Circuitos 9200

SERVICE MANUAL
SERVICE MANUAL SECTION
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After
ELECTRICAL CIRCUIT DIAGRAMS
Truck Model: 5000i

Start Date: 11/04/2002
Truck Model: 9200i
Truck Model: 9400i
Truck Model: 9900i
s082252a, Formerly CTS-5298
11/01/2002
s082252a
Copyright 11/01/2002 International Truck and Engine Corporation
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After i
Table of Contents
1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1

1.1. CIRCUIT IDENTIFICATION CHART, P. 1. .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . .1
1.2. CIRCUIT IDENTIFICATION CHART, P. 2. .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . .2
1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..3
1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..4
1.5. SCHEMATIC SYMBOLS, P. 5.. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . ..5
1.6. RELAY PINOUT, FUNCTION DATA & SEALED RELAY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.7. LAMP BULB CHART, P. 7. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . ..7
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

2.1. START FEED, P. 1. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . ..8
2.2. ACCESSORY, P. 2. .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . ..9
2.3. BATTERY, B1, P. 3. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . .10
2.4. BATTERY, B2, P. 4. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . ..11
2.5. BATTERY, B2 (CONT.), P. 5. .. .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . ..12
2.6. 3+1 BATTERY SYSTEM (DEEP CYCLE BATTERY B2 BATTERY), P. 6. . . . . . . . . . . . . . . . . . . . . . . .13
2.7. GROUND ADAPTER COMPOSITE, P. 7. .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . .14
2.8. GROUND STUD COMPOSITE, P. 8.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..15
2.9. GROUND STUD COMPOSITE, P. 9.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..16
2.10. IGNITION, P. 10. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . .17
2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . .18
3. 12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3). . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

3.1. W/CAT AND CUMMINS ENGINES, P. 1. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . .19
3.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . .20
3.3. W/I6 HEUI ENGINE, P. 3. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. ..21
3.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4. ENGINE SYSTEMS (CHAPTER 4). .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. ..23

4.1. CATERPILLAR C10, C12, C15, AND C16 CRUISE CONTROL, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.2. CATERPILLAR C10, C12, C15 AND C16 ENGINE BRAKE, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4.3. CATERPILLAR C10, C12, C15 AND C16 ENGINE CONTROLS, P. 3.. . . .. . .. . .. . .. . .. . .. . .. . .. .25
4.4. CUMMINS ISM , ISX CRUISE CONTROL, P. 4.. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. ..26
4.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . .27
4.6. CUMMINS ISM, ISX ENGINE CONTROLS, P. 6. .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. ..28
4.7. CUMMINS AHD AND ISM ENGINE CONTROLS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
4.8. I6 HEUI CRUISE CONTROL, P. 8. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. .30
4.9. I6 HEUI ENGINE BRAKE, P. 9. .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . .31
4.10. I6 HEUI ENGINE CONTROLS, P. 10. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. .32
4.11. I6 HEUI MODULE POWER & GROUND SYSTEM, P. 11. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .33
4.12. I6 HEUI ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12. . .. . . .. . .. .34
4.13. I6 HEUI SURGE TANK & EXHAUST BRAKE SOLENOID, P. 13. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. .35
5. FANS (CHAPTER 5). .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. .36

5.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C12, C15 AND C16 W/ AND N/ A/C, W/
AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1. .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . ..36
s082252a
ii 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After
5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/ AND N/
MANUAL FAN OVERRIDE SWITCH, P. 2. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3.. .. . .. . .. .. . .38
6. GAUGES AND SYSTEMS (CHAPTER 6). .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .39

6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1. . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .39
6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2. . . . .. . . . .. . . . ..40
6.3. ENGINE OIL PRESSURE GAUGE, P. 3. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . ..41
6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .42
6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .43
6.6. FUEL LEVEL GAUGE, P. 6. . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. .44
6.7. PYROMETER GAUGE, P. 7. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .45
6.8. SPEEDOMETER GAUGE TACHOMETER GAUGE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .47
6.10. VOLTMETER GAUGE, P. 10.. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .48
6.11. ETHER START, P. 11. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . ..49
6.12. MANIFOLD PRESSURE GAUGE, P. 12. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .50
7. WARNING LIGHTS (CHAPTER 7). . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .51

7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2.. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .52
7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5.. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . ..55
7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . .56
7.7. DIFFERENTIAL LOCK WARN LIGHT 4X2, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
7.8. DIFFERENTIAL LOCK WARN LIGHT 6X4, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
8. CAB ACCESSORIES (CHAPTER 8). . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .59

8.1. CIGAR LIGHTER, P. 1. . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . ..59
8.2. CLOCK, P. 2.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .60
8.3. ELECTRIC WINDOW RIGHT, P. 3. . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . .61
8.4. ELECTRIC WINDOW RIGHT AND LEFT, P. 4.. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .62
8.5. DEFROSTER FAN(S), P. 5. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . ..63
8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6. . . . . . . . . . . . .64
8.7. HORN, P. 7. .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..65
8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .66
8.9. RIGHT MOTORIZED MIRROR, P. 9.. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .67
8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10. .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . ..68
8.11. POWER SOURCE (CB), P. 11.. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .69
8.12. RADIO-CB, ACCOMMODATION PACKAGE, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
8.13. RADIO-CAB, SPEAKERS, P. 13.. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .71
8.14. OWNER/OPERATOR SPARE SWITCH, P. 14. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .72
8.15. ELECTRIC LOCK RIGHT AND LEFT, P. 15. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .73
8.16. INTERVISION DISPLAY, P. 16.. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .74
8.17. EATON VORAD COLLISION AVOIDANCE, P. 17. .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..75
8.18. EATON VORAD COLLISION AVOIDANCE, P. 18. .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..76
8.19. TEMPERATURE/COMPASS DISPLAY, P. 19. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .77
8.20. ROAD RELAY IV, P. 20.. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .78
8.21. HEATED SEAT DRIVER, P. 21. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .79
8.22. HEATED SEAT PASSENGER, P. 22. . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. .80
9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. .81
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After iii
9.1. AIR DRYER, P. 1. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..81

9.2. ABS/ATC (BENDIX), P. 2. .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. .82
9.3. ABS/ATC (BENDIX) (CONT.), P. 3. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. ..83
9.4. ABS/ATC (BENDIX) (CONT.), P. 4. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. ..84
9.5. ABS/ATC (WABCO), P. 5. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ..85
9.6. ABS/ATC (WABCO) (CONT.), P. 6. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . .86
9.7. ABS/ATC (WABCO) (CONT.), P. 7. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . .87
9.8. TRAILER CONNECTION BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8. . . .. . .. .88
9.9. TRAILER CONNECTION W/FOUR WHEEL TRAILER FRAME MOUNTED, P. 9. .. .. .. . .. .. ..89
9.10. TWO SPEED AXLE WIRING, P. 10.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. .90
9.11. TRUCK BODY CONNECTION, P. 11. .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . .91
9.12. TRAILER CONNECTION N/SLEEPER BACK OF CAB MOUNTED, P. 12. . . . . . . .. . . . .. . . .. . .92
9.13. TRAILER CONNECTION W/FOUR WHEEL TRAILER FRAME MOUNTED W/5000, P.
13. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. ..93
9.14. MERITOR G SERIES TRANSMISSION, P. 14. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . ..94
9.15. EATON AUTOSHIFT TRANSMISSION CAB WIRING, P. 15. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . .95
9.16. EATON AUTOSHIFT TRANSMISSION TRANSMISSION WIRING, P. 16. . . . . . . . . . . . . . . . . . . . .96
9.17. EATON LIGHTNING TRANSMISSION TRANSMISSION WIRING, P. 17. . . . .. . . . . . . . . . . . . . . . .97
10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10). . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . .98

10.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. ..98
10.2. AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2. . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . .99
10.3. AUXILIARY CIRCULATION FAN (SKYRISE), P. 3. . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .100
10.4. BUNK FLUORESCENT AND READING LIGHTS, P. 4. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .101
10.5. BUNK SPEAKERS, P. 5. .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .102
10.6. LUGGAGE COMPARTMENT LIGHTS, P. 6. .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .103
10.7. POWER SOURCE, P. 7. .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .104
10.8. REFRIGERATOR WIRING, P. 8.. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .105
10.9. TV/VCR WIRING, P. 9. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .106
10.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10. .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .107
10.11. OPTIONAL SLEEPER MOUNTED RADIO CONTROLS, P. 11.. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .108
10.12. SHORE POWER WIRING WITHOUT DC/AC INVERTER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
10.13. SHORE POWER WIRING WITH DC/AC INVERTER, P. 13. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. .110
11. LIGHT SYSTEMS (CHAPTER 11).. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .111

11.1. BACK-UP LIGHTS, P. 1.. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .111
11.2. CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .112
11.3. CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . ..113
11.4. WORK LIGHT N/SLEEPER, P. 4. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. ..114
11.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . .115
11.6. CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . .116
11.7. DAYTIME RUNNING LIGHTS (DRL) USA, P. 7. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. ..117
11.8. FOGLIGHTS CAB/FRONT END EFFECTS, P. 8. .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . .118
11.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
11.10. HEADLIGHTS, P. 10. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .120
11.11. PANEL LIGHTS, P. 11. . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .121
11.12. PARK/TURN/SIDE MARKER LIGHTS WITH DRL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
11.13. SPOTLIGHT, P. 13.. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .123
11.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14. . . . . . . . . . . . . . . .124
11.15. WORK LIGHT W/SLEEPER, P. 15.. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .125
12. HEATER AND AIR CONDITIONER (CHAPTER 12).. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .126

12.1. AIR CONDITIONER CAB, P. 1. . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .126
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iv 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After
12.2. HEATER CAB, P. 2. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. ..127

12.3. HEATER BUNK AUXILIARY BLOWER, P. 3. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
12.4. HEATER BUNK W/STANDARD TEMPERATURE CONTROL, P. 4. . .. . .. .. . .. .. . .. .. . .. .. . ..129
12.5. HEATER BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5. . . . . . . . . . . . . . . . . . . . . . .130
12.6. LOWERED HEATER BOX, P. 6. .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..131
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . .132

13.1. LEFT GAUGE CLUSTER (CONNECTOR 423). . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . .132
13.2. LEFT GAUGE CLUSTER (CONNECTOR 424). . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . .133
13.3. LEFT GAUGE CLUSTER GAUGE INFORMATION.. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . ..134
13.4. LEFT GAUGE CLUSTER TERMINAL INFORMATION.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..135
13.5. LEFT GAUGE CLUSTER TERMINAL INFORMATION.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..136
13.6. RIGHT GAUGE CLUSTER (CONNECTOR 420). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
13.7. RIGHT GAUGE CLUSTER GAUGE INFORMATION. . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . .138
13.8. RIGHT GAUGE CLUSTER TERMINAL INFORMATION. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .139
13.9. SPEEDOMETER/TACHOMETER MODULE TERMINAL INFORMATION. . . . . . . . . . . . . . . . . . .140
13.10. SPEEDOMETER/TACHOMETER MODULE TERMINAL INFORMATION. . . . . . . . . . . . . . . . . .141
13.11. CONNECTOR COMPOSITES (1), (2), (3).. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .142
13.12. CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27). . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . .143
13.13. CONNECTOR COMPOSITES (40), (41), (42), (43), (48), (65).. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. .144
13.14. CONNECTOR COMPOSITES (66), (71), (72), (76), (77), (94).. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. .145
13.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115). . . . . . . . . . . . . . . . .146
13.16. CONNECTOR COMPOSITES (116), (117), (118), (127A), (128). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
13.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147), (148). . .148
13.18. CONNECTOR COMPOSITES (149), (150), (151), (152), (161), (162). . . . . . . . . . . . . . . . . . . . . . . . . .149
13.20. CONNECTOR COMPOSITE (190). .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. .151
13.21. CONNECTOR COMPOSITES (196), (199), (200), (201), (209), (211), (214), (216). . . . . . . . . . .152
13.22. CONNECTOR COMPOSITES (217), (218), (220), (221). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
13.23. CONNECTOR COMPOSITES (227), (228), (229). . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. .154
13.25. CONNECTOR COMPOSITES (243), (244), (249), (250), (251).. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . ..156
13.29. CONNECTOR COMPOSITES (298), (299), (311), (312), (313), (315, 316). . . . . . . . . . . . . . . . . . . .160
13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354). . . . . . . . . . . . . . . . . .162
13.39. CONNECTOR COMPOSITES (453), (454). .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. ..170
13.41. CONNECTOR COMPOSITES (462), (463). .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. ..172
13.42. CONNECTOR COMPOSITES (463). . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . .173
13.43. CONNECTOR COMPOSITES (464). . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . .174
13.44. CONNECTOR COMPOSITES (464), (465), (466), (468), (470), (1000).. .. .. .. .. .. . .. .. .. .. .. ..175
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5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After v

13.52. CONNECTOR COMPOSITES (584), (585), (587).. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .183
13.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
13.58. CONNECTOR COMPOSITES (769), (770), (771), (774), (775), (776), (777), (778), (789). . .189
13.63. CONNECTOR COMPOSITES (926), (930), (935), (936), (937). .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .194
13.64. CONNECTOR COMPOSITES (938), (939), (940), (941), (942). .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .195
13.66. CONNECTOR COMPOSITES (995999), (1000), (1033), (1034). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
13.67. CONNECTOR COMPOSITES (1039), (1040), (1041), (1042), (1043), (1044). . . . . . . . . . . . . . . . .198
13.68. CONNECTOR COMPOSITES (1045), (1046), (1047), (1048). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199
13.69. CONNECTOR COMPOSITES (1049), (1050), (1051). .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .200
13.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1086), (1088),
(1090F).. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .202
13.72. CONNECTOR COMPOSITES (1090M), (1091), (1093), (1094), (1095). . . . . . . . . . . . . . . . . . . . . . . .203
13.73. CONNECTOR COMPOSITES (1097), (1098), (1099), (1108). .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .204
13.74. CONNECTOR COMPOSITES (1110), (1112), (1113), (1125), (1126). . . . . . . . . . . . . . . . . . . . . . . . . . .205
13.75. CONNECTOR COMPOSITES (1127), (1128), (1130), (1135). . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .206
13.76. CONNECTOR COMPOSITES (1137), (1138), (1139), (1140), (1141). . . . . . . . . . . . . . . . . . . . . . . . . . .207
13.77. CONNECTOR COMPOSITES (1155), (1156), (1157), (1158), (1159), (1170). . . . . . . . . . . . . . . . . .208
13.78. CONNECTOR COMPOSITES (1171), (1188), (1189), AND JUNCTION POINTS J7 AND
J4.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .209
13.79. CONNECTOR COMPOSITES (1190), (1193), (1194), (1195), (1223), (1224), (1225). . . . . . . . .210
13.80. CONNECTOR COMPOSITES (1227), (1229), (1239A, B, C), (1239), (1240) . . . . . . . . . . . . . . . . .211
13.81. CONNECTOR COMPOSITES (1241), (1243), (1244), (1258), (1260), (1261). . . . . . . . . . . . . . . . .212
13.82. CONNECTOR COMPOSITES (1262), (1263), (1264), (1265), (1279). . . . . . . . . . . . . . . . . . . . . . . . . .213
13.83. LEFT BLANK INTENTIONALLY. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .214
13.84. CONNECTOR COMPOSITE (1285). .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .215
13.89. CONNECTOR COMPOSITES (1331), (1332). .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .220
14. FUSES, CIRCUIT BREAKERS, RELAYS (CHAPTER 14). . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . .221

14.1. POWER DISTRIBUTION CENTER, FUSE AND CIRCUIT BREAKER LOCATION, P. 1. . . . . .221
14.2. FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .222
14.3. RELAY LOCATION, P. 3.. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .223
14.4. PRO SLEEPER FUSE INDEX, P. 4. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .224
s082252a
vi 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After 1
1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

