Professional Documents
Culture Documents
by
Dr. Meherwan P. Boyce
Director, Gas Turbine Laboratories
Texas A&M University
79
80 PROCEEDINGS OF THE FIRST TURBOMACHINERY SYMPOSIUM
)
third step being the blade-to-blade solution.
w
+ sin/3 sina + 2w sina (5)
r
Once the meridional plane is divided into prelimi
( T )y;y-t ( 1 )
nary streamlines, the calculation in the hub-to-shroud
plane can be initiated. The combination of the momen
-
LV- LtVi K/K-1 (6)
+
p
-
Put c1, T..t
tum and energy equations in the meridional plane re
T.,
sults in a differential equation of the form as shown
below from reference ( 6,
LOSSES
1 dW .
-- - aW- - bW + c ( 1) The accurate calculation and proper evaluation of
_
,
b 2w sin/3 cosa + B cos{3 { !:' + 2w sina ) here are for the radial flow compressor; however, they
are general enough that with slight modifications they
may be used for axial flow compressors. The losses are
divided into two groups: ( 11 losses encountered in the
c -
1 dP1
+
d ()- ri w cosa1 rotor, and (2, losses encountered in the stator.
Pt 'dn'"
The losses are usually expressed as a loss of heat
iJO
or enthalpy. A convenient way to express them is in
iJO
and B = r sina - r cosa a nondimensional manner with reference to the inlet
iJZ iJr velocity. The theoretical total head available ( q1.,tl is
{ 1 , may be written as follows:
The solution for equation equal to the head available from the energy equation
plus the head which is lost due to disk friction and due
if ( b:!. - 4ac I > 0, then to any recirculation of the air back into the rotor from
the diffuser
et.nr-J+T.)/J (2) (7)
The adiabatic head that is actually available at the rotor
where discharge is equal to the theoretical head minus the heat
- losses due to the shock in the rotor, the blade loadings,
J
b yb:!. - 4ac
the clearance between the rotor and the shroud, and the
2a viscous losses encountered in the flow passage
L=
b + yb:!. - 4ac qlu= qth - .:\qh - .:\qliL - .:\q,. - .:\qW (8)
2a
Therefore, the polytropic efficiency in the impeller is
or if ( b:!. - 4ac) < 0, then
ln
( aWJ2 +(- b) Wi + c
) - 2b {9)
aW 2 J-l + (-bl WJ_1 + c V4ac- b:!. The calculation of the over-all stage efficiency now has
The individual losses can now he computed. These flow increases the boundary layer and gives rise to sep
losses are broken up into two major categories; ( 11 aration of the flow. In the case of the radial inflow
losses in the rotor, and l21 losses in the diffuser. compressor, this loss is compounded by the fact that the
centripetal force acts against the flow direction. Thus,
ROTOR LOSSES this inverse pressure gradient, combined with the inverse
pressure gradient a compressor normally works against,
The rotor losses as mentioned previously are divided gives rise to a rather significant loss. This loss is based
further into various categories. The following is the on the work done by Balje ( 13, U I. Here he modifies
analysis of each of these losses. the general Truckenhrodt equation and applies it to the
case of a centrifugal impeller to calculate the momentum
Shock in Rotor Loss thickness
( )( n: )
This loss is due to the shock occurring at the rotor
inlet. The inlet of the rotor blades should he wedge-like A 2 1
so as to obtain a weak oblique shock and then should
gradually he expanded to the blade thickness so as to -t.+
(n! )
n
avoid another shock. The loss is computed and based
on the work by Vavra l7) for axial flow cascades.
- (::h) 2
Re 1
h
q . = 1
2 1
( + ) n+l
y-1 M ..1 n
() 4
[ (rl 1
1-
- 1 (13) 2
smf3
1
2
8
<T
W
sinf3
) (16)
and the entire loss can he called an external loss. How where H= form factor ( 1.18 to 1.31 and <T ( solidity
ever, in this study, the disk friction loss, excluding me
factor) is given by the following equation:
chanical seal and bearing losses, is calculated. This loss
is based on the work done by Watahe ( 8, 9, lO).
<T
(
+
7T'
Ct 1 + ) (1 4)
z
( r. + rd
(17)
( dsl [ ( sl
a more accurate value of solidity could he obtained by
2 Q 1
U:.!
conformaly mapping the centrifugal impeller to an axial
flow impeller, since equation ( 191 is based on axial flow
where data. This has been done by Boyce and Bale ( 15).
