Heat Exchanger Thermal Design Shell&Tube V8.

0 (ASME 2012) Page 1

Warnings and Messages

Description
1121 Input for Pressure-1 for properties, 10.197 kgf/cm2 is beyond the expected range, from 1.883
kgf/cm2 to 4.2 kgf/cm2
1860 The consolidated process conditions for Stream 1, prior to the main calculations, give a heat
load of -176779 kcal/h, for a flow of 700 kg/h, with outlet temperature 45 C and quality (vapor
mass fraction) 0.1000361.
1860 The consolidated process conditions for Stream 2, prior to the main calculations, give a heat
load of 176779 kcal/h, for a flow of 44172 kg/h, with outlet temperature 36 C and quality (vapor
mass fraction) 0.
1258 A nominal baffle cut of 30.2141 percent has given local cuts of 31.95781 and 31.95781
percent, to match the tube line locations. The effective (mean) cut used in the calculations is
31.95781 percent. [for double segmental baffles, this refers to the outer cuts]
1446 The Advanced calculation has converged after 43 iterations
1925 The outlet temperature of stream 1 has changed from the initially specified value 45 C, to
45.35 C. These temperatures relate respectively to the estimated outlet pressure 1.15 kgf/cm2,
and the calculated outlet pressure 1.195 kgf/cm2. Design and Checking calculations are based
on fixed heat load: temperatures can change when pressures change. If you want to avoid this
change in temperature, set the estimated outlet pressure to 1.195 kgf/cm2 and repeat the
calculation.
 Heat Exchanger Specification Sheet
1
2
3
4
5
6 Size 330.2 -- 2500 mm Type BEM Hor Connected in 1 parallel 1 series
7 Surf/unit(eff.) 19.1 m Shells/unit 1 Surf/shell (eff.) 19.1 m
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name
11 Fluid quantity, Total kg/h 44172 700
12 Vapor (In/Out) kg/h 0 0 658 27
13 Liquid kg/h 44172 44172 0 631
14 Noncondensable kg/h 0 0 42 42
15
16 Temperature (In/Out) C 32 36 73 45.35
17 Dew / Bubble point C 66.94 14.1
18 Density Vapor/Liquid kg/m 996.88 995.81 1.3 1.31 768.16
19 Viscosity cp 0.7658 0.7054 0.0119 0.0156 0.4628
20 Molecular wt, Vap 31.77 29.49
21 Molecular wt, NC 28.01 28.01
22 Specific heat kcal/(kg C) 1.0007 1.0004 0.3593 0.2881 0.6528
23 Thermal conductivity kcal/(h m C) 0.525 0.529 0.016 0.019 0.175
24 Latent heat kcal/kg 261.3 272.98
25 Pressure (abs) kgf/cm 3 2.903 1.2 1.195
26 Velocity m/s 0.91 5.87
27 Pressure drop, allow./calc. kgf/cm 0.31 0.097 0.05 0.005
28 Fouling resistance (min) m h C/kcal 0.00019 0.00023 0.00028 Ao based
29 Heat exchanged 176779 kcal/h MTD corrected 28.99 C
30 Transfer rate, Service 319.2 Dirty 347.4 Clean 416.2 kcal/(h m C)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/vac/test pressure:g kgf/cm 8 0 8 0
T1 S2 T3

34 Design temperature C 80 200

35 Number passes per shell 1 1
36 Corrosion allowance mm 1.59 0
S1 T2

37 Connections In mm 1 152.4 150 ANSI 1 88.9 150 ANSI

38 Size/rating Out 1 152.4 150 ANSI 1 50.8 150 ANSI
39 Nominal Intermediate 150 ANSI 150 ANSI
40 Tube No. 131 Us OD 19.05 Tks-Avg 1.65 mm Length 2500 mm Pitch 23.81 mm
41 Tube type Plain #/m Material SS 316L Tube pattern 30
42 Shell Carbon Steel ID 342.9 OD 355.6 mm Shell cover -
43 Channel or bonnet SS 316L Channel cover -
44 Tubesheet-stationary SS 316L - Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-cross Carbon Steel Type Single segmental Cut(%d) 31.96 H Spacing: c/c 200 mm
47 Baffle-long - Seal type Inlet 318.25 mm
48 Supports-tube U-bend 0 Type
49 Bypass seal Tube-tubesheet joint Exp.
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 435 Bundle entrance 263 Bundle exit 263 kg/(m s)
52 Gaskets - Shell side - Tube Side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class B - chemical service
55 Weight/Shell 629 Filled with water 858.2 Bundle 303 kg
56 Remarks
57
58
Heat Exchanger Thermal Design Shell&Tube V8.0 (ASME 2012) Page 3

