121C)
Manufacturers
KCC Korepox H.B. EH2580 335 250F (121C)
Macropoxy 646 Series or Epoxy
Mastic Aluminum II
Series 161 Tneme-Fascure 349-393 250F (121C)
Tnemec
Series L69 Hi-Build Epoxlline II 98 250F (121C)
T
Aliphatic International Interthane 990 Series 247-420 250F (121C)
DFT as per International Devoe Devthane 379 Series T
44-311 250F (121C)
Manufacturers
Product Sheet Jotun Paints Hardtop XPT 320 250F (121C)
PPG 312-430 250F (121C)
* Also available with winter curing agent
Integrity Critical
Note 1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not so thick
as to influence final coating quality.
Note 2: Polyurethanes will discolor at service temperatures above 200F (93C)
Integrity Critical
Three-Coat Systems
Manufacturer's Standard or Galvanized | Universal Primer | Aliphatic Polyurethane 3.8

Surface Prep: SSPC-SP1/SP16 Touch Up: Use this system without reapplying
Brush-off blast cleaning preferred. manufacturer's standard primer.
Anchor Pattern: 1-1.5mil (25-38um)

PRIMER
[Galvanizing or Mfg.s
Standard]
Carboline Rustbond Penetrating Sealer 24 250F (121C)
DFT as per Hempel Coatings (USA), Inc. Hempadur 4588 Series 520 250F (121C)
Manufacturers
Product Sheet International Interseal 670 HS* 240 200F (93C)
PRIMER International Devoe Pre-Prime 167 95 200F (93C)

Universal Primer Jotun Paints Penguard Universal 240 250F (121C)
DFT as per KCC Korepox Primer EP1760 306 250F (121C)
Manufacturers
Product Sheet PPG Amercoat 240 or Sigmacover 240 153 250F (121C)
Sherwin Williams Pro-Cryl Universal Primer 100 250F (121C)

Apply universal primer over manufacturer's standard primer; then apply topcoat.

T
International Devoe Devthane 379 44-311 250F (121C)
DFT as per
Manufacturers Jotun Paints Hardtop XP 320 250F (121C)
Product Sheet
T
Amercoat 450 Series
PPG 312-430 250F (121C)
* Also available with winter curing agent

Note: Polyurethanes will discolor at service temperatures above 200F (93C).
Integrity Critical
Specialty Coating Systems
Splash Zone CoatingSprayable 4.1

Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use this system for repairs before putting
White metal blast cleanliness. components in immersion service. After putting in
Anchor Pattern: Per manufacturers product data sheet service, use this system above the waterline and
System 4.1.1 below the waterline.
Total DFT: 100200mils (25405080um) or
Per manufacturers recommendation.

Splash Zone Carboline Carboguard 1207 0 200F (93C)
Sprayguard 35490 0 284F (140C)
Coating Hempel Coatings (USA), Inc.
Hempadur 35560, 35460 0 284F (140C)
(Spray) International Interzone 485* 30 250F (121C)
Surface profile and Baltoflake 80 122F (50C)
Jotun Paints
DFT as per Jotacote UHB 110 140F (60C)
Manufacturers
Product Sheet KCC Korepox H.S. EH3200(GF) 17 140F (60C)
Amerlock 880
PPG 207 250F (121C)
SeriesSigmashield 880 Series
Sherwin-Williams Sura-Plate 154 150 200F (93C)
* Interzone 1000 may be substituted for Interzone 485.
Integrity Critical
Splash Zone CompoundRated to Cure Underwater 4.1.1

Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: After putting in service, use this system below
White metal blast cleanliness. the waterline and System 4.1 above the
Anchor Pattern: Per manufacturers product data waterline.
Total DFT: 0.5 inch (1.27 cm) (min)

Splash Zone Coating Carboline Carboguard A-788 0 200F (93C)
Sprayguard 35490 0 284F (140C)
Asbestos Free Hempel Coatings (USA), Inc.
Hempadur 35560, 35460 0 284F (140C)
Interzone 485* 38 250F (121C)
(Trowel) International
Interzone 101 0 250F (121C)
Jotun Paints Jotamastic SF 180-220 122F (50C)
Sherwin-Williams Leighs Epigrip M216 Series 0 200F (93C)
KCC Korepox H.S. EH3200(GF) 17 140F (60C)
PPG Amerlock 880/ SigmaShield 880 207 250F(121C)
*For underwater repair applications use Interzone101
Integrity Critical
Monel Sheath for Splash Zones 4.2

Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: N/A
White metal blast cleanliness, preferred.
Power tool cleaning to bare metal, acceptable.
Anchor Pattern: Not applicable

Total DFT: 16 gauge (0.062 inch)*

Clad the specified portion of the splash zone with cold rolled, plain, unpolished, Monel sheathing per ASTM B127.
Weld the Monel sheathing continuously on all edges. Overlap all joints in the Monel sheathing by four inches. Require contractor
to submit the shop drawings showing application details for Monel to Owner for authorization.
Ensure full corrosion protection to the portion of the structure covered by Monel by requiring water-tight welds fasten Monel
sheathing to steel members and Monel to Monel. Inspect all such welds with liquid-penetrant testing.
Repair all defects exceeding those allowed in AWS D1.1 par. 9.25. Weld Monel to steel and Monel to Monel with only GMAW or
GTAW processes using Monel filler metal conforming to AWS 5.14 class ERNi Cu-7.
Qualify all weld procedures and welders working with Monel according to AWS D1.1 as for a fillet weld using a macro etch cross-
section test. Recognize that Monel can tear if posed to mechanical damage. Heavier gauge of Monel can provide some additional
tear resistance, but not a substantial difference. Consider cost and handling before selecting heavier gauge Monel.
*This is not DFT; this is Minimum Thickness.
Integrity Critical
Vulcanized Neoprene for Splash Zones 4.3

Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: *
White metal blast cleanliness.
Anchor Pattern: Per manufacturers product data
Total DFT: 0.51.0 inch* (1.272.54cm)

Vulcanized Neoprene Mark Tool & Rubber Co. Splashtron 0
DFT as per Tamborine E.R.I. Akorros C-380 0
Manufacturers
Product Sheet
Ship sections to be coated to contractor's facility for application of vulcanized neoprene,
unless otherwise authorized in writing by Owner.
* This is not DFT; this is Minimum Thickness.
Note: May be applied over single layer fusion bonded epoxy (FBE) as per COM-SU-4042.
The vulcanization process does include a liquid primer.
*Consult manufacturer for repair system
Integrity Critical

*Polyamide Epoxy | Cementatious Fireproofing | Epoxy Intermediate |
Aliphatic Polyurethane 4.4
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: FIREPROOFING INTACT: Weather coat and
Near-white blast cleanliness. Entire topcoat for touch-up. FIREPROOFING
coating system must be in place to provide DAMAGED: Repair fireproofing; finish with
fireproofing rating. weather coat and topcoat. PRIMER
Anchor Pattern: Per manufacturers product data sheet DAMAGED: Touch up with polyamide epoxy
primer; then apply remainder of system.
Total DFT: Per Product Data Sheets plus
fireproofing thickness

EpoxyPolyamide Hempel Coatings (USA), Inc. Hempadur 45880 Series 220 250F (121C)
Surface profile and International Intergard 251 390 250F (121C)
DFT as per
Manufacturers Jotun Penguard Universal 240 250F (121C)
Product Sheet
(See Note 4) KCC Korepox EH2350 or 2351 183245 250F (121C)
Amercoat 240
PPG 153 250F (121C)
Sigmacover 240
Tnemec
FIREPROOFING Owner specifies fireproofing type and thickness. See the Fire Protection Technology. Certain
manufacturers require a tiecoat between the fireproofing and weather coating. Before sandblasting,
weld 12-gauge steel studs to the steel to support the mesh reinforcement. Alternative reinforcing
techniques may be acceptable; but they require prior written authorization from Owner. Allow
fireproofing to cure ten days at 70F (20C) before applying weather coat; lower temps require a
longer cure. Apply weather coat in two coats with the first thinned to penetrate, unless the
manufacturer recommends a tiecoat instead.
TIECOAT Carboline Carboguard 1340 214 200F (93C)
DFT as per Jotun Paints Jotamastic 80 200-250 250F (121C)
Manufacturers
Tnemec
Polyurethane Hempel Coatings (USA), Inc. Hempathane series 330445 250F (121C)
DFT as per Jotun Paints Hardtop XP T
320 250F (121C)
Manufacturers
Product Sheet KCC Korethan Topcoat UT6581 398 250F (121C)
PPG 312-430 250F (121C)
* The entire protective coating system must be installed to provide fireproof rating.
Integrity Critical
Note 1: Fireproofing type and thickness shall be specified by Purchasers Fireproofing SME.
Note 2: A tie coat between the fireproofing and the weather coat is recommended by certain manufacturers. Follow the
manufacturers instructions.
Note 3: For cementicious fireproofing. Prior to abrasive blasting, 12-guage steel studs shall be welded to the steel for support of
mesh reinforcement. After priming, attach 19-guage galvanized wire mesh reinforcement to the studs. Other reinforcing
details may be acceptable but shall receive Purchasers written acceptance prior to use.
Note 3: For cementicious fireproofing. Fireproofing shall be cured for 10 days at 70F (21C) prior to application of weather coat.
Lower temperatures require a longer cure. Weather coat shall be applied in two coats with the first thinned to penetrate,
unless manufacturer recommends a tie coat instead.
Note 4: All primers to undergo 100% holiday testing as per NACE SP0188 and all indications repaired prior to application of
fireproofing.
Integrity Critical