Ct 0.0622 Re-0 ( turbulent Re > 3 X 10)
Clearance Loss
Ct 2.67 Re-0 ( laminar Re < 2 X 10)
The clearance loss is defined as the loss due to the
From the foregoing equations, it is obvious that the gap leak from the driving to the trailing face as shown in
between the housing and the rotor has not been consid Figure l. This loss may he quite substantial. The leak
ered. Work by C. Schmieden (Ill and later by F. ing flow undergoes a large expansion and contraction
Schultz-Grunow 021 showed that unless the gap was due to temperature variation across the clearance gap
of the order of magnitude of the boundary layer, the affecting both the leaking flow and the stream into
effect of the gap size was negligible. A point of interest which it discharges. Work on this loss has been done
that should he indicated here is that the disk friction in by many individuals such as Eckert ( 161, by Sherstyuk
a housing is less than that on a free disk. This is due to et. al 1
( 71, and the work by Vasil' ev et a! 1( 81 which
the existence of a "core" which rotates at half the angu seems to give the best correlation to experimental data.
lar velocity. The following is the empirical equation presented by
them
=
Diffusion Blading Loss qn, 0.17 qu, 8 (18)
This loss arises because of negative velocity gradi
ents in the boundary layer. This deceleration of the where 8= S/bi.
82 PROCEEDINGS OF THE FIRST TURBOMACHINERY SYMPOSIUM
Wavg X dn
v
STATOR LOSSES
Impeller Recirculating Loss
This loss occurs due to the back flow into the im
peller exit of a compressor, and is a direct function of
the air exit angle ( a I. This loss has been based on
considerable test data.
.\q,.r 0.02 D ( tan a) O.ii
where
D = Diffusion factor
X X
Skin friction loss is defined as loss due to the shear 4c, 1
forces on the impeller wall which are mostly due to i2 cosauvg
turbulent friction. This type of loss is usually deter
mined by considering the flow area as an equivalent
circular cross section with a hydraulic diameter, du. (21)
The hydraulic diameter is given by the following equation
where
d II -
_ 4 X cross sectional area
wetted perimeter c, 0.0592 Re-02 (1 + 'Y
1
M'-' ) -0.45
( dda ) 1.2 ;1
2
which, for the case of radial outflow compressor, is
M = Mach no.
7Tdt cos{31 + Zb1
It is now possible to calculate this loss based on the well Vaned Diffuser Loss
known "pipe flow pressure loss equation" and the work Vaned diffuser loss is based on the conical diffuser
done by Schiller ( 251 and Nikuradse (261.
( Wavg ) 2
test results
.!\qsF = 4 KRF Cr (l.
dn
) 1
2 ul
(20) [ 0.07 + 0.0076
[ ]
where
Ks F = 1.4 an empirical constant (22)
Cr 0.0622 Re-0 fRe > 3 X 10"1 where K,.c accounts for the nonuniformity of flow enter
Cr = 2.67 Re-0" fRe 2 X 105) ing the diffuser. It is a function of impeller blade load-
NEW DEVELOPMENTS IN COMPRESSOR AERODYNAMICS
r l _ < : _
l
r/:l 1
Exit Loss
The exit loss assumes that one-half of the kinetic
energy leaving the vaned diffuser is lost.
( 23)
Reynolds number -
i241
......
(CurveR Based on Data !''rom A.S.I.E. Paper No.
back in the case of centrifugal compressors. Other at
"
by Meherwan Boyce)
"
..
Impeller With Slots
tempts have been in the area of sucking the boundary
" layer in the vaneless diffuser, but this does lead to a
....
.,
"
+'
60 slight decrease in efficiency due to loss of flow.
....
.g
so
RADIAL INFLOW COMPRESSOR
New developments in compressor aerodynamics
would not be complete without mention of the radial
inflow compressor. The radial inflow compressor and
its counterpart, the radial outflow turbine, have been
to many fluid dynamists, a paradox of their logical form
2.0
of thinking. However, the earliest turbine in recorded
history is an outward flow turbine credited to Hero
some 200 years ago. The earliest successful hydraulic
turbines were outward flow, and the first turbines in
stalled at Niagara Falls were also outward flow turbines.
