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Doc. No.

MUARA KARANG CCPP TANK DESIGN CALCULATION PS-MK-S4437-I-01-01


(400-500 MW) (SERVICE WATER STORAGE TANK
00GAD01B101) Page 1 of 53
Rev. A

SERVICE WATER STORAGE TANK

TANK DESIGN CALCULATION


(Doc. No. : MK-S7097-P-001, Rev. A)

PROJECT TITLE : MUARA KARANG CCPP (400 -500 MW)

BUYER : PT. MH POWER SYTEM INDONESIA

JOB. NO. : 16-E-411

A 17/08/2017 Issued for Approval LTR RNJ BNU AHM


Rev Date Description Prepared Check Reviewed Approved
Doc. No.
MUARA KARANG CCPP TANK DESIGN CALCULATION PS-MK-S4437-I-01-01
(400-500 MW) (SERVICE WATER STORAGE TANK
00GAD01B101) Page 2 of 53
Rev. A

CONTENTS

1. PURPOSE ............................................................................................................................................................. 3

2. INPUT DATA ....................................................................................................................................................... 3

3. CALCULATION OF TANK MAIN PARTS SUMMARY ................................................................................ 4

4. WEIGHT SUMMARY ......................................................................................................................................... 5

5. TANK DESIGN CALCULATION DETAIL ....................................................................................................... 6


Doc. No.
MUARA KARANG CCPP TANK DESIGN CALCULATION PS-MK-S4437-I-01-01
(400-500 MW) (SERVICE WATER STORAGE TANK
00GAD01B101) Page 3 of 53
Rev. A

1. PURPOSE

This document provides the design calculation of the tank Service Water Storage Tank of
PLN MUARA KARANG CCPP (400-500 MW) at API-650 12th Edition

2. INPUT DATA

No Description Input Remarks

1 Design Code API 650 12th edition

2 Design Pressure kPa ATM

o
3 Design Temperature C 50

4 Inside Diameter m 12.5

5 Height m 10.7

6 Liquid Specific Gravity 1

7 Roof Type Dome Roof

8 Roof Slope

9 Corrosion Allowance

- Bottom mm 1.6

- Shell, Annular & Structural mm 1.6

- Roof mm 0

10 Roof Design

Uniform live load N/m2 1500


Insulation Load -
Doc. No.
MUARA KARANG CCPP TANK DESIGN CALCULATION PS-MK-S4437-I-01-01
(400-500 MW) (SERVICE WATER STORAGE TANK
00GAD01B101) Page 4 of 53
Rev. A

No Description Input Remarks

11 Wind Load

Wind Velocity m/s 41.96 (151 km/hr)

Important Factor 1

12 Seismic

- Seismic use Group II

- Site Class E

- Importance Factor 1.25

13 Course Shell Height x Width

m
- Shell-1 1829 x 6000
mm

- Shell-2 mm 1829 x 6000

- Shell-3 mm 1829 x 6000

- Shell-4 mm 1829 x 6000

- Shell-5 mm 1829 x 6000

mm
- Shell-6 1829 x 6000
Doc. No.
MUARA KARANG CCPP TANK DESIGN CALCULATION PS-MK-S4437-I-01-01
(400-500 MW) (SERVICE WATER STORAGE TANK
00GAD01B101) Page 5 of 53
Rev. A

No Description Input Remarks

14 Material

- Shell A 283 Gr.C

- Roof A 283 Gr.C

- Bottom& Annular A 283 Gr.C

- Nozzle Pipe/ Nozzle Plate A106 Gr. B

- Nozzle Plate A 283 Gr.C

- Nozzle Flange A105

- Structural A 36 or A 53 Gr.B

- Name Plate & Bracket SUS 304


Doc. No.
MUARA KARANG CCPP TANK DESIGN CALCULATION PS-MK-S4437-I-01-01
(400-500 MW) (SERVICE WATER STORAGE TANK
00GAD01B101) Page 6 of 53
Rev. A

3. CALCULATION OF TANK MAIN PARTS SUMMARY

NO. Description Calculated Selected Remarks

1. Shell Thickness

- Shell-1 mm 5.685 6

- Shell-2 mm 4.872 5

- Shell-3 mm 4.059 5

- Shell-4 mm 3.246 5

- Shell-5 mm 2.433 5

- Shell -6 mm 1.62 5
Please re-calculation to
use t5 mm. Is it 'Ok" ?
2. Roof Thickness mm API 650, paragraph
6 t5 mm 6
5.10.2.2
3. Bottom Plate Thickness mm API 650, paragraph
7.6 8
5.4.1
4. Annular Plate Thickness mm
7.6 8 t10 mm
5. Top Ring mm API 650, paragraph
- L-100x100x8
5.1.5.9
6. Framing/Rafter mm
W10X12

Annular plate will


be use t10
Doc. No.
MUARA KARANG CCPP TANK DESIGN CALCULATION PS-MK-S4437-I-01-01
(400-500 MW) (SERVICE WATER STORAGE TANK
00GAD01B101) Page 7 of 53
Rev. A

4. WEIGHT SUMMARY

NO Description Weight Remark

1. Bottom + Annular (Non Corroded) (Kg) 9,329

2. Shell (Non-Corroded) (Kg) 17,067

3. Roof Plates (Kg) 5,417

4. Internal Floating Roof (Kg) NA

5. Rafter, Stiffeners, Framing and Column (Kg) 1,334

6. Stairway/Platform (Kg) 1,555

7. Nozzle (Kg) 1,980

8. Anchor Chair (Kg) 950

9. Empty Weight (Non-Corroded) (Kg) 32,786

10. Operating Weight (Non-Corroded (Kg) 1,197,850

11. Test Weight (Non-Corroded) (Kg) 1,345,060


Doc. No.
MUARA KARANG CCPP TANK DESIGN CALCULATION PS-MK-S4437-I-01-01
(400-500 MW) (SERVICE WATER STORAGE TANK
00GAD01B101) Page 8 of 53
Rev. A

5. TANK DESIGN CALCULATION DETAIL


Refer to Attachment
Table of Contents

User Input Data....................................................................................................................................................2


Wind, Material, Thickness & Weights....................................................................................................7
Roof Evaluation/Design & Appendix F..................................................................................................11
Seismic Analysis Results............................................................................................................................14
Anchor Bolt Details........................................................................................................................................29
Anchor Chair Calculations..........................................................................................................................32
Fluid Height Calculations..........................................................................................................................35
Wind Calculations.............................................................................................................................................39
Internal Pressure Calculations..............................................................................................................43
TANK 2016, API-650/653/620 Analysis 2
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Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm

API-650 12th Edition, Addendum 2, January 2016

API-620/650/653 General Tank Data:

------------------------------------------------------------------------------

API Design Code .................................... 650

Design Method (V, O, or A) ......................... One Foot

Run Objective ...................................... Design

Design Temperature ................................. 50.000 C

Design Pressure at Top ............................. 0.00000 KPa

Shell Material ..................................... A-283

Internal Pressure Combination Factor ...........[Fp] 0.40000

Shell Design Stress .....................[Sd or Sts] 0.13789E+06 KPa

Shell Hydro Test Stress ........................[St] 0.15513E+06 KPa

Tank Nominal Diameter ...........................[D] 12.500 m.

Tank Shell Height .............................[HTK] 10.700 m.

Design Liquid Level .............................[H] 9.5000 m.

Liquid Specific Gravity .........................[G] 1.0000

Weight of Attachments/Structures.................... 9535.3 N.

Distance down to Top Wind Girder ................... 0.00000 m.

Joint Efficiency (App A or 653) .................[E] 1.0000

Wind Velocity ...................................... 41.960 M./sec.

Insulation Thickness ............................... 0.00000 mm.

Insulation Density ................................. 0.00000 kg./cu.cm

Include Annular Base Plate Details ................. Yes

Include Wind Moment in Appendix F_4_2 Calculations . Yes


TANK 2016, API-650/653/620 Analysis 3
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Minimum Yield Strength of Bottom Plate: ............ 0.20684E+06 KPa

Number of Shell Courses ............................ 6

Shell Course Height and Thickness:

| Course Height | Thickness | Corrosion Allowance |

# | m. | mm. | mm. |

-----------------------------------------------------------------

1 | 1.83 | 6.0000 | 1.6000 |

2 | 1.83 | 5.0000 | 1.6000 |

3 | 1.83 | 5.0000 | 1.6000 |

4 | 1.83 | 5.0000 | 1.6000 |

5 | 1.83 | 5.0000 | 1.6000 |

6 | 1.55 | 5.0000 | 1.6000 |

Shell Course Material Properties:

| | Sd| St| Fy| UTS| Max Thk |Grade|Group|

# | Material Name | KPa | mm. | | |

-----------------------------------------------------------------------------

1 | A-283 | 137892| 155128| 206838| 379203| 25.400 | C | 1 |

2 | A-283 | 137892| 155128| 206838| 379203| 25.400 | C | 1 |

3 | A-283 | 137892| 155128| 206838| 379203| 25.400 | C | 1 |

4 | A-283 | 137892| 155128| 206838| 379203| 25.400 | C | 1 |

5 | A-283 | 137892| 155128| 206838| 379203| 25.400 | C | 1 |

6 | A-283 | 137892| 155128| 206838| 379203| 25.400 | C | 1 |

Anchor Bolt Input:

------------------------------------------------------------------------------

Anchor Bolt Diameter (optional) .................... 44.450 mm.