*Polyamide Epoxy | Epoxy Intumescent Fireproofing | Epoxy Intermediate |
Aliphatic Polyurethane 4.4.1
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch FIREPROOFING INTACT: Weather coat and
Near-white blast cleanliness. Entire coating Up: topcoat for touch-up. FIREPROOFING
system must be in place to provide DAMAGED: Repair fireproofing; finish with
fireproofing rating. weather coat and topcoat. PRIMER
Anchor Pattern: Per manufacturers product data sheet DAMAGED: Touch up with polyamide epoxy
primer; then apply remainder of system.
Total DFT: Per Product Data Sheets plus fireproofing thickness
Coat, Generic
VOC By Max
(G/L) Svc Temp
DFT
Hempadur 4588 Series 220 250F (121C)
EpoxyPolyamide Hempel Coatings (USA), Inc.
Hempadur 15590 498 284F (140C)
Surface profile and International Intergard 251 390 250F (121C)
DFT as per
Manufacturers Jotun Penguard Universal 240 250F (121C)
Product Sheet
(See Note 4) KCC Korepox EH2350 or 2351 183245 250F (121C)
Amercoat 240/
PPG 153 250F (121C)
Sigmacover 240
Tnemec
FIREPROOFING Accepted brands of epoxy intumescent materials are contained within the latest edition of
FPMDU-5091. Owner specifies fireproofing type and thickness. See the Fire Protection Technology.
Certain manufacturers require a tiecoat between the fireproofing and weather coating. Some epoxy
intumescent materials require a reinforcing scrim material to be applied. See manufacturers
application instructions.
TIECOAT Carboline Carboguard 1340 214 200F (93C)
Epoxy
Hempel Coatings (USA), Inc. Hempadur 15590 Series 498 284F (140C)
Intermediate
DFT as per Jotun Paints Penguard Universal 240 250F (121C)
Manufacturers
PPG Amercoat 240 /Sigmacover 240 153 250F (121C)
Series 66 Hi-Build Epoxoline 362 250F (121C
Tnemec
Series L69 Hi-Build Epoxoline II 98 250F (121C
Polyurethane Hempel Coatings (USA), Inc. Hempathaneseries 330445 250F (121C)
DFT as per Jotun Paints Hardtop XPT 320 250F (121C)
Manufacturers
PPG 312-430 250F (121C)
Sigmadur 550SeriesT
Note: Fireproofing type and thickness shall be specified by Purchaser.
*Consult ETC Fireproofing Specialist for approved intumescent PFP system.
Integrity Critical
Medium Duty Non-Skid | 2030 Mesh Grit | Non-Skid 4.5

Total DFT: 40.055.0 mils (10161397 um)

PRIMER Carboline Carboguard 869 Non-Skid 226 250F (121C)
Non-Skid Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250F (121C)
DFT as per International Interzone 954 225 250F (121C)
Manufacturers
Product Sheet Jotun Paints Baltoflake 75 250F (121C)

Amerlock 2 GF
PPG 163 250F (121C)
SigmaShield 2 GF
Sherwin Williams Macropoxy 646 FF Series 100250 250F (121C)
Broadcast grit in between coats.
TIECOAT Apply non- corrosive grit to these coatings to provide a non-skid surface. Apply primer first. Broadcast
Owner-authorized 20-30 mesh garnet, alumina, or other grit evenly over the coating at a rate of 15-18
2030 Mesh Grit lbs. per 100 sq. ft. Spray apply a final 10.0 mils of top coat over the grit while the first coat is still
tacky.
TOPCOAT Carboline Carboguard 869 Non-Skid 226 250F (121C)
Non-Skid Hempel Coatings (USA), Inc. Hempadur4588 Series 220 250F (121C)
DFT as per International Interzone 954 225 250F (121C)
Manufacturers
Product Sheet Jotun Paints Baltoflake with Jotun Anti-Skid 75 250F (121C)

Amerlock 2 GF
PPG 163 250F (121C)
SigmaShield 2 GF
Sherwin Williams Macropoxy 646 FF Series 100-250 250F (121C)
Note: Consult product data sheets to ensure the proper DFTs.
Integrity Critical
Light Duty Epoxy | Grit | Aliphatic Polyurethane Non-Skid 4.6

Total DFT: 2228 mils (559711 um)

PRIMER Use coating supplier's recommendation.
TIECOAT Non-skid grit is supplied in coatings. Specify non corrosive size of grit when ordering.
Epoxy Non-Skid Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250F (121C)
International Interzone 954 225 250F (121C)
DFT as per
Manufacturers Penguard Universal with Jotun
Product Sheet Jotun Paints Anti-Skid 240 250F (121C)
Non-Skid Aggregate
PPG Amerlock 2 GF SigmaShield 2 GF 163 250F (121C)
Sherwin Williams Macropoxy 646 FF Series 100-250 250F (121C)
Series 280 Tneme-Glaze with
Tnemec 25 250F (121C)
287-0300C Additive
Method of application (spray, roller, brush) depends on the coating supplier selected.
SECONDARY TOPCOAT Carboline Carbothane 134 Series 190288 250F (121C)
Polyurethane - Hempel Coatings (USA), Inc. Hempathaneseries 330345 250F (121C)
DFT as per Jotun Paints Hardtop XP 320 250F (121C)
Manufacturers
Amercoat 450 Series Sigmadur

PPG 312-430 250F (121C)
550 Series
Tnemec Series 290 CRU 288 250F (121C)
An aliphatic polyurethane coating may be applied over the epoxy non-skid for markings or prevention of chalking.
Note 1: Consult product data sheets to ensure the proper DFTs.

Note 2: Broadcast grit in between coats.
Note 3: Standard practice requires use of same manufacturer for all coats in system.
Integrity Critical
Heavy Duty Epoxy Non-Skid | Grit | Aliphatic Polyurethane 4.7

Total DFT: 53203 mils (13465156 um)

PRIMER Use coating supplier's recommendation.
Carboline Carboguard 893 195 200F (93C)
Hummervoll Hi EP Sealer 0 140F (60C)
Jotun Paints Jotamastic 87 Alu 150 250F (121C)
Sherwin-Williams Macropoxy 646 FF Series 100250 250F (121C)
TIECOAT Broadcast grit in between coats.
Hempel Coatings
Epoxy Non-Skid Hempadur 15590 284F (140C)
(USA), Inc.
Hummervoll Hi EP Deck Coat 250F (121C)
DFT as per
Manufacturers International Interzone 485 30 250F (121C)
Product Sheet
Jotun Paints Jota Armor 70 250F (121C)
Amerlock 1090 or
PPG 68 250F (121C)
Sigmashield 1090
Sherwin-Williams Macropoxy 646 FF Series 100-250 250F (121C)
Method of application (spray, roller, brush) depends on the coating supplier selected.
SECONDARY TOPCOAT Carboline Carbothane 134 Series 190288 250F (121C)
Hempel Coatings
Polyurethane - Sprayguard 35490 0 284F (140C)
(USA), Inc.
Jotun Paints Hardtop XP 320 250F (121C)
DFT as per
Manufacturers
Product Sheet Amercoat 450 Series or
PPG 312-430 250F (121C)
SigmaDur 550 Series
Sherwin-Williams Hi-Solids Polyurethane Series 100340 250F (121C)
An aliphatic polyurethane coating may be applied over the epoxy non-skid for markings or
prevention of chalking.
Integrity Critical
Temporary Top Coat for Protection During Construction 4.8

