Professional Documents
Culture Documents
Winter 18-21 0C
Summer 23-29 0C
RH 30-70 %
1. DRY BULB temperature(d.b.t.):
2. BTU
6. Relative Humidity:
Mono- Di-
Chemical Tetrafluoroe
chlorodifluo chlorodiflu
name thane
romethane oromethane
Molecular
86.2 102.03 86.868 120.91
mass
Cylinder
Orange Light sky blue Green White
colour
Substitute for R22 Refrigerant blend containing
R32, R125 and R134a (23/25/52% by weight).
i) Compressor
ii) Condenser
Compressor.
EXP.
VALVE Low
pressure.
EVAPORATOR
End-On-Generation (EOG)
Head-On-Generation (HOG)
Pantry car
Abbreviations
Excessive vibrations.
Phase II - Module No. STC-GS-2
Dusty atmosphere.
Compressor.
Condenser Unit.
Gauge panel.
A/C control panel.
Air Duct.
Refrigerant piping & joints.
Wiring etc. Phase II - Module No. STC-GS-2
CAMTECH, Gwalior
RRU/ERRU: 25 kw,
Proven reliability
Compact design
More initial cost
Winter
Outside - 4 deg C
Inside - 21 deg C
Conventional RMPU
mounting arrangement
on Coach
SN Description Parameters
01 No of passenger to sit/sleep AC 1st 10
02 No of passenger to sit/sleep AC IInd 28
03 No of lavatories 04
04 Approx. Linen capacity 2.9 cubic meter
05 Length over body 23540 mm
06 Length over CBC 24000 mm
07 Height of the coach from rail level 4039 mm
08 Maximum width over body 3240 mm
2. AC First Class
(EOG) LHB type
Coach
SN Description Parameters
1 No of passenger to sit/Sleep 24
2 Door aside 02
3 No of lavatories 03 (02 European and 01 Indian style)
4 4- Berther 04 Nos.
5 Cope 04 Nos.
6 Approx. Linen capacity 1.7 cubic meter
7 Length over body 23540 mm
8 Length over CBC 24000 mm
9 Height of the coach from rail 4039 mm
level
10 Maximum width over body 3240 mm
3. AC Three Tier
(EOG) LHB
type Coach
SN Description Parameters
1 No of passenger to sit/Sleep 72
2 Door aside 02
3 No of lavatories 04
4 No of passenger per door 18 Nos.
5 No of passenger per lavatories 18 Nos.
6 Length over body 23540 mm
7 Length over CBC 24000 mm
8 Height of the coach from rail level 4039 mm
9 Maximum width over body 3240 mm
4. AC Two Tier (EOG)
With Wider Cabin
Width LHB type
Coach
SN Description Parameter
1 No of passenger to sit/Sleep 52
2 Door aside 02
3 No of lavatories 04
4 No of passenger per door 26 Nos.
5 No of passenger per lavatories 13 Nos.
6 Linen room capacity 3.00 cubic meter
7 Length over body 23540 mm
8 Length over CBC 24000 mm
9 Height of the coach from rail level 4039 mm
10 Maximum width over body 3240 mm
5. High Capacity
Double Decker AC
Chair Car (EOG)
SN Description Parameter
1 No of passenger to sit 120
2 Door aside 02
3 No of lavatories 04
4 No of passenger per door 60 Nos.
5 No of passenger per lavatories 30 Nos.
7 Length over body 23540 mm
8 Length over CBC 24000 mm
9 Height of the coach from rail level 4366 mm
10 Maximum width over body 3050 mm
Gauge 1676 mm
Length over body 23540 mm
Length over CBC 24000 mm
Wheel Base 2560 mm
Maximum width over body 3240 mm
Maximum distance between inner wheels 12345 mm
Window opening 1180x760 mm
Distance between centre pivots 14900 mm
Height of compartment floor from 1303 mm
rail level under tare condition
Maximum CBC drop under gross load 75 mm
and worn conditions
Maximum Moving
Dimensions of the
profile proposed for
Revised Schedule of
Dimensions
Important features of LHB coaches which make them superior
to existing ICF design coaches are summarized below.
Roof structure, side wall and end wall are made of ferritic
stainless steel. IRSM-41 CORTEN steel has been used for
under frame and other parts.
PU based spray insulation for corrosion protection and
sound insulation on the interior surface of the car body
shell.
These blinds have three positions i.e. full open, half open and
full closed.
The wire tension enables an wrinkle free
and easy use.
