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1. SCOPE
The materials defined by these specifications are monocoat paints applied by a baked process.
2. APPLICATION
These specifications were released originally for paints used as the final topcoat on exterior trim
components made of rigid substrates, such as spoilers, appliqus, mirror housings, handles, grilles,
badges. It shall be satisfactory for use over specified primers or over previously baked enamel, as in
paint repair or tutone operations.
2.1 LIMITATIONS
Bake temperature should not exceed softening temperature of substrate material as agreed
upon by Ford Materials Engineering.
3. REQUIREMENTS
Testing to be used for initial qualification of materials and shall be made on the basis of comparison with
approved production material, chosen by the approving materials engineer.
Material suppliers and part producers must conform to the Company's Standard Requirements
for Production Materials (WSS-M99P1111-A).
3.2 COMPOSITION
The monocoat shall contain UV absorbers. The supplier will furnish the specific composition
and concentration of the absorbers upon request.
3.2.1 Resin
3.2.2 Pigments
Pigments are exterior automotive grade selected to match the Ford Motor Company
master and meet the durability requirements.
WSS-M16J19-B1/B2
3.2.3 Solvents
The volatility of solvents will be such that there shall be no paint sagging, roughness
or dry spray at specified film thicknesses. Solvents shall be HAPS compliant if it is
required by local government regulations
Throughout the application viscosity range, material shall be in compliance with local emission
regulations.
Property variation acceptability as identified below, shall be based on the recorded values of the
originally approved production sample as approved by Ford Materials Engineering. This data
will be used in developing control plan requirements.
3.3.3 Weight per Volume, range Initial sample +/- 0.03 g/ml
(ASTM D 1475)
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ENGINEERING MATERIAL SPECIFICATION
WSS-M16J19-B1/B2
3.4.1 Substrates
Auto body steel, aluminum, pre-coated or electroplated zinc or zinc alloy coated steel
and zinc die casting or as specified on Engineering Document.
Rigid polymer and rigid polymer blends, SMC, ABS, PPO, etc. with a flex modulus
(ASTM D 790, Method 1) typically greater than 1750 MPa.
The surface to be coated must be cleaned to ensure the absence of oil or alkaline
residues, fingerprints, corrosion, mold release agents, dirt, moisture, and other foreign
materials.
3.4.3 Electrocoat
3.4.4 Primer
3.4.5 Monocoat
Apply monocoat to required dry film thickness by spray under conditions appropriate
for monocoats, and flash as required. Bake using appropriate bake schedule.
Record paint and oven type used. (As developed by para 3.5).
3.4.7 Aging
After application of the top coat, all panels shall be aged at least 72 h at 23 +/- 2 C,
50 +/- 5% relative humidity or 16 hours at 45 +/- 1 C before testing.
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ENGINEERING MATERIAL SPECIFICATION
WSS-M16J19-B1/B2
The supplier shall perform a DOE utilizing response surface analysis to determine the Process
Window of the system. The three variables to be included in the design are Bake Time, Bake
Temperature, and Film Thickness. An initial screening experiment should be run to determine
what level will generate a window which includes testing to failure. This screening experiment
should be reviewed with the Materials Engineer to set up the final DOE. Response attributes to
the DOE should be based on the materials tested and should include, but not be limited to:
Report minimum, maximum, and target values for time, temperature, and film thickness.
3.6.1 Color
(FLTM BI 109-01, SAE J1545 Three Angle CMC)
Shall match the Master Approved Sample color panel or the initial sample as
approved by Design Center.
3.6.2 Gloss
(FLTM BI 110-01, ASTM D 523)
Shall match the Master Approved Sample color panel or the initial sample as
approved by Design Center.
Target values shall be defined from process window (Para 3.5) and must be sufficient
to meet all requirements of this Specification. Will be specified on the mutually
agreed upon control plan.
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ENGINEERING MATERIAL SPECIFICATION
WSS-M16J19-B1/B2
For each color, report the minimum film build of monocoat required to meet a
maximum light transmission of no more than 0.1% at 360 nm and 0.5% at 400 nm.
Achieving compliance may require the use of a primer-surfacer.
3.6.6 General
The paint shall bake out to a presentable serviceable film showing no craters,
pinholes, seediness, abnormal roughness or excessive metallic mottling. It shall have
a reasonable tolerance for ordinary cleaning, and exhibit no dulling or color change
when washed with commercially available cleaners.
Lightly hand sand paint film surface (10 double rubs, moderate pressure) with P600
paper until dull, before scribe operation and checking adhesion.
Adhesion shall be tested according to Para 3.7.1 within 20 minutes after removal from
water.
After exposure, adhesion testing performance must be met per Para 3.7.1.
After exposure, adhesion testing performance must be met per Para 3.7.1.
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ENGINEERING MATERIAL SPECIFICATION
WSS-M16J19-B1/B2
Apply specified solutions 2 test panels. Place one each in preheated ovens at 60 and
80 C, respectively. Remove after 30 minutes. Rinse any remaining solution with
water. Examine panels for etching, discoloration, pitting, etc. Report etch-free
temperature for test material and control.
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ENGINEERING MATERIAL SPECIFICATION
WSS-M16J19-B1/B2
After exposure, adhesion testing performance must be met per Para 3.8.1.
Alternate method
Prior to testing the painted surface shall be X-scribed through to the substrate
(30 angle). The test must be performed on the X-scribe.
After exposure, adhesion testing performance must be met per Para 3.8.1.
Accelerated Weathering is acceptable for new substrate or new colors (existing pigments/resins
only). In case of differences in the test results of Florida exposure and the accelerated
weathering the results of the Florida exposure shall prevail. Data derived from Florida
Weathering takes precedence over Accelerate Weathering.
The panels shall be completely free from evidence of cracking, checking, blistering, and
peeling.
After exposure (Para 3.9.1 and Para 3.9.2), panels must meet Para 3.9.3 requirements as
applicable.
The film shall be free from mildew and show a minimum of dirt retention.
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ENGINEERING MATERIAL SPECIFICATION
WSS-M16J19-B1/B2
3.8.3.1 Appearance
4. GENERAL INFORMATION
The information given below is provided for clarification and assistance in meeting the requirements of
these specifications.
4.1 HARDNESS
(ASTM D 1474)
Record value at target film and bake conditions. Shall be sufficiently cured at time of packing to
withstand normal handling without damage.
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ENGINEERING MATERIAL SPECIFICATION
WSS-M16J19-B1/B2
4.2 POLISHING
A and B Gloss surfaces shall be capable of being sanded with 1200 grit or finer and polished.
No noticeable change in gloss or appearance except for a min of polishing lines shall result.
Deep polishing lines or swirl marks are not acceptable.
4.4 TOPCOAT PROCESSING CONDITIONS REQUIRED FOR PARA 3.6, 3.7 AND 3.8.
Note 2: Testing of one specimen is required of every color per each condition listed above.
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ENGINEERING MATERIAL SPECIFICATION
WSS-M16J19-B1/B2
NEW COLOR
NEW PAINT
NEW SUBSTRATE (Existing Pigment/
TECHNOLOGY
Resin)
3.6.1 Color X X X
3.6.2 Gloss X X X
3.6.5 UV Transmission X X X
3.7.1 Adhesion X X X
3.7.3 Humidity X X
3.7.4 Fluid Spot X Bug & Tar only Bug & Tar only
3.7.5. Acid X X X
3.8.2, 3 Weatherometer X X X
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