Surface Prep: SSPC-SP1 Solvent cleaning. Touch Up: Use the same material.
Anchor Pattern: N/A
10.012.0 mils (254305 um) (Per manufacturers
Total DFT:
data sheets for min/max thickness per coat)
By Max
Svc Temp
Temporary Top Coat* International Interseal 1122 / 121 0 N/A
Jotun Jotatop Peelable WB 0 N/A
PPG Marine PPG PC-1058W 39 N/A
*These materials to be used for temporary protection of the anti-corrosion systems during follow on construction, transportation,
and handling. The above materials are designed to give protection against a wide range of contamination that can cause
discoloration and damage due to surrounding construction activities. The application is to be performed following the minimum
cure for service of the underlying coating systems. They are to be removed upon completion of construction and prior to entry
into service. These materials are to be used for the protection of the specific manufacturers coating systems. System topcoats
with a superscript T are compatible with this system.
Integrity Critical
Specialty-Coating Systems
High Temperature Linings Behind Refractory 4.9

Surface Prep: SSPC-SP1/SP10 (NACE No.2) Touch Up: Use this system.


Classification, (G/L) Svc Temp
High Temperature
Foster Chil-Lastic CP-79 (S and T)* 340/281 350F (205C)
Mastic
DFT as per
Manufacturers RAI HT Mastic 500 (NF and NFt) 24/350 400F (121C)
Product Sheet
RAI Corr-FX 600 24 500F (260C)
2nd Coat if Required Foster Chil-Lastic CP-79 (S and T) 340/281 350F (205C)
High Temperature
RAI HT Mastic 500 (NF and NFt) 24/350 400F (121C)
Mastic
RAI Corr-FX 600 24 500 (260C)
DFT as per
Manufacturers
Product Sheet

Note: Material to be applied after refractory anchor installation
Integrity Critical
NORSOK M501 Subsea Systems
Epoxy Primer | Epoxy (Finish) 50C (122F) 7.B

Surface Prep: SSPC-SP1/SP5 (NACE No. 1 / SA3) Touch Up: Use this system.
By Max
Epoxy Primer Manufacturer Product Designation VOC (G/L)
Svc Temp
Surface profile and
DFT as per
Carboline Carboguard 890 GF 230 See above
Manufacturers
Product Sheet
Hempel Hempadur 35900 24 See above
International Interplate 954 225 See above
Jotun Marathon 210 See above
PPG Amerlock 2 172 See above
TOPCOAT Carboline Carboguard 890 GF 230 See above

Epoxy Hempel Hempadur 35900 24 See above
International Interzone 954 225 See above
DFT as per
Manufacturers Jotun Marathon 210 See above
Product Sheet
Note: Top coat to be approved subsea colors.
Integrity Critical

Epoxy Primer | Epoxy (Finish) >50C to 90C (>122F to 194F 7C(1)

By Max
Svc Temp
PRIMER
Epoxy
Hempel Hempadur 35900 24
Surface profile and International Interzone 954* 225 See above
DFT as per
International Devoe Devran 224 series 100212 See above
Manufacturers
Product Sheet Jotun Paints Marathon 210 See above
TOPCOAT
Epoxy
DFT as per
Hempel Coatings (USA), Inc. Hempadur 35900 24 See above
Manufacturers International Interzone 954* 225 See above
Product Sheet International Devoe Devran 224series 28212 See above
Jotun Paints Marathon 210 See above
Amerlock Amerlock 2 172 See above
Integrity Critical
Epoxy Primer | Epoxy (Finish) 90C to 150C (194F to 302F) 7C(2)


By Max
Epoxy Primer Manufacturer Product Designation VOC (G/L)
Svc Temp
Coats 1 and 2 International Intertherm 3070 290 See Above
PPG Phenguard 930-935 315 See Above
Surface profile and

DFT as per
Manufacturers
Product Sheet
TOPCOAT International Intertherm 3070 290 See Above

Sigmaline/Phenguard Subsea
Epoxy PPG 300 See Above
780
DFT as per
Manufacturers
Product Sheet
Integrity Critical
Thin Film Linings for Immersion Service

Thin Film Linings for Fresh-Water Immersion Service 8.1
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same material.
10.012.0 mils (254305 um) (Per manufacturers
Total DFT:
data sheets for min/max thickness per coat)

FIRST COAT Carboline Carboguard 891 Series 119214 150F (66C)
Epoxy Dampney Protexior 795 125 180F (82C)
Thin Film Hempel Coatings (USA), Inc. Hempadur Quattro Series 275310 95F (35C)
DFT as per International Interline 850 225 140F (60C)
Manufacturers
Product Sheet Jotun Paints Tankguard 412* 40 122F (50C)
KCC Korepox H.S. EH3100 16.5 140F (60C)

Amercoat 240
PPG 153 140F (60C)
Sigma Cover 240
Tnemec Series 61 Tneme-Liner 45 120F (49C)
Note: Stripe coat of welds and edges highly recommended.
SECOND COAT Carboline Carboguard 891 Series 119214 150F (66C)

Epoxy Dampney Protexior 794 90 180F (82C)
Thin Film Hempel Coatings (USA), Inc. Hempadur Quattro Series 275310 95F (35C)
International Interline 850 225 140F (60C)
DFT as per
Manufacturers
Product Sheet Amercoat 240 Sigma
PPG 153 140F (60C)
Cover 240
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
* Jotun Tankguard 412 can be applied in one coat up to 500 microns.
Integrity Critical
Thin Film Linings for Demineralized Water or Condensate Immersion Service 8.2
Total DFT: 10.012.0 mils (254305 um) (Per manufacturer's
data sheets for min/max thickness per coat.)

FIRST COAT Carboline Phonolite 385 235 150F (66C)
Epoxy Hempel Coatings (USA), Inc. Hempadur 85671 320 204F (95C)
Thin Film International Interline 399 340 203F (95C)
DFT as per Jotun Paints Tankguard Storage 310 203F (95C)

Manufacturers Amercoat 90HS or 140F (60C)
Product Sheet PPG 312-324
Phenguard 930 Series 180F(82C)
Sherwin Williams Epo-Phen FF < 250 210F (99C)
SECOND COAT Carboline Phenoline 385 235 150F (66C)
Thin Film I International Interline 399 340 203F (95C)

Manufacturers Amercoat 90HS or 140F (60C)
Phenguard 930 Series 180F(82C)
If seam sealant or putty is required, use any of the brands from the Acceptable Brands list:
Epoxy, Rivet and Seam Sealer (Spray or Trowel), Polysulfide Flexible Putty.
Integrity Critical
Thin Film Linings for NSF-Approved Potable Water Immersion Service 8.3
Total DFT: 10.012.0 mils (254305 um)
(Per manufacturer's data sheets for min/max
thickness per coat.)

Hempadur 85671 or 35530 95F (35C) /
Epoxy Hempel Coatings (USA), Inc. 9320
or 35560 194F (90C)
DFT as per International Devoe Bar-Rust 233 H 170 180F (82C)
Manufacturers
Product Sheet Jotun Paints Tankguard 412* 40 122F (50C)

PPG Novaguard 810 97 140F (60C)
Sherwin Williams Macropoxy 646 PW Series 86250 120F (49C)
Tnemec Series L140 Porta-Pox Plus 98 180F (82C)

Hempadur 85671 or 35530 95F (35C) /
Epoxy Hempel Coatings (USA), Inc. 9154
or 35560 194F (90C)
International Devoe Bar-Rust 233 H 170 180F (82C)
DFT as per
Manufacturers KCC Korepox H.S. EH3150 16.1 140F (60C)
Product Sheet
Sherwin Williams Macropoxy 646 PW Series 86250 120F (49C)
Tnemec Series L140 Porta-Pox Plus 98 180F (82C)
If seam sealant or putty is required, use the Linings manufacturer's recommended FDA-approved material.
* Jotun Tankguard 412 can be applied in one coat up to 500 microns.
Integrity Critical
Thin Film Linings for Salt Water and Brine Immersion Service 8.4
Total DFT: 10.012.0 mils (254305 um)
(Per manufacturer's data sheets for min/max thickness per coat.)