1.1. CIRCUIT IDENTIFICATION CHART, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP. ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CIRCUIT CIRCUIT
DESCRIPTION - COLOR DESCRIPTION - COLOR
NUMBER NUMBER
1 GENERATOR - FIELD - LIGHT BLUE 37 FUEL PUMP - TAN
2 GENERATOR - CHARGE - RED 38
3 39 AIR DRYER - GRAY
4 40 LOW AIR PRESSURE WARNING - GRAY
5 41
6 42 FRONT AXLE - GRAY
7 ALTERNATOR - RESISTANCE - RED 43 POWER DIVIDER LOCK (PDL) - GRAY
8 44 PARK BRAKE WARNING - GRAY
9 45 ANTI-THEFT WARNING - LIGHT GREEN
10 46 POWER TAKE-OFF WARNING - GRAY
11 GROUND - WHITE 47 SPEEDOMETER - GRAY
12 ACCESSORY FEED - LIGHT BLUE 48 TACHOMETER - GRAY
13 IGNITION FEED - PINK 49 DIFFERENTIAL LOCK - GRAY
14 BATTERY FEED - RED 50 LIGHT SWITCH FEED - YELLOW
15 KEY SWITCH FEED - RED 51 DIMMER SWITCH - YELLOW
16 52 HEADLIGHT - HIGH BEAM - YELLOW
17 STARTER CONTROL - PINK 53 HEADLIGHT - LOW BEAM - YELLOW
18 GLOW PLUG/PRE-HEATER - PINK 54 PARKING/MARKER LIGHTS - BROWN
19 ENGINE SHUT-OFF - GRAY 55 TURN SIGNAL - ORANGE
20 56 TURN SIGNAL LIGHTS - LEFT - ORANGE
21 ETHER START - TAN 57 TURN SIGNAL LIGHTS - RIGHT - ORANGE
22 58 CLEARANCE AND IDENTIFICATION LIGHTS - BROWN
23 ENGINE COOLING - TAN 59
24 ENGINE BRAKE GRAY 60 HAZZARD LIGHTS - ORANGE
25 PYROMETER - TAN 61 AIR SUSPENSION - GRAY
26 AMMETER - TAN 62 PANEL LIGHTS - DARK BLUE
27 VOLTMETER - TAN 63 COURTESY AND DOME LIGHTS - DARK BLUE
28 INSTRUMENT FEED - TAN 64 AUXILIARY LIGHTS - YELLOW
29 ENGINE WATER TEMPERATURE - TAN 65 5TH WHEEL/WORK LIGHT - ORANGE
30 ENGINE OIL TEMPERATURE - TAN 66 DAYTIME RUNNING LIGHTS - YELLOW
31 TRANSMISSION OIL TEMPERATURE - TAN 67
32 AXLE OIL TEMPERATURE - TAN 68 TAIL LIGHTS - BROWN
33 ENGINE OIL LEVEL - TAN 69 LICENSE PLATE LIGHT - BROWN
34 WATER LEVEL - TAN 70 STOP LIGHTS - ORANGE
35 ENGINE OIL PRESSURE - TAN 71 BACK-UP LIGHTS - ORANGE
36 FUEL LEVEL - TAN 72 TRAILER AUXILIARY - ORANGE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
RROEPKE INSTRUCTIONS AND CHARTS FOR ALL MODELS
RELEASE NO. PART NO. SHEET

DATE
P52600M 29JUL98 AE08-52011 1
Figure 1 Circuit Identification Chart, page 1
s082252a
2 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After
1.2. CIRCUIT IDENTIFICATION CHART, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR

NUMBER NUMBER
73 COLLISION AVOIDANCE SYSTEM - LIGHT BLUE 87 WINDSHIELD WASHER - GRAY
74 88 CLOCK/HOURMETER - LIGHT GREEN
75 HEATER BLOWER MOTOR - LIGHT GREEN 89
76 AUXILIARY FAN - LIGHT GREEN 90 HYDRAULIC BRAKE PUMP - GRAY
77 AIR CONDITIONER - LIGHT GREEN 91 INTERCOMMUNICATIONS - VIOLET
78 MIRRORS - HEATED * MOTORIZED - LIGHT GREEN 92 TRANSMISSION (ELECTRONIC) - TAN
79 SEAT BELTS - LIGHT GREEN 93 AXLE SHIFT CONTROL - TAN
80 94 ANTILOCK BRAKES - GRAY
81 POWER DOOR LOCKS - LIGHT GREEN 95 EXHAUST EMISSION - TAN
82 WINDSHIELD WIPERS - GRAY 96 SNOW PLOW LIGHTS - YELLOW
83 POWER WINDOW - LIGHT GREEN 97 CRUISE CONTROL AND ELECTRONIC ENGINE - VIOLET
84 CIGAR LIGHTER - LIGHT GREEN 98 DATA LINK AND DIAGNOSTICS - BLACK
85 HORN - ELECTRIC - GRAY 99 THROTTLE POSITION SENSOR - VIOLET
86 RADIO - ENTERTAINMENT - LIGHT GREEN
* NOTE:
NOT ALL CIRCUITS MAY BE USED.
COLORS ABOVE ARE NEW STD COLORS

FOR MAJOR HARNESSES.

JPM 10DEC01 GSC2 ADDED CIR 73 DESC A P53583S PART NO.
RELEASE NO. DATE SHEET
JKP 4MAR02 ADDED SEAT BELTS. B 55093F P52600M 29JUL98 AE08-52011 02
Figure 2 Circuit Identification Chart, page 2
s082252a
1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
CHAPTER 1
INSTRUCTIONS
A - SWITCH AND RELAY POSITIONS AS B - MULTIPLE CONNECTORS ARE

SHOWN ON CIRCUIT DIAGRAMS DISPLAYED ON SCHEMATIC AS
INDICATE NORMAL POSITION WITH SHOWN. REFER TO CONNECTOR
IGNITION OFF UNLESS OTHERWISE COMPOSITE WITH APPLICABLE
NOTED. NUMBER FOR MORE COMPLETE
INFORMATION.
SWITCH-MANUAL MAGNETIC SWITCH
12 AND/OR 12
30 86
SINGLE IN-LINE CONNECTORS
INDICATES
DISPLAYED AS SHOWN WITHOUT
87
87 85 CASE GROUND CONNECTOR NUMBER.
A
RELAY-SUPPRESSED
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED

CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS
AND FUSE/CIRCUIT BREAKER CONNECTORS.
IGN (24)
INDICATES
BASIC FEED
WIRE CIRCUIT
IDENTIFICATION
CIRCUIT
NUMBER WIRE GAUGE &
16PK
COLOR
13
BUSS IN FUSE
CIRCUIT BREAKER
PRINTED
CONNECTOR LOCATION IN
CIRCUIT
FUSE/CIRCUIT
IN
BREAKER
INSTRUMENT
CLUSTER CONNECTOR
F1
A
VOLTMETER B 20A
FUSE RATING
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE

DISTRIBUTING CURRENT TO TWO CIRCUITS.
60 55A/60 55
16OR 16OR 16OR
55A
16OR
FLASHER
E - SWITCHES , RELAYS & COMPONENTS INDICATE EXTERNAL WIRE

CONNECTIONS AND/OR INTERNAL CONNECTIONS OR CONTACTS.
WINDOW
BUSSED
SWITCH 83-E WIRE
CONTACT
16LTGN CONNECTION
12B INTERNAL ETHER
14LTBL CONTACT SWITCH
83-C 83-GB
16LTGN 16WH WIRE
CONNECTION
F18 F19 16BN

DOWN
UP
INTERNAL
CONTACT 20A
16RD
78 75A
83-F 83-H
16LTGN 14LTGN PIG-TAIL
16LTGN 16LTGN
P52600M 29JUL98 AE08-52011 3
Figure 3 Circuit Diagram Instructions, page 3
s082252a
1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4
CHAPTER 1
INSTRUCTIONS
F - JUNCTIONS ARE USED TO IDENTIFY MULTIPLE CONNECTIONS

WITH A COMMON FEED OR GROUND. THE JUNCTION MAY BE A STUD OR
A CONNECTOR WITH ALL CIRCUITS CONNECTED INTERNALLY BY BUS BAR.
A B C D E F G H J K
J6
STUD
OR GROUND JUNCTION
BUS ADAPTER
ADAPTER
THIS VEHICLE USES BUSSED CONNECTORS

AND ARE REFERRED TO AS ADAPTERS -
GROUND, FEED, IGNITION, ACCESSORY OR BATTERY.
G - CIRCUIT 11 DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT).

ANY DEDICATE GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR
SYSTEM CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS
IDENTIFIED PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN

GROUNDS, NEITHER THE LETTER G OR
THE COLOR WHITE WILL BE USED.
GROUND CIRCUITS ARE DESCRIBED THUS:
11-G 97-G
11-GA 97-GA
11-GB 97-GB
SUFFIX SUFFIX
G IS NOT A SUFFIX BUT G IS NOT A SUFFIX BUT

INDICATES A GROUND CIRCUIT INDICATES A GROUND CIRCUIT
COMMON GROUND DEDICATED GROUND

CIRCUIT NUMBER CIRCUIT NUMBER
H - ABBREVIATIONS: COLOR,NOUN AND ENGINE
COLOR ABBREVIATION NOUN ABBREVIATION
A G
AQ - AQUA ACCESSORY GROUND

LT GN - LIGHT GREEN
ACC GND
BK - BLACK OR - ORANGE
AC - AIR CONDITIONER I
IGNITION
BL - BLUE PK - PINK
AUX - AUXILIARY IGN
BN - BROWN PL - PURPLE
AWG - AMERICAN WIRE GAUGE IND - INDICATOR
DK GN - DARK GREEN RD - RED

B L - LEFT
GD - GOLD BATTERY
SIL - SILVER
BAT LT - LIGHT
GY - GRAY TN - TAN
CONN - CONNECTION OR CONNECTOR N/ - NOT WITH
GN - GREEN VT - VIOLET
DRL - DAYTIME RUNNING LIGHTS OPT - OPTIONAL
LT BL - LIGHT BLUE WH - WHITE

ENG - ENGINE R - RIGHT
YL - YELLOW
FL - FUSIBLE LINK S - START OR SENDER
FWD - FORWARD THERMO - THERMOSTAT
GA - GAUGE W/ - WITH
W/O - WITHOUT
P52600M 29JUL98 AE08-52011 4
Figure 4 Circuit Diagram Instructions, page 4
s082252a
1.5. SCHEMATIC SYMBOLS, P. 5
CHAPTER 1
SCHEMATIC SYMBOL CHART
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
MALE/FEMALE IN-LINE CONNECTION
ALARM-ELECTRONIC
FEMALE TERMINAL
MALE TERMINAL
GROUND SOLENOID-GENERAL USAGE
FUSE / CIRCUIT BREAKER
TYPE 1 TYPE 2 OR 3
A A
CIRCUIT BREAKER
MOTOR-ELECTRIC
B B
DIODE
CIGAR LIGHTER
LIGHT EMITTING DIODE (LED)
FUSIBLE LINK
RESISTOR
HORN
SWITCH CONTACT, NORMALLY OPEN
SWITCH CONTACT, NORMALLY CLOSED
JUNCTION POINT
SPEAKER-SOUND SYSTEM
SPLICE
SWITCH-PUSH BUTTON
FLASHER-TURN SIGNAL,HAZARD
SWITCH-PRESSURE
SWITCH-MANUAL/MECHANICAL MAGNETIC SWITCH
SWITCH-WITH LIGHT LIGHT-SINGLE FILAMENT
86 LIGHT-DOUBLE FILAMENT
30
RELAY-SUPPRESSED
87
A 87 85
SENDER-OIL,WATER,FUEL,TEMPERATURE
ACCELERATOR POSITION SENSOR
P52600M 29JUL98 AE08-52011 5
Figure 5 Schematic Symbols
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1.6. RELAY PINOUT, FUNCTION DATA & SEALED RELAY, P. 6
CHAPTER 1
RELAY PINOUT AND FUNCTION DATA
SEALED MINIATURE RELAY DATA
DATA RELAY AND FUNCTION DATA
TYPICAL RELAY(INSERTION END)

RELAY SCHEMATIC
1 5
ENERGIZING COIL
30 86
86
87
87 NORMALLY OPEN
A 87 85 30
CONTACT
COMMON
3 4 2
CONTACT
87A
NORMALLY CLOSED
CONTACT
85
ENERGIZING COIL
CABLE INSERTION END RELAY INSERTION END
85
A/2 A
C/4 C
E/1 E
87
D
D/3
30 87A
B/5 B
86
FUSEBLOCK SOCKET FUSEBLOCK SOCKET
CONNECTOR SOCKET CONNECTOR SOCKET
SEALED MINIATURE RELAY DATA
RELAY SCHEMATIC
30 86
ENERGIZING COMMON
30 86
COIL CONTACT
87
NORMALLY OPEN 87 85
A
COIL
87
FUNCTION
NORMALLY CLOSED 85 87A ENERGIZING
COIL COIL WHEN 12V IS APPLIED TO THE
RELAY COIL,THE SWITCH WIPER IS
PULLED FROM THE NORMALLY CLOSED
POSITION TO THE NORMALLY OPEN
POSITION.
TYPICAL RELAY (INSERTION END)
NOTE:
THE RELAY IS PRINTED WITH 30 86

86 30
THE NUMBERS 85,86,87,87A AND 30.
THE CONNECTOR BODY IS PRINTED
WITH 85,86,87,87A AND 30.
85 87A 87 85
87 87A
FUSEBLOCK SOCKET FUSEBLOCK SOCKET
CONNECTOR SOCKET CONNECTOR SOCKET
CABLE INSERTION END RELAY INSERTION END
P52600M 29JUL98 AE08-52011 6
Figure 6 Relay Pinout, Function Data & Sealed Relay
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1.7. LAMP BULB CHART, P. 7

LAMP BULB CHART
BULB APPLICATION WATTS OR CANDLEPOWER TRADE NUMBER
AIR RESTRICTION GAUGE.............................. 2 CANDLEPOWER.......................... 57
BACK-UP LIGHTS..................................... 32 CANDLEPOWER......................... 1156
CIGAR LIGHTER...................................... 1 CANDLEPOWER.......................... 1455
CLOCK - ANALOG..................................... 2 WATTS............................ VDO-600 802
CLEARANCE/IDENTIFICATION LIGHTS - SMALL............ 2 CANDLEPOWER.......................... 194
CLEARANCE/IDENTIFICATION LIGHTS - LARGE............ 4 CANDLEPOWER.......................... 904
COURTESY LIGHT..................................... 21 CANDLEPOWER......................... 1142
DOME LIGHT......................................... 21 CANDLEPOWER......................... 1142
EXTERIOR MIRROR LIGHT.............................. 2 CANDLEPOWER.......................... 1895
FOG LIGHT.......................................... 100 WATTS.............................. 4921-1
FRONT TURN SIGNAL
9200/9400/9900..................................... 32/3 CANDLEPOWER....................... 3157
HEADLIGHTS
9200/9400/9900 INCANDESCENT
HIGH/LOW BEAMS.............................. 65/35 WATTS............................ 6053
HALOGEN (OPTIONAL)
HIGH/LOW BEAM............................... 65/35 WATTS............................ H5054
HEATER AND AIR CONDITIONER CONTROLS................ 3 CANDLEPOWER.......................... 168
HIGH BEAM INDICATOR............................... 0.5 CANDLEPOWER........................ 37
INSTRUMENT CLUSTER
ILLUMINATION LIGHT............................. 1 CANDLEPOWER.......................... 161
WARNING LIGHT................................. 0.5 CANDLEPOWER........................ 37
READING LIGHT...................................... 15 CANDLEPOWER......................... 1003
SIDE TURN SIGNAL - 9200/9400/9900.................. 32/3 CANDLEPOWER....................... 3157
SPEEDOMETER....................................... 1 CANDLEPOWER.......................... 161
SPOTLIGHT.......................................... 30 WATTS............................... 4405
STOP-TAIL-TURN SIGNAL.............................. 32/3 CANDLEPOWER....................... 1157
TACHOMETER......................................... 1 CANDLEPOWER.......................... 161
TURN SIGNAL INDICATOR............................. 0.5 CANDLEPOWER........................ 37
WORK LIGHT......................................... 35 WATTS............................... 4411
SLEEPER
DOME LIGHT......................................... 15 WATTS............................... F15T8-CW
LUGGAGE COMPARTMENT LIGHT.......................... 12 CANDLEPOWER......................... 211-2
READING LIGHT...................................... 12 CANDLEPOWER......................... 912
OVERHEAD CABINET LIGHT............................. 12 CANDLEPOWER......................... 211-2
TV/VCR & MICROWAVE CABINET LIGHT................... 12 CANDLEPOWER......................... 211-2
JKP 4MAR02 ADDED & EDITED SLPR ITEMS A 55093F

RELEASE NO. DATE PART NO. SHEET
P52600M 29JUL98 AE08-52011 07
Figure 7 Lamp Bulb Chart
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2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)

2.1. START FEED, P. 1

12V POWER DISTRIBUTION - START FEED
B1 BAT 14FB 14C

8RD 10RD
STUD F7-A
25A
12RD
15
B
KEY
A
S
S
SWITCH
A
A
A
I
I
I
(40)
OFF
OFF
OFF
OFF
GND
FROM DRL 44
18GY
PARK BRAKE
44A
SWITCH 16GY
14PK
17
(CH 11,PG 7)
PUSH
BUTTON
START 17
14PK
SWITCH
(41) W/PUSH W/KEY
BUTTON SWITCH
START START
14PK
17
17A
14PK
START
FEED
ADAPTER
(509)
17B
14PK
(2)
16PK
17B
(CH 3,PG 1-5)

START MAGNETIC SWITCH
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52502 1
Figure 8 Start Feed
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2.2. ACCESSORY, P. 2