Threads per Unit Length ............................ 0.31496 1/mm.


TANK 2016, API-650/653/620 Analysis 4
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Number of Anchor Bolts (optional) .................. 16.000

Bolt Yield Stress .................................. 0.24821E+06 KPa

Bolt Offset from Mean Tank Diameter ................ 0.10000 m.

Anchor Bolt Corrosion Allowance (optional) ......... 1.6000 mm.

Wind Data :

------------------------------------------------------------------------------

Kz parameter ....................................... 1.0400

Kzt parameter ...................................... 1.0000

Kd parameter ....................................... 0.95000

Importance Factor ... ...........................[I] 1.0000

Gust Factor ... .................................[G] 0.85000

Roof Data Input:

------------------------------------------------------------------------------

Roof Type .......................................... Dome

Angle Between Roof and Horizontal .................. 38.682 deg

Net Area at Roof/Shell Junction ... .............[A] 3040.7 sq.mm.

Thickness of Roof Plate ............................ 6.0000 mm.

Roof Plate Corrosion Allowance ..................... 0.00000 mm.

Ground Snow Load ................................... 0.00000 N/M2

Roof Live Load ..................................... 1500.0 N/M2

Roof Spherical Radius .............................. 10.000 m.

General Roof Data, No Design

Weight of Roof Plates .............................. 5640.8 N.

Weight of Roof Framing ............................. 0.00000 N.

Percent of Weights Supported by Shell .............. 100.00 %

Roof Joint Efficiency .............................. 0.70000

Supported Cone Roof Data and Roof Material Specification:


TANK 2016, API-650/653/620 Analysis 5
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Structural Database ................................ JIS

Preferred Rafter Type (WH, C ) .....................

Preferred Girder Type (WH, C ) .....................

Preferred Column Type (WH, C, P ) ..................

Roof Plate Material ................................ A-283

Roof Plate Allowable Design Stress ................. 0.13789E+06 KPa

Structural Member Material ......................... A-36

Structural Member Allowable Design Str. ............ 0.15995E+06 KPa

Maximum Allowed Rafter Length ...................... 6.0000 m.

Maximum Allowed Girder Length ...................... 6.0000 m.

Center Column Cap Plate Diameter ................... 0.00000 m.

API-650 Seismic Data (App E.):

------------------------------------------------------------------------------

Minimum Yield Strength of Weld Material............. 0.40679E+06 KPa

Nominal Thickness of Bottom Plate ..............[tb] 8.0000 mm.

Seismic Use Group .............................[SUG] 2.0000

Friction Factor .................................... 0.40000

Importance Factor .................................. 1.2500

Initial Anchorage Type ............................. Mechanical

Earthquake Type .................................... Mapped

Site Class ......................................... E

Spectral Acceleration Adjustment Coefficient ....[K] 1.5000

Scaling Factor ..................................[Q] 0.00000

Transitional Period ...........................[TL] 0.00000

Mapped maximum earthquake for short periods ...[Ss] 0.00000

Mapped maximum earthquake for 1 sec periods ...[S1] 0.00000

Mapped maximum earthquake for 0 sec period ...[S0] 0.00000

Non-ASCE peak ground acceleration .............[Sp] 0.00000

ASCE short period design accel. parameter .....[SDS] 0.00000


TANK 2016, API-650/653/620 Analysis 6
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--- Site Specific Data ---

Spectral acceleration parameter at 0 period ..[Sa0*] 0.00000

Spectral acceleration parameter at any period .[Sa*] 0.00000

Computation Control Directives:

------------------------------------------------------------------------------

Roof Projection in Wind Moment = YES

Shell thick converg tolerance = 0.12699999 mm.

Generate Message File = YES

Cosine curve tolerance = 0.30000001

Cosine curve iteration limit = 100.00000

Wind girder shell thickness = MAX

Shell settlement method = FOURIER_SERIES

Corroded Nozzles = NO

653 Corroded hydrotest case = NO

Thickness roundup to nearest = 0.00000000 mm.

Plate material density = 0.78500481E-02 kg./cu.cm.

Modify fluid height by pressure = NO

Round anchor bolts by = 4.0000000

Wind moment in Appendix F = Sect_5.9.7.1

Full shell weight in Appendix F = YES

Use P from F.4.1 only in F.6 = YES

Use non corroded roof weight as dlr = YES

TANK(TM) Intergraph CADWorx & Analysis Solutions, Inc. 2016


TANK 2016, API-650/653/620 Analysis 7
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API-650 12th Edition, Addendum 2, January 2016

Wind Information:

------------------------------------------------------------------------------

Wind Velocity ...................................... 41.960 M./sec.

Velocity Factor .................................... 0.61181

Wind Pressure ...................................... 1.1463 KPa

Area Exposed to Wind ............................... 152.47 m.^2

Sect 5.9.7.1 Wind Moment on Tank ................... 0.10655E+07 N.m.

Wind Shear Force Acting on Tank .................... 0.17477E+06 N.

Wind Girder Height Reduction Factor ................ 1.0000

Material Property Information:

------------------------------------------------------------------------------

The following material properties have been modified in

accordance with API-650 (and API-653 where applicable).

Course | Material Name | Design Stress| Test Stress | App M |

Number | | (Sd or Sts) | (St) | Reduction |

| | (KPa ) | (KPa ) | |

--------------------------------------------------------------------

1 | A-283 | 0.13789E+06 | 0.15513E+06 | 1.0000 |

2 | A-283 | 0.13789E+06 | 0.15513E+06 | 1.0000 |

3 | A-283 | 0.13789E+06 | 0.15513E+06 | 1.0000 |

4 | A-283 | 0.13789E+06 | 0.15513E+06 | 1.0000 |

5 | A-283 | 0.13789E+06 | 0.15513E+06 | 1.0000 |

6 | A-283 | 0.13789E+06 | 0.15513E+06 | 1.0000 |


TANK 2016, API-650/653/620 Analysis 8
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Shell Course Thickness Data - One Foot Method

------------------------------------------------------------------------------

| Thickness Values for Three Cases |Min. Temp| |

Course | Design | Test | User | (deg C )| Status |

# | (mm. ) | (mm. ) | (mm. ) | |Pass/Fail |

------------------------------------------------------------------------

1 | 6.0000 | 6.0000 | 6.0000 | -11.7 | NA |

2 | 5.0000 | 5.0000 | 5.0000 | -11.7 | NA |

3 | 5.0000 | 5.0000 | 5.0000 | -11.7 | NA |

4 | 5.0000 | 5.0000 | 5.0000 | -11.7 | NA |

5 | 5.0000 | 5.0000 | 5.0000 | -11.7 | NA |

6 | 5.0000 | 5.0000 | 5.0000 | -11.7 | NA |

Shell Course Allowed Fluid Heights:

------------------------------------------------------------------------------

| Fluid Heights for Three Cases |

Course | Design | Test | Required |

| (m. ) | (m. ) | (m. ) |

-------------------------------------------------------

1| 10.208 | 15.498 | 9.5000 |

2| 7.9576 | 12.966 | 7.6700 |

3| 7.9576 | 12.966 | 5.8400 |

4| 7.9576 | 12.966 | 4.0100 |

5| 7.9576 | 12.966 | 2.1800 |

6| 7.9576 | 12.966 | 0.35000 |

Maximum Allowed Fluid Height of Entire Tank For:

Design Thickness Case ............................. 9.7876 m.

Test Thickness Case ............................. 14.796 m.


TANK 2016, API-650/653/620 Analysis 9
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Required fluid height ............................. 9.5000 m.

Base Plate Details - Shell Weight & Center of Gravity:

------------------------------------------------------------------------------

Annular Base Plate Thickness ....................... 7.6000 mm. ?


(from API-650 Table 5-1 plus corrosion)

Annular Base Plate Width per 5.5.2 ................. 666.40 mm.