Apexior 3/3C* 413/336 140F (60C)
Epoxy Dampney
Protexior 795 125 180F (82C)
Thin Film Hempel Coatings (USA), Inc. Hempadur Quattro Series 210-310 122F (50C)
DFT as per Interline 399 340 203F (95C)

International
Manufacturers Intershield 300 Series 206-386 167F (80C)
Amercoat 90HS or
PPG 233-324 140F (60C)
Sigmaguard 720
Sherwin Williams Phenicon HS < 250 140F (60C)
Series L69 Hi-Build
Tnemec 98 180F (82C)
Epoxoline II
Apexior 3/3C* 413336 140F (60C)
Epoxy Dampney
Protexior 794 90 180F (82C)
Thin Film Hempel Coatings (USA), Inc. Hempadur Quattro Series 210-310 122F (50C)
DFT as per Interline 399 340 203F (95C)

International
Manufacturers Intershield 300 Series 206-386 167F (80C)
Amercoat 90HS or
PPG 233-324 140F (60C)
Sigmaguard 720
Series L69 Hi-Build
Epoxoline II
* Dampney Alvin Products Lab Metal may be used to fill pits and voids not to exceed 1/8 inch in depth.
Note: For subsea equipment two coats of Internationals Interzone 954 is recommended.
For insulated subsea equipment PPGs Sigma 930/035/940 system is widely used.
Integrity Critical
Thin Film Linings for Produced-Water Immersion Service 8.5

Total DFT: 10.012.0 mils (254305 um) (Per manufacturer's
data sheets for min/max thickness per coat.)
Interline 399 340 203F (95C)
Thin Film International
Intershield 300 Series 204-386 167F (80C)
Manufacturers
Product Sheet KCC Kophenol EH2635 247 185F (85C)
Amercoat 90HS or
PPG 315-324 140F (60C)
Phenguard 930 Series
SECOND COAT Carboline Carboguard 891Series 119214 150F (66C)
Interline 399 340 203F (95C)
Thin Film International
Intershield 300 Series 204-386 167F (80C)
Manufacturers
Product Sheet KCC Kophenol EH2635 247 185F (85C)
Amercoat 90HS or
PPG 315-324 140F (60C)
If seam sealant or putty is required, use any of the brands from the Acceptable Brands l list:
Integrity Critical
Thin Film Linings for Crude Oil (Sweet or Sour) Immersion Service 8.6
Total DFT: 10.012.0 mils (254305 um)

FIRST COAT Carboline Phenoline 385 119 180F (82C)
Epoxy Hempel Coatings (USA), Inc. Hempadur 85671 or 35900 3200 *194F (90C)
DFT as per International Devoe Devchem 253 213 200F (93C)
Manufacturers

Amercoat 90HS or
PPG 142-324 140F (60C)
Novaguard 840
Epoxy Hempel Coatings (USA), Inc. Hempadur 85671 or 35900 3200 *194F (90C)
DFT as per International Devoe Devchem 253 213 200F (93C)
Manufacturers

Amercoat 90HS or
PPG 142-323 140F (60C)
Novaguard 840
Sigma recommends that for temperatures above 140F (60C), the Phenguard system is applied in three 4 mil coats.
Note: Check final DFT with manufacturers product data sheet (PDS).
Check with Hempel Linings technical representative for service temperature
Integrity Critical
Thin Film Linings for Fuel (Low-Aromatic) Immersion Service 8.7

Total DFT: 10.012.0 mils (254305 um)


Epoxy Hempel Coatings (USA), Inc. Hempadur 85671** 141316 204F (95C)
Thin Film International Interline 850** 225 140F (60C)
DFT as per International Environeline 125 LV series** 48 140F (60C)
Manufacturers
Product Sheet Jotun Paints Tankguard Storage** 310 203F (95C)
KCC Kophenol EH2635 247 185F (85C)

Amercoat 90HS or
PPG 233-324 120F (49C)
Sigmacover 720
Sherwin Williams Phenicon HS** < 250 140F (60C)
Epoxy Hempel Coatings (USA), Inc. Hempadur 85671** 141316 204F (95C)
DFT as per International Enviroline 125 LV series** 48 140F (60C)
Manufacturers
KCC Kophenol EH2635 247 185F (85C)

Amercoat 90HS or
PPG 233-324 120F (49C)
Sigmacover 720
(Epoxy, Rivet and Seam Sealer (Spray or Trowel), Polysulfide Flexible Putty).
*Designates single coat application, low temperature cure and application, and fast cure.
Applied 20 25 mils (508625 m) by plural component equipment.
** Certified for Aviation fuel storage as per EI-1541. Color to be cream or white.
Note 1: Check final DFT with manufacturers PDS.

Note 2: Finished product storage tanks such as aviation fuel have color restrictions. Exposed color should be yellow or white.
Integrity Critical
Thin Film Linings for Fuel (High-Aromatic) Immersion Service 8.8

Total DFT: 10.012.0 mils (254305 um)

Epoxy Hempel Coatings (USA), Inc. Hempadur 35760** /85671** 0320 204F (95C)
DFT as per International Eviroline 125 LV series** 48 140F (60C)
Manufacturers
KCC Korepox Tanker Shelter EP174T 323 158F (70C)

Amercoat 90HS or
PPG 233-324 120F (49C)
Sigmacover 720
Epoxy Hempel Coatings (USA), Inc. Hempadur 35760** / 85671** 0320 204F (95C)
DFT as per International Eviroline 125 LV series** 48 140F (60C)
Manufacturers
KCC Korepox Tanker Shelter EP174T 323 158F (70C)

Amercoat 90HS or
PPG 233-324 120F (49C)
Sigmacover 720
If seam sealant or putty is required, use any of the f brands from the Acceptable Brands list:
*Designates single coat application, low temperature cure and application, and fast cure.
Applied 20 25 mils (508625 m) by plural component equipment.
** Certified for Aviation fuel storage as per EI-1541. Color to be cream or white
Note 1: Check final DFT with manufacturers PDS.

Integrity Critical
Thin Film Linings for Acetone Immersion Service 8.10

Total DFT: 2.53.5 mils (6489 um)

(Per manufacturer's data sheets for
min/max thickness per coat.)

PRIMER Carboline Carbozinc 11 Series 264515
FIRST COAT Hempel Coatings (USA), Inc. Galvosil 15680 or 1570M 320435
Epoxy International Interzinc 22 Series 290-490
Thin Film Jotun Paints Tankguard Zinc 463
DFT as per PPG Dimetcote 9 or Sigmazinc 9 480
Manufacturers
Product Sheet KCC Galvany IZ1970 250
Sherwin Williams Zinc Clad II HS Series 320500

Tnemec Series 90E-92 Tneme-Zinc 473-500
DO NOT USE seam sealer or putty in this service. For alternatives, consult one of ETC's coating specialists.
Note: Check final DFT with manufacturers PDS.
Integrity Critical
Thin Film Linings for Ethyl & Methyl Alcohol Immersion Service 8.11
Anchor Pattern: Per manufacturers product data
Total DFT: 10.012.0 mils (254305 um)

(Per manufacturer's data sheets for
min/max thickness per coat.)

FIRST COAT Carboline Phenoline 353 LTE 197 120F (49C)
Epoxy Hempel Coatings (USA), Inc. Hempadur 35760 (Ethanol) 0 113F (45C)
Galvosil 15680 or 1570M
Thin Film Hempel Coatings (USA), Inc. 320435 113F (45C)
(Methanol)
Manufacturers
Product Sheet Jotun Paints Tankguard Storage 310 140F (60C)

PPG Dimetcote 9 or Sigmazinc 9 480 140F (60C)
SECOND COAT Carboline Phenoline 353 LTE 197 120F (49C)
Epoxy Hempel Coatings (USA), Inc. Hempadur 35760 (Ethanol) 0 113F (45C)
Manufacturers
Product Sheet Sherwin Williams Phenicon HS < 250 140F (60C)
DO NOT USE seam sealer or putty in this service. For alternatives consult one of ETC's coating specialists.
Note: Check final DFT with manufacturers PDS.
Integrity Critical
Thick Film Linings for Immersion Service
Thick Film Linings for Fresh-Water Immersion Service 9.1

Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Use the same material.
White metal blast cleanliness. Up:
Total DFT: 25.050.0 mils (6351270 um) (sprayable),

80.0 mils (2032 um) (min) (trowelable).
(Per manufacturers data sheets for min/max
thicknesses per coat.)

