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1. RAPOR ZET
Bu rapor; ZSU ya ait ili Atksu Artma Tesisine ait (46) Digester Silo nitesine ait
betonarme tayc sistem hesaplarn iermektedir. Rapor; yapda kullanlan malzemeleri,
yapya etkiyen ykleri, yap elemanlarnn i kuvvetlerini, yapnn dey ve yatay
deplasmanlarn, betonarme elemanlarn donat hesaplarn iermektedir.
Digester Silo yapsna ait at deme st kotu +21.70m ve temel taban st kotun da -6.60m
dir. Digester Silo yaps dairesel silo olup i ap 29.6m, at demesi 30cm, perde cidar
kalnl 45cm -75cm, perde cidar ykseklii 19.80m, temel kalnl ise 75cm 95cm ve
120cm den oluan bir nitedir. Silonun toplam stok kapasitesi 15772.8t dur.
Silo iinde depolanan malzemenin silo cidarnda oluturduu yk deerleri mevcut yerel
artnamelerle hesaplanamadndan tasarm ykleri bu konuda uluslararas bir ynetmelik
olan ACI 350.3-01 Seismic Design of Liquid - Containing Concrete Structures and
Commentary (350.3R-01) ynetmeliine gre hesaplanmtr.
Yapnn temel tipi kazkl temel olarak seilmi olup, tasarmda kullanlan D80 ve D100 apl
bu kazklar 75cm - 95cm - 120cm kalnlnda olan deiken kesitli silo tabanna rijit olarak
mesnetlenmitir. Yapnn yatay ve dey kuvvetleri bu kazklar yardm ile zemine
aktarlmaktadr. Silo taban kalnl da kazk-taban birleimi ve silo cidar-taban birleimi
blgesinde oluan zmbalama kesit tesirleri dikkate alnarak belirlenmitir.
2
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2. GRSELLER
Yap 3D Grnm
3
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3. TEMEL KABULLER
3.1 Birimler
Uzunluk ( m )
Ykler ( ton )
Arlk ( ton )
Ktle ( ton.sn2/m )
Moment ( ton.m )
Gerilme ( ton/m2 )
3.2 Paspaylar
Temel: 50mm
Perdeler: 50mm
5
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3.3 Malzeme
Yap betonarmesinde S420a elii kullanlmtr.
Yap betonarmesinde temel kmnda C30, cidardeme ksmnda C35 betonu kullanlmtr.
6
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4. YK ANALZ
7
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EQPMNT= Ekipman yk
8
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Yer alt suyu, sraj ve zemin etkisinden dolay statik durumda siloya etkiyen ykler
aada gsterilmitir.
9
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17
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Yap iine stoklanan malzeme nedeniyle silo cidarnda oluan elverisiz kesit tesirleri aada
gsterilmitir. Aada gsterilen tm diyagramlarda tm kombinasyonlar altnda silo
cidarnda meydana gelen kesit tesirlerinden en olumsuzlar gz nne alnmtr.
Asmin=0.002510040=10.0cm2 (212/200 5.65 cm 2) (i-d 212/200 11.3 cm 2)
Not= Silo eperinde meydana gelen max ekme kuvvetleri 9C15 ardgerme halatlar ile
karlandndan burada min donat kullanlacaktr. Ardgerme tasarm sayfa 43-48 de
gsterilmitir.
34
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Silo iinde depolanan malzemenin s deiimi etkisi nedeniyle silo cdarnda oluan ek
eilme momenti hesab ve donats aada gsterilmitir.