( 2 + ThkCrs1 + max[ 24, (2tb * sqrt(Fy/2YHG))] )

Weight of Shell + Nozzles .......................... 0.16726E+06 N.

Total Weight of all Nozzles ........................ 0.00000 N.

Center of Gravity (Shell+Nozzles) .................. 5.2033 m.

Wind Overturning Stability Check:

------------------------------------------------------------------------------

Corroded Shell Weight + %Roof - Uplift ............. 0.18876E+06 N.

Line Load ......................................[wa] 83.940 N./cm.

Moment due to wind (hor+ver) press .............[Mw] 87608. N.m.

Moment due to wind (hor) press ................[Mws] 0.37729E+06 N.m.

Moment due to internal pressure ...............[Mpi] 0.00000 N.m.

Moment due to tank liquid ......................[Mf] 0.20602E+07 N.m.

Moment due to shell & roof ....................[Mdl] 0.78152E+06 N.m.

Anchors not needed for Sect. 5.11

Wind Girder Information:

------------------------------------------------------------------------------

For "open top" tanks ...

Required Section Modulus, Top Girder ............... 59194. mm.^3

Table 5-20 Detail, B value ......................... b 0.00 mm.

Table 5-20 Shape name (if applicable)............... 4x4x.25

Maximum Height of Unstiffened Shell ................ 19.568 m.


TANK 2016, API-650/653/620 Analysis 10
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Wind Girder - Transformed Section Method

Number of Intermediate Girders Reqd ................ 0

Weight Summary:

------------------------------------------------------------------------------

Shell (Corroded) ................................... 115507. N.

Shell (Non-Corroded) ............................... 167259. N.

Annular Base Plate ................................. 14618. N.

Bottom Plate ....................................... 76807. N.

Nozzles ............................................ 0. N.

Roof Plates ........................................ 63715. N.

Roof Framing/Structure ............................. 0. N.

Shell Attachments .................................. 9535. N.

Shell + Roof Insulation ............................ 0. N.

Operating Fluid .................................... 11417626. N.

Water Weight ....................................... 12860288. N.

Operating Weight (Non-Corroded) .................... 11749561. N.

Test Weight (Non-Corroded, Filled to Top)........... 13192223. N.

Empty Weight (Non-Corroded) ........................ 331935. N.

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TANK 2016, API-650/653/620 Analysis 11
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API-650 12th Edition, Addendum 2, January 2016

TANK - Roof Design/Analysis Data

SELF-SUPPORTING DOME ROOF

Roof thickness per 5.10.6, 0.8D .................... 5.0000 mm.

Roof thickness per 5.10.6, 1.2D .................... 5.9639 mm.

Roof thickness per 5.10.6, Roof Radius ............. 5.0000 mm.

Total weight of Roof Plates ........................ 63715. N.

Based on user input thickness

User Specified Design Roof Load .................... 1.9619 KPa

including user plate thickness

Computed Design Roof Load .......................... 1.9619 KPa

including user plate thickness

Roof Evaluations - Appendix F

------------------------------------------------------------------------------

Uplift force due to internal pressure............... 0.00000 N.

Total weight resisting uplift ...................... 0.24051E+06 N.

Max Design Pressure, roof/shell joint.............. 66.838 in of H2O

Max Design Pressure, roof/shell joint.............. 16.640 KPa

(According to F.4.1)

Compression Ring Failure Pressure .................. 105.69 in of H2O

Compression Ring Failure Pressure .................. 26.313 KPa

(According to F.6)

Required Compression Areas, Roof/Shell Junction


TANK 2016, API-650/653/620 Analysis 12
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Area as per Section F.5 ........................... 0.00000 mm.^2

Area as per Section 5.10.6, 0.8D ................... 385.64 mm.^2

Area as per Section 5.10.6, 1.2D ................... 578.45 mm.^2

Frangible Roof-to-Shell Junction Area Limit:

Area as per Section 5.10.2.6 ....................... 169.92 mm.^2

Top Angle Requirement Per 5.1.5.9.e 2x2x1/4

(This is a minimum angle size based solely on the tank

diameter. Other criteria may require a larger section.)

API 650 Appendix F Calculations:

Nominal Tank Weight

= Shell Weight + Roof Weight + Framing Weight + Attachment Weight

= 37603.3 + 14324.4 + 0.0 + 2143.7

= 54071.4 lb. [240509.4 N.]

Note: The uplift was less than the total weight.

Appendix M Yield Stress reduction factor, M.3.6 [Mfact]:

= Yield Reduction Factor * Fy / Fyamb

= 1.000 * 30000.0/30000.0

= 1.000 Must be less than or equal to 1.0

Note: Using the new roof weight in Appendix F calcs. There was no corrosion

allowance specified on the roof plates.

Note: The tank is considered anchored since anchor bolts are specified,

therefore Appendix F.4.2 calculations are not required.


TANK 2016, API-650/653/620 Analysis 13
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Design Pressure per F.4.1 [P]:

= (0.962 * A * Fy * Mfact * tan(theta))/(D^2) + 0.245 * DLR/D^2

= (0.962*4.713*30000.0*1.000*tan(38.68))/(41.0^2)+0.245*14324/41.0^2

= 66.838 in. of water [1697.674 mm. of water]

= 2.414 psi [16.640 KPa]

Note: Design Pressure was less than maximum computed per F.4.1

Required Area of the Roof/Shell Junction per F.5.1 [A]:

= D^2(Pi-0.245*DLR/D^2)/(0.962*Fy*Mfact(tan(theta)))

= 41.0^2(0.000 -0.245*14324/41.0^2)/(0.962 *30000.0 *1.000 (tan(38.68 )))

= 0.000 in.^2

Maximum Frangible Roof Area 5.10.2.6 [A]:

= DLs/( 2 * pi * Fy * Mfact * tan(theta))

= 39747.0/( 2 * pi * 30000.0 * 1.000 * tan(38.68 ))

= 0.263 in.^2 [169.915 mm.^2]

Calculated failure Pressure from F.6 [Pf]:

= 1.6 * P - (0.147 * Dlr)/D^2

= 1.6 * 66.838 - (0.147 * 14324 )/41.0^2

= 105.688 in. of water [2684.479 mm. of water]

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TANK 2016, API-650/653/620 Analysis 14
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API-650 12th Edition, Addendum 2, January 2016

Seismic Evaluation Results - Appendix E

Ground Motion Type : Probabilistic

Design Fluid Weight ................................ 0.11418E+08 N.

Design level peak acceleration for non-ASCE ....[Sp] 0.00000

MCE at period of 0.2 seconds ...................[Ss] 0.00000

MCE at period of 0.0 seconds ...................[S0] 0.00000

MCD at period of 1.0 seconds ...................[S1] 0.00000

Design spectral accel parameter ...............[SDS] 0.00000

Acceleration based site coefficient ............[FA] 2.5000

Velocity based site coefficient ................[FV] 3.5000

FvS1 / FaSs ....................................[TS] 0.00000

Convective sloshing period .....................[TC] 3.7153 sec

Convective spectral acceleration parameter .....[Ac] 0.00000

Impulsive spectral acceleration parameter ......[Ai] 0.70000E-02

Effective convective fluid weight ..............[Wc] 0.34293E+07 N.

Effective impulsive fluid weight ...............[Wi] 0.81426E+07 N.

Convective liquid base shear ...................[Vc] 0.00000 N.

Impulsive liquid base shear ....................[Vi] 59322. N.

Total design base shear .........................[V] 59322. N.

Shear resistance ...............................[VS] 0.46998E+07 N.

Ring wall convective moment arm ................[Xc] 6.4885 m.

Ring wall impulsive moment arm .................[Xi] 3.5750 m.

Slab convective moment arm ....................[XCS] 6.8823 m.


TANK 2016, API-650/653/620 Analysis 15
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Slab impulsive moment arm .....................[XIS] 5.5000 m.

Shell+appurtenances weight .....................[WS] 0.17679E+06 N.

Roof+framing+10% snow weight+roof ins..........[Wrs] 63715. N.

Ringwall overturning moment ...................[Mrw] 0.21531E+06 N.m.

Slab overturning moment ........................[Ms] 0.32503E+06 N.m.

Vertical acceleration parameter ................[AV] 0.00000

Effective specific gravity .....................[Ge] 1.0000

Resisting annulus force ........................[wa] 193.11 N./cm.

Tank + roof weight at shell base ...............[wt] 61.246 N./cm.

The anchorage ratio .............................[J] 0.54174E-01

Reqd min annular plate projection ...............[L] 0.00000 m.

Number of anchor bolts required .................[N] 16

Shell compressive stress .......................[Sc] 1790.7 KPa

Shell allowable stress .........................[Sa] 29123. KPa

Height of sloshing wave ............................ 0.00000 m.