SINGLE COAT Carboline Plasite 4500*/4550 Series 03 150F (66C)
Thick Film Hempel Coatings (USA), Inc. Hempadur 35870 188 104F (40C)
Manufacturers
Product Sheet International Enviroline 376 series 3042 180F 82C)
Jotun Paints Marathon Series 210 158F (70C)

Amercoat 880 GF or
PPG 207 140F (60C)
Sigmashield 880 GF
Fast Clad 105 ER or
Dura-Plate UHS
Series 436 Perma-Shield
Tnemec 28 185F 85C)
FR
SECOND COAT KCC Korepox H.S. EH3200(GF) 17 158F (70C)

if required
Thick Film
If seam sealant or putty is required, use any brands from the Acceptable Brands list:
Polyester, Isophthalic, Polysulfide Flexible Putty.
Note: The most efficient way is single coat thick film. Check manufacturers recommendations.
*Excluding 4500FS.
Check final DFT with manufacturers PDS.
Integrity Critical
Thick Film Linings for Demineralized Water or Condensate Immersion Service 9.2
(Per manufacturers data sheets for
min/max thicknesses per coat)

Plasite 4500*/4550
SINGLE COAT Carboline 03 150F (66C)
Series
Manufacturers
Product Sheet International Enviroline 405 series 24-65 203F (95C)

Korepox H.S.
KCC EH3200(GF) 17 140F (60C)
(Can be single coat)
Amercoat 880 GF or
PPG 207 140F (60C)
Sigmashiled 880 GF
Nova-Plate 325 or
Nova-Plate UHS
Series 436 Perma-
Shield FR
SECOND COAT
if required Korepox H.S. EH3200(GF)
KCC 17 140F (60C)
(2nd coat if needed)
Thick Film
Vinyl Ester, Rivet and Seam Sealer [Trowel]), Polysulfide Flexible Putty.
Note: Many of these linings can be applied at one coat. Check manufacturers recommendations.
*Excluding 4500FS
Integrity Critical
Thick Film Linings for NSF-Approved Potable Water Immersion Service 9.3


SINGLE COAT Carboline Plasite 4500 Series* 03 140F (60C)
Thick Film Hempel Coatings (USA), Inc. Hempadur 35560 or 35530 9154 113F (35C)
DFT as per International

Interline 975 P Series 0 140F (60C)
Manufacturers
Product Sheet Jotun Paints Tankguard DW 2 120F (50C)
Korepox H.S. EH3200(GF)
KCC 17 140F (60C)
Dura-Plate UHS or
Sherplate PW
Tnemec
Series FC22 Epoxoline 5 180F (82C)

Korepox H.S.
SECOND COAT KCC EH3200(GF) 17 140F (60C)
if required (2nd coat if needed)
Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty.
*Excluding 4500FS
Integrity Critical
Thick Film Linings for Salt Water and Brine Immersion Service 9.4

thicknesses per coat)

SINGLE COAT Carboline Plasite 4550 Series 03 180F (82C)
International
DFT as per Enviroline 2900 or 2900 LV 34 180F (82C)
Manufacturers
Product Sheet International
Enviroline 376 Series 3042 180F (82C)

Amercoat 880 GF or
PPG 207 140F(60C)
Sigmashield 880 GF
Sherwin Williams Fast Clad 105 ER or Dura-Plate UHS <100 140F (60C)
Tnemec
Series 335 Tank Armor 11 185F (85C)

if required
Vinyl Ester, Rivet, and Seam Sealer (Trowel), Polysulfide Flexible Putty.
Integrity Critical
Thick Film Linings for Produced Water Immersion Service 9.5

Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same materials.


Single COAT Carboline Plasite 4550 Series 03 180F (82C)
International
DFT as per Enviroline 2900 or 2900 LV 34 180F (82C)
Manufacturers
Enviroline 405 Series 24-65 250F (121C)

KCC 17 140F (60C)
Nova-Plate 325 or Nova-
Sherwin Williams <100 200F (93C)
Plate UHS
Tnemec Series 335 Tank Armor 11 180F (82C)
SECOND COAT KCC 17 140F (60C)
(2nd coat if needed)
if required
If seam sealant or putty is required, use any of the following brands from the Acceptable Brands list:
Note1: Many of these linings can be applied at one coat. Check manufacturers recommendations.
Note2: These materials can be used in a two coat system for abrasion resistant exterior buried pipe service.
Integrity Critical
Thick Film Linings for Crude Oil (Sweet or Sour) Immersion Service 9.6

80.0 mils (2032 um) (min) (trowelable). (Per
manufacturers data sheets for min/max

International
DFT as per Enviroline 2900 and 2900 LV 34 180F (82C)
Manufacturers

Nova-Plate 325 200F (93C)
Sherwin Williams 50-100
Fast Clad 105 ER 160F (71C)
Tnemec

if required
If seam sealant or putty is required, use any of the following brands from the Acceptable Brands list:
Integrity Critical
Thick Film Linings for Fuel (Low Aromatic) Immersion Service 9.7

Hempel Coatings (USA),
Thick Film Hempadur 35900 0 200F (93C)
Inc.
International
DFT as per Interline 984** 70 140F (60C)
Manufacturers
Enviroline 376 F Series 3042 180F (82C)

Amercoat 242HB or 137 140F (60C)
PPG
Novaguard 840 97 140F (60C)
Fast Clad 105 ER** or Dura-Plate
UHS**
Tnemec

SECOND COAT KCC 158F (70C) 17 158F (70C)
if required
If seam sealant or putty is required, use brands from the Acceptable Brands list:
Note 1: Many of these linings can be applied at one coat. Check manufacturers recommendations.
*Excluding 4500FS
Integrity Critical
Thick Film Linings for Fuel (High Aromatic) Immersion Service 9.8

Coat, Generic
VOC By Max
(G/L) Svc Temp
DFT
Single COAT Carboline Plasite 4550 Series 0 140F (60C)
DFT as per International Enviroline 376 Series or 405 Series 3042 180F (82C)
Manufacturers
Product Sheet International Interline 984** 70 140F (60C)

Amercoat 242HB 137 120F (48C)
PPG
Novaguard 840 97 120F (48C)
Fast Clad 105 ER** or Dura-Plate
UHS**
Tnemec Series 335 Tank Armor 11 180F (82C)
SECOND COAT
if required KCC Korepox H.S. EH3200 (GF) 17 158F (70C)
Note 1: Many of these linings can be applied at one coat. Check manufacturers recommendations.
*Excluding 4500FS
Integrity Critical
Matt- Reinforced Linings for Immersion Service
Matt- Reinforced Linings for Fresh-Water Immersion Service 10.1

Matt- Reinforced Linings for Demineralized-Water Immersion Service 10.2
Matt- Reinforced Linings for Salt Water and Brine Immersion Service 10.4
Matt- Reinforced Linings for Produced Water Immersion Service (Note 3-4) 10.5
Matt- Reinforced Linings for Crude Oil (Sweet and Sour) Immersion Service 10.6
Matt- Reinforced Linings for Fuel (Low Aromatic) Immersion Service 10.7
Matt- Reinforced Linings for Fuel (High Aromatic) Immersion Service 10.8
Matt- Reinforced Linings for Aromatic Hydrocarbon Immersion Service (Note 2) 10.9
70.0130.0 mils (17803300 um) (Per manufacturers data sheets
Total DFT:
for min/max thicknesses per coat)

LAMINATE & RESIN
Carboline (See Note 2) Carboguard 695 CLR 7 140F (60C)
layer
Hempel Coatings (USA), Inc.
Laminate Hempadur 35900 0 200F (93C)
(See Note 3)
International (1020 mils
Interline 985 0 140F (60C)
[254508 um] DFT)
DFT as per
Manufacturers International (1020 mils
Enviroline 376 series 3042 180F (82C)
Product Sheet [254508 um] DFT)
Jotun Chemclear 185F (85C)
Sherwin Williams Dura-Plate UHS Clear
< 100 120F (49C)
(See Note 4) Laminate**
Alternate layers of resin and 1.5 oz. glass mat to build 100.0 mils (2540 um) of laminate.
Glass-to-resin ratio in the laminate should be 25/75.
TIECOAT RESIN Carboline (See Note 2) Carboguard 695 CLR 7 140F (60C)
(See Note 3)
[254508 um] DFT)
Manufacturers
Product Sheet International (1020 mils
[254508 um] DFT)
KCC Korepox H.S. EH3200 (GF) 17 158F (70C)
Sherwin Williams
Dura-Plate UHS Clear Epoxy** < 100 120F (49C)
(See Note 4)
Apply surface veil and resin to laminate to build 10.0 mil (254 um) tiecoat.
Integrity Critical
TOPCOAT RESIN Carboline (See Note 2) Carboguard 695 CLR 7 140F (60C)
(See Note 3)
[15242032 um] DFT)
Manufacturers
Product Sheet International (6080 mils
Enviroline 376 series 36 180F (82C)
[15242032 um] DFT)
KCC Korepox H.S. EH3200 (GF) 17 158F (70C)
Sherwin Williams
Dura-Plate UHS Epoxy** < 100 120F (49C)
(See Note 4)
Some top coats may to apply 10-mil (254 um) thick wax coat (resin mixed with wax) as a topcoat. See manufacturers data
sheets for resin-to-wax ratio.
Notes for 10.1 through 10.9:

