You are on page 1of 9

Journal of Food Engineering 77 (2006) 550558

www.elsevier.com/locate/jfoodeng

Microwave assisted drying of macadamia nuts


F.A. Silva a,1, A. Marsaioli Jr. a,*, G.J. Maximo a,1
,
M.A.A.P. Silva b,2, L.A.G. Goncalves c,3
a
Food Engineering Department, State University of Campinas, Campinas, Sao Paulo, Brazil
b
Nutrition and Food Department, State University of Campinas, Campinas, Sao Paulo, Brazil
c
Food Technology Department, State University of Campinas, Campinas, Sao Paulo, Brazil

Received 11 April 2005; accepted 28 June 2005


Available online 3 November 2005

Abstract

The macadamia tree (Macadamia integrifolia Maiden & Betche) belongs to the botanical family Proteaceae and is native to the
Australian tropical forests. The most critical stage of macadamia nut processing is the drying of the kernels, as a minimum quality
standard can only be achieved under specic controlled conditions. Otherwise there is deterioration of the nut and devaluation of
kernel quality. This work aimed at verifying the feasibility of producing dried macadamia nuts by applying microwaves to assist the
hot air drying process, thus reducing the drying time and increasing the industrial yield and quality of the kernels as compared
to those from conventional processes. Another specic objective of this study was to analyse and model the drying kinetics of mac-
adamia nut processing using microwaves. The quality of the kernels was controlled for a period of six months after processing by
determining the peroxide values, free fatty acid percentages and sensory acceptance evaluations. The data obtained from these anal-
yses were well below the limit stipulated by the Brazilian legislation and the product was very well accepted in the sensory
evaluation.
 2005 Elsevier Ltd. All rights reserved.

Keywords: Macadamia nuts; Drying; Microwaves

1. Introduction explains why these oils are highly valued by the cosmetic
industry for use in the composition of hydrating lotions,
The macadamia tree (Macadamia integrifolia Maiden and by the pharmaceutical laboratories as a reducer of
& Betche) belongs to the botanical family Proteaceae. cholesterol levels. The oil can also be used for seasoning
Its nuts are rich in mono-unsaturated oils, which salads and for cooking. Roasted, salted macadamia nuts
are widely consumed as an appetizer, and it is believed
that more than half the world production ends up as
*
roasted snacks as an accompaniment for drinks on
Corresponding author. Present address: Faculdade de Engenharia
de Alimentos, UNICAMP, Caixa Postal 6121, CEP13083-862,
social occasions. They are also excellent in the formula-
Campinas, SP, Brazil. Fax: +55 19 37884027. tion of cakes, crackers, chocolates and sweets (Toledo
E-mail addresses: aviocamp@gmail.com (F.A. Silva), tonymars@ Piza, 2000).
fea.unicamp.br (A. Marsaioli Jr.), maximo@fea.unicamp.br (G.J. Similarly to other nuts the macadamia kernel con-
Maximo), mariasi@fea.unicamp.br (M.A.A.P. Silva), lireny@fea. tains a high amount of oil. Mason and Mc Conachie
unicamp.br (L.A.G. Goncalves).
1
Fax: +55 19 37884027.
(1994) reported that the oil content of the Macadamia
2
Fax: +55 37884059. integrifolia nut varies between 66.3% and 81.2%, with
3
Fax: +55 37883983. a product moisture content between 1% and 1.5% d.b.,

0260-8774/$ - see front matter  2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jfoodeng.2005.06.068
F.A. Silva et al. / Journal of Food Engineering 77 (2006) 550558 551

