Professional Documents
Culture Documents
by
Stanley Abramovitz
AbramoYitz Associates, Inc.
New York, New York
39
40 FLCm FILM BEA.RING DESIGN CONSIDEHATIONS
hi)!h peed there can he turhu!Pnce in the fluid film. \\e value to orne. There are a HUmber of bearing choices,
no11 undt>rlnnd its t ffec-t on film thieknes. and ('an and the proper selection is often the startin)!: poinl and
anahze and predict the p(J11er lo,.; in the turbulent film. ultimate difference bel11een success and failure.
Applications co1er ,nwh a 11 ide ranf:e nf ''quipment Fluid film lubrication exists when there is a full
and COIHlilion. that it 3eems nppropriatr for this presen- film of fluid that completely separates the surfaces of
1<11i<m to ue the t1 !W of fluid lubricant as a paramelfr. the t110 member that comprise the bearing:. The t;o
The machinen. condiliom. and bearin;! tYpe'i u.'ied \\ith fundamental tvpe are the Self-Actin)! or Hydrodynamic
a partirular lubricant 11ould then he (k<crihecL This type, and the External!; -Pressurized or Hydrostatic type.
also rmphasize, a philoopll\ 1 en cloe to rnost hearin;! The hearing )!:eornetries are ai>'o of t11o basic types; the
desi)!:ncrs. That i. the use. 11here\er possihle, of the flat ;;urfaee for thrust loading. and the cylindrical sur
s:.stem 11urkin)!: or procc fluid a,; the luhricanl. ;\lor face for radial loadin:r. In addition, there are Hybrid
,
malh. thi tliminates auxiliun lulricatinn "''tems anf! types that cmnbinc H; _dro:;tatie and lhdrodynamic: and
diffi;:ult calin;: pP>hlellh. and. nsult in a inipler. '30ilH' plwrical and conical shapes fnr combint'd thrust and
times :-afcr, and more reli;d>le machine desi;:rn. radial loading.
Therefore, thi:; preentatiun 11ill he concerned with The bn!rodnwmie bearin:r is the mo;:;t common
. ,
the l\ pe bemin)!:- cond ition.". and applications u;:in;:r a type. It. is dwr<cterized where the presure in the film
''idf: ran;_o_e of fluid luhricanls. The ;!'eneric t.erm "fluid" is self-induced by tlH relative motion bel\Yeen the t wo
.
i used J ccause. hesides traditional l.letrull"lllll oil, lubri hearing nwmher surfaces. Fig. 1 a sho11s the cla;;;sic
canl5 co1er a "ide \ari(l\ nf liquids, semi-liquids, Bt:mi hydrodynamic wedge \lith complete film eparation, and
"olid,. and :.case. Sonw. fluid that have hecn succe,;s Fig. 1 b shm, a three dirnensional profile that is devel
full\ used a lubricants arf: Water. Kero5ellt'. Casolint', oped and supports the bearin)!: load. The hydrostatic
Aci;l ired fuming nitric I, Slurr\ i <wid +- and I, l ,iquiri bearing depend on an external source of fluid pressure
refri)!:erant. '\!ercun. 'ilolten metals. Gases i carbon di and flow lo separate the :,;urfaces and upport load.
oxide, helium, nitro;:ren. air i. Vapon iteam, metal!. Fig. :.! sho11s a typical hydrostatic bearing system.
(;ren,.,e. thliH\er. for the JHiliJO>'e of this pretntation,
the fluid" 11ill he diYided into three ha=-ic calef:ories: Hydroih-namic hearing gt.<;rnetries .mu;.;l be recep
tive to the formation of a film pressurt: wedge. The
O ILS, LO\V V ISC:osrn L IQL J and GASES. most reliable and sophi.ticated lype of thrust bearin)!:
is the tiltin.!!-pad ishoe I hearing. The pad re;<ts on a
No allempt 1\itl lw mach lo i-(O inlo tile theoretical pii'Ol and i free to incline ilS it pleases. dependin:,! on
a!'>peds, since this pnsentation i rallwr broad, and a speed, load, and fluid vi(osity. A schematic thrust
theoretical lrealment 1\t>uld nece.,;<.;arily he superficial, -
bearing is sho11 n in Fig 'Ja 11i th a rotating collar and
. .