1. Coating DFTs of each layer and final system DFT shall be as per product data sheet.
2. Carboline products not to be used for System 10.9.
3. Hempel products not to be used for System 10.5.
4. For Sherwin Williams System 10.5, use MagnaPlate Vinyl Ester Laminate (VOC < 250 g/l 200F/99C Max Temperature).
Integrity Critical
High-Temperature/High-Pressure Lining Systems

Demineralized Water or Condensate Linings Resistant to Temperature
Gradients of 50F (10C) & Compatible with Cathodic Protection* 11.2
Total DFT: 8.012.0 mils (203305 um)

(Per manufacturers data sheets for number of
coats and min/max thickness per coat.)

These coatings are normally self-priming; but if a primer is required, use the chosen
PRIMER
manufacturers recommendation.
5891 2 194F (90C)
FIRST COAT Belzona
1593 (Trowel) 11 320F (160C)
Carboline Phenoline 1205 250 180F (82C)
Hempel Coatings (USA), Inc. Hempadur 85671 316 194F (90C)

Manufacturers International
Product Sheet 405 Series 24-65 200F (95C)
Jotun Tankguard Storage 310 203F (95C)

PPG Phenguard 930 Series 315 180F (82C)
Sherwin-Williams Epo-Phen FF 250 210F (99C)
5891 2 194F (90C)
Belzona
1593 11 320F (160C)
DFT as per Hempel Coatings (USA), Inc. Hempadur 85671 316 194F (90C)
Manufacturers
Product Sheet International Interline 994 187 203F (95C)

TEMPERATURE GRADIENT
refers to the difference between the stock temperature and the outside temperature of the steel shell.
Example: an insulated tank would have 0F temperature gradient.
*All materials must have passed Chevron ETCs steam out test protocol.
Note: Wet H2S service lining accepted brands are contained in COM-SU-5014.
They have undergone thorough testing prior to being accepted for this service.
Integrity Critical

Salt Water & Brine Service Linings Resistant to Temperature Gradients of
50F (10C) & Compatible with Cathodic Protection* 11.4
Total DFT: (Per manufacturers data sheets for number

of coats and min/max thickness per coat.)

PRIMER
1391S (Spray) 20 230F (110C)
FIRST COAT Belzona
1593 (Trowel) 11 320F (160C)
194F/90C)
Hempel Coatings (USA), Inc. Hempadur 35900 or 85671 0/316
203F (95C)
Manufacturers
Product Sheet International Devoe Devchem 256 319 200F (93C)

1391S (Spray) 20 230F (110C)

SECOND COAT Belzona
1593 11 320F (160C)
0 194F/90C)
Hempel Coatings (USA), Inc. Hempadur 35900 or 85671
316 203F (95C)
Manufacturers

TEMPERATURE GRADIENT refers to the difference between the stock temperature and the outside temperature
of the steel shell. Example: an insulated tank would have 0F temperature gradient.
This list is limited to full-service national manufacturers.
Local conditions may warrant adding local suppliers.
Integrity Critical

Salt Water & Brine High Temperature/High Pressure Service* Linings
Resistant to Temperatures to 180F (82C), Pressures of 1000 PSI (7 MPa) 11.4.2
Total DFT: (Per manufacturers data sheets for number of


PRIMER
1391S (Spray) 20 230F (110C)
FIRST COAT Belzona
1593 (Trowel) 11 320F (160C)
DFT as per
Manufacturers International Interline 994 290 190F (90C)
Product Sheet
Phenguard 930 Series or
PPG 315-410 180F (82C)
Amercoat 91
1391S (Spray) 20 230F (110C)
Belzona
1593 11 320F (160C)
Manufacturers
Product Sheet International Interline 994 290 190F (90C)

Phenguard 940 Series or 180F (82C)
PPG 315-410
Amercoat 91 /200F(95C)
* As in high-pressure separators.
All materials must have passed Chevron ETCs steam out test protocol.
Integrity Critical

Produced Water Service Linings Resistant to Temperature Gradients of
50F (10C) & Compatible with Cathodic Protection* 11.5


These coatings are normally self-priming; but if a primer is required, use the chosen manufacturers
PRIMER
recommendation.
5891 2 194F (90C)

Belzona
1593 (Trowel) 11 320F (160C)
Hempadur 85671 316 203F (95C)
35900 0 180F (82C)
Manufacturers

PPG Phenguard 930 Series 315
5891 2 194F (90C)
Belzona
1593 11 320F (160C)
316 203F (95C)
Hempel Coatings (USA), Inc. Hempadur85671 35900
0 180F (82C)
Manufacturers

of the steel shell. Example: An insulated tank would have 0F temperature gradient.
Integrity Critical

Produced Water High Temperature/High Pressure Service Linings*
Resistant to Temperatures to 180F (82C), Pressures of 1000 PSI (7MPa) 11.5.2


PRIMER
recommendation.
5891 2 194F (90C)

FIRST COAT Belzona
1593 (Trowel) 11 320F (160C)
DFT as per Hempel Coatings (USA), Inc. Hempadur 35900 0 194F/90C)
Manufacturers
Product Sheet International Enviroline 405 series 0 250F (121C)

180F (82C)
Phenguard 930 Series 315
PPG 180F (82C)
Amercoat 91 410
200F (93C)
5891 2 194F (90C)

SECOND COAT Belzona
1593 11 320F (160C)
DFT as per Hempel Coatings (USA), Inc. Hempadur 35900 0 194F/90C)
Manufacturers
Product Sheet Jotun Tankguard Storage 310 203F (95C)
Phenguard 940 Series 315 180F (82C)

PPG
Amerocat 91 410 200F (93C)
Integrity Critical

Crude Oil Service (Sweet or Sour) Linings Resistant to Temperature Gradients
of 50F (10C) & Compatible with Cathodic Protection* 11.6
Total DFT: (Per manufacturers data sheets for number

of coats and min/max thickness per coat.)

PRIMER
1391S (Spray) 20 230F (110C)
FIRST COAT Belzona 1523 9 266F (130C)
1593 (Trowel) 11 320F (160C)
Manufacturers

PPG 97 250F (120C)
Novaguard 840
1391S (Spray) 20 230F (110C)
Belzona 1523 9 266F (130C)
1593 11 320F (160C)
DFT as per
Manufacturers International Devoe Devchem 256 319 300F (149C)
Product Sheet
PPG 97 250F (120)
Novaguard 840
of the steel shell. Example: an insulated tank would have 0F temperature gradient.
Integrity Critical

Crude Oil (Sweet or Sour) High Temperature/High Pressure Service Linings*
Resistant to Temperatures to 180F (82C), Pressures of 1000 PSI (7MPa) 11.6.2


PRIMER
recommendation.
1391S (Spray) 20 230F (110C)
FIRST COAT Belzona 1523 9 266F (130C)
1593 (Trowel) 11 320F (160C)
Hempadur 35900 0 194F/90C)
85671 316 203F (95C)
DFT as per International Enviroline 405 series 0 180F (82C)
Manufacturers
Product Sheet Jotun Tankguard Storage 310 203F (95C)

PPG 315-410 190F (88C)
Amercoat 91
1391S (Spray) 20 230F (110C)

SECOND COAT Belzona 1523 9 266F (130C)
1593 11 320F (160C)
Hempadur 35900 316 194F/90C)
85671 0 203F (95C)
DFT as per Jotun Tankguard Storage 310 203F (95C)

Manufacturers Phenguard 940 Series 190F (88C)
Amercoat 91 /200F(93C)
Integrity Critical
Coatings Under Insulation

Under Insulation Thin Film Epoxy Coatings for Continuous or
Cyclic Carbon Steel Temperatures -50F to 400F (-46C to 204C) 12.1
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Use material from same
Near-white blast cleanliness. manufacturer.

