Professional Documents
Culture Documents
102 01
2013.1
-
2013 01
Time-Base
Condition-Base
i
Abstract
Title of Thesis: The Study on Condition Diagnosis and Its Management of Lead-Acid
Battery
Lead-acid batteries have been widely applied at present that it plays a critical role
can also be utilized in high-tech plants and medical industry, particularly for
uninterruptible power supply. A large amount of budget is commonly spent for battery
replacement in high-tech plants every few years, and the processing of used batteries are
likely to produce the pollution of heavy metal lead and sulfate, causing huge impact on
the environment. For this reason, the effective management of lead-acid batteries has
change with the aging of batteries. With the research on the inspection management of
lead-acid batteries, the utilization efficiency is explored for the users understanding the
health condition and the availability of lead-acid batteries and the time to replace them
so as to ensure the stability of the system for the maximal utilization efficiency.
and low destruction, is introduced to this study, and the parameters of internal DC
ii
resistance, floating charge voltage, discharge voltage, and recovery voltage in the
discharge process are recorded. Single battery capacity and capability are further
accurately estimating the usability of the battery and replacing the worsened batteries in
advance.
Finally, according to the experimental results, the technology plants adjust the
according to actual discharge inspection to maintain the system reliability and reduce
the maintenance cost. Such a method allows accurately understanding the exchange
Key words: Lead-Acid Batteries, Peak Let-Through Current, Battery Life, UPS
iii
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iv
2-1 ........................................................... 10
3-1 ........................................................................................... 22
3-2 ............................................................................... 23
3-3 ................................................................................... 24
3-4 ............................................................................................... 25
3-5 ................................................................................................... 26
3-6 ................................................................................................... 27
4-1 ................................................................................................... 28
4-2 ....................................................................................................... 32
4-3 ................................... 32
4-4 ............................... 33
4-5 ........................................................... 33
4-6 ............................... 34
4-7 -1 ........................................................................ 34
4-8 -2 ........................................................................ 34
4-9 ................................................................... 36
v
2-1 ..................................................................................... 6
2-2 ................................................................................................. 7
2-3 ................................................................................. 8
2-4 ............................................................................. 9
2-5 ............................................................................. 9
2-6 ....................................................................... 11
2-7 ................................................................... 13
2-8 ....................................................................... 14
3-1 ................................................................................... 19
3-2 ............................................................................... 20
3-3 ............................................................................... 21
3-4 ........................................................................................................... 22
3-5 ............................................................................... 23
3-6 ............................................................................... 25
4-1 ............................................................................................... 30
4-2 ............................................................................................... 31
4-3 ............................................................................................... 31
4-4 / .............................................................................................. 35
4-5 4 ........................................................... 36
4-6 7 ........................................................... 37
4-7 ....................................................................................... 38
vi
2006
2008
UPS
2003
Off-line
Time
2005
Lead AcidNi-CdNi-MH
Li-ion
2007
PbO2
Pb
Lead-Acid Battery
1990
2-1
2-1
PbO2Pb
H2SO42012
( )+ ( )+ 2 ( )2 ( )+ 2 ()
+ 4 + + 2 2 +
+ + 2
6
State of Charge
State of Health
Jurgen2000
2-2
2-2
2003
AH
AH= A H
End of
Discharge VoltageEODV
2007
20 20HR
12Ah 20 0.60 20
2-3
2-3
YUASAUXL
0-40 40 2-4
8
2-4
YUASAUXL
2V
2-5
2-5
2011
2-1
2-1
YUASAUXH
2-1
2004
2011
10
-15~30 25~85%
2-6
2-6
CSBGP
2011
11
80%
a. 100%
b. 100%~80%
c. 80%~35%
80% IEEE
Std 1188
2011
Cycle Life
60% 80%
DODDepth of
Discharge2003
2-7
12
2-7
Float Life
UPS
10Chalasani20002003
2-8
13
2-8
MisraHolden1991
14
Off-line
Toll
Moore20022003
30
80 1.280
Aylor1992
Stratification
15
Internal Resistance
HlavacFeder1995
2002
20~25%
DC Bus
Off-line
Off-line
16
17
1. NO.
2. Time
3. FVV
4. DVV
5. DAA
6. Rm
7. Check123
1. TimeDV
2. TimeR
3. CheckTime
DV
18
3-1
3-1
Cell
19
3-2
V
CPU
3-2
20
3-3
3-3
13mm
3-4
21
3-4
3-1
3-1
/
DC6~12V
LOW BATTERY
DC12V9.5V
30
RS232C USB
13mm
1%
0.15V 1mV
22
3-5
3-5
3-2
3-2
/
25 5C
a.+3C
b.
3
7
7
23
3-3
3-3
/
CO2
CO2
DATE
USER CODE
BATT GROUP
BATT NO.