and tna) therefore he rnishndin;:r. Instead, the reader a serif's of pad segments, each of which would he mount
can refer to the hihliograph1. TlH references arr- a ed on pin.>ls. ]'he pads and thr:ir pivots can be mounted
specific and selected li,;t 11hich include,; text books and in a fixed hase. Uowevf'r. in manv of our modern
tedlllieal papers. They prm ide f'Xncllcut desif.!n analysis machine;;, high speeds and hi)!:h l.emJerntures can prn
inforrnation. and a wealth of additional references. duce mec!Hinical and thermal misalinment 11hich is
;
accentuated in lart:n size hearin)!- 'l lw surface of the
HEVIE\\ OF PHIC IPLES A'\iD CEO\IETHH:S tlntht collar would rotate in a plane that would not he
Al!hough there is IlOll a reia I i1d) ;:rood undersl.nfHl parallel to the pad :;urfaces. or it could lHI\e a 1roiJhle
ing of fluid film hearins, a hrid rnie11 rnay he of effect, or both. The equalized thrust bearing in Fig . .Jb
/ SELF-GENERATED
I" HYDRODYNAMIC
FLUID PRESSURE
DISTRIBUTION
FLUID
EXPELLED
A B
Figure 1. (a) Classic Hydrodynamic Wedge; (b) Three Dimensional Pressure Profile.
FLUID FILM BEARING DE:SH.:;X COXSIDEIUTIONS 41
-SHOE l:MNT
A B c
Figure 3. (a) Schematic Thrust Bearing; (b) Equalizer System; (c) Spherical seat arrangement. (Courtesy of
Kingsbury Machine Works, Inc.)
42 PROCEEDINGS OF THE FIRST TCRBOMACHINERY SYMPOSICM
Material removed
A B
flow. Therefore the hearin load capacit\ doe!'< not de and is characterized by having the center of the shaft
pend on speed. However: the system \lith its resene orbit around the center of the hearing at a frequency of
capacity is completely dependent on the reliable opera approximately half of the rotational speed of the shaft,
tion of the auxiliary components. Fig. 8. The shaft system may be stable, as the speed is
increased. until the "'whirl" threshold is reached. When
The combined use of h\Cirodmamic and hnlrostatic
the threshold speed is reached the bearing becomes
has important application.' With hea\y ded weight
unstable. and further increase in speed produces a more
loads, a supply of pressurized fluid ma be used during
violent instahilil\ until e\entual seizure results. l'nlike
startup or shutdown, and shut off at speed \1here the
an ordinary critical speed, the shaft cannot "pass
bearin operates purely hdrodmamic. In other cases,
through" this one and the instability frequency will
such as small hih speed bearings, the h hrid comhina
increase and follow that half ratio as the shaft speed is
tion is used during bearing operation to gi\'e additional
increased. This type of instability is associated pri
capacity, and in some instances, to eliminate instabilities.
marily with high speed, lightly loaded bearings. At
present, this form of instability is well understood and
BEARING AND SHAFT INSTABILITIES can be theoretically predicted with good accuracy, and
One of the most serious forms of instabilitY eneoun then avoided by altering the hearing design. It should
tered in journal bearing operation is known as "Half he noted that the tiltingpad journal bearing is almost
Frequency Whirl." This is one of self-excited vibration completely free from this form of instability. However,
LANDS OR PRESSURE
PADS
A B
Figure 5. (a) Spiral Groove Bearing, (b) Complaint Surface Bearing.
