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TECHNOLOGY
LABORATORY MANUAL
TECHNOLOGY
Subject Name : STRENGTH OF MATERIALS LABORATORY
Semester : IV
Some of the Best Practices to help the Lab run smoothly while maximizing Student
Learning.
1. Students should be thoroughly familiar with the Lab exercises before coming to
Lab.
2. Students should treat the Laboratory Exercises as original Research.
3. Students should make sure not to miss even a single Lab Class.
4. Students must apply the concepts learned in the class to New Situations.
5. Each student must try to do their Lab Exercises Individually.
6. The instructor will hold a pre-laboratory discussion on the lab exercises.
7. Each student should do the exercise and observe the results and check with the
instructor before every Lab Session.
8. The students should come prepared for Viva based on the questions given in the
lab manual.
9. If the students come unprepared, he/she will not be allowed to do the Lab
exercise and will be marked absent.
10. The progress of every student will be monitored on a regular basis. Based on the
progress report Extra Credit Marks will be awarded for the students in their
Internals.
11. Every student must be able to explain the Exercise concepts clearly at the end of
each Lab Session.
12. Labs are for you (students) and so consider it as your duty to use it perfectly. Its
your responsibility to take care of the computer systems and the other
equipment.
Students should complete the lab record work within the prescribed periods.
The following aspects will be assessed during every exercise, in every lab class
and marks will be awarded accordingly:
Preparation means coming to the lab classes with neatly drawn circuit diagram
/experimental setup /written programs /flowchart, tabular columns, formula, model
graphs etc in the observation notebook and must know the step by step procedure to
conduct the experiment.
Observation means taking correct readings in the proper order and tabulating
the readings in the tabular columns.
Result means correct value of the required parameters and getting the correct
shape of the characteristics at the time of reporting of the faculty.
Viva voice means answering all the questions given in the manual pertaining to
the experiments.
Full marks will be awarded if the students perform well in each case of the above
component
CE6315 STRENGTH OF MATERIALS LABORATORY LTPC
003 2
OBJECTIVES
To supplement the theoretical knowledge gained in Mechanics of Solids with practical testing for
determining the strength of materials under externally applied loads. This would enable the student to
have a clear understanding of the design for strength and stiffness
LIST OF EXPERIMENTS
1. Tension test on a mild steel rod
2. Double shear test on Mild steel and Aluminium rods
3. Torsion test on mild steel rod
4. Impact test on metal specimen
5. Hardness test on metals - Brinnell and Rockwell Hardness Number
6. Deflection test on beams
7. Compression test on helical springs
8. Strain Measurement using Rosette strain gauge
9. Effect of hardening- Improvement in hardness and impact resistance of steels.
10. Tempering- Improvement Mechanical properties Comparison
(i) Unhardened specimen
(ii) Quenched Specimen and
(iii) Quenched and tempered specimen.
11. Microscopic Examination of
(i) Hardened samples and
(ii) Hardened and tempered samples. TOTAL: 45 PERIODS
OUTCOMES:
Ability to perform different destructive testing
Ability to characteristic materials
LIST OF EQUIPMENT FOR BATCH OF 30 STUDENTS
1 Universal Tensile Testing machine with double 1 shear attachment 40 Ton Capacity 1
7 Metallurgical Microscopes 3
Observation:
6. Diameter at neck, dn = mm
7. Yield load, Py = KN
8. Ultimate load, Pu = KN
9. Breaking load, Pb = KN
Tabulation:
Extensometer reading
Sl. Load in
Stress Strain
No. (KN) Divisions mm
(N/mm2)
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Aim:
To draw stress-strain curve for the given steel specimen by conducting axial tension
1. Yield stress
2. Ultimate stress
3. Scale
4. Vernier caliper
5. Dot punch
6. Hammer
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Formula Required:
d n 2
An = Area at neck = 4
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Theory:
The tensile test is most applied one, of all mechanical tests. In this test ends of test
piece and fixed into grips connected to a straining device and to a load measuring device. If
the applied load is small enough, the deformation of any solid body is entirely elastic. An
entirely deformed solid will return to its original form as soon as load is removed. However,
if the load is too large, the material can be deformed permanently. The initial part of the
tension curve, which is recoverable immediately after unloading ,is termed as elastic and the
rest of the curve, which represents the manner in solid undergoes plastic deformation is
termed as plastic. The stress below which the deformation is essentially entirely elastic is
known as the yield strength of material. In some materials the onset of plastic deformation is
denoted by a sudden drop in load indication both an upper and a lower yield point. However,
some materials do not exhibit a sharp yield point. During plastic deformation, at larger
extensions strain hardening cannot compensate for the decrease in section and thus the load
passes through the maximum and then begins to decrease. At this stage the ultimate
strengths, which is defined as the ratio of the load on the specimen to the original cross
sectional are, reaches the maximum value. Further loading will eventually cause nick
Usually a tension testis conducted at room temperature and the tensile load is applied
slowly. During this test either round of flat specimens may be used. The round specimens
may have smooth, shouldered or threaded ends. The load on the specimen is applied
Procedure:
1. Measure the length (L) and diameter (d) of the given specimen.
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Model Calculation:
= N/mm2
=....N/mm2
=.. N/mm2
=. N/mm2
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3. Mark two points P and Q at a distance of 150 mm on either side of the centre mark so
4. Mark two points A and B at a distance of 2.5 times the rod diameter on either side of
the centre mark so that the distance between A & B will be equal to 5 times the rod diameter
5. Insert the specimen in the middle crosshead and top crosshead grips of the machine so
6. Apply the load gradually and continue the application of load. After sometime, there
will be a slight pause in the increase of load. The load at this point is noted as yield load (Py).
7. Apply load continuously till the specimen fails and note down the ultimate load (Pu)
8. Remove the specimen from the machine and join the two pieces of the specimen.
9. Measure the distance between the two points A and B. This distance is known as final
11. Determine the yield stress, ultimate stress, nominal breaking stress, actual breaking
stress, percentage elongation in length, percentage reduction in area and Young's modulus
12. Draw stress-strain curve for the specimen by taking stress along y-axis and strain along x-
axis.
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= %
= .. %
=. N/mm2
Practical Applications
If the applied load is small enough, the deformation of any solid body is entirely elastic. An
entirely deformed solid will return to its original form as soon as load is removed. However,
if the load is too large, the material can be deformed permanently. The initial part of the
tension curve, which is recoverable immediately after unloading ,is termed as elastic and the
rest of the curve, which represents the manner in solid undergoes plastic deformation is
termed as plastic.
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Result:
Tension test for the given specimen was conducted and the results are as follows:
Viva questions
elongate, as opposed to compressive strength, which withstands loads tending to reduce size
3) How many points are marked on the specimen & how the distance between these
Two points are marked on the steel and after the application of the load the steel
elongate.
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Observation:
Tabulation:
Formul Required:
Load at failure (P) in N
Maximum shear strength =
2 x Cross sec tional area of the bar in mm 2
d =diameter of specimen in mm
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Aim:
double-shear test.
Theory:
Place the shear test attachment on the lower table, this attachment consists of cutter.
The specimen is inserted in shear test attachment & lift the lower table so that the zero is
adjusted, then apply the load such that the specimen breaks in two or three pieces. If the
specimen breaks in two pieces then it will be in single shear & if it breaks in three pieces then
Procedure:
2. Fit the specimen in the double-shear device and place the whole assembly in the UTM
5. Calculate the maximum shear strength of the given specimen by using the following
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Calculation:
Area of specimen (A) = /4 d2
= ________ mm2
Practical Applications
Steel structures
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Result:
VIVA QUESTIONS
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Observation:
Gauge length =
Gauge diameter =
Tabulation:
Angle of Twist
Sl. Reading Torque
No ( kg- cm ) N mm
Degree Radian
1
2
3
4
5
6
7
8
Mean
Formula used:
Where
T - Torque applied in Nmm.
J - Polar Moment of inertia mm4 = d4 / 32.
fs - Shear Stress N/mm2 .
R - Radius of the Specimen mm.
C - Modulus of rigidity N/mm2. - Angle of twist due to the applied torque.
L - Gauge length of the specimen in mm.
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Aim:
To draw torque Vs angle of twist curve for a given specimen by conducting Torsion
test for finding the following.
1. Modulus of rigidity.
2. Ultimate tensional stress.
3. Stiffness
Apparatus required:
Procedure:
2. The specimen is fixed between the chucks and grips the specimen tightly.
4. The torques indicated by the vernier in the steel yard every degree.
5. The motor is operated to increase the rate of torque till the test piece breaks. Now the
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Calculation:
Stiffness,(k) = T/
Practical Applicaitons
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Result
The torque Vs angle of twist curve has been plotted and the stiffness of the rod is = N/mm
Viva questions
The Vernier Caliper is a precision instrument that can be used to measure internal and
2) Define torque?
A twisted shaft section and the angle through the one section that is relative to the
r = radius at a point
= angle of twist
T = torque
5) What is Stiffness,(k)?
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Observation:
Tabular column:
Formulae Used:
Impact resistance = Final izod scale reading Initial izod scale reading
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Aim:
To determine the impact strength of the given specimen by conducting Izod impact
test.