The luggage racks are made from aluminum extrusion
lengths and tempered safety glass.
The height of the seat cushion above floor level (450 mm), the
width between the arm rests (420 mm in chair car and 500 mm
in Exe. class) and the ergonomically designed upholstery
provides excellent seat comfort without causing tiredness even
on long journeys.
Main assembly comprises
This is a two stage suspension bogie. The car body directly rests on
the secondary stage helical springs, which rests on Y shaped side
beam. The bogie frame rests on primary stage helical spring which
are resting above the axle box crown.
AIR
Flush Button/Switch
MIRROR
FLUORESCENT LIGHT
Toilet Paper Holder
Hand Grip
ASH TRAY
Water for toilet use
Ashtray
or Lotah
WASH BASIN
Drain
110V/220V Socket for
shaver
547 mm
Poly grass mats for
protection of bacteria in
side the walls.
1680 mm
Ball valve with handle for operation during emergency for making
toilet direct discharge in case of chocking.
GENERATOR GENERATOR
CAR CAR
pantry equipment.
COACH SUPPLY
750 V, 3 AC
FEEDER LOAD
415 V, 3
50/60kVA TRANSFORMER 415 V, 3
LIGHTING TRANSFORMER
110 V, 3
LIGHTING LOAD
The End on Generation (EOG), Linke Hoffmann
Bosch (LHB) variant AC coaches can be broadly
classified into AC sleeper coaches and AC chair cars
as given on next slide.
EXHAUST FANS AC PACKAGE UNIT
EXT. SUPPLY
IV COUPLER
SOCKET
Electrical Features of LHB EOG AC Coaches
Lighting
Pantry
Anti-skid device
Dc-dc converters
Battery charger
Disconnecting and
earthing device
Switch-Board Cabinet- S1
MCBs for Lighting and
Pump/ Sanitary Equipment
Microprocessor
Controller for AC Package
Unit (Rotating Frame)
1 kVA transformer
LV fuses (transformer)
Hand
Lever
Disconnecting and Earthing Device
Microprocessor Controlled AC Package Unit
(RMPU type)
Microprocessor controlled, two AC package units are
provided in each coach at the ends.
Refrigerant R-22
Mixed air filters & Fresh air filter - for two (nos.) of each
Evaporator Motor
Heater Area
Servo Motor
Junction Box
Control Panel
Micro Controller
Cage Clamp
Connector
i. Air cooled
c) Filters
i. As per drawing.
h) Protections
Battery charger
Rate of Discharge : 10 hr
Battery Box
Clamping Arrgt.
End Cell
Connector
Battery Module Details
Battery Fuse Box
HRC
Fuses
Clamp
Cage
Connectors
Battery Fuse Box (-ve)
Mounting
Cable Entry
Holes
Hall Effect
Transducer
Box Cover
Note :- Hall Effect Transducer has been eliminated and has been
integrated in the regulated battery charger itself
IGBT Based Battery Charger
LIGHT FITTINGS
Compartment light fitting
AC Duct Panelling
LIGHT
FITTING
Inverter/ Ballast
Mounted Along
The Fitting
Injection Moulded
End Piece
Polycarbonate
Extruded Diffuser
DOOR
F-03 MCB (Triple Pole) 20A for Compressor Motor 1.1 415 VAC
F-05 MCB (Triple Pole) 20A for Compressor Motor 1.2 415 VAC
Supply
Name Description
Voltage
F-06 MCB (Triple Pole) 10A for Condenser Fan Motor 1.1 415 VAC
F-07 MCB (Triple Pole) 10A for Condenser Fan Motor 1.2 415 VAC
F-08 MCB (Triple Pole) 6A for Heater Unit-1 (NPPS) 415 VAC
F-09 MCB (Triple Pole) 20A for Compressor Motor 2.1 415 VAC
F-11 MCB (Triple Pole) 20A for Compressor Motor 2.2 415 VAC
F-12 MCB (Triple Pole) 10A for Condenser Fan Motor 2.1 415 VAC
Supply
Name Description
Voltage
F-14 MCB (Triple Pole) 16A for Heater Unit-2 (PPS) 415 VAC
F-15 MCB (Triple Pole) 16A for Exhaust Fans 415 VAC
F-16 MCB (Double Pole) 16A for Water Boiler 220 VAC
F-17 MCB (Double Pole) 10A for Soup Boiler 220 VAC
F-18 MCB (Double Pole) 16A for Hot Case 220 VAC