There is, however, no such history one may fall back
Axis of Rotation on for the case of the radial inflow compressor.
1.5 In recent years, there has been some interest shown
...
0
+'
for this type of compressor. A compressor was built
and tested by H. Petermann (27 l ; 1 however, due to low
efficiencies, the compressor did not gain much support.
.....
"
"
Recent patent disclosures by Gregory (281 have revived
interest in this type of a compressor as a source of air
for small auxiliary power units; however, this study
"' Centrifugal Impeller With Slots
does not analyze his patent disclosure but is general in
1.0
70 80 90 100 120
scope. The advantages put forth for such a compressor
llO
are its multiple staging capability with a radial outflow
Figure 8. Percent Design Flow-Laminar Flow Control compressor. This is demonstrated in Figures 9 and 10.
Centrifugal lmpeUer.
where T = temperature, PR = pressure ratio, ')' = Figure 9. Stage Compressor Showing an Outward and
specific heat ratio, and AT = temperature rise. Inward Flow Compressor.
NEW DEVELOPMENTS IN COMPRESSOR AERODYNAMICS 87
REFERENCES
l. Wu, Chang Hua, "A General Theory of Three Di
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NACA TN 2604, 1952.
2. Stanitz, J. D., and Prian Vasily D., "A Rapid Ap
proximate Method for Determining Velocity Distri
bution on Impeller Blades of Centrifugal Compres
sors," NACA TN 2421, 1951.
3. Hamrick, J. T., Kimsburg, Ambrose, and Osborne,
Walter, "Method of Analysis for Compressible Flow
Through Mixed Flow Centrifugal Impellers of Arbi
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4. Dallenbach, F., "The Aerodynamic Design and Per
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Axis o.f Rtati.on
5. Stockman, N. 0., and Kramer, J. L., "Method for
--- -
Figure 10. Stage Compressor Showing an Inward and Design of Pump Impellers Using a High Speed Digi
an Outward Flow Compressor. tal Computer," NASA TN D 1562, 1963.
6. Boyce, M. P., and Bale, Y. S., "A New Method for
The advantages, obvious from the figures, are compact the Calculations of Blade Loadings in a Radial
ness and a smooth transition from one stage to the other. Flow Compressor," ASME Paper No. 7l GT . 60.
Losses are relatively high when two radial outflow stages 7. Vavra, M. H., Aerothermodynamics and Flow in
are coupled. However, this does not necessarily mean Turbomachines, Wiley, New York, 1960.
that the combination of a radial outflow and radial in
flow compressor is more efficient. The goal of a study 8. Watabe, K., "Experiments on Fluid Friction of Ro
conducted by Boyce and Bale ( 29l was to evaluate this tating Disc with Blades, "Japan Society of Mechani
combination and present the findings based completely cal Engineers, Bulletin, Vol. 5, No. 17.
on a theoretical investigation. 9. Watabe, K., Japan Society of Mechanical Engineers,
The first step in investigating the feasibility of the Bulletin, Vol. 7, Nov. 26, 1966.
radial inflow compressor was to check it against the 10. Watabe, K., "Effects of Clearances and Grooves on
Euler turbine equation:
Fluid Friction of Rotating Discs," Japan Society of
( 27) Mechanical Engineers, Bulletin, Vol. 8, No. 29, Feb.
1965, pp. 55-63.
The only requirement here is that for a compressor,
the product of l! V(j must be greater than U1Vut. since 11. Schmieden, C., Uber den Widerstand einer in einer
in the case of the radial inflow compressor, U 1 > U:!, Flussigkeit rotierenden Scheibe, ZAMM 8, 1928,
the centrifugal effect is opposing the flow. To overcome pp. 460-479.
this, many varied approaches are possible. A radial 12. Schulz-Grunow, F., Der Reibengswiderstand rotie
fluid entry, no whirl, would give V(j1 = 0. The abso render scheiben in gehausen, ZAMM 15, 1935, p.
lute exit velocity can be increased giving a large value 191.
of Ve; however, this has some undesirable effects due
to the conversion of this large kinetic head to a pressure 13. Balje, 0. E., "Loss and Flow Path Studies on Cen
head. Regardless of the design, it is obvious that the trifugal Compressors-Part I, "ASME Paper No.
radial inflow compressor is theoretically feasible. Its 70. FT - 12a
14. Balje, 0. E., "Loss and Flow Path Studies on Cen
performance is another question.
