You are on page 1of 112

12 AFS110-32KWWH00.

book 1

This manual should be considered a permanent part of the motorcycle


and should remain with the motorcycle when it is resold.

This publication includes the latest production information available


before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any obligation.

No part of this publication may be reproduced without written


permission.

The vehicle pictured in this owners manual may not match your actual
vehicle.

2011 Honda Motor Co., Ltd.

http://mototh.com
12 AFS110-32KWWH00.book 2

Welcome
Congratulations on your purchase of a new The following codes in this manual indicate
Honda motorcycle. Your selection of a each country.
Honda makes you part of a worldwide family The illustrations here in are based on the
of satisfied customers who appreciate ED type.
Hondas reputation for building quality into Country Codes
every product. Code Country
ED European direct sales
To ensure your safety and riding pleasure: E UK
Read this owners manual carefully. F France
Follow all recommendations and *The specifications may vary with each locale.
procedures contained in this manual.
Pay close attention to safety messages
contained in this manual and on the
motorcycle.

http://mototh.com
12 AFS110-32KWWH00.book 3

A Few Words About Safety


Your safety, and the safety of others, is very
important. Operating this motorcycle safely is 3 DANGER
an important responsibility. You WILL be KILLED or SERIOUSLY
To help you make informed decisions about HURT if you dont follow instructions.
safety, we have provided operating
procedures and other information on safety 3 WARNING
labels and in this manual. This information You CAN be KILLED or SERIOUSLY
alerts you to potential hazards that could HURT if you dont follow instructions.
hurt you or others.
Of course, it is not practical or possible to 3 CAUTION
warn you about all hazards associated with You CAN be HURT if you dont follow
operating or maintaining a motorcycle. You instructions.
must use your own good judgement.
Other important information is
You will find important safety information in provided under the following titles:
a variety of forms, including: NOTICE Information to help you avoid
Safety labels on the motorcycle damage to your motorcycle, other
Safety Messages preceded by a safety alert property, or the environment.
symbol and one of three signal words:
DANGER, WARNING, or CAUTION.
These signal words mean:

http://mototh.com
12 AFS110-32KWWH00.book 4

Contents

Motorcycle Safety P. 2

Operation Guide P. 18

Maintenance P. 35

Troubleshooting P. 78

Information P. 92

Specifications P. 103

Index P. 106

http://mototh.com
12 AFS110-32KWWH00.book 2

Motorcycle Safety

This section contains important information for safe riding of your motorcycle.
Please read this section carefully.

Safety Guidelines .........................................P. 3


Image Labels.................................................P. 6
Safety Precautions .....................................P. 11
Riding Precautions .....................................P. 12
Accessories & Modifications......................P. 15
Loading .......................................................P. 16

http://mototh.com
12 AFS110-32KWWH00.book 3

Safety Guidelines

Safety Guidelines that you and your passenger are both wearing
an approved motorcycle helmet and protective

Motorcycle Safety
Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding
Perform all routine and regular inspections onto the grab rail or your waist, leaning with
specified in this manual. you in turns, and keeping their feet on the
Stop the engine and keep sparks and flame footpegs, even when the motorcycle is stopped.
away before filling the fuel tank.
Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust Take Time to Learn & Practice
gases is toxic and can kill you. Even if you have ridden other motorcycles,
practice riding in a safe area to become familiar
with how this motorcycle works and handles,
Always Wear a Helmet and to become accustomed to the motorcycles
Its a proven fact: helmets and protective size and weight.
apparel significantly reduce the number and
severity of head and other injuries. So always
wear an approved motorcycle helmet and Ride Defensively
protective apparel. 2 P. 11 Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
Before Riding evasive maneuver.
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
continued 3
http://mototh.com
12 AFS110-32KWWH00.book 4

Safety Guidelines

Make Yourself Easy to See Keep Your Honda in Safe Condition


Motorcycle Safety

Make yourself more visible, especially at night, Its important to keep your motorcycle properly
by wearing bright reflective clothing, maintained and in safe riding condition.
positioning yourself so other drivers can see Inspect your motorcycle before every ride and
you, signaling before turning or changing lanes, perform all recommended maintenance. Never
and using your horn when necessary. exceed load limits (2 P. 16), and do not modify
your motorcycle or install accessories that
would make your motorcycle unsafe (2 P. 15).
Ride within Your Limits
Never ride beyond your personal abilities or
faster than conditions warrant. Fatigue and If You are Involved in a Crash
inattention can impair your ability to use good Personal safety is your first priority. If you or
judgement and ride safely. anyone else has been injured, take time to
assess the severity of the injuries and whether it
is safe to continue riding. Call for emergency
Dont Drink and Ride assistance if needed. Also follow applicable
Alcohol and riding dont mix. Even one laws and regulations if another person or
alcoholic drink can reduce your ability to vehicle is involved in the crash.
respond to changing conditions, and your
reaction time gets worse with every additional If you decide to continue riding, first evaluate
drink. Dont drink and ride, and dont let your the condition of your motorcycle. If the engine
friends drink and ride either. is still running, turn it off. Inspect for fluid leaks,

4
http://mototh.com
12 AFS110-32KWWH00.book 5

Safety Guidelines

check the tightness of critical nuts and bolts,


and check the handlebar, control levers, brakes, 3 WARNING

Motorcycle Safety
and wheels. Ride slowly and cautiously. Carbon monoxide gas is toxic.
Your motorcycle may have suffered damage Breathing it can cause
that is not immediately apparent. Have your
unconsciousness and even kill you.
motorcycle thoroughly checked at a qualified
service facility as soon as possible.
Avoid any areas or activities that
expose you to carbon monoxide.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide,
a colourless, odorless gas. Breathing carbon
monoxide can cause loss of consciousness and
may lead to death.

If you run the engine in confined or even partly


enclosed area, the air you breathe could contain
a dangerous amount of carbon monoxide.
Never run your motorcycle inside a garage or
other enclosure.

5
http://mototh.com
12 AFS110-32KWWH00.book 6

Image Labels

Image Labels Read instructions contained in Owners


Manual carefully.
Motorcycle Safety

The following pages describe the label


meanings. Some labels warn you of
potential hazards that could cause serious Read instructions contained in Shop Manual
injury. Others provide important safety carefully. In the interest of safety, take the
information. Read this information carefully motorcycle to be serviced only by your dealer.
and dont remove the labels. DANGER (with RED background)
You WILL be KILLED or SERIOUSLY HURT if
If a label comes off or becomes hard to read, you dont follow instructions.
contact your dealer for a replacement. WARNING (with ORANGE background)
You CAN be KILLED or SERIOUSLY HURT if
There is a specific symbol on each label. you dont follow instructions.
The meanings of each symbol and label are CAUTION (with YELLOW background)
as follows. You CAN be HURT if you dont follow
instructions.

6
http://mototh.com
12 AFS110-32KWWH00.book 7

Image Labels

BATTERY LABEL
DANGER

Motorcycle Safety
Keep flame and spark away from the battery.
Battery produce explosive gas that can cause
explosion.
Wear the eye protection and rubber gloves when
handling the battery, or you can get burned or
lose your eyesight by the battery electrolyte.
Do not allow children and other people to touch
a battery unless they understand proper
handling and hazards of the battery very well.
Handle the battery electrolyte with extreme care
as it contains dilute sulfuric acid. Contact with
your skin or eyes can burn you or cause loss of
your eyesight.
Read this manual carefully and understand it
before handling the battery. Neglect of the
instructions can cause personal injury and
damage to the motorcycle.
Do not use a battery with the electrolyte at or
below the lower level mark. It can explode
causing serious injury.

continued 7
http://mototh.com
12 AFS110-32KWWH00.book 8

Image Labels

ACCESSORIES AND LOADING WARNING LABEL


WARNING
Motorcycle Safety

ACCESSORIES AND LOADING


The safety stability and handling of this motorcycle may be
affected by the addition of accessories and luggage.
Read carefully the instructions contained in users manual and
installation guide before installing any accessory.
The total weight of accessories and luggage added to riders and
passengers weight should not exceed 170 kg (375 lb), which is
the maximum weight capacity.
The luggage weight must not exceed 9 kg (20 lb) under any
circumstances.
The fitting of large fork-mounted or large handlebar mounted
fairing is not recommended.

8
http://mototh.com
12 AFS110-32KWWH00.book 9

Image Labels

TYRE INFORMATION & DRIVE CHAIN LABEL


Cold tyre pressure:

Motorcycle Safety
[Driver only]
Front 200 kPa (2.00 kgf/cm2, 29 psi)
Rear 225 kPa (2.25 kgf/cm2, 33 psi)
[Driver and passenger]
Front 200 kPa (2.00 kgf/cm2, 29 psi)
Rear 280 kPa (2.80 kgf/cm2, 41 psi)
Tyre size:
Front 70/90-17M/C 38P
Rear 80/90-17M/C 50P
Tyre brand: CHENG SHIN
Front C-6016
Rear C-6016R

Keep chain adjusted and lubricated.


20 to 30 mm (1.0 to 1.2 in) Freeplay

continued 9
http://mototh.com
12 AFS110-32KWWH00.book 10

Image Labels

SAFETY REMINDER LABEL


For your protection, always wear helmet, protective apparel.
Motorcycle Safety

FUEL LABEL
Unleaded petrol only
CARGO LIMIT LABEL
Do not exceed 5.0 kg (11.0 lb).
5.0kg
(11.0lb)

10
http://mototh.com
12 AFS110-32KWWH00.book 11

Safety Precautions

Safety Precautions Face shield with unobstructed field of vision


or other approved eye protection

Motorcycle Safety
Ride cautiously and keep your hands on the
handlebars and feet on the footpegs. 3 WARNING
Keep passengers hands onto the grab rail or Not wearing a helmet increases the
your waist, passengers feet on the footpegs chance of serious injury or death in a
while riding.
crash.
Always consider the safety of your passenger,
as well as other drivers and riders.
Make sure that you and any passenger
always wear an approved helmet and
Protective Apparel protective apparel.
Make sure that you and any passenger are
wearing an approved motorcycle helmet, eye Gloves
protection, and high-visibility protective Full-finger leather gloves with high abrasion
clothing. Ride defensively in response to resistance
weather and road conditions. Boots or Riding Shoes
Sturdy boots with non-slip soles and ankle
Helmet protection
Safety-standard certified, high-visibility, correct
size for your head Jacket and Trousers
Protective, highly visible, long-sleeved jacket and
Must fit comfortably but securely, with the
durable trousers for riding (or a protective suit).
chin strap fastened
11
http://mototh.com
12 AFS110-32KWWH00.book 12

Riding Precautions

Riding Precautions u The tyres slip more easily on such surfaces


and braking distances are longer.
Motorcycle Safety

Avoid continuous braking.


