You are on page 1of 18

OUR ESTEEMED CLIENTS

SUNVIK STEELS PVT LTD

Ofce: #23, 3rd Floor, MES Road, Bahubali Nagar,


Jalahalli Village, Bengaluru 560 013 Karnataka, INDIA
(: +91 80 23084700 | : sales@sunvik.in | : www.sunviksteels.com

SMC Infrastructures Pvt Ltd.

and many more...

Readyx Rebar also available in other leading brands.


BUILDING BRIDGES
TO THE FUTURE

MILESTONES CHAIRMANS MESSAGE


July, 2004: Commissioned 1st DRI Kiln having annual manufacturing capacity of 30,000 MT Sunvik Steels is born out of passion. It is an entrepreneurs dream come alive. Its a conviction to
of sponge iron give to the Indian industry products that shall minimize carbon footprint, optimize operational
December, 2005: Commissioned 2nd DRI Kiln and enhancing the sponge iron cost, live up to stringent quality standards and is made from the latest cutting edge technology.
manufacturing capacity to 60,000 MT per annum
Its my pleasure to present to you Sunvik Steels Pvt. Ltd.!
September, 2006: Commissioned Furnace Melting Division having an annual capacity of
75,000 MT My personal agenda has been to build a team that believes in delivering the best, adopts and runs
June, 2007: Commissioned Rolling Mill having capacity of manufacturing 75000 MT of TMT on fundamental and strong engineering values. Work like a family, upholds the equity of the brand
bars per annum Sunvik and operates at 100% efciency.

December, 2007: The ISI certicate for the finished goods was obtained We believe in making the world a better place to live not only for us but for generations to come.
March, 2009: Commissioned 3rd DRI Kiln and enhancing the sponge iron manufacturing With that core thought Sunvik has been successful in going green. We promise to make signicant
capacity to 100,000 MT per annum steps in the future that one and all are proud and are able to sustain for a long time.
October, 2009: ISO certied
I thank all, who have stood by my dream, believed in my passion and have helped take Sunvik a
March, 2010: 10 MW captive power plant and billet caster division leap in the industry. Sunvik treasures the goodwill it has earned in the industry and will always be a
was commissioned step ahead in reaching out to its customers and beneciaries.
March, 2010: Sunviks operation successfully switched to a green steel model
Thank your very much.
December, 2013: Launched SUNVIK GOLD XX 500 TMT bars
Chairman and Managing Director - Vivek Kejriwal
March, 2014: Commissioned automated direct hot billet feeding for fuel conservation

June, 2014: Commissioned automated TMT bending machine

November, 2014: Commissioned automated online billet shearing system for


fuel conservation

June, 2015: Commissioned rst of its kind automated cut and bend steel shop
BUILDING BRIDGES
TO THE FUTURE

MILESTONES CHAIRMANS MESSAGE


July, 2004: Commissioned 1st DRI Kiln having annual manufacturing capacity of 30,000 MT Sunvik Steels is born out of passion. It is an entrepreneurs dream come alive. Its a conviction to
of sponge iron give to the Indian industry products that shall minimize carbon footprint, optimize operational
December, 2005: Commissioned 2nd DRI Kiln and enhancing the sponge iron cost, live up to stringent quality standards and is made from the latest cutting edge technology.
manufacturing capacity to 60,000 MT per annum
Its my pleasure to present to you Sunvik Steels Pvt. Ltd.!
September, 2006: Commissioned Furnace Melting Division having an annual capacity of
75,000 MT My personal agenda has been to build a team that believes in delivering the best, adopts and runs
June, 2007: Commissioned Rolling Mill having capacity of manufacturing 75000 MT of TMT on fundamental and strong engineering values. Work like a family, upholds the equity of the brand
bars per annum Sunvik and operates at 100% efciency.