1 Size 342.9 x 2500 mm Type BEM Hor Connected in 1 parallel 1 series

2 Surf/Unit (gross/eff/finned) 19.6 / 19.1 / m Shells/unit 1
3 Surf/Shell (gross/eff/finned) 19.6 / 19.1 / m
4
5 Rating / Checking PERFORMANCE OF ONE UNIT
6 Shell Side Tube Side Heat Transfer Parameters
7 Process Data In Out In Out Total heat load kcal/h 176779
8 Total flow kg/h 44172 700 Eff. MTD/ 1 pass MTD C 28.99 / 28.75
9 Vapor kg/h 0 0 700 69 Actual/Reqd area ratio - fouled/clean 1.09 / 1.3
10 Liquid kg/h 44172 44172 0 631
11 Noncondensable kg/h 0 42 Coef./Resist. kcal/(h m C) m h C/kcal %
12 Cond./Evap. 0 631 Overall fouled 347.4 0.00288
13 Temperature C 32 36 73 45.35 Overall clean 416.2 0.0024
14 Dew / Bubble point C 66.94 14.1 Tube side film 483.7 0.00207 71.82
15 Quality 0 0 1 0.099 Tube side fouling 3554 0.00028 9.78
16 Pressure (abs) kgf/cm 3 2.903 1.2 1.195 Tube wall 7000.5 0.00014 4.96
17 DeltaP allow/cal kgf/cm 0.31 0.097 0.05 0.005 Outside fouling 5148.8 0.00019 6.75
18 Velocity m/s 0.91 0.91 5.87 0.59 Outside film 5192.1 0.00019 6.69
19
20 Liquid Properties Shell Side Pressure Drop kgf/cm %
21 Density kg/m 996.88 995.81 768.16 Inlet nozzle 0.003 3.32
22 Viscosity cp 0.7658 0.7054 0.4628 Inlet space Xflow 0.008 7.84
23 Specific heat kcal/(kg C) 1.0007 1.0004 0.6528 Baffle Xflow 0.055 56.6
24 Therm. cond. kcal/(h m C) 0.525 0.529 0.175 Baffle window 0.021 22.23
25 Surface tension dynes/cm 20.3 Outlet space Xflow 0.007 7.68
26 Molecular weight 18.01 18.01 32.04 Outlet nozzle 0.002 2.33
27 Vapor Properties Intermediate nozzle
28 Density kg/m 1.3 1.31 Tube Side Pressure Drop kgf/cm %
29 Viscosity cp 0.0119 0.0156 Inlet nozzle 0.004 75.14
30 Specific heat kcal/(kg C) 0.3593 0.2881 Entering tubes 0 2.2
31 Therm. cond. kcal/(h m C) 0.016 0.019 Inside tubes 0.001 19.64
32 Molecular weight 31.77 29.49 Exiting tubes 0 0.08
33 Two-Phase Properties Outlet nozzle 0 2.93
34 Latent heat kcal/kg 261.3 272.98 Intermediate nozzle
35
36 Heat Transfer Parameters Velocity / Rho*V2 m/s kg/(m s)
37 Reynolds No. vapor 10101.04 760.68 Shell nozzle inlet 0.66 435
38 Reynolds No. liquid 22609.52 24546.31 233.65 Shell bundle Xflow 0.91 0.91
39 Prandtl No. vapor 0.97 0.86 Shell baffle window 0.69 0.69
40 Prandtl No. liquid 5.26 4.81 6.24 Shell nozzle outlet 0.66 435
41 Heat Load kcal/h kcal/h Shell nozzle interm
42 Vapor only 0 -1516 m/s kg/(m s)
43 2-Phase vapor 0 -1135 Tube nozzle inlet 23.48 716
44 Latent heat 0 -166185 Tubes 5.87 0.59
45 2-Phase liquid 0 -7943 Tube nozzle outlet 6.81 61
46 Liquid only 176779 0 Tube nozzle interm
47
48 Tubes Baffles Nozzles: (No./OD)
49 Type Plain Type Single segmental Shell Side Tube Side
50 ID/OD mm 15.75 / 19.05 Number 10 Inlet mm 1 / 168.28 1 / 101.6
51 Length act/eff mm 2500 / 2436.5 Cut(%d) 31.96 Outlet 1 / 168.28 1 / 60.32
52 Tube passes 1 Cut orientation H Other / 1 / 60.32
53 Tube No. 131 Spacing: c/c mm 200 Impingement protection None
54 Tube pattern 30 Spacing at inlet mm 318.25
55 Tube pitch mm 23.81 Spacing at outlet mm 318.25
56 Insert None
57 Vibration problem No / No RhoV2 violation No
Heat Exchanger Thermal Design Shell&Tube V8.0 (ASME 2012) Page 4