2. Given specimen
3. Vernier Caliper
4. Scale
Procedure:
1. Measure the length (l), breadth (b), & depth (d) of the given specimen.
2. Lift the pendulum and keep it in the position meant for izod test.
3. Adjust the pointer to coincide with initial position (maximum value) in the izod scale.
4. Release the pendulum using the lever and note down the initial reading in the izod scale.
6. Place the specimen vertically upwards such that the shorter distance between one end of
the specimen and groove will be the protruding length and also the groove in the specimen
7. Release the pendulum again using the lever and note down the final reading in the izod
scale.
8. Find the impact resistance of the given material by using the following relation
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Practical Applications
Steel structures
Vehicles
Result:
The impact strength of the given specimen (I) = -------------- J/m2
Viva Questions
1) Define impact?
Impact is a high force or shock applied over a short time period when two or more
bodies collide. Such a force or acceleration usually has a greater effect than a lower force
applied over a proportionally longer period.
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Tabulation:
Name of Rockwell
Load Load Dial
S.No the Penetrator Scale Hardness
(kgf) (N) Reading
Material Number
1.
2.
3.
4.
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HARDNESS TEST
Ex. No: 5 A
Date: (A) Rockwell hardness test
Aim :
2. Penetrators
3. Test specimen
4. Emery sheet
Theory: -
resistance to abrasion. Hardness tests provide an accurate, rapid and economical way of
There are three general types of hardness measurements depending upon the manner
In scratch hardness method the material are rated on their ability to scratch one
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Load Table:
Diamond cone
Relatively soft Material 60 A
0
(120 )
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pyramid of a material much harder than that being used. Hardened steel, sintered tungsten
carbide or diamond indenters are generally used in indentation tests; a load is applied by
pressing the indenter at right angles to the surface being tested. The hardness of the material
depends on the resistance which it exerts during a small amount of yielding or plastic. The
resistance depends on friction, elasticity, viscosity and the intensity and distribution of plastic
Procedure:
In this Rockwell hardness test direct reading instrument based on the principle of
1. The penetrator scale and the load for material to be tested is selected from the
2. The surface of specimen is cleaned from dirt; oil etc. with an emery sheet and
4. The load is applied on the specimen and maintained until the longer point comes
5. The dial readings of longer pointer is noted after release of load and thus gives
6. The same procedure is repeated for each specimen and Range value is calculated,
Practical Applications
A study of the plastic deformation of metals by hard indenters shows that the
indentation hardness is essentially a measure of the plastic yield stress of the metal. From the
increase in hardness with load, a semi-quantitative estimate may be made of the work-
hardening
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Dhirajlal Gandhi College of Technology, Salem.
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Result:
Viva Questions
1) What is meant by hardness of a material?
Resistance of a material to deformation, indentation, or penetration by means such as
abrasion, drilling, impact, scratching, and/or wear, measured by hardness tests such as
Brinell, meyer, Rockwell, or Vickers.
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Tabular column:
Diameter of Mean
Load Impression diameter of Brinnell
Sl. (Kgf) Impression Area Hardness
Specimn A
No d1 d2 (mm) Number
P (mm) (mm) mm2 (BHN)
d
1 Brass
Range
Mild Steel
2 (5mm)
Range
Mild Steel
3 (10mm)
Range
Formula Required:
d = Diameter of impression in mm
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HARDNESS TEST
Ex. No: 5 B
Date: (B) Brinnell hardness test
Aim:
Apparatus Required:
2. Brinnell Microscope
4. Test specimens
5. Emery Sheet
Procedure:
1. The type of ball indenter of specified diameter is selected and fixed in machine head.
2. The surface of specimen is to be cleaned from dust, oil etc. before placing it on the
test platform.
3. The platform with specimen is raised until gap between indenter and specimen is
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Load Table:
alloys
Model Calculation:
Name of the Specimen =
Applied Load (P) = Kg
Ball diameter (D) = mm
Diameter of the impression d1 = mm
Diameter of the impression d2 = mm.
P
Surface Area of Impression (A) kg / mm 2
D 2
D D 2
d
2
=
= Kg/mm2 Or BHN
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Practical Applications
A study of the plastic deformation of metals by hard indenters shows that the
indentation hardness is essentially a measure of the plastic yield stress of the metal. From the
increase in hardness with load, a semi-quantitative estimate may be made of the work-
hardening
Result:
Viva Questions
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Observation:
2. Support condition =
Tabulation:
Average
Formula:
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Aim:
To determine the Modulus of elasticity of the given material (Mild steel) of the beam
2. Deflectometer
3. Loading hanger
5. Vernier calipers
6. Scale
7. Weights
Procedure:
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Where,
I = Moment of Inertia in mm4 = bd3/12
= Deflection in mm
W = Load applied in N
X = Distance between the Deflectometer and one support in mm
a = Distance between the load hanger and another support in mm
L = Effective span of the beam in mm
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Practical Application
the beam.
