Professional Documents
Culture Documents
Hydrocarbon Mixtures
AND K. L. GEDDES,Standard Oil Company (Indiana), Whiting, I n d
E. W. THIELE
. I
formance of a proposed colukn, for all components is assumed. The number of content of either of the con-
so t h a t the d e r i e n of euuiw
. . romnonenls
~~
1~
may be pither f i d e or itrfinite. s t l t n e n t s in the vapor rking
ment, so far as reflux ratio and p he method is &tended lo c&es ill which from a plate, provided the con-
number of plates are concerned, centration of that constituent
streams are druwn from the column, or the feed in l i q u i d on tile plate is
has depended on e x p e r i e n c e
Work been is admitted ut more than one point. k n o w n or vice v e r s a . Like-
duited in this laboratory for a wise a material balance makes
number of years with a view t,o supplying the deficiency, and ponsible t.he computation of the concentration of either con-
t,he metlrod diicli has been developed is described in this stituent on a plate from its concentration in the vapors
paper. It makes possible the solution of such problems rising from the plate below, provided that the liquid and vapor
with a minimum of simplifying assumptions and witliout the quantities, and the concentration of the constituent in tlie
expenditure of an unreasonable amount of labor. It has product, are known. Hence, when product compositions
actually been used with success to attack a number of different have been assumed, it is possible to pass from plate to plate,
column problems. computing liquid and vapor compositions successively. I n
That the need for a method has been felt byothorsisshown the case of mixtures containing more than three components,
by the recent appearance of a number of articles on the sub- tlie equations based on the material balance are still valid
ject (2, 9, 4,8, 12). These methods, as well as tlie present but two difficulties arise. On tlie one hand, the concentra-
one, all agree in assuming that Raoults law or some modifioa- tion of B constituent in a vapor is not fixed m.heu its eoncentra-
tion of it is sufficiently valid for hydrocarbon mixtures, and tion in the corresponding liquid is known; the concentrations
that the plate efficiency is the same for all constituents. The of all the other constituents of the liquid must also be k n o m .
present method is believed, however, to have several ad- On the other hand, tlie composition of the products cannot be
vantages over these various methods: (1) the computations arbitrarily chosen or assumed, because out of all the con-
are comparatively straightforward; (2) no further simplifying ceivable combinations of the constituents only a limited
sssumptions are made; (3) it is worked out for mixtures in number can actually occur as products of a separation in a
which individual constituents are not distinguishable; (4) single column.
it is worked out for columns of any complexity. The method here proposed to overcome these difficulties is
289
290 INDUSTRIAL AND ESGINEERING CHEMISTRY Vol. 25, No. Y
to fix in the first instance both the number of theoretical plates of pure hydrocarbons of definite boiling point, (2) as com-
in the column, as well as the heat input, and to assume tenta- posed of an infinite number of constituents, or (3) as composed
tively the temperature on each plate, since the composition of certain definite components in the lower range of boiling
of the products is the thing to be determined. This a t once points, and of an infinite number in the upper range. The
makes possible a calculation of the concentration of each first assumption will be used for the most part; the necessary
constituent in the vapor in equilibrium with a liquid when the alterations by which the others may be used will be explained.
concentration of that constituent in the liquid is known,
or vice versa, provided that Raoults law can be assumed EXAMPLE OF COLUMN COMPUTATION METHOD
throughout. Since the composition of the products is not The method will be illustrated by application to a simple
assumed but is to be found, it might appear that the material reboiling column operated a t atmospheric pressure, without
steam. The column is shown diagrammatically in Figure 1;
it consists of two perfect plates above and one below the
feed, with a reboiling still, and reflux returned a t the boiling
point.
The composition of the feed, a treated pressure distillate,
is shown in Figure 2, the continuous line representing the
actual true boiling point analysis, and the steps the assumed
1 equivalent hydrocarbons. The steps are drawn so as to
4 (I.
leave approximately equal areas on each side of the actual
line. The assumption of nineteen constituents is considered
sufficient in this case. The feed enters the column as a liquid
a t 100 F.
-2 13))1 PO3
The feed of quantity as given in Figure 1 is assumed to go
to overhead and bottoms of the indicated gravities in the
15,700 GAL.
806 MOLES 0.2543
proportions shown. The heat input to the reboiler is 28,579,-
53.44A.ll.
ro0,ooo La. 1- LJSS] 000 B. t. u. per 15,700 gallons (100,000 pounds) of feed.
The problem is to determine the composition of the two
( I275 1079 ) 103 0.8470
products under these conditions. I n column 1 of Figure 1
are given the plate temperatures assumed; column 2 gives
the assumed gravities of the liquids on the plates above the
feed, and the liquid gravities of the vapors below the feed.
LO10 GAL.
196, M O L E S
28,579.000 8.T.U. 31 A.P.I.
FIGURE1. COLUMN
WITH REBOILER
28,855,000
Heat leaving section due to vaporization
of overflow from plate 3: 4,479,000
. (42.5"
Each gallon vaDor . A. P.I. and
355' F.) = 2060 B. t. u.