12V POWER DISTRIBUTION - ACCESSORY
B1 BAT 14FB 14C 15
STUD 8RD 10RD 12RD
F7-A
25A
B
KEY SWITCH
A
S
S
(40)
A
A
I
I
I
OFF
OFF
OFF
OFF
GND
I
10RD
14AJ
F5-B
D 15A
12
86 86 12M
TO RADIO
12LT BL
16LT GN 16LT GN 12LT BL
(CH 8,PG 13)
(426)
E
86E 86E 12F
TO CB RADIO 16LT GN 16LT GN 12LT BL
(CH 8,PG 12)
(428)
12A
12LT BL
14BJ 12AC
10RD 12LT BL
F6-C
30 86
30A ACCESSORY A1
ADAPTER ACCESSORY
87
RELAY ADAPTER
A 87 85
(145) (499)
*
12F
12LT BL
12AD
10LT BL
16WH
12-GH
A3
ACCESSORY
TO 4C
12W
12S
ADAPTER
12LT BL
12LT BL
CONTROL RELAY
(501) (CH 12,PG 1)
12P
12LT BL
(CH 8,PG 3)
(CH 8,PG 14)

ONWER/OPERATOR SPARE SWITCH
RIGHT ELECTRIC WINDOW RELAY
(CH 11,PG 8)
(CH 8,PG 6)
FOG LIGHTS FUSE
ELECTRIC WIPER INTERMITTENT

W/FUSE
* FUSE AND RELAY

RELAY
LOCATIONS VARY -
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION.
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52502 2
Figure 9 Accessory
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2.3. BATTERY, B1, P. 3

12V POWER DISTRIBUTION - BATTERY
* FUSE LOCATIONS VARY -

CHECK INSIDE POWER
DISTRIBUTION CENTER
06BK B S CRANKING FOR ACTUAL LOCATION.
MOTOR
M SOLENOID
BATTERIES
STARTER COPPER
MAGNETIC BUS BAR
FUSIBLE LINKS SWITCH N/3+1 BAT
FROM B1 BAT B2 BAT

2 150A
ALTERNATOR 04RD STUD STUD
MEGA FUSE
(CH 3,PG 1-5)
14 14A 14A
02RD 02RD 02RD
F10-A 30A
14CP 94AH
10RD 10GY
TO TRAILER ABS RELAY
(CH 9,PG 8,9)
TYPE I ONLY
F4-D 15A
FROM STARTER A B
MAGNETIC
14AL 82K
SWITCH TO ELECTRIC WIPER
10RD 16GY
(CH 3,PG 1-5)
INTERMITTENT RELAY
(CH 8,PG 6)
F7-A 25A
14C 15
10RD 12RD
TO KEY SWITCH
2RD
14A
(CH 2,PG 2)
F7-C 15A
14L 57H
10RD 12OR
TO RIGHT TURN RELAY
14FB
(CH 11,PG 14)
8RD
F7-B 15A
56H
12OR
TO LEFT TURN RELAY
B1 BAT (CH 11,PG 14)
STUD 14AJ
10RD
TO A3 ACC ADAPTER RELAY
(CH 8,PG 2)
8RD
F2-C 30A
14K
14R 14S
10RD 12RD
TO IGNITION RELAY
(CH 2,PG 10)
F2-D 20A
55
12OR
TO FLASHER
(CH 11,PG 14)
F7-D 30A
14F 70E
10RD 10OR
TO STOP LIGHT RELAY
(CH 11,PG 14)
F5-C 15A
14AM 85
10RD 16GY
TO HORN RELAY
(CH 8,PG 7)
14J 88B
16RD 16LT GN
TO RADIO BATTERY
10RD
14V
B1 BAT FEED
(CH 8,PG 13)
ADAPTER 14AN 14G

TO ABS RELAY 18RD
TO SPEEDOMETER/
10RD
(497)
(CH 9,PG 2) TACHOMETER MODULE
(CH 6,PG 3,5,6,8,10
14BD CH 7,PG 2-5
14RD
TO RIGHT ELECTRIC WINDOW FUSE CH 9,PG 10)
(CH 8,PG 3)
14BC
14RD
TO CATERPILLAR RUN RELAY FUSE
(CH 4,PG 3)
F9-C 15A
66A
14YL
TO DRL MODULE (USA)
(CH 11,PG 7)
B2 BAT 14BL
14RD
STUD
F9-A 15A
14W 14AD
39A
TO AIR DRYER FUSE
6RD 16RD ((CH 9, PG 1)
16GY
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52502 3
Figure 10 Battery, B1
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2.4. BATTERY, B2, P. 4

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE 12V POWER DISTRIBUTION - BATTERY
F10-A 30A *
14AR 14AS
10RD 10RD TO OWNER/OPERATOR SPARE
SWITCH W/FUSE (CH 8,PG 14)
A B
F8-A 10A TYPE 1 ONLY
14D 50A
10RD 18YL TO HEADLIGHT SWITCH
(CH 11,PG 9)
B2 F8-B 25A A B TYPE 1 ONLY

BATTERY 51
STUD 14YL TO HEADLIGHT RELAY
(CH 11,PG 9)
14AA 86K
14RD 14LT GN TO POWER SOURCE
F5-D 20A (CH 8,PG 11)
14BW
6RD 97DL TO DATA LINK
14VT (CH 4,PG 3,6,10,14)
F3-C 30A
14B 68
10RD 10BN TO CAB & TRAILER TAIL RELAY
(CH 11,PG 2)
F3-D 10A
50
18YL TO HEADLIGHT SWITCH
14W (CH 11,PG 9)
6RD
F3-A 20A
14E 58D
10RD 12BN TO TRAILER MARKER RELAY
(CH 11,PG 2)
F3-B 20A
70
12OR TO STOP LIGHT SWITCH
(CH 11,PG 14)
F6-A 20A
14M
10RD
XXX TO OWNER/OPERATOR OPTION **
10RD
14AH
F6-B 10A
XXX TO OWNER/OPERATOR OPTION **
F2-A 15A
14T 65A
10RD 14OR TO WORK LIGHT
(CH 11,PG 15)
84
14LT GN TO CAB CIGAR LIGHTER
B2 (CH 8,PG 1)
F2-B 10A
BATTERY 63
TO DOME & COURTESY LIGHTS
ADAPTER 18DK BL
(CH 11,PG 5)
(498) 14AX
18RD TO REFRIGERATOR FUSE
(CH 10,PG 8)
14H 14Y 63P

6RD 14RD 16DK BL TO SPOTLIGHT & READING
F1-D 15A LIGHTS (CH 11,PG 5,13)
14X 75
10RD 10LT GN TO HIGH SPEED RELAY
F1-A 30A (CH 12,PG 2)
F1-B 10A
14Z 77T
10RD 14LT GN TO A/C CONTROL RELAY
(CH 12,PG 1)
75A
14LT GN TO HEATER CONTROL RELAY
(CH 12,PG 2)
F1-C
20A
** EXTRA FUSES PROVIDED CHECK INSIDE POWER
FOR OWNER/OPERATOR DISTRIBUTION CENTER
CONNECTION FOR ACTUAL LOCATION.
SEB//ADDED 14BW A P52739E

U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 RMVD 14N, ADDED 14AX. B 55093F P50317A 12FEB99 AE08-52502 04
Figure 11 Battery, B2
s082252a
2.5. BATTERY, B2 (CONT.), P. 5

12V POWER DISTRIBUTION - BATTERY
TO OVERHEAD CABINET LIGHTS

* F10-D 30A
(CH 10,PG 10)
14AV 14AX
10RD 10RD TO AUX CIRCULATION FAN
B2 (CH 10,PG 1-3)
BATTERY TO TV/VCR WIRING

(CH 10,PG 9)
STUD
* F10-C 20A
14AK 14AW 14AY
6RD 10RD 12RD TO SLEEPER POWER SOURCE
(CH 10,PG 7)
* F10-B 15A
75AX
14LT GN TO AUX BUNK BLOWER RELAY
(CH 12,PG 3)
* F10-A 30A
14AU 75AW
10RD 10LT GN TO SLEEPER BLOWER RELAYS
(CH 12,PG 3)
F8-D 20A
14AP 63AA
14RD 14DK BL TO SLEEPER LIGHTS/LUGGAGE
COMPARTMENT LIGHTS
(CH 10,PG 4,6)

CHECK INSIDE POWER
DISTRIBUTION CENTER
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 ADDED O/H CABINET LTS TO A 55093F PART NO.
F10-D & AUX CIR FAN PG WAS 1, F8-D WAS CH 10, PG 3,5.
P50317A 12FEB99 AE08-52502 05
Figure 12 Battery, B2 (cont.)
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2.6. 3+1 BATTERY SYSTEM (DEEP CYCLE BATTERY B2 BATTERY), P. 6

12V POWER DISTRIBUTION - 3 + 1 BATTERY SYSTEM
POWER
DISTRIBUTION
CENTER
FROM
MEGA 14A
2RD
B1
FUSE
(CH 3,PG 1-5)
ALTERNATOR
G B
14A 14AB
6RD 6RD
B2
16RD
7
6RD
14A
GND
16RD
7
STUD
10 RUST
14-FL
10WH
11-GG
16RD
7
7V
ISOLATED
BATTERY
MAGNETIC
8WH
SWITCH
11-G
1/0 RD
14WH
11H
GND STUD
1/0 BK
(RIGHT
DASH
PANEL)
4/0BK
+
DEEP CYCLE
TO BATTERY
CRANKING 1ST 2ND 3RD
MOTOR
SOLENOID
- - - -
(CH 3,PG 1-5)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52502 6
Figure 13 3+1 Battery System (Deep Cycle Battery B2 Battery)
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2.7. GROUND ADAPTER COMPOSITE, P. 7

12V POWER DISTRIBUTION - GROUND ADAPTER COMPOSITE
TO
ENG
GND
(CH 3,PG 1-4)
11-GR
14WH DATA LINK 6-WAY
6WH
11-GA
(CH 4,PG 3,6,10,14)

62-GJ
18WH CRUISE ON/OFF SWITCH
G1 (CH 4,PG 1,4,8)
(RIGHT
GND DASH GROUND 62-GK
CRUISE SET/RESUME SWITCH
18WH
STUD PANEL)
ADAPTER (CH 4,PG 1,4,8)
11-GT 62-GN
(453) 18WH 18WH ENG BRAKE ON/OFF
(CH 4,PG 2,5,9)
11-G 11-GA 62-GL
8WH 12WH 18WH ENG BRAKE SELECT
(CH 4,PG 2,5,9)
62-GQ CUMMINS & DET.
G4 18WH DEIS. ONLY INC/DEC IDLE DIAG
(CH 4,PG 10,14)
GROUND 62-GR CUMMINS ONLY
18WH DIAG ON/OFF
ADAPTER (CH 4,PG 14)
(456) 11-GAE
RIGHT POWER MIRROR
11-GX 18WH
11-GB 11-GC (CH 8,PG 8)
18WH 13-GCP
8WH 10WH
14WH ABS TRAILER RELAY
(CH 9,PG 8)
11-GZ
18WH LEFT POWER MIRROR
(CH 8,PG 8)
11-GAD
18WH RIGHT MOTORIZED MIRROR
(CH 8,PG 9)
G3
11-GAW
GND (LEFT GROUND 14WH RIGHT WINDOW SWITCH & RELAY
DASH (CH 8,PG 3)
STUD PANEL) ADAPTER 13-GAD
(455) 18WH AIR DRYER RELAY
(CH 9,PG 1)
11-GD 11-GE 94-G
8WH 12WH 16WH ABS RELAYS
(CH 9,PG 2,5)
11-GAC
14WH FOG LIGHT RELAY & SWITCH
(CH 11,PG 8)
38-G
18WH DRIVER HEATED SEAT
(CH 8,PG 21)
38-GB
G2 18WH PASSENGER HEATED SEAT
(CH 8,PG 22)
GROUND 11-GBC
ADAPTER 12WH AUXILIARY BUNK BLOWER RELAY
(454) & SLEEPER OPTIONS
(CH 12,PG 3 ; CH 10,PG 6-10)
11-GI 11-GY 11-GAV
10WH 10WH 18WH CLOCK (CH 8,PG 2
CH 11,PG 11)
25-G
18WH PYROMETER CONTROL MODULE
(CH 6,PG 7)
11-GBD
12WH SLEEPER OPTIONS
(CH 10,PG 1-4)
*NOTE - A GROUND ADAPTER AS REFERRED TO IN THIS MANUAL IS AN

INTERNALLY BUSSED CONNECTOR USED TO CONNECT & DISTRIBUTE
GROUND CIRCUITS TO VARIOUS POINTS IN THE VEHICLE.
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 REVISED 11-GBC & A 55093F PART NO.
11-GBD. ADDED 38-G & 38-GB. P50317A 12FEB99 AE08-52502 07
Figure 14 Ground Adapter Composite
s082252a
2.8. GROUND STUD COMPOSITE, P. 8

GROUND STUD COMPOSITE
11-GG FUSE BLOCK

10WH ASSY GND
75-G
TO 10WH
HEATER CONN #1
(CH 12,PG 2)
ENG
57-G
GND 18WH
RIGHT TURN RELAY
(CH 11,PG 14)
(CH 3,PG 1-5)
56-G
18WH
LEFT TURN RELAY
(CH 11,PG 14)
70-G
18WH
STOP LIGHT RELAY
(CH 11,PG 14)
58-G
18WH
TRAILER TAIL RELAY
(CH 11,PG 2)
58-GA
TRAILER MARKER RELAY
6WH
11-GA
18WH
GND (CH 11,PG 2)
77-G
STUD 18WH AIR CONDITIONING RELAY
(CH 12,PG 1)
(RIGHT
13-GT
DASH
18WH HEATER CONTROL RELAY
PANEL) (CH 12,PG 2)
50-GB
11-G HEADLIGHT RELAY
18WH
8WH (CH 11,PG 9)
75-GC
18WH MED SPEED RELAY
(CH 12,PG 2)
75-GB
18WH HIGH SPEED RELAY
(CH 12,PG 2)
13-GA
18WH IGNITION RELAY
(CH 2,PG 20)
11-GA
12WH
G1 GND ADAPTER
(CH 2,PG 7)
75-GL
18WH
HVAC CONTROL
(CH 12,PG 2)
75-GM
18WH
AIR DIST
(CH 12,PG 2)
75-GK
18WH
RECIRC
(CH 12,PG 2)
14WH MERITOR G XMSN

(CH 9,PG 14)
57-GA
16WH
RIGHT SIDE TURN LIGHT
(CH 11,PG 12)
11-GAB
11-GB
16WH
DOME,READING,CLEARANCE & ID LIGHTS
8WH (CH 11,PG 3-6)
38-G
18WH
AIR SUSPENSION RELEASE SWITCH
(CH 7,PG 1)
43-G
18WH
PDL SWITCH
(CH 7,PG 6)
11-GC
10WH
G4 GND ADAPTER
(CH 2,PG 7)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52502 8
Figure 15 Ground Stud Composite
s082252a
2.9. GROUND STUD COMPOSITE, P. 9

GROUND STUD COMPOSITE
62-GAS
18WH
CAB/TRAILER LGT SWITCH
11-GE (CH 11,PG 2)
12WH
G3 GND ADAPTER
(CH 2,PG 7) 62-GAR
16WH
CAB/TRAILER LGT SWITCH
84-G (CH 11,PG 2)
16WH
CIGAR LIGHTER
(CH 8,PG 1) 62-GW
18WH
PANEL LGT SWITCH
11-GK (CH 2,PG 11 ; CH 11,PG 11)
16WH
11-GS
11-GD
16WH
PANEL LGT SWITCH
8WH 40-GA (CH 2,PG 11 ; CH 11,PG 11)
16WH
LOW AIR SWITCH 1
(CH 7,PG 4) 11-GP
12WH
L4 PANEL GND ADAPTER
40-GB (CH 2,PG 11)
16WH
LOW AIR SWITCH 2
GND (CH 7,PG 4)
66-GA
STUD 56-GA
14WH
DRL MODULE
16WH
LT SIDE TURN LGT 66-G (CH 11,PG 7)
(LEFT (CH 11,PG 12) 14WH
44-GB
DASH
16WH
DRL PARK BRAKE
PANEL) 11-GY
TO G2 GROUND ADAPTER SWITCH
10WH
(CH 2,PG 7) (CH 11,PG 7)
11-GI 11-GN
10WH 10WH TO GROUND TERMINAL (B-PILLAR)
(CH 9,PG 9 ; CH 12,PG 4,5)
86-GK
14WH TO AUX POWER
(CH 8,PG 11)
62-GB
18WH
RIGHT GAUGE CLUSTER PANEL LIGHTS
(CH 11,PG 11)
62-GD
18WH
SPEEDO/TACH MODULE PANEL LIGHTS
11-GF (CH 11,PG 11,14)
10WH
62-GC
18WH LEFT GAUGE CLUSTER PANEL LIGHTS
(CH 11,PG 11)
52-GE
12WH HEADLIGHTS
(CH 11,PG 9)
11-GJ
18WH
RIGHT SIDE CLUSTER
(CH 6,PG 1,2,9)
77-GS
18WH
A/C CONTROL RELAY
(CH 12,PG 1)
82-GB
16WH
WASH/WIPE INTERMITTENT SWITCH
11-GQ (CH 8,PG 6)
16WH 82-GC
16WH
WIPER MOTOR
(CH 8,PG 6)
11-GM
18WH
LEFT SIDE CLUSTER
(CH 6,PG 4)
11-GL
18WH
SPEEDO/TACH MODULE
(CH 6,PG 3,5,6,8,10
CH 7,PG 2-5
CH 9,PG 10)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52502 9
Figure 16 Ground Stud Composite
s082252a
2.10. IGNITION, P. 10