Required Freeboard ................................. 0.00000 m.

Hoop Stress versus Allowable Stress

Course | Hoop Stress | Hoop Allowable |

# | (KPa ) | (KPa ) |

----------------------------------------------

1 | 97447.09 | 183396.36 |

2 | 94500.29 | 183396.36 |

3 | 72022.73 | 183396.36 |

4 | 49501.65 | 183396.36 |

5 | 26937.05 | 183396.36 |

6 | 4328.92 | 183396.36 |
TANK 2016, API-650/653/620 Analysis 16
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Seismic Evaluation Summary:

Seismic shell stress check passed.

Base shear within limits.

Hoop stress within allowable.

Appendix E Seismic Analysis Calculations:

Period Parameter per E.2.2 [Ts]:

= 0.000 sec.

Sloshing Period Coefficient per E.4.5.2-c [Ks]:

= 0.578 / sqrt( hyperbolic tangent(3.68 * HL / D ) )

= 0.578/sqrt( hyperbolic tangent(3.68 * 31.168/41.010 ) )

= 0.580

Convective Sloshing Period per E.4.5.2-b [Tc]:

= Ks*sqrt(D)

= 0.580 * sqrt ( 41.010 )

= 3.715 sec.

Intermediate Value per E.4.6.1-1 [SDS]:

= 2.5 * Q * Fa * S0

= 2.5 * 0.000 * 2.500 * 0.000

= 0.000

Impulsive Spectral Accel. Parameter per E.4.6.1-1 [Ai]:

= SDS ( I / Rwi )

= 0.000 ( 1.250/4.000 )

= 0.000
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Lower bound limit of Ai per E.4.6.1

= 0.007 for sites with S1 < 0.6 per E.4.6.1-2

Final value of Ai:

= max( Ai, lower bound value )

= max( 0.000, 0.007 )

= 0.007 %g

Convective Spectral Acceleration parameter per E.4.6.1-5 [Ac]:

= min((2.5 * K * Q * Fa * S0 * (I / Rwc)) * Ts * TL / Tc^2 , Ai )

= min( (2.5 * 1.500 * 0.000 * 2.500 * 0.000 * (1.250/2.000 ))

* 0.000 * 0.000/3.715^2, 0.007000 )

= min( 0.000000, 0.007000 )

= 0.000 %g

Convective Weight per E.6.1.1-3 [Wc]:

= 0.230 (D/H) * Wp * tanh( 3.67 (H/D) )

= 0.230 (41.01/31.17 ) * 2566912 * tanh( 3.67 (31.17/41.01 ) )

= 770980.188 lb. [3429319.750 N.]

Impulsive Weight per E.6.1.1-2 [Wi]:

= Wp * ( 1.0 - 0.218 (D/H) )

= 2566912 * ( 1.0 - 0.218 (41.010/31.168 ) )

= 1830613.750 lb. [8142570.000 N.]

Convective Liquid Base Shear per E.6.1-3 [Vc]:

= Ac * Wc

= 0.000000 * 770980

= 0.000 lb.
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Impulsive Liquid Base Shear per E.6.1-2 [Vi]:

= Ai( Ws + Wr + Wf + Wi )

= 0.007 ( 39747.004 + 14324.353 + 20554.287 + 1830613 )

= 13336.676 lb. [59321.535 N.]

Total Design Base Shear per E.6.1-1 [V]:

= sqrt( Vc^2 + Vi^2 )

= sqrt( 0.000^2 + 13336.676^2 )

= 13336.676 lb. [59321.535 N.]

Ringwall Convective Moment Arm per E.6.1.2.1-3 [Xc]:

= (1.0 - (cosh(3.67 (H / D)) - 1.0)

/ (3.67 (H / D) * sinh(3.67 (H / D))))*H

= (1.0 - (cosh(3.67 (31.168/41.010 )) - 1.0)

/(3.67 (31.168 /41.010 ) * sinh(3.67 (31.168 /41.010 ))))*31.168

= 21.288 ft. [6.488 m.]

Ringwall Impulsive Moment Arm per E.6.1.2.1-2 [Xi]:

= H * ( 0.5 - 0.094 (D / H) )

= 31.168 * ( 0.5 - 0.094 (41.010/31.168 ) )

= 11.729 ft. [3.575 m.]

Slab Convective Moment Arm per E.6.1.2.2-3 [Xcs]:

= (1.0 - (cosh(3.67 (H / D)) - 1.937)

/ (3.67 (H / D) * sinh(3.67 (H / D)) ) ) * H

= (1.0 - (cosh(3.67 (31.168/41.010 )) - 1.937)

/(3.67 (31.168 /41.010 ) * sinh(3.67 (31.168 /41.010 ))))*31.168

= 22.580 ft. [6.882 m.]

Slab Impulsive Moment Arm per E.6.1.2.2-2 [Xis]:

= H * ( 0.500 + ( 0.0600 * D / H ) )
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= 31.168 * ( 0.500 + ( 0.0600 * 41.010/31.168 ) )

= 18.045 ft. [5.500 m.]

Ringwall Overturning Moment per E.6.1.5-1 [Mrw]:

= sqrt( ( Ai ( Wi * Xi + Ws * Xs

+ Wr * Xr ) )^2

+ ( Ac * Wc * Xc )^2 )

= sqrt( ( 0.007 ( 1830613 * 11.729 + 39747.004 * 17.071

+ 14324.353 * 37.504 ) )^2

+ ( 0.000 * 770980 * 21.288 )^2 )

= 158809.188 ft.lb. [215307.141 N.m.]

Slab Overturning Moment per E.6.1.5-2 [Ms]:

= sqrt( ( Ai ( Wi * Xis + Ws * Xs

+ Wr * Xr ) ) ^2

+ ( Ac * Wc * Xcs ) ^2 )

= sqrt( ( 0.007 ( 1830613 * 18.045 + 39747.004 * 17.071

+ 14324.353 * 37.504 ) )^2

+ ( 0.000 * 770980 * 21.288 )^2 )

= 239739.4 ft.lb. [325029.1 N.m.]

Vertical Acceleration Parameter per E.6.1.3 [Av]:

= 0.47 * SDS

= 0.47 * 0.000

= 0.000000 %g

Effective Specific Gravity per E.2.2 [Ge]:

= ( 1 - ( 0.4 * Av ) ) * G

= ( 1 - ( 0.4 * 0.000 ) ) * 1.000

= 1.000
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Resisting Annulus Force per E.6.2.1.1-1b [wa]:

= min( ( 7.9 * ta * sqrt( Fy * H * Ge ) ),

( 1.28 * H * D * Ge ) )

= min( ( 7.9 * 0.173 * sqrt( 30000.000 * 31.168 * 1.000 ) ),

( 1.28 * 31.168 * 41.010 * 1.000 ) )

= min( 1323.309, 1636.114 )

= 1323.309 lb./ft. [19311.283 N./m.]

Tank + Roof Weight at Shell Base per E.6.2.1.1.1-2 [wt]:

= ( Wrs / ( D * pi) ) + ( WS / ( D * pi ) )

= ( 14324.353/( 41.010 * 3.142 ) ) + ( 39747.004/( 41.010 * 3.142 ) )

= 419.684 lb./ft. [6124.521 N./m.]

The Anchorage Ratio per E.6.2.1.1.1-1 [J]:

= Mrw/(D^2( wt(1 - (0.4 * Av)) + wa - 0.4 * wint))

= 158809.188/(41.010^2(419.684 (1-(0.4 * 0.000 ))+1323.309 -0.4*0.0 ))

= 0.054174

Number of Anchor Bolts Required [nA]:

= max( int( (PI * D / 10) + .999 ), 4 )

= max( int( (3.142 * 41.010/10) + .999 ), 4 )

= 13 bolts

Final value after using rounding multiple:

= N + ( Nmul - mod( N , NMUL ) )

= 13 + ( 4 - mod( 16, 4 ) )

= 16 bolts

Shell Compressive Stress per E.6.2.2.1-1b [Sigma_c]:

= (wt (1.0 + 0.4 * Av) + (1.273 * Mrw / (D^2)))

/ ( 12.0 * ts )
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= (419.684 (1.0 + 0.4 * 0.000 ) + (1.273 * 158809.188/(41.010^2)))

/( 12.0 * 0.173 )

= 259.718 psi [1790.651 KPa]

Shell Allowable Stress [Sa/Fc]:

= min ((1.0E6 * ts / D) , (Fty / 2))

= min ((1.0E6 * 0.173/41.010 ), (30000.000/2))

= 4224.003 psi [29122.811 KPa]

Seismic Hoop combined Force/Stress Calculations for Shell Course: 6

Impulsive Hoop Membrane Force per E.6.1.4-2b [Ni]:

= (2.77 * Ai * G * D^2)

* ((Y / D * 0.75) - (0.5 (Y / D * 0.75)^2))

= (2.77 * 0.007 * 1.000 * 41.010^2)

* ((1.148/41.010 * 0.75) - (0.5 (1.148/41.010 * 0.75)^2))

= 1.195 lb./in. [0.209 N./mm.]

