ABB

UNITROL 6000 Operating Instructions

Service Control Panel

Document No.: 3BHS250168 E80 Rev.-

Version 02 / 2008

ABB Switzerland Ltd. All Rights Reserved.

 ABB

ABB reserves all rights to this document and to the information and topics
contained in it. This also applies to any possible claims to copyright or
patents. Forwarding and/or the duplicating of this document without the
express permission of ABB is forbidden.
This document has been prepared and checked with great care. If
however it still contains errors, then the user is asked to report these to
ABB.

2 3BHS250168 E80 Rev.- Operating Instructions

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Table of Contents
Table of Contents ................................................................................................................3

List of Figures......................................................................................................................4

List of Tables .......................................................................................................................4

General Information ............................................................................................................5

Chapter 1 - Safety Instructions .........................................................................................6

1.1. General .......................................................................................................................... 6
1.2. Required Qualification and Responsibilities.................................................................... 6

Chapter 2 - Device Description .........................................................................................7

2.1. Introduction .................................................................................................................... 7
2.2. Operation ....................................................................................................................... 7
2.3. Area of Application ......................................................................................................... 8
2.4. Hardware ....................................................................................................................... 8
2.5. Settings.......................................................................................................................... 8

Chapter 3 - Functional Description ..................................................................................9

3.1. General .......................................................................................................................... 9
3.2. Status LED..................................................................................................................... 9
3.3. Display ........................................................................................................................... 9
3.4. Keypad..........................................................................................................................10
3.5. Menu Structure .............................................................................................................11
3.6. Operator Command (example)......................................................................................14
3.7. Parameter Settings .......................................................................................................15
3.8. Setpoint Adjustment ......................................................................................................15
3.9. System Group 100, Settings .........................................................................................15
3.10. Alarm Report.................................................................................................................16
3.11. Fault Report ..................................................................................................................16

Chapter 4 - Maintenance and Repair ..............................................................................16

4.1. Maintenance .................................................................................................................16
4.2. Repair of the Device......................................................................................................16

Chapter 5 - General Data .................................................................................................17

Operating Instructions 3BHS250168 E80 Rev.- 3

 ABB

List of Figures
Figure 1 SCP.................................................................................................................................. 9

List of Tables
Table 1- Description of Key Commands ......................................................................................... 10
Table 2- Display ............................................................................................................................. 11
Table 3- Selection of Parameters ................................................................................................... 12
Table 4- Example of an Event Logger (3000: System group fault events, ChannelFault)................ 12
Table 5- Clock Set.......................................................................................................................... 13
Table 6- Changeover AUTO to MANUAL Mode ............................................................................. 14
Table 7- Setpoint Adjustment ......................................................................................................... 15

4 3BHS250168 E80 Rev.- Operating Instructions

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General Information
Manufacturers Address
If any questions arise, consult the local ABB representative or the factory:

IMPORTANT!
If calling ABB, please leave your name, department and phone number.
This will allow the responsible ABB representative to call back without
delay.

ABB Switzerland Ltd

Static Excitation Systems, Voltage Regulators
and Synchronizing Equipment
CH-5300 Turgi / Switzerland
Telephone: +41 58 589 24 86
Fax: +41 58 589 23 33
Email: pes@ch.abb.com
Internet: http://www.abb.com/unitrol

24 h Hotline for urgent service inquiries: +41 844 845 845

Email contact for service inquiries: unitrol.supportline@ch.abb.com
ABB is constantly striving for the best product and service offerings for
our customers. Therefore ABB appreciates your valuable feedback or
suggestions for improvements of UNITROL products.
Please send your comments to "unitrol.feedback@ch.abb.com". Your
information will be forwarded to the responsible persons in order to
improve ABBs future offerings.

Quality Certificates and Applicable Standards

The following certificates and conformity declarations are available with
ABB:
ISO 9001 / ISO 14001 certificates stating that ABB Switzerland Ltd
has implemented and maintains a management system which fulfills
the requirements of the normative standards.

EC Conformity Declaration of the excitation system.

List of standards the excitation system complies with.