Running-in Period u Repeated braking, such as when
During the first 500 km (300 miles) of running, descending long, steep slopes can
follow these guidelines to ensure your seriously overheat the brakes, reducing
motorcycles future reliability and performance. their effectiveness. Use engine braking
Avoid full-throttle starts and rapid with intermittent use of the brakes to
acceleration. reduce speed.
Avoid hard braking and rapid down-shifts. For full braking effectiveness, operate both
Ride conservatively. the front and rear brakes together.

Brakes
Observe the following guidelines:
Avoid excessively hard braking and down-
shifts.
u Sudden braking can reduce the
motorcycles stability.
u Where possible, reduce speed before
turning; otherwise you risk sliding out.
Exercise caution on low traction surfaces.

12
http://mototh.com
12 AFS110-32KWWH00.book 13

Riding Precautions

Engine Braking Parking


Engine braking helps slow your motorcycle

Motorcycle Safety
Park on a firm, level surface.
down when you release the throttle. For further
If you must park on an incline or loose
slowing action, downshift to a lower gear. Use
surface, park so that the motorcycle cannot
engine braking with intermittent use of the
move or fall over.
brakes to reduce speed when descending long,
Make sure that high-temperature parts
steep slopes.
cannot come into contact with flammable
materials.
Wet or Rainy Conditions Do not touch the engine, muffler, brakes and
Road surfaces are slippery when wet, and wet
other high-temperature parts until they cool
brakes further reduce braking efficiency.
down.
Exercise extra caution when braking in wet
To reduce the likelihood of theft, always lock
conditions.
the handlebars and remove the key when
If the brakes get wet, apply the brakes while
leaving the motorcycle unattended.
riding at low speed to help them dry.
Use of an anti-theft device is also
recommended.
Parking with the Side Stand or Centre Stand
1. Stop the engine.
2. Use the side stand
Push the side stand down.
Slowly lean the motorcycle to the left until its
weight rests on the side stand.
continued 13
http://mototh.com
12 AFS110-32KWWH00.book 14

Riding Precautions

Use the centre stand 3. Turn the handlebars fully to the left.
Let down the centre stand, stand on the left u Turning the handlebars to the right
Motorcycle Safety

side of the motorcycle. Hold the left handle reduces stability and may cause the
grip and the left grab rail. Press down on the motorcycle to fall.
tip of the stand with your right foot and, 4. Turn the ignition switch to the LOCK position
simultaneously, pull up and back. and remove the key. 2 P. 25
Left handle grip Grab rail
Refuelling and Fuel Guidelines
Follow these guidelines to protect the engine
and catalytic converter:
Use only unleaded petrol.
Use recommended octane number. Using
lower octane petrol will result in decreased
engine performance.
Do not use fuels containing a high
concentration of alcohol. 2 P. 95
Do not use stale or contaminated petrol or an
Centre stand oil/petrol mixture.
Avoid getting dirt or water in the fuel tank.

14
http://mototh.com
12 AFS110-32KWWH00.book 15

Accessories & Modifications

Accessories & 3 WARNING


Modifications

Motorcycle Safety
Improper accessories or modifications
We strongly advise that you do not add any can cause a crash in which you can be
accessories that were not specifically designed seriously hurt or killed.
for your motorcycle by Honda or make
modifications to your motorcycle from its Follow all instructions in this owners
original design. Doing so can make it unsafe. manual regarding accessories and
Modifying your motorcycle may also void your
modifications.
warranty and make your motorcycle illegal to
operate on public roads and highways. Before
Do not pull a trailer with, or attach a sidecar to,
deciding to install accessories on your
your motorcycle. Your motorcycle was not
motorcycle be certain the modification is safe
designed for these attachments, and their use
and legal.
can seriously impair your motorcycles handling.

15
http://mototh.com
12 AFS110-32KWWH00.book 16

Loading

Loading 3 WARNING
Motorcycle Safety

Carrying extra weight affects your Overloading or improper loading can


motorcycles handling, braking and stability. cause a crash and you can be seriously
Always ride at a safe speed for the load you
hurt or killed.
are carrying.
Avoid carrying an excessive load and keep
Follow all load limits and other
within specified load limits.
2 Maximum weight capacity / Maximum
loading guidelines in this manual.
luggage weight P. 103
Tie all luggage securely, evenly balanced and
close to the centre of the motorcycle.
Do not objects near the lights or the muffler.

16
http://mototh.com
12 AFS110-32KWWH00.book 17

Motorcycle Safety
17
http://mototh.com
Operation Guide

12 AFS110-32KWWH00.book 18

Basic Operation Flow


Pre-ride Inspection (P40)
Carefully inspect your motorcycle to Acceleration
Operation Guide

make sure that it is safe to ride. Apply throttle gradually.


Obey the speed limit.

Starting the Engine (P26)


Start and warm the engine.
Avoid revving the engine.
Starting the
Motorcycle
How to use basic features. Before pulling away, indicate
Instruments (P22) your direction with the turn
Switches (P24) signal switch, and check for
Steering Lock (P25) oncoming traffic.

18
http://mototh.com
12 AFS110-32KWWH00.book 19

Braking Close the throttle and apply the


Parking (P13)
front and rear brake together. Park on a firm level surface.

Operation Guide
u The brake lights will indicate that Use the stand, and lock the
you have applied the brakes. steering.

Stopping
If pulling of the road, signal early
enough to show traffic that you are
pulling over, and pull over smoothly.
Refuelling (P31)
Turning Corners
Do your braking
before entering
corners.

Gradually reapply throttle


when exiting turn.

19
http://mototh.com
12 AFS110-32KWWH00.book 20

Parts Location
Battery (P57)
Fuse box (P91)
Operation Guide

Helmet holder (P33)


Throttle grip (P58)
Front brake fluid reservoir (P70)

Front top cover (P52)

Spark plug (P60)

Kickstarter (P27) Engine oil drain bolt (P63)


Engine oil fill cap/dipstick (P62)

20
http://mototh.com
12 AFS110-32KWWH00.book 21

Helmet holder (P33)


Headlight case (P53) Document bag (P34)

Operation Guide
Centre compartment (P34)
Tool kit (P34)
Seat (P33)
Fuel fill cap (P31)

Seat lock (P33)

Drive chain (P65)

Side stand (P76)


Crankcase breather Centre stand (P13)
(P59)
Shift lever (P29)

21
http://mototh.com
12 AFS110-32KWWH00.book 22

Instruments
Speedometer
This is shows your speed in kilometer
Operation Guide

per hour (km/h) and/or miles per hour


(mph) depend on type.

Gear range
Shows proper speed range for each
gear.
Odometer
Total distance ridden.

Fuel gauge
Needle in the red mark, remaining
fuel approximately 0.98 litres
(0.259 US gal, 0.216 Imp gal)

22
http://mototh.com
12 AFS110-32KWWH00.book 23

Indicators
PGM-FI (Programmed Fuel Injection)
malfunction indicator lamp (MIL)
Comes on briefly when the ignition switch is

Operation Guide
turned on.
If it comes on while engine is running:
Gear position indicators
(P80)
Indicate 1st to 4th gear position.

Left turn signal Right turn signal


indicator indicator

Neutral indicator High beam indicator


Comes on when the transmission is in
Neutral.
23
http://mototh.com
12 AFS110-32KWWH00.book 24

Switches
Operation Guide

Start button
Headlight turns off when
operating the starter motor.
Turn signal switch
u Pressing the switch turns
the turn signal off.

Horn button
Headlight dimmer switch
: High beam
: Low beam

24
http://mototh.com
12 AFS110-32KWWH00.book 25

Ignition Switch ON
Switches the electrical system on/off, locks the Turns electrical system on for starting/riding.
steering.

Operation Guide
OFF
u Key can be removed when in the OFF or LOCK Turns engine off.
position.
LOCK
Locks steering.

Steering Lock Locking


Lock the steering when parking to help !a Turn the handlebars all the way to the left or
prevent theft. right.
A U-shaped wheel lock or similar device is !b Push the key down, and turn the ignition
also recommended. switch to the LOCK position.
u Jiggle the handlebars if the lock is difficult
Push to engage.
!a !b
!c Remove the key.

Turn Unlocking
Insert the key and turn the ignition switch to
Ignition key the OFF position.

25
http://mototh.com
12 AFS110-32KWWH00.book 26

Starting the Engine


Start your engine using the following Do not operate the kickstarter while the
procedure, regardless of whether the engine engine is running as engine damage could
is cold or warm. result. Do not apply excessive force on the
Operation Guide

kickstarter.
This motorcycle is equipped with a side stand Fold up the kickstarter after the kickstarter is
ignition cut-off system. returned to the pedal stop.
u If the side stand is down, the engine cannot
be started. Consult your dealer for advice if you plan to
u If you lower the side stand with the engine ride your motorcycle at an altitude above
running, it will automatically shut off unless 2,500 m (8,000 feet).
the transmission is in neutral.
NOTICE
If the motorcycle is transported to a place 2,000 m
(6,500 feet) higher or lower than the start point, you
may not be able to achieve sufficient engine
performance at the new altitude. Consult your dealer
before transporting your motorcycle.

26
http://mototh.com
12 AFS110-32KWWH00.book 27

!a Turn the ignition switch to the ON position.


!b Make sure the transmission to Neutral ( N
!b indicator comes on).