Convective Hoop Membrane Force per E.6.1.4-4b [Nc]:

= cosh ( 3.68 ( H - Y ) / D )/ cosh ( 3.68 * H / D )

* 0.98 * Ac * G * D^2

= cosh ( 3.68 ( 31.168 - 1.148 )/41.010 )

* 0.98 * 0.000 * 1.000 * 41.010^2

= 0.000 lb./in.

Product Hydrostatic Membrane Force [Nh]:

= 0.0361 * G * Y * 12.0 * D * 12.0 / 2.0

= 0.0361 * 1.000 * 1.148 * 12.0 * 41.010 * 12.0/2.0

= 122.402 lb./in. [21.435 N./mm.]

Total Combined Hoop Stress per E.6.1.4-5:


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= (sqrt( Ni^2 + Nc^2) + Nh) / Thk

= (sqrt( 1.195^2 + 0.000^2 ) + 122.402 )/0.197

= 627.871 psi [4328.920 KPa]

Seismic Hoop Allowable for Shell Course: 6

Allowable Hoop Stress per E.6.2.4:

= min( [0.9 * min( Fy, Fyweld ) * je * Mred], ShellAll * 1.33)

= min( [0.9 * min( 30000, 59001 ) * 1.00 * 1.00 ], 20000 * 1.33)

= 26600.0 psi [183396.4 KPa]

Seismic Hoop combined Force/Stress Calculations for Shell Course: 5

Impulsive Hoop Membrane Force per E.6.1.4-2b [Ni]:

= (2.77 * Ai * G * D^2)

* ((Y / D * 0.75) - (0.5 (Y / D * 0.75)^2))

= (2.77 * 0.007 * 1.000 * 41.010^2)

* ((7.152/41.010 * 0.75) - (0.5 (7.152/41.010 * 0.75)^2))

= 6.702 lb./in. [1.174 N./mm.]

Convective Hoop Membrane Force per E.6.1.4-4b [Nc]:

= cosh ( 3.68 ( H - Y ) / D )/ cosh ( 3.68 * H / D )

* 0.98 * Ac * G * D^2

= cosh ( 3.68 ( 31.168 - 7.152 )/41.010 )

* 0.98 * 0.000 * 1.000 * 41.010^2

= 0.000 lb./in.

Product Hydrostatic Membrane Force [Nh]:

= 0.0361 * G * Y * 12.0 * D * 12.0 / 2.0

= 0.0361 * 1.000 * 7.152 * 12.0 * 41.010 * 12.0/2.0

= 762.388 lb./in. [133.508 N./mm.]


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Total Combined Hoop Stress per E.6.1.4-5:

= (sqrt( Ni^2 + Nc^2) + Nh) / Thk

= (sqrt( 6.702^2 + 0.000^2 ) + 762.388 )/0.197

= 3906.978 psi [26937.047 KPa]

Seismic Hoop Allowable for Shell Course: 5

Allowable Hoop Stress per E.6.2.4:

= min( [0.9 * min( Fy, Fyweld ) * je * Mred], ShellAll * 1.33)

= min( [0.9 * min( 30000, 59001 ) * 1.00 * 1.00 ], 20000 * 1.33)

= 26600.0 psi [183396.4 KPa]

Seismic Hoop combined Force/Stress Calculations for Shell Course: 4

Impulsive Hoop Membrane Force per E.6.1.4-2b [Ni]:

= (2.77 * Ai * G * D^2)

* ((Y / D * 0.75) - (0.5 (Y / D * 0.75)^2))

= (2.77 * 0.007 * 1.000 * 41.010^2)

* ((13.156/41.010 * 0.75) - (0.5 (13.156/41.010 * 0.75)^2))

= 10.966 lb./in. [1.920 N./mm.]

Convective Hoop Membrane Force per E.6.1.4-4b [Nc]:

= cosh ( 3.68 ( H - Y ) / D )/ cosh ( 3.68 * H / D )

* 0.98 * Ac * G * D^2

= cosh ( 3.68 ( 31.168 - 13.156 )/41.010 )

* 0.98 * 0.000 * 1.000 * 41.010^2

= 0.000 lb./in.

Product Hydrostatic Membrane Force [Nh]:

= 0.0361 * G * Y * 12.0 * D * 12.0 / 2.0


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= 0.0361 * 1.000 * 13.156 * 12.0 * 41.010 * 12.0/2.0

= 1402.375 lb./in. [245.581 N./mm.]

Total Combined Hoop Stress per E.6.1.4-5:

= (sqrt( Ni^2 + Nc^2) + Nh) / Thk

= (sqrt( 10.966^2 + 0.000^2 ) + 1402.375 )/0.197

= 7179.771 psi [49501.648 KPa]

Seismic Hoop Allowable for Shell Course: 4

Allowable Hoop Stress per E.6.2.4:

= min( [0.9 * min( Fy, Fyweld ) * je * Mred], ShellAll * 1.33)

= min( [0.9 * min( 30000, 59001 ) * 1.00 * 1.00 ], 20000 * 1.33)

= 26600.0 psi [183396.4 KPa]

Seismic Hoop combined Force/Stress Calculations for Shell Course: 3

Impulsive Hoop Membrane Force per E.6.1.4-2b [Ni]:

= (2.77 * Ai * G * D^2)

* ((Y / D * 0.75) - (0.5 (Y / D * 0.75)^2))

= (2.77 * 0.007 * 1.000 * 41.010^2)

* ((19.160/41.010 * 0.75) - (0.5 (19.160/41.010 * 0.75)^2))

= 13.987 lb./in. [2.449 N./mm.]

Convective Hoop Membrane Force per E.6.1.4-4b [Nc]:

= cosh ( 3.68 ( H - Y ) / D )/ cosh ( 3.68 * H / D )

* 0.98 * Ac * G * D^2

= cosh ( 3.68 ( 31.168 - 19.160 )/41.010 )

* 0.98 * 0.000 * 1.000 * 41.010^2

= 0.000 lb./in.
TANK 2016, API-650/653/620 Analysis 25
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Product Hydrostatic Membrane Force [Nh]:

= 0.0361 * G * Y * 12.0 * D * 12.0 / 2.0

= 0.0361 * 1.000 * 19.160 * 12.0 * 41.010 * 12.0/2.0

= 2042.362 lb./in. [357.654 N./mm.]

Total Combined Hoop Stress per E.6.1.4-5:

= (sqrt( Ni^2 + Nc^2) + Nh) / Thk

= (sqrt( 13.987^2 + 0.000^2 ) + 2042.362 )/0.197

= 10446.253 psi [72022.734 KPa]

Seismic Hoop Allowable for Shell Course: 3

Allowable Hoop Stress per E.6.2.4:

= min( [0.9 * min( Fy, Fyweld ) * je * Mred], ShellAll * 1.33)

= min( [0.9 * min( 30000, 59001 ) * 1.00 * 1.00 ], 20000 * 1.33)

= 26600.0 psi [183396.4 KPa]

Seismic Hoop combined Force/Stress Calculations for Shell Course: 2

Impulsive Hoop Membrane Force per E.6.1.4-2b [Ni]:

= (2.77 * Ai * G * D^2)

* ((Y / D * 0.75) - (0.5 (Y / D * 0.75)^2))

= (2.77 * 0.007 * 1.000 * 41.010^2)

* ((25.164/41.010 * 0.75) - (0.5 (25.164/41.010 * 0.75)^2))

= 15.766 lb./in. [2.761 N./mm.]

Convective Hoop Membrane Force per E.6.1.4-4b [Nc]:

= cosh ( 3.68 ( H - Y ) / D )/ cosh ( 3.68 * H / D )

* 0.98 * Ac * G * D^2

= cosh ( 3.68 ( 31.168 - 25.164 )/41.010 )

* 0.98 * 0.000 * 1.000 * 41.010^2


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= 0.000 lb./in.

Product Hydrostatic Membrane Force [Nh]:

= 0.0361 * G * Y * 12.0 * D * 12.0 / 2.0

= 0.0361 * 1.000 * 25.164 * 12.0 * 41.010 * 12.0/2.0

= 2682.348 lb./in. [469.728 N./mm.]