Ti
ti
te
Te
t = [t / (0.35 + t)]T = 16.9C
Eilme momenti:
Mt = (.t.Ec.I) / t
Ec = 3200000t/m2
Mt = 4.57tm/m
Ast=3.2cm 2/m
43
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Tasarmda ardgerme demeti uzama kontrol 13 noktada yaplacaktr. Testler ve deney imler
45
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fpk fp0.1k E
Code s
(t/cm2) (t/cm2) (t/cm2)
Material of Tendon 1860/1670 18,6 16,7 1950 1,15
Aqssumed Loss of
Creep, Shrinkage, 0,17
Relaxation
Strand diameter, d= 1,524 cm
Strand Area, Api = 1,400 cm2
Number of Strand, n = 9
Total Area of Strand, Ap = 12,6 cm2
Pjack = 182,97 t
Friction Coefficient, = 0,15
Wobble, k = 0,002
46
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Ptmax = 162.0t (9C15 iin)
49
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Minimum donat alan ve donat aral:
50
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10/200 3.93 cm 2/m > Asmin=3.75cm 2/m veya 12/250 4.52 cm 2/m > Asmin=3.75cm 2/m
Dairesel donat 12/200 5.65cm 2/m + Insal donat 12/250 4.52 cm 2/m
(0.00-100cm) F11 max: 70.0t As=19.20cm 2 (25/200 24.5 cm2)
Nmax=-45.0t/m
Malzeme:
C35/BIII
51
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Deme kalnl d=30cm d=5cm Malzeme: C30/BIII- S420
Asmin=0.0015Ac =0.001510025=3.75cm 2/m (her bir dorultu iin min. donat alan)
60
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6 nolu mesnet noktas iin st donat metraj:
Merkezden gelen 4 pozu 9412 + 2 nolu noktada eklenen 4 pozu 94 12 + 3 nolu noktada
eklenen 6 pozu 18812+ 5 nolu noktada eklenen 7 pozu 37614 =37612 + 37614
61
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Asmin=0.0015Ac =0.001510070=10.5cm 2/m (her bir dorultu iin min. donat alan)
Dairesel donat 25/200 24.55cm2/m + Insal donat 25/200 24.55 cm2/m (iki yn toplam)
2
D=75cm F11 max: 90.0t/m As=24.65cm (her bir alt-st dairsel donat)
D=120cm F22 max: 220.0t/m As=60.3cm2 (1625 78.56 cm 2 dairesel donat)
F11 Enve Min (t/m):
Malzeme: C30/BIII
63
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67
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Asmin=0.0015Ac =0.001510070=10.5cm 2/m (her bir dorultu iin min. donat alan)
68
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1 ve 2 poz numaral donatlar dairesel geometri nedeni ile deiken boylu olup 25/200 24.55
cm2/m alan tm tabanda salayacak ekilde zgara donat eklinde denecektir.
76
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6. TEMEL TASARIMI
Yapnn temel tipi kazkl radye temel olarak seilmitir. Temel kalnl i ksmlarda sabit
75cm olup, silo cidar alt blgesinde kalnlk 120cm olmaktadr. Temelde kullanlan beton ve
yap elii malzemeleri C30 ve BIII (S420a) tr.
78
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85
KAZIK%YERLEM%PLANI%VE%KEST%
TEMEL%DONATI%DETAYLARI%
CDAR&DONATI&DETAYLARI&
DGESTER(SLO(CEPHE(GRNTS(
CEPHE%KUAK%DETAYLARI%
POST%TENSION)DEMET)YERLEM)DZEN)
AKARYAKIT TANKLARI ve KATI
ATIK SLOSU TASARIMI"
- ili Artma Digester Silo Projesi !
- Naphta Tank Projeleri!
n. Yk. Mh. Zihni Tekin"
TEM"
Mhendislik ve Mavirlik!
AKARYAKIT TANKLARI ve KATI
ATIK SLOSU TASARIMI"
- Naphta Tank Projeleri!
n. Yk. Mh. Zihni Tekin"
TEM"
Mhendislik ve Mavirlik!
INTRODUCTION
Foundations are located on elevation +13.75m. Side walls on the foundation rises up
to 15.75m. Thickness of foundation and walls are 60cm. Foundation width is 2.5m.