FLtJID FILM BEARING DESIGN CONSIDERATIONS 43
A B
Figure 6. (a} Sleeve Type Journal Bearing; (b) Tilting-pad Journal Bearing.
under certain conditions, the tilting pads themselves can in determining the eritical speed of the rotor, and very
become unstable in the form of shoe (pad I flutter. This complex solutions are obtained using computer tech
is not too common with liquid lubricants, and is most niques. The importance is emphasized by a situation
characteristic in gas lubrication because of the low damp where a unit de,eloped bearing trouble. The shaft bend
ing of the gas film. ing critical speed had been calculated with the bearings
as simple supports (bearing springs infinitely stiff I. A
One characteristic that is now being fully utilized
recalculation using a realistic value of bearing film stiff
is that the bearing fluid film behaves like a spring, that
ness showed that the critical speed was actually one
is non-linear. Fundamentally, this involves setting up
fourth of that originally predicted. Fig. lOa shows,
a curve of load versus film thickness for the particular
schematically, a rotor shaft supported on two springs
bearing. The bearing stiffness at any load value can
that represent the bearings. In most cases journal bear
then be obtained from the slope of the tangent to the
ings must carry mass unbalance of the rotating com
curve at the load point. Fig. 9 is an example using a
ponent. This unbalance produces a radial force that
liquid lubricant. It is now common to use film stiffness
rotates at the shaft speed and is a function of the un
balance mass and the rotational speed. Because of the
[J
Figure 7. Hydrostatic Journal and Thrust Bearing. Figure 8. Orbital Whirling of Shaft.
44 PROCEEDINGS OF THE FIRST TCRBOMACHIERY SYMPOSICM
4.0
I
I
fluids, the lubricant can be turbulent in the film space.
/ This primarily manifests itself as an abnormal increase
in power loss. As compared to laminar flow conditions,
I
----- ------------ --
/.,
/Q" a Reynolds Number even in the transition region can
/..,. i double the power. and deep in the turbulent regime, can
--------------- ""-------;;,
increase the power len fold. Even though this phenome
/.+': : / /
* 1.0
"t
.... ,.
., v
:
I
film thickness, there is evidence to indicate that under
..... /I turbulent conditions it is actually larger than as calcu
.,.. :
lated, based on laminar flow theory.
I
I
I
I
0 0.2 o.s 0.4 o.!l o.s o. 1 o.e 0.9 1.0 RELAT ION OF BEARING DESIGN
ECCENTRICITY RATIO, TO TYPE OF LCBRICANT
O.OOOIS O.OOOZ 0.0000 0.0001 O.OOClOS 0 Since the primary objective in a fluid film hearing
MINIMUM FILM THICKNESS- ho (Inches) is to maintain separation between the two relathely
movintr surfaces, the value of film thickness is the basic
Figure 9. Journal Bearing Load Capacity versus Mini measure of the bearing load capacity. In hydrodynamic
mum Film Thickness. hearings the film thickness is a function of speed, load,
hearing size, and fluid viscosity. In hydrostatic bearings
it is a function of fluid pressure and flow, hearing size,
anular motion of the force, the journal will describe a and fluid ,iscosity. So with the machine performance
circular orbit in the bearin. Since it is the same fre and approximate size requirements defined, the fluid vis
quency as the shaft speed it is generally termed '"S n cosity is a critical variable, although this too may be
chronous Whirl." Fig. JOb shows the shaft motion in restricted by temperature and power requirements. Bear
"Transilitory (cylindrical I", and "Conical'' SynchTonous in mind that although the tendency is usually to strive
whirl. The number of types of synchronous whirl and for a higher viscosity and a more conservative fluid,
combinations with half frequency whirl create problems there are an increasing number of applications where
that are quite complex. However, in the past decade the it is advantageous and sometimes mandatory to use a
effort in this area has been so intense that we now have low viscosity liquid where oil had been used, and a gas
a reliable understandin of these instabilities, and the instead of a liquid.
tools to desin hearings accordingly.
Oil has been and still is a most reliable fluid lubri
With higher speeds and unuual fluid lubricants, cant. It has a high range of viscosity, and petroleum
Turbulence in the fluid film is no lontrer rare. \\' e nor oil, with or without additives, has good boundary lubri
mally think of the thin film as heintr laminar. but \\ ith cation propt>rlies. It has good service life, and is rela
high speeds, low viscoo:ity and sometimes high density tively free from any tendency to attack materials. How-
Rotor axis
o---- ---+-+--o
__
(a)
--
......
- ..... -
..... -
-
"" ..... -
--
...... ...... _
- ......
......
...........
A B
Figure 10. (a) Schematic of Shaft on Fluid Film Bearing Springs; (b) Modes of whirl.