Total Combined Hoop Stress per E.6.1.4-5:

= (sqrt( Ni^2 + Nc^2) + Nh) / Thk

= (sqrt( 15.766^2 + 0.000^2 ) + 2682.348 )/0.197

= 13706.421 psi [94500.289 KPa]

Seismic Hoop Allowable for Shell Course: 2

Allowable Hoop Stress per E.6.2.4:

= min( [0.9 * min( Fy, Fyweld ) * je * Mred], ShellAll * 1.33)

= min( [0.9 * min( 30000, 59001 ) * 1.00 * 1.00 ], 20000 * 1.33)

= 26600.0 psi [183396.4 KPa]

Seismic Hoop combined Force/Stress Calculations for Shell Course: 1

Impulsive Hoop Membrane Force per E.6.1.4-3b [Ni]:

= 1.39 * Ai * G * D^2

= 1.39 * 0.007 * 1.000 * 41.010^2

= 16.365 lb./in. [2.866 N./mm.]

Convective Hoop Membrane Force per E.6.1.4-4b [Nc]:

= cosh ( 3.68 ( H - Y ) / D )/ cosh ( 3.68 * H / D )

* 0.98 * Ac * G * D^2

= cosh ( 3.68 ( 31.168 - 31.168 )/41.010 )

* 0.98 * 0.000 * 1.000 * 41.010^2


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= 0.000 lb./in.

Product Hydrostatic Membrane Force [Nh]:

= 0.0361 * G * Y * 12.0 * D * 12.0 / 2.0

= 0.0361 * 1.000 * 31.168 * 12.0 * 41.010 * 12.0/2.0

= 3322.335 lb./in. [581.801 N./mm.]

Total Combined Hoop Stress per E.6.1.4-5:

= (sqrt( Ni^2 + Nc^2) + Nh) / Thk

= (sqrt( 16.365^2 + 0.000^2 ) + 3322.335 )/0.236

= 14133.827 psi [97447.086 KPa]

Seismic Hoop Allowable for Shell Course: 1

Allowable Hoop Stress per E.6.2.4:

= min( [0.9 * min( Fy, Fyweld ) * je * Mred], ShellAll * 1.33)

= min( [0.9 * min( 30000, 59001 ) * 1.00 * 1.00 ], 20000 * 1.33)

= 26600.0 psi [183396.4 KPa]

Height of Sloshing Wave per E.7.2:

= 0.42 * D * 2.5 * K * Q * Fa * S0

* I * Ts / Tc

= 0.42 * 41.010 * 2.5 * 1.500 * 0.000 * 2.500 * 0.000

* 1.250 * 0.000/3.715

= 0.000 ft.

Required Freeboard per Table E-7:

= 0.7 * wave height

= 0.7 * 0.000

= 0.000 ft.
TANK 2016, API-650/653/620 Analysis 28
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Shear Resistance Force per E.7.6-1 [Vs]:

= MU ( WS + WR + WF + Wfluid ) * ( 1.0 - 0.4 * AV )

= 0.400 (39747.004 +14324.353 +20554.287 +2566912 )*(1.0-0.4*0.000 )

= 1056615.250 lb. [4699824.500 N.]

TANK(TM) Intergraph CADWorx & Analysis Solutions, Inc. 2016


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API-650 12th Edition, Addendum 2, January 2016

Anchor Bolt Results - Section 5.12

------------------------------------------------------------------------------

| Uplift | Allowable | Load/Bolt |

| (N. ) | Bolt Stress | (N. ) |

Load Case | | (KPa ) | |

------------------------------------------------------------------------

Wind Loading | 39711.0 | 198564. | 2481 |

Anchor Bolt Results - Section 5.12

------------------------------------------------------------------------------

| Number | Bolt | Bolt Stress |

| of Bolts | Diameter | (KPa ) |

Load Case | | (mm. ) | |

-------------------------------------------------------------------------

Wind Loading | 16 | 44.450 | 1999 |

Final Anchor Bolt Spacing .............. (m. ) 2.49

Specified number of user bolts is sufficient.

Specified user bolt diameter is sufficient.

Bolt Load Calculations per API 650 Table 5.21b:

Compute weight per table 5.21b [W1]:

= Corr. Shell Wght + Attachment Wght + ( Corr. Roof Wght + Ins. ) * %


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= 25968.2 + 2143.7 + ( 14324.4 + 0.0 ) * 1.00

= 42436.3 lb. [188756.7 N.]

Compute weight per table 5.21b [W2]:

= (Corr. Shell Wght + Ins. Wght)+Att. Wght+(Roof Wght + Fram Wght + Ins.)*%

= ( 25968.2 ) + 2143.7 + ( 14324.4 + 0.0 + 0.0 )*1.00

= 42436.3 lb. [188756.7 N.]

Compute weight per table 5.21b [W3]:

= Nom. Shell Wght + Attachment Wght + (Nom. Roof Wght + Ins. Wght) * %

= 37603.3 + 2143.7 + (14324.4 + 0.0 ) * 1.00

= 54071.4 lb. [240509.4 N.]

Net Uplift due to Wind Pressure:

= PWR * D^2 * 4.08 + [4 * MWS/D] - W2

= 3.530 * 41.0^2 * 4.08 + [4 * 278285/41.0 ] - 42436.3

= 8927.8 lb. [39711.0 N.]

Net Uplift due to Seismic:

= [ 4 * MRW/D ] - W2( 1 - 0.4*Av)

= [ 4 * 158809.2/41.0 ] - 42436.3 ( 1 - 0.4 * 0.00000 )

= -26946.7 lb. [-119858.9 N.]

Note:

The Frangibility case was not analyzed because the design

pressure was zero or the frangibilty requirements in

API 650 paragraph 5.10.2.6 were not met.

Initial Bolt Design for each Load Case (mm., KPa & mm.^2):

Anchor Bolt Database: TEMA-Imperial


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Case | Number | Diameter | Stress | Bolt Area |

-----------------------------------------------------------------------------

Wind Loading | 16 | 44.450 | 1999.4 | 1241.3903 |

Final Bolt Design for each Load Case (mm., KPa & mm.^2):

Case | Number | Diameter | Stress | Bolt Area |

-----------------------------------------------------------------------------

Wind Loading | 16 | 44.450 | 1999.4 | 1241.3903 |

TANK(TM) Intergraph CADWorx & Analysis Solutions, Inc. 2016


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Anchor Chair Cap Input Values:

Thickness of Gusset Plates j 16.000 mm.

Width of Gussets at Top Plate twdt 160.000 mm.

Width of Gussets at Base Plate bwdt 60.000 mm.

Height of Gussets hg 350.000 mm.

Height of Gussets plus top Plate thickness h 375.000 mm.

Distance between Gussets g 120.000 mm.

Dist. from Bolt Center to Gusset (Rg/2) cg 60.000 mm.

External Corrosion Allowance Ca 1.6000 mm.

Top Plate allowable stress S 379203.0 KPa

Number of Gussets per bolt ng 2

Bottom Shell Course Thickness 6.000 mm.

Shell Course Corrosion Allowance 1.6000 mm.

Thickness of Tank Baseplate m 8.000 mm.

Thickness of Top Plate c 25.000 mm.

Radial Width of the Top Plate b 160.000 mm.

Circumferential Width of the Top Plate a 150.000 mm.

Anchor Bolt Diameter d 44.450 mm.

Anchor Chair Cap and Gusset Plate Analysis Results:

Required Thickness of Top Chair Cap Plate per AISI:

P Bolt Load

e Bolt eccentricity (center of bolt to shell OD)

Sb Allowable Bending Stress ( 1.5 * S )

g Distance between Gussets

d Bolt Diameter
TANK 2016, API-650/653/620 Analysis 33
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Top Chair Cap Plate Required Thickness per AISI [Tc]:

= ( P /( Sb * e ) * ( 0.375 * g - 0.22 * d )) + c

= (7445/(568804*97.000)*(0.375*120.00-0.22*44.450))+1.600

= 3.7802 mm.

Stress in the Top Plate at given Thickness [Stpl]:

= P( 0.375 * b - 0.22 * d ) / e / ( c - Ca )

= 7445 (0.375*120.000 - 0.22*44.450 )/97.000/(25.000 -1.600 )

= 4937.7 KPa, must be less than 568804 KPa

Required Gusset Thickness per AISI:

Gusset Plate Thickness is the greater of( 0.5 in (12mm), 0.04( hg ))

= max( 12.700, 0.04( 350.000 ) ) + Ca

= 15.600 mm.