According to the soil report, soil does not have enough bearing capacity for the requested
displacement limitations and piles are needed. Thus reinforced concrete piles which have
80cm diameter and 16.00m length under the foundations are used. According to Zemin
Etd ve Tasarm A.., each pile has 140t axial compression capacity in static conditions.
Foundations are in a ring form and their diameters from mid points are 60m.
Tanks sit on ring foundations on edges and to improved soil on center. Soil
improvement is achieved by unreinforced piles. Those piles have also 80cm diameters and
16m lengths.
Quality of concrete and structural steel used in reinforced concrete is C25 and S420.
C16 concrete is used in unreinforced piles. Foundation thickness was determined
according to column axial forces (for foundation, this force turns into shear force) by
examining the punching calculations and moment capacity of foundation.
Some basic calculations are made by hand inside the report. Ring foundation and
piles beneath required the use of a computer program. Sap 2000 Structural Analysis
Program which utilizes finite element method is used for verification of handmade
calculations and other calculations.
General Layout of Structure
3 naphta tanks will be located in the specified area as shown below.
Structural Model Views
3D View
Plan View
Grids are at 5.625 degrees. Piles are located every other grids and staggered.
BASIC CALCULATIONS
L1 0.2 m h2 0.65 m
tR 0.6 m hc 0.6 m
L2 1.7 m L 0.2825 m
h1 1.4 m
Ws1 = s.L1.h1 =19x0.2x1.4= 5.32 kN/m
Ws2 = s.L2.h2 =19x1.7x0.65= 21.00 kN/m
Wc1 = conc.L1.hc =25x0.2x0.6= 3.00 kN/m
Wc2 = conc.tR.(h1+hc) =25x0.6x(1.4+0.6)= 30.00 kN/m
Wc3 = conc.L2.hc =25x1.7x0.6= 25.50 kN/m
Ww = WT-emp = 7,453.3 = 39.52 kN/m
Dnom 3.14x60.035
WRoof = WRoof = 540.0 = 2.86 kN/m
Dnom 3.14x60.035
WP1 = L.P.hL =0.2825x9.81x21.48= 59.53 kN/m
WP2 = L1.P.hL =0.2x9.81x21.48= 42.14 kN/m
Under tank, soil improvement is applied and allowable soil stress in static situation is
2
all 288.4 kN/m
K0s = 0.41
qs = 211.60 kN/m Surcharge load
Statik surcharge
2
q0s = K0s.qs =0.41x211.6= 87.22 kN/m pressure
2
p0s = K0s.s.(hc+h1) =0.41x19x(0.6+1.4) = 15.66 kN/m Static active pressure
Q0s = q0s.(hc+h1) = 174.45 kN/m Statik surcharge pressure
P0s = p0s.(hc+h1) /2 = 15.66 kN/m Static active pressure
Resultant force is calculated as shown below and all tension force is carried by horizontal
reinforcements.
For 1m,
Fp = 174.45 kN/m
Fs = 15.66 kN/m
F = Fp+Fs = 190.11 kN/m
Radial force, F, will produce circular tension force as calculated below,
T = F Dnom = 0.5 x 190.11 x 60.035 = 5706.7 kN
Tu = 1.6 T = = 1.6 x 5706.7 = 9130.8 kN
2
As = Tu = 9130768 = 24155.5 mm
d' 0.1
d 1.3
L 0.2825 m
Mu 33,731 kgm
Rn 36,962 kg/m2
0.363 Mpa
req 0.0009
min 0.00298 0.00333 0.00333
max 0.0012
0.0012
Astwist bd 9.06 cm2
Chosen rebars: 2 32
As,used = 16 cm2 ok
Used formulas,
Test Weight
PT 4,269 kg/m
2
Wp 21,567 kg/m
L 0.4825 m
2
qa 18,552.5 kg/m
h 2 m
e 0.75 m
3
s 1,937 kg/m
3
c 2,500 kg/m
b 0.92 m
Pf 377 kN/m
From ACI 318-08, axial strength of the wall
0.65
f c' 25 Mpa b h
2
Ag 600000 mm 1000 600 mm
k 2
lc 1700 mm
h 600
Pn 5,194.3 kN/m > 377 kN/m
Check of Piles
2
Ag 502655 mm
2
Ast 5027 mm
fy 420 Mpa
Ag : Area of pile
Ast : Minimum reinforcement (1% of gross area of pile)
fy : Yield stres of reinforcement
Pn 7,008.9 kN
It is bigger than 556kN/m.