12V POWER DISTRIBUTION - IGNITION
B1 BAT
STUD TO
IGNITION
RELAY BACK-UP
F2-C
8RD
14FB
8RD
14K
(462-R1) LIGHTS
30A 30
87
A
(CH 11,PG 1)
14R 14S
10RD 12RD
14C 13H
10RD 87 12PK
F7-A
25A
86
12RD
15
18OR
85
71
B
18WH
13-GA
A
S
S I
F4-C
A
A
A
I
10A
OFF
OFF
OFF
OFF
GND
TO
HIGH SPEED
RELAY
12PK
13J
KEY (462-R2)
SWITCH (CH 12,PG 2)
12PK
(40)
13
13B 13A
F4-A 12PK 12PK
10A TO MOTORIZED
13BN
AND HEATED 12PK
MIRRORS
12PK
13U
13BM
16PK
(CH 8,PG 8)
I1
12PK
13F
13CP
14PK
14PK
13AH
14PK
13BL
12PK
IGNITION
13Z
13P
12PK
ADAPTER
I2 (494)
ENGINE FAN
IGNITION
(CH 5,PG 1)
ADAPTER
(495)
16PK
13V
IGN-DRL FEED
ECM
HVAC CONTROL FEED
AIR DRYER RELAY

(CH 12,PG 2)
ABS TRAILER RELAY
(CH 4,PG 3,7,10,15)

(CH 11,PG 7)
(CH 9,PG 8)
(CH 9,PG 1)
18PK
13AT
12PK
18PK
13W
14PK
13AB
14PK
13EG
14PK
13X
18PK
18PK
14TN
13EF
13L
13Y
93
18TN
18TN
18TN
28B
28D
18TN
28A
28C
PDL BUZZER
PYROMETER FUSE
ETHER START FUSE

AUX BUNK BLOWER RELAY
MERITOR G XMSN FUSE
DRIVER HEATED SEAT
PASSENGER HEATED SEAT

(CH 12,PG 3)
(CH 9,PG 2,6)

2 SPEED AXLE SWITCH
ABS IGNITION RELAY

(CH 9,PG 10)
(CH 8,PG 21)
(CH 8,PG 22)
(CH 6,PG 11)

(CH 7,PG 6)
(CH 6,PG 7)
(CH 9,PG 14)
SPEEDO/TACH CLUSTER
RIGHT GAUGE CLUSTER
LEFT GAUGE CLUSTER

LEFT GAUGE CLUSTER
CH 11,PG 4,15)
(CH 4,PG 3,6,14
(CH 6,PG 3,5,6,8,10
(CH 6,PG 1,2,9

CH 7.PG 1,4-8
CH 11,PG 7)
CH 9,PG 2,5
CH 6,PG 4
CH 7,PG 2
CH 7,PG 2-5
CH 9,PG 10)
(CH 4,PG 3,6,10,14)
2 SPEED AXLE SW WAS GOING

U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 B 55093F
TO CH 11, PG 10. ADDED 13EF & 13EG AT (495).
P50317A 12FEB99 AE08-52502 10
Figure 17 Ignition
s082252a
2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11

12V POWER DISTRIBUTION - PANEL LIGHTS ADAPTER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. COMPOSITE
62T
16DK BL CIGAR LIGHTER LIGHT
(CH 11,PG 11)
62AG
16DK BL WIPER SWITCH
(CH 8,PG 6)
62D
18DK BL SPEEDO/TACH MODULE
(CH 11,PG 11)
62C
18DK BL LEFT SIDE CLUSTER
(CH 11,PG 11)
62B
18DK BL RIGHT SIDE CLUSTER
(CH 11,PG 11)
16DK BL
62S
62P
16DK BL HEATER CONTROL PANEL LIGHT
(CH 11,PG 11)
62AR
TRAILER LIGHTS SWITCH
16DK BL
16DK BL
62W
(CH 11,PG 2)
62AS
16DK BL HEADLIGHT SWITCH
16DK BL
62A
(CH 11,PG 9)
62AP
16DK BL DOME LIGHT SWITCH
16DK BL
62M
62AB
16DK BL GAUGE PANEL LIGHT
(CH 11,PG 11)
62AN
16DK BL FOG LIGHT SWITCH
(CH 11,PG 8)
62AL
16DK BL RIGHT WINDOW SWITCH
(CH 8,PG 3)
L1
62AQ
PANEL CLOCK (CH 11,PG 11)
16DK BL
62AE
16DK BL
LTS FEED 62BP BUNK CONTROL PNL SWITCH
16DK BL (CH 10,PG 3,8,9)
ADAPTER
62M ENGINE FAN OVERRIDE SWITCH
(503) 16DK BL (CH 5,PG 3,4)
(CH 11,
PG 11)
62AW
16DK BL RT MOTO MIRRORS SW
(CH 8,PG 9)
62AY
16DK BL ETHER START SWITCH
(CH 6,PG 11)
62AV
16DK BL CRUISE/DIAGNOSTIC/ENG
L2 BRAKE SWITCHES
(CH 4,PG 1,2,4-6,8-10,12-14)
PANEL 62U
16DK BL SPARE SWITCH W/FUSE
LTS FEED (CH 8,PG 14)
16DK BL
62H
16DK BL
ADAPTER
62W
SPARE SWITCH N/FUSE

62A
16DK BL
(504) 62X
(CH 8,PG 14)
16DK BL
REFRIGERATOR SWITCH
62
16DK BL
(CH 10,PG 6)
11-GAL
18WH SPARE SWITCH W/FUSE
(CH 8,PG 14)
L4 62-GH
18WH SPARE SWITCH N/FUSE
PANEL (CH 8,PG 14)
62-GAB
PANEL D A LTS GND 18WH GAUGE PANEL LIGHT
LIGHT C ADAPTER (CH 11,PG 11)
SWITCH (506)
F B 62-GAY
(425) 18WH ETHER START SWITCH
(CH 6,PG 11)
11-GT
18WH CRUISE/DIAGNOSTIC/ENG
BRAKE SWITCHES
18WH
16WH
62-GW
11-GS
(CH 4,PG 1,2,4-6,8-10,12-14)

86-GK
12WH
11-GP
18WH REFRIGERATOR SWITCH

(CH 10,PG 6)
62-GAS
11-GD 11-GK 18WH HEADLIGHT SWITCH
(CH 11,PG 9)
8WH 16WH 62-GAR
(LEFT 16WH TRAILER LIGHTS SWITCH
DASH (CH 11,PG 2)
PANEL)
62-GC
GND 18WH LEFT SIDE CLUSTER
(CH 11,PG 11)
STUD 62-GB
RIGHT SIDE CLUSTER
18WH
(CH 11,PG 11)
11-GF 62-GD
10WH 18WH SPEEDO/TACH MODULE
(CH 11,PG 11)
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 ADDED CIR 62X & 86-GK A 55093F
P50317A 12FEB99 AE08-52502 11
Figure 18 Panel Lights Adapter Composite
s082252a
3. 12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3)

3.1. W/CAT AND CUMMINS ENGINES, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CHARGING AND CRANKING (12V)
W/CAT AND CUMMINS ENGINES
START
B1 FEED
BATTERY ADAPTER
STUD (509)
14PK
17B
02RD
14A
14
02RD
2
(2)
04RD 150A
ALTERNATOR MEGA
B FUSE
BATTERIES
11-G
16PK
17B
12WH
G
02RD
14A
TO ECM -
+ -
POWER
CONN TO ECM
01BK
(CH 4,PG 2,7) POWER

06BK
06BK
CONN
W/CAT
04WH
(CH 4,PG 2)
2-G
FRAME 14
12RD
12RD
STARTER
14C
14D
02RD
-
+ - GROUND MAGNETIC
SWITCH
15A
15A
06BK
06BK
12RD
12RD
14B
14A
17C
2
08PK
04RD
-+ -
(2) 12GA, BL
FUSIBLE LINKS
06BK
06BK
4/0 BK
-
+ -
B S CRANKING
4/0 BK
4/0 BK
MOTOR
M
SOLENOID
4/0 BK
CRANKING MOTOR
2-G
2/O BK
04WH
11-GA 11-GS
06WH 02BK
FROM ECM FROM SENSOR FRAME
11-GU
GROUND 11-G GROUND
12WH 12WH GROUND SPLICE
W/ISX,ISM (CH 3,PG 2
(CH 4,PG 7) CH 5,PG 2
CH 6,PG 4,9
CAB ENGINE CH 12,PG 1)
J4 GROUND GROUND
U00CJB5 5000/9200/9400/9900
54719V 26JUL01 AE08-54038 01
Figure 19 W/Cat and Cummins Engines
s082252a
3.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND 12V CRANKING SYSTEM W/OVERCRANK PROTECTION
W/CAT AND CUMMINS
START
B1 FEED
BATTERY ADAPTER
STUD (509)
14PK
17B
02RD
14A
(2)
150A
MEGA
FUSE
16PK
17B
14
02RD
TO ALTERNATOR
02RD
14A
(CH 3,PG 1) 2
04RD
14
02RD STARTER
MAGNETIC
2
SWITCH
04RD
18PK
17D
17C
8PK
12BL
FL
12BL
FL
18PK
17D
B S
CRANKING
M
MOTOR
SOLENOID
CRANKING (275)
MOTOR 17D
18PK
17-G
FOR REMAINDER OF 18WH
CRANK MOTOR SOLENOID
AND CRANK MOTOR WIRING
SEE CHARGING & CRANKING
SECTION.
18WH
17-G
12WH
11-GU
ENGINE
GROUND
U00CJB5 5000/9200/9400/9900
54719V 26JUL01 AE08-54038 02
Figure 20 W/Overcrank Protection W/Cat and Cummins Engines
s082252a
3.3. W/I6 HEUI ENGINE, P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CHARGING AND CRANKING (12V)
W/I6 HEUI ENGINE
START
FEED
B1 ADAPTER
BATTERY (509)
STUD
14PK
17B
02RD
14A
2
4RD
40A 150A
14A 14B TO MODULE MEGA
2
10RD 10RD
POWER FUSE
11-G (CH 4,PG 11)
10WH
B 16PK
02RD
17B
14A
ALTERNATOR
BATTERIES
G
04RD
+ -
2
06BK
06BK
06BK
01BK
+ - STARTER
11-GL
MAGNETIC
14-FL
02RD
SWITCH
06BK
06BK
FRAME
GROUND
+ -
08PK
06BK
06BK
17C
+ -
4/0 BK B S
4/0 BK
CRANKING
MOTOR
M SOLENOID
4/0 BK CRANKING MOTOR
11-GA
06WH
MAIN
GROUND
U00CJB5 5000/9200/9400/9900
54719V 26JUL01 AE08-54038 03
Figure 21 W/I6 HEUI Engine
s082252a
3.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND 12V CRANKING SYSTEM W/OVERCRANK PROTECTION
W/I6 HEUI
START
FEED
ADAPTER
(509)
B1
14PK
17B
02RD
14A
BATTERY
STUD
150A
MEGA 2
FUSE
02RD
14A
16PK
17B
2
04RD
TO ALTERNATOR
(CH 3,PG 3)
2 STARTER
04RD
MAGNETIC
SWITCH
(4 TERM)
02RD
14
18PK
17D
17C
8PK
18PK
17D
B S
CRANKING
M
MOTOR
SOLENOID
CRANKING 275
MOTOR 17D
18PK
17-G
FOR REMAINDER OF 18WH
CRANK MOTOR SOLENOID
AND CRANK MOTOR WIRING
SEE CHARGING & CRANKING
SECTION.
18WH
17-G
14WH
11-GU
STARTER MOTOR
GROUND
U00CJB5 5000/9200/9400/9900
54719V 26JUL01 AE08-54038 04
Figure 22 W/Overcrank Protection W/I6 HEUI
s082252a
4. ENGINE SYSTEMS (CHAPTER 4)

4.1. CATERPILLAR C10, C12, C15, AND C16 CRUISE CONTROL, P. 1

CAT C10, C12, C15 & C16 - CRUISE CONTROL
G4 GROUND PANEL
ADAPTER LTS FEED THROTTLE
(456) ADAPTER POSITION
(504) SENSOR
18WH
16DK BL
11-GX
62AV
WH
RD
BK
(404)
99A(8V)
18VT
CRUISE 99
ON/OFF 18VT
16DK BL
62J
(435) 97AE
18VT
18WH
11-GT
7 5 2
CLUTCH
SWITCH
6 4 1 3 (PEDAL IN
8 RELEASED
POSITION)
16DK BL
62K
99-GA
18VT
18WH
62-GJ
BRAKE
SWITCH
18BK
18BK
(141)
(PEDAL IN
RELEASED
97-GC
18VT
POSITION) (294)
18WH
62-GK
97-GF
97AH
18VT
97AE
18VT
18VT
97-GH
18VT
99A(8V)
18VT
FROM
18VT
VEHICLE
99
24-G
ENGINE SPEED
BRAKE
97-GA
18VT
18GY SENSOR
97-GB
18VT
ON/OFF (1099)
SWITCH
(CH 4,PG 2)
7 2 5
1 3 6 4
18VT
97AL
CRUISE
SET/
97AB
97AA
18VT
18VT
RESUME
(436)
F K I V R J A B (190)
97-GA
16VT
97AA
16VT
16VT
97AB
97AL
16VT
97AK
99A(8V)
16VT
16VT
97AH
97AE
16VT
16VT
16VT
16VT
97AJ
99
16VT
97-G
45 44 35 5 22 59 66 4 33 32
ECM (400)
U00CJB5 5000/9200/9400/9900
54719V 26JUL01 AE08-54039 01
Figure 23 Caterpillar C10, C12, C15 and C16 Cruise Control
s082252a
4.2. CATERPILLAR C10, C12, C15 AND C16 ENGINE BRAKE, P. 2

CAT C10, C12, C15 & C16 - ENGINE BRAKE
ECM POWER
(1094)
A
14C 14C
TO 12RD 14RD PANEL
BATTERIES B LTS FEED
14D 14D
(CH 3,PG 1) 12RD 14RD ADAPTER
C (504)
16DK BL
11-G 11-G
62AV
12WH 10WH
62N
16DK BL
J1939 TERM ENGINE

J1939 5 7
RESISTOR TO BRAKE
BACKBONE
16GY
24AD
(1098) SPLICE ON/OFF

(1097) 4 6
(CH 4,PG 1) 8 SWITCH
C B A C B A (434)
24-G
18GY
62-GN
98SHD
98SHD
20GN
20GN
20YL
20YL
98GN(-)
98YL(+)
98GN(-)
98YL(+)
20
20
18WH
16GY
24AD
62L
16DK BL
98SHD ENGINE
14BK 5 2 7
BRAKE
4 6 1 3
SELECTOR
8 2,1,3
SWITCH
(433)
FRONT & REAR 62-GL

SOLENIODS 18WH
10WH
11-G
ENGINE
BLOCK
GROUND
18WH
16GY
16GY
24AE
24AF
11-GT
CENTER
SOLENOID
(190) M L
98SHD
20YL
98YL(+)
20GN
98GN(-)
20
14WH
14WH
14WH
16GY
16GY
14RD
14RD
14RD
18WH
97-GK
97-GB
24AE
24AF
97-GJ
14D
14C
11-GX
14E
ECM CONN
34 42 50 63 67 65 53 52 48 40 23
(400)
G4 GROUND
J1939 ADAPTER
DATA LINK (456)
U00CJB5 5000/9200/9400/9900
54719V 26JUL01 AE08-54039 02
Figure 24 Caterpillar C10, C12, C15 and C16 Engine Brake
s082252a
4.3. CATERPILLAR C10, C12, C15 AND C16 ENGINE CONTROLS, P. 3

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CAT C10, C12, C15 & C16 - ENGINE CONTROLS
G4
GROUND
ADAPTER
(456)
18WH
11-GX
TO SPEEDO/
F6-D TO KEY 11-GT
TACH MODULE 13Z 13 18WH
12PK 12PK SWITCH
(CH 6,PG 8,
CH 7,PG 2,3)
5A (CH 2,PG 10)
DATA LINK
(137)
PWR
GND
NEG
POS
18GY
18GY
11-GR
47/48(+)
47/48(-)
14WH BAT STUD