December, 2007: The ISI certicate for the finished goods was obtained We believe in making the world a better place to live not only for us but for generations to come.
March, 2009: Commissioned 3rd DRI Kiln and enhancing the sponge iron manufacturing With that core thought Sunvik has been successful in going green. We promise to make signicant
capacity to 100,000 MT per annum steps in the future that one and all are proud and are able to sustain for a long time.
October, 2009: ISO certied
I thank all, who have stood by my dream, believed in my passion and have helped take Sunvik a
March, 2010: 10 MW captive power plant and billet caster division leap in the industry. Sunvik treasures the goodwill it has earned in the industry and will always be a
was commissioned step ahead in reaching out to its customers and beneciaries.
March, 2010: Sunviks operation successfully switched to a green steel model
Thank your very much.
December, 2013: Launched SUNVIK GOLD XX 500 TMT bars
Chairman and Managing Director - Vivek Kejriwal
March, 2014: Commissioned automated direct hot billet feeding for fuel conservation

June, 2014: Commissioned automated TMT bending machine

November, 2014: Commissioned automated online billet shearing system for


fuel conservation

June, 2015: Commissioned rst of its kind automated cut and bend steel shop
QUALITY
IS OUR IDENTIT Y
INTRODUCTION
Sunvik Steels Private Limited was established in 2003 at
Jodidevarahalli in Sira Taluk, Tumkur District, Karnataka. It was the rst
Integrated Steel Plant built on an area spanning 50 acres.

Combining state-of-the-art technologies with deep-rooted


knowledge, Sunvik Steel has established a formidable reputation
since its inception. Leveraging cutting-edge German technology in the
manufacturing process, the company's emphasis on excellence of
quality is evident in all the products, which include sponge iron,
billets, power and TMT bars. Sunvik Steels is headed by partners
interested in building strong, reliable products that facilitate the
process of construction.

Delivering superior quality, cementing strong relationships with clients


and end-users, constantly striving to build a better enduring world;
Sunvik Steels is more than just impeccable products. It's about building
a strong future.

VISION MISSION
To create a product par excellence using cutting-edge To internalise the pursuit of Quality into the
technology blended with an in-depth knowledge on framework of the organization
the same
To epitomise Quality in all our actions, reecting in
To certify sustainable high quality standards in our sincere efforts, intelligent direction and skilful
congruence with our expanding scope of operations execution towards our products, clients, vendors and
and in adherence with environmental standards our employees
To strive towards maintaining customer satisfaction Consolidate our strengths with greater achievements
and product quality at all times in quality without compromising on environmental
standards
QUALITY
IS OUR IDENTIT Y
INTRODUCTION
Sunvik Steels Private Limited was established in 2003 at
Jodidevarahalli in Sira Taluk, Tumkur District, Karnataka. It was the rst
Integrated Steel Plant built on an area spanning 50 acres.

Combining state-of-the-art technologies with deep-rooted


knowledge, Sunvik Steel has established a formidable reputation
since its inception. Leveraging cutting-edge German technology in the
manufacturing process, the company's emphasis on excellence of
quality is evident in all the products, which include sponge iron,
billets, power and TMT bars. Sunvik Steels is headed by partners
interested in building strong, reliable products that facilitate the
process of construction.

Delivering superior quality, cementing strong relationships with clients


and end-users, constantly striving to build a better enduring world;
Sunvik Steels is more than just impeccable products. It's about building
a strong future.

VISION MISSION
To create a product par excellence using cutting-edge To internalise the pursuit of Quality into the
technology blended with an in-depth knowledge on framework of the organization
the same
To epitomise Quality in all our actions, reecting in
To certify sustainable high quality standards in our sincere efforts, intelligent direction and skilful
congruence with our expanding scope of operations execution towards our products, clients, vendors and
and in adherence with environmental standards our employees
To strive towards maintaining customer satisfaction Consolidate our strengths with greater achievements
and product quality at all times in quality without compromising on environmental
standards
PROCESS
UPHOLDING THE
TRUST PLACED ON US
IRON ORE /
COAL
CAPTIVE
POWER PLANT