FLUID FILM BEARING DESIGN CONSIDERATIONS 45
ever, petroleum o i l d oes h a v e a relatively l o w temperature a n d bea r i n g m a terials i s very important. S i n c e gases
l i m i t, produces a h i gh p o w e r loss even a t moderate are compress i b l e fluids, the analysis i s more r igotou s ,
speeds, and there i s a fire risk i n machines such as s team and , because o f the very l o w dampin g, ins t a b ilities a r e
turbines. S y n thetic oils h av e been developed that are more prevalent . Gas bearin gs have n o t been a l a b o r a
fire resistant, and are effective a t elevated temperatures, tory c u riosity for q u i te some t ime. They c a n b e qui te
but they are very costly and n o rmally hav e poor bound practical, a n d have proven to be the ri ght s o l u t io n f o r
ary lubrication properties. many commercial applications.
LO W V ISCOSITY L I QU I DS, w hich are n o rmally It i s possible to get a "feel" as t o whether a p a r
the process w o r k i n g fluids, c a n be from 1 0 to 1 00 times ticular l u b r i c a n t i s practical for a m ac hine, a n d a l s o to
lower in viscosity as compared to oil. They almost tentatively size t he bearing. The fol l o wi n g i s a guide
always h av e a lower load capacity than oil, but because for loading a n d m inimum film thickness, as a reas o n a bl e
o f the associ a ted lower power loss, hi ghe r speeds can design approach. Of course the design m u s t u lt im a tely
be used and reliable values o f film thickness developed . b e analyzed i n detai l , since i n hydrodyn a m i c beari n gs ,
Also, i n some l iquids such as water, higher specific speed h a s a d irect i n fluence, and size a n d a n t i c i p a ted
heats reduce the tempera t ure- rise through the bearing. misalignm e n t may dictate thicker f ilms. Un i t l o a d i n g,
Aside from low v i scosi t y , m a ny l iquids i n this c lass are i n psi, i s based on the total pad o r flat s u r face area, o r
corrosive and have p o o r boundary lubrication proper t he projected area (di ameter x length) o f a jou r n a l
ties. In addition, some, w i th h i gh density such as Mer heari n g.
cury and Liquid Metal, become turbulent a t relatively
low speed. I t is therefor e n ecessary to use bearing I n hydrodyn amic bea r i n gs: w i th O i l -300 to 600
materials w i th good boundary properties and corrosion psi, and greater than 0.00 1 0 " f il m thickness ; w i th L o w
resistance. Since the film may be small, it i s very im Viscosity L i q u i d s-50 to 1 00 p s i , and greater than
portant t o provide for m i s a l i gnment, good filtration, and 0 .0005" film thickness; wi th Gas-5 to 1 0 psi, and
surface finish and contour. It is felt that thi s class o f greater than 0.0003 fil m t hickn ess. I n hydrostatic bear
fluids p r o v i d e an excell e n t opportunity for new bearin g i n gs, one can c o ns ider as a guide that l/3 to 1 /2 o f the
applications. There i s extensive practical experience, available pressure will be usable for b e a r in g l o a d , and
and many types o f machi n es c o u ld be mad e simpler and also t he understanding t ha t t he film t hickness i s a c u b i c
more reliable, and would be jus t as comfo rtable, using function o f the available flow. Comparison c urves o f
a compatible o r working fluid instead o f a separate o i l film thickness a n d power l oss v ersus u n i t l o ad i n g w i th
system. t he l u b r i c a n t as the parameter are s ho wn i n Fig. 1 1,
for hydrodynamic operation. These a re for a specific
GASES have a particul a r place in h i gh speed and/ set o f conditions, and show t he quali tative d ifferenc e
o r h i gh temperature applications, and where low power t h a t ca n be expected i n self-acting bearings .
loss i s r eq u ired. The very l o w viscosity does limit the
load capacity for hydrodynamic operat i o n , b u t hydro Although this i n formation i s useful as a s t a r t i n g
static gas bearings w i th h igh l o ads are i n w ide use. The point, p r a c t i c a l c o n siderations can indicate a m o r e c o n
use o f gas l ubrication has the advan tages o f simplify i n g servative approach. I n very l arge bearings w here m is
sealing a r r a n gements and eliminating l u b r i c a n t contami alignment a n d distortions are m o r e pronounced, a 0.0020
nation. Here again, atten t i o n t o alignment , machining, m i n i m u m oil fil m may be indicated. Where u n e q u a l ized
10
8
sA
e: 20
0ilv
i:
.5 0.0011:--.::--t--- ---------
i
I -
v
f
.