depending on variety, environmental nature, growing and concluded that not only was the drying time
practices, etc. much shorter, but that the sensory acceptance of the
The fatty acids normally described in macadamia microwave processed samples was much higher than
nuts are: myristic (0.61.8%), palmitic (724%), palmit- that of commercial products. Berteli and Marsaioli
oleic (1530%), stearic (25%), oleic (4065%), linoleic (2005) reported that the drying time of short-cut pasta
(1.44.5%) and arachidic (1.24.5%) (Cavaletto, 1983; by a combination of hot air and microwaves was
Duke, 1989; Kaijser, Dutta, & Savage, 2000). thirteen times shorter than that of the conventional
The macadamia orchards in Brazil are young and still drying process. Silva and Marsaioli (2003) also tested
increasing in production. During the 2004 harvest sea- a similar combined process for drying Brazil nuts,
son it was estimated that more than 3300 metric tons obtaining much shorter drying times in relation to
of in-shell nuts were collected, ranking Brazil as the sev- those of conventional industrial drying, the dried prod-
enth largest macadamia producer in the world. The big- uct remaining in good condition for more than six
gest macadamia world exporting producers are months.
Australia, South Africa, Guatemala, Brazil and Costa
Rica, according to the United States Department of
Agriculture (USDA, 2002). 2. Material and methods
The industrial drying process currently employed for
macadamia nuts has the disadvantage of requiring a 2.1. Raw material
very long total drying cycle, extending for a period of
more than one month. The rst stage starts when the The raw material used in this research was hulled
recently harvested and hulled in-shell nuts, with a mois- pre-dried in-shell macadamia nuts (M. integrifolia Mai-
ture content from 20% to 30% (d.b.) in the eld, are sub- den & Betche), with an average moisture content of
mitted to drying by natural air convection in the shade, 10% d.b., from the 2004 harvest season. It was pro-
using boxes, trays and aerated silos, a procedure that vided by one of the major processors of macadamia
takes three to four weeks in order to reduce the product nuts in Brazil, Queen Nut Macadamia, from Dois
moisture content to 10% (d.b.). This pre-dried product is Corregos, SP, located 180 km from Campinas. The fac-
then submitted to the next drying stage, carried out in an tory also dried a sample from the same batch of nuts by
industrial plant located in the production area, loading the conventional process, to a moisture level of 3.5%
the product into a silo-type dryer and applying forced (d.b.), providing kernel samples at 1.5% (d.b.). These
hot air convection under controlled temperature condi- samples were delivered to the Food Engineering
tions, starting at 40 C and nishing at 60 C, in order Department (DEA), UNICAMP, in Campinas, for a
to produce a nal dried product with a moisture content sensory acceptance evaluation and for analyses of per-
of 3.5% (d.b.) within about six days (144 h). The process oxide value and free fatty acid percentage. In order to
occupies enormous areas, with excessive handling of the prevent moisture loss from the samples during trans-
in-process material, making it dicult to control the portation, they were packed and sealed into laminated
whole operation and leading to considerable risks of plastic bags with nitrogen. Immediately after sealing,
contamination and loss of quality of the nal dried ker- the bags were sent by car, arriving at DEA in less than
nel, apart from the considerable costs involved (Toledo 4 h.
Piza, 2000).
Mason and Wills (2000) reported that drying is one of 2.2. Equipment
the most important stages in the processing of macad-
amia nuts, it being mandatory that the drying operation A domestic 38-l microwave oven (Brastemp model
be started soon after harvesting to prevent any hydro- BMV38-A) with a nominal power of 900 W, was
lytic rancidity or mould development. The same author adapted to allow for the control of internal air circula-
states that kernels with a moisture content of about tion and removal of the moisture generated by the dry-
1.5% (d.b.) can be stored for up to one year without sig- ing operation. The oven was also equipped with an
nicant losses in quality. applied microwave power control system as a function
Chung and Furutani (1989) tried to dry macadamia of the product temperature, measured by an infrared
nuts using microwaves, but came to the conclusion that probe (Fig. 1).
microwave energy could not be applied to drying these
nuts, since they failed to produce a good quality 2.3. Methodology
product.
Microwave energy has been tested in several drying The moisture content of the samples was determined
studies, the results being highly satisfactory. Sousa, by method number 92540Moisture in Nuts and
Pitombo, da Silva, and Marsaioli (2001) studied the Products of Nuts(AOAC, 1997). The methods Cd
application of microwaves in the drying of bananas 8b-90 and Ca 5a-40 (AOCS, 2002) were applied for
552 F.A. Silva et al. / Journal of Food Engineering 77 (2006) 550558

16 17
2 8

7 13
5
3 4 14
1 11
6 10
9 12 15

Fig. 1. Adapted domestic microwave oven: (1) air inlet; (2) pressure meter; (3) valve; (4) fan; (5) temperature controller; (6) electric heater; (7) two
channel temperature meter; (8) two channel temperature recorder; (9) quick clamp connector; (10) air diuser; (11) microwave cavity; (12) sample
baskets; (13) exhausting window; (14); air outlet; (15) cooling air of the microwave generator; (16) infrared sensor signal; (17) set point temperature
on the controller to switch the magnetron on/o.