Operation Guide
!c (Using the start button)
Press the start button with the throttle
completely closed. Release the start button
as soon as the engine starts.
(Using the Kickstarter)
!c Lightly depress the kickstarter until
!a resistance is felt.
Then let the kickstarter return to the top of
NOTICE
its stroke.
If the engine does not start within 5 seconds, turn the
With the throttle closed, operate the
ignition OFF and wait 10 seconds before trying to start
the engine again for recovery of battery voltage. kickstarter. Kick from the top of the stroke
Extended fast idling and revving the engine can through to the bottom with a rapid,
damage the engine, and the exhaust system. continuous motion.

continued 27
http://mototh.com
12 AFS110-32KWWH00.book 28

Starting the Engine (Continued)


If you cannot start the engine: (Using the kickstater)
!a With the throttle slightly open (about 3 !a Turn the ignition switch to OFF position.
mm), press the start button or operate the
! bOpen the throttle fully and crank the engine
Operation Guide

kickstarter.
several times with the kickstarter.
About 3 mm
! cTurn the ignition switch to ON position.
! dFollow the normal starting procedure. If the
engine starts with unstable idle, open the
throttle slightly.
If the engine does not start, wait for 10
seconds, then follow steps ! a-! d again

If Engine Will Not Start (P79)


If the engine does not start:
(Using the start button)
!a Open the throttle fully and press the start
button for 5 seconds.
! bRepeat the normal starting procedure.
! cIf the engine starts, open the throttle slightly
if idling is unstable.
! dIf the engine does not start, wait 10 seconds
before trying steps ! a & ! b again.
28
http://mototh.com
12 AFS110-32KWWH00.book 29

Shifting Gears
Your motorcycle transmission has four

Operation Guide
forward gears.
The gearshift operation differs when
stopping and when moving.
When stopping, change can be made from
Stopping
4th to neutral directly with the 4-step rotary
system.
When moving, the forward 4-step return
system is used.
Change cannot be made from 4th to neutral
directly.
u Always return the throttle grip first before
changing gear. Moving
u Operate lightly with the tips of your toes until
the shift lever is pushed down.
u Avoid changing gear needlessly and riding
with your foot on the shift lever since this
may damage the gear change mechanism
and clutch mechanism.

continued 29
http://mototh.com
12 AFS110-32KWWH00.book 30

Shifting Gears (Continued)


If you put the motorcycle in gear with the Downshifting
side stand down, the engine will shut off. Downshifting at speeds higher than those in
the table below may over rev the engine and
Operation Guide

Proper shifting can prevent damaging the can cause damage to the engine and
engine and transmission. transmission.
Follow the table below when downshifting
Upshifting the gears.
The upper limit speed of each gear is shown Downshifting Acceptable Speed
in gear range. (P22) From 4th to 3rd 75 km/h or less
From 3rd to 2nd 50 km/h or less
Upshift to a higher gear before exceeding the From 2nd to 1st 30 km/h or less
Upper limit speed.
Upshifting at speeds higher than the upper
limit speed can cause damage to the engine.

30
http://mototh.com
12 AFS110-32KWWH00.book 31

Refuelling
Fuel type: Unleaded petrol only
Filler neck Fuel fill cap
Fuel octane number: Your motorcycle is Fuel level (max)
designed to use Research Octane Number Fuel filler

Operation Guide
(RON) 90 or higher. opening
Tank capacity: 3.7 litres (0.98 US gal,
0.81 lmp gal)

Refuelling and Fuel Guidelines (P14) Arrow marks


Opening the Fuel Fill Cap
!a Open the seat. 2 P. 33
!b Turn the fuel fill cap counterclockwise until
it stops and remove the cap.

Do not fill with fuel above the filler neck.

continued 31
http://mototh.com
12 AFS110-32KWWH00.book 32

Refuelling (Continued)
Closing the Fuel Fill Cap
!a Install and tighten the fuel fill cap firmly by
turning it clockwise.
Operation Guide

u Make sure that the arrow marks on the


cap and fuel tank is aligned.
!b Close the seat.

3 WARNING
Petrol is highly flammable and
explosive. You can be burned or
seriously injured when handling fuel.

Stop the engine, and keep heat,


sparks, and flame away.
Handle fuel only outdoors.
Wipe up spills immediately.

32
http://mototh.com
12 AFS110-32KWWH00.book 33

Storage Equipment
Helmet holders
The helmet holders are located under the
seat.

Operation Guide
u Use the helmet holders only when parked.

Ignition key
3 WARNING
Riding with a helmet attached to the
Seat lock holder can interfere with the rear
Seat Open wheel or suspension and could cause a
Insert the ignition key into the seat lock and crash in which you can be seriously
turn it clockwise to unlock. hurt or killed.
Seat Close
Close and push down on the rear of the Use the helmet holder only while
seat until it locks. Make sure that the seat is parked. Do not ride with a helmet
locked securely to pull it up lightly. secured by the holder.

continued 33
http://mototh.com
12 AFS110-32KWWH00.book 34

Storage Equipment (Continued)


Centre compartment Document bag
Never exceed the maximum weight limit. The document bag is in the document
Maximum Weight: 5.0 kg (11.0 lb) compartment in the reverse side of the seat.
Operation Guide

u Do not store any items that are flammable or Document bag


susceptible to heat damage.
Tool kit

Document compartment
Centre compartment
Tool kit
The tool kit is in the centre compartment.

34
http://mototh.com
12 AFS110-32KWWH00.book 35

Maintenance

Please read Importance of Maintenance and Maintenance Fundamentals


carefully before attempting any maintenance. Refer to Specifications for service
data.

Importance of Maintenance ..................... P. 36 Engine Oil ...................................................P. 62


Maintenance Schedule .............................. P. 37 Drive Chain .................................................P. 65
Maintenance Fundamentals ..................... P. 40 Brakes .........................................................P. 70
Tool kit ....................................................... P. 51 Clutch ..........................................................P. 75
Removing & Installing Body Components ...P. 52 Side Stand...................................................P. 76
Front Top Cover. .......................................... P. 52 Other Adjustments ....................................P. 77
Headlight Case . ........................................... P. 53 Headlight Aim ...........................................P. 77
Clip. ............................................................. P. 56 Brakelight Switch ......................................P. 77
Battery. ........................................................ P. 57
Throttle....................................................... P. 58
Crankcase Breather.................................... P. 59
Spark Plug .................................................. P. 60

http://mototh.com
12 AFS110-32KWWH00.book 36

Importance of Maintenance

Importance of Maintenance Maintenance Safety


Keeping your motorcycle well-maintained is Always read the maintenance instructions
absolutely essential to your safety and to before you begin each task, and make sure that
protect your investment, obtain maximum you have the tools, parts, and skills required.
performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable
Maintenance

pollution. Maintenance is the owners hazard that can arise in performing


responsibility. Be sure to inspect your maintenance. Only you can decide whether or
motorcycle before each ride, perform the not you should perform a given task.
periodic checks specified in the Maintenance
Schedule. 2 P. 37 Follow these guidelines when performing
maintenance.
3 WARNING Stop the engine and remove the key.
Improperly maintaining your Park your motorcycle on a firm, level surface
motorcycle or failing to correct a using the centre stand or a maintenance
stand to provide support.
problem before you ride can cause a
Allow the engine, muffler, brakes, and other
crash in which you can be seriously
high-temperature parts to cool before
hurt or killed. servicing as you can get burned.
Run the engine only when instructed, and do
Always follow the inspection and so in a well-ventilated area.
maintenance recommendations and
schedules in this owners manual.

36
http://mototh.com
12 AFS110-32KWWH00.book 37

Maintenance Schedule
The maintenance schedule specifies the All scheduled maintenance is considered a
maintenance requirements necessary to normal owner operating cost and will be
ensure safe, dependable performance, and charged for by your dealer. Retain all
proper emission control. receipts. If you sell the motorcycle, these
receipts should be transferred with the

Maintenance
Maintenance work should be performed in motorcycle to the new owner.
accordance with Hondas standards and
specifications by properly trained and Honda recommends that your dealer should
equipped technicians. Your dealer meets all road test your motorcycle after each periodic
of these requirements. Keep an accurate maintenance is carried out.
record of maintenance to help ensure that
your motorcycle is properly maintained.
Make sure that whomever performs the
maintenance completes this record.

continued 37
http://mototh.com
12 AFS110-32KWWH00.book 38

Maintenance Schedule

Pre-ride Odometer reading *1


Annual Regular Refer to
Items Check 1,000 km 1 4 8 12
Check Replace page
2 P. 40 1,000 mi 0.6 2.5 5 7.5
Fuel Line I I I I
Throttle Operation I I I I I 58
Maintenance

Air Cleaner *2 Every 16,000 km (10,000 mi) R


Crankcase Breather *3 59
Spark Plug I R I 60
Valve Clearance I I I I
Engine Oil I R R R R R 62
Engine Oil Strainer Screen
Engine Oil Centrifugal Filter
Engine Idle Speed I I I I I

Maintenance Level
: Intermediate. We recommend service by your dealer, unless you have the necessary tools and are mechanically skilled. Procedures are
provided in an official Honda Shop Manual.
: Technical. In the interest of safety, have your motorcycle serviced by your dealer.

Maintenance Legend
I : Inspect (clean, adjust, lubricate, or replace, if necessary)
: Clean
R : Replace
: Lubricate

38
http://mototh.com
12 AFS110-32KWWH00.book 39

Maintenance Schedule

Pre-ride Odometer reading *1


Annual Regular Refer to
Items Check 1,000 km 1 4 8 12
Check Replace page
2 P. 40 1,000 mi 0.6 2.5 5 7.5
Drive Chain I Every 500 km (300 mi): I 65
Brake Fluid *4 I I I I I 2 Years 70

Maintenance
Brake Shoes/Pads Wear I I I I I 71, 74
Brake System I I I I I I 40
Brake Light Switch I I I I 77
Headlight Aim I I I I 77
Clutch System I I I I I 75
Side Stand I I I I 76
Suspension I I I I
Nuts, Bolts, Fasteners I I I
Wheels/Tyres I I I I I 47
Steering Head Bearings I I I
Notes:
*1 : At higher odometer readings, repeat at the frequency interval established here.
*2 : Service more frequently when riding in unusually wet or dusty areas.
*3 : Service more frequently when riding in rain or at full throttle.
*4 : Replacement requires mechanical skill.

39
http://mototh.com
12 AFS110-32KWWH00.book 40

Maintenance Fundamentals

Pre-ride Inspection Brakes - Check operation;


Front: check brake fluid level 2 P. 70 and
To ensure safety, it is your responsibility to
pads wear. 2 P. 71
perform a pre-ride inspection and make sure
Rear: check shoes wear 2 P. 74 and
that any problem you find is corrected. A pre-
freeplay, adjust if necessary. 2 P. 72
ride inspection is a must, not only for safety,
Maintenance

Wheels and tyres - Check condition, air


but because having a breakdown, or even a
flat tyre, can be a major inconvenience. pressure and adjust if necessary. 2 P. 47

Check the following items before you get on


your motorcycle:
Throttle - Check for smooth opening and
full closing in all steering positions. 2 P. 58
Engine oil level - Add engine oil if
necessary. Check for leaks. 2 P. 62
Drive chain - Check condition and slack,
adjust and lubricate if necessary. 2 P. 65

40
http://mototh.com
12 AFS110-32KWWH00.book 41

Maintenance Fundamentals

Replacing Parts 3 WARNING


Always use Honda Genuine Parts or their
equivalents to ensure reliability and safety. Installing non-Honda parts may make
your motorcycle unsafe and cause a
When ordering coloured components, specify crash in which you can be seriously

Maintenance
the model name, colour, and code mentioned hurt or killed.
on the colour label. The colour label is attached
to the centre compartment. 2 P. 33 Always use Honda Genuine Parts or
Colour label equivalents that have been designed
and approved for your motorcycle.