Performance

Rating / Checking Shell Side Tube Side

Total mass flow rate kg/h 44172 700

Vapor mass flow rate (In/Out) kg/h 0 0 700 69
Liquid mass flow rate kg/h 44172 44172 0 631
Vapor mass quality 0 0 1 0.099
Temperatures C 32 36 73 45.35
Dew / Bubble point C 66.94 14.1
Operating pressures kgf/cm 3 2.903 1.2 1.195

Film coefficient (mean) kcal/(h m C) 5192.1 483.7

Fouling resistance (OD based) m h C/kcal 0.00019 0.00028
Velocity (highest) m/s 0.91 5.87
Pressure drop (allow./calc.) kgf/cm 0.31 0.097 0.05 0.005

Total heat exchanged kcal/h 176779 Unit BEM 1 pass 1 ser 1 par
Overall clean coef (plain/finned) kcal/(h m C) 416.2 Shell size 330.2 2500 mm Hor
Overall dirty coef (plain/finned) kcal/(h m C) 347.4 Tubes Plain
Effective area (plain/finned) m 19.1 Insert None
Effective MTD C 28.99 No. 131 OD 19.05 Tks 1.65 mm
Actual/required area ratio(dirty/clean) 1.09 1.3 Pattern 30 Pitch 23.81 mm
Vibration problem No Baffles Single segmental Cut(%d) 31.96
RhoV2 problem No Total cost 19410 Dollar(US)
Heat Exchanger Thermal Design Shell&Tube V8.0 (ASME 2012) Page 5

Shell side / Fouling / Wall / Fouling / Tube side

Heat Exchanger Thermal Design Shell&Tube V8.0 (ASME 2012) Page 6

Overall Coefficient/Resistance Summary Clean Dirty Max Dirty

Area required m 14.6 17.5 19.1

Area ratio: actual/required 1.3 1.09 1.0

Overall coefficient kcal/(h m C) 416.2 347.4 319.2

Overall resistance m h C/kcal 0.0024 0.00288 0.00314

Shell side fouling m h C/kcal 0.0 0.00019 0.0003

Tube side fouling* 0.0 0.00028 0.00043

Resistance Distribution kcal/(h m C) m h C/kcal % % %

Shell side film 5192.1 0.00019 8.02 6.69 6.15
Shell side fouling 5148.8 0.00019 6.75 9.52
Tube wall 7000.5 0.00014 5.95 4.96 4.56
Tube side fouling* 3554 0.00028 9.78 13.79
Tube side film * 483.7 0.00207 86.04 71.82 65.98

* Based on outside surface - Area ratio: Ao/Ai =1.21

Thermal Details

Thermal Details - Hot Side

Total Comp 1 Comp 2
Stream mass fractions 1 0.94 0.06
Liquid mass fractions at inlet 0
Liquid mass fractions at outlet 0.9 1 0
Vapor mass fractions at inlet 1 0.94 0.06
Vapor mass fractions at outlet 0.1 0.4 0.6
Liquid 2 mass fractions at inlet
Liquid 2 mass fractions at outlet
Stream mole fractions 1 0.93 0.07
Liquid mole fractions at inlet 0
Liquid mole fractions at outlet 0.89 1 0
Vapor mole fractions at inlet 1 0.93 0.07
Vapor mole fractions at outlet 0.11 0.37 0.63
Liquid-2 mole fractions at inlet
Liquid-2 mole fractions at outlet
Stream mass flow kg/h 700 658 42
Liquid mass flow at inlet kg/h 0 0 0
Liquid mass flow at outlet kg/h 631 630 1
Vapor mass flow at inlet kg/h 700 658 42
Vapor mass flow at outlet kg/h 69 28 42
Liquid 2 mass flow at inlet kg/h
Liquid 2 mass flow at outlet kg/h
Heat Exchanger Thermal Design Shell&Tube V8.0 (ASME 2012) Page 7