For gusset plates the following must also be true [English Units]:

Gusset Thickness * Average Gusset Width >= (P/1000)/25

= ( 0.630 - 0.063 ) * 4.331 > ( 1673.969/1000)/25 ) Passed

= 2.455 > 0.067 Passed

Local Stress at the Top Plate per AISI, including axial Stress [S]:

= P*e/t[1.32*Z/(1.43*a*h/(R*t)

+ (4(a)(h)).333 + 0.031 /(R*t)

= 7445*97.00/4.40[1.32*0.86/(1.43*150.00*(375.00)/(6251.60*4.40)

+ (4*150.00 (375.00 ))0.333 + 0.031/(6251.60 *4.40 )

= 34467.9 KPa

Intermediate Value [Z]:

= 1/[(0.177*a*m/(R*t))*(m/t) + 1]

= 1/[(0.177*150.000*8.000/(6251.600*4.400))*(8.000/4.400)+1]

= 0.857
TANK 2016, API-650/653/620 Analysis 34
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Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm

Radial Distance [e]:

= ( Dc - Ds ) / 2

= ( 12693.999 - 12500.000 )/2

= 97.000 mm.

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TANK 2016, API-650/653/620 Analysis 35
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm

Determine Maximum allowed Fluid Heights:

For Course # 1, Operating Case

Allowed fluid height above this course based on the 1ft method

= (Td - ca)Sd/(2.6 * D * G ) + X/12

= (0.2362 - 0.0630 )20000.00/(2.6 * 41.0 * 1.000 ) + 12.000/12

= 33.492 ft. [10.208 m.]

For Course # 1, Hydro Case, not corroded

Allowed fluid height above this course based on the 1ft method

= (Td - ca)Sd/(2.6 * D * G ) + X/12

= (0.2362 - 0.0000 )22500.00/(2.6 * 41.0 * 1.000 ) + 12.000/12

= 50.846 ft. [15.498 m.]

For Course # 2, Operating Case

Allowed fluid height above this course based on the 1ft method

= (Td - ca)Sd/(2.6 * D * G ) + X/12

= (0.1969 - 0.0630 )20000.00/(2.6 * 41.0 * 1.000 ) + 12.000/12

= 26.108 ft. [7.958 m.]

For Course # 2, Hydro Case, not corroded

Allowed fluid height above this course based on the 1ft method

= (Td - ca)Sd/(2.6 * D * G ) + X/12

= (0.1969 - 0.0000 )22500.00/(2.6 * 41.0 * 1.000 ) + 12.000/12

= 42.538 ft. [12.966 m.]


TANK 2016, API-650/653/620 Analysis 36
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For Course # 3, Operating Case

Allowed fluid height above this course based on the 1ft method

= (Td - ca)Sd/(2.6 * D * G ) + X/12

= (0.1969 - 0.0630 )20000.00/(2.6 * 41.0 * 1.000 ) + 12.000/12

= 26.108 ft. [7.958 m.]

For Course # 3, Hydro Case, not corroded

Allowed fluid height above this course based on the 1ft method

= (Td - ca)Sd/(2.6 * D * G ) + X/12

= (0.1969 - 0.0000 )22500.00/(2.6 * 41.0 * 1.000 ) + 12.000/12

= 42.538 ft. [12.966 m.]

For Course # 4, Operating Case

Allowed fluid height above this course based on the 1ft method

= (Td - ca)Sd/(2.6 * D * G ) + X/12

= (0.1969 - 0.0630 )20000.00/(2.6 * 41.0 * 1.000 ) + 12.000/12

= 26.108 ft. [7.958 m.]

For Course # 4, Hydro Case, not corroded

Allowed fluid height above this course based on the 1ft method

= (Td - ca)Sd/(2.6 * D * G ) + X/12

= (0.1969 - 0.0000 )22500.00/(2.6 * 41.0 * 1.000 ) + 12.000/12

= 42.538 ft. [12.966 m.]

For Course # 5, Operating Case

Allowed fluid height above this course based on the 1ft method
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= (Td - ca)Sd/(2.6 * D * G ) + X/12

= (0.1969 - 0.0630 )20000.00/(2.6 * 41.0 * 1.000 ) + 12.000/12

= 26.108 ft. [7.958 m.]

For Course # 5, Hydro Case, not corroded

Allowed fluid height above this course based on the 1ft method

= (Td - ca)Sd/(2.6 * D * G ) + X/12

= (0.1969 - 0.0000 )22500.00/(2.6 * 41.0 * 1.000 ) + 12.000/12

= 42.538 ft. [12.966 m.]

For Course # 6, Operating Case

Allowed fluid height above this course based on the 1ft method

= (Td - ca)Sd/(2.6 * D * G ) + X/12

= (0.1969 - 0.0630 )20000.00/(2.6 * 41.0 * 1.000 ) + 12.000/12

= 26.108 ft. [7.958 m.]

For Course # 6, Hydro Case, not corroded

Allowed fluid height above this course based on the 1ft method

= (Td - ca)Sd/(2.6 * D * G ) + X/12

= (0.1969 - 0.0000 )22500.00/(2.6 * 41.0 * 1.000 ) + 12.000/12

= 42.538 ft. [12.966 m.]

Appendix M Yield Stress reduction factor, M.3.6 [Mfact]:

= Yield Reduction Factor * Fy / Fyamb

= 1.000 * 30000.0/30000.0

= 1.000 Must be less than or equal to 1.0

Balanced Design Snow Load [Sb]:


TANK 2016, API-650/653/620 Analysis 38
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= 0.84 * S

= 0.84 * 0.000

= 0.000 psf

Unbalanced Design Snow Load [Su]:

= 1.5 * Sb

= 1.5 * 0.000

= 0.000 psf

Total Design External Pressure Loading per 5.10.6.1 [Pr]:

= max[ DL + (Lr or Sb) + Fpe*Pe, DL + Pe + 0.4(Lr or Sb) ]

= max[ 9.647 + max[ 31.328, 0.000 ] + 0.400 * 0.000,

9.647 + 0.000 + 0.4 * max[ 31.328, 0.000 ]]

= max[ 40.975, 22.178 ]

= 40.975 psf [1961.893 N/M2]

TANK(TM) Intergraph CADWorx & Analysis Solutions, Inc. 2016


TANK 2016, API-650/653/620 Analysis 39
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm

Wind Load Calculations:

Wind velocity factor 5.2.1 [Vfact]:

= ( Wind Velocity / 120 )^2

= ( 93.9/120 )^2

= 0.612

Vertical projected wind area of tank [VArea]:

= Tank Height * Insulated Tank Diameter

= 35.10 * 41.01

= 1439.673 ft^2 [133.750 m.^2]

Velocity pressure per 5.9.7.1 [p]:

= 0.00256 * Kz * Kzt * kd * V^2 * I * G + 5.0

= 0.00256 * 1.040 * 1.000 * 0.950 * 93.862^2 * 1.000 * 0.850 + 5.0

= 23.941 psf [1146.279 N/M2]

Wind moment on shell [Moment]:

= Wind Pressure * Wind Area * Tank Height/2

= 23.941 * 1439.7 * 35.10/2

= 0.60498E+06 ft.lb. [0.82020E+06 N.m.]

Vertical projected wind area of Dome/Umbrella roof:

Roof Radius + Insulation (if any):

= 32.808

= 32.808 ft. [10.000 m.]

Half apex angle between tank and apex radii:

= asin( D / (2 * 1/2 Apex Angle) )


TANK 2016, API-650/653/620 Analysis 40
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= asin( 41.010/(2 * 32.808 ) )

= 38.7 deg.

Area of the sector:

= 2 * Half angle / ( 2 pi ) * ( pi * (1/2 Apex Angle)^2 )

= 2 * 0.675/( 2 * 3.142 ) * ( 3.142 * 32.808^2 )

= 726.706 ft.^2 [67.513 m.^2]

Height from apex to chord:

= 1/2 Apex Angle * cos(Half angle)

= 32.808 * cos(0.675 )

= 25.611 ft. [7.806 m.]

Area of triangle below the chord line:

= Apex height * D/2

= 25.611 * 41.010/2

= 525.161 ft.^2 [48.789 m.^2]

Dome/Umberlla roof area:

= Sector area - Triangle area

= 726.706 - 525.161

= 201.545 ft.^2 [18.724 m.^2]

Area Exposed to Wind:

= Wind area of tank + Wind area of roof

= 1439.673 + 201.545

= 1641.218 ft.^2 [152.474 m.^2]

Wind Moment at the base including the dome/umbrella roof [Total Moment]:

= Moment + ( Wind P * Roof Area( Tank Height + dome Height/3))

= 604975 + ( 23.941 * 201.5 ( 35.1 + 7.20/3))


TANK 2016, API-650/653/620 Analysis 41
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= 785936.625 ft.lb. [1065541.375 N.m.]