Table 1 average product moisture at time t (min); Me (%, db)


Experimental design levels of the microwave drying process is the equilibrium product moisture content, calculated
Independent variables 1 0 1 as 1.8 0.1 (%, db), according to Xavier, Toledo Piza,
Air temperature at entrance Tair (C) 58 60 62 J. A. N., Toledo Piza, P. L. B., and Valarelli (1996);
Set point temperature Tsp (C) 64 66 68 M0 (%, db) is the initial product moisture; Def (m2/
min) is the eective diusivity and r (m) is the radius
of the sphere. The eective diusivity was calculated
the determinations of peroxide value and free fatty acid using Eq. (2)
percentage, respectively. After completing the process-
ing operations, the nal dried kernels were packed into Def p2
k 2
bags made of nylon and low density polyethylene, and r2
sealed under vacuum in order to best preserve them dur- The adjustment of the models to the experimental
ing the storage period at room temperature (25 3 C), data from the drying kinetics was accomplished by
considering 180 days to be an adequate shelf life for this means of linear and non-linear regression procedures
product. from Statistica version 5.0 (Microsoft, 1995). The crite-
In order to study the inuence of some variables and ria for choosing the best adjustments were the regression
the behaviour of the macadamia nuts dried by micro- coecient (R2) determined from the observed responses
waves, an experimental design was established using a and the values predicted by the model (Barros Neto,
complete 22 factorial plan with 3 central points, giving Scarmino, & Bruns, 1996), and the modulus of the mean
a total number of seven tests. The variables studied relative deviation (P), whose denition is described by
and their levels are shown in Table 1. The dependent Eq. (3) (Lomauro, Bakshi, & Labusa, 1985)
variables or responses are: drying time (min), peroxide
value (PV) and free fatty acid percentage (% FFA). 100 X
N
jV P  V 0 j
The air velocity was xed at 0.3 m/s. The microwave P 3
N i1 V0
power was set at 300 W, a value that would provide
a power density (watts divided by initial sample where P is the mean relative deviation (%); VP is the val-
weight = 0.33 W/g) that would maintain the product ues predicted by the model; V0 is the observed responses
temperature below the prescribed 70 C maximum, and N is the number of experimental points.
using the temperature controller (17) shown in Fig. 1. Sensory acceptance tests were carried out at three
The theory of water migration by diusion, based on points: zero time, 90 and 180 days of storage, using
Ficks second law, was considered in the study of the thirty panellists in individual booths with white illumi-
drying kinetics. Assuming the macadamia nut to be rep- nation. The samples, equivalent to three kernels or
resented by a sphere, Eq. (1) was used, according to about 10 g each, were served in a monadic way in dishes
Crank (1975), who proposed its use for products of this coded with a random three-digit number. The maximum
geometry: number of sample evaluations per session per panellist
 2  was 4. Panellists were requested to evaluate how much
Mt  Me 6 X1
1 n Def p2 they liked or disliked the sample using a structured 9-
MR 2 exp  t 1
M 0  M e p n1 n2 r2 point mixed hedonic scale. Evaluations were made for
each sample with respect to overall acceptance, appear-
where n is the number of terms of the Fourier series; MR ance and crispness. The data from the acceptance evalu-
is the moisture ratio (dimensionless); Mt (%, db) is the ation were submitted to a variance analysis (ANOVA)
F.A. Silva et al. / Journal of Food Engineering 77 (2006) 550558 553

with two sources of variation (panellist, sample) and a terms being dimensionless, as a function of the drying
Tukeys means test (OMahony, 1986). time. Modelling of the drying curve was accomplished
by taking the rst ten terms of the series found using
the model.
3. Results and discussion Table 2 and Fig. 2 show that the temperature aects
the drying kinetics, the drying time decreasing with
3.1. Drying kinetic increasing temperature. However, the set point tempera-
ture showed a greater inuence on the drying process
Table 2 shows the results obtained from the com- than the hot air temperature, since the drying time only
bined hot air and microwave drying process, carried changed when the set point temperature was raised. This
out in the adapted microwave oven. The values M0 can be conrmed by comparing tests MW3 and MW4.
and Mf refer to the initial and nal product moisture For tests MW5, MW6 and MW7, the corresponding
contents (dry basis). The initial nut mass was xed at drying times were equal, these tests representing the cen-
0.9 kg for all tests, the microwave power was 300 W tral point of the experimental design. This was to be
for all conditions and the hot air mass ow rate and expected, since the conditions of the variables used were
velocity were established at 2.8 m3/min and 1.0 m/s, repeated.
respectively. The samples were weighed every 30 minutes Fig. 3 shows the drying rates as a function of the
up to the end of the drying period. The drying proce- macadamia nut moisture contents during the combined
dures continued until the macadamia in-shell nut mois- hot air and microwave drying processes, for several
ture content reached a value close to 3.7% d.b., that is, combinations of drying air and set point temperature.
the nal kernel moisture was close to 1.5% d.b. It was observed that the drying rates were higher at
Fig. 2 shows the drying curves, tted according to the the beginning of the drying operation, when the product
Fick diusion model, for all test cycles, the moisture moisture contents were higher.