Thermal Details - Cold Side

Total Comp 1
Stream mass fractions 1 1
Liquid mass fractions at inlet 1 1
Liquid mass fractions at outlet 1 1
Vapor mass fractions at inlet 0
Vapor mass fractions at outlet 0
Liquid 2 mass fractions at inlet
Liquid 2 mass fractions at outlet
Stream mole fractions 1 1
Liquid mole fractions at inlet 1 1
Liquid mole fractions at outlet 1 1
Vapor mole fractions at inlet 0
Vapor mole fractions at outlet 0
Liquid-2 mole fractions at inlet
Liquid-2 mole fractions at outlet
Stream mass flow kg/h 44172 44172
Liquid mass flow at inlet kg/h 44172 44172
Liquid mass flow at outlet kg/h 44172 44172
Vapor mass flow at inlet kg/h 0 0
Vapor mass flow at outlet kg/h 0 0
Liquid 2 mass flow at inlet kg/h
Liquid 2 mass flow at outlet kg/h
Heat Exchanger Thermal Design Shell&Tube V8.0 (ASME 2012) Page 8

Thermal Details - Shell Side Stream Analysis

Shell Side Flow Fractions Inlet Middle Outlet Diam. Clearance

mm
Crossflow 0.71 0.51 0.71
Window 0.76 0.55 0.76
Baffle hole - tube OD 0.15 0.28 0.15 0.79
Baffle OD - shell ID 0.09 0.16 0.09 3.18
Shell ID - bundle OTL 0.05 0.04 0.05 9.52
Pass lanes 0 0 0

Rho*V2 analysis Flow Area Velocity Density Rho*V2 TEMA limit

mm m/s kg/m kg/(m s) kg/(m s)

Shell inlet nozzle 18639 0.66 996.88 435 2232

Shell entrance 27769 0.44 996.88 196 5953
Bundle entrance 23962 0.51 996.88 263 5953
Bundle exit 23962 0.51 995.81 263 5953
Shell exit 27769 0.44 995.81 196 5953
Shell outlet nozzle 18639 0.66 995.81 435

mm m/s kg/m kg/(m s) kg/(m s)

Tube inlet nozzle 6379 23.48 1.3 716

Tube inlet 25516 5.87 1.3 45
Tube outlet 25516 0.59 12.99 4
Tube outlet nozzle 2165 6.81 1.31 61

Thermosiphons

Thermosiphon stability

Vertical Tube Side Thermosiphons

Flow reversal criterion - top of tubes (should be > 0.5)
Flooding criterion - top of tubes (should be > 1.0)
Fraction of tube length flooded
Kutateladze Number in axial nozzle

Kettles

Recirculation ratio
Quality at top of bundle
Entrainment fraction
Heat Exchanger Thermal Design Shell&Tube V8.0 (ASME 2012) Page 9

Thermal Details - Vibration Analysis - Fluid Elastic Instability HTFS

Shell number: 1/1

Fluid Elastic Instability Analysis

Vibration tube number 1 2 4 5 6 8
Vibration tube location Inlet row, Outer window, Baffle overlap Top row Inlet row, end Outer window,
centre top bottom
Vibration No No No No No No
W/Wc for heavy damping (LDec=0.1) 0.04 0.05 0.01 0.04 0.04 0.05
W/Wc for medium damping (LDec=0.03) 0.07 0.1 0.03 0.07 0.07 0.1
W/Wc for light damping (LDec=0.01) 0.12 0.17 0.04 0.12 0.12 0.17
W/Wc for estimated damping 0.06 0.09 0.02 0.06 0.06 0.09
Estimated log Decrement 0.04 0.04 0.04 0.04 0.04 0.04
Tube natural frequency cycle/s 224.7 224.7 650.09 224.7 224.7 224.7
Natural frequency method Exact SolutionExact SolutionExact SolutionExact SolutionExact SolutionExact Solution

Dominant span
Tube effective mass kg/m 1.2 1.2 1.2 1.2 1.2 1.2

Note: W/Wc = ratio of actual shellside flowrate to critical flowrate for onset of fluid-elastic instability

Tube material density kg/m 7946.92

Tube axial stress kgf/mm 0.38
Tube material Young's Modulus kgf/mm 19601.8
U-bend longest unsupported length mm
Heat Exchanger Thermal Design Shell&Tube V8.0 (ASME 2012) Page 10

Thermal Details - Vibration Analysis - Resonance Analysis HTFS

Shell number: 1/1

Resonance Analysis
Vibration tube number 1 1 1 2 2 2 4 4 4 5 5 5 6 6 6 8 8 8
Vibration tube location Inlet row, Inlet row, Inlet row, Outer Outer Outer Baffle Baffle Baffle Top row Top row Top row Inlet row, Inlet row, Inlet row, Outer Outer Outer
centre centre centre top top top overlap overlap overlap end end end bottom bottom bottom