41
http://mototh.com
12 AFS110-32KWWH00.book 42

Maintenance Fundamentals

Battery 3 WARNING
Your motorcycle has a maintenance-free type
battery. You do not have to check the battery The battery gives off explosive
electrolyte level or add distilled water. Clean the hydrogen gas during normal
battery terminals if they become dirty or operation.
Maintenance

corroded.
Do not remove the battery cap seals. There is no A spark or flame can cause the battery
need to remove the cap when charging. to explode with enough force to kill or
NOTICE seriously hurt you.
Your battery is a maintenance-free type and can be
permanently damaged if the cap strip is removed. Wear protective clothing and a face
This symbol on the battery means that shield, or have a skilled mechanic do
this product must not be treated as the battery servicing.
household waste.
NOTICE
Cleaning the Battery Terminals
1. Remove the battery. 2 P. 57
An improperly disposed of battery can be harmful to the
2. If the terminals are starting to corrode and
environment and human health.
are coated with a white substance, wash with
Always confirm local regulations for battery disposal.
warm water and wipe clean.

42
http://mototh.com
12 AFS110-32KWWH00.book 43

Maintenance Fundamentals

3. If the terminals are heavily corroded, clean Fuses


and polish the terminals with a wire brush or
Fuses protect the electrical circuits on your
sandpaper. Wear safety glasses.
motorcycle. If something electrical on your
motorcycle stops working, check for and
replace any blown fuses. 2 P. 91

Maintenance
Inspecting and Replacing Fuses
Turn off the ignition switch to remove and
inspect fuses. If a fuse is blown, replace with a
fuse of the same rating. For fuse ratings, see
4. After cleaning, reinstall the battery. Specifications. 2 P. 105
Blown fuse
The battery has a limited life span. Consult your
dealer about when you should replace the
battery. Always replace the battery with
another maintenance-free battery of the same
type.
NOTICE NOTICE
Installing non-Honda electrical accessories can overload Replacing a fuse with one that has a higher rating greatly
the electrical system, discharging the battery and possibly increases the chance of damage to the electrical system.
damaging the system.

continued 43
http://mototh.com
12 AFS110-32KWWH00.book 44

Maintenance Fundamentals

If a fuse fails repeatedly, you likely have an *1. The JASO T 903 standard is an index for engine
electrical fault. Have your motorcycle inspected oils for 4-stroke motorcycle engines. There are
by your dealer. two classes: MA and MB. For example, the
following label shows the MA classification.

Engine Oil Oil code


Maintenance

Engine oil consumption varies and oil quality


deteriorates according to riding conditions and Oil classification
time elapsed.
Check the engine oil level regularly, and top off *2. The SAE standard grades oils by their viscosity.
if necessary. Dirty oil or old oil should be *3. The API classification specifies the quality and
changed as soon as possible. performance rating of engine oils. Use SG or
higher oils, excluding oils marked as Energy
Selecting the Engine Oil Conserving on the circular API service symbol.
For recommended engine oil, see
Specifications. 2 P. 104

If you use non-Honda engine oil, check the label


to make sure that the oil satisfies all of the
following standards: Not recommended Recommended
JASO T 903 standard*1: MA
SAE standard*2: 10W-30
API classification*3: SG or higher
44
http://mototh.com
12 AFS110-32KWWH00.book 45

Maintenance Fundamentals

Brake Fluid If the chain does not move smoothly, makes


strange noises, has damaged rollers or loose
Do not add or replace brake fluid, except in an
pins or kinks, have the chain inspected by your
emergency. Use only fresh brake fluid from a
dealer.
sealed container. If you do add fluid, have the
brake system serviced by your dealer as soon as

Maintenance
Also inspect the front sprocket and rear wheel
possible.
sprocket. If either has worn or damaged teeth,
NOTICE have the sprocket replaced by your dealer.
Brake fluid can damage plastic and painted surfaces.
Wipe up spills immediately and wash thoroughly.

Recommended brake fluid:


Honda DOT 3 or DOT 4 Brake Fluid or
equivalent Normal Worn Damaged
(GOOD) (REPLACE) (REPLACE)

Drive Chain NOTICE


The drive chain must be inspected and User of a new chain with worn sprockets will cause rapid
lubricated regularly. Inspect the chain more chain wear.
frequently if you often ride on bad roads, ride at
high speed, or ride with repeated fast
acceleration.

continued 45
http://mototh.com
12 AFS110-32KWWH00.book 46

Maintenance Fundamentals

Cleaning and Lubricating Air Cleaner


After inspecting the slack, clean the chain and
This motorcycle is equipped with a viscous type
sprockets while rotating the rear wheel using a
air cleaner element.
dry cloth or a light brush.
Air blow cleaning or any other cleaning can
Saturate each chain link joint so that the
degrade the viscous element performance and
Maintenance

lubricant penetrates between the link plates,


cause the intake of dust.
pins, bushings, and rollers.
Recommended lubricant: Crankcase Breather
Pro Honda HP Chain Lube or Service more frequently when riding in rain,
SAE 80/90 gear oil at full throttle, or after the motorcycle is
washed or overturned. Service if the deposit
level can be seen in the transparent section
of the drain tube.

Avoid getting lubricant on the brakes or tyres.


Avoid applying excess chain lubricant to prevent
spray onto your clothes and the motorcycle.

46
http://mototh.com
12 AFS110-32KWWH00.book 47

Maintenance Fundamentals

Tyres (Inspecting/Replacing) Inspecting for Abnormal Wear


Inspect the tyres for
Checking the Air Pressure signs of abnormal
Visually inspect your tyres and use an air
wear on the contact
pressure gauge to measure the air pressure at
surface.
least once a month or any time you think the

Maintenance
tyres look low. Always check air pressure when
your tyres are cold.

Inspecting for Damage


Inspect the tyres for
cuts, slits, or cracks
that exposes fabric or
cords, or nails or
other foreign objects
embedded in the side
of the tyre or the
tread. Also inspect for
the bumps or bulges in the side walls of the
tyres.

continued 47
http://mototh.com
12 AFS110-32KWWH00.book 48

Maintenance Fundamentals

Inspecting Tread Depth 3 WARNING


Inspect the tread wear indicators. If they
become visible, replace the tyres immediately. Riding on tyres that are excessively
For safe riding, you should replace the tyres worn or improperly inflated can cause
when the minimum tread depth is reached.
a crash in which you can be seriously
Maintenance

hurt or killed.

or TWI Follow all instructions in this owners


manual regarding tyre inflation and
maintenance.
Wear indicator
location mark

48
http://mototh.com
12 AFS110-32KWWH00.book 49

Maintenance Fundamentals

Have your tyres replaced by your dealer.


For recommended tyres and air pressure, see 3 WARNING
Specifications. 2 P. 104 Installing improper tyres on your
Follow these guidelines whenever you replace motorcycle can adversely affect
tyres.
handling and stability, and can cause a

Maintenance
Use the recommended tyres or equivalents of
crash in which you can be seriously
the same size, construction, speed rating,
and load range. hurt or killed.
Remember to replace the inner tube
whenever you replace a tyre. The old tube Always use the size and type of tyres
will probably be stretched, and it could fail if recommended in this owners manual.
installed in a new tyre.
Have the wheel balanced with Honda
Genuine balance weights or equivalent after
the tyre is installed.

49
http://mototh.com
12 AFS110-32KWWH00.book 50

Maintenance Fundamentals

Air Cleaner
This motorcycle is equipped with a viscous type
air cleaner element.
Air blow cleaning or any other cleaning can
degrade the viscous element performance and
Maintenance

cause the intake of dust.


Do not perform the maintenance.
Should be serviced by your dealer.

50
http://mototh.com
12 AFS110-32KWWH00.book 51

Tool kit
The tool kit is stored in the centre
compartment. 2 P. 34

You can perform some roadside repairs,


minor adjustments and parts replacement

Maintenance
with the tools contained in the kit.

10 14 mm Open end wrench


Spark plug wrench
Standard/Phillips screwdriver
Screwdriver grip

51
http://mototh.com
12 AFS110-32KWWH00.book 52

Removing & Installing Body Components

Front Top Cover Removal


1. Remove the clips. 2 P. 56
The front top cover must be removed for
2. Remove the screws A, screws B and
front turn signal bulbs replacement.
screws C.
Screws A Screws B 3. Remove the front top cover, then
Maintenance

Screws C
Connectors disconnect the connectors.

Installation
Install the parts in the reverse order of
removal.

Front top cover


Clips Screws C

52
http://mototh.com
12 AFS110-32KWWH00.book 53

Removing & Installing Body Components u Headlight Case

Headlight Case Removal


1. Pull up the rubber dust covers.
The headlight case must be removed for
2. Loosen the lock nuts by turning clockwise.
headlight bulb and position light bulbs
3. Loosen the rearview mirrors and remove
replacement.
them by turning them clockwise until they

Maintenance
Rearview mirrors
will no longer turn.
Rubber dust 4. Loosen the mirror adapters and remove
covers
Lock nut them.
Lock nut

Mirror adapter Mirror adapter

continued 53
http://mototh.com
12 AFS110-32KWWH00.book 54

Removing & Installing Body Components u Headlight Case

Handle top cover Screw A Bolt Headlight case


Boss A
Rear handle cover
Maintenance

Screws B
Boss A
Screw A Screws A

5. Remove the screws A. Connector Screws C


6. Remove the handle top cover.
7. Remove the screws B, screws C and bolt.
8. Release the bosses A by pressing the rear
handle cover.
9. Remove the headlight case, then
disconnect the connector.

54
http://mototh.com
12 AFS110-32KWWH00.book 55

Removing & Installing Body Components u Headlight Case

Installation 1. Install the mirror adapters.


Install the parts in the reverse order of 2. Install the rearview mirrors by turning
removal. counterclockwise until they will no longer
u Make sure the tabs and boss B on the turn.
headlight case are settled proper position 3. Loosen the rearview mirrors

Maintenance
of the slots and grommet on the headlight approximately 2 turns.
case. 4. Adjust the rearview mirrors.
u To install the rearview mirrors. 5. Tighten the lock nuts and install the
rubber dust covers.
Boss B

Tabs

Grommet

Slots

55
http://mototh.com
12 AFS110-32KWWH00.book 56

Removing & Installing Body Components u Clip

Clip Installation
1. Slightly open the retaining pawls and then
The clip must be removed to remove the font
push them out.
top cover.
2. Insert the clip into the hole.
Removal 3. Lightly press down on the centre pin to
Maintenance

lock the clip.