F-19 MCB (Double Pole) 6A for Bottle Cooler 220 VAC
Supply
Name Description
Voltage
F-24 MCB (Double Pole) 10A for Light Control 110 VDC
Name Description Supply Voltage
F-27 MCB (Double Pole) 16A for Reading Lights 110 VDC
F-28 MCB (Double Pole) 16A for Reading Lights 110 VDC
F-33 MCB (Double Pole) 10A for Power Supply 110 VDC
F-34 MCB (Double Pole) 10A for Night Lights 110 VDC
24 VDC, 110
F-36 MCB (Double Pole) 6A for Pump Control
VDC
Name Description Supply Voltage
110 VDC,
K-01 Main Feeder Contactor Network-1 (Feeder-1)
750 VAC
110 VDC,
K-02 Main Feeder Contactor Network-2 (Feeder-2)
750 VAC
Measuring & Monitoring Relay (MMR) for 24 VDC,
K-03
Network-1(Feeder-1) 750 VAC 110 VDC,
110 VDC,
K-11 Contactor for Main Light Passenger Room
110 VAC
K-12 Contactor for Reading Light 110 VDC
K-13 Contactor for Night Light 110 VDC
Contactor for Main Light Entrance Area & 110 VDC,
K-14
Sanitary Rooms 110 VAC
K-15 Contactor for Emergency Light 110 VDC
K-16 Contactor for Emergency Light 110 VDC
Supply
Name Description
Voltage
K-17 Timer for Light ON/OFF (15-300 Min) 110 VDC
Timer for External Power Supply/ Local Main
K-18 Supply (L.M.S.) (for blinking of outdoor 110 VDC
lamps)
24 VDC,
K-19 Relay for UIC-Light-Remote Control ON
110 VDC
24 VDC,
K-20 Relay for UIC-Light-Remote Control OFF
110 VDC
24 VDC/110
K-24 Contactor for Water Pump No. 1
VDC, 415 VAC
24 VDC/110
K-25 Contactor for Water Pump No. 2
VDC, 415 VAC
24 VDC,
U-4 Air Conditioning Control Switch Panel
110 VDC
Terminal Terminal
Description no. Description
no.
231 256
232 Ventilation-1 257 CD fan 1.2
233 258
234 Earth 259
235 260 Compressor 2.1
236 Ventilation-2 261
237 262 Earth
238 Earth 263
239 264 Compressor 2.2
240 Compressor 1.1 265
241 266 Earth
Terminal
Terminal Description no. Description
no.
242 Earth 267
243 268 Heater-2
247 272
248 Heater-1 273
CD fan 2.1
249 274
Terminal
Terminal Description no. Description
no.
251 276
Crank Heater-1
252 277 CD fan 2.2
253 278
254 CD fan 1.1 279
255 280 Exhaust fan
281
Fuse Rating
Description (Located in)
No. (A)
75 10 Neutral Input supply to Lighting transformer
74 10 Phase Input supply to Lighting transformer
73 1 Control supply to K-23
72 1 Control supply to K-44
71 1 Blue Phase of MMR of local Main Supply
70 1 Yellow Phase of MMR of local Main Supply
69 1 Red Phase of MMR of local Main Supply
68 1 Control supply to K-42
67 1 Control supply to K-41
Fuse Rating
Description (Located in)
No. (A)
66 6.3 -ve 110 VDC supply for Brake
65 6.3 -ve 110 VDC supply for Anti Skid device
64 6.3 +ve 110 VDC supply for Brake
63 6.3 +ve 110 VDC supply for Anti Skid device
62 2 Neutral of AC 110 V Insulation Control
relay (A-6) & AC 240/415 V Insulation
61 4 Control relay (A-7)
DIGITAL
OUTPUT
OUTPUT
DIGITAL
3 O2 Recirculati Out Side O 12 4
O2 O 12
4 O3 on Air Air O 13 3
5 O4 Ventilation Ventilatio O 14 2
O3 O 13
6 O5 Fan 1 n Fan 2 O 15 1
X 302 Not Active Exhaust X 502
O4 O 14
DIGITAL OUTPUT
DIGITAL OUTPUT
1 OC in System Fan OC 6
2 O6 Bypass Bypass O 16 5
O5 Cooling Cooling O 15
3 O7 O 17 4
1/1 2/1
4 O8 Condenser Condense O 18 3
O6 O 16
5 O9 Fan 1/1 r Fan 2/1 O 19 2
6 O 10 Condenser Condense O 20 1
O7 O 17
X 701 Fan 1/2 r Fan 2/2 X 702
1 I1 Compresso Compres I 11 11
O8 O 18
2 I2 r 1/1 sor 2/1 I 12 10
3 I3 Compresso Compres I 13 9
O9 O 19
4 I4 r 1/2 sor 2/2 I 14 8
5 I5 O E.I. Heater E.I. I 15 7
DIGITAL INPUT
DIGITAL INPUT
O 20
6 IC 10 1 Heater 2 IC 6
STAT
7 I6 I 16 5
1
RUN :
STAT
8 I7 I 17 4
2
9 I8 I 18 3
10 I9 I 19 2
I 1 Air - 'ON' 400V OK I 11
11 I 10 I 20 1
12 IC X 104
Temp. Temp.