Location along tube Inlet Midspace Outlet Inlet Midspace Outlet Inlet Midspace Outlet Inlet Midspace Outlet Inlet Midspace Outlet Inlet Midspace Outlet
Vibration problem No No No No No No No No No No No No No No No No No No
Span length mm 318.25 400 518.25 518.25 400 318.25 318.25 200 318.25 518.25 400 318.25 318.25 400 518.25 318.25 400 518.25
Frequency ratio: Fv/Fn 0.06 0.03 0.02 0.02 0.04 0.02 0.01 0.02 0.01 0.02 0.03 0.06 0.06 0.03 0.02 0.02 0.04 0.02
Frequency ratio: Fv/Fa 0 0 0 0 0 0 0 0.01 0 0 0 0 0 0 0 0 0 0
Frequency ratio: Ft/Fn 0.04 0.02 0.01 0.02 0.03 0.02 0.01 0.01 0.01 0.01 0.02 0.04 0.04 0.02 0.01 0.02 0.03 0.02
Frequency ratio: Ft/Fa 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Vortex shedding amplitude mm
Turbulent buffeting amplitude mm
TEMA amplitude limit mm
Natural freq., Fn cycle/s 224.7 224.7 224.7 224.7 224.7 224.7 650.09 650.09 650.09 224.7 224.7 224.7 224.7 224.7 224.7 224.7 224.7 224.7
Acoustic freq., Fa cycle/s 2532.54 2532.86 2533.91 2532.54 2532.86 2533.91 2532.54 2532.86 2533.91 2532.54 2532.86 2533.91 2532.54 2532.86 2533.91 2532.54 2532.86 2533.91
Flow velocity m/s 0.51 0.29 0.16 0.22 0.41 0.22 0.29 0.54 0.29 0.16 0.29 0.51 0.51 0.29 0.16 0.22 0.41 0.22
X-flow fraction 1 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 1 0.61 0.61 0.61 0.61 0.61 0.61
RhoV2 kg/(m s) 263 84 25 49 165 49 86 292 86 25 84 263 263 84 25 49 165 49
Strouhal No. 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46 0.46
Heat Exchanger Thermal Design Shell&Tube V8.0 (ASME 2012) Page 11

Setting Plan

Views on arrow A
A
3231 Overall
T1
241 149 191 2115 319
352

T1 S2 T3

S2
356

S1 T2
356
394

149 500 1500

S1 2130
Pulling Length

51 51
T3
352

308

308
77

77
352

102 102
2 Bolts 2 Bolts
T2 Fixed Sliding

Nozzle Data Design Data Units Shell Channel

Ref OD Wall Standard Notes Design Pressure bar 7.85 7.85 Aspen Shell & Tube Exchanger
S1 168 mm 7.1 mm 150 ANSI Slip on Design Temperature C 80. 200.
S2 168 mm 7.1 mm 150 ANSI Slip on Full Vacuum
T1 102 mm 5.7 mm 150 ANSI Slip on Corrosion Allowance mm 1.5875 0. Setting Plan
T2 60 mm 3.9 mm 150 ANSI Slip on Test Pressure bar
T3 60 mm 3.9 mm 150 ANSI Slip on Number of Passes 1 1 Design Codes BEM 343 - 2500
Radiography ASME Section VIII Div. 1
PWHT TEMA B
Internal Volume m 0.2303 0.0633 Drawing Number
Customer Specifications
Weight Summary
Empty Flooded Bundle Revision Date Dwg. Chk. App.
629 kg 858 kg 303 kg 12/30/2016
Heat Exchanger Thermal Design Shell&Tube V8.0 (ASME 2012) Page 12

Tube Layout

19.05

131

23.8125

Shell inside diameter mm 342.9

Front head inside diameter mm 342.9
103.11 mm

Outer tube limit mm 333.375

Tube number (calcs.) 131

Tube number (layout) 131

Tube length mm 2500.

Tube O.D. mm 19.05

Tube pitch mm 23.8125

Tube pattern 30

Tube passes 1

Tie rod number 4

103.11 mm

Tie rod diameter mm 6.35

Sealing strips (pairs) 2
Baffle type Single segmental

Centre to outer baffle cut mm 61.8667

Centre to inner baffle cut

Impingement protection None

Shell Side Inlet Nozzle Inside Diameter mm 154.051

Shell Side Outlet Nozzle Inside Diameter mm 154.051

Aspen Shell & Tube

Design Codes Tube Layout

ASME Code Sec VIII Div 1
TEMA B - chemical service
Drawing Number
Customer Specifications

Revision Date Dwg. App.

12/30/2016