Operating Instructions 3BHS250168 E80 Rev.- 5

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Chapter 1 - Safety Instructions

1.1. General
The safety instructions of the excitation system shall be followed. Read
the instructions in the User Manual of the UNITROL 6080 excitation
system carefully before operating the device and keep this document for
future reference.

Structure of Safety Instructions

Signal Word!
Symbol Situation Type of Hazard Statement
Possible consequence Consequence Statement
Essential safety measure Avoidance Statement

CAUTION!
This symbol indicates a dangerous situation. Non-observance may lead
to physical injury or cause damage to the installation.

NOTICE!
This symbol emphasizes important information. Non-observance may
cause damage to the installation or to objects close to it.

IMPORTANT!
This symbol indicates useful information. Not to be used to indicate
dangerous situations.

1.2. Required Qualification and Responsibilities

Take notice of the required qualifications and responsibilities mentioned
in the excitation system User Manual.

Operating Instructions 3BHS250168 E80 Rev.- 6

ABB Chapter 2 - Device Description

Chapter 2 - Device Description

2.1. Introduction
The Service Control Panel (SCP) is used for controlling and monitoring
the UNITROL 6080 excitation system. Each channel (control and
converter unit) has its own panel which is connected to the Communi-
cation Control Measurement Device (CCM) of the corresponding channel.

2.2. Operation
The operator has a range of displays at his disposal, which informs about
the status of the excitation system.
All indications on the display are real feedback information. This means
that all data shown on display are retrieved directly from the selected
excitation system.
The SCP offers the following features:
Monitoring and control
Parameter viewing and editing
Real time clock
Time Synchronization
Fault Logger
System parameter customizing:
- Change language
- Change output display
- Clear Fault Logger
- Set time zone offset
The SCP possesses a real time clock that can be configured via the
menu CLOCK SET. Time synchronization between the CIT application
(Control IT) and the SCP is done automatically. Thereby the CIT
application is the time master and the SCP the time slave. However it is
also possible to change the CIT application time via the clock set menu
SET TIME. The time on the SCP is the local time of the CIT
application.
The Fault Logger allows the user to view events, warnings, alarms and
trips that have occurred in the MATLAB/Simulink application running on
the controller. The Fault Logger displays the time and date of the fault,
GlobalID, class and the triggering edge and the number of the fault. It
displays the last 255 faults, and can be cleared using the SCP.

Operating Instructions 3BHS250168 E80 Rev.- 7

Chapter 2 - Device Description ABB
2.3. Area of Application
The Service Control Panel with its software is suitable only for this area of
application in connection with the control system of the UNITROL 6080.

2.4. Hardware
The unit cover is made of plastic and is mechanically robust.
The Ethernet socket RJ-45 is on the rear side of the case.

The panel is snapped into place on the front cover of the channel device.

2.5. Settings
There are no settings to perform.

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Chapter 3 - Functional Description

3.1. General

- Status LED
- Display

- Keypad

Figure 1 SCP

3.2. Status LED

- Green for normal operation

- Flashing green for alarms
- Red for faults

3.3. Display

Top line shows the basic status

information of the excitation system.
Remote (REM) or Local (LOC) and
channel number

Setpoint value
Regulator Type (AVR, MAN, PFREG,
QREG)

Middle area shows the three lines of

parameter values.

Bottom line shows the current command

of the two soft keys as MENU etc.

Operating Instructions 3BHS250168 E80 Rev.- 9

Chapter 3 - Functional Description ABB
3.4. Keypad
The keypad consists of seven push buttons with the following functions:
Table 1- Description of Key Commands

Key Command

Up, Select mode: Moves the highlighted line up or down

Down
Settings: Decrements or increments the highlighted value of a
selected parameter and the value of the setpoint

Soft key 1 Select SETPT Highlights the setpoint value

Select EXIT: Returns to the last state
Continue to press EXIT until the main display appears.
Select RESET Resets alarms and faults

Soft key 2 Select MENU: Selects main menu

Select ENTER: Selects submenu of the highlighted line
Select SEL: Selects the highlighted Parameter or Clock Set group
Select EDIT: Edits parameters (mostly write-protected)
Select DETAIL: Shows the details of the highlighted ALARM/FAULT
Select DIAG: Help text, no diagnostic assistant available
Select OK: Confirms the form of date or the new value
Select EXIT: Returns to the last state