!--+---
v i
;;::
0.0001
/
2
wa ter at BOF
- Air --- -
----- ---- - --- -
20 40 60 80 100 120
0 20 40 60 80 100 120
Load, psi Load, psi
A B
Figure 11. Characteristic Comparison of Bearing Load Versus (a) Film Thickness, and (b) Power, for Various
Fluid Lubricants.
46 PROCEEDINGS OF THE FIRST Tl"RBOMACHINERY SYMPOSil"M
thrust bearings are used, it should he assumed that only perature. The normal turbine thrust load was predict
a portion of the hearing area is supporting the load, and able, but there was also a coupling load. The coupling
calculations should he based on about three-quarters of load was due to shaft expansion ''here the friction in
the actual hearin;.r area. depending on hearing quality. the gear coupling did not allow complete slippage, and
With a hi;.rh load and a large film temperature rise there the load below the friction force was reflected to the
can be severe surface distortions. In tilting-pad bearings thrust hearing. The maximum yalue of this added load
the pad becomes comex due to mechanical bending. and was somewhat predictable. hut the occurrence and actual
thermal bending, where the film temperature is higher value was understandably erratic and unpredictable. The
than the temperature of the surrounding fluid. Curva hearing was designed for the maximum estimated load.
ture theory does exist. and must be applied in determin Fig. 13 is an example of a compact hearing arran;,rement
ing hearing performance. for a gas turbine, oil lubricated. The tilting-pad equal
ized thrust hearing takes the major thrust load, the
As a final word, the bearing designer must get
journal bearing is part of the thrust hearing houing.
completely involved with the machine, and not just treat
and, to take small reversal loads, a flat faced thrust hear
the bearing as a divorced item with a set of operating
ing (not shown I is also a part of the housing opposite
conditions. A thrust bearing problem can he influenced
the main thrust.
by the existing journal bearings. Seals and couplings
can reflect hearing conditions that may not have been This is an example of selecting the appropriate
included in the hearing requirements. And ,-ibrations, bearing type. A turboexpander was designed to operate
overloads, unbalance, and thermal and mechanical dis at 20,000 rpm with fluid film bearings. using a M IL
tortions are some of the things that the machine reflects 7808 oil. This was a low viscositY fluid since the oil
to the bearing in question. had a lower viscosity curve than SA E 5, and at operating
temperature was only about twice the viscosity of room
APPLI C AT IO N S temperature water. It had seemed economical to use
a tapered-land thrust bearing, even though a minimum
Oil-Hydrodynamic film thickness of 0.0003" was predicted for the operating
Most hydrodynamic oil lubricated hearing applica conditions. The bearing failed, a tiltin;,r-pad equalized
tions are not really esoteric, and there are long histories bearing of the same size was used in its place, and it
of trouble free performance in a variety of machines. operated successfully. The rotor and hearing are sho\m
A high viscosity liquid is more forgiving of bearing in Fig. 14. In this case it was convenient to use hard
errors than, say, a gas. But failures do occur. A ma ened and lapped steel pads against a retained Graphitar
chine may be upgraded in speed without a bearing re runner. This combination could take overloads, and
design, or a bearing type that worked well in the past stopping and starting without fear of galling or seizure.
was used incorrectly in a similar machine with more Babbitted pads against a steel runner could have been
severe requirements. used, if not for the relatively high temperature.
As examples of hardware, Fig. 12 is a 1.>1/:!" O . D., I t must be emphasized that tapered-land thrust bear
tilting-pad, equalized thrust hearing shown assembled ings are being used successfully in small and large tur
and split. It is in use in a Steam Turbine, operating bines. Shaft misalignment and distortion are usually
at the relatively high speed of 10,000 rpm. The split is the cause of bearing failure. However. another factor
for ease of assembly in the turbine, and every pad has is present. With a calculated film thickness of 0.000:3 , "
a thermocouple for continuous monitoring of film tern- the machined tapers in each pad segment must ha,e a
Figure 1 2. Oil Lubricated Tilting-Pad Equalized Thrust Bearing for Steam Turbine Operating at 10,000 rpm.