1. Press down on the centre pin to release
the lock. !a
2. Pull the clip out of the hole.
!a !b

!b !c

56
http://mototh.com
12 AFS110-32KWWH00.book 57

Removing & Installing Body Components u Battery

Battery Removal
Make sure the ignition switch is off.
Battery cover
1. Open the seat. 2 P. 33
Screw 2. Remove the battery cover by removing the
screw.

Maintenance
3. Disconnect the negative - terminal from
the battery.
4. Disconnect the positive + terminal from
the battery.
5. Remove the battery taking care not to
drop the terminal nuts.

Positive terminal Negative terminal Installation


Install the parts in the reverse order of
removal. Always connect the positive +
terminal first. Make sure that bolts and nuts
are tight.
For proper handling of the battery, see
Maintenance Fundamentals. 2 P. 42
Battery Goes Dead 2 P. 86
Battery

57
http://mototh.com
12 AFS110-32KWWH00.book 58

Throttle

Checking the Throttle


With the engine off, check that the throttle
rotates smoothly from fully closed to fully
open in all steering positions and throttle
Maintenance

freeplay is correct. If the throttle does not


move smoothly, close automatically, or if the
cable is damaged, have the cable inspected
by your dealer.
Freeplay at the throttle grip flange:
2 to 6 mm (0.1 to 0.2 in).

Freeplay

Flange

58
http://mototh.com
12 AFS110-32KWWH00.book 59

Crankcase Breather
1. Place a drain pan under the crankcase
breather tube.
2. Remove the crankcase breather tube and
drain deposits.
3. Reinstall the crankcase breather tube.

Maintenance
Crankcase breather

59
http://mototh.com
12 AFS110-32KWWH00.book 60

Spark Plug

Checking Spark Plug Spark plug cap

For the recommended spark plug, see


Specifications. 2 P. 104
Maintenance

Use only the recommended type of spark


plug in the recommended heat range.
NOTICE
Using spark plugs with an improper heat range can cause
engine damage.
1. Disconnect the spark plug cap. 4. Inspect the electrodes and centre
2. Clean any dirt from around the spark plug porcelain for deposits, erosion or carbon
base. fouling.
3. Remove the spark plug using the spark u If the erosion or deposit is heavy,
plug wrench provided in the tool kit. replace the plug.
u Clean a carbon or wet-fouled plug with
a plug cleaner, otherwise use a wire
brush.

60
http://mototh.com
12 AFS110-32KWWH00.book 61

Spark Plug u Checking Spark Plug

5. Check the spark plug gap using a wire- 8. Tighten the spark plug:
type feeler gauge. If the old plug is good:
u If adjustment is necessary, bend the 1/6 turn after it seats
side electrode carefully. If installing a new plug, tighten it twice

The gap should be: to prevent loosening:

Maintenance
0.80 to 0.90 mm (0.031 to 0.035 in) a) First, tighten the plug:
1/4 turn after it seats.
b) Then loosen the plug.
Side electrode c) Next, tighten the plug again:
1/6 turn after it seats
NOTICE
Spark plug gap Improperly tightened spark plugs can damage the engine.
If a plug is too lose, a piston may be damaged. If a plug is
too tight, the threads may be damaged.
9. Reinstall the spark plug cap. Take care
6. Make sure the plug washer is in good avoid pinching any cables or wires.
condition.
7. With the plug washer attached, thread
the spark plug in by hand to prevent
cross-threading.

61
http://mototh.com
12 AFS110-32KWWH00.book 62

Engine Oil

Checking the Engine Oil


Upper level
1. Park your motorcycle on its centre stand
on a firm, level surface.
2. If the engine is cold, idle the engine for 3
Maintenance

to 5 minutes.
3. Turn the ignition switch off, stop the
engine and wait 2 to 3 minutes.
4. Remove the oil fill cap/dipstick, wipe it
clean. Lower level
5. Insert the oil fill cap/dipstick until it seats,
but dont screw it in. Check that the oil
level is between the upper and lower level Oil fill cap/dipstick
marks in the oil fill cap/dipstick.
6. Securely install the oil fill cap/dipstick.

62
http://mototh.com
12 AFS110-32KWWH00.book 63

Engine Oil u Adding Engine Oil

Adding Engine Oil For the recommended oil and oil selection
guidelines, see Maintenance
If the engine oil is below or near the lower Fundamentals. 2 P. 44
level mark, add the recommended engine oil.
2 P. 44
Changing Engine Oil

Maintenance
1. Add the recommended oil until it reaches
the upper level mark. Changing the oil requires special tools. We
u Place your motorcycle on its centre recommend that you have your motorcycle
stand on a firm, level surface when serviced by your dealer.
check the oil level. 1. Park your motorcycle on its centre stand
u Do not overfill above the upper level on a firm, level surface.
mark. 2. If the engine is cold, idle the engine for 3
u Make sure no foreign objects enter the to 5 minutes.
oil filler opening.
u Wipe up any spills immediately.
2. Securely reinstall the oil fill cap/dipstick.
NOTICE
Overfilling with oil or operating with insufficient oil can
cause damage to your engine. Do not mix different brands
and grades of oil. They may affect lubrication and clutch
operation.

continued 63
http://mototh.com
12 AFS110-32KWWH00.book 64

Engine Oil u Changing Engine Oil

3. Turn the ignition switch off, stop the 6. Install a new sealing washer onto the
engine and wait for 2 to 3 minutes. drain bolt.
4. Place a drain pan under the drain bolt. 7. Install the drain bolt and tighten.
5. Remove the oil fill cap/dipstick, drain Torque: 24 Nm (2.4 kgfm, 18 lbfft)
bolt, and sealing washer to drain the oil.
Maintenance

u Discard the oil at an approved 8. Fill the crankcase with the recommended
recycling centre. oil (2 P. 44) and install the oil fill cap/
dipstick.
Required oil
When changing oil:
0.8 litres (0.8 US qt, 0.7 Imp qt)

9. Check the oil level. 2 P. 62


10. Check that there are no oil leaks.

Drain bolt
Sealing washer

64
http://mototh.com
12 AFS110-32KWWH00.book 65

Drive Chain

Inspecting the Drive Chain Drive chain slack:


Slack 20 to 30 mm (0.8 to 1.2 in)

Check the drive chain slack at several points u Do not ride your motorcycle if the
along the chain. If the slack is not constant at slack exceeds 50 mm (2.0 in).

Maintenance
all points, some links may be kinked and
binding.
Have the chain inspected by your dealer.

1. Place your motorcycle on the centre


stand on a level surface.
2. Stop the engine place the gear in
Neutral.
3. Check the slack in the lower half of the
drive chain midway between the
sprockets. Move the drive chain up and
4. Rotate the rear wheel and check that the
down with your finger.
chain moves smoothly.
5. Inspect the sprockets. 2 P. 45
6. Clean and lubricate the drive chain.
2 P. 46

65
http://mototh.com
12 AFS110-32KWWH00.book 66

Drive Chain u Adjusting the Drive Chain Slack

Adjusting the Drive Chain Slack Lock nut Drive chain adjuster

Adjusting the chain requires special tools.


Have the drive chain slack adjusted by your
dealer.
Maintenance

1. Place your motorcycle on the centre


stand on a level surface.
2. Stop the engine place the gear in
Scale
Neutral. graduations
3. Loosen the rear axle nut. Adjusting nut Rear axle nut
4. Loosen the lock nuts on both sides of the
drive chain adjusters. Scale graduations Lock nut

Drive chain adjuster Adjusting nut

66
http://mototh.com
12 AFS110-32KWWH00.book 67

Drive Chain u Adjusting the Drive Chain Slack

5. Turn both adjusting nuts an equal 7. Tighten the rear axle nut.
number of turns until the correct drive Torque: 59 Nm (6.0 kgfm, 44 lbfft)
chain slack is obtained. Turn the
adjusting nuts clockwise to tighten the 8. Hold the adjusting nuts and tighten the
chain. Turn the adjusting nuts lock nuts.

Maintenance
counterclockwise and push the rear 9. Recheck drive chain slack.
wheel toward the front to provide more 10. Rear brake pedal freeplay is affected
slack. when repositioning the rear wheel to
Adjust the slack at a point midway adjust drive chain slack. Check rear brake
between the front sprocket and the rear pedal freeplay and adjust as necessary.
wheel sprocket. 2 P. 72
Check the drive chain slack. 2 P. 65
6. Check rear axle alignment by making If a torque wrench was not used for
sure the end of the drive chain adjuster installation, see your dealer as soon as
aligns with the scale graduations on both possible to verify proper assembly.
sides of the swingarm. Improper assembly may lead to loss of
Both marks should correspond. If the braking capacity.
axle is misaligned, turn the right or left
adjusting bolt until the marks are aligned
and recheck chain slack.

continued 67
http://mototh.com
12 AFS110-32KWWH00.book 68

Drive Chain u Adjusting the Drive Chain Slack

Checking the Drive Chain Wear Removal and Cleaning the Drive
If the drive chain slack is excessive when the Chain
rear axle is moved to the furthest limit of When the drive chain becomes dirty, it
adjustment, the drive chain is worn and must should be removed and cleaned prior to
be replaced. lubrication.
Maintenance

Replacement drive chain: 1. With the engine off, carefully remove the
DID420AD-104RB master link retaining clip with a pair of
KMC420JB-104 pliers. Do not bend or twist the clip.
Remove the master link. Remove the drive
If necessary have the drive chain replaced by chain from the motorcycle.
your dealer.

Master link retaining clip

68
http://mototh.com
12 AFS110-32KWWH00.book 69

Drive Chain u Adjusting the Drive Chain Slack

2. Clean the drive chain in high flash-point 4. Install the drive chain. Pass the chain over
solvent and allow it to dry. Inspect the the sprockets and join the ends of the
drive chain for possible wear or damage. chain with the master link.
Replace any chain that has damaged The master link is the most critical part
rollers, loose fitting links, or otherwise affecting the security of the drive chain.

Maintenance
appears unserviceable. Master links are reusable, if they remain in
3. Lubricate the drive chain. 2 P. 46 excellent condition, but it is
recommended that a new master link
retaining clip be installed whenever the
drive chain is reassembled.
Install the master link retaining clip so that
the closed end of the clip will face the
direction of forward wheel rotation.
5. Adjust the drive chain slack. 2 P. 66

69
http://mototh.com
12 AFS110-32KWWH00.book 70

Brakes

Checking Brake Fluid Front brake fluid reservoir

This motorcycle has a hydraulic front disc


brake. As the brake pads wear, brake fluid
level drops.
Maintenance

1. Place your motorcycle in an upright


position on a firm, level surface.
2. Check that the brake fluid reservoir is
horizontal and that the fluid level is above
the LOWER level mark. LOWER level mark

If the brake fluid level in reservoir is below


the lower level mark or the brake lever
freeplay becomes excessive, inspect the
brake pads for wear. If the brake pads are
not worn, you most likely have a leak. Have
your motorcycle inspected by your dealer.

