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CONTENTS
1. PURPOSE ............................................................................................................................................................. 3
1. PURPOSE
This document provides the design calculation of the tank Service Water Storage Tank of
PLN MUARA KARANG CCPP (400-500 MW) at API-650 12th Edition
2. INPUT DATA
o
3 Design Temperature C 50
5 Height m 10.7
8 Roof Slope
9 Corrosion Allowance
- Bottom mm 1.6
- Roof mm 0
10 Roof Design
11 Wind Load
Important Factor 1
12 Seismic
- Site Class E
m
- Shell-1 1829 x 6000
mm
mm
- Shell-6 1829 x 6000
Doc. No.
MUARA KARANG CCPP TANK DESIGN CALCULATION PS-MK-S4437-I-01-01
(400-500 MW) (SERVICE WATER STORAGE TANK
00GAD01B101) Page 5 of 53
Rev. A
14 Material
- Structural A 36 or A 53 Gr.B
1. Shell Thickness
- Shell-1 mm 5.685 6
- Shell-2 mm 4.872 5
- Shell-3 mm 4.059 5
- Shell-4 mm 3.246 5
- Shell-5 mm 2.433 5
- Shell -6 mm 1.62 5
Please re-calculation to
use t5 mm. Is it 'Ok" ?
2. Roof Thickness mm API 650, paragraph
6 t5 mm 6
5.10.2.2
3. Bottom Plate Thickness mm API 650, paragraph
7.6 8
5.4.1
4. Annular Plate Thickness mm
7.6 8 t10 mm
5. Top Ring mm API 650, paragraph
- L-100x100x8
5.1.5.9
6. Framing/Rafter mm
W10X12
4. WEIGHT SUMMARY
------------------------------------------------------------------------------
# | m. | mm. | mm. |
-----------------------------------------------------------------
-----------------------------------------------------------------------------
------------------------------------------------------------------------------
Wind Data :
------------------------------------------------------------------------------
------------------------------------------------------------------------------
------------------------------------------------------------------------------
------------------------------------------------------------------------------
Corroded Nozzles = NO
Wind Information:
------------------------------------------------------------------------------
------------------------------------------------------------------------------
| | (KPa ) | (KPa ) | |
--------------------------------------------------------------------
------------------------------------------------------------------------------
------------------------------------------------------------------------
------------------------------------------------------------------------------
-------------------------------------------------------
------------------------------------------------------------------------------
------------------------------------------------------------------------------
------------------------------------------------------------------------------
Weight Summary:
------------------------------------------------------------------------------
Nozzles ............................................ 0. N.
------------------------------------------------------------------------------
(According to F.4.1)
(According to F.6)
= 1.000 * 30000.0/30000.0
Note: Using the new roof weight in Appendix F calcs. There was no corrosion
Note: The tank is considered anchored since anchor bolts are specified,
= (0.962*4.713*30000.0*1.000*tan(38.68))/(41.0^2)+0.245*14324/41.0^2
Note: Design Pressure was less than maximum computed per F.4.1
= D^2(Pi-0.245*DLR/D^2)/(0.962*Fy*Mfact(tan(theta)))
= 0.000 in.^2
# | (KPa ) | (KPa ) |
----------------------------------------------
1 | 97447.09 | 183396.36 |
2 | 94500.29 | 183396.36 |
3 | 72022.73 | 183396.36 |
4 | 49501.65 | 183396.36 |
5 | 26937.05 | 183396.36 |
6 | 4328.92 | 183396.36 |
TANK 2016, API-650/653/620 Analysis 16
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm
= 0.000 sec.
= 0.580
= Ks*sqrt(D)
= 3.715 sec.
= 2.5 * Q * Fa * S0
= 0.000
= SDS ( I / Rwi )
= 0.000 ( 1.250/4.000 )
= 0.000
TANK 2016, API-650/653/620 Analysis 17
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm
= 0.007 %g
= 0.000 %g
= Ac * Wc
= 0.000000 * 770980
= 0.000 lb.
TANK 2016, API-650/653/620 Analysis 18
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm
= Ai( Ws + Wr + Wf + Wi )
= H * ( 0.5 - 0.094 (D / H) )
= H * ( 0.500 + ( 0.0600 * D / H ) )
TANK 2016, API-650/653/620 Analysis 19
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm
= sqrt( ( Ai ( Wi * Xi + Ws * Xs
+ Wr * Xr ) )^2
+ ( Ac * Wc * Xc )^2 )
= sqrt( ( Ai ( Wi * Xis + Ws * Xs
+ Wr * Xr ) ) ^2
+ ( Ac * Wc * Xcs ) ^2 )
= 0.47 * SDS
= 0.47 * 0.000
= 0.000000 %g
= ( 1 - ( 0.4 * Av ) ) * G
= 1.000
TANK 2016, API-650/653/620 Analysis 20
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm
( 1.28 * H * D * Ge ) )
= ( Wrs / ( D * pi) ) + ( WS / ( D * pi ) )
= 0.054174
= 13 bolts
= 13 + ( 4 - mod( 16, 4 ) )
= 16 bolts
/ ( 12.0 * ts )
TANK 2016, API-650/653/620 Analysis 21
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm
/( 12.0 * 0.173 )
= (2.77 * Ai * G * D^2)
* 0.98 * Ac * G * D^2
= 0.000 lb./in.