{designed and built by Abramovitz Associates, Inc.)
FLUID FILM BEARING DESIGN CONSIDERATIONS 47
Figure 15. Water Lubricated Journal and Thrust Bearing in "Canned" Motor Pump for Pressurized Water Reac
tor. (bearings built by Abramovitz Associates, Inc.)
a v o i d h a lf.frequency w h i rl i n s tabilit y . Also, t h e c o m b i equalized t i l t in g-pad a n d spiral groove types. The bear
n at i o n o f l o w v i sc o s ity, h i gh density, and h igh speed, ing m a terials, aside from corrosi o n resistance, must also
places the film deep i n the t urbulen t regime w i th a re h a v e good resistance t o wear and seizure, and h a v e l o w
s u l t a n t h i gh p o we r loss. Bearing m a terials a r e c r itical, s t a r t i ng f r i c t i o n . A s a n example, C o b a l t b ased a l l o y s
a n d hear i n g components such as pivots, m u s t be selected s u c h a s S t e l l i t e S t a r J , a g a i n s t a N ickel b ased alloy,
for corrosion resistance. H astelloy X, was reported t o show excellent seizure re
sistance in Liquid Sodium, although Nickel based rna
M a n y b e a r i n g t ypes have been used. J o u r n a l bear terials a ga i n s t themselves were p r o n e t o catastrophic
i n gs h a v e been t i l ti n g-pad and hybrid pressu r e fed seizure. Some Merc u r y bearin gs h a v e been m ad e of
sleeve t y pes for stability. Thrust bearings h a v e been C a r b o n Graphite.
FLUID FILM BEARING DESIGN CONSIDERATIONS 49
Pad pivot
I
' r/nserti fTI(Iferial
I
Section A-A
Figure 17. Water Lubricated Tilting-Pad Thrust Bearing with Sensitive Equalizing System, and Graphitar Inserts
in Each Pad.
50 PROCEEDINGS OF THE FIRST TURBOMACHINERY SYMPOSIUM
(SHOWN 90 OUT OF
TRUE POSITION)
JOURNAL
BEARING
TURBINE INLET
SCROLL
STIFFNER PIN
(SHOWN 45 OUT OF
TRUE POSITION)
Figure 18. Turboalternator Using Mercury Lubricated Bearings. (developed by TRW, Inc.)
hydrodynamic operation. The bea r i n g design i s s ho w n very high speed, and a relatively tight c l e a r ance, some
i n Fig. 20. F i v e s m a l l s p o t r ecesses w e r e s t r a tegically hydrodynamic effect occu r s .
l o c a ted o n each pad, and c heck valves were u se d a t par
ticular locations t o p reven t back flow w hen hydrody B o t h designs s u p p o r t t h e bearings o n e l a s t i c , rubber
n am i c pressur e w as developed during opera t i o n . T he 0-r i n gs. A l i gnment i s o n e c o n sideratio n , but some b u i ld
e x terna l press u r e i s i n troduced d i rectly i n t o each p a d ers have reported t ha t t hi s construction e l i m i n a tes o r
reduces the effects o f i n s ta b i l ities t h a t a r e e ither self
f r o m a c o m m o n m a n i fold t hr o u gh t ubes tha t are S
excited or due t o u n b a l ance. T he r u b b e r a l l o w s the
s haped t o m i n imize moments on t he pad.
Gas l u b ri c a ted, t i l t i n g-pa d jou r n a l bearings w i th
hyd r ostatic l i fts were u sed i n a r ad i a l flow t u r bocompres
s o r . The maximum design s peed was 38,500 rpm, a n d
t h e working f l u i d was A rgon . T he bea r i n g p a d s a n d
a r r a n gemen t are shown i n Fig. 2 1. Four o r i fices were
i n c orpo r a ted near the perip heries o f each p a d . These
p r o v ided the l i f t and elim i n a ted any metal t o m e t a l con
t a c t a t speeds below 20,000 rpm. The hydrodynamic
thrust bea r i n g that c a r ried t he m a i n thrust l o a d also
m ad e use o f hydrostatic l i fts.