70
http://mototh.com
12 AFS110-32KWWH00.book 71

Brakes u Inspecting the Brake Pads

Inspecting the Brake Pads Inspect the brake pads from below the brake
caliper.
Check the condition of the brake pad groove
wear indicators. If necessary have the pads replaced by your
The pads need to be replaced if a brake pad dealer.

Maintenance
is worn to the wear indicator. Always replace both left and right brake pads
Disc at the same time.
Brake pad Brake pad

Wear indicator

71
http://mototh.com
12 AFS110-32KWWH00.book 72

Brakes u Inspecting the Rear Brake Pedal Freeplay

Inspecting the Rear Brake Pedal Adjusting the Rear Brake Pedal
Freeplay Freeplay
1. Place the motorcycle on its centre stand. Make sure the cut-out on the adjusting nut is
2. Measure the distance of the rear brake seated on the brake arm pin when adjusting
Maintenance

pedal before the starts to take hold. the freeplay.


Freeplay at the tip of the brake Adjusting nut
Brake arm pin
pedal: 20 to 30 mm (0.8 to 1.2 in)

Rear brake pedal

If proper adjustment cannot be obtained by


this method, see your dealer.

Freeplay

72
http://mototh.com
12 AFS110-32KWWH00.book 73

Brakes u Adjusting the Rear Brake Pedal Freeplay

1. Adjust by turning the rear brake adjusting


Brake arm
nut a half-turn at a time.

Push

Maintenance
Decrease Brake arm pin
freeplay
Brake arm pin Adjusting nut Gap
Increase
Adjusting nut freeplay
After adjustment, confirm the freeplay of the
2. Apply the brake several times and check brake pedal.
for free wheel rotation after the brake
NOTICE
pedal is released.
Do not turn the adjuster beyond its natural limits.
3. Push the brake arm to confirm that there
is a gap between the rear brake adjusting Make sure the brakerod, brake arm spring
nut and brake arm pin. and fastener are in good condition.

73
http://mototh.com
12 AFS110-32KWWH00.book 74

Brakes u Inspecting the Brake Shoe Wear

Inspecting the Brake Shoe When the brake is applied, an arrow


attached to the brake arm moves toward a
Wear reference mark on the brake panel. If the
The rear brake are equipped with a brake arrow aligns with the reference mark on full
wear indicator. application of the brake, the brake shoes
Maintenance

must be replaced.
Brake panel
Arrow See your dealer for this service.

When the brake service is necessary, see your


dealer. Use only Honda Genuine Parts or its
equivalent.
Reference
mark

Brake arm

74
http://mototh.com
12 AFS110-32KWWH00.book 75

Clutch

Checking the Clutch System


Adjuster
1. Loosen the lock nut.
2. Turn the clutch adjuster clockwise one
turn; do not turn excessively.
Lock nut

Maintenance
3. Slowly turn the adjuster counterclockwise
until a slight resistance is felt.
From this position, turn the adjuster
clockwise 1/8 turn, and tighten the lock
nut.
4. After adjustment, test ride the motorcycle
to be certain the clutch operates properly.

The engine should start easily with the


kicickstarter without the clutch slipping.
When shifting gears, the clutch operation
should be smooth and light, especially when
shifting into neutral.

75
http://mototh.com
12 AFS110-32KWWH00.book 76

Side Stand
4. Sit on the motorcycle, shift the
transmission in Neutral, and raise the side
stand.
5. Start the engine, and shift the
transmission into gear.
Maintenance

6. Lower the side stand all the way. The


engine should stop as you lower the side
stand. If the engine doesnt stop, have
your motorcycle inspected by your dealer.
Side stand
spring

1. Park your motorcycle on its centre stand


on a firm, level surface.
2. Check that the side stand operates
smoothly. If the side stand is stiff or
squeaky, clean the pivot area and
lubricate the pivot bolt with clean grease.
3. Check the spring for damage or loss of
tension.

76
http://mototh.com
12 AFS110-32KWWH00.book 77

Other Adjustments

Adjusting the Headlight Aim Adjusting the Brakelight


You can adjust vertical aim of the headlight Switch
for proper alignment. Loosen the adjusting Check the operation of the brakelight switch.
bolt and move the headlight up or down as Turn the adjusting nut in the direction A if

Maintenance
necessary. the switch operates too late, or turn the nut
Tighten the adjusting bolt after adjustment. in the direction B if the switch operates too
Obey local laws and regulations. soon.
Headlight Brakelight switch

Adjusting bolt

Up

Down

Adjusting nut

77
http://mototh.com
12 AFS110-32KWWH00.book 78

Troubleshooting

Engine Will Not Start .................................P. 79


Warning Indicator On or Flashing.............P. 80
PGM-FI (Programmed Fuel Injection)
Malfunction Indicator Lamp (MIL) ............P. 80
Tyre Puncture .............................................P. 81
Tube Repair and Replacement ...................P. 81
Electrical Trouble........................................P. 86
Battery Goes Dead.....................................P. 86
Burned-out Light Bulb ...............................P. 86
Blown Fuse................................................P. 91

http://mototh.com
12 AFS110-32KWWH00.book 79

Engine Will Not Start

Starter Motor Operates But Engine Starter Motor Does Not Operate
Does Not Start Check the following items:
Check the following items: Check for a blown fuse 2 P. 91
Check the correct engine starting Check for a loose battery connection or
sequence 2 P. 26 battery terminal corrosion 2 P. 42
Check that there is petrol in the fuel tank Check the condition of the battery 2 P. 86

Troubleshooting
Check if the PGM-FI malfunction indicator If the problem continues, have your
lamp (MIL) is ON motorcycle inspected by your dealer.
u If the indicator light is ON, contact your
dealer as soon as possible.

79
http://mototh.com
12 AFS110-32KWWH00.book 80

Warning Indicator On or Flashing

PGM-FI (Programmed Fuel


Injection) Malfunction Indicator
Lamp (MIL)
If the indicator comes ON while riding, you
may have a serious problem with the PGM-FI
Troubleshooting

system. Reduce speed and have your


motorcycle inspected by your dealer as soon
as possible.

80
http://mototh.com
12 AFS110-32KWWH00.book 81

Tyre Puncture
Repairing a puncture or removing a wheel
requires special tools and technical expertise.
3 WARNING
We recommend you have this type of service Riding your motorcycle with a
performed by your dealer. temporary tyre or tube repair can be
After an emergency repair, always have the risky. If the temporary repair fails, you
tyre inspected/replaced by your dealer. can crash and be seriously injured or
killed.

Troubleshooting
Tube Repair and Replacement If you must ride with a temporary tyre
If a tube is punctured or damaged, you or tube repair, ride slowly and
should replace it as soon as possible. A tube carefully and do not exceed 50 km/h
that is repaired may not have the same (30 mph) until the tyre and tube is
reliability as a new one, and it may fail while replaced.
you are riding.
If you need to make a temporary repair by Removing Wheels
patching a tube or using an aerosol sealant,
ride cautiously at reduced speed and have Follow these procedures if you need to
the tube replaced before you ride again. remove a wheel in order to repair a puncture.
Anytime a tube is replaced, the tyre should
be carefully inspected as described.

continued 81
http://mototh.com
12 AFS110-32KWWH00.book 82

Tyre Puncture u Removing Wheels

Front Wheel Front axle nut cap Front axle nut


Removal
1. Park your motorcycle on its centre stand
on a firm, level surface. Tab
2. Raise the front wheel off the ground by
placing a support block under the engine.
Troubleshooting

3. Remove the speedometer cable by


pushing the tab.
4. Remove the front axle nut cap.
5. Remove the front axle nut. Speedometer cable
6. Remove the front axle shaft, front wheel
and side collar.
u Do not pull the brake lever while the
wheel is removed.
u Take care to prevent the brake caliper
from scratching the wheel during
removal.
u Avoid getting grease, oil, or dirt on the
disc or pad surface.
Front axle shaft

82
http://mototh.com
12 AFS110-32KWWH00.book 83

Tyre Puncture u Removing Wheels

Installation Speedometer gear box Slot


1. Install the side collar into the right side
wheel hub.
2. Position the wheel between the fork legs
and insert the front axle shaft from the
right side, through the right fork leg and
wheel hub.

Troubleshooting
3. Make sure that the lug on the left fork
leg is located in the slot of the
speedometer gearbox. When installing Lug
the wheel, carefully fit the brake disc
between the brake pads to avoid After installing the wheel, apply the brake
damaging the pads. several times and then check if the wheel
4. Tighten the axle nut. rotates freely. Recheck the wheel if the brake
Torque: 59 Nm (6.0 kgfm, 44 lbfft) drags or if the wheel does not rotate freely.

5. Install the speedometer cable securely. If a torque wrench was not used for
6. Install the front axle nut cap. installation, see your dealer as soon as
possible to verify proper assembly. Improper
assembly may lead to loss of braking capacity.

continued 83
http://mototh.com
12 AFS110-32KWWH00.book 84

Tyre Puncture u Removing Wheels

Rear Wheel 5. Loosen the drive chain lock nuts and drive
Removal chain adjusting nuts.
1. Park your motorcycle on its centre stand 6. Remove the rear axle nut.
on a firm, level surface. 7. Remove the drive chain from the driven
2. Remove the rear brake adjusting nut. sprocket by pushing the rear wheel
3. Disconnect the brake rod from the brake forward.
8. Remove the rear axle shaft, drive chain
Troubleshooting

arm.
4. Disconnect the brake stopper arm from adjusters, rear axle washer, side collars
the brake panel by removing the cotter and rear wheel from the swingarm.
pin, stopper arm nut, washer and rubber Drive chain lock nut Drive chain
grommet. adjusting nut

Drive chain Drive chain Rear axle


lock nut adjusting nut nut
Brake
rod Rear axle
shaft

Brake
arm Brake Drive chain
stopper arm
Rear brake Cotter pin
adjusting nut Brake stopper arm nut
84
http://mototh.com
12 AFS110-32KWWH00.book 85

Tyre Puncture u Removing Wheels

Installation Improper assembly may lead to loss of


1. To install the rear wheel, reverse the braking capacity.
removal procedure.
2. Tighten the rear axle nut. A used cotter pin may not effectively secure a
Torque: 59 Nm (6.0 kgfm, 44 lbfft) fastener. Always replace a used cotter pin
with a new one.
3. Tighten the stopper arm nut.