= (2.77 * Ai * G * D^2)
* 0.98 * Ac * G * D^2
= 0.000 lb./in.
= (2.77 * Ai * G * D^2)
* 0.98 * Ac * G * D^2
= 0.000 lb./in.
= (2.77 * Ai * G * D^2)
* 0.98 * Ac * G * D^2
= 0.000 lb./in.
TANK 2016, API-650/653/620 Analysis 25
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm
= (2.77 * Ai * G * D^2)
* 0.98 * Ac * G * D^2
= 0.000 lb./in.
= 1.39 * Ai * G * D^2
* 0.98 * Ac * G * D^2
= 0.000 lb./in.
= 0.42 * D * 2.5 * K * Q * Fa * S0
* I * Ts / Tc
* 1.250 * 0.000/3.715
= 0.000 ft.
= 0.7 * 0.000
= 0.000 ft.
TANK 2016, API-650/653/620 Analysis 28
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm
------------------------------------------------------------------------------
------------------------------------------------------------------------
------------------------------------------------------------------------------
-------------------------------------------------------------------------
= (Corr. Shell Wght + Ins. Wght)+Att. Wght+(Roof Wght + Fram Wght + Ins.)*%
= Nom. Shell Wght + Attachment Wght + (Nom. Roof Wght + Ins. Wght) * %
Note:
Initial Bolt Design for each Load Case (mm., KPa & mm.^2):
-----------------------------------------------------------------------------
Final Bolt Design for each Load Case (mm., KPa & mm.^2):
-----------------------------------------------------------------------------
P Bolt Load
d Bolt Diameter
TANK 2016, API-650/653/620 Analysis 33
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm
= ( P /( Sb * e ) * ( 0.375 * g - 0.22 * d )) + c
= (7445/(568804*97.000)*(0.375*120.00-0.22*44.450))+1.600
= 3.7802 mm.
= P( 0.375 * b - 0.22 * d ) / e / ( c - Ca )
= 15.600 mm.
For gusset plates the following must also be true [English Units]:
Local Stress at the Top Plate per AISI, including axial Stress [S]:
= P*e/t[1.32*Z/(1.43*a*h/(R*t)
= 7445*97.00/4.40[1.32*0.86/(1.43*150.00*(375.00)/(6251.60*4.40)
= 34467.9 KPa
= 1/[(0.177*a*m/(R*t))*(m/t) + 1]
= 1/[(0.177*150.000*8.000/(6251.600*4.400))*(8.000/4.400)+1]
= 0.857
TANK 2016, API-650/653/620 Analysis 34
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm
= ( Dc - Ds ) / 2
= 97.000 mm.
Allowed fluid height above this course based on the 1ft method
Allowed fluid height above this course based on the 1ft method
Allowed fluid height above this course based on the 1ft method
Allowed fluid height above this course based on the 1ft method
Allowed fluid height above this course based on the 1ft method
Allowed fluid height above this course based on the 1ft method
Allowed fluid height above this course based on the 1ft method
Allowed fluid height above this course based on the 1ft method
Allowed fluid height above this course based on the 1ft method
TANK 2016, API-650/653/620 Analysis 37
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm
Allowed fluid height above this course based on the 1ft method
Allowed fluid height above this course based on the 1ft method
Allowed fluid height above this course based on the 1ft method
= 1.000 * 30000.0/30000.0
= 0.84 * S
= 0.84 * 0.000
= 0.000 psf
= 1.5 * Sb
= 1.5 * 0.000
= 0.000 psf
= ( 93.9/120 )^2
= 0.612
= 35.10 * 41.01
= 32.808
= 38.7 deg.
= 32.808 * cos(0.675 )
= 25.611 * 41.010/2
= 726.706 - 525.161
= 1439.673 + 201.545
Wind Moment at the base including the dome/umbrella roof [Total Moment]:
= 23.941 * 1641.2
= min(5.6*0.1732*sqrt(30000.0*31.17*min(0.7,1.000)),0.45*31.2*41.01)
= WL * ( PI * D ) * ( D / 2 )
= (0.962*4.713*30000.0*1.000*tan(38.68))/(41.0^2)+0.245*14324/41.0^2
TANK 2016, API-650/653/620 Analysis 42
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm
Note: Design Pressure was less than maximum computed per F.4.1
= Pws * D * H^2/2
= ( 14324.4 )41.0/2
Required thickness based on the 1ft method per 5.6.3.2, Operating [td]:
= 2.6D( H - 1 )G/Sd
= 2.6D( H - 1 )/St
Required thickness based on the 1ft method per 5.6.3.2, Operating [td]:
= 2.6D( H - 1 )G/Sd
TANK 2016, API-650/653/620 Analysis 44
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm
= 2.6D( H - 1 )/St
Required thickness based on the 1ft method per 5.6.3.2, Operating [td]:
= 2.6D( H - 1 )G/Sd
= 2.6D( H - 1 )/St
Required thickness based on the 1ft method per 5.6.3.2, Operating [td]:
= 2.6D( H - 1 )G/Sd
= 2.6D( H - 1 )/St
Required thickness based on the 1ft method per 5.6.3.2, Operating [td]:
= 2.6D( H - 1 )G/Sd
= 2.6D( H - 1 )/St
Required thickness based on the 1ft method per 5.6.3.2, Operating [td]:
= 2.6D( H - 1 )G/Sd
= 2.6D( H - 1 )/St