Table 2
Results of the drying tests for the macadamia nuts in the microwave oven
Test n RHair (%) Tair (C) Tsp (C) Tproduct (C) M0 nut (%) Mf nut (%) Mf kernel (%) ttest (min)
MW1 58.70 58 0.5 64 5661 10.19 3.79 1.51 330
MW2 59.60 62 0.5 64 5761 9.80 3.72 1.50 330
MW3 57.00 58 0.5 68 6065 9.98 3.70 1.49 270
MW4 58.50 62 0.5 68 6065.5 10.19 3.75 1.52 270
MW5 58.7 60 0.5 66 5863 9.80 3.73 1.52 300
MW6 56.9 60 0.5 66 5963 9.98 3.74 1.54 300
MW7 60.30 60 0.5 66 5863 10.19 3.78 1.55 300

1.0 Tair = 58 C; Tsp = 64 C (MW1)


diffusional model
Tair = 62 C; Tsp = 64 C (MW2)
diffusional model
0.8 Tair = 58 C; Tsp = 68 C (MW3)
MR = (Mt - Me / Mo - Me)

diffusional model
Tair = 62 C; Tsp = 68 C (MW4)
diffusional model
Tair = 60 C; Tsp = 66 C (MW5)
0.6 diffusional model
Tair = 60 C; Tsp = 66 C (MW6)
diffusional model
Tair = 60 C; Tsp = 66 C (MW7)
0.4 diffusional model

0.2

0.0
0 60 120 180 240 300 360
tim e (min)

Fig. 2. Drying curves of macadamia nuts tted according to the Fick diusion model, obtained by combined hot air and microwave drying.
554 F.A. Silva et al. / Journal of Food Engineering 77 (2006) 550558

0.00100
Tair = 58 C; Tsp = 64 C (MW1)
0.00090
Tair = 62 C; Tsp = 64 C (MW2)
Region I
Tair = 58 C; Tsp = 68 C (MW3)

dM/dt (kg water / kg dry matter * min)


0.00080
Tair = 62 C; Tsp = 68 C (MW4)
0.00070
Tair = 60 C; Tsp = 66 C (MW5)
0.00060 Tair = 60 C; Tsp = 66 C (MW6)
Tair = 60 C; Tsp = 66 C (MW7)
0.00050

0.00040
Region II
0.00030

0.00020

0.00010

0.00000
0.00 0.02 0.04 0.06 0.08 0.10 0.12
M (kg water / kg dry matter)

Fig. 3. Drying rate as a function of the macadamia nut moisture content during the combined hot air and microwave drying processes, for various
pairs of air and product temperature values.

During the initial drying period, a rapid decrease of in-shell nuts. The best t was achieved for n = 10 using
drying rate occurred in all tests (Region I). Following the criterion of taking the correlation coecient closest
this initial period of decline and after reaching a specic to 1.
moisture content, the drying rate continued declining, From Table 3 it can be seen that the Fick model
but more slowly and gradually and almost linearly until used for diusion adjusted very well to the experimental
the equilibrium moisture condition was reached (Region data, with very acceptable values for the mean standard
II). In fact, the dierences in drying rate for the dierent deviation (P). Increasing both temperatures employed in
tests were undistinguishable in Region II. It was also the drying tests favoured the mass transfer processes and
observed that in the initial drying period the air and thus the eective diusivity (Def). The values for Def
set point temperatures had a strong inuence on the dry- fully agreed with the drying rate data, because Def is rep-
ing rate, indicating that the higher these temperatures, resentative of the speed with which the water is removed
the higher the drying rate. This was especially true for internally from the material.
tests MW3 and MW4.
The values for eective diusivity (Def), correlation 3.2. Peroxide value
coecient (R2) and mean standard deviation (P) for
each treatment are given in Table 3. The software The linear regression analyses of these values showed
Statistica version 5.0 (Microsoft, 1995) was used to that a signicant (p 6 0.05) linear correlation existed for
determine the eective diusivity. The nal product both types of drying experiment, because the PV values
shape was considered to be a sphere, and a method for changed with the storage time for all tests (Table 4).
non-linear adjustment was used, by taking the rst n From the data shown in Table 4, it was observed that
terms of the exact solution for the Eq. (1) of Ficks these values increased during the storage period, except
model for such geometry. An average diameter of for tests MW2, MW4 and MW7 where the values were
2.39 cm was obtained by measuring 100 macadamia stable for the last three months. The sample dried