Wind shear force acting on the tank:

= Wind Pressure * (tank area + roof area)

= 23.941 * 1641.2

= 0.39292E+05 lbf. [0.17477E+06 N.]

Moment about shell-to-bottom joint [MDL]:

= ( Shell Weight + Attachement Weight + Framing Weight * % )D/2

= ( 25968.2 + 2143.7 + 0.0 * 1.00 )41.0/2

= 576442.8 ft.lb [781518.1 N.m.]

Resisting Weight of Fluid [WL]:

= min( 5.6 * tb * sqrt( Fby * H * min( 0.7, G )), 0.45 * H * D )

= min(5.6*0.1732*sqrt(30000.0*31.17*min(0.7,1.000)),0.45*31.2*41.01)

= min( 784.8, 575.2 )

= 575.2 lbf/ft [8.4 N./mm.]

Moment from Fluid Weight [MF]:

= WL * ( PI * D ) * ( D / 2 )

= 575.2 * ( 3.1416 * 41.01 ) * ( 41.01/2 )

= 1519589.0 ft.lb [2060198.0 N.m.]

Moment from Design Internal Pressure [MPI]:

= Design Pressure * pi( Diameter in inches / 2 )^2 * ( D / 2 )

= 0.0000 * 3.1416 ( 492.13/2 )^2 * ( 41.01/2 )

= 0.0 ft.lb [0.0 N.m.]

Design Pressure per F.4.1 [P]:

= (0.962 * A * Fy * Mfact * tan(theta))/(D^2) + 0.245 * DLR/D^2

= (0.962*4.713*30000.0*1.000*tan(38.68))/(41.0^2)+0.245*14324/41.0^2
TANK 2016, API-650/653/620 Analysis 42
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= 66.838 in. of water [1697.674 mm. of water]

= 2.414 psi [16.640 KPa]

Note: Design Pressure was less than maximum computed per F.4.1

Moment about shell-to-bottom joint [MWS]:

= Pws * D * H^2/2

= 18 * Vfact * (D + Insulation) * H^2/2

= 18 * 0.6118 (41.0 + 0.0 ) * 35.1^2/2

= 278285.6 ft.lb [377288.5 N.m.]

Moment about shell-to-bottom joint [MW]:

= MWS + Wind Uplift * VArea * D / 2

= 278285.6 + 0.1275 * 190214.0 * 41.0/2

= 775429.3 ft.lb [1051296.1 N.m.]

Moment about shell-to-bottom joint [MDLR]:

= ( Roof Weight )D/2

= ( 14324.4 )41.0/2

= 293724.4 ft.lb [398219.8 N.m.]

TANK(TM) Intergraph CADWorx & Analysis Solutions, Inc. 2016


TANK 2016, API-650/653/620 Analysis 43
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm

Determine required thickness per the selected Method:

Shell Course Thickness per the One Foot Method:

Required Thickness for Course # 1

Required thickness based on the 1ft method per 5.6.3.2, Operating [td]:

= 2.6D( H - 1 )G/Sd

= 2.6 * 41.010 ( 31.17 - 1 )1.000/20000.0

= 0.161 in. [4.085 mm.]

Minimum thickness per 5.6.1.1 : = 0.236 in. [6.000 mm.]

Final Selected Thickness including corrosion and other allowances:

= 0.23622 in. [6.00000 mm.]

Required thickness per 5.6.3.2, Hydrotest [tt]:

= 2.6D( H - 1 )/St

= 2.6 * 41.010 ( 31.17 - 1 )/22500.0

= 0.14297 in. [3.63133 mm.]

Minimum thickness per 5.6.1.1 : = 0.236 in. [6.000 mm.]

Final Selected Thickness including other Code allowances:

= 0.23622 in. [6.00000 mm.]

Required Thickness for Course # 2

Required thickness based on the 1ft method per 5.6.3.2, Operating [td]:

= 2.6D( H - 1 )G/Sd
TANK 2016, API-650/653/620 Analysis 44
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= 2.6 * 41.010 ( 25.16 - 1 )1.000/20000.0

= 0.129 in. [3.272 mm.]

Minimum thickness per 5.6.1.1 : = 0.192 in. [4.872 mm.]

Final Selected Thickness including corrosion and other allowances:

= 0.19182 in. [4.87221 mm.]

Required thickness per 5.6.3.2, Hydrotest [tt]:

= 2.6D( H - 1 )/St

= 2.6 * 41.010 ( 25.16 - 1 )/22500.0

= 0.11451 in. [2.90863 mm.]

Minimum thickness per 5.6.1.1 : = 0.197 in. [5.000 mm.]

Final Selected Thickness including other Code allowances:

= 0.19685 in. [5.00000 mm.]

Required Thickness for Course # 3

Required thickness based on the 1ft method per 5.6.3.2, Operating [td]:

= 2.6D( H - 1 )G/Sd

= 2.6 * 41.010 ( 19.16 - 1 )1.000/20000.0

= 0.097 in. [2.459 mm.]

Minimum thickness per 5.6.1.1 : = 0.197 in. [5.000 mm.]

Final Selected Thickness including corrosion and other allowances:

= 0.19685 in. [5.00000 mm.]

Required thickness per 5.6.3.2, Hydrotest [tt]:


TANK 2016, API-650/653/620 Analysis 45
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Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm

= 2.6D( H - 1 )/St

= 2.6 * 41.010 ( 19.16 - 1 )/22500.0

= 0.08606 in. [2.18594 mm.]

Minimum thickness per 5.6.1.1 : = 0.197 in. [5.000 mm.]

Final Selected Thickness including other Code allowances:

= 0.19685 in. [5.00000 mm.]

Required Thickness for Course # 4

Required thickness based on the 1ft method per 5.6.3.2, Operating [td]:

= 2.6D( H - 1 )G/Sd

= 2.6 * 41.010 ( 13.16 - 1 )1.000/20000.0

= 0.065 in. [1.646 mm.]

Minimum thickness per 5.6.1.1 : = 0.197 in. [5.000 mm.]

Final Selected Thickness including corrosion and other allowances:

= 0.19685 in. [5.00000 mm.]

Required thickness per 5.6.3.2, Hydrotest [tt]:

= 2.6D( H - 1 )/St

= 2.6 * 41.010 ( 13.16 - 1 )/22500.0

= 0.05761 in. [1.46324 mm.]

Minimum thickness per 5.6.1.1 : = 0.197 in. [5.000 mm.]

Final Selected Thickness including other Code allowances:

= 0.19685 in. [5.00000 mm.]


TANK 2016, API-650/653/620 Analysis 46
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm

Required Thickness for Course # 5

Required thickness based on the 1ft method per 5.6.3.2, Operating [td]:

= 2.6D( H - 1 )G/Sd

= 2.6 * 41.010 ( 7.15 - 1 )1.000/20000.0

= 0.033 in. [0.833 mm.]

Minimum thickness per 5.6.1.1 : = 0.197 in. [5.000 mm.]

Final Selected Thickness including corrosion and other allowances:

= 0.19685 in. [5.00000 mm.]

Required thickness per 5.6.3.2, Hydrotest [tt]:

= 2.6D( H - 1 )/St

= 2.6 * 41.010 ( 7.15 - 1 )/22500.0

= 0.02916 in. [0.74055 mm.]

Minimum thickness per 5.6.1.1 : = 0.197 in. [5.000 mm.]

Final Selected Thickness including other Code allowances:

= 0.19685 in. [5.00000 mm.]

Required Thickness for Course # 6

Required thickness based on the 1ft method per 5.6.3.2, Operating [td]:

= 2.6D( H - 1 )G/Sd

= 2.6 * 41.010 ( 1.15 - 1 )1.000/20000.0

= 0.001 in. [0.020 mm.]

Minimum thickness per 5.6.1.1 : = 0.197 in. [5.000 mm.]


TANK 2016, API-650/653/620 Analysis 47
Licensee:
Job: 00GAD01B101_SERVICE WATER STORAGE TANK Aug 16,2017 Time: 4:51pm

Final Selected Thickness including corrosion and other allowances:

= 0.19685 in. [5.00000 mm.]

Required thickness per 5.6.3.2, Hydrotest [tt]:

= 2.6D( H - 1 )/St

= 2.6 * 41.010 ( 1.15 - 1 )/22500.0

= 0.00070 in. [0.01785 mm.]

Minimum thickness per 5.6.1.1 : = 0.197 in. [5.000 mm.]

Final Selected Thickness including other Code allowances:

= 0.19685 in. [5.00000 mm.]

TANK(TM) Intergraph CADWorx & Analysis Solutions, Inc. 2016

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