Total DFT:

Carboline Phenoline 187 VOC 119 400F (204C)
Thurmalox 218* 263 450F (232C)
Epoxy Dampney Company, Inc.
Protexior 795** 125 450F (232C)
Thin Film Hempel Coatings (USA), Inc. Hempadur 85671 316 400F (205C)
International Intertherm 228 326 446F (230C)
DFT as per
Manufacturers International Interbond 2340UPC*** 390 400F (204C)
Product Sheet
Jotun Epoxy HR 310 410F (210C)
KCC ThermalMask 310 446F (230C)
Amerlock 2GF 425F (218C)
PPG 172/329
Sigma Therm 230 450F(230C)
These coatings contain epoxy and epoxy phenolic resins.
TOPCOAT Carboline Phenoline 187 VOC 119 400F (204C)

Epoxy Carboline Thermaline 400450 Series 250312 425F (218C)
Thurmalox 219 312 450F (232C)
Thin Film Dampney Company, Inc.
Protexior 794 90 450F (232C)
DFT as per
Manufacturers International Intertherm 228 326 446F (230C)
Product Sheet
Amerlock 2 GF 425F (218C)
PPG 172/329
Sherwin Williams Epo-Phen FF 250 450F (232C)
*Thurmalox 218 should only be topcoated with Thurmalox 219.

**Protexior 795 should only be topcoated with Protexior 794.
***Devoe HT-403 can be used.
Note: Materials that have >10% aluminum additives cannot be holiday tested because of the conductivity of the aluminum.
Integrity Critical

Under Insulation Thin Film Epoxy Coatings for Continuous or
Cyclic Stainless Steel Temperatures -50F to 400F (46C to 204C) 12.4
Surface Prep: SSPC-SP1/SP7 (NACE No. 4) (SA 3) Touch Up: Use material from same
Brush off blast cleaning/solvent wipe. manufacturer.

Total DFT:

PRIMER Carboline Phenoline 187 VOC 119 400F (204C)
Thurmalox 218* 263 450F (232C)
Protexior 795** 125 450F (232C)
Manufacturers
International Interbond 2340UPC*** 390 400F (204C)

Amercoat 90HS 400F (230C)
PPG 323-329
Sigma Thern 230 450F(230C)
TOPCOAT Carboline Phenoline 187 VOC 119 400F (204C)

Thurmalox 219 312 450F (232C)
Protexior 794 90 450F (232C)
Manufacturers
International Interbond 2340UPC*** 390 400F (204C)

Amercoat 90HS 400F (204C)
PPG 323-329
Sherwin Williams Epo-Phen FF 250 450F (232C)
*Thurmalox 218 should only be topcated with Thurmalox 219.

**Protexior 795 should only be topcated with Protexior 794.
***Devoe HT-403 can be used.
Integrity Critical

Under Insulation Thin Film Inorganic Coatings for Carbon Steel or
Stainless Steel Temperatures Above 400F (204C) 12.7
Surface Prep: Stainless Steel: SSPC-SP1/SP7 (NACE No. 4) Touch Up: Use material from same
(SA 3) Brush off blast cleaning/solvent wipe. manufacturer.
Carbon Steel: SSPC-SP1/SP10 (NACE No. 2)
(SA 2.5) Near-white blast cleanliness.
Total DFT:

Dampney Company, Inc. Thurmalox 225HD 292 1000F (538C)
Inorganic Coating Hempel Coatings (USA), Inc. Versiline CUI 56990 391 1200F (649C)
Thin Film International Intertherm 751 CSA 420 750F (399C)
DFT as per International Interbond 1202UPC 420 1202F (650C)
Manufacturers
Product Sheet Jotun Jotatemp 650 453 1200F (649C)
PPG Industries Hi-Temp 1027 420 1200F (649C)

Sherwin-Williams Heat-Flex 1200 375 1200F (649C)

Dampney Company, Inc. Thurmalox 225HD 292 1000F (538C)
Thin Film International Intertherm 751 CSA 420 750F (399C)
DFT as per International Interbond 1202UPC 420 1202F (538C)
Manufacturers
Product Sheet Jotun Jotatemp 650 453 1200F (649C)
PPG Industries Hi-Temp 1027 420 1200F (649C)

Integrity Critical

Under Insulation Thin Film Coatings for Stainless Steel Temperatures
Cryogenic -298F to 750F (-183C to 399C) 12.8
Surface Prep: Stainless Steel: SSPC-SP1/SP7 (NACE No. 4) Touch Up: Use material from same
(SA 3) Brush off blast cleaning/solvent wipe. manufacturer.
Carbon Steel: SSPC-SP1/SP10 (NACE No. 2)
(SA 2.5) Near-white blast cleanliness.
Total DFT:
Coat, Generic By Max Svc

Classification, DFT Temp
Organic / Dampney Thurmalox 225HD 292 1000F (538C)
International Intertherm 751 CSA 420 750F (399C)
Thin Film
Jotun Jotatemp 650 420 1200F (649C)
DFT as per
Manufacturers PPG Hi-Temp 1027 420 1200F (649C)
Product Sheet

Organic / Dampney Thurmalox 225HD 292 1000F (538C)
International Intertherm 751 CSA 420 750F (399C)
Thin Film
DFT as per Manufacturers Jotun Jotatemp 650 420 1200F (649C)

Product Sheet PPG Hi-Temp 1027 420 1200F (649C)
Integrity Critical
Seam Sealers & Putties
Rivet and Seam SealerEpoxy (Spray) 13.1

Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up:
Anchor Pattern: 2.03.0 mils (5176 um)
Total DFT: See product data sheet

Epoxy Belzona 1391S (Spray) 20 230F (110C)
Rivet and Seam Carboline Phenoline 1205 255 180F (82C)
0 194F/90C)
Sealer (Spray) Hempel Coatings (USA), Inc. Hempadur 35900 or 85671
316 203F (95C)
International Devoe Devchem 253 213 200F (93C)
Amercoat 114A 4 180F (82C)
PPG
Sigmaguard CSF 650 0 180F (82C)
Integrity Critical
Rivet and Seam SealerEpoxy (Trowel) 13.2

Total DFT: See Product Data Sheet

Carboline Carboguard 501 0 200F (93C)
Rivet and Seam Hempel Coatings (USA), Inc. Epoxy Filler 35250 10 284F (140C)
Sealer (Trowel) International Enviroline BFlex 9400 series 32 180F (82C)
Jotun Epoxy Filler 0
PPG Amercoat 114A 0 180F (82C)
PPG Novaguard 830 0
Sherwin Williams Steel Seam FT-910 < 100 150F (66C)
Tnemec Series 351 Tank Armor 32
Integrity Critical
Rivet and Seam SealerPolyester/ Vinyl Ester 13.3


PolyesterIsophthalic
Rivet and Seam Sherwin Williams Polyglass Putty 0 150F (66C)
Sealer (Spray)
Trowel Apply Carboline Plasite 941 0 150F (66C)
Sherwin Williams Polyglass Putty 0 150F (66C)
Top materials are sprayable and the bottom materials are trowel applied.
Integrity Critical
Flexible Putty 13.5


Flexible Carboline Carboguard 163 0
Putty International Enviroline BFlex 9400 series 32 180F (82C)

PPG/Poly Spec RapidSeal 650 Thiokol 2282 0
Sherwin-Williams/Polyspec Thiokol 2282 0 180F (82C)
ViscoTaq ViscoPaste 0
Integrity Critical
Concrete Linings
Lining Systems for Concrete: Service Temperatures < 140F (60C),
Mild/Moderate Physical Abuse, Intermittent & Continuous Exposure 20.1
Surface Prep: Follow manufacturers recommendation. Touch Up: Manufacturers Recommendation.
Anchor Pattern: Not applicable.
Total DFT: Varies with manufacturer.

