TED (10)-4019 Reg. No. (REVISION—2010) Signature : FIFTH SEMESTER DIPLOMA EXAMINATION IN AUTOMOBILE ENGINEERING—OCTOBER, 2014 AUTOMOBILE [ime : 3 hours (Maximum marks : 100) PART—A Q (Maximum marks : 10) r Answer all questions in one or two sentences. Each question camies Damar. (52) Differentiate between a radial bearing and a thrust bearing, “\ |) Write down a formula forthe frictional torque transmitted by 2 Buln disc clutch. feat: tl iceoy nw laneise-iatanadings tos tdlcan teres contact Write down the expressions for circular ae Sigel pitch. List any four materials used in A (5x2=10) PARTSB (Mana mars 30) Answer any five aes Estrueston carries 6 marks. a ‘What is meant by invétsions of a mechanism and list out the inversions of a single slider crank chim? A solid is(ransmitting | MW at 240 rp.m. Determine the diameter of the shaft {Rand maximum torque transmitted exceeds the mean torque by 20%. akE tig, maximum allowable shear stress as 60MPa. SPOERplain the design considerations for a friction clutch, Write short notes on cams and followers. What is the function of a connecting rod of an engine and list out various forces acting on the connecting rod. How are the gears classified ? AA leather belt is Smm x 250mm is used to drive a cast iron pulley 900mm in diameter at 336 rp.m. If the active are on the smaller pulley is 120° and the stress in tight side is 2 MPa, find the tensions of the belt. The density of leather may be taken as 980kg/m* and coefficient of friction of leather on cast iron is 0.35. (5x6=30)aT Vv vi vil Marks PART—C (Maximum marks : 60) (Answer one full question from each unit. Each full question carries 15 marks.) Unt (a) Explain the following terms : () Structure (ii) Kinematic pair (iii) Kinematic link. 7 (b) How the shaft is designed when it is subjected to twisting moment only ? 8 Or (a) Sketch and explain four bar chain mechanism. & 1 (b) A shaft supported at the ends in ball bearings carries a straight ¢ooth spur gear at its mid span and is to transmit 7.5kW at 300 r.p.m. The pitch @ircle diameter of the gear is 150mm. The distances between the centre Tine of es and gear are 100mm each. If the shaft is made for steel and the_alloWable shear stress is 45MPa, determine the diameter of the shaft. The presstie dngle of the gear may be taken as 20°, Unt ~~ Design and make a neat dimentioned sketc of @®nufficoupling which is used to connect two steel shafts transmitting 40KW, af 350 rpm. The material for the shafts and key is plain carbon steel for whith allowable shear and crushing stresses may be taken as 40MPa and 80 MPa respectively. The material for the muff is cast iron for which the allowable shearstressemay be assumed as 15 MPa. CP on A plate clutch having a sifigle driving plate with contact surfaces on each side is required to transmit 110RW at 1250 rp.m. The outer diameter of the contact surfaces is to be 300mm. ThEcoefficient of friction is 0.4. (a) Assuming a ufiform pressure of 0.17N/mm?, determine the inner diameter of the frictiofstirfaces. (bY(\Assiimiing the same diamensions and the same total axial thrust determines the Ee aximum torque that can be transmitted and the maximum intensity of pressure ‘when uniform wear conditions have been reached, Uxrr—IIt Design a cam for operating the exhaust valve of an oil engine. It is required to give ‘equal uniform acceleration and retardation during opening and closing of the valve ‘each of which corresponds to 60° of cam rotation. The valve must remain in the fully ‘open position for 20° of cam rotation. The lift of the valve is 37.5mm and the least radius of the cam is 40mm. The follower is provided with a roller of radius 20mm and its line of stroke passes through the axis of the cam. Or 15 15 153 Marks VII Explain how piston head, piston rings and piston barre! are designed. Is ‘Unr—IV IX (a), Explain with neat sketches the speed ratio and train value of simple, compound and reverted gear train. B (b) List out the applications of reverted and epieyelic gear train, 2 Ox X (a) Obtain an expression for the length of a cross belt drive. H (6) Explain how the belt drives are classified ? ~\° 9 Le ss & re