F5-D
14BK
14BK
14AA 14W
98A(+)
98C(-)
97DL
14VT 14RD 06RD
20A
DATA LINK (423)
POSITIVE 28A
(514) 18TN FROM
13V
16PK FUSE
28D
A
18TN F4-A
B (CH 2,PG 10)
A
C
B
LEFT GAUGE
C
CLUSTER
SERV/
CHECK
WARN LOW COOLANT
ENG
ENG LEVEL SWITCH
DATA LINK
(402)
NEGATIVE
(515) NO LIQUID
13 10
(423) PRESENT
18BK
C A
98(+)
18BK
20PK
98B(-)
13D
97AZ
18VT
97AT
18VT
B D
LIQUID
PRESENT
16WH
34-G
DASH
(2) P S T N U CONN
(190)
16PK
13D
16TN
34A
16TN
97AT
16VT
34B
16BK
16TN
97AZ
16VT
16BK
98(+)
34
98B(-)
16WH
97-G
ECM 70 9 8 28 29 2 5 49 54
(400)
* RELAY LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
U00CJB5 5000/9200/9400/9900
54719V 27JUL01 AE08-54039 03
Figure 25 Caterpillar C10, C12, C15 and C16 Engine Controls
s082252a
4.4. CUMMINS ISM , ISX CRUISE CONTROL, P. 4

CUMMINS ISM, ISX - CRUISE CONTROL
97-GB
TO 18VT
97-GC
SPLICE 18VT PANEL
(CH 4,PG 6) 97-GH
18VT
LTS FEED
ADAPTER
(504)
(294)
16DK BL
62AV
62J
16DK BL
18BK
2 5 7
3 1 4 6
8
16DK BL
62K
97-GB
18VT
CRUISE
ON/OFF
CLUTCH B SWITCH
SWITCH (435)
W/PEDAL 7 2 5 CRUISE
RELEASED A
SET/
18WH
62-GJ
(294) 1 3 6 4 RESUME
8
SWITCH
(436)
18WH
62-GK
18BK
VEHICLE
(294) SPEED
SENSOR
(1099)
18WH
11-GT
97AH
18VT
97AA
18VT
97AB
18VT
97AE
18VT
A B
18WH
11-GX
G4 GROUND
ADAPTER
97AK
16VT
16VT
97AJ
(456)
DASH
CONN R J K I
(190)
97AE
97AA
18VT
18VT
97AB
18VT
97AH
18VT
ECM
15 16 24 25 36 27
CONN
(1086)
U00CJB5 5000/9200/9400/9900
54719V 27JUL01 AE08-54039 04
Figure 26 Cummins ISM, ISX Cruise Control
s082252a
4.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5

CUMMINS ISM, ISX - ENGINE BRAKE
PANEL
LTS FEED
ADAPTER
(504)
16DK BL
62AV
62N
16DK BL
16DK BL
62L
24AD
18GY
ENGINE ENGINE
2 5 7 5 2 7
BRAKE BRAKE
1 3 4 6
ON/OFF SELECTOR
4 6 1 3
8 SWITCH 8 2-1-3
(434) SWITCH
(433)
18GY
24-G
18WH
62-GL
62-GN 11-GT
18WH 18WH
18WH
11-GX
TO
SPLICE
(CH 4,PG 6)
J1939 TERM J1939

RESISTOR BACKBONE
(1097) G4 GROUND
18GY
18GY
18GY
24AP
24AE
24AF
(1098)
ADAPTER
C B A C B A (456)
20GN
20GN
20YL
98GN(-)
98YL(+)
98GN(-)
98YL(+)
20YL
98SHD
98SHD
20
20
FRT & REAR

98GN(-)
SOLENOID
20GN
98SHD
20
98YL(+) REAR
20YL SOLENOID
98SHD
14BK
Q L M (190)
ENGINE
20GN
98SHD
98YL(+)
20YL
98GN(-)
20
BLOCK
18GY
18GY
18GY
24AP
24AE
24AF
GROUND
ECM
47 37 46 7 18 8 CONN
(1086)
U00CJB5 5000/9200/9400/9900
54719V 27JUL01 AE08-54039 05
Figure 27 Cummins ISM, ISX Engine Brake
s082252a
4.6. CUMMINS ISM, ISX ENGINE CONTROLS, P. 6

CUMMINS ISM, ISX - ENGINE CONTROLS
B2
FROM FUSE
BATTERY 97-GB FROM
F4-A 18VT
(CH 2,PG 10)
STUD CRUISE
DATA LINK (+)
14W
6RD
DATA LINK (-)
97-GC CONTROL
18VT
(CH 4,PG 4)
FEED 12V
GROUND
FROM
16PK
13V
24-G ENGINE
DATA 18GY
BRAKE
14RD
14AA
LINK B A E C
(CH 4,PG 5)
(137)
FROM
99-GA THROTTLE
F5-D
18TN
28D
18VT
20A POSITION
11-GR
98A(+)
98C(-)
14WH
14BK
14BK
97DL
SENSOR
LEFT 14VT
(CH 4,PG 7)
(423) GAUGE FROM
11-GT 11-GX
CLUSTER 18WH 18WH
97-GH CLUTCH
18VT
G4 SWITCH
STOP
(CH 4,PG 4)
ENG GND ADAPTER
A
(456) BRAKE SWITCH
W/PEDAL
B
WARN DATA LINK RELEASED
97-GF
18VT
ENG C POSITIVE
97-GE
18VT
(514) (141)
97-GA
18VT
(423) 10 11
DIAGNOSTIC
ON/OFF
16DKBL
62R
SWITCH
(241) (141)
62AV
16DKBL
97AL
2 5 7
18VT
DATA A
1 3 4 6
LINK 8
B
NEG
PANEL
(515) C
18WH
62-GR
LTS FEED
ADAPTER
(504)
11-GT
18WH
47/48(+)
18 GY
18 GY
47/48(-)
11-GX
16BK
97AM
98(+)
18WH
97-GA
18VT
18VT
G4
97AP
97AT
98B(-)
16BK
TO SPEEDO/ GND
18VT
18VT
DASH
TACH MODULE ADAPTER CONN
(CH 6,PG 3,5,8
CH 7,PG 2,3)
(456) (190)
U H S T G V F
97-GA
18VT
97AM
97AP
97AT
97AL
98(+)
98B(-)
18BK
18BK
18VT
18VT
18VT
18VT
FROM
A/C 23-GB
PRESSURE 16TN
SWITCH
97-GAB
18VT
(CH 5,PG 2)
ECM
CONN
(1086) 44 43 20 10 2 34 5
U00CJB5 5000/9200/9400/9900
54719V 27JUL01 AE08-54039 06
Figure 28 Cummins ISM, ISX Engine Controls
s082252a
4.7. CUMMINS AHD AND ISM ENGINE CONTROLS, P. 7
Figure 29 Cummins AHD and ISM Engine Controls
s082252a
4.8. I6 HEUI CRUISE CONTROL, P. 8

I6 HEUI - CRUISE CONTROL
PANEL
LTS FEED
ADAPTER
(504)
I1-IGN
ADAPTER
13AA 97DS
16PK 16VT
F10-C
97AD
18VT
16DK BL
5A
62AV
62J
16DK BL
CRUISE 2 4 6 7
ON/OFF
SWITCH 3 1
5 8
(435)
16DK BL
62K
7 2 5 CRUISE
SET/
18WH
62-GJ
3 1 6 4 RESUME
97AE
18VT
97-GB
18VT
97CR
18VT
8
SWITCH
(436)
18WH
62-GK
VEHICLE
18WH
11-GT
SPEED
SENSOR
(303)
97DK
18VT
18VT
97DJ
97CF
18VT
18WH
11-GX
G4 GND
ADAPTER
(456)
DASH
CONN R J K I
(190)
16VT
16VT
47A
47
97DK
18VT
18VT
97DJ
97CF
18VT
97CR
18VT
CEC
24 35 32 31 39 40
CONN
(379)
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 08
Figure 30 I6 HEUI Cruise Control
s082252a
4.9. I6 HEUI ENGINE BRAKE, P. 9

I6 HEUI - ENGINE BRAKE
G1 GND L2 PNL
ADAPTER LGT ADAPTER
(453) (504)
TO ABS
CONTROL
MODULE
(CH 9,PG 2)
18WH
16DK BL
16GY
24AR
24-GA
62AX
62N
30 85 16DK BL
ENG BRAKE
RELAY
(286) 87A 87 86
I1 IGN
ADAPTER
(494)
18GY
24AS
24A
16GY
16DK BL
62L
24AT
18GY
18GY
24AN
24AF
16GY
2 5 7 5 2 7
ENG BRAKE ENG BRAKE
ON/OFF 4 6 1 3
SELECT
(434) 1 3 4 6 8 8 (433)
24AM
16GY
18WH
24AD
62-GL
18GY
24AE
16GY
62-GN
18WH
RESISTOR PRINTED
A B C D E F
CIRCUIT BOARD
16GY
18WH
11-GAX
24
CONNECTOR
(390)
(PRINTED
CIRCUIT
L
BOARD)
G4 GND
(190)
ADAPTER
(456)
TO CEC CONN
(379)
(CH 4,PG 10)
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 09
Figure 31 I6 HEUI Engine Brake
s082252a
4.10. I6 HEUI ENGINE CONTROLS, P. 10

I6 HEUI - ENGINE CONTROLS
B1 BAT * FUSE LOCATIONS VARY

ADAPTER CHECK INSIDE POWER
(497) DISTRIBUTION CENTER
FOR ACTUAL LOCATIONS
DATA LINK (+)
DATA LINK (-)
PANEL
FEED 12V
GROUND
14RD
14DLF
LTS FEED
ADAPTER
DATA (504)
I1 IGN LINK B A E C
(137)
16DK BL
62AV
ADAPTER
98-G
F10-D 18VT
16PK
13V
14WH
5A
11-GR
14BK
14BK
98B(-)
F11-A
98(+)
2 5 7
97DL
5A 14VT
1 3 4 6
8
DATA
TO FUSE
LINK DIAGNOSTIC
18WH
F4-A
62-GR
(CH 2,PG 10) NEG GND ADAPTER ON/OFF
(515) (453) SWITCH
(241)
B B
18TN
28A
18BK
C C
98
DATA LINK
A A POSITIVE
18WH
11-GT
(514)
18GY
18 GY
47/48(+)
47/48(-)
PANEL
LTS GND
18TN
18TN
28D
28A
ADAPTER
(423) 6 5 (506)
3 12
SPEEDO-
TACH
MODULE B1 BAT
STOP 97AL 97DT 14BB
ENG (421) 16VT 16VT 14RD ADAPTER
(CH 6,PG 3,5,8 BRAKE (497)
CH 7,PG 2,3) SW F10-B
(141) 10A
SERV/ WARN
CHECK ENG LEFT
ENG
GAUGE
CLUSTER 97CT
16VT
13 10 11
POWER CONN
(423) (141) (490)
B A
14BK
(CH 4,PG 19)

98A(+)
14B
14BK
97AA
18VT
97AF
18VT
98C(-)
10RD
18VT
97T
18BK
97NM
97CT
16VT
18VT
98
CEC 30 85
MODULE
10WH
11-G
RELAY 87A 87 86
O U H S T G P F (396)
DASH
CONN
97NM
97CM
18VT
10PL
18BK
18BK
(190)
98A(+)
98C(-)
97AF
18VT
18VT
97AA
18VT
97T
CEC TO ENG
14WH
14WH
14WH
14WH
11-GW
11-GX
11-GY
11-GZ
BRAKE
18GY
18BK
CONN
18VT
97CK
97M
18VT
97AL
14PL
14PL
97AH
97N
97CL
16VT
14PL
24
98
(379) (CH 4,
PG 17)
45 55 54 17 15 16 34 44 43 1 2 23 42 21 22 41 25
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 10
Figure 32 I6 HEUI Engine Controls
s082252a
4.11. I6 HEUI MODULE POWER & GROUND SYSTEM, P. 11

I6 HEUI - MODULE POWER & GROUND SYSTEM
TO BATTERY
(CH 3,PG 6)
10WH
10RD
11-G
14B
POS BAT NEG BAT

10WH
10RD
11-G
14B
CEC MODULE CONN

(379)
POWER CONN
(490) 11-GZ
42 LOW PWR GND
A B 14WH
11-G 11-GY
10WH 14WH
23 HSO GND
11-GW
14WH
1 DC/DC(-)
MODULE POWER 11-GX
RELAY 14WH
2 DC/DC(-)
(396)
B1 BATTERY
97AL
14PL
41 V IGN-HSO
87
A
ADAPTER 97CK
30
14B 14PL
22 DC/DC(+)
(497) 10RD
97CM 97CL
F10-B * 10PL 14PL
21 DC/DC(+)
(190)
87
10A
14BB 97DT 97CT 97CT
16VT
86
14RD 16VT 16VT

F 97AH
85
16VT
25 MPR
13AA
16PK
97DS
16VT
97CR
16VT
97CR
16VT
24 V IGN
F10-C * V
5A
I1 IGN
ADAPTER
(494)
* FUSE LOCATIONS VARY

CHECK INSIDE POWER
DISTRIBUTION CENTER FOR ACTUAL LOCATIONS
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 11
Figure 33 I6 HEUI Module Power & Ground System
s082252a
4.12. I6 HEUI ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12

I6 HEUI - ACCELERATOR,BAP,AMBIENT AIR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TEMPERATURE SENSOR SYSTEMS
I1 IGN ADAPTER
(494)
BAROMETRIC AMBIENT
PRESSURE AIR TEMP
SENSOR SENSOR
13BB
16PK
(1160) (463)
F10-A *
10A 1 2 3 A B
97CD
18VT
18VT
97Z
97BU
97AX
16VT
16VT
97BL(5V)
18VT
97AK
18VT
B 99B
ACCEL 18VT
POSITION A 99A
SENSOR 18VT
C 99C(5V)
18VT
NO D 99D
IDLE 18VT
POSITION C F 99E 97
SWITCH 18VT 18VT B
NC E
A
97U(5V)
18VT
APS/IVS CLUTCH SWITCH

18VT
99D
97CD
97W
18VT
18VT
18VT
99B
SWITCH
18VT
(294)
97A
(267)
ENGINE CONN.
E D B A C N
(190)
97W
18VT
97U(5V)
18VT
97BW
97CD
97AX
18VT
18VT
18VT
16VT
99D
18VT
99B
18TN
97A
CEC
MODULE
27 3 26 29 8 11 12
CONN
(379)
APS
ATS
BAP
VREF
IVS
VBREF GND
* FUSE AND RELAY LOCATIONS

VARY. CHECK INSIDE POWER
DISTRIBUTION CENTER FOR
ACTUAL LOCATION
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 12
Figure 34 I6 HEUI Accelerator, BAP, Ambient Air Temp Sensor System
s082252a
4.13. I6 HEUI SURGE TANK & EXHAUST BRAKE SOLENOID, P. 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND I6 HEUI - SURGE TANK & EXHUAST BRAKE
SOLENOID
SURGE TANK
(METAL TANKS)
CEC
(379)
10
34
B
TN
(400-A)
METAL SURGE TANK
EXHAUST BRAKE SOLENOID,I6

N/ABS, N/ALLISON WT TRANSMISSIONS
EXHAUST
BRAKE
SOLENOID
(372)
B
(372) A
B (372)
16GY
24B
16GY
24A
16TN
23
KEY SWITCH
(40)
47
F9-D
R
13 13U 23
A
12PK 12PK 16TN CEC MODULE CONN.
(379)
(2)
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 13
Figure 35 I6 HEUI Surge Tank & Exhaust Brake Solenoid
s082252a
5. FANS (CHAPTER 5)
5.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C12, C15 AND C16 W/ AND N/
A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND HORTON & KYSOR ENGINE FAN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE W/CAT C10, C12, C15 & C16 W/ & N/ A/C,
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/ & N/ MANUAL FAN OVERRIDE SWITCH
ECM
5 41 7 11
(400)
(2-J)
23A
16TN
16WH
23C
16TN
97-G
16TN
23A
TO
PANAL FEED
ADAPTER
11-GU 23-GA
(503)
23B
12WH 16WH
16TN
23D
(CH 2,PG 11)