Cond. Cond.
1 RES -
Temp. Temp.
Cond. Cond.
I3 I 13
NETWORK
2
1 + I 9 Pressure 1.1 Pressure I 19
Fault 2.1 Fault 1
High High X 104
ANA
LOG
OUT
2 - I 10 Pressure 1.2 Pressure I 20 GND 2
Fault 2.2 Fault OUT 1
Lamp no. Lamp no.
Internal View of
Lower Deck
The EOG supply system is same as in the case of LHB
EOG coaches.
Bottle cooler/
Deep Freezer
As the space for ducting in the centre of the coach
was not available, specially designed ducting along
the sidewall has been provided for upper and lower
deck.
A Passenger Alarm Coach Indication Light (PACIL)
circuit along with pull chain is also provided in
Double Decker coach for the use of passengers to stop
the train in case of any emergency.
PACIL
Mobile charging sockets
are provided in each bay.
Switch-Board Cabinet
Step down
1 3 , 750 V/ 415V AC, 60kVA 2
Transformer
These fittings are screw less and press fit type. Vestibule,
toilet, pantry and emergency lighting works at 110V AC
/DC with inverter and poly carbonate diffusers. Complete
lighting is with high frequency ballast (58 kHz) for flicker
free comfort lighting.
Provision of central ribbon type light ( T-5 fluorescent
tube ) for both the decks (flush type) .
Vestibule and Emergency light fitting
To be replaced
To be replaced
places or replace with pre-cleaned/ new
filter/ filter media and close the doors
properly. A cleaning jig should be
available with AMC holders/ Railways
for this activity.
Note: After this activity, the service doors
shall be latched properly in case of return
air filter. Similarly, the fresh air grill
shall be positioned and locked properly.
TI M HY IOH POH
Activities (D1) (D2) (D3) (SS-1) (SS-2)
Amps
Compressor - 7.5 9.5Amps.
Condenser fan motor - 1.5 2.1 Amps.
Blower motor - 1.5-2.5 Amps
Package unit in heating mode -07-11
Amps
Note: The current also depends on the
ambient temperature.
TI M HY IOH POH
Activities (D1) (D2) (D3) (SS-1) (SS-2)
To be replaced
Check that earthing shunts in RMPU
t. are provided. Earthing shunts should -- --
be earthed with coach body.
replaced
replaced
To be
To be
u. & supply air. Rectify or replace the -- --
same, if torn or damaged.
TI M HY IOH POH
Activities (D1) (D2) (D3) (SS-1) (SS-2)
TI M HY IOH POH
Activities (D1) (D2) (D3) (SS-1) (SS-2)
To be
Ensure double earthing shunts replaced
c. -- -- ---
are provided. during
POH
TI M HY IOH POH
Activities (D1) (D2) (D3) (SS-1) (SS-2)
(Green zone)
TI M HY IOH POH
Activities (D1) (D2) (D3) (SS-1) (SS-2)
f. Measure starting current of motors
on no load. It shall not be more
than 10 times of normal running
current. Similarly, the running
current of motors shall be measured
and it shall not be more than 1.4A.
TI M HY IOH POH
Activities
(D1) (D2) (D3) (SS-1) (SS-2)
TI M HY IOH POH
Activities (D1) (D2) (D3) (SS-1) (SS-2)
TI M HY IOH POH
Activities
(D1) (D2) (D3) (SS-1) (SS-2)
* on condition basis
Evaporator Coil
TI M HY IOH POH
Activities
(D1) (D2) (D3) (SS-1) (SS-2)
NOTE :
TI M HY IOH POH
Activities
(D1) (D2) (D3) (SS-1) (SS-2)
Main fuses
Feeder cable
Check the condition and IR of feeder
a. cable. It should be more than as -- -- --
specified.