Result:
Viva questions
is the sum of the products of the mass of each particle in the body with the square of
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Observation:
Tabulation:
Average
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TEST ON SPRINGS
Ex. No: 7A
Date: A)Tension Spring
Aim:
To determine the modulus of rigidity and stiffness of the given closed helical spring
specimen.
3. Vernier caliper
Procedure:
1. Measure the outer diameter (D) and diameter of the spring coil (d) for the given tension
spring specimen.
2. The mean radius(r) of the spring, the number of turns (n). The pitch (p) of the spring and
3. The compression spring is placed centrally on the bottom plate and the upper plate is
4. The pointer on the dial is set to zero. The Load is gradually applied.
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Formula Required:
1) Modulus of rigidity, C = 64 PR 3 n
d 4
1. Stiffness of spring
S = W/ N/mm
(Slope of w- curve)
Where, P = load in N
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Dhirajlal Gandhi College of Technology, Salem.
Practical Applications
The design difference between compression springs and tension springs is that the latter are
usually have a loop or a hook attached at either end - these are for attachment purposes.
Tension springs can be found in garage doors but a trampoline is a better example of this type
of spring in action. The primary function of this type of spring is to allow an outside force to
Result:
Viva questions
1) What is stiffness?
Modulus of Rigidity = EI
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Observation:
Tabulation:
Average
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TEST ON SPRINGS
Ex. No: 7B
Date: B)Compression Spring
Aim:
To determine the modulus of rigidity and stiffness of the given open helical spring
under compression.
3. Vernier caliper
4. Deflectometer
Theory:
Springs are elastic member which distort under load and regain their original shape
when load is removed. They are used in railway carriages, motorcars, scooters, motorcycles,
rickshaws, governors etc. According to their uses the springs perform the following
Functions:
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Formula Required:
64 PR 3 n
1. Modulus of rigidity, C =
d 4
2. Stiffness of spring
S = W/ N/mm
(Slope of w- curve)
Where, P = load in N
D-d
R = Mean radius of the spring in mm ( )
2
n = Number of turns in the spring
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Corrosion resistance spring. Several types of spring are available for different application.
Springs may classify as helical springs, leaf springs and flat spring depending upon their
shape. They are fabricated of high shear strength materials such as high carbon alloy steels
spring form elements of not only mechanical system but also structural system. In several
Procedure:
1. Measure the outer diameter (D) and diameter of the spring coil (d) for the given
compression spring.
2. Count the number of turns i.e. coils (n) in the given compression spring.
3. Place the compression spring at the centre of the bottom beam of the spring testing
machine.
4. Rise the bottom beam by rotating right side wheel till the spring top touches the
5. Note down the initial reading from the scale fitted in the machine.
6. Apply a load of 1 kg and note down the scale reading. Increase the load at the rate of
1kg upto a maximum of 10 kg and note down the corresponding scale reading.
7. Find the actual deflection of the spring for each load by deducting the initial scale
8. Calculate the modulus of rigidity for each load applied by using the following
9. Determine the stiffness for each load applied by using the following formula:
Stiffness, K = P /.
10. Find the values of modulus of rigidity and spring constant of the given spring by
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Dhirajlal Gandhi College of Technology, Salem.
Practical Applications
Compression springs are a form of coil spring, it is designed to work differently to
the tension spring.
Compression springs are more often than not manufactured from a much larger gauge
wire and are not wound as tightly as the tension.
The compression spring is the most common type of spring and can be found in many
different products and machinery such as; mattresses, pogosticks, watches and
mobile phones.
Viva Questions
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Dhirajlal Gandhi College of Technology, Salem.
Aim:
To find hardness number and impact strength for unhardened, hardened specimen or Quenched and
tempered specimen and compare mechanical properties.
Procedure:
Hardening:
It is defined as a heat treatment process in which the steel is heated to a temperature within or above its
critical range, and held at this temperature for a considerable time to ensure through penetration of the
temperature inside the component and allowed to cool by quenching in water, oil or brine solution.
3. Place the specimen on the anvil and raise the elevating screw by rotating the hand wheel up to the
initial load.