KILN FLY ASH BRICKS


& BLOCKS

QUALITY ASSURANCE TESTING


Perfection does not begin at the manufacturing plant. Elaborate and exhaustive quality assurance systems
It begins in the mind. It is a challenge that Sunvik has have been implemented at every juncture of the
SPONGE IRON ROLLING MILL overcome through diligence, discipline and by manufacturing process:
encouraging our employees to develop a sense of
pride in their jobs. At Sunvik Steels quality is a self- Direct Reduction Plant
imposed discipline, a challenge that is pursued with Incoming Material Inspection:
unswerving zeal. Iron ore is tested for Fe (T), LOI, SiO2, Al2O3, Mn,
S, P, CaO, MgO, Tumbler and Abrasion
Quality Commitment Encompasses: Coal is tested to determine Fixed Carbon,
Products of the highest standard Gross Caloric Value and Moisture Content
Continuous business improvement
STEEL MELTING Dolomite is tested for LOI, CaO, MgO, SiO2 and
BILLETS Environment, systems and training
SHOP screen analysis

Certication: In Process Inspection:


ISO 9001:2008 During production every hour the DRI is tested
Evcon Turbo Technology for Fe (M), Fe (T), C, S and feedback given to
Bureau of Indian Standards (ISI) operations department
Samples are drawn frequently and tested for
non-mag contamination
IS: 1786 IS: 2830
Finished Product Inspection:
Before the melting process, the sponge iron is
checked for Fe (M), C, S and non-mag contents

CONTINUOUS CASTING
PROCESS
UPHOLDING THE
TRUST PLACED ON US
IRON ORE /
COAL
CAPTIVE
POWER PLANT

KILN FLY ASH BRICKS


& BLOCKS

QUALITY ASSURANCE TESTING


Perfection does not begin at the manufacturing plant. Elaborate and exhaustive quality assurance systems
It begins in the mind. It is a challenge that Sunvik has have been implemented at every juncture of the
SPONGE IRON ROLLING MILL overcome through diligence, discipline and by manufacturing process:
encouraging our employees to develop a sense of
pride in their jobs. At Sunvik Steels quality is a self- Direct Reduction Plant
imposed discipline, a challenge that is pursued with Incoming Material Inspection:
unswerving zeal. Iron ore is tested for Fe (T), LOI, SiO2, Al2O3, Mn,
S, P, CaO, MgO, Tumbler and Abrasion
Quality Commitment Encompasses: Coal is tested to determine Fixed Carbon,
Products of the highest standard Gross Caloric Value and Moisture Content
Continuous business improvement
STEEL MELTING Dolomite is tested for LOI, CaO, MgO, SiO2 and
BILLETS Environment, systems and training
SHOP screen analysis

Certication: In Process Inspection:


ISO 9001:2008 During production every hour the DRI is tested
Evcon Turbo Technology for Fe (M), Fe (T), C, S and feedback given to
Bureau of Indian Standards (ISI) operations department
Samples are drawn frequently and tested for
non-mag contamination
IS: 1786 IS: 2830
Finished Product Inspection:
Before the melting process, the sponge iron is
checked for Fe (M), C, S and non-mag contents

CONTINUOUS CASTING
BRILLIANCE
THAT BINDS The state-of-the-art manufacturing process at Sunvik ensures that our customers can enjoy all the benets
of a premium product range without feeling the pinch. Sunvik is the rst company in South India to have
ISI approval for the 500 D Grade TMT being manufactured at its factory.