Lavatory equipment
Check and ensure working of
a. -- -- --
lavatory exhaust fans.
Ensure cleaning and availability of
b. -- -- -- --
sealing of covers/grills.
Cleaning the impellers of the exhaust
c. -- -- -- --
items
Replace old defective Lavatory light
d fitting with SS body antirust type -- -- -- --
light fitting.
Under frame
Earthing
Check function of insulation
a. monitoring device by creating single -- ---
earth fault in supply lines.
Check working/cooling of
p. refrigerator. Measure the current of
compressor of refrigerator.
u. Exhaust fans -- -- --
Dusting
Remove dust of the conditioned supply air duct with the
help of compressed air/ vacuum cleaner.
Final Testing
After installation of all the electrical equipments on the coach
all the electrical equipments shall be checked and tested as per
Annexure 1.1.
The following procedure shall be followed for different tests
on air-conditioning system:
1. Air Delivery Test
Conduct air delivery test after checking air leakage in
the complete air-conditioning system.
Calculate the total air delivery for any coach from the
fundamental requirement of the FRESH AIR
REQUIRED PER PERSON depending upon the type
of coach.
Minimum fresh air required for per person for AC coach
is 0.35 m/ min.
Procedure:
9. Record the timings for cut off of both the plants and other
parameters during the test as per Annexure 1.2.
10. Total time taken by each plant to cool the coach should not
exceed one hour.
Dusting
2. Pre-cooling test
Procedure:
INSULATION RESISTANCE
Conditions:
1. Type and coach No. -------------
2. Supply Voltage -------------V
3. Ambient temperature ---------(DB) -----------WB
Coach Coach
Rotary Temperature Cut-in Temperature Cut-out Time taken
Switch
Deg.C at Cut - Time Deg.C at Cut - Time in min
Position
in out
Position 6 i.e.
24.04C
NON-POWER PANEL SIDE
Coach Coach
Rotary Switch Temperature Cut-in Temperature Cut-out Time taken
Position Deg.C at Cut Time Deg.C at Cut - Time in min
- in out
Position 6 i.e.
24.04C
PP side --------------min.
I NSULATION RESISTANCE
a) For Coaches
Satisfactory / Unsatisfactory
Pull Down Test
TEST CONDITIONS
Coach Location -------------------
Time from ----------hrs. to ---------- hrs.
Ambient Temperature at starting (DB) ---- C. (WB)--- C.
Ambient Temperature at finish (DB) --- C. (WB)--- C.
Average compensation load ..k Watts
S.No. Time taken for Pull down test Specified Actual observed
PP side NPP side
From 45 to 24.04 C Not more than 02 hrs.
Satisfactory / Unsatisfactory
ELECTRICAL TEST REPORT FOR AC COACHES
To find out electrical compensating load to be provided inside the coach when
coach is tested at other than the designed outside ambient condition say 40 C
(104 F) DB and 30 C (86 F) WB
Coach: Self generating chair car to CSC layout No. 1559 for 71 passengers.
Where 0.127 is the factor for heat transfer through walls, 0.134 is for
roof and 0.149 is for the floors. For glass windows the factor for heat
transfer has been taken as 0.4.
ii) Solar radiation= 15193.4 B.Th.U/ hrs.
Formula = Area x Overall coefficient of heat transfer
x solar temperature difference
a) Side wall = 326 x 0. 127 x 16 = 662.4
b) Roof = 550 x 0.134 x 19 = 1400.3
c) Windows = 69 x 1.1 x 173 = 13130.7
Where 16.19 & 173 are the solar temperature differences as per tranes
air-conditioning manual page 314 and 315 for 30 C N latitude at 16 hrs.
page 88 and for latent heat gain formula 23 on page 150 of carrier
heat gain
B) Heat gain during test at outside ambient = 104 - 77
Conditions of 40 C (DB) and 30 C = 27 C
(WB) temperature difference
i) Conduction = (11046 x 27)/ 36 = 8284 B.Th.U/hrs
ii) Light & fan = 8275 B.Th.U/hrs
iii) Ventilation
a) Sensible = (34867 x 27)/ 36 = 26148 B.Th.U/hrs
b) Latent = 0.68 x 71 x 12.4 x (161-56)**
= 62861 B.Th.U/hrs
Total heat gain under actual test condition = 105568 B.Th.U/hrs
= 5.906 kW
Coach Particulars
S.No Particulars of the coach Details
Coach No.