Troubleshooting
Torque: 22 Nm (2.2 kgfm, 16 lbfft)

4. Adjust the rear brake pedal freeplay.


2 P. 72
5. Adjust the drive chain slack. 2 P. 66
6. After installing the wheel, apply the brake
several times and then check if the wheel
rotates freely. Recheck the wheel if the
brake drags or if the wheel does not
rotate freely.

If a torque wrench was not used for


installation, see your dealer as soon as
possible to verify proper assembly.
85
http://mototh.com
12 AFS110-32KWWH00.book 86

Electrical Trouble

Battery Goes Dead Burned-out Light Bulb


Charge the battery using a motorcycle Follow the procedure below to replace a
battery charger. burned-out light bulb.
Remove the battery from the motorcycle Turn the ignition switch to the OFF or LOCK
while charging. position.
Do not use an automobile-type battery Allow the bulb to cool before replacing it.
Troubleshooting

charger, as these can overheat a motorcycle Do not use bulbs other than those specified.
battery and cause permanent damage. Check the replacement bulb for correct
If the battery does not recover after operation before riding.
recharging, contact your dealer.
NOTICE For the light bulb wattage, see
Jump starting using an automobile battery is not Specifications. 2 P. 105
recommended, as this can damage your motorcycles
electrical system.

86
http://mototh.com
12 AFS110-32KWWH00.book 87

Electrical Trouble u Burned-out Light Bulb

Headlight Bulb 1. Remove the headlight case. 2 P. 53


2. Pull the socket off the bulb without
TOP mark turning it.
Pin
Socket
3. Remove the dust cover.
4. Press the pin down and pull out the bulb
without turning it.
5. Install a new bulb and parts in the reverse

Troubleshooting
order of removal.
u Install the dust cover with its TOP
mark facing up.
Do not touch the glass surface with your
Dust cover fingers. If you touch the bulb with your bare
hands, clean it with a cloth moistened with
Bulb alcohol.

continued 87
http://mototh.com
12 AFS110-32KWWH00.book 88

Electrical Trouble u Burned-out Light Bulb

Position Light Bulb Brake/Tail Light Bulb


Bulb
Tab
Bulb Tabs
Troubleshooting

Socket Brake/tail light lens Screws


1. Remove the headlight case. 2 P. 53 1. Remove the brake/tail light lens by
2. Turn the socket counterclockwise and pull removing the screws and releasing the
it out. tabs.
3. Pull out the bulb without turning. 2. Slightly press the bulb in and turn it
4. Install a new bulb and parts in the reverse counterclockwise.
order of removal. 3. Install a new bulb and parts in the reverse
order of removal.
u After putting back the lens packing in
place, install the brake/tail light lens.
88
http://mototh.com
12 AFS110-32KWWH00.book 89

Electrical Trouble u Burned-out Light Bulb

Front Turn Signal Bulb Rear Turn Signal Bulb


Socket Rear turn signal lens

Troubleshooting
Bulb Tabs
Bulb
1. Remove the brake/tail light lens. 2 P. 88
1. Remove the front top cover. 2 P. 53 2. Remove the rear turn signal lens by
2. Turn the socket counterclockwise and pull releasing the tabs.
it out. 3. Slightly press the bulb in and turn it
3. Slightly press the bulb and turn it counterclockwise.
counterclockwise. 4. Install a new bulb and parts in the reverse
4. Install a new bulb in the reverse order of order of removal.
removal. u Use only the amber bulb.
u Use only the amber bulb. u After putting back the lens packing in
place, install the rear turn signal lens.
continued 89
http://mototh.com
12 AFS110-32KWWH00.book 90

Electrical Trouble u Burned-out Light Bulb

License Plate Light Bulb


License light cover

Bulb
Troubleshooting

Screws
1. Remove the screws and license light
cover.
2. Pull out the bulb without turning it.
3. Install a new bulb and parts in the reverse
order of removal.

90
http://mototh.com
12 AFS110-32KWWH00.book 91

Electrical Trouble u Blown Fuse

Blown Fuse 1. Open the seat. 2 P. 33


2. Remove the battery cover. 2 P. 57
Before handling fuses, see Inspecting and 3. Open the fuse box cover.
Replacing Fuses. 2 P. 43 4. Pull the main fuse and other fuses out
one by one and check for a blown fuse.
Fuse Box Fuses Always replace a blown fuse with a spare
of the same rating.

Troubleshooting
Fuse box
5. Close the fuse box cover.
6. Install the battery cover.
7. Close the seat.

Fuse box Spare


cover fuses

91
http://mototh.com
12 AFS110-32KWWH00.book 92

Information

Keys.............................................................P. 93
Instruments, Controls, & Other Features..P. 94
Fuels Containing Alcohol...........................P. 95
Catalytic Converter ....................................P. 96
Caring for Your Motorcycle.......................P. 97
Storing Your Motorcycle ...........................P. 99
Transporting Your Motorcycle ................P. 100
You & the Environment ...........................P. 101
Serial Numbers .........................................P. 102

http://mototh.com
12 AFS110-32KWWH00.book 93

Keys

Keys
Ignition key
Be sure to record the key number provided with
the original keys and record it in this manual.
Store the spare key in a safe location.
To make a duplicate, take the spare key or the
key number to your dealer.

Information
If you lose all keys and the key number, the
ignition switch assembly will probably have to
be removed by your dealer to determine the key
number.

A metal key holder may cause damage to the


area surrounding the ignition switch.

93
http://mototh.com
12 AFS110-32KWWH00.book 94

Instruments, Controls, & Other Features

Instruments, Controls, & Document Bag


Other Features The owners manual, registration, and
insurance information can be stored in the
Ignition Switch plastic document bag located reverse side of
the seat.
Leaving the ignition switch ON with the engine
stopped will drain the battery.

Do not turn the key while riding.


Information

94
http://mototh.com
12 AFS110-32KWWH00.book 95

Fuels Containing Alcohol

Fuels Containing Alcohol The use of petrol containing more than 10%
ethanol (or more than 5% methanol) may:
Some conventional fuels blended with alcohol Damage the painting of the fuel tank.
are available in some locales to help reduce Damage the rubber tubes of the fuel line.
emissions to meet clean air standards. If you Cause corrosion of the fuel tank.
plan to use blended fuel, check that it is Cause poor drivability.
unleaded and meets the minimum octane NOTICE
rating requirement. Use of blended fuels containing higher than approved
percentages can damage metal, rubber, plastic parts of

Information
The following fuel blends can be used in your your fuel system.
motorcycle:
Ethanol (ethyl alcohol) 10% by volume (max).
If you notice any undesirable operating
Petrol containing ethanol may be marketed
symptoms or performance problems, try a
under the name Gasohol. different brand of petrol.
Methanol (methyl alcohol) 5% by volume
(max) that contain cosolvents and corrosion
inhibitors to protect the fuel system. Never
use a blend containing more than 5%.

95
http://mototh.com
12 AFS110-32KWWH00.book 96

Catalytic Converter

Catalytic Converter Follow these guidelines to protect your


motorcycles catalytic converter.
This motorcycle is equipped with a three-way Always use unleaded petrol. Leaded petrol
catalytic converter. The catalytic converter will damage the catalytic converter.
contain precious metals that serve as catalysts in Keep the engine in good running condition.
high temperature chemical reactions that Have your motorcycle serviced if your engine
convert hydrocarbons (HC), carbon monoxide is misfiring, backfiring, stalling, or otherwise
(CO), and oxides of nitrogen (NOx) in the not running properly, stop riding and turn off
exhaust gasses into safe compounds. the engine.
Information

A defective catalytic converter contributes to air


pollution and can impair your engines
performance. A replacement unit must be an
original Honda part or equivalent.

96
http://mototh.com
12 AFS110-32KWWH00.book 97

Caring for Your Motorcycle

Caring for Your Motorcycle water into the air cleaner, muffler, and
electrical parts.
Frequent cleaning and polishing is important to 3. Thoroughly rinse your motorcycle with plenty
ensure the long life of your Honda. A clean of clean water and dry with a soft, clean
motorcycle makes it easier to spot potential cloth.
problems. 4. After the motorcycle dries, lubricate any
In particular, seawater and salts used to prevent moving parts.
ice on roads promote the formation of u Make sure that no lubricant spills onto the
corrosion. Always wash your motorcycle brakes or tyres. Brake discs or pads

Information
thoroughly after riding on coastal or treated contaminated with oil suffer greatly
roads. reduced braking effectiveness and can
cause a crash.
5. Lubricate the drive chain immediately after
Washing washing and drying the motorcycle.
Allow the engine, muffler, brakes, and other 6. Apply a coat of wax to prevent corrosion.
high-temperature parts to cool before washing. u Avoid products that contain harsh
1. Rinse your motorcycle thoroughly using a detergents or chemical solvents. These can
garden hose to remove loose dirt. damage the metal, paint, and plastic on
2. If necessary, use a sponge or a soft towel your motorcycle.
with mild cleaner to remove road grime. Keep the wax clear of the tyres and brakes.
u Clean the headlight lens, panels, and other u If your motorcycle has any matte painted
plastic components with extra care to parts, do not apply a coat of wax to the
avoid scratching them. Avoid directing matte painted surface.
continued 97
http://mototh.com
12 AFS110-32KWWH00.book 98

Caring for Your Motorcycle

Washing Precautions Do not direct water at the air cleaner:


Follow these guidelines when washing: u Water in the air cleaner can prevent the
Do not use high-pressure washers: engine from starting.
u High-pressure water cleaners can damage Do not direct water near the headlight:
moving parts and electrical parts, u Any condensation inside the headlight
rendering them inoperable. should dissipate after a few minutes of
Do not direct water at the muffler: running the engine.
u Water in the muffler can prevent starting
and causes rust in the muffler.
Information

Dry the brakes: Aluminium Components


u Water adversely affects braking Aluminium will corrode from contact with dirt,
effectiveness. After washing, apply the mud, or road salt. Clean aluminium parts
brakes intermittently at low speed to help regularly and follow these guidelines to avoid
dry them. scratches:
Do not direct water under the seat: Do not use stiff brushes, steel wool, or
u Water in the under seat compartment can cleaners containing abrasives.
damage your documents and other Avoid riding over or scraping against curbs.
belongings.
Panels
Follow these guidelines to prevent scratches
and blemishes:
Wash gently using a soft sponge and plenty
of water.
98
http://mototh.com
12 AFS110-32KWWH00.book 99

Storing Your Motorcycle

To remove stubborn stains, use diluted Storing Your Motorcycle


detergent and rinse thoroughly with plenty of
water. If you store your motorcycle outdoors, you
Avoid getting petrol, brake fluid, or should consider using a full-body motorcycle
detergents on the instruments, panels, or cover.
headlight. If you wont be riding for an extended period,
follow these guidelines:
Wash your motorcycle and wax all painted
Exhaust Pipe and Muffler surfaces (except matte painted surfaces).