Each gallon liquid (42.5' A. P. I. and
322" F.) = 1149
Net heat leaving per gallon of reflux = 911
Gallons of overflow = 4,479,000
____
R11
= 4920
Moles of overflow = 4920-2-8. 33
= 212
193
Here 193 is the molecular volume corresponding to the as-
sumed gravity of the liquid on plate 3, and 8.33 is the i\eight
in pounds of one gallon of water a t 60" F. Hence the total
moles of vapor rising to plate 3 will be 610 +
212 = 822.
The details of the first trial computation are given in Table
I; the nomenclature used in the subsequent discussion is as
folloTvs:
292 I N D U S T R I A L A N D E:N G I N E E R I N G C H E M I S T R Y Vol. 25, No. 3
n = subscripts for plates, numbered from bottom upward
(reboiler = 0)
Ff = Aa + Bb
v, = vapor risin from late n, moles Bb = Ff
0, = liquid overlowing From plate n to plate (n - I), moles
2, = mole fraction of constituent in liquid on plate n
Yn = mole fraction of constituent in vapors above plate n
Yn' = mole fraction of constituent in va or above plate n t o
F is determined by the time unit, and f is based upon the
which feed vapors have been adzed feed analysis (Fffor each constituent is given in column 13,
P, = vapor pressure of pure constituent a t temperature of Table I). Hence Bb, and Aa by difference from Ff,may be
plate n found (columns 12 and 14). By multiplying yo/b by Bb, By,
Pn = total pressure of all hydrocarbon vapors above plate n
F = total feed, moles is found (column 4). If the solution to the computation is
f = mole fraction of a constituent in total feed correct, obviously the calculated Zyo = 1, and ZByo = B .
F, = total vapor in feed, moles In other words, the sum of the values of 1 9 6 ~ 0(column 4)
Y = mole fraction of a constituent in feed vapors should equal 196 for the correct solution. The same applies
iL = total liquid in feed, moles
to 196b and 190y1, and similarly the summation of 6102,
2: mole fraction of a constituent in feed liquid
total overhead product (C, D . . . for side streams, etc.), and 6 1 0 should
~~ be 610.
moles
a = mole fraction of a constituent in overhead product
(c, d . . . for side streams, etc.)
B = total bottoms, moles
b = mole fraction of a constituent in bottoms
w = weight of a constituent or fraction
v = volume of a constituent or fraction
xl/b = vo (y_ - 1) + I
- 7- /'
'-
H EIA T
01 b
FIGURE3. FLOWOF PRODUCTS
AND
so that xl/b may be calculated from yo/b. The last form, REFLUX
Equation 2, is most convenient for slide rule computation.
By a repetition of Equation 1 with changed subscripts: The deviations of the summations from the correct values
show the errors in the assumptions as t o plate temperatures.
P P
y1 = -'
P
x1 or yl/b = f (xl/b)
P
(3) The gravity assumptions may also be changed. Since a
change in any one quantity affects all the others to some
extent, corrections require much judgment, but one or two
so that yl/b may be found when xl/b is known. repetitions of the calculation will generally give a fairly
I n Table I, columns 3, 5, and 8 give the results of these correct solution to one familiar with the process. Even if
computations; p is in all cases 760 mm. Starting a t the top the first trial is quite inaccurate, it will give a fairly good
of the column, and assuming the vapor above the top plate idea of the sharpness of fractionation obtainable with a
to be of the same composition (y3) as the overhead product, given heat input and number of plates, and will often show
a: that, in order to obtain the desired fractionation, it would
be better to change the primary assumptions (assumed num-
(4) ber of plates, heat, input, or proportion of overhead), rather
than to attempt a more accurate solution for the product
and by a material balance of the vapor and liquid passing composition, on the basis of the original assumptions, by
through a plane just below plate 3: altering the trial values.
If open steam is used in the column, it must be considered
VZYZ= A a + OSXS in the heat balances, and the value of p , which includes only
the hydrocarbon vapors, will be different in different parts
yda =
Os ( x d a - 1)
vz +1 (5) of the column, depending upon the moles of hydrocarbon
vapors present.
so that y,/a may be found from x3/a. The last columns of Table I show how the gravity of the
By an equation similar to (l), x,/a may obviously be bottoms may be computed from the known molecular weights
found from y2/a; and by an equation similar to (5), yl/a and molecular volumes (liquid volume of one mole a t 60" F.)
may be found from a / a (columns 19, 18, 15, and 9 of of the constituents. Multiplication of column 12 by columns
Table I). 22 and 24 gives columns 23 and 25, respectively; the summa-
Division of yl/b by yl/a gives a/b (column 10). tion of column 23 divided by the summation of column 25
nives the sDecific a a v i t v a t 60" F.
I For the lightest constituents the plate temperature is above the critical.