MINIMISED COSTS MAXIMISED WELD-ABILITY


The high strength reinforced bar from Sunvik is Low carbon content ensures optimal strength
specially rolled for applications where high yield of welded joints, without requiring any
strength is mandatory. It also ensures a reduction additional pre or post welding treatment.
of up to 16% in steel usage.
MAXIMISED BEND-ABILITY
MAXIMISED CORROSION Sunviks re-bars have a tough outer surface with a
RESISTANCE soft core assuring optimised bendability, a distinct
Sunviks TMT bars have better corrosion advantage at construction sites.
resistance properties, as the ne layer of scales
form a protective layer which prevents further MAXIMISED SEISMIC RESISTANCE
corrosion. Corrosion resistance can be further The combination of strength and ductility along
improved as per the requirement of the customer with better elongation makes Sunvik TMT better
by altering the material chemistry. enabled to support greater seismic loads on
column joints in a RCC structure.

STEEL MELTING SHOP


Finished Product Inspection
Incoming Material Inspection
Finished product is billet
Sponge Iron is tested for Fe (M), C, S
A sample is cut in the middle of casting from billet
non-mag and <1 mm nes
for Ladle analysis conrmation
Pig Iron is tested for C, S, P
Billet is analyzed for C, Mn, S, P, Si
Silico Manganese is tested for C, Mn, S, P
Heat number is marked on every billet
Calcined Petro Coke is tested for Moisture, Ash,
Macro and Micro Examination Heat-Wise
VM and FC
Billet stacking is arranged lot wise, grade wise and
quality wise
In process Inspection
After melting the charge mix, bath sample is sent to
lab for Carbon Testing
Two samples will be drawn from CCM for
Ladle analysis
Ladle sample tested for C, Mn, S, P, Si by
Spectrometer
BRILLIANCE
THAT BINDS The state-of-the-art manufacturing process at Sunvik ensures that our customers can enjoy all the benets
of a premium product range without feeling the pinch. Sunvik is the rst company in South India to have
ISI approval for the 500 D Grade TMT being manufactured at its factory.

MINIMISED COSTS MAXIMISED WELD-ABILITY


The high strength reinforced bar from Sunvik is Low carbon content ensures optimal strength
specially rolled for applications where high yield of welded joints, without requiring any
strength is mandatory. It also ensures a reduction additional pre or post welding treatment.
of up to 16% in steel usage.
MAXIMISED BEND-ABILITY
MAXIMISED CORROSION Sunviks re-bars have a tough outer surface with a
RESISTANCE soft core assuring optimised bendability, a distinct
Sunviks TMT bars have better corrosion advantage at construction sites.
resistance properties, as the ne layer of scales
form a protective layer which prevents further MAXIMISED SEISMIC RESISTANCE
corrosion. Corrosion resistance can be further The combination of strength and ductility along
improved as per the requirement of the customer with better elongation makes Sunvik TMT better
by altering the material chemistry. enabled to support greater seismic loads on
column joints in a RCC structure.

STEEL MELTING SHOP


Finished Product Inspection
Incoming Material Inspection
Finished product is billet
Sponge Iron is tested for Fe (M), C, S
A sample is cut in the middle of casting from billet
non-mag and <1 mm nes
for Ladle analysis conrmation
Pig Iron is tested for C, S, P
Billet is analyzed for C, Mn, S, P, Si
Silico Manganese is tested for C, Mn, S, P
Heat number is marked on every billet
Calcined Petro Coke is tested for Moisture, Ash,
Macro and Micro Examination Heat-Wise
VM and FC
Billet stacking is arranged lot wise, grade wise and
quality wise
In process Inspection
After melting the charge mix, bath sample is sent to
lab for Carbon Testing
Two samples will be drawn from CCM for
Ladle analysis
Ladle sample tested for C, Mn, S, P, Si by
Spectrometer
THE CORE OF
OUR STRENGTH
Pure Steel to TMT Steel - The Evcon Turbo Process from Germany.

Sunvik Steels has a fully Integrated Steel Plant that can manufacture up to 32 mm TMT Steel Bars conforming to IS:1786
Fe 500 and 550 Grades. With end-to-end processing carried out at the integrated facility, Sunvik ensures its TMT bars have
the distinct edge of a premier product range to provide affordable and durable Steel.