STRUCTURAL MODEL
Load Definitions
Computer program assumes walls as area objects instead of 60cm thick walls, thus
loading area for soil in the model are greater than real situation. Thus real loads are
calculated and divided to the total ring area in the model and given to model. These
calculations are shown below.
Moment and shear forces for earthquake and wind which are calculated at the
bottom of tank (15.75 level) are taken from mechanical design report.
3
liq 1000 kg/m Unit weight of liquid
3
soil 19 kN/m Unit weight of soil (ref. Soil report)
tshell 35 mm Thickness of bottom shell course
lplateout 100 Annular plate shift distance assumed
hliq 21.48 m Liquid height
hsoilin 1.4 Inside soil height
hsoilout 0.65 Outside soil height
Base of graph
pas = 8.39 kN/m Static active pressure
pps = 124.4 kN/m Static passive pressure
qas = 54.93 kN/m Statik surcharge pressure
qad = 83.62 kN/m Dynamic surcharge pressure
padp = 3.19 kN/m Dynamic active pressure
ppdp = 2.0 kN/m Dynamic passive pressure
Gd = 20.90 kN/m Soil pressure to foundation
In static situation
p0s = 13.31 kN/m Static active pressure
q0s = 87.22 kN/m Statik surcharge pressure
Resultant
Pas = 7.13 Static active pressure
kN/m
Pps = 105.8 kN/m Static passive pressure
Qas = 93.39 kN/m Statik surcharge pressure
Pad = 5.42 kN/m Dynamic active pressure
Qad = 71.07 kN/m Dynamic surcharge pressure
Ppd = 3.4 kN/m Dynamic passive pressure
In static situation
P0s = 11.32 kN/m Static active pressure
Q0s = 148.28 kN/m Statik surcharge pressure
30
20
10
Vertic al"L oads "(kN)
0
!40 !30 !20 !10 0 10 20 30 40
!10
!20
!30
X "c oordina te s"(m )
As it is seen above, right side points are in compression and left side points are in tension.
Since the tank above is self anchored, tension will not occur at the wall. For that reason
tension loads will not be given to wall at the model.
30
20
10
Vertic al"L oads "(kN)
0
!40 !30 !20 !10 0 10 20 30 40
!10
!20
!30
Y"c oordina te s"(m )
Joint Vertical Loads at 15.75 Level
Calculations about Piles
Detailed information is given at Appendix 2.
Reinforced Concrete Piles
Pile bearing capacities are calculated by Zemin Etd ve Tasarm A.. Calculation of
the reinforced pile capacities are shown below.
0
-2
-4
-6
-8
-10
-12
-14
-16
-18
-20
-22
-24
-26
-28
-30
-32
-34
depth / derinlik (m)
-36
-38
-40
-42
-44
-46
-48
-50
-52
-54
-56
-58
-60
-62
-64
-66
-68
-70
0 100 140 200 300 400 500
fs+qt, ton
20
Dc = 15x B = 16.0
Y A S S /G W T((max .)((= 6.0(m
= 0.9
D f((min)(= 0.0(m
Nq*= 31 (for(bored(pile)
0.50
0.00
0 50 100 150 200 250
s u (kPa)
(T he(method(is (bas ed(on(Tomlins on((1971) J .(B owles ,("F oundation(analys is (and(D es ign",(Mc G raw[Hill(C o,1996
*(K az kl(T emeller,(E (T orol(ve(O .(T an D es ign(of(P ile(F oundations ,((T ec hnic al(E ngineering(and(D es ign(G uides (as (Adapted(from(the(US (Army(C orps (of(E ngineers ,(No.1(AS C E
FORE KAZIK OTURMA HESABI
Pile Settlement Calculations 80cm, L=16m, Fall=140 ton
Derin Temel Oturma Hesab
Calculation method : "Technical Engineering and Design Guides as Adapted From the US Army Corps of Engineers, No.1, ASCE"
Hesap Yntemi : "Technical Engineering and Design Guides as Adapted From the US Army Corps of Engineers, No.1, ASCE"
80cm, L=16m, Fall=140 ton
qsall= 87 ton
qtipall= 53 ton
FSshaft= 2.5
FStip= 3 Qtotal all: Max allowable load.