Experience indicates that the vapor pressure curves may be extrapolated - The true boil& poini analysesof the products will usually
for a considerable distance above the critical for in calculations in- have to be interpreted in terms Of practical tests* Dew points
volving Raoult's law. and bubble points are obtained very easily; flash points de-
March, 1933 I N D U S T R I A 1, A N D E N G I N E E R I N G C H E M I S T R Y 293
pend on vapor pressure, and viscosities can doubtless be 15 per cent off by weight). The total will have the same
worked out as a special case of blending oils, though not significance as the sums in Table I.
much has been done along these lines as yet. The A. S. T. M. It is not convenient to use the continuous method a t the
distillation, however, is not determinable a t present from the lower end of the true boiling scale, as the humps in the slope
true boiling point curve, and there is need for information curve make it difficult to compute and draw properly derived
along this line (see, however, Lewis and Robinson, 9). I n curves for integration.
some studies made in this laboratory, gasoline has been
defined by its dew point; that is, the cut between gasoline CORRECTIONS TO RAOULTS Lam
, and the next higher boiling product has been so made that The ease with which corrections to Raoults law could be
incorporated in the method obviously depends on the char-
acter of the correction. The only definite proposal for such a
correction with which the authors are acquainted is that of
040 ,6020 - Souders, Selheimer, Smith, and Brown (11) to use fugacities
of the pure components a t the given temperature and pres-
sure instead of the vapor pressures. I n effect, this is equiva-
lent to assuming a different set of vapor pressures for each
030 Mi5 - value of the total pressure on the column; once the necessary
tables or charts to carry this out are available, there should
q$
_I be no increase in difficulty of calculation.
020 .0010 - FEEDPARTLY OR TOTALLY VAPORIZED
If the feed enters between two plates partially vaporized,
>< =a it is reasonable to assume as a close approximation that the
liquid portion mingles, without boiling, with the reflux from
010 .ooo,-
- the plate above, whereas the vapor portion of the feed mingles
without condensation with the vapors rising to the plate
above. Suppose the feed enters between plates 1 and 2, then
the computation may be carried down the column t o give
On On L-
2;o 300 400 500 gl/a, the composition of the vapors rising to plate 2, and
up the column from the bottom to give yl/b, the composition
of the vapors rising from plate 1. However, yII and yl are
not the same. The derivation of the equation for Bb in this
case is as follows: A material balance over the whole still
gives
Aa + B6 = Ff (7)
By definition,
6Aa
numbering includes the side-stream stripper. The arbi-
trarily assumed moles of side product (a primary assumption)
are C, and the concentration of a given constituent in this
side product, c (as yet unknown).
Working down the column in the usual way, xd/u is found;
working u p the stripper, ys/c is found. By a material balance
around the stripper,
cc + V8V8 = (C + VS)XC
c + vs + -
x,/c = - C- V8 ,
or
c +va
c / a = 54la
-
x4lc
Defining two new quantities, D and d, by the equations:
D = A + C (11)
Dd = Aa +
Cc (12)
Bb
FIGURE
6. COLUMNWITH DOUBLE
FEED
or V
x2 = -'yl + -Bb - -
FLX/ v + B- b - FLQ
--'klb -
0 2 0 2 0 2 020 2Oa
HEAT or 2 3
v 2
= - y2
Os
+ -oBs b - -
FLX~
0 3
FIGURE
5. C O L U M N WITH S I D E - S T R E A M
STRIPPER
Substituting from Equation 16 and collecting terms,
That is, the overhead and side product are treated as one
product. From Equation 12:
or
Dd = A a + Ca.
Working down from the top of the column, in the usual way,
d/a =
A
-
D
+--.
C
D (:)
there results:
y3' = kaa
Making a material balance in the section of the column
(including stripper) just above plate 3, By a material balance at the upper feed point,
March, 1933 INDUSTRIAL AND ENGINEERIXG CHEMISTRY 295
++
ksb +
k7 = kiia kiz (20)
(5) FitzSimons and Bahlke, Am. Pet. Inst., Bull. 9, S o . 1, Sect.
111, 70-2 (1930).
Ff = Aa Bb ( 6 ) Fortsch and Whitman, Ibid., 18, 796 (1920).
Hence, there are two linear equations which can be solved (7) Leslie, Geniesse, Legatski, and Jagrowski, Ibid.,18, 45 (1926).
(8) Lewis and Matheson, Ibid., 24, 494 (1932).
for a and b, and the whole solution of the column follows. (9) Lewis and Robinson, Ibid., 14, 481 (1922).
The labor of computation per plate between the two feed (10) Murray, Ibid., 21, 917 (1929).
points is a t least twice as great as in ordinary cases. (11) Selheimer, Souders, Smith, and Brown, Ibid., 24, 515 (1932).
Taking these methods together, it appears that the com- (12) Souders and Brown, Ibid., 24, 519 (1932).
(13) TTilson and Bahlke, Ibid., 16, 115 (1924).
plete solution of any column, no matter how complex, is
possible to a degree of accuracy which is limited only by the RECEIVEDAugust 16, 1932. Presented before the Division of Petroleum
available knowledge of the equilibrium relationships and of Chemistry a t the 84th Meeting of the -4merican Chemical Society, Denver.
the plate efficiencies. Colo., August 22 t o ?6, 1932.