NASKAH LOMBA KOMPETENSI SISWA (SMK)

TINGKAT PROPINSI KALIMANTAN SELATAN TAHUN 2016

Competitor Instructions Automobile Technology

Competitor Comp.
Task
Name Number Engine
Mechanical
B

Competitor Instructions

Task E Engine Mechanical

Familiarization Time 5 minutes

Task Duration 55 minutes
Total Time 60 minutes

Marking Summary

Possible
Section
Mark
1. Preparation 100
2. Dismantling Piston and Crank Pin Bearing 100
3. Cylinder Bore and Piston Measurement 500
4. Piston Ring Measurement 100
5. Assembling Piston, Connecting Rod and Crank Pin Bearing 200
Task Total 1000

You are required to

- Observe occupational health & safety standards

- Only ask necessary questions
- Not speak to the public while competing
- Comply with Experts instructions
- Ensure Name & Competitor Number on all forms
- Use appropriate tools, manual and procedures
- Complete all instructions on the next page
Remarks : DAIHATSU XENIA 1.3

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 NASKAH LOMBA KOMPETENSI SISWA (SMK)
TINGKAT PROPINSI KALIMANTAN SELATAN TAHUN 2016

Competitor Report Sheet Automobile Technology

Competitor Comp.
Task
Name Number Engine Mechanical
C

Report Sheet

MEASUREMENT REPORT
a) Piston
Description Specification Actual Condition
Useable .........
No. 1 Piston Outer Diameter ...................mm ...................mm
Unuseable .........
b) Cylinder bore

Description Specification Actual Condition :

Diameter = A1: ............ mm
...................mm
B1: ............ mm
C1: ............ mm Useable .........
No. 1 Cylinder inner
diameter A2: ............ mm
B2: ............ mm
C2: ............ mm

Piston oil clearance Piston oil clearance Piston oil clearance

Cylinder No. 1 Max = .......... mm ........... mm
A : ............ mm .........
Oval max = Unuseable
Roundness Cylinder ...................mm B : ............ mm
No.1
C : ............ mm
1 : ............ mm
Tapper Cylinder Tapper max. =
No.1 ...................mm 2 : ............ mm

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 NASKAH LOMBA KOMPETENSI SISWA (SMK)
TINGKAT PROPINSI KALIMANTAN SELATAN TAHUN 2016

c) Piston ring
Description Specification Actual Condition :
Piston 1 (No. 1 Side clearance ............ mm ............ mm Useable
compression ring)
End Gap ............ mm ............ mm Unuseable

d) Crankshaft
Description Specification Actual Condition

A1: ................mm

B1: ................mm Useable

Outer
................ mm
Diameter A2: ................mm
Crank pin
B2: ................mm
journal

(No. 1)
Oil
................ mm ................ mm Unuseable
clearance

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 NASKAH LOMBA KOMPETENSI SISWA (SMK)
TINGKAT PROPINSI KALIMANTAN SELATAN TAHUN 2016

ASSESSMENT SHEET - AUTOMOBILE TECHNOLOGY

Competitor Comp. Marking

Task
Name Number Scale
ENGINE
C
MECHANICAL

Marking Summary

Possible Actual
Section
Mark Mark

1. Preparation 100

2. Dismantling Piston and Crank Pin Bearing 100

3. Cylinder Bore and Piston Measurement 500

4. Piston ring Measurement 100

5. Assembly Piston, Connectingrod and Crank Pin Bearing 200

Task Total 1000

Time Keeping

Competition Experts / Juri

Start Name

Stop Signatures

Experts Signatures
1 2 3 4

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 NASKAH LOMBA KOMPETENSI SISWA (SMK)
TINGKAT PROPINSI KALIMANTAN SELATAN TAHUN 2016

Section Details

1 Preparation Yes No Actual Comments

1.1 Check all equipments 10 0
1.2 Check all instructions 10 0
1.3 Select the correct tools 10 0
1.4 Proper tools handling 10 0
1.5 Calibrate measuring tools 10 0
1.6 Use workshop manual 10 0
1.7 Use logical working procedure 10 0
1.8 Clean up the working area 10 0
1.9 Clean up tools and equipment 10 0
1.10 Clean up the test models 10 0
Sub-Total 100 0

2. Dismantling piston, Connecting Rod Yes No Actual Comments

and Crank Pin Bearing
2.1 Remove connecting rod bearing cap 20 0
2.2 Remove piston 20 0
2.3 Remove main bearing cap 20 0
2.4 Measure Crank Pin Outer Diameter No. 1 20 0
2.5 Measure Oil Clearance Crank Pin No. 1 20 0
Sub-Total 100 0

3. Cylinder Bore & Piston Measurement Yes No Actual Comments

3.1 Measure Outer Diameter Piston No.1 100 0
3.2 Measure Inner Diameter Cylinder No.1 100 0
3.3 Calculate piston oil clearance Cylinder No. 1 100 0
3.4 Calculate Roundness Cylinder No. 1 50 0
3.5 Calculate Cylindericity Cylinder No. 1 50 0
3.6 Measure Piston ring side Clearance No. 1 50 0
3.7 Measuring Piston ring end 50 0
Sub-Total 500 0

4. Piston ring Measurement Yes No Actual Comments

4.1 Piston 1 side clearance (No. 1 compression 50 0
ring)
4.2 Piston 1 end gap (No. 1 compression ring) 50 0
Sub-Total 100 0

6. Assembling Piston, Connecting Rod and Yes No Actual Comments

Crank Pin Bearing
6.1 Assemble piston ring in correct setting 50 0
6.2 Assemble piston 50 0
6.3 Assemble connecting rod bearing & cap 50 0
6.4 Lubricate components before assembling 50 0
Sub-Total 200 0

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 NASKAH LOMBA KOMPETENSI SISWA (SMK)
TINGKAT PROPINSI KALIMANTAN SELATAN TAHUN 2016

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