Table 3
Values for eective diusivity (Def), correlation coecient (R2) and mean standard deviation (P) for the diusion model
Test n Tair (C) Tsp (C) k (1/min) Def 108 (m2/min) R2 P (%)
MW1 58 0.5 64 0.00252 3.65 0.979 6.39
MW2 62 0.5 64 0.00249 3.61 0.983 5.32
MW3 58 0.5 68 0.00348 5.03 0.991 3.61
MW4 62 0.5 68 0.00325 4.70 0.988 4.48
MW5 60 0.5 66 0.00297 4.30 0.987 3.73
MW6 60 0.5 66 0.00300 4.34 0.986 4.31
MW7 60 0.5 66 0.00275 4.03 0.983 5.57
F.A. Silva et al. / Journal of Food Engineering 77 (2006) 550558 555

Table 4
Peroxide values in the lipid fraction of the macadamia kernels dried by microwave and hot air
PVperoxide value (meq O2 kg1 oil)
Storage time (days) MW1 MW2 MW3 MW4 MW5 MW6 MW7 CVL C*
c b b b c c b c
0 0.80 0.77 0.84 0.80 1.10 1.13 1.06 1.52 0.54a
90 1.73b 2.14a 1.68ab 2.17a 2.12b 1.90b 2.30a 2.83b 0.55a
180 2.57a 2.32a 2.55a 2.56a 2.49a 2.47a 2.45a 3.29a 0.54a
Samples in the same line with the same letter are not signicantly dierent (5%/Tukey).
*
Ccontrol sample, since this was the fresh raw material, it was kept at minus 18 C during the storage time.

conventionally (CVL), presented the highest peroxide any of the tests, including those of the conventionally
value at the end of the storing period, suggesting that dried sample (CVL) and the control sample (C). It can
the combined hot air and microwave drying process con- be observed that the values for % FFA were well below
tributed less to the oxidative reactions of the kernels. In the maximum tolerated limit of 1.5% FFA for raw oils
spite of the higher values however, it was noticed that as stipulated by the Brazilian legislation (ANVISA,
the peroxide values did not reach the tolerated maximum 1999).
limit of 10 meq O2 kg1, as stipulated by the Brazilian
legislation for raw oils (ANVISA, 1999). An increase in 3.4. Sensory acceptance
the peroxide value is an indication that oxidative reac-
tions have already started in the stored samples. The var- Table 6 presents the average results for the sensory
iation in peroxide values that occurred during storage acceptance tests of the macadamia kernel samples dried
may have been related to the dierent conditions used by microwaves and hot air, as compared to the sample
for drying, since the control sample (C) maintained prac- obtained industrially by the conventional hot air process
tically the same value throughout the storage period. (Test no. CVL). No signicant dierences were found
From the Tukey test, the rst signicant dierence in (p 6 0.05) amongst the samples for any of the attributes
the peroxide value occurred on the 90th day of storage evaluated (appearance, crispness and overall accep-
for all the tests, whereas for the control sample (C), the tance) at zero storage time. The same result was
peroxide value maintained its initial value the whole time. obtained for the sample evaluations carried out after
90 days storage. After 180 days storage tests MW2
3.3. Free fatty acids (% FFA) and MW5 showed signicant dierences for crispness
(p 6 0.05). Concerning the other attributes, the samples
On applying a linear regression analysis to the acidity were similar (p 6 0.05). At zero storage time, the aver-
values as a function of storage time, for the lipid fraction age values for the attribute appearance ranged from
of the macadamia nut kernels dried by the combined hot 6.17 to 6.83, for the attribute crispness from 7.37 to
air and microwave drying processes (Table 5), no signif- 7.93, and for the attribute overall acceptance from
icant linear correlation (p 6 0.05) was observed for any 7.03 to 7.33. After 90 days storage, the range of values
of the tests. for appearance had changed to from 6.63 to 7.30, for
The acidity shown by the lipid fraction of the macad- crispness from 7.10 to 7.80 and for overall acceptance
amia nut kernels (Table 5) was quite low and practically from 6.77 to 7.47, respectively. After 180 days storage,
unchanged during the storage period, which leads to the the range of values for appearance had changed to from
conclusion that the product did not show any hydrolytic 6.03 to 7.03, for crispness from 6.77 to 7.87 and for over-
reaction. Inactivation of the enzyme usually associated all acceptance from 6.60 to 7.23, respectively.
with hydrolytic reactions during the drying of macad- At zero storage time there was a minimum of 53.3%
amia nuts may have been responsible for this behaviour. acceptance for appearance, 76.7% for crispness and
From the Tukey test, no signicant dierence was 66.7% for overall acceptance, with scores above level 7
observed in the values for % FFA during storage for (liked moderately). After 90 days storage, there was a