23-GB
16TN
ENGINE
BLOCK
GROUND (2-K) 62M
16DK BL
(228) B A B A (227)
BATT GRD
(1)
ENGINE FAN (7) (5)
OVERRIDE
OFF
SWITCH ON
(8) (4)
(659)
16BK
(6)
A/C
PRESSURE
SWITCH 23B
OPEN > 300 PSI 16TN
CLOSE < 210 PSI
16BK
16WH
11-GR
16WH
23-GY
16BK
CAB
GROUND
16RD
FAN
SOLENOID
N.O. HORTON
N.C. KYSOR
SOLENOID FAN
ON OFF
OFF ON
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54040 01
Figure 36 Horton and Kysor Engine Fan With Cat C10, C12, C15 and C16 W/ and N/ A/C, W/ and N/
Manual Fan Override Switch
s082252a
5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/
AND N/ MANUAL FAN OVERRIDE SWITCH, P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND HORTON AND KYSOR ENGINE FAN W/CUMMINS ISM,
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ISX W/ & N/ A/C,
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/ & N/ MANUAL FAN OVERRIDE SWITCH
6 17 34 38
ECM
(1086)
97-GAB
18VT
ENGINE
BLOCK
GROUND
(2-J)
23A 23A
16TN 16TN
12WH
11-GU
TO
16TN
23B
PANAL FEED
23-GB
16TN
16TN
23C
ADAPTER
16TN
23D
(503)
(CH 2,PG 11)
(2-K) 62M
16WH
23-GA
16DK BL
BATT GRD
(7) (5) (1)
(228) B A B A (227)
OFF ON
(8) (4)
(6)
23B
16BK
16TN
ENGINE FAN
A/C OVERRIDE
PRESSURE SWITCH
SWITCH (659)
OPEN > 300 PSI
CLOSE < 210 PSI
16WH
11-GR
16WH
23-GY
16BK
CAB
GROUND
16BK
16RD
FAN
SOLENOID
N.O. HORTON
N.C. KYSOR SOLENOID FAN
ON OFF
OFF ON
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54040 02
Figure 37 Horton and Kysor Engine Fan With Cummins ISM, ISX W/ and N/ A/C, W/ and N/ Manual
Fan Override Switch
s082252a
5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND HORTON & KYSOR ENGINE FAN W/I6 HEUI
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE W/SHUTTER
FAN SOLENOID
(227)
A A
ENGINE FAN
97EFS 97EFT CONTROL CONN
16TN 16TN
B (1075)
(2) (2)
K J
23A
16TN
16TN
23D
23
16TN
B 23B
FREON PRESSURE 16TN
SWITCH
(228) A R (2)
16TN
23
F9-A
16TN
23A
12PK
13U
12PK
13
33 A
CEC MOD CONN KEY SWITCH

(379) (40)
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54040 03
Figure 38 Horton and Kysor Engine Fan With I6 HEUI Engines W/Shutter
s082252a
6. GAUGES AND SYSTEMS (CHAPTER 6)

6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1

4X2 REAR AXLE OIL TEMPERATURE GAUGE
FROM
FUSE
F4-A
(CH 2,PG 10)
13V
16PK
28C
18TN
(420)
REAR AXLE
TEMPERATURE GAUGE
(420) (420)
18WH
11-GJ
18TN
32
(3)
16WH
11-GQ
J4
14RD
32
14BN
CAB
32-G
GND
(298)
10WH
11-GF
(LEFT
GROUND
DASH
14RD
14BN
STUD PANEL)
REAR AXLE
TEMPERATURE
SENDER
GROUNDS TO
AXLE HOUSING
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52506 1
Figure 39 4x2 Rear Axle Oil Temperature Gauge
s082252a
6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2

6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE
GAUGE
FROM
FUSE
F4-A
(CH 2,PG 10)
13V
16PK
28C
18TN
FORWARD-REAR AXLE (420) REAR-REAR AXLE

TEMPERATURE GAUGE TEMPERATURE GAUGE
I I
G G
S S
(420) (420) (420)

18WH
11-GJ
32A
18TN
18TN
32
(3)
(3)
16WH
J4
11-GQ
J4
32A
14RD
14BN
CAB
32-GA
14RD
32
14BN
CAB
32-G
GND
GND
(299)
(298)
10WH
11-GF
(LEFT
GROUND
14RD
14BN
DASH
14RD
14BN
STUD PANEL)
REAR-REAR
FORWARD-REAR
AXLE
AXLE
TEMPERATURE
TEMPERATURE
SENDER
SENDER
GROUNDS TO
GROUNDS TO
AXLE HOUSING
AXLE HOUSING
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52506 2
Figure 40 6x4 Axle Forward-Rear and Rear-RearTemperature Gauge
s082252a
6.3. ENGINE OIL PRESSURE GAUGE, P. 3

ENGINE OIL PRESSURE GAUGE
FROM FROM
FUSE FUSE
(+) (+)
F4-A F5-C
ENGINE OIL S C
(CH 2.PG 10) (CH 2,PG 3)
PRESSURE
S C
GAUGE
(-) (-)
16RD
13V
16PK
14J
(424)
18TN
18TN
18TN
14G
28B
18RD
18TN
18TN
35C(+)
35S(+)
35S(-)
35C(-)
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
11-GL
18GY
18GY
47/48(+)
47/48(-)
16WH
11-GQ
FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14,18)
10WH
11-GF
(LEFT
GROUND
DASH
STUD PANEL)
NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE

DATA FROM THE ECM FOR THE ENGINE OIL
PRESSURE GAUGE.
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52506 3
Figure 41 Engine Oil Pressure Gauge
s082252a
6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4

ENGINE OIL TEMPERATURE GAUGE
FROM
FUSE
F4-A
(CH 2,PG 10)
16PK
13V
18TN
28A
(423)
I (423)
ENGINE OIL
11-GM 11-GQ
TEMPERATURE G
18WH 16WH
GAUGE
S
10WH
11-GF
(LEFT
DASH
PANEL)
(423)
GROUND
STUD
30
(2-B)
W/ISX W/ISM,C10,C12
(2-B) (2-B) C15,C16
ENGINE ENGINE
16TN
16TN
OIL OIL
30
30
TEMP TEMP
SENDER SENDER
(316) (316)
30 30
18TN 16TN
30-G 30-GB
18WH 16WH
(393)
16WH
16WH
30-GB
30-GB
11-GU
11-GU
12WH
12WH
ENGINE ENGINE
GROUND GROUND
CJB5//RMVD SER 60, B 54719V

U00EDL2 5000/9200/9400/9900
N14, AHD, ISM & 3406E. P50317A 12FEB99 AE08-52506 04
Figure 42 Engine Oil Temperature Gauge
s082252a
6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5

ENGINE WATER TEMPERATURE GAUGE
FROM FROM
FUSE FUSE
(+) (+)
F4-A F5-C
ENGINE WATER S C
(CH 2,PG 10) (CH 2,PG 3)
TEMPERATURE
S C
GAUGE
(-) (-)
16RD
13V
16PK
14J
(424)
18TN
18TN
18TN
14G
28B
18RD
18TN
18TN
29C(+)
29S(+)
29S(-)
29C(-)
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
11-GL
18GY
18GY
47/48(+)
47/48(-)
16WH
11-GQ
FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14,18)
10WH
11-GF
(LEFT
GROUND
DASH
STUD PANEL)

DATA FROM THE ECM FOR THE ENGINE WATER
TEMPERATURE GAUGE.
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52506 5
Figure 43 Engine Water Temperature Gauge
s082252a
6.6. FUEL LEVEL GAUGE, P. 6

FUEL LEVEL GAUGE
FROM FROM
FUSE FUSE
(+) (+)
FUEL F4-A F5-C
S C
(CH 2,PG 10) (CH 2,PG 3)
LEVEL
GAUGE S C
(-) (-)
16RD
13V
16PK
14J
(420)
18TN
18TN
18TN
18TN
18TN
28B
14G
18RD
36C(+)
36S(+)
36C(-)
36S(-)
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
36
18TN
11-GL
(3)
16WH
11-GQ
14RD
36
FUEL
LEVEL
10WH
SENDER
11-GF
(FULL 88.5 TO 94.5 OHMS)

(EMPTY 0 TO 1.5 OHMS)
(LEFT
GROUND
DASH
STUD PANEL)
14BN
36-G
J4
CAB
GROUND
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52506 6
Figure 44 Fuel Level Gauge
s082252a
6.7. PYROMETER GAUGE, P. 7

PYROMETER GAUGE
PYROMETER
IGNITION
G
ADAPTER
(494)
13AB A D
14PK
*
F10-A
10A
(423)
25
18TN
25A
25B
18TN
18TN
(15)
18RD
18BN
18BL
18WH
25-GA
I A D
PYROMETER
CONTROL
MODULE G
18RD
18YL
18GN
(492) (15)
18WH
25-G
16RD-ALUMEL
16YL-CHROMEL
GROUND
ADAPTER
(454)
(491)
20YL-CHROMEL
20RD-ALUMEL
EXHAUST
THERMO
COUPLE

CHECK INSIDE POWER
DISTRIBUTION CENTER
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52506 7
Figure 45 Pyrometer Gauge
s082252a
6.8. SPEEDOMETER GAUGE TACHOMETER GAUGE, P. 8

SPEEDOMETER GAUGE - TACHOMETER GAUGE
FROM FROM
FUSE FUSE
F4-A F5-C
(CH 2,PG 10) (CH 2,PG 3)
16RD
13V
16PK
14J
WITH
DIGITAL
ODOMETER
ONLY
18TN
28B
14G
18RD
(421)
TACHOMETER SPEEDOMETER
GAUGE GAUGE
RPM MPH
(421)
18WH
11-GL
18GY
18GY
47/48(+)
47/48(-)
16WH
11-GQ
FROM
ENGINE
CONTROLS
(CH 4,PG 3,6,10,14,18)
10WH
11-GF
(LEFT
DASH
PANEL)
GROUND
STUD

DATA FROM THE ECM FOR THE SPEEDOMETER
GAUGE, TACHOMETER GAUGE, ENGINE OIL
PRESSURE GAUGE & WARNING LIGHT, ENGINE
WATER TEMPERATURE GAUGE & WARNING LIGHT.
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52506 8
Figure 46 Speedometer Gauge Tachometer Gauge
s082252a
6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9

TRANSMISSION OIL TEMPERATURE
GAUGE
FROM
FUSE
F4-A
(CH 2,PG 10)
16PK
13V
18TN
28C
(420)
I
TRANSMISSION
OIL
G
TEMPERATURE
S
GAUGE
(420) (420)
18WH
18TN
11-GJ
31
(2-V)
16WH
11-GQ
16TN
31
31 TRANSMISSION
16TN
OIL
10WH
TEMPERATURE
11-GF
(LEFT SENDER
DASH 31-G
PANEL) 16WH
(236)
GROUND
STUD
16WH
31-G
11-GU
12WH
ENGINE
GROUND
U00EDL2 5000/9200/9400/9900
CJB5//RMVD W/3406, B 54719V PART NO.
W/SERIES60, W/M11,N14. P50317A 12FEB99 AE08-52506 09
Figure 47 Transmission Oil Temperature Gauge
s082252a
6.10. VOLTMETER GAUGE, P. 10

VOLTMETER GAUGE
FROM FROM
FUSE FUSE
(+) (+)
F4-A F5-C
VOLTMETER S C
(CH 2,PG 10) (CH 2,PG 3)
S C
(-) (-)
16RD
13V
16PK
14J
(424)
18TN
18TN
18TN
14G
28B
18RD
18TN
18TN
27C(+)
27S(+)
27S(-)
27C(-)
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421)
18WH
11-GL
16WH
11-GQ
10WH
11-GF
(LEFT
GROUND
DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52506 10
Figure 48 Voltmeter Gauge
s082252a
6.11. ETHER START, P. 11

ETHER START
PANEL
IGNITION
LTS FEED
ADAPTER
ADAPTER
(494)
12PK (504)
13L
* F10-A
16DK BL
62AY
10A
18TN
21H
ETHER 5 7
START
SWITCH 4 6
8
(600)
PANEL
(390) 62-GAY LTS GND
THERMO 18WH
18BN
21B ADAPTER
SWITCH 16TN
(506)
OPEN >50 F
18TN
CLOSE <40 F
21
5 (2-Q)
18TN
21A
Q N (1)
16TN
16TN
21A
21
B A (72)
BK
BK

ETHER
CHECK INSIDE POWER
DISTRIBUTION CENTER CONTROL
FOR ACTUAL LOCATION. VALVE
CJB5//21B-16TN WAS A 54719V

U00EDL2 5000/9200/9400/9900
21A-14TN. P50317A 12FEB99 AE08-52506 11
Figure 49 Ether Start
s082252a
6.12. MANIFOLD PRESSURE GAUGE, P. 12

MANIFOLD PRESSURE GAUGE
MANIFOLD
PRESSURE
2 3
1 2 3
GAUGE
CONTROLLER
MODULE A B C D E F
(1285) A B C D E F
11-GHD
18WH
18DK BL
98MA(+)
28MA
62AB
18BK
18BK
18TN
18TN
28M
98MB(-)
IGNITION DATA LINK

13MA
ADAPTER 18PK
NEGATIVE
(494)
* (515)
F10-A
10A
DATA LINK
POSITIVE
BATTERY (514)
14MA
ADAPTER 18RD
(497)
*
PANEL LIGHT
F10-A ADAPTER
10A (503)
GROUND
ADAPTER
(453)

CHECK INSIDE POWER
DISTRIBUTION CENTER
U00CJB5 5000/9200/9400/9900
54719V 25JUL01 AE08-52506 12
Figure 50 Manifold Pressure Gauge
s082252a
7. WARNING LIGHTS (CHAPTER 7)

7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1

AIR SUSPENSION RELEASE WARNING LIGHT
FROM
FUSE
F4-A
(CH 2,PG 10)
13V
16PK
28C
18TN
(420)
AIR
SUSP
DUMP
(420)
38
18TN
AIR SUSPENSION
RELEASE VALVE
MECHANICAL
GROUNDING FUNCTION
(SHOWN IN RUN POSITION)

SWITCH
SUSPENSION SUSPENSION
PRESSURIZED PRESSURE
EXHAUST
DASH PANEL
18WH
38-G
8WH
11-GB
(RIGHT
GROUND
DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52507 1
Figure 51 Air Suspension Release Warning Light
s082252a
7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2

ENGINE OIL PRESSURE WARNING LIGHT
FROM FROM
NOTE: AUDIBLE ALARM WILL SOUND FUSE FUSE
5 SHORT BEEPS WHEN LIGHT F4-A F5-C
TURNS ON. ALARM IS AN (CH 2,PG 10) (CH 2,PG 3)
INTERNAL FEATURE IN THE

SPEEDOMETER/TACHOMETER
MODULE.
LOW
16RD
13V
16PK
14J
OIL
(423)
PRESS
28A
18TN
(423)
14G
28B
18RD
18TN
18TN
35L
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
11-GL
18GY
18GY
47/48(-)
47/48(+)
16WH
11-GQ
FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14,18)
10WH
11-GF
(LEFT
GROUND
DASH
STUD PANEL)

DATA FROM THE ECM FOR THE ENGINE OIL
PRESSURE WARNING LIGHT.
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52507 2
Figure 52 Engine Oil Pressure Warning Light
s082252a
7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3

ENGINE WATER TEMPERATURE WARNING LIGHT
FROM FROM
(CH 2,PG 10) (CH 2,PG 3)
TURNS ON. ALARM IS AN
MODULE.
HIGH
16RD
13V
16PK
14J
WATER
(423)
TEMP
28A
18TN
(423)
14G
28B
18RD
18TN
18TN
29L
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
11-GL
18GY
18GY
47/48(-)
47/48(+)
16WH
11-GQ
FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14,18)
10WH
11-GF
(LEFT
GROUND
DASH
STUD PANEL)

DATA FROM THE ECM FOR THE ENGINE WATER
TEMPERATURE WARNING LIGHT.
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52507 3
Figure 53 Engine Water Temperature Warning Light
s082252a
7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4

LOW AIR PRESSURE WARNING LIGHT
FROM FROM
(CH 2,PG 10) (CH 2,PG 3)
MODULE.
16RD
13V
16PK
14J
LOW
(420)
AIR
28C
18TN
(420)
14G
28B
18RD
18TN
40
18GY
40C
18GY
(421)
SPEEDOMETER/
TACHOMETER
16GY
16GY
40A
40B
MODULE
LOW AIR LOW AIR

(421)
PRESSURE PRESSURE
SWITCH 1 SWITCH 2
(460) (512)
18WH
OPEN 60 PSI OPEN 60 PSI

11-GL
(AT DASH PANEL- (AT DASH PANEL-

INSIDE CAB) INSIDE CAB)
16WH
16WH
40-GA
40-GB
16WH
11-GQ
10WH
11-GF
11-GD (LEFT
GROUND
8WH DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52507 4
Figure 54 Low Air Pressure Warning Light
s082252a
7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5

LOW FUEL LEVEL WARNING LIGHT
FROM FROM
(CH 2,PG 10) (CH 2,PG 3)
MODULE.
LOW
16RD
13V
16PK
14J
FUEL
(420)
LEVEL
28C
18TN
(420)
18TN
28B
14G
18RD
18TN
36L
(421) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
11-GL
36
18TN
(3)
16WH
11-GQ
14RD
36
FUEL
LEVEL
10WH
SENDER
11-GF
(FULL 88.5 TO 94.5 OHMS)