CHEMICAL PROPERTIES

FE 500 SUNVIK FE 550 SUNVIK


PARAMETER (Mandatory as GOLD (Mandatory as GOLD
per IS 1786:2008) XX 500 per IS 1786:2008) XX 550

Carbon (max) 0.30 0.25 0.30 0.25

Silicon(max) - 0.30 - 0.30

Manganese(min) - 0.55 - 0.55

Sulphur (max) 0.055 0.05 0.055 0.05

Phosphorus (max) 0.055 0.05 0.050 0.05

Sulphur+Phosphorus (max)
0.105 0.10 0.100 0.10

PHYSICAL PROPERTIES

FE 500 SUNVIK FE 550 SUNVIK


PARAMETER (Mandatory as GOLD (Mandatory as GOLD
per IS 1786:2008) XX 500 per IS 1786:2008) XX 550

Yield Stress (N/mm2) min 500 520 550 570


Tensile Strength (N/mm2) min 545 600 585 640

UTS/YS (Ratio) 1.08 1.15 1.06 1.12

Elongation (min) 12 18 10 16

Bend - Upto 20mm 4D 4D 5D 4D

Above 20mm 5D 5D 6D 5D

Rebend - Upto 10mm 5D 5D 7D 6D

- Above 10mm 7D 7D 8D 7D
THE CORE OF
OUR STRENGTH
Pure Steel to TMT Steel - The Evcon Turbo Process from Germany.

Sunvik Steels has a fully Integrated Steel Plant that can manufacture up to 32 mm TMT Steel Bars conforming to IS:1786
Fe 500 and 550 Grades. With end-to-end processing carried out at the integrated facility, Sunvik ensures its TMT bars have
the distinct edge of a premier product range to provide affordable and durable Steel.

CHEMICAL PROPERTIES

FE 500 SUNVIK FE 550 SUNVIK


PARAMETER (Mandatory as GOLD (Mandatory as GOLD
per IS 1786:2008) XX 500 per IS 1786:2008) XX 550

Carbon (max) 0.30 0.25 0.30 0.25

Silicon(max) - 0.30 - 0.30

Manganese(min) - 0.55 - 0.55

Sulphur (max) 0.055 0.05 0.055 0.05

Phosphorus (max) 0.055 0.05 0.050 0.05

Sulphur+Phosphorus (max)
0.105 0.10 0.100 0.10

PHYSICAL PROPERTIES

FE 500 SUNVIK FE 550 SUNVIK


PARAMETER (Mandatory as GOLD (Mandatory as GOLD
per IS 1786:2008) XX 500 per IS 1786:2008) XX 550

Yield Stress (N/mm2) min 500 520 550 570


Tensile Strength (N/mm2) min 545 600 585 640

UTS/YS (Ratio) 1.08 1.15 1.06 1.12

Elongation (min) 12 18 10 16

Bend - Upto 20mm 4D 4D 5D 4D

Above 20mm 5D 5D 6D 5D

Rebend - Upto 10mm 5D 5D 7D 6D

- Above 10mm 7D 7D 8D 7D
PROVIDING UNIQUE ADVANTAGES

SOLUTIONS BETTER
HEALTH AND TIMELY
WHAT IS READYFIX? SAFETY AT SITE COMPLETION
Sunvik TMT; a downstream service brand which gives customised solutions for all your construction needs related to rebar. In OF PROJECT
line with the endeavour to come closer to the infrastructure industry, Readyx stands as an effort to simplify your life and brings IMPROVED
hassle-free construction for you when it comes to rebar usage. INVENTORY
NO WASTAGE
AT SITE

STRENGTHENING
REDUCED YOUR BRAND
THEFT/
PILFERAGE
EASIER
PROCUREMENT

CONVENTIONAL CHALLENGES v/s - SOLUTION REDUCED SUPERIOR BUILD


LABOUR QUALITY INCREASED
Unskilled Labour and FREEDOM IN PROFITABILITY
Inaccurate Measurements Automated Cut & Bent Rebar DESIGN