Table 5
Free fatty acids of the lipid fraction of the macadamia kernels dried by microwave and hot air
FFAfree fatty acids (%)
Storage time (days) MW1 MW2 MW3 MW4 MW5 MW6 MW7 CVL C*
a a a a a a a a
0 0.095 0.097 0.096 0.096 0.095 0.094 0.094 0.123 0.055a
90 0.110a 0.112a 0.109a 0.109a 0.094a 0.111a 0.110a 0.136a 0.054a
180 0.113a 0.122a 0.124a 0.109a 0.129a 0.123a 0.113a 0.148a 0.055a
Samples in the same line with the same letter are not signicantly dierent (5%/Tukey).
*
Ccontrol sample, since this was the fresh raw material, it was kept at minus 18 C during the storage time.
556 F.A. Silva et al. / Journal of Food Engineering 77 (2006) 550558

Table 6
Scores (09) for the sensory acceptance tests of macadamia kernels dried by microwave and hot air
Test no. Appearance Crispness Overall acceptance
0 day 90 day 180 day 0 day 90 day 180 day 0 day 90 day 180 day
CVL 6.67a 7.30a 7.03a 7.93a 7.30a 7.73ab 7.27a 7.27a 7.00a
MW1 6.67a 6.63a 6.13a 7.40a 7.10a 7.37ab 7.23a 7.00a 7.10a
MW2 6.17a 6.70a 6.57a 7.37a 7.57a 7.87a 7.27a 6.77a 7.23a
MW3 6.43a 6.83a 6.70a 7.93a 7.33a 6.90ab 7.13a 7.23a 6.90a
MW4 6.83a 6.43a 6.33a 7.50a 7.13a 7.37ab 7.33a 7.27a 7.07a
MW5 6.60a 6.77a 6.03a 7.53a 7.80a 6.77b 7.03a 7.43a 6.60a
MW6 6.73a 7.10a 6.83a 7.53a 7.60a 7.30ab 7.13a 7.47a 7.00a
MW7 6.43a 7.07a 6.33a 7.67a 7.37a 7.47ab 7.17a 7.13a 7.13a

minimum of 63.3% acceptance for appearance, 66.7% interpretation of the results from Table 8 should be
for crispness and 63.3% for overall acceptance, with based on the magnitude and signs of the regression coef-
scores above level 7 (liked moderately). After 180 days cients. The higher the value of the coecient, the
storage, there was a minimum of 46.7% acceptance for greater the inuence on the response studied. The sign
appearance, 60.0% for crispness and 63.3% for overall indicates the direction of the proportionality coecient
acceptance, with scores above level 7 (liked moderately). in relation to the response, that is, a plus sign implies
Thus, according to the scale used, the panellists evalu- that the relation between the independent variable and
ated the samples from liked moderately to liked very the response is directly proportional, denoting that a
much for all attributes on the three occasions, with no crossing from a lower to a higher level of the indepen-
drop occurring in the sensory acceptance scores up to dent variable results in an increased response value.
180 days of storage. For a minus sign, the relation is inversely proportional.
The value of p is concerned with the level of signi-
3.5. Experimental design analysis for the macadamia cance of the independent variable with respect to the
kernels dried by microwaves and hot air response studied. The range of condence usually cho-
sen is 95%. Thus it can be said that for values of p
The behaviour of the macadamia kernels submitted smaller than 5%, the variable can be considered as statis-
to the microwave and hot air drying was analysed by tically signicant, and to the contrary, not signicant.
means of a statistical treatment of the data using the Looking at the eects of the variable drying time pre-
software Statistica version 5.0 (Microsoft, 1995). The sented in Table 8, it can be observed that the variables
operational conditions and respective responses with air temperature and set point temperature were not sta-
respect to drying time (min.), peroxide value (meq tistically signicant, although the latter was the most
O2 kg1 oil) and free fatty acids (% FFA) are shown important, because, according to Table 7, the drying
in Table 7. Values for the peroxide value and % free time was much shorter when the temperature was
fatty acids were obtained for the experimental design 68 C, independent of the air temperature, that is, the
at the end of the storage period. drying time was the same for temperatures of 58 and
Table 8 shows the eects of the independent variables 68 C. The value for the standard deviation was zero,
(air temperature and set point temperature) as well as as there were no dierent responses for the replicates
their interactions with the dependent variables (drying at the central point, therefore the values for t and p
time, peroxide values and free fatty acids) for the mac- could not be calculated. The value for the correlation
adamia kernels dried by microwaves and hot air. The coecient was 0.992.