PRIMER Carboline Semstone 110 0
Hempel Coatings
Epoxy *Hempadur 45751-3 245255
(USA), Inc.
Hempel Coatings
Thickness Varies with *Hempadur 35530-60 9154
(USA), Inc.
Manufacturer International Ceilcote 680M 180
Jotun Paints Tankguard Storage 310
KCC Korepox Primer Sealer EP1775 36
Amerlock Sealer or
PPG 0
Sigmacover 522
Sherwin Williams Corobond 100 Epoxy Primer 100
Stonhard, Inc. Stonchem 502 0
Tnemec Series 61 Tneme-Liner 45
TOPCOAT Carboline Semstone 140 Series 0
Hempel Coatings
Epoxy Hempadur 45751-3 245255
(USA), Inc.
Hempel Coatings
Thickness Varies with Hempadur 35530-60 9154
(USA), Inc.
Manufacturer International Interline 984 105
KCC Korepox EH2350 183
Amercoat 242HB or
PPG 0
Sigmashiled 905
Sherwin-Williams Cor-Cote HCR FF 100
This coating system is NOT a substitute for a coating manufacturer's recommendation.

REINFORCING: Continuous Exposure Use a flake- or textile-reinforced system to resist physical abuse. Review the resin
selection (probably polyester, epoxy, or modified urethane) with the coating manufacturer to ensure it is resistant to the
corrosive media.
Intermittent Exposure Use a thin film or elastomeric system. Review the resin selection (probably epoxy or modified urethane
resin) with the coating manufacturer to ensure it is resistant to the corrosive media.
General Ask the coating manufacturer to recommend reinforcing material (aggregate, mortar topping, chopped glass, or glass
mat) not only to withstand moderate physical abuse, but also, where necessary, to reduce the probability of cracks developing in
the coating and allowing product to leak. In some cases, additional coats of material may be necessary to prepare the concrete
surface for the coating system.
*Hempel to include a concrete sealer Hempadur Sealer 05990
Integrity Critical
Concrete Linings
LIning Systems for Concrete: Service Temperatures < 140F (60C),
Mild Physical Abuse, Intermittent & Continuous Exposure 20.2

Epoxy Hempel Coatings (USA), Inc. *Hempadur 45751-3 245255
Thickness Varies with Hempel Coatings (USA), Inc. *Hempadur 35530-60 9154
Manufacturer International Ceilcote 680M 180
Amerlock 400/2 or
PPG 163
SigmaCover 400/2
Sherwin Williams Corobond Epoxy Primer 100
SECOND COAT Carboline Semstone 140 Series 0
Epoxy Hempel Coatings (USA), Inc. Hempadur 45751-3 245255
Thickness Varies with Hempel Coatings (USA), Inc. Hempadur 35530-60 9154
Manufacturer International Interline 984 105
Amerlock 400/2 or
PPG 84
SigmaCover 400/2
Sherwin Williams Cor-Cote HCR FF 100

REINFORCING: Continuous Exposure Use a flake- or textile-reinforced system to resist physical abuse and for immersion
service. Review the resin selection (probably polyester, epoxy, or modified urethane) with the coating manufacturer to ensure it
is resistant to the corrosive media.
Intermittent Exposure (Use a thin film or elastomeric system. Review the resin selection (probably epoxy or modified urethane
resin) with the coating manufacturer to ensure it is resistant to the corrosive media.);
General (Ask the coating manufacturer to recommend reinforcing material (aggregate, mortar topping, chopped glass, or glass
mat) not only to withstand moderate physical abuse, but also, where necessary, to reduce the probability of cracks developing in
the coating and allowing product to leak. Whenever a concrete containment structure cracks, it moves slightly, creating localized
stresses in the coating that often causes cracks.) In some cases, additional coats of material may be necessary to prepare the
concrete surface for the coating system.
*Hempel to include a concrete sealer Hempadur Sealer 05990.
Integrity Critical
Concrete Linings
Lining Systems for Concrete: Service Temperatures < 140F (60C),
Aggressive Physical Abuse, Intermittent & Continuous Exposure 20.3

Epoxy Hempel Coatings (USA), Inc. *Hempadur 45751-3 245255
Thickness Varies with Hempel Coatings (USA), Inc. *Hempadur 35530-60 9154
Manufacturer International Ceilcote 380 361
PPG Amerlock Sealer or Sigma Cover 280 0-327
Sherwin Williams Corobond 100 Epoxy Primer 0
SECOND COAT Carboline Semstone 140 Series 0
Epoxy Hempel Coatings (USA), Inc. Hempadur 45751-3 245255
Thickness Varies with Hempel Coatings (USA), Inc. Hempadur 35530-60 9154
Manufacturer International Ceilcote 6640 (Ceilcrete) 212
PPG Amerlock 880 or Sigmashiled 880 207
Sherwin Williams Cor-Cote HCR FF 100

REINFORCING: Continuous Exposure (Use a laminateor textile-reinforced system to resist physical abuse and for immersion
service. Review the resin selection (probably polyester, epoxy, or modified urethane) with the coating manufacturer to ensure it
is resistant to the corrosive media.); Intermittent Exposure (Use a laminate- or textile-reinforced system. Review the resin
selection (probably polyester, epoxy, or modified urethane resin) with the coating manufacturer to ensure it is resistant to the
corrosive media. Depending on the type of physical abuse, a flake-reinforced system might be used on the advice of a coating
specialist or manufacturer.);
GENERAL (Ask the coating manufacturer to recommend reinforcing material (aggregate, mortar topping, chopped glass, or
glass mat) not only to withstand moderate physical abuse, but also, where necessary, to reduce the probability of cracks
developing in the coating and allowing product to leak. Whenever a concrete containment structure cracks, it moves slightly,
creating localized stresses in the coating that often cause cracks.) In some cases, additional coats of material may be necessary
to prepare the concrete surface for the coating system.
*Hempel to include a concrete sealer Hempadur Sealer 05990.

COM SU 5191 C February 2017

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COM SU 5191 C February 2017

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Integrity Critical

Rev. Date Description Author Technology Leader

Author notations regarding this revision

Added new subsea coating systems: 7B, 7C(1), 7C(2)

Safety Critical Changes (if applicable) are noted below

2.1 Owner Documents

2.2 Industry Codes and Standards

American Welding Society (AWS)

ISO International Organization for Standardization

NACE International (NACE)

Norwegion Oil Industry Association (Norsk Sokkels Konkuranseposisjon)

2.3 Conflict Resolution

4.0 System Selection

Table 1: Atmospheric Coatings for Carbon Steel and Stainless Steel

Table 2: Atmospheric Coatings for Onshore/Offshore

Table 3: Coatings for Concrete

Table 4: Coatings under Insulation

Continuous or Cyclic 50F 400F (45C 205C) 12.1

Stainless Continuous 350F 1000F (175C 540C) N/R**

Table 5: Internal Vessel Linings

* Consult Purchaser coating/lining specialists

5.0 Coating System Compatibility

6.0 List of Coating Systems

6.1 Primer Only Systems

6.2 Two-Component Systems

6.3 Three-Component Systems

6.4 Specialty Coating Systems

6.5 Subsea Coating systems

6.8 Matt Reinforced Linings for Immersion Service

6.9 High-Temperature/High-Pressure Linings Systems

* Wet H2S service lining accepted brands are contained in COM-SU-5014.

6.10 Coatings Under Insulation

6.11 Rivet and Seam Sealers

6.12 (Series 14 through 19 Reserved for Future Use)

6.13 Concrete Coatings

Appendix A Coating System Datasheets

Primer Only System

Self-Cured Inorganic ZincSolvent Reducible (Primer Only) 1.3

Last Update: February 2017

Primer Only System

SelfCured Inorganic ZincWater Reducible 1.3.1

PRIMER Carboline Carbozinc 11 WB 0 750F (399C)

Self-Cured Inorganic Hempel Galvosil 15620 0 750F (399C)

Last Update: February 2017

Primer Only System

Epoxy (Primer Only) 1.4

Coat, Generic VOC By Max

Last Update: February 2017

*Winter curing agent

Primer Only System

Organic Zinc-Rich Primer for Galvanizing Repair 1.6

KCC Korepox Zinc Rich Primer EZ175 454 250F (121C)

Amercoat /68 Series/SigmaZinc 68

Last Update: February 2017

Primer Only System

Epoxy MasticSurface-Tolerant Primer 1.8

KCC Korepox EH2350 or 2351 183245 250F (121C)

Last Update: February 2017

Note: For aluminum leaflet consult coating manufacturer.

Primer Only System

Temperature-Indicating Paint 1.9

Temperature Dampney Thurmalox 260C TIC* 381 600F (315C)

Case-by-case review of applications is required; time at temperature variations are substantial.

Last Update: February 2017