COMMERCIAL BENEFITS
MANUAL REBAR PROCESSING COST AT YOUR SITE
#
Market Parameters Min. Assumption Cost

3-6% Wastage 2.5% `1000

`1500-`6000 Cutting and bending labour* ` 3500 ` 3500


Manual Cutting and Manual Bending Readyx TMT as per BBS
1-3% Inventory carrying cost 1.5% ` 600

1-2% Other overheads 1% `400

2-3% Additional steel used, pilferage and overlapping 2% ` 800

Cost of manual cutting and bending `6300

*Laying and xing charges - `1500 - `2500 per ton extra.


#
The steel price is calculated at `40,000 per ton, which can vary.
Project Delayed and Scrap Disposal at Site Project on Track
As per our in-depth Market Research, the customer lands up spending a minimum of `6000 - `7000 per ton by using
40ft. length TMT rebar. However by using Sunvik Readyx the consumer can save upto 50% cost in addition to timely
completion and hassle free procurement.
PROVIDING UNIQUE ADVANTAGES

SOLUTIONS BETTER
HEALTH AND TIMELY
WHAT IS READYFIX? SAFETY AT SITE COMPLETION
Sunvik TMT; a downstream service brand which gives customised solutions for all your construction needs related to rebar. In OF PROJECT
line with the endeavour to come closer to the infrastructure industry, Readyx stands as an effort to simplify your life and brings IMPROVED
hassle-free construction for you when it comes to rebar usage. INVENTORY
NO WASTAGE
AT SITE

STRENGTHENING
REDUCED YOUR BRAND
THEFT/
PILFERAGE
EASIER
PROCUREMENT

CONVENTIONAL CHALLENGES v/s - SOLUTION REDUCED SUPERIOR BUILD


LABOUR QUALITY INCREASED
Unskilled Labour and FREEDOM IN PROFITABILITY
Inaccurate Measurements Automated Cut & Bent Rebar DESIGN

COMMERCIAL BENEFITS
MANUAL REBAR PROCESSING COST AT YOUR SITE
#
Market Parameters Min. Assumption Cost

3-6% Wastage 2.5% `1000

`1500-`6000 Cutting and bending labour* ` 3500 ` 3500


Manual Cutting and Manual Bending Readyx TMT as per BBS
1-3% Inventory carrying cost 1.5% ` 600

1-2% Other overheads 1% `400

2-3% Additional steel used, pilferage and overlapping 2% ` 800

Cost of manual cutting and bending `6300

*Laying and xing charges - `1500 - `2500 per ton extra.


#
The steel price is calculated at `40,000 per ton, which can vary.
Project Delayed and Scrap Disposal at Site Project on Track
As per our in-depth Market Research, the customer lands up spending a minimum of `6000 - `7000 per ton by using
40ft. length TMT rebar. However by using Sunvik Readyx the consumer can save upto 50% cost in addition to timely
completion and hassle free procurement.
ADVANTAGES WORKING TOWARDS
Not only are Sunvik Green Bricks better for the environment, they offer a host of advantages to the builder
as well. Their cost is also economical compared to clay bricks. A GREEN TOMORROW, TODAY
Comparison Criteria FLY ASHs Advantages over Red bricks

Dimensions and Weight Uniform and consistent with a sharp nish, as they are made by an
automated and controlled manufacturing process

Compressive Strength 2.5 to 3 times stronger than Red Bricks


Water Absorption Less than 1/3rd of water absorbed with better heat and sound resistance due
to pre-curing, higher density and voids free molding
Cement Mortar for brick laying & Reduction of cement mortar requirement by more than 50% with better
plastering thickness surface nish
Curing of Bricks Eco Friendly as they are cured by controlled water spray. No need for brick
heating thereby avoiding use of fossil fuels & reducing carbon emissions.
Lesser curing time
Wastage 0.25% less wastage during handling and laying in comparison to the 5% of
Red bricks due to its high strength
Earthquake Resistance & Better earthquake resistance as compared to Clay Bricks with minimal breakage
Affordability and cost is also economical compared to Clay Bricks

Lowering greenhouse gas emissions that contribute to climate change is important to Sunvik Steel. Despite the fact that
steel production emits 5 to 20 times less greenhouse gas emissions than other material alternatives, Sunvik has made its
mission to ensure its operations are as green as possible.