INLET ORIFICE
HOUSING
SUPPLY MANIFOLD
Figure 20. Water Lubricated Tilting-Pad Equalized Thrust Bearing with Hydrostatic Lifts. (developed by The
Franklin Institute Laboratories) .
bearing to yield and absorb energy from the whirl. Ma an ambient pressure of 500 psia. This was a nuclear
terial for the bearing was a very important requirement application, and Helium lubricated bearings would avoid
since the unit is usually sporadically overloaded at high any problems of contamination.
speed. A steel or hard Aluminum rotor has been used
against Carbon Graphite, Phenolic, and l\Ieehanite cast
iron bearings.
These dental drills are now in wide use and repre
sent a very practical application where the use of air as
the lubricant was an ideal solution.
Air Lubricated-Hydrostatic
High speed, turbine driven grinders with air bear
ings were developed by the machine tool industry. RIGID MOUNT -
SIIPPL'I So P.flt
Figure 2 2. Air Bearing Dental Turbines. (conical shape by Encore Power Division, U.S.A. and straight shape by
Westwind Turbines, Ltd., England).
The h o rizontally moun ted circulator i s shown i n ceed w i t h t h e d esign through the l iteratu re, o r o u tside
Fig. 24. The operating speed is 18,000 rpm. The jou r help. The bibliography descr ibes selected reference ma
n a l b ea r i n gs are the tilting-pad type, and the t h r u s t bear t erial, which if still i n complete, can d i r ec t the r eader
ing is a self-a l i gn in g, h elical-grooved plate. As a p a r t t o additional and more spec i f i c references.
o f the u n i t, a n auxiliary fan d r ives H el i u m g a s through
an i ntegral, w a te r cooled heat exchanger t o coo l the S P E C I F I C A N D SELECTED R EFERENCES
m o t o r a n d b ea r i n g areas.
Fuller , D . D.: Theory and Practice o f Lubrication for
A prototype o f a vertically mounted cir cu l a t o r i s Engineers. John Wiley & Sons, Inc., 1956.
shown i n Fig. 25. The jou r n a l bearings were the tilting
pad type. They w ere primarily lightly l oaded gui d e W i l cock, D . E . S. ; and Booser, E. R. : Bearin g Design
bear i n gs w i th r ather l a r g e d iametral clearances. The and Application. McGr a w - H i l l Book Company,
h igh s peed and light load required that type to avoid I n c. 1957 .
h a lf-frequency whirl. The self-aligning feat u r e was also Pinkus, 0.; a n d S ternlich t, B . : Theory o f H y d r o d y n a m i c
a needed advantage. The thrust bearing w h i ch t o o k the Lubrica t i o n . McGraw-H i l l B o o k Company, I n c. ,
major load w as an equalized, tiltin g-pad type, w i t h con 1961.
vex s u rfaced pads. The bearings are shown in Fig. 26.
Gross, W. A . : Gas Film L ub r i ca t i o n . J o h n W i l ey &
CONCLUSIONS Sons, I n c ., 1962.
This presen tation d escribed the basic flu i d film Grassam, N. S . ; and Powell, J. W., eds. : Gas Lubri
bear i n g principles and types, and their use and appli c ated Bearings. Butterworths, London, 1964.
cation w i th a r a n ge o f flu i d lubricants. It cannot be
over emphasized that many bearing problems are c r e R i ppel, H. C . : Cast Bronze Hydrostatic Bearing Design
ated by simply using the wron g type of beari n g for the Manu al . Second ed., Cast Bronze Bea r i n g I n s t i tute,
application, o r the wrong fluid lubricant for the operat Cleveland, Ohio, Apr. 1965.
ing c o n d i t i on s , regardless o f h o w a ttractive i t m a y seem. S tandard H an d b ook o f L u b ri ca t i o n Engine er i n g. Mc
The design applications were selected as indicative exam Graw-H i ll , I n c., 1968.
ples , i n an attempt to cover the range o f b earing a n d
f l u i d types. Bearing and Seal Design in Nucl e a r Power Mach i n ery.