(EMPTY 0 TO 1.5 OHMS)
(LEFT
GROUND
DASH
STUD PANEL)
14BN
36-G
J4
CAB
GROUND
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52507 5
Figure 55 Low Fuel Level Warning Light
s082252a
7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6

POWER DIVIDER LOCK (PDL) WARNING LIGHT & BUZZER
FROM IGNITION
FUSE ADAPTER
F4-A (494)
(CH 2,PG 10)
13V
16PK
13X
18PK
28C
18TN
(420)
POWER
+ DIVIDER
PDL
LOCK
-
BUZZER
(562)
(420)
18GY
43
18GY
43B
N/BUZZER
43
W/BUZZER
43A
18GY
43B
18GY
POWER
DIVIDER
LOCK
SWITCH
18WH
43-G
11-GB (RIGHT
GROUND
8WH DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52507 6
Figure 56 Power Divider Lock (PDL) Warning Light and Buzzer
s082252a
7.7. DIFFERENTIAL LOCK WARN LIGHT 4X2, P. 7

DIFFERENTIAL LOCK WARN LIGHT - 4X2
KEY SWITCH
(40)
B1
I OFF
BATTERY S
F7-A F4-A
STUD
25A A
10A
B I
14K 14C 15 13 13B
06RD 10RD 12RD 12PK 12PK
OFF
I
S
13V
16PK
A
OFF
S I
A
GND
28C
18TN
OFF
I
S
INDICATOR LIGHT
(420)
GN
(2)
GN
BK
DIFFERENTIAL LOCK
CARRIER SWITCH (NO)
YL BK
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52507 7
Figure 57 Differential Lock Warn Light 4x2
s082252a
7.8. DIFFERENTIAL LOCK WARN LIGHT 6X4, P. 8

DIFFERENTIAL LOCK WARN LIGHT - 6X4
B1
BATTERY
STUD
KEY SWITCH
(40)
6RD
14K
I OFF
S
10RD
14C
F7-A F4-A
25A B
A
I
10A
15 13 13B 13V
12RD 12PK 12PK 16PK
OFF
I
S
28C
18TN
A
S
(420)
OFF
S I
A
GND
OFF INDICATOR LIGHT INDICATOR LIGHT

I
S (FWD RR-AXLE) (RR RR-AXLE)
(420) (420)
18GY
49L
18GY
49K
DIFFERENTIAL LOCK
CARRIER SWITCH (NO)
(FWD FR-AXLE)
14BN
14WH 14WH BK BK 14BN

14GN
GROUND STUD
(RIGHT DASH PANEL)
14YL 14YL BK BK 14GN
DIFFERENTIAL LOCK
CARRIER SWITCH (NO)
(RR RR-AXLE)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52507 8
Figure 58 Differential Lock Warn Light 6x4
s082252a
8. CAB ACCESSORIES (CHAPTER 8)

8.1. CIGAR LIGHTER, P. 1

CIGAR LIGHTER (CAB)
B2 BAT
STUD
14W
6RD
10RD
14T
F2-B F2-A
10A 15A
TO DOME
AND 63 65A TO WORK
COURTESY 18DKBL 14OR
LIGHT
LIGHTS (CH 11,PG 4,15)
(CH 11,PG 5,6)
14LTGN
84
B (1090)
14LTGN
84H
A
TO JS2 62T 62AA
SPLICE 16DKBL 16DKBL CIGAR
LIGHTER
(1090)
16WH
84-GH
C (1090)
16WH
84-G
8WH
11-GD
GROUND LEFT
DASH
STUD PANEL
U00EDL2 5000/9100/9200/9400/9900
JKP 5DEC00 ADDED CIRS 84H, 84-GH, A P53958R
& 62AA. P50317A 12FEB99 AE08-52508 01
Figure 59 Cigar Lighter
s082252a
8.2. CLOCK, P. 2

CLOCK (CAB)
LEFT BLANK INTENTIONALLY
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 REMOVED GEOMETRY A 55093F PART NO.
P50317A 12FEB99 AE08-52508 02
Figure 60 Clock
s082252a
8.3. ELECTRIC WINDOW RIGHT, P. 3

ELECTRIC WINDOW - RIGHT
B1 NOT OFFERED WITH 92,94 & 9900 MODELS

BATTERY
ADAPTER
(497)
A1
14RD
14BD
PANEL
ACCESSORY
LTS FEED
ADAPTER
ADAPTER
(499)
(503)
F4-B
20A
12W
62AL
16DK BL
12LT BL
83
14LT GN
ELECTRIC
WINDOW
86
30
RELAY
(1159)
87
83L
A 87 85
*
14LT GN
83M
14LT GN
14WH
83D
14LT GN
12-G
5 2 7
DRIVER
DN UP
4 6 1 3 RIGHT
8 WINDOW
SWITCH
83M
83L
(1158)
14LT GN
14LT GN
83-GA 62-GBR
14WH 16WH
(1157) B A
83M
83L
14LT GN
14LT GN
14WH
11-GAW
(1045) A B
16RD
16YL
GROUND
ADAPTER
(455)
RIGHT
WINDOW
* RELAY LOCATIONS VARY -
MOTOR
CHECK INSIDE POWER
DISTRIBUTION CENTER
U00SFW2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 3
Figure 61 Electric Window Right
s082252a
8.4. ELECTRIC WINDOW RIGHT AND LEFT, P. 4

ELECTRIC WINDOW - RIGHT & LEFT
NOT OFFERED WITH 9100

PANEL B1 A1
LTS FEED BATTERY ACCESSORY

83J
ADAPTER ADAPTER ADAPTER
14RD
14BD
14LT GN
(503) (497) (499)
83K
DRIVER
14LT GN
12W
62AL
SIDE
16DK BL
12LT BL
62BS
F4-B
RIGHT 16DK BL (1034)
20A
(1040)
83C
14LT GN
8 5B 2B 7
DN UP 83-GA
14WH
4 3
9
83
10 1
14LT GN
6
86 ELECTRIC
30
WINDOW
87 87 RELAY
62BR
16DK BL
18WH
A
(1138)
62-GBT
85
14WH
83C
83E
83-GB
14LT GN
14LT GN
83-GA
83J
14LT GN
14WH
83D
14LT GN
12-G
DRIVER 14WH
SIDE PASS
14WH
83-GBW
83H
14LT GN
LEFT 62BT SIDE

16DK BL
(1039) (1041)
62BR
16DK BL
8 5B 2B 7
DN UP
4 6 1 3
10 9 8 5B 2B 7
DN UP
(1033) 4 6 1 3
10 9
62-GBS
83N
83F
14LT GN
14LT GN
18WH 83D
14LT GN
83J
14LT GN
83K 83K
14LT GN 14LT GN
62-GBR 62-GBR
18WH 18WH
(1044) B A
83M
14LT GN
83L
14LT GN
RD
YL
B A (1045)
LEFT
WINDOW
MOTOR
YL
RD
14WH
11-GAW
RIGHT
* FUSE AND RELAY
WINDOW
LOCATIONS VARY - GROUND
MOTOR
CHECK INSIDE POWER
ADAPTER
DISTRIBUTION CENTER
(455)
U00SFW2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 4
Figure 62 Electric Window Right and Left
s082252a
8.5. DEFROSTER FAN(S), P. 5

DEFROSTER FAN(S)
SINGLE DEFROSTER
SINGLE
DEFROSTER
FAN
RED
LO SPD
WINDING (313)
BLACK
76F
HI SPD 16LT GN
WINDING
FROM
M ORANGE SPLICE
(CH 8,PG 12)
76-G
HI OFF LO
16WH
GROUND
BLACK
DUAL DEFROSTER
RED
RED
LO SPD
WINDING (313)
BLACK
76F
16LT GN
LEFT HI SPD
WINDING
FROM
DEFROSTER
M ORANGE SPLICE
FAN (CH 8,PG 12)
76-G
HI OFF LO
16WH
GROUND
BLACK
LO SPD
WINDING
RIGHT
DEFROSTER
FAN HI SPD
WINDING
M ORANGE
GROUND
BLACK
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 5
Figure 63 Defroster Fan(s)
s082252a
8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6

ELECTRIC WINDSHIELD WIPER WITH INTERMITTENT WIPE
AND WASH
WINDSHIELD WASHER
W/WIPER DELAY
SWITCH
(1171)
2 1 4 3 5 6
FROM PANEL 62A 62AG

16DK BL 16DK BL
16WH
LIGHT SWITCH
16GY
87A
82B
16GY
16GY
82-GB
12BC
82J
16LT BL
(CH 2,PG 11)
F4-D
87B
15A
16GY
FROM
14FB 14AL 82K
B1 BAT 8RD 10RD 16GY
STUD
F10-B
10A
FROM
12 12F
KEY 12LT BL 12LT BL
SWITCH
(CH 2,PG 2) 12BB
16LT BL
12BA
16LT BL
WIPER-LOW 30 86 WIPER-HIGH 30 86
SPEED DELAY SPEED DELAY

RELAY 87 RELAY 87
87 85 87 85
(143) A
(142) A
82A
16GY
82-GC
16WH
82D
16GY
82C
16GY
16GY
16GY
82E
82F
M S O N T (2)
16WH
82D
82C
16GY
16GY
16GY
82E
16GY
82-GC
82F
(3)
87A
A C D E B 16GY
(430) S
87B
16GY
GN
RD
BN
T
BK
BL
L H
WIND-
SHIELD
S
WIND- WASHER
P X
SHIELD PUMP
WIPER (9)
MOTOR
(LEFT
DASH
PANEL)
11-GF 11-GQ
GROUND 10WH 16WH
STUD
U00SFW2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 6
Figure 64 Electric Windshield Wipers with Intermittent Wipe and Wash
s082252a
8.7. HORN, P. 7

HORN
B1 BAT
STUD
8RD
14K
14AM
10RD
F5-C
15A
88B 14J
TO RADIO 16LT GN 16RD
BATTERY FEED
85
16GY
(CH 8,PG 13)
14G
TO SPEEDO/ 18RD
85D
TACH MODULE
16GY
(CH 6,PG 8)
86
30 HORN
RELAY
87
A 87
(463-R7)
85
85B
16GY
85C
16GY
(1)
85B
16GY
18BK
85B (76)
16GY
STEERING
HORN WHEEL
(20) SLIP RING
85-G
16WH
PART OF ADJUSTABLE
STEERING COLUMN
18YL
18BK*
HORN
BUTTON
16WH
85-G
STEERING
J7 COLUMN
16WH
85-GB
CAB GROUND GROUND
* W/STATIONARY STEERING COLUMN
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 7
Figure 65 Horn
s082252a
8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8

MIRROR LIGHTS AND HEATED MIRRORS
FROM FROM CAB AND TRAILER

IGN 13H TAIL LIGHTS RELAY
RELAY 12PK (CH 11,PG 2)
(CH 2,PG 10)
13BN
12PK
16BN
58M
F5-A
15A (1116)
TO (973)
MOTORIZED 78C 78C
MIRRORS 16LT GN 16LT GN
16DK BL
18LT GN
62AX
(CH 8,PG 9,10)

78
18BN
58J
5 2 7
HEATED
18BN
58L
MIRROR 4 6 1 3
8
SWITCH
(438)
78A
B
78
18LT GN
78-G
18WH
62-GAX
18WH 58J
18BN
(1050) G D D G (1054)
18WH
18LT GN
18LT GN
18BN
78-G
78B
78A
58J
18BN
58L
(1127) (1128)
18GN
18GN
18YL
18YL
LEFT RIGHT
HEATED HEATED
18WH
62-GAX
MIRROR MIRROR
18WH LEFT RIGHT 18WH
MIRROR MIRROR
LIGHT LIGHT
18WH
18WH
(1127) (1128)
11-GBM
18WH
GROUND
18WH
(1050)
11-GY
ADAPTER
(456) 11-GZ 11-GZ
18WH 18WH (1054)
C
11-GX 11-GAE 11-GAE
18WH 18WH 18WH
C
TO TO
CAB DOME 63-GZ 63-GW CAB DOME
LIGHTS 18WH 18WH LIGHTS
(CH 11,PG 5-6) (CH 11,PG 5-6)
U00SFW2 5000/9100/9200/9400/9900
SNS//ADDED (438),78-G A P52739E
62-GAX & 62AX P50317A 12FEB99 AE08-52508 08
Figure 66 Mirror Lights and Heated Mirrors
s082252a
8.9. RIGHT MOTORIZED MIRROR, P. 9

RIGHT MOTORIZED MIRROR
FROM
MIRROR FUSE 78C
16LT GN
(CH 8,PG 8)
RIGHT
MOTORIZED
L2 MIRROR
PANEL SWITCH
62AW
LTS FEED (437)
16DK BL
ADAPTER
(504) 7 5 2
4 6 1 3
8
62-GAV
18WH
78E
78F
18LT GN
18LT GN
18WH
(1054) 78-GA
18WH
62-GAV
78E
78F
18LT GN
18LT GN
(1128)
RD
BK
MOTOR
GROUND
ADAPTER
(456)
11-GAD 78-GA
18WH 18WH
U00SFW2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 9
Figure 67 Right Motorized Mirror
s082252a
8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10

DUAL AXIS MOTORIZED MIRRORS
LEFT HAND MIRROR RIGHT HAND MIRROR
L/R U/D L/R U/D
(1127)
18BK
18YL
18RD
18BK
18YL
18RD
(1128)
78R 58J
18LT GN 18BN
78P 78P
18LT GN 18LT GN
78F
18BN
78E
18LT GN
58L
18LT GN
78N 78N
18LT GN 18LT GN
(1054)
(1050)
78F
18LT GN
78E
18LT GN
78S
18LT GN
(1137)
20WH
20YL
20LT BL
20LT BL/BK STRIPE
20WH/BK STRIPE
20YL/BK STRIPE
SWITCH CIRCUIT FUNCTION

FUNCTION LEFT MIRROR RIGHT MIRROR
LEFT (78P+78C) (78R+78-GA) (78F+78C) (78S+78-GA)
RIGHT (78R+78C) (78P+78-GA) (78S+78C) (78F+78-GA)
UP (78N+78C) (78P+78-GA) (78E+78C) (78F+78-GA)
LH RH DOWN (78P+78C) (78N+78-GA) (78F+78C) (78E+78-GA)
U/D
DUAL AXIS
L/R
MOTORIZED
MIRROR SWITCH
BAT
18OR
18BK
GND
(1137)
A4
78-GA
GND ADAPTER
18WH
(456)
FROM
78C
MOTORIZED 18LT GN
MIRROR FUSE
(CH 8,PG 8)
U00SFW2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 10
Figure 68 Dual Axis Motorized Mirrors
s082252a
8.11. POWER SOURCE (CB), P. 11

POWER SOURCE (CB)
B2
BATTERY
STUD
14W
8RD
14RD
14AA
F5-D
20A
86K
14LT GN
CB RADIO POWER CB RADIO POWER

RD
(RECEPTACLE TYPE)
(TERMINAL BLOCK TYPE) BK
14WH
86-GK
10WH
11-GI
(LEFT
GROUND
DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 11
Figure 69 Power Source (CB)
s082252a
8.12. RADIO-CB, ACCOMMODATION PACKAGE, P. 12

RADIO-CB ACCOMMODATION PACKAGE
FROM
FUSE
F5-B
(CH 2,PG 2)
86E
16LT GN
(428)
86E
16LT GN
76F
16LT GN
TO DEFROSTER
FAN(S)
(CH 8,PG 4)
76-G
16WH
86AE
16LT GN
86-GE
16WH
(525)
16WH
11-GAC
16WH
86-GF
86F
16LT GN
CB
+ - A G
RADIO
14WH
11-GAB
(PROVIDED
BY CUSTOMER)
16GN
16YL
(429)
14WH
11-GAB
20GN
20BK
CB
8WH
SPEAKER
11-GB
(RIGHT
GROUND
DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 12
Figure 70 Radio-CB, Accommodation Package
s082252a
8.13. RADIO-CAB, SPEAKERS, P. 13

RADIO-CAB SPEAKERS
B1
14AM 14K
FROM F5-C BATTERY
10RD 8RD
FUSE STUD
F5-B
(CH 2,PG 2)
15A
85 TO HORN
16GY
RELAY
(CH 8,PG 6)
16RD
14J
14G TO SPEEDO/
86
18RD
16LT GN
TACH MODULE
(CH 6,PG 8)
88B
(426) 16LT GN
(426)
18RD
18YL
G LR+ LR- RR- RR+ LF+ LF- RF- RF+
RADIO
A B
20VT
20WH
18BK
20GN
20GY
20WH/BK
20GN/BK
20GY/BK
20VT/BK
G2 GROUND
ADAPTER
(454) (427) (426) (428)
86C
11-GBC 86-GA
18LT GN
12WH 18WH
86P
86V
86D
18LT GN
18LT GN
18LT GN
86B
18LT GN
86W
86N
18LT GN
18LT GN
86A
18LT GN
TO
SLEEPER
86AR 86AT TO
18LT GN 18LT GN
SPEAKER SLEEPER
86AS 86AU
(CH 10,PG 4)
18LT GN 18LT GN SPEAKER
(CH 10,PG 4)
86D
86A
18LT GN
18LT GN
86S
18LT GN
86T
18LT GN
86R
86U
18LT GN
18LT GN
86C
86B
18LT GN
18LT GN
(489)
86S
86T
18LT GN
18LT GN
(530) (529)
86R
86U
18LT GN
18LT GN
20GN
20GN
20BK
20BK
(531) (528)
LEFT RIGHT
20GN 20GN
FRONT FRONT
+
+ + SPEAKER +
SPEAKER
-
- - -
LEFT RIGHT
20BK 20BK
REAR REAR
SPEAKER SPEAKER
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 13
Figure 71 Radio-Cab, Speakers
s082252a
8.14. OWNER/OPERATOR SPARE SWITCH, P. 14