The conclusion of the study was that for about a trifugal Compressors-Part II," ASME Paper No.
3 : 1 pressure ratio. The estimated efficiency is about 70 GT -12b
88 PROCEEDINGS OF THE FIRST TURBOMACHINERY SYMPOSIUM
15. Boyce, M. P., and Bale, Y. S., "Diffusion Loss in a 32. Wiesner, F. J., "A Review of Slip Factors for Cen
Mixed Flow Compressor," Paper No. 729061, Inter trifugal Impellers," Journal of Engineering for
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33. Wood, G. M., Welma, H., Lamers, R. P., "Tip
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1953. Basic En g ineering, Trans. ASME, P. 932-9-t.O, De
17. Sherstyuk, A. N., et al., "Influence of Clearances cember 1965.
between the Impeller Blades and the Casing on the 34. Sheperd, D. G., Principle of Turbomachinery, Mac
Characteristics of the Blower of a Motor Car Turbo Millan, New York, 1957.
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kolesa i korpusom na kharakteristiki nagnetatelya 35. Vincent, E. T., The Theory and Design of Gas Tur
avtomobil' nogo turbokompressora}. bines and Jet Engines, McGraw-Hill, New York,
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of a Centrifugal Compressor," Teploenergetika, Vol. International Textbook Co., Pennsylvania, 1968.
37. Balje, 0. E., "A Contribution to the Problem of
16, No. 3, 1969. pp. 69-72.
19. Boyce, M. P., "A Practical Three-Dimensional Flow Designing Radial Turbomachines," Transactions of
Visualization Approach to the Complex Flow Char the ASME, 1952, p. 468.
acteristics in a Centrifugal Impeller," Journal of
Engin eering for Power, Trans. ASME, Paper No. 38. Rodgers, C., "Influence of Impeller and Diffuser
66 - GT - 83. Characteristics and Matching on Radial Compressor
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esses in a Centrifugal Compressor Impeller," NRCC
ME-220, Ottawa, July 1966.
gation Concerning the Fluid Flow in the Mixed
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in Simple Rotating Channels," NRCC ME-229, Otta April, 1971.
wa, January 1969.
22. Senoo, Y. and Nakase, Y., "An Analysis of Flow
NOMENCLATGRE
Through a Mixed Flow Impeller," ASME Paper No.
7l . GT . 2, April 1971. ao y y R Tu
23. Senoo, Y. and Nakase, Y., "A Blade Theory of an a, b, c, constants (geometric parameter)
Impeller with an Arbitrary Surface of Revolution,"
ASME Paper No. 7l GT - 17, April, 1971. bl inlet width
24. Katsanis, T., "Use of Arbitrary Quasi-Orthogonals B blade shape parameter
Cr
for Calculating Flow Distribution in the Meridional
coefficient of friction
Plane of a Turbomachine," NASA TND-2546, De
cember, 1964. d diameter
25. Schiller, L., "Uber den Stromungswiderstand von dH hydraulic diameter
Rohren Verschiedenen Querschnitts und Rauhig
keitsgrades," ZAMM, Vol. 3, 1923, pp. 2-13. D' D
wx
26. Nikurdse, J., "Turbulente Stromung in Nicht Kreis Dt Dt
formigen Rohren," lng-Arch., Vol. 1, Germany, E theoretical available energy
1930.
F constant of integration
27. Petermann, H., "Cntersuchungen am Zentsipetalrad
fur Kreiselverdichter F orschung, Vol. 17, 1952. h enthalpy
28. Gregory, A. T., "Elastic Fluid Compressor," United H form factor
States Patent Office, 3305165, February 21, 1967.
J constant in differential equation
= ( 'Tl'Y} [ 1- y tl -71} ]
29. Boyce, M. P. and Bale, Y. S., "Feasibility Study of
K polytropic constant '
a Radial Inflow Compressor," ASME Paper No.
72- GT 52, April 1972. L constant in differential equation
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Centrifugal Compressor," ASME Paper No. 64
31. Dallenbach, F., "The Aerodynamic Design and Per m mass flow rate
n -
formance of Centrifugal and Mixed-Flow Compres length along normal to meridional line
sors," 1961 SAE International Congress, January
1961. N number of streamtubes
PROCEEDINGS OF THE FIRST TURBOMACHINERY SYMPOSIUM 89