Amer i ca n S o ciety o f Mecha n i ca l Engineers p ublica
Thi s i n formation can provide a basis for deter m i n tion, 1 96 7 .
i n g the feasibility o f a specific bearing application i n
comparable machines. A t the least, i t can give t h e N A S A C o n t r i b u tions t o Fluid-F i l m L u b r i catio n -A S u r
m a ch i n e designer the understanding n eeded t o jus t con v ey. Prepared by The Frankl i n I ns t i t u te Research
sider a n u n u s u a l b earing approach. H e can then p r o - Laboratories , NA S A S P-5058, 1 969.
54 PROCEEDINGS OF THE FIRST T URBOMACHINERY SYMPOSIUM
G
., .
,
8
Figure 25. Prototype of Helium Circulator. (developed by Abramovitz Associates, Inc.)
Design M a n u a l for Self Acting Pla i n C y l i n drical Gas Cherubim, J . : Solutions o f Problems Assoc i a ted With
J o u rn a l Bearings and Thrust Bearings for Use i n the Application o f Gas-Lubricated Bearin gs . Pre
Electrical Blower Motors. Rotron M an u facturing sented a t the A S M E Spring Lubricat i o n Symposium,
Co., I n c . , Woodstock, New York, 1 963. Boston, Mass., June 4, 1 963.
Decker, 0. : Design Applications of Flu i d F i l m and Slid Abramovitz, S . : Turbulence i n a Til t i n g P a d Thr u s t
i n g S u r face Bearings. Presented at the A S M E De Bearing. Trans. A S M E Vol. 7 8 , J a n . 1 956, pp. 7 - 1 1 .
sign Engineeri n g C o nference, M a y 1 7-20, 1 965,
New York City. Abramovitz, S . : Water-Lub r i c a ted Flu i d F i l m Bear i n gs
are Prac tical. Product E ngineer i n g M a gazi n e, Sept.
Decker, 0. ; and Reed, H . : Development o f Long L i fe 30, 1 95 7 .
L i q u i d Mercury Lubricated Bear i n gs f o r the S u n
flower Rankine C y c l e Pow er System. S A E Paper G u nter, E . J . : D y n a m i c Stability of R o t o r -Bea r i n g S ys
No. 8 7 1 -D , April 1 964. tems, NASA S P- 1 1 3 , 1 966.
PROCEEDINGS OF THE FIRST T U RBOMACHINERY SYMPOSIUM 55
Figure 26. Thrust Bearing and Journal Bearing Shoes for the Prototype Helium Circulator. (designed and built
by Abramovitz Associates, Inc.)
Rippel, H . C . : Cast Bronze Bearing Design Manual. C o n stan tinescu , V . N . : Analysis of Bearings Operat i n g
Second ed. , C a s t Bronze Bearing I n s t i t u te, Cleve i n the T u r b u lent Regime. J o u rn a l o f B a s i c E n g i
land, Ohio, J a n . 1 965. n eerin g, M a rch 1 962, pp. 1 3 9 - 1 5 1 .
Raimondi, A. A . ; and Boyd, J . : Applying Bearing
Theory t o the A n a l y s i s and Design o f Pad-Type Morran t, G . A . , Powell, J , W. ; a n d H a r greaves, P. : A i r
Beari n gs . Trans. ASME, vol. 77, no. 3 , Apr. 1 955, Bea r i n gs and Thei r Appli c a t i o n t o Den t a l A i r T u r
pp. 287-309. b i n e H a n d p i eces. British Dental Journal, v o l . 1 1 6,
June 16, 1 96-t.
Raimondi, A. A . : The I n fluence o f Longi tudinal and
Transverse Profile on the Load Capacity o f Pivoted Powell, J. W . ; and Tempest, M. C . : A Study of H i gh
Pad Bearings. A S L E Trans., Vol. 3, No. 2, 1 960, Speed Machines w i th Rubber S ta b i lized A i r Bear
pp. 265-276. i n gs . A S M E paper N o . 68-L u b S -9, 1 968.