STAR Refinery Project

TSGI-Training cours plan.

Course type: An instructor led course with interactive classroom discussions and associated field
exercises. Approximately %50 of the course is hand-on field activities.
Training objectives: Explain the Project electrical architecture and the function of the different
components as a minimum informations for safety operation of electrical equipment.
Participant profile: System and application engineers, operators, commissioning and
maintenance personnel
Modules:
1. GIS ELK-04 and HV cables. (2 days).
Main Topics:
1-GIS technology and HV interconnection
2-Introduction to Breaker Fundamentals
3-Switching and Grounding
4-Electrical controls & alarms / lockouts
5-Breaker timing
6-Leak detection
7-SF6 analysis
8-GIS maintenance and life cycle assesment
9-Safety: Understand and follow all safety guidelines.
2. Power transformers. (2 days)
Main Topics:
1-Basic transformer theory design and construction
2-Transformer protection/inrush current
3-High-voltage and short-circuit transformer testing
4-Transformers Tap changer and voltage regulator relays. (AVR settings)
5-The difference between Turkey and USA transformers available in this project
6-Oil: electrical insulator, thermal conductor and condition indicator.
7-Condition assessment and diagnosis. DGA tests
8-Safety: Understand and follow all safety guidelines.
3. HV and MS Switchgears. (2 days)
Main Topics:
1-34.5 kV GIS SWGR. ZX serie
2-6.6 kV AIS SWGR. ZS1 serie
- ZX and UniGear ZS1switchgear introduction
- XZ and UniGear ZS1 operation
- On site testing of ZX and UniGear ZS1 based on IEC standards
- Operation and setting of 620 and 615 series protection relays
- Safety: Understand and follow all safety guidelines.
4. Power Factor Correction. (1 day)
Main Topics:
1-PFC theory and construction detailes
2-PFC commissioning tests
3-PFC protection
4-PFC automatic control
5-Safety: Understand and follow all safety guidelines.
5. DC and UPS Systems. (1 day)
Main Topics:
1-Safety: Understand and follow all safety guidelines.
2-Introduction: Basic description and configuration of the DC and UPS models.
-Components in Alternating Power (AC) UPS
-Components in Direct Current (DC) UPS
3-LCD Controls: how to navigate the LCD front panel display for control and
monitoring the system
4-Alarms: How to use the information on the front panel LCD screen to identify and
troubleshooting potential problems.
5-Transfer: manually transfer a load to static bypass without dropping the load.
Battery Banks:
1- Basic secondary cell
2- Charging and discharge characteristics
3- Battery Safety
6. E-SCADA (2 days)
Course Goal: To learn E-SCADA System functions to monitor, control and operate STAR
Refinery Electrical System.
Main Topics:
` 1-System Overview
2-Start-up
3-Operator Workplace
4-Navigation
5-E-SCADA Graphics
6-Alarm and Events
7-Trends
8-Reports
9-Safety: Understand and follow all safety guidelines.