Depot / Railways
Workshop name
Coach booked on
Coach booked for SS-I/ SS-II
Date of Inspection
Return Date
Final Checking
S.No. Description of Checks Observations / Remark
1.0 Roof Mounted AC Package Unit (RMPU)
Compressor
Make of Compressor
PP Side 1. 2.
NPP Side 1. 2.
Make of Filters
Return air
PP Side 1. 2.
NPP Side 1. 2.
1.6 Fresh air
PP Side 1. 2.
NPP Side 1. 2.
Condition of Filters
Fresh air 1. OK / Not OK 2. OK / Not OK
Return air 1. OK /Not OK 2. OK /Not OK
S.No. Description of Checks Observations / Remark
Protection Devices
1.7
Condition of LP cutouts 1. OK / Not OK 2. OK / Not
PP Side OK
NPP Side 1. OK /Not OK 2. OK /Not
OK
Condition of control pressure switch
PP Side OK /Not OK
NPP Side OK /Not OK
S.No. Description of Checks Observations /
Remark
Condition of ESTI fusible link
PP Side OK / Not OK
NPP Side OK / Not OK
Condition of OHP
PP Side OK / Not OK
NPP Side OK / Not OK
Condition of temperature sensors
PP Side OK / Not OK
NPP Side OK / Not OK
Condition of humidity sensors
PP Side OK / Not OK
NPP Side OK / Not OK
S.No. Description of Checks Observations / Remark
Condition of meters
Ammeters OK / Not OK
Voltmeters OK / Not OK
Pressure Gauges OK / Not OK
Condition of coupler
PP Side 1. OK / Not OK 2. OK / Not OK
NPP Side 1. OK /Not OK 2. OK /Not OK
Condition of locking
arrangement
1. OK / Not OK 2. OK / Not OK
PP Side
1. OK /Not OK 2. OK /Not OK
NPP Side
S.No. Description of Checks Observations / Remark
60 KVA Transformer
9.0 Condition of mounting arrangement OK /Not OK
Condition of terminals OK /Not OK
Lighting Transformer
10.0 Condition of mounting arrangement OK /Not OK
Condition of terminals OK /Not OK
Other Equipments
1. OK /Not OK 2. OK
Condition of WRA
/Not OK
11.0
Condition of micro controller for WRA OK /Not OK
1. OK /Not OK 2. OK
Condition of pre cooling socket
/Not OK
S.No. Description of Checks Observations / Remark
12.0 Earthing of all Equipments Provided / Not Provided
13.0 Pantry Equipments
Hot Case OK / NOT OK
Deep freezer OK / NOT OK
Water boiler OK / NOT OK
Chimney 1,2,3 OK / NOT OK
Burner 1,2,3 OK /Not OK
Insect Killer OK /Not OK
Fridge OK /Not OK
Working of call station OK /Not OK
Equipments Replaced
Check intactness/tightness
d.
of suspension arrangement -- -- --
of battery charger box.
Check intactness/tightness
f. -- -- --
of suspension arrangement.
Check/replace Anti
j. Vibration Mounting -- -- -- --
(AVM) pad.
TI M HY IOH POH
Activities
(D1) (D2) (D3) (SS-1) (SS-2)
Visually check all under-slung
a. panels suspension arrangement
for any damage or irregularity.
Visually check panel covers
b. for proper fitment along-with
their securing arrangement.
Clean the panel with blower --
c. and vacuum cleaner and check
for any loose connections.
TI M HY IOH POH
Activities
(D1) (D2) (D3) (SS-1) (SS-2)
Check panel covers hinges and
d. --
gasket for proper condition.
Check the availability of
e. --
proper rating HRC fuses.
Replace if fuse is blown/
f. --
missing.
Check rotary switches for
g. -- -- --
proper working.
Check intactness/tightness of
suspension arrangement of
h. under-slung panels and -- -- --
mounting arrangement of on-
board panels.
TI M HY IOH POH
Activities
(D1) (D2) (D3) (SS-1) (SS-2)
Ensure all cable entry holes
i. -- -- --
are provided with grommets
Check the contacts of power
j. contactors and other -- -- --
contactors.
Replace Harting
t. -- -- -- -- POH
connectors/Cage clamps
2nd
Replace K-01, K02, K24,
u. -- -- -- -- POH
K25 in IInd POH.