DATE OF MFG
CURRENT
3-6
24
3-6
3-4
3-4
/
DATE ---
USER CODE 4
BATT GROUP Max 30
25
3-5
3-5
/
FLOATING
1.
2. READY
READY
3. START
4.
5. NEXT 1
8.
1
FINISH 2
DATA CHECK
2V
FINISH 2
26
1 0.5
-
3-6
3-6
/
13mm
DISCHARGE
1.
2.
3. READY
READY
4. START
50ms/500ms/1000ms
50ms/500ms/1000ms
5.
6.
7. NEXT 1
8.
1
FINISH 2
DATA CHECK
NEXT
FINISH 2
27
16
84989102 NO.
Time
FVV
DVV
DA
A
Rm
Check12
3 64 Check
100A 80%80A
4m 1.75 7m
Check 1 1
FV
4-1
4-1
28
4-1
12 13.603 12.606 100 4.143 1
29
4-1
16 13.383 12.442 100 5.662 1
1 13.380 0.666 14 461.551 3
2 13.461 12.035 100 7.558 3
3 13.366 11.977 100 7.116 3
4 13.413 11.960 100 7.846 3
5 13.397 12.036 100 7.165 3
6 13.424 12.100 100 6.835 2
7 13.421 11.677 100 9.371 3
102 8 13.441 11.999 100 7.804 3
9 13.457 12.130 100 6.898 2
10 13.435 11.911 100 8.162 3
11 13.428 12.045 100 7.186 3
12 13.449 12.059 100 7.340 3
13 13.494 12.220 100 6.554 1
14 13.455 12.141 100 7.095 3
15 13.393 12.092 100 6.807 2
16 13.333 11.311 100 11.682 3
8 49 89 102
4-1
8
4-1
30
12.7~12.2 102
4-2 102
4-2
8 49 89 102
8 102
4-3
4-3
31
8
16 8 89
15 1
102 3 12
102
4-2
4-2
Time FV DV DA R Check
62 13.431 12.224 98.656 12.605 1.438
69 13.393 12.533 100 4.697 1
102 13.624 12.695 100 461.551 3
8 13.292 0.666 14 3.906 1
37.081 0.097 1.496 10.750 57.032 0.794
TIMEDV
4-3
4-3
t-Value p-Value R-Square
Const 12.937 0.354 36.54 <0.0001 **
0.0665
Time -0.0115 0.0049 -2.34 0.0224 *
* 5%** 1%
32
TIME
DV 0.6072
5%
4-4
4-4
t-Value p-Value R-Square
Const 12.787 0.0450 283.93 <0.0001 **
0.6072
Time -0.0062 0.0006 -9.84 <0.0001 **
* 5%** 1%
TimeR
0.6538
1%
4-5
4-5
t-Value p-Value R-Square
Const 3.2847 0.2354 13.96 <0.0001 **
0.6538
Time 0.0358 0.0033 10.87 <0.0001 **
* 5%** 1%
CheckR
DV 0.7507
1%
DA
4-6
33
4-6
t-Value p-Value R-Square
Const 86.9502 14.9149 5.83 <0.0001 **
DV -6.5462 1.1146 -5.87 <0.0001 ** 0.7507
R -0.7881 0.2002 -3.94 0.0002 **
* 5%** 1%
OK
75%WARNING 6.25%NG
18.75%OKNG
2.08%OK 97.92%WARNING
100%NG 100%
4-7
4-7 -1
(Check)
OK 48 0.75
Warning 4 0.0625
NG 12 0.1875
4-8 -2
OK Warning NG Total
(Check)
47 0 1 48
OK
97.92% 0% 2.080% 100%
0 4 0 4
Warning
0% 100% 0% 100%
0 0 12 12
NG
0% 0% 100% 100%
34
4-4 64
4-4 /
4-4
4 48
7 9,559
35
4-9 2004 2020
136,810,000 4-5
7 84 2004 2020
88,215,000 4-6
16
48,595,000 3,037,187
4-9
2004 2005 2006 2007 2008 2009 2010 2011 2012
Site_A 480 480 990
Site_B 320 512 120 240 40 1,232
Site_T 1,943 44 1,987
Site_C1 862 128 990
Site_C 709 709
Site_C2 150 582 732
Site_C3 120 978 1,098
Site_Y 144 144
Site_L 1,707 1,707
Sum 800 0 480 4,296 1,868 0 1,947 40 128 9,559
4-5 4
36
4-6 7
37
4-7
38
Time-Based
Condition-Based
Time-Base
Condition-Base
39
40
1. 2009
2. 1990
3. 2012
4. 2011
5. 2004
6. 2007
7. 2005
8. 2003
9. 2011UPSUPS
10. 2008GM1,1
11. 2002AC
pp. 1552-1556
12. 2009
41
13. 2005
1. 2012http://zh.wikipedia.org
42