To this end a 10 MW Power Plant was commissioned on March, 2010 and Sunviks operations consume all the
power that is produced. The uniqueness of this project is that waste hot gases, which were dispersing into the
atmosphere, are being captured and used as a raw material for the Power Plant.

The 10000 Centigrade gases produced while making steel are captured and fed into a water-lled boiler. These hot
gases convert the water into steam and the steam is fed to the turbine (generator) to produce power.

HIGHLIGHTS:
STEEL MAKING - THE GREEN WAY! Generating power
Sunvik steels are pioneers in steel Manufacturing. Sunvik is dedicated and understands its responsibilities towards
Saving the atmosphere by converting the gases into power
saving the earth. It has also added Fly Ash Bricks & Blocks for construction purposes to its product offering. These bricks
are made of Fly Ash generated from Sunvik's Thermal Power Plant. Eligible for CARBON CREDIT for this project
Adopting the latest in cutting edge technologies
FEATURES
Uniform appearance / High Strength Less Wastage
Nil Efflorescence / Dense Bonding Uniform Size and Time Saving
Quick Finishing Eco Green Bricks / Less Cement Consumption
Good Heat Resistant Low Density Bricks
ADVANTAGES WORKING TOWARDS
Not only are Sunvik Green Bricks better for the environment, they offer a host of advantages to the builder
as well. Their cost is also economical compared to clay bricks. A GREEN TOMORROW, TODAY
Comparison Criteria FLY ASHs Advantages over Red bricks

Dimensions and Weight Uniform and consistent with a sharp nish, as they are made by an
automated and controlled manufacturing process

Compressive Strength 2.5 to 3 times stronger than Red Bricks


Water Absorption Less than 1/3rd of water absorbed with better heat and sound resistance due
to pre-curing, higher density and voids free molding
Cement Mortar for brick laying & Reduction of cement mortar requirement by more than 50% with better
plastering thickness surface nish
Curing of Bricks Eco Friendly as they are cured by controlled water spray. No need for brick
heating thereby avoiding use of fossil fuels & reducing carbon emissions.
Lesser curing time
Wastage 0.25% less wastage during handling and laying in comparison to the 5% of
Red bricks due to its high strength
Earthquake Resistance & Better earthquake resistance as compared to Clay Bricks with minimal breakage
Affordability and cost is also economical compared to Clay Bricks

Lowering greenhouse gas emissions that contribute to climate change is important to Sunvik Steel. Despite the fact that
steel production emits 5 to 20 times less greenhouse gas emissions than other material alternatives, Sunvik has made its
mission to ensure its operations are as green as possible.

To this end a 10 MW Power Plant was commissioned on March, 2010 and Sunviks operations consume all the
power that is produced. The uniqueness of this project is that waste hot gases, which were dispersing into the
atmosphere, are being captured and used as a raw material for the Power Plant.

The 10000 Centigrade gases produced while making steel are captured and fed into a water-lled boiler. These hot
gases convert the water into steam and the steam is fed to the turbine (generator) to produce power.