4. Apply the major load gradually by pushing the lever and then release it as before.
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Calculation:
Area = b (d-2) = mm2 = m2
I = k/ A = J/m2
= ______________________ J/ m3
2. The specimen is taken from muffle furnace and quenched in water or oil.
2. Allow the specimen for air cooling after taking from muffle furnace
Result:
1. Hardness in
(a) Unhardened =
(b) Quenched =
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(a) Unhardened =
(b) Quenched =
2. Impact strength in
(a) Unhardened =
(b) Quenched =
Hardened Sample:
Tempered Sample:
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Aim:
To perform the heat treatment tempering on the given material C-40 steel.
Apparatus required:
1. Muffle furnace: tongs
Tempering:
It is defined as the process of reheating the hardened specimen to some temperature before the critical
range followed by any rate of cooling such a reheating permit the trapped temperature to transform and relieve
the internal stresses.
1. The given specimen is subjected to Rockwell hardness test and Rockwell hardness number is
measured before hardening that the specimen is subjected to rough grinding.
2. The specimen is placed inside the combustion chamber of muffle furnace and is noted up to 830 C.
3. Then the specimen is soaked for 10 minutes at the same temperature 830C.
4. After soaking it is taken out from the furnace and it is quenched in the water.
6. Again the specimen is subjected to Rockwell hardness test and Rockwell hardness number is
measured.
Result:
The heat treatment tempering on the given material C-40 steel and its Rockwell hardness number is
measured
1. Rockwell hardness number before tempering = ______________
2. Rockwell hardness number after tempering = ______________
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Observation:
Rockwell hardness test:
Rockwell
Name of the Load Load Dial
Condition Penetrator Scale Hardness
Material (kgf) (N) Reading
Number
Tabulation:
Specimen Dimension of specimen Impact Impact
Breath (b) Depth(d) Length(l) Depth of Energy Strength (I)
mm mm mm notch observed (k) J/mm2
(b-d)mm J
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Ex. No: 10
Microscopic study of Hardened & Tempered Specimen
Date: ________
Aim:
To study the micro-structure of Hardened and Tempered specimen.
It is defined as a heat treatment process in which the steel is heated to a temperature within or above its critical
range, and held at this temperature for a considerable time to ensure thorough penetration of the temperature
inside the component and allowed to cool by quenching in water, oil or brine solution.
3. Place the specimen on the anvil and raise the elevating screw by rotating the hand wheel up to the initial load.
4. Apply the major load gradually by pushing the lever and then release it as before.
2. The specimen is taken from muffle furnace and quenched in water or oil.
Procedure:
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Dhirajlal Gandhi College of Technology, Salem.
Polishing:
1. Begin with the 25-micron, nylon cloth polishing station.
2. Turn the water on adjusting to less than one drop per second.
3. Apply a small amount of the aluminum oxide abrasive solution to the polishing cloth.
4. When polishing the specimen, hold it with both hands, apply a moderate amount of pressure.
5. Before proceeding to the next polishing stage, wash and dry the specimen .
6. Repeat steps 5 to obtain 5-micron stage.
Etching:
Microscopic examination of a properly polished, un-etched specimen will reveal only a few structural
features such as inclusions and cracks or other physical imperfections. Etching is used to highlight, and
sometimes identify, micro structural features or phases present. Etching occurs when the acid or base is placed
on the specimen surface because of the difference in rate of attack of the various phases present and their
orientation. The etching process is usually accomplished by merely applying the appropriate solution to the
specimen surface for several seconds to several minutes.
Nital, a Nitric Acid - Alcohol mixture, is the etchant commonly utilized with common irons and steels.
Nital is dripped onto the specimen using an eye-dropper or cotton swab. Ten seconds to one minute is usually
sufficient for proper etching depending on sample and nital concentration. The sample is immediately washed
under running water, rinsed with alcohol and dried in an air blast. Do not touch, wipe or swab the specimen
following etching; dry off the rinsing alcohol on the specimen with the air blast and then move on to the
microscopic examination stage.
Microscopic Examination
The specimen is placed on the stage of the microscope so that its surface is perpendicular to the optical
axis. Detailed viewing is done with a Metallurgical Microscope. A metallurgical microscope has a system of
lenses (objectives and eyepiece) so that different magnifications (25X to 1000X) can be achieved. The important
characteristics of the microscope are: (1) magnification, (2) resolution and (3) flatness of field. The resultant
magnification is the product of the magnifying power of the objective and that of the ocular. Scanning Electron
Microscopes (SEMs) are capable of magnifications up to 20,000X and Transmission Electron. Microscopes
(TEMs) are utilized to view at magnifications up to 100,000X for highly detailed micro-structural study.
Result:
Thus the microscopic view of Hardened and Tempered samples are studied.
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