Qtotal all: Emniyetli tama kapasitesi
Qtotal all= 140 ton Qs: shaft resistance of the pile for the design load for which the settlement is being calculated
Qshaft ult= 217.5 ton Qs: oturmaya sebep olan yk altnda kazk eper srtnme dayanm
Qs= 87 ton Qtip ult: Ultimate capacity of the tip
Qtip ult= 159 ton Qtip ult: Azami U Kapasitesi
Qp= 53 ton Qp: tip resistance of the pile for the design load for which the settlement is being calculated
Qp: tasarmda kullanlan u kapasitesi
w=ws + wpp + wps
ws=(Qp+as x Qs) xL / EA due to axial deformation of the pile shaft / kazk beton malzemenin elastik sklmas
Qp= 53 ton
as= 0.67 number that depends on the skin friction distribution along the pile (Fig. 4-6) 0,67 for triangular
Qs= 87 ton eper srtnmesi dalm kabulne gre seilen katsay gen dalm iin 0.67 seilmitir.
L= 16 m
R= 0,8 m Table 4.10. Value of Cp
A= 0.5 m Soil&Type Driven&Piles Bored&Piles
E= 2,500,000 t/m Sand&(dense&to&loose) 0.02&to&0.04 0.09&to&0.18
ws= 0.14 cm Clay&(stiff&to&soft) 0.02&to&0.03 0.03&to&0.06
Silt&(&dense&to&loose) 0.03&to&0.05 0.09&to&0.12
wpp=Cp x Qp / B / q pile tip deformation due to load transferred at the tip / kazk ucu oturmas
Cp= 0.1 (*) Cp:emprical coefficient Table 4.10
Qp= 53 ton Cp: Ampirik katsay
B= 0.8 m B: Edeer ap
q= 316.3 t/m q: unit ultimate tip bearing capacity / Birim U Kapasitesi (Qtip ult / A)
wpp= 2.09 cm
wps=Cs x Qs /D /q pile tip deformation due to load transferred along pile shaft / eper Oturmas
D= 16 m
B= 0.8 m
Cs=(0,93+0,16(D/B)^0,5)x Cp
Cs= 0.16
Qs= 87 ton
q= 316.3 t/m q: unit ultimate tip bearing capacity / Birim U Kapasitesi (Qtip ult / A)
wps= 0.28 cm
w= 2.52 cm
(*) Selected from Table 4-10 for dense sand. Sk kum iin seilmitir.
Unreinforced Concrete Piles (Soil improvement)
For soil improvement, 256 concrete piles without reinforcement are used inside
the ring foundation. Calculations are made by Zemin Etd ve Tasarm A.. as follows.
Pile Disposition;
Internal forces and local axis belong to shell members are shown below figure.
V13 & V23 define foundation and slab thickness (these can be used for punching control).
Following figure represents any part of foundation / slab and its local axis.
Moment diagrams are shown below for each axis. Units are t,m. Thickness of the
foundations are 60cm. For demonstration purpose, moment capacity of 60cm thick
foundation is calculated as below. More detailed calculation procedure is given at
Appendix 1.