2nd
TI M HY IOH POH
Activities
(D1) (D2) (D3) (SS-1) (SS-2)
v. Replace all rotary switches -- -- -- -- POH
2nd
Ensure internal wiring
w. dressing and securing -- -- --
properly.
TI M HY IOH POH
Activities
(D1) (D2) (D3) (SS-1) (SS-2)
Lavatory equipment
Place the coach on the pit line and inspect the electrical
equipment.
Final Testing
Place the coach on the pit line and inspect the electrical
equipment.
Light fittings.
Final Testing
6 PACIL/PARCIL OK / Not OK
7. Fans OK / Not OK
Coach Particulars
S.No. Particulars of the coach Details
1. Coach No.
2. Depot / Railways
3. Workshop name
4. Coach booked on
5. Coach booked for SS-I/ SS-II
6. Date of Inspection
7. Return Date
Final Checking
3.0 Battery
Make
Lug date
Battery box suspension arrangement OK / Not OK
Battery box inside anti corrosion painting OK /Not OK
Condition of battery lugs OK / Not OK
Condition of cell container OK / Not OK
Condition of battery fuse & fuse
OK / Not OK
box
Earth leakage of battery leakage / Not leakage
Battery no load voltage in volts _______volts
4.0 Regulated Battery Charger
Make of battery charger
Condition of battery charger OK / Not OK
Condition of coupler
PP Side 1. OK / Not OK 2. OK / Not OK
NPP Side 1. OK /Not OK 2. OK /Not OK
7.0
9/ 15 KVA Transformer
Ensure that the non return valve (NRV) is kept at right position
while installation.
Phase II - Module No. STC-GS-1
PROBLEMS, CUASES & THEIR REMEDIES
FEEDER - I
ALT. ALT. ALT. ALT.
COACHES COACHES
FEEDER - II
POWER CAR
POWER CAR
These couplers also carry the earth wires and 2 wires
for the control circuit.
These powers cars meet the various loads for the coach including
the pantry equipment and air conditioning load of the coaches.
Frequency : 50 Hz +\- 3 %
Insulation and
23 Fitted Not fitted
monitoring device
24 Self diagnosing system Fitted Not fitted
Flap motor to adjust the
25 Fitted Not fitted
air inflow
26 Thermostat NTC type Electronic
Suction and discharge
Provided on the
27 pressure indicated on Not provided
panel board
the panel
High water temperature
The high water temperature switch is mounted on the
engine and senses the temperature of water in the
cooling jacket of the engine.
Earth Leakage
Two hooters are located inside the engine room and the
power-panel area for annunciation
iv. Press the test push button 1, 2 & 3 to check the status
of the fault indication lamps.
Press the engine start push button of any one engine
selected for running.
When the engine attains full speed, the start push button
may be released.
Plant B Only
This is done by switching the ACB-B manually.
Hence the Plant A will feed only feeder A and Plant B will
feed the feeder B.
Switch ON the DC Supply from DC ON switch
iv. Set rotary switch ' Plant selector switch' to Position -4.
REAR-1 REAR-2
ENGINE ENGINE
FEEDER B
B A
Each of the two alternators of the power car on rear 2 supplies one
feeder. The alternators of the rear power car- 1 are switched off.
REAR-1 REAR-2
COACHES K-2
K-2
ENGINE ENGINE
FEEDER B A
B
One of the two alternators of the power car on rear 1 and 2 supplies one
feeder. Alternator-A on rear 1 supplies feeder A and alternator-A on
rear 2 supplies feeder B.
REAR-1 REAR-2
COACHES
K-2 K-2
ENGINE ENGINE
FEEDER B A
B
* Alternate
TI 3M HY IOH POH
SN Activity
(D1) (D2) (D3) (SS-1) (SS-2)
* Alternate
Calibration/
S.No. Safety System Circuit Checking
Replacement
1. AEL (alternator earth leakage relay) D1, D2, D3,SS1 SS2
vii. Check all hoses, pipes for any leakage. Arrest all leakages
immediately to make Generator Car free from oil & water
tracing
viii. Check and ensure proper condition of safety nut bolts of
fuel tank.
ix. Check and clean engine & its oil tray to make it free from
any oil traces & dust
iii. Check & clean the tank and Non Return Valve and
attend the same, if required
v) Check and ensure proper Radiator inlet & out let water
temperature difference. If, found less, then radiator
should be cleaned with OGR & ID-27.