Table 7
22 Factorial design with triplicates at the central point for the macadamia kernels dried by microwaves and hot air
Test no. Independent variables Dependent variables
Tair (C) Tsp (C) ttest (min) PV (meq O2 kg1 oil) FFA (%)
MW1 58 (1) 64 (1) 330 2.57 0.113
MW2 62 (+1) 64 (1) 330 2.32 0.122
MW3 58 (1) 68 (+1) 270 2.55 0.124
MW4 62 (+1) 68 (+1) 270 2.56 0.109
MW5 60 (0) 66 (0) 300 2.49 0.129
MW6 60 (0) 66 (0) 300 2.47 0.123
MW7 60 (0) 66 (0) 300 2.45 0.113
F.A. Silva et al. / Journal of Food Engineering 77 (2006) 550558 557

Table 8
Analyses of the eects on the dependent variables for the macadamia kernels dried by microwaves and hot air
Dependent variables Factor Regression coecients Standard deviation t (2) p
Time Average 300.00 0.00
(1) Tair(L) 0.00 0.00
(2) Tsp(L) 60.00 0.00
1L 2L 0.00 0.00
Peroxide value Average* 2.49 0.01 319.86 0.00
(1) Tair(L)* 0.12 0.02 5.91 0.03
(2) Tsp(L)* 0.11 0.02 5.21 0.04
1L 2L* 0.13 0.02 6.45 0.02
% Free fatty acids Average* 0.12 0.00 38.59 0.00
(1) Tair(L) 0.00 0.01 0.37 0.74
(2) Tsp(L) 0.00 0.01 0.21 0.85
1L 2L 0.01 0.01 1.45 0.28
*
p < 0.05 (statistically signicant to 95% condence).

With respect to the peroxide values, it can be amia nuts as compared to the quality obtained using
observed from Table 8 that the two variables, air tem- the conventional drying process.
perature and set point temperature, were statistically sig- The measurements obtained from the analyses of
nicant, showing a positive value. Table 7 shows that peroxide values and percent free fatty acids were well
the peroxide values were much lower than the value of below the values permitted by the Brazilian legislation,
10 meq O2 kg1 stipulated by the Brazilian legislation indicating that even using temperatures a little bit higher
(ANVISA, 1999). The value for the standard deviation than those used in the conventional drying process, the
was small, which denotes that the replicates at the cen- product did not lose its quality with respect to oxidative
tral point were satisfactory. The correlation coecient reactions occurring during the six month storage period.
for the dependent variable peroxide value was 0.977. The results obtained from the sensory acceptance
As for acidity, it can be seen in Table 8 that the vari- tests lead to the conclusion that the macadamia kernels
ables air temperature and set point temperature were dried by microwaves and hot air did not dier signi-
not statistically signicant, although the values obtained cantly (p 6 0.05) from the conventionally dried macad-
were much smaller as compared to the value of 1.5% amia kernels with respect to the attributes evaluated
FFA stipulated by the Brazilian legislation (ANVISA, (appearance, crispness and overall acceptance). Of the
1999). The correlation coecient for the dependent var- macadamia kernels dried by microwaves and hot air,
iable acidity was 0.687. The low correlation values only test MW5 showed a slight drop in acceptance.
revealed a particular behaviour of the product, dierent For all remaining microwave tests the macadamia ker-
with respect to the linear model used in the statistical nels were very well accepted for all attributes, in general
treatment (Barros Neto et al., 1996). Thus it was con- not presenting a signicant drop in acceptance during
rmed that the only purpose of the design developed the storage period studied.
here was to know and to study the inuence of some It was possible to model the drying kinetics of the
of the variables on the process and the behaviour of macadamia nuts for all microwave experiments accord-
the kernel under the treatment applied, rather than to ing to Cranks model for products of spherical geometry.
obtain a mathematical model to describe such behav-
iour. This was not possible by way of the linear
treatment. Acknowledgement