Information
When the exhaust pipe and muffler are painted, Coat chrome pieces with rust-inhibiting oil.
do not use a commercially available abrasive Lubricate the drive chain.
kitchen cleaning compound. Use a neutral Place your motorcycle on its centre stand and
detergent to clean the painted surface on the position a block so that both tyres are off the
exhaust pipe and muffler. If you are not sure if ground.
your exhaust pipe and muffler are painted, After rain, remove the body cover and allow
contact your dealer. the motorcycle to dry.
Remove the battery to prevent discharge.
Charge the battery in a shaded, well-
ventilated area.
u If you leave the battery in place,
disconnect the negative - terminal to
prevent discharge.

continued 99
http://mototh.com
12 AFS110-32KWWH00.book 100

Transporting Your Motorcycle

After removing your motorcycle from storage, Transporting Your


inspect all maintenance items required by the
Maintenance Schedule. Motorcycle
If your motorcycle needs to be transported, it
should be carried on a motorcycle trailer or a
flatbed truck or trailer that has a loading ramp
or lifting platform, and motorcycle tie-down
straps. Never try to tow your motorcycle with a
wheel or wheels on the ground.
Information

NOTICE
Towing your motorcycle can cause serious damage to the
transmission.

100
http://mototh.com
12 AFS110-32KWWH00.book 101

You & the Environment

You & the Environment drain or on the ground. Used oil, petrol,
coolant, and cleaning solvents contain poisons
Owning and riding a motorcycle can be that can hurt refuse workers and contaminate
enjoyable, but you must do your part to protect drinking water, lakes, rivers, and oceans.
the environment.

Choose Sensible Cleaners


Use a biodegradable detergent when you wash

Information
your motorcycle. Avoid aerosol spray cleaners
that contain chlorofluorocarbons (CFCs) which
damage the atmospheres protective ozone
layer.

Recycle Wastes
Put oil and other toxic wastes in approved
containers and take them to a recycling centre.
Call your local or state office of public works or
environmental services to find a recycling centre
in your area, and to get instructions on how to
dispose of non-recyclable wastes. Do not place
used engine oil in the trash, or pour it down a
101
http://mototh.com
12 AFS110-32KWWH00.book 102

Serial Numbers

Serial Numbers
Frame number
The frame and engine serial numbers uniquely
identify your motorcycle and are required in
order to register your motorcycle. They may also
be required when ordering replacement parts.
The frame number is stamped on the main
frame pipe.
The engine number is stamped on lower left
Information

side of the crankcase.


You should record these numbers and keep
them in a safe place.

Engine number

102
http://mototh.com
12 AFS110-32KWWH00.book 103

Specifications
Specifications

Main Components Displacement 109.1 cm3 (6.66 cu-in)


Type JC51 Bore stroke 50.0 55.6 mm (1.97 2.19 in)
Overall length 1,873 mm (73.7 in) Compression ratio 9.0:1
Overall width 709 mm (27.9 in) Unleaded petrol
Fuel
Overall height 1,080 mm (42.5 in) Recommended: 90 RON or higher
Wheelbase 1,227 mm (48.3 in) Tank capacity 3.7 litres (0.98 US gal, 0.81 Imp gal)
Minimum ground Battery YTX4L-BS 12V-3Ah (10HR) / 3.2Ah (20HR)
135 mm (5.3 in)
clearance 1st 2.615
Caster angle 26 30 2nd 1.555
Gear ratios
Trail 68 mm (2.7 in) 3rd 1.136
Curb weight 99 kg (218 lb) 4th 0.916
Maximum weight Reduction ratios

Specifications
170 kg (375 lb) 4.059 / 2.642
capacity*1 (primary / final)
Maximum luggage
9 kg (20 lb)
weight*2
Passenger capacity Rider and 1 passenger
Minimum turning radius 1.90 m (6.27 ft)
*1 Including rider, passenger, all luggage, and accessories
*2 Includes the weight of the luggage and added accessories.

103
http://mototh.com
12 AFS110-32KWWH00.book 104

Specifications

Service Data 0.8 litres (0.8 US qt,


After draining
Front 70/90-17M/C 38P Engine oil 0.7 Imp qt)
Tyre size
Rear 80/90-17M/C 50P capacity 1.0 litres (1.1 US qt,
After disassembly
Tyre type Bias-ply, tube 0.9 Imp qt)
Recommended Front CHENG SHIN C-6016 Recommended
Honda DOT 3 or DOT 4 Brake Fluid
Tyres Rear CHENG SHIN C-6016R brake fluid
[Rider only]
200 kPa (2.00 kgf/cm2, 29 psi)
Front
[Rider and 1 passenger]
Tyre air 200 kPa (2.00 kgf/cm2, 29 psi)
pressure [Rider only]
225 kPa (2.25 kgf/cm2, 33 psi)
Rear
Specifications

[Rider and 1 passenger]


280 kPa (2.80 kgf/cm2, 41 psi)
Spark plugs (standard) CPR6EA-9S
Spark plug gap 0.80 to 0.90 mm (0.031 to 0.035 in)
Idle speed 1,400 100 rpm
Honda 4-stroke motorcycle oil
Recommended API Service Classification SG or higher,
engine oil excluding oils marked as Energy Conserving,
SAE 10W-30, JASO T 903 standard MA

104
http://mototh.com
12 AFS110-32KWWH00.book 105

Specifications

Recommended drive Pro Honda HP Chain Lube or Torque Specifications


chain lubricant SAE 80/90 gear oil Engine oil drain bolt 24 Nm (2.4 kgfm, 18 lbfft)
Drive chain slack 20 to 30 mm (0.8 to 1.2 in) Front wheel axle nut 59 Nm (6.0 kgfm, 44 lbfft)
DID420AD 104RB or KMC420JB 104 Rear axle nuts 59 Nm (6.0 kgfm, 44 lbfft)
Standard drive chain
No. of links 104 Brake stopper arm nut 22 Nm (2.2 kgfm, 16 lbfft)
Front sprocket 14T
Standard sprocket
Rear wheel
sizes 37T
sprocket

Bulbs
Headlight 12V-35/35W
Brake/tail light 12V-21/5W

Specifications
Front turn signal lights 12V-10W 2
Rear turn signal lights 12V-10W 2
Position light 12V-5W 2
License plate light 12V-5W

Fuses
Main fuse 15A
Other fuses 10A

105
http://mototh.com
12 AFS110-32KWWH00.book 106

Index
Index

A Compartment
Accessories ................................................. 15 Owners Manual . ...............................34, 94
Tool Kit. ....................................................34
B
Battery ................................................. 42, 57 D
Brakelight Switch ...................................... 77 Drive Chain. ................................................65
Brakes
Fluid ................................................... 45, 70 E
Pad Wear ................................................. 71 Electrical Trouble . ......................................86
Braking....................................................... 12 Engine
Bulb Number . ....................................................102
Brake/Tail Light......................................... 88 Oil .........................................................44, 62
Index

Front Turn Signal ...................................... 89 Starting. .......................................................26


Headlight ................................................. 87 Environment . ...........................................101
License Plate Light .................................... 90
Position Light............................................ 88
Rear Turn Signal ....................................... 89

C
Caring for Your Motorcycle...................... 97
Clutch System ............................................ 75
Colour label ............................................... 41

106
http://mototh.com
12 AFS110-32KWWH00.book 107

F I
Flooded Engine ......................................... 28 Ignition Cut-off System
Frame Number ........................................ 102 Side Stand ................................................ 76
Fuel Ignition key................................................ 93
Gauge. ........................................................ 22 Ignition Switch .................................... 25, 26
Recommended. ........................................... 31 Image Labels................................................ 6
Remaining. .................................................. 22 Indicators ................................................... 23
Tank Capacity . ............................................ 31 Instruments................................................ 22
Fuels Containing Alcohol ......................... 95
Fuses .................................................... 43, 91 L
Labels ........................................................... 6
G Load Limits................................................. 16

Index
Gasohol...................................................... 95 Loading Guidelines ................................... 16

H
Headlight Aim........................................... 77
Headlight Dimmer Switch ........................ 24
Helmet Holder........................................... 33
High Beam Indicator................................. 23
Horn Button .............................................. 24

107
http://mototh.com
12 AFS110-32KWWH00.book 108

M PGM-FI (Programmed Fuel Injection)


Maintenance malfunction indicator lamp (MIL).....23, 80
Fundamentals. ............................................. 40 Protective Apparel. ....................................11
Importance. ................................................. 36
Safety. ......................................................... 36 R
Schedule . .................................................... 37 Recommended
Maximum Weight Limit ............................ 16 Fuel . ............................................................31
Modifications............................................. 15 Oil . ..............................................................44
Refuelling. ..................................................31
N Riding Precautions.....................................12
Neutral Indicator ....................................... 23
S
Index

O Safety Precautions . ....................................11


Odometer .................................................. 22 Serial Numbers.........................................102
Oil Shifting Gears . ...........................................29
Engine................................................ 44, 62 Side Stand . .................................................76

P
Parking....................................................... 13
Parts Location ............................................ 20
Petrol.................................................... 31, 95

108
http://mototh.com
12 AFS110-32KWWH00.book 109

Side Stand Ignition Cut-off System.......... 76 W


Specifications .......................................... 103 Warning Indicators ON ............................. 80
Speedmeter ............................................... 22 Washing Your Motorcycle ........................ 97
Start Button......................................... 24, 26 Weight Limit.............................................. 16
Starting the Engine................................... 26 Wheels
Steering Lock............................................. 25 Front removal ........................................... 82
Storage Rear removal ............................................ 84
Compartment . ............................................ 34
Equipment . ................................................. 33
Owners Manual . .................................. 34, 94
Storing Your Motorcycle .......................... 99
Switches..................................................... 24

Index
T
Throttle...................................................... 58
Tool kit ...................................................... 51
Transporting Your Motorcycle............... 100
Troubleshooting ....................................... 78
Turn signal indicators ............................... 23
Tyres
Air Pressure.............................................. 47
Puncture .................................................. 81
Replacing ........................................... 47, 81
109
http://mototh.com

You might also like