REM/LOC Select remote or local operation

? Shows information about SW version by simultaneously pushing the

button and plugging in the connector

STOP Excitation stops and the field circuit breaker opens (off-line)

START Field circuit breaker closes and the excitation procedure starts

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3.5. Menu Structure

Table 2- Display

Main Display Main Menu Submenu

LOC 1 80.1 AVR

200.0 V Syn
10.00 A Exc
100.0 V Exc
SETPT 12:45 MENU LOC 1 MAIN MENU----------1
O PARAMETERS
O EVENT LOGGER
CLOCK SET
EXIT 12:45 ENTER LOC 1 PAR GROUPS ------99
O 99 Op_Cmd
O 100 SystemParameter
O 01 Reg_Regulator_In
O 02 Reg_AVR
O 03 Reg_SCLim_In
EXIT SEL

EVENT LOGGER LOC 1 EVENT LOG-----------1

O 3000:
22.01.08 20:28:34
O 3400:
O 1112:
O 3007:
EXIT DETAIL

CLOCK SET LOC 1 TIME & DATE---------1

O CLOCK VISIBILITY
O TIME FORMAT
O DATE FORMAT
O SET TIME
SET DATE
EXIT SEL

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Chapter 3 - Functional Description ABB
Table 3- Selection of Parameters
PAR GROUPS No. Parameter Description
22 SM_StateMach_In 2218 ForceChannel1 Statemachine. Force Channel1 command
2219 ForceChannel2 Statemachine. Force Channel2 command
2220 ForceBackup Statemachine. Force BU command

23 Sys_ExcSys_In 2318 SaveParToFlash Save parameters to flash command

99 Op_Cmd 9901 DisableImpReg Disable all imposed regulators

9902 EnableVarReg Enable signal for imposed regulator
9903 EnaPFReg Enable signal for imposed regulator
9904 EnableImpReg Enable signal for the imposed regulators
9905 ForceAuto Force the generator voltage regulator to be active
9906 ForceManual Force the field current regulator to be active
9907 Reset Statemachine. Reset (Brings Statemachine out of
Trip or Channelfault state)

100 SystemParameter 10001 OutputDispl1 Display first line

10002 OutputDispl2 Display second line
10003 OutputDispl3 Display third line
10004 Language Panel language
10005 ClearEventLogger Erase the Event Logger
10006 Time offset hour Time offset to the default time [h]
10007 Time offset min Time offset to the default time [min]

Table 4- Example of an Event Logger (3000: System group fault events, ChannelFault)
EVENT LOGGER Description Value Comment
3000 FAULT TIME 10:28:34 Time
DATE 22.01.08 Date
EDGE 1 Trigger condition
Global ID 23000
CLASS 2 Event class
FAULT 3000

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Table 5- Clock Set

TIME & DATE Selection Comment
CLOCK VISIBILITY Show clock
Hide clock
TIME FORMAT 24-hour 13:45
12-hour 01:45P
DATE FORMAT dd.mm.yy 23.01.08
mm/dd/yy 01/23/08
dd.mm.yyyy 23.01.2008
mm/dd/yyyy 01/23/2008
SET TIME Enter the time Time format see above
SET DATE Enter the date Date format see above

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Chapter 3 - Functional Description ABB

3.6. Operator Command (example)

There is a step-by-step description of a channel mode changeover.

Table 6- Changeover AUTO to MANUAL Mode

Operating Key Resulting Display

Default selection of signals LOC 1 80.1 AVR

Display of normal operation in local mode 200.0 V Syn
10.00 A Exc
100.0 V Exc
Press Soft key2 [MENU] SETPT 12:45 MENU

LOC 1 MAIN MENU------1

PARAMETERS
EVENT LOGGER
Press Soft key2 [ENTER] CLOCK SET
EXIT 12:45 ENTER

LOC 1 PAR GROUPS---99

Scroll UP to the Group 99 [Op_Cmd] 99 Op_Cmd
100 SystemParameter
01 Reg_Regulator_In
Press Soft key2 [SEL] 02 Reg_AVR
03 Reg_SCLim_In
EXIT 12:45 SEL