The authors are indebted to the Coordenacao de


4. Conclusions Aperfeicoamento de Pessoal de Nvel SuperiorCapes,
Braslia, DF, Brasil, for the scholarship associated with
It was concluded that it was perfectly possible to dry this work.
macadamia nuts by applying microwave energy, the dry-
ing times (4.55.5 h) being much shorter than those
References
required in the conventional hot air drying process
(about 144 h). Also, the proposed method of applying ANVISAAgencia Nacional de Vigilancia Sanitaria. Brasil, Resolu-
microwaves during the drying process was shown to be cao no. 482, de 23 de setembro de 1999. BrasliaDF, no. 3029,
ecient in preserving the natural quality of the macad- republicada em 20/06/2000.
558 F.A. Silva et al. / Journal of Food Engineering 77 (2006) 550558

AOACOcial Methods of Analysis of Association of Ocial Mason, R. L., & Wills, R. B. H. (2000). Macadamia nut quality
Analytical Chemists (1997). K. Helrich (Ed.), Arlington. research: The processing challenge. Food Australia, 52(9), 416419.
AOCS (American Oil Chemists Society) (2002). Ocial methods and Microsoft (1995). Statistica v.5.0 (Copyright19842000 by StatSoft,
recommended practices of the American Oil Chemists Society (5th Inc.).
ed.). Champaign: AOCS. OMahony, M. (1986). Sensory evaluation of foodsstatistical methods
Berteli, M. N., & Marsaioli, A. Jr., (2005). Evaluation of short cut and procedures. New York: Marcel Dekker Inc., 478 p.
pasta air dehydration assisted by microwaves as compared to the Silva, F. A., & Marsaioli, Jr., A. (2003). Drying Brazil nuts using hot
conventional drying process. Journal of Food Engineering, 68, air assisted by microwaves, compared to conventionally dried
175183. samples. In: J. Binner, (Ed.), Proceedings of the 9th international
Barros Neto, B., Scarmino, I. S., & Bruns, R. E. (1996). Planejamento conference on microwave and high frequency heating, Loughbor-
e otimizacao de experimentos. Campinas: Unicamp. ough, UK, pp. 341344.
Cavaletto, C. G. (1983). Macadamia nut. In H. Chan, Jr. (Ed.), Sousa, W. A., Pitombo, R. N. M., da Silva, M. A. A. P., & Marsaioli,
Handbook of tropical foods (pp. 361397). New York: Marcel A. Jr., (2001). Sensory evaluation of dried bananas obtained from
Dekker, Inc.. air dehydration assisted by microwaves. In M. Willert-Porada
Chung, M. T. C., & Furutani, H. (1989). Microwave drying of (Ed.), Advances in microwave & radio frequency processingreport
macadamia nuts. Transactions of the ASAE, 5(4), 565567. from the 8th international conference on microwave and high
Crank, J. (1975). The mathematics of diusion (2nd ed.). Oxford: frequency heating (pp. 289302). Berlin: Springer-Verlag.
Claredon Press (414p). Toledo Piza, P. L. B. (2000). Segunda etapa de secagem da noz
Duke, J. A. (1989). Handbook of nuts. New York: CRC Press, Inc., macadamia. Botucatu, 93p. Tese (Mestrado em Agronomia/ Energia
p. 343. na Agricultura)Faculdade de Ciencias Agronomicas, UNESP.
Kaijser, A., Dutta, P., & Savage, G. (2000). Oxidative stability and USDAUnited States Department of Agriculture (2002). Situation
lipid composition of macadamia nuts grown in New Zealand. Food and outlook for macadamia nuts. Available from www.fas.
Chemistry, 71, 6770. usda.gov/htp/Hort_Circular/2002/02-04/Stats/MAC.pdf. Accessed
Lomauro, C. J., Bakshi, A. S., & Labusa, T. P. (1985). Evaluation of 29.01.2003.
food moisture sorption isotherm equations. Part I: fruit, vegetable Xavier, J. A., Toledo Piza, J. A. N., Toledo Piza, P. L. B., & Valarelli,
and meat products. Lebensmittel-Wissenschaft und Technologie, 18, I. D. (1996). Estudo comparativo entre duas metodologias para
112122. determinacao do teor de umidade de equilbrio da noz macadamia
Mason, R. L., & Mc Conachie, I. (1994). A hard met to crak. A review em casca. In Congresso Brasileiro de Engenharia Agrcola, 25,
of the Australian macadamia nut industry. Food Australia, 46(10), Bauru. Anais do 25 Congresso Brasileiro de Engenharia Agrcola,
466471. Bauru, Sao Paulo, (CD-ROM).

You might also like