OWNER/OPERATOR SPARE SWITCH
W/FUSE
A1
B2 ACCESSORY
BATTERY ADAPTER
STUD (499)
14AR
10RD
*
F10-A
12S
12LT BL
30A
10RD
14AS
SPARE
30 86
ACCESSORY
RELAY
87
(167) 87 85
A
*
18WH
12-GS
PANEL
PANEL
LIGHTS
LIGHTS
FEED
11-GAL GROUND
10RD
14AF
ADAPTER 18 WH
ADAPTER
(504)
(506)
62U
16DK BL
SPARE 5 7
ACCESSORY
SWITCH 4 6
8
(517)
62-GU
18WH
14AQ
10RD
N/FUSE
PANEL
OWNER/
LIGHTS
OPERATOR
FEED
CONNECTION
ADAPTER
(504)
62H
16DK BL
SPARE 5 7
ACCESSORY
SWITCH 4 6
8
(517)
18WH
62-GH
PANEL
LIGHTS
* FUSE AND RELAY LOCATIONS
GROUND
VARY- CHECK POWER
ADAPTER
DISTRIBUTION CENTER FOR
(506)
ACTUAL LOCATION.
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 14
Figure 72 Owner/Operator Spare Switch
s082252a
8.15. ELECTRIC LOCK RIGHT AND LEFT, P. 15

ELECTRIC LOCK - RIGHT & LEFT
NOT OFFERED WITH 9100
81D 81H
18LT GN 18LT GN B1 PANEL
BATTERY LTS FEED
ADAPTER ADAPTER
POWER (503)
POWER 86 86
(497)
14RD
14FA
62BE
30 30 LK RELAY
16DK BL
LK RELAY -UNLOCK
(1139) 87 87 87 87
(1140) F10-A
A A
* 85 85
* 10A
81C 81B 81A 81
18LT GN 18LT GN 18LT GN 18LT GN
81-GB
18WH
81-GA
18WH
18WH
18WH
81M
81P
62BD
81-GC
62BC
81K
81E
81L
81N
81-GD
81F
18LT GN
81J
18LT GN
18LT GN
18LT GN
18LT GN
18LT GN
18LT GN
18DK BL
18LT GN
18DK BL
(1048) (1049)
18WH
81N
62BD
62BC
81P
18LT GN
18LT GN
81-GD
81-GC
16DK BL
16DK BL
18WH
81-GG
18WH
18WH
81-GJ
8 5B 2B 7 8 5B 2B 7
DRIVER
SWITCH 4 6 1 3 4 6 1 3
10 9 10 9
(1042)
PASSENGER
81-GF 81-GE
SWITCH
81M
81L
18LT GN
18LT GN
18WH 18WH
(1043)
81F 81E
18LT GN 18LT GN
81K 81J
18LT GN 18LT GN
(1046) (1047)
LEFT RIGHT
POWER POWER
14WH
81-G
LOCK LOCK
GROUND
* FUSE AND RELAY LOCATIONS VARY-
ADAPTER
CHECK INSIDE POWER DISTRIBUTION
(456)
CENTER FOR ACTUAL LOCATION.
U00SFW2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 15
Figure 73 Electric Lock Right and Left
s082252a
8.16. INTERVISION DISPLAY, P. 16

INTERVISION DISPLAY
D1-DATA LINK POS. D2-DATA LINK NEG.

(514M) (515M)
A B B D E F G A B B D E F G
1
18BK
98H(-)
18BK
98G(+)
2
91A
20VT
3
91
20VT
RS232
5
91-G (1170)
20WH
9
I2
IGNITION
L1 PANEL
ADAPTER
LIGHT
(495M)
'CAVITY D'
62W ADAPTER
18DK BL
"CAVITY K'
F10-A
5A B1
14B 14C
18RD
BATTERY
18RD
ADAPTER
"CAVITY J"
13N
18PK
10
9
F10-B
5A
8
7
91-G EAGLE
20WH
VISION
6
91 DISPLAY
20VT
MODULE
5
91A
20VT
4
98H(-)
18BK
3
98G(+)
G1 GND 18BK
ADAPTER 2
11-GK
(453M) 18WH
'CAVITY J' 1
13M
18PK
(1156)
U00DDA3 9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 16
Figure 74 Intervision Display
s082252a
8.17. EATON VORAD COLLISION AVOIDANCE, P. 17

EATON VORAD-COLLISION AVOIDANCE
D1-DATA LINK POS. D2-DATA LINK NEG.

(514M) (515M)
'CAVITY F' 'CAVITY F'
G1 GND
ADAPTER (4M)TO TURN F A D C B E
(453M) SINGNAL SWITCH
'CAVITY F' CH 11,PG 14
55A
I2 12OR
E
IGNITION
ADAPTER 57B
12OR
12OR
70A2
57D2
12OR
(495M) B
'CAVITY D' 56B

12OR
C
16WH
CONN 1226F
73G
56D
12OR
D
KS2
57D1
73GB 12OR
14LTBL
A
73
16WH KS1
XS1 70A1
VORAD ECU 12OR
F
GND
F10-B RIGHT SIDE (4F)TO

MAIN CAB
5A SENSOR CH 11,PG 14
FRONT
ANTENNA CONN 1239 C B A
4 3 2 1
16BN
16GN
73AF
16BL
73R
73M
16WH
16BK
98EV(+)
16BK
73GA
98EV(-)
CONN 1240
C B A CONN 1229
16LTBL
16LTBL
16LTBL
16LTBL
73E
73D
73C
73B
CONN 1230
16LTBL
73H
16LTBL
73A
16LTBL
16LTBL
73AF
73R
CONN 1
FRONT END 1
O R D C
73T
RIGHT SIDE
16LTBL
DISPLAY
2
16LTBL
16LTBL
16LTBL
16LTBL
73E
73D
73C
73B
73S
16LTBL
3
73P
16LTBL
16LTBL
16LTBL
16LTBL
16LTBL
73M
73N
73J
4
73L
CONN 1227
ECU
C 1 C 2 C 3 C 4 C 5 C 6 C 7 C 8 C 9 C 10 C 11 C 12 C 13 C 14 C 15 C 16
EATON VORAD COLLISION

AVOIDANCE SYSTEM CPU
U00GSC2 9100/9200/9400/9900
JPM 8APR02 CAV C OF CONN1 WAS E A 55303S
P53583S 30NOV01 AE08-52508 17
Figure 75 Eaton Vorad Collision Avoidance
s082252a
8.18. EATON VORAD COLLISION AVOIDANCE, P. 18

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON VORAD-COLLISION AVIODANCE
J1939 Y-BLOCK
CONN (1234Z)
J1939 DASH J1939 ABS

J1939 TERMINATING
CONN (1233B) CONN (1233C)
RESISTOR (1234R)
3 3 3
98GN8(-)
20GN
2 2 2
98SHD8
20NONE
1 1 98YL8(+) 1
20YL
DRIVER
DISPLAY
UNIT
D C B A
CONN 1228 J1939 VORAD

1 3 2 CONN (1233A)
18LTBL
18LTBL
18LTBL
18LTBL
73W
73X
73U
73V
20NONE
98SHD9
20GN
98YL9(+)
98GN9(-)
20YL
CONN 1227
ECU
D 1 D 2 D 3 D 4 D 5 D 6 D 7 D 8 D 9 D 10 D 11 D 12 D 13 D 14 D 15 D 16
EATON VORAD COLLISION

AVOIDANCE SYSTEM CPU
U00JPM8
10DEC01
U00JJH7
10DEC01 9100/9200/9400/9900
U00GSC2
P53583S 30NOV01 AE08-52508 18
Figure 76 Eaton Vorad Collision Avoidance
s082252a
8.19. TEMPERATURE/COMPASS DISPLAY, P. 19
INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TEMPERATURE/COMPASS DISPLAY
I1 IGN
F10 F10 ADAPTER
1 2 13CD (494M)
41A
18 PK
(464M) F10-A
CAVITY "C"
5A
B2 BAT
TEMP/COMP ADAPTER
ROOF CONNECTOR F10 F10
3 4 14CD (498M)
(1281F/1281M) 41B
18 RD
(464M) F10-B
TEMP/COMP A CAVITY "C"
41A 41A 5A
DISPLAY 18 LTGN
(1282M) TEMP SENSOR
41B B 41B
18 LTGN (1284)
A 41B 41C C 41C 41C U 41C 41C A

18 RD 18 LTGN 18 LTGN
B 41A 41D D 41D 41D V 41D 41D B
18 PK 18 LTGN 18 LTGN
C 41E 41E E 41E
18 YL 18 LTGN FRONT END
CONNECTOR
D 41-G 41-G F 41-G (1M/1F)
18 WH 18 WH TEMP DISPLAY
HEADLIGHT FEED
E 41F (469OL)
18 LTGN
41E
F 41H 18 LTGN A
18 LTGN
G 41J 18 YL
18 LTGN 66H
H NC
DRL NIGHT
J 41C (469PL)
18 LTGN
K 41D 66H A
18 LTGN 18 YL
G3 GROUND
ADAPTER
41-G (455M)
18 WH COMPASS
MODULE
CAVITY "H" (1283)
41F 1
18 LTGN
41H 2
18 LTGN
41J 3
18 LTGN
U00JRE1 9100/9200/9400/9900
51083K 23NOV01 AE08-52508 19
Figure 77 Temperature/Compass Display
s082252a
8.20. ROAD RELAY IV, P. 20

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ROAD RELAY IV
L2
PANEL LTS
ADAPTER
62EA
18 DKBL
(504M)
CAVITY "B"
A
B
DATA C
LINK
D
POS
(514M) E
F 98E(+)
18 BK
G
(662)
A
B 62EA F F
DATA C 18 DKBL
LINK D 98E(+) E E
NEG 18 BK
(515M) E
F 98D(-) 98D(-) D D ROAD
18 BK 18 BK RELAY
G
13PB C C DISPLAY
18 PK MODULE
14B B B
I1 18 RD
IGNITION
ADAPTER F10-B 11-GPD A A
13PB 5A 13PB 18 WH
18 PK 18 PK
(495M) 4 3
CAVITY "D"
LOOP BACK
CONNECTOR 10-WAY
B2
BATTERY
ADAPTER F10-A
14B 5A 14B
18 RD 18 RD
(497M) 2 1
CAVITY "J" (CAV A & J
JUMPED)
G1
GROUND
ADAPTER
11-GPD
18 WH
(453M)
CAVITY "J"
U00JRE1 9100/9200/9400/9900
51083K 23NOV01 AE08-52508 20
Figure 78 Road Relay IV
s082252a
8.21. HEATED SEAT DRIVER, P. 21

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE HEATED SEAT - DRIVER
FROM 13H
IGN RELAY 12PK
(CH 2,PG 10)
14PK
13P
12
IGNITION
ADAPTER
(495)
18PK
F10 A 13EF
10A 18LTGN
38A
BK
18
(1331) B
RD
18
(PART OF SEAT) HI
LO
BK
18
(1331) A
WH
18
18WH
38-G
G3
GROUND
ADAPTER
(455)
U00LDG2 5000/9100/9200/9400/9900
55093F 19FEB02 AE08-52508 21
Figure 79 Heated Seat Driver
s082252a
8.22. HEATED SEAT PASSENGER, P. 22

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE HEATED SEAT - PASSENGER
FROM 13H
IGN RELAY 12PK
(CH 2,PG 10)
14PK
13P
12
IGNITION
ADAPTER
(495)
13EG
18PK
F10 A
10A
18LTGN
38B
BK
18
(1332) B
RD
18
(PART OF SEAT) HI
LO
BK
18
(1332) A
WH
18
18WH
38-GB
G3
GROUND
ADAPTER
(455)
U00LDG2 5000/9100/9200/9400/9900
55093F 19FEB02 AE08-52508 22
Figure 80 Heated Seat Passenger
s082252a

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SERVICE MANUAL

SERVICE MANUAL SECTION

Truck Model: 5000i

s082252a, Formerly CTS-5298

1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1

2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

3. 12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3). . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

4. ENGINE SYSTEMS (CHAPTER 4). .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. ..23

5. FANS (CHAPTER 5). .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. .36

6. GAUGES AND SYSTEMS (CHAPTER 6). .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .39

7. WARNING LIGHTS (CHAPTER 7). . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .51

8. CAB ACCESSORIES (CHAPTER 8). . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .59

9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. .81

9.1. AIR DRYER, P. 1. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..81

10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10). . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . .98

11. LIGHT SYSTEMS (CHAPTER 11).. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .111

12. HEATER AND AIR CONDITIONER (CHAPTER 12).. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .126

12.2. HEATER CAB, P. 2. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. ..127

13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . .132

13.47. CONNECTOR COMPOSITES (502), (503), (504), (506). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178

14. FUSES, CIRCUIT BREAKERS, RELAYS (CHAPTER 14). . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . .221

1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

NAVISTAR INTERNATIONALTRANSPORTATION CORP. ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

1 GENERATOR - FIELD - LIGHT BLUE 37 FUEL PUMP - TAN

2 GENERATOR - CHARGE - RED 38

3 39 AIR DRYER - GRAY

4 40 LOW AIR PRESSURE WARNING - GRAY

6 42 FRONT AXLE - GRAY

7 ALTERNATOR - RESISTANCE - RED 43 POWER DIVIDER LOCK (PDL) - GRAY

8 44 PARK BRAKE WARNING - GRAY

9 45 ANTI-THEFT WARNING - LIGHT GREEN

10 46 POWER TAKE-OFF WARNING - GRAY

11 GROUND - WHITE 47 SPEEDOMETER - GRAY

12 ACCESSORY FEED - LIGHT BLUE 48 TACHOMETER - GRAY

13 IGNITION FEED - PINK 49 DIFFERENTIAL LOCK - GRAY

14 BATTERY FEED - RED 50 LIGHT SWITCH FEED - YELLOW

15 KEY SWITCH FEED - RED 51 DIMMER SWITCH - YELLOW

16 52 HEADLIGHT - HIGH BEAM - YELLOW

17 STARTER CONTROL - PINK 53 HEADLIGHT - LOW BEAM - YELLOW

18 GLOW PLUG/PRE-HEATER - PINK 54 PARKING/MARKER LIGHTS - BROWN

19 ENGINE SHUT-OFF - GRAY 55 TURN SIGNAL - ORANGE

20 56 TURN SIGNAL LIGHTS - LEFT - ORANGE

21 ETHER START - TAN 57 TURN SIGNAL LIGHTS - RIGHT - ORANGE

22 58 CLEARANCE AND IDENTIFICATION LIGHTS - BROWN

23 ENGINE COOLING - TAN 59

24 ENGINE BRAKE GRAY 60 HAZZARD LIGHTS - ORANGE

25 PYROMETER - TAN 61 AIR SUSPENSION - GRAY

26 AMMETER - TAN 62 PANEL LIGHTS - DARK BLUE

27 VOLTMETER - TAN 63 COURTESY AND DOME LIGHTS - DARK BLUE

28 INSTRUMENT FEED - TAN 64 AUXILIARY LIGHTS - YELLOW

29 ENGINE WATER TEMPERATURE - TAN 65 5TH WHEEL/WORK LIGHT - ORANGE

30 ENGINE OIL TEMPERATURE - TAN 66 DAYTIME RUNNING LIGHTS - YELLOW

31 TRANSMISSION OIL TEMPERATURE - TAN 67

32 AXLE OIL TEMPERATURE - TAN 68 TAIL LIGHTS - BROWN

33 ENGINE OIL LEVEL - TAN 69 LICENSE PLATE LIGHT - BROWN

34 WATER LEVEL - TAN 70 STOP LIGHTS - ORANGE

35 ENGINE OIL PRESSURE - TAN 71 BACK-UP LIGHTS - ORANGE

36 FUEL LEVEL - TAN 72 TRAILER AUXILIARY - ORANGE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE INSTRUCTIONS AND CHARTS FOR ALL MODELS

RELEASE NO. PART NO. SHEET

P52600M 29JUL98 AE08-52011 1