Carry out C-check after 1500 running hrs/Annually for M/s
Cummins which shall include all works mentioned above in
A check schedule and B check schedule that must be
carried out in addition to carrying out following additional
works:
Replacement of air filter (inner & outer).
vii. Check and ensure that all nut bolts should be tightened
as per as per specified torque by OEMs
Exhaust Leaks
Hot case
Soup warmer
Bottle cooler cum deep freezer
Hot case
Hot case
Bottle cooler
Deep freezer
Fridge 300 litres capacity
Horizontal water boiler 3 nos
Water purifier
Hot plate 4 x 2000 W
Hot plate 1 x 5300 W
Electric chimney
Oven toaster griller
Insect killer
A minimum pantry compiling of hot case , bottle cooler, hot
water boiler and soup warmer are provided in each LHB
coach.
TRAYS
DOOR
CABINET
Modular pantry unit has a 230 liter capacity deep
freezer with permanent temperature setting of at
least -18C to be used for freezing/ preserving ice
cream/meat and food etc. Temperature setting range
is from -18C to - 25C.
o Dimension : 1157 x 595 x 1195 mm
o Power : 800 Watt
o Voltage : 230 V 50Hz
o Thermostat range : Deep freezer -18 to -25C
o Bottle cooler 0 to + 10C
Cooling compartment 0 to +10C
o Refrigeration capacity : 560k Cal/Hr.
o Refrigerant : R22
Bottle cooler is of 90 liters capacity to cool 1.0 liter
mineral bottles to a temperature level of 3 to 5C.
Suitable arrangement has been made to prevent
falling over/ rolling around of bottles inside the
bottle cooler when bottle cooler is not completely
filled up.
Refrigerating Unit
o Capacity : 15Litres
o Power : 230V AC+/-10%
o Heating element : 2KW
o Thermostat : 0-75C
o DIM. : 525 x 300 x 285mm
Water Boiler in Original Vertical Water Boiler in
design Coaches Existing Design Coaches
o Soup Warmer is divided in two major parts i.e. food insert
and kettle insert.
o It is meant to keep warm and warm up the pre-mixed soup
in the food insert.
o The heating medium is water which is to be filled between
food insert and kettle insert.
o The lid should be kept close to prevent water loss.
o It is to be opened when refilling of food insert is required.
o Dont operate the kettle in dry condition.
o Always turn the kettle control OFF when not in use.
Capacity - a. Food insert - 12 litres.
b. Heating medium 0.6 litres of water.
Maximum power - 475 watts.
Nominal voltage - 230 V 10%, 50 Hz
Nominal current - 2.2A
Weight - 4.5 kg
Thermostat range - Lower temperature range 70-72C
High temperature range 90-92C
Thermal insulation - Bonded mineral wool
Soup Warmer
Lid
Mounting
Bracket
Food Insert
Electric
Kettle
Thermostat
Integrated Modular Pantry Unit for buffet car comprises
the following equipment:
Water purifier
Hot case
Hot plate 4 x 2000 W
Bottle cooler
Hot plate 1 x 5300 W
Deep freezer
Electric chimney
Fridge 300 litres
Oven toaster griller
Horizontal water boiler 3 nos.
Insect killer
Pantry arrangement of AC
Buffet Coach
Water Filter
Hand rail supports are also provided for support to staff and to
prevent falling of items during train run.
Assembly of the tables is done by employing continuous
structural frame to give a modular appearance. A
protective screen in front of hot plates is provided to form
a partition between the cooking areas and the corridor.
Length = 550 mm
Width = 535 mm
Height = 280 mm
Electrical staff in pantry car should lock hot plate switch and
MCB at notified time in the night and morning.
Oil container shall not be kept near hot plate or at the floor
of cooking area.
Caution :
CONTROL CONTROL
PANEL PANEL
Provision of 2 nos. 100VA transformers along with in-
put and out-put protection fuses, for operation of feeder
contactors which work on 415 V AC. (This is required as
there is no neutral available with the incoming of 750 V
3 phase supply from converter. Thus provision of
750V/415V transformer is essential.)
Shifting of full lighting load to 110 V DC supply, to
maintain uninterrupted working of lights in the coach,
while the train is negotiating neutral section during
which, there is intermediate tripping of the converter
supply.
UIC COUPLER-02
CONTROL
SIEMENS
PANEL
CAB-1 CAB-2
UIC COUPLER-01
IVF COUPLER-01
B CONV-A A A A
e. Reset relay.
Indication No indication