LOC 1 PARAMETERS-----
Scroll DOWN to the Signal 9906 [ForceManual] 9903 EnaPFReg
9904 EnableImpReg
9905 ForceAuto
Press Soft key2 [EDIT] 9906 ForceManual
0
EXIT 12:45 EDIT

LOC 1 PAR EDIT------------

Scroll UP to 1 9906 ForceManual
1
Press Soft key2 [SAVE]
CANCEL 12:45 SAVE
Scroll DOWN to 9906 Force Manual, press Soft key2 [EDIT]
Scroll DOWN to 0
Press Soft key2 [SAVE]
(Toggle behavior of the signal, only the positive edge of LOC 1 22.5 MAN
the signal releases an action ) 200.0 V Syn
10.00 A Exc
Continue to press Soft key1 [EXIT] to this display 100.0 V Exc
SETPT 12:45 MENU

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3.7. Parameter Settings

The setting of a parameter is done as mentioned in the Chapter above.

To save the parameter use SaveParToFlash
Group 23, Signal 18 (2318)

CAUTION!
Changes of parameters are made at the customers own risk and should
generally be avoided.

NOTICE!
After a parameter is changed, a snapshot file*) must be generated to
document the modification for future reference. This also accounts for
the spare parts.

*) If there is no Excitation Control Terminal (ECT) installed to generate the

snapshot, make a mandatory note of this modification in the parameter
list for future reference.

3.8. Setpoint Adjustment

Table 7- Setpoint Adjustment

Operating Key Resulting Display

LOC 1 22.5 MAN
Press Soft key1 [SETPT] 200.0 V Syn
10.00 A Exc
Scroll UP/DOWN the highlighted field to change the 100.0 V Exc
setpoint value SETPT 12:45 MENU

3.9. System Group 100, Settings

The following settings have a default value. A parameter/signal change is

only saved in the panel software but not in the control system.
Parameter in Group 100:
Output Display Signals (3 signals)
Language
Clear Fault Logger
Time Zone Information

Operating Instructions 3BHS250168 E80 Rev.- 15

Chapter 4 - Maintenance and Repair ABB

3.10. Alarm Report

For the SCP, an Alarm triggers the SCPs Alarm response, which involves
the green LED flashing and an alarm message being displayed on the
screen every few seconds. This message can only be cleared if the
display shows the RESET possibility, however returns after 3 seconds of
inactivity.

3.11. Fault Report

With a Trip event, the Fault state of the SCP is triggered. The Fault state
has a red LED and a fault message being displayed on the screen every
few seconds. However if the fault remains, the fault state will resume after
10 seconds. Alternatively, the user can press Reset. This sets a bit in the
"Control Word".

Chapter 4 - Maintenance and Repair

4.1. Maintenance
The battery of the clock must be replaced after 10 years. The type of the
battery is CR2032.

4.2. Repair of the Device

It is not allowed to open the casing of the SCP.
A defective unit should be sent in for repair. See manufacturers details
on page 5.

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Chapter 5 - General Data

Ordering information
Name PEC80-SCP Service Ctrl Panel
Type AF D242 A
Order number: 3BHE023126 R0010

Electrical and mechanical characteristics

Supply voltage 11 to 30 VDC @ 60 mA
Connector RJ-45
Backup battery (Lithium battery, CR2032) 3 V, 220 mAh

Protection class (with door mounting kit IP 65

Dimensions (WxHxD) 70 x 100 x 22

User Interface
Display, Type full graphical LCD
Resolution (pixels) 128 x 64

Climatic stability
Temperature range for operation 0 to +50 C
Temperature range for storage -20 to +70 C

EMC requirements, CE conformity

EMC directive 89/336/EEC
EMC requirements IEC 61800-3

Lithium battery circuit fulfills UL safety requirements (Standard for Lithium

Batteries, CR2032)

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Chapter 5 - General Data ABB
REVISION

Rev. Page (P) Date

Description
ind. Chapt (C) Dept./Init.

18 3BHS250168 E80 Rev.- Operating Instructions