HIGHLIGHTS:
STEEL MAKING - THE GREEN WAY! Generating power
Sunvik steels are pioneers in steel Manufacturing. Sunvik is dedicated and understands its responsibilities towards
Saving the atmosphere by converting the gases into power
saving the earth. It has also added Fly Ash Bricks & Blocks for construction purposes to its product offering. These bricks
are made of Fly Ash generated from Sunvik's Thermal Power Plant. Eligible for CARBON CREDIT for this project
Adopting the latest in cutting edge technologies
FEATURES
Uniform appearance / High Strength Less Wastage
Nil Efflorescence / Dense Bonding Uniform Size and Time Saving
Quick Finishing Eco Green Bricks / Less Cement Consumption
Good Heat Resistant Low Density Bricks
ADVANTAGES WORKING TOWARDS
Not only are Sunvik Green Bricks better for the environment, they offer a host of advantages to the builder
as well. Their cost is also economical compared to clay bricks. A GREEN TOMORROW, TODAY
Comparison Criteria FLY ASHs Advantages over Red bricks

Dimensions and Weight Uniform and consistent with a sharp nish, as they are made by an
automated and controlled manufacturing process

Compressive Strength 2.5 to 3 times stronger than Red Bricks


Water Absorption Less than 1/3rd of water absorbed with better heat and sound resistance due
to pre-curing, higher density and voids free molding
Cement Mortar for brick laying & Reduction of cement mortar requirement by more than 50% with better
plastering thickness surface nish
Curing of Bricks Eco Friendly as they are cured by controlled water spray. No need for brick
heating thereby avoiding use of fossil fuels & reducing carbon emissions.
Lesser curing time
Wastage 0.25% less wastage during handling and laying in comparison to the 5% of
Red bricks due to its high strength
Earthquake Resistance & Better earthquake resistance as compared to Clay Bricks with minimal breakage
Affordability and cost is also economical compared to Clay Bricks

Lowering greenhouse gas emissions that contribute to climate change is important to Sunvik Steel. Despite the fact that
steel production emits 5 to 20 times less greenhouse gas emissions than other material alternatives, Sunvik has made its
mission to ensure its operations are as green as possible.

To this end a 10 MW Power Plant was commissioned on March, 2010 and Sunviks operations consume all the
power that is produced. The uniqueness of this project is that waste hot gases, which were dispersing into the
atmosphere, are being captured and used as a raw material for the Power Plant.

The 10000 Centigrade gases produced while making steel are captured and fed into a water-lled boiler. These hot
gases convert the water into steam and the steam is fed to the turbine (generator) to produce power.

HIGHLIGHTS:
STEEL MAKING - THE GREEN WAY! Generating power
Sunvik steels are pioneers in steel Manufacturing. Sunvik is dedicated and understands its responsibilities towards
Saving the atmosphere by converting the gases into power
saving the earth. It has also added Fly Ash Bricks & Blocks for construction purposes to its product offering. These bricks
are made of Fly Ash generated from Sunvik's Thermal Power Plant. Eligible for CARBON CREDIT for this project
Adopting the latest in cutting edge technologies
FEATURES
Uniform appearance / High Strength Less Wastage
Nil Efflorescence / Dense Bonding Uniform Size and Time Saving
Quick Finishing Eco Green Bricks / Less Cement Consumption
Good Heat Resistant Low Density Bricks
OUR ESTEEMED CLIENTS

SUNVIK STEELS PVT LTD

Ofce: #23, 3rd Floor, MES Road, Bahubali Nagar,


Jalahalli Village, Bengaluru 560 013 Karnataka, INDIA
(: +91 80 23084700 | : sales@sunvik.in | : www.sunviksteels.com

SMC Infrastructures Pvt Ltd.

and many more...

Readyx Rebar also available in other leading brands.


OUR ESTEEMED CLIENTS

SUNVIK STEELS PVT LTD

Ofce: #23, 3rd Floor, MES Road, Bahubali Nagar,


Jalahalli Village, Bengaluru 560 013 Karnataka, INDIA
(: +91 80 23084700 | : sales@sunvik.in | : www.sunviksteels.com

SMC Infrastructures Pvt Ltd.

and many more...

Readyx Rebar also available in other leading brands.

You might also like