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DESIGN OF COMPOSITE

HAUNCH BEAMS AND CONNECTIONS


FOR LONG SPAN APPLICATIONS

BY

NG YIAW HEONG (BEng.(Hons.), MEng)

DEPARTMENT OF CIVIL ENGINEERING

A THESIS SUBMITTED
FOR THE DEGREE OF DOCTOR OF PHILOSOPHY
NATIONAL UNIVERSITY of SINGAPORE
2004
ACKNOWLEDGEMENTS

The author would like to take this opportunity to acknowledge various

individuals for their guidance and encouragement in the course of this research.

Firstly, the author would like to express his appreciation for the constant guidance and

encouragement provided by his research supervisors, Professor N.E. Shanmugam and

Associate Professor J.Y. Richard Liew. This research work would not have been

completed without their continuous support.

Secondly, the author is fortunate to have received moral support and

understanding from Sze Ching; his wife and his parents. He would like to express

gratitude to them. For the authors 3 years-old and 1-year-old sons, Yan Zhang and

Ding Jie; the author could only apologize for not being able to keep them company

most of the time especially during the final stage of the study.

Last but not least, the assistance given by the lab officers during the

experimental testing in the Concrete and Structural Laboratory, National University of

Singapore is gratefully appreciated.

This research project was funded by the National University of Singapore

under a research grant (RP 930648). The support from Yongnam Engineering &

Construction Pte Ltd, Singapore who supplied the test specimens is gratefully

acknowledged.

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TABLE OF CONTENTS

TITLE PAGE i

ACKNOWLEDGEMENTS ii

TABLE OF CONTENTS iii

SUMMARY vi

LIST OF TABLES vii

LIST OF FIGURES xiii

LIST OF SYMBOLS xiv

CHAPTER 1 INTRODUCTION 1

1.1 BACKGROUND 1
1.2 RESEARCH OBJECTIVES 4
1.3 SCOPE OF WORK 5
1.4 STRUCTURE OF THE THESIS 6

CHAPTER 2 LITERATURE REVIEW 9

2.1 BACKGROUND 9
2.2 INTERNAL FORCES AND MOMENTS IN CONTINUOUS COMPOSITE HAUNCH BEAM 11
2.3 GLOBAL ELASTIC ANALYSIS OF NON-SWAY FRAME 12
2.4 PLASTIC HINGE ANALYSIS OF NON-SWAY FRAME 14
2.4.1 Rigid-Plastic Analysis 15
2.4.2 Elastic-Plastic Analysis 16
2.5 ANALYSIS OF HAUNCH SECTION 16

CHAPTER 3 EXPERIMENTAL INVESTIGATION


- HAUNCH CONNECTION 21

3.1 GENERAL 21
3.2 MATERIAL PROPERTIES 22
3.2.1 Beam and column sections 22
3.2.2 Reinforcement bar 23
3.2.3 Concrete 23
3.3 FABRICATION OF TEST SPECIMENS 24
3.4 TEST SET-UP 25

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3.5 INSTRUMENTATION 26
3.6 TESTING PROCEDURE 26
3.7 DATA ASSESSMENT 28
3.7.1 Beam rotation, b 28
3.7.2 Column rotation, c 28
3.7.3 Connection rotation, 28
3.7.4 Inelastic Rotation, ie 29
3.8 JOINT STIFFNESS, RKI 29
3.9 JOINT ULTIMATE MOMENT, MU 29
3.10 JOINT ROTATIONAL CAPACITY, CD 30
3.11 HAUNCH CONNECTION CAPACITY 30
3.12 HAUNCH TOE MOMENT CAPACITY 31
3.13 JOINT TEST RESULTS AND DISCUSSION 31
3.13.1 Comparison of test results 32
3.13.2 Connections H1 and H2 32
3.13.3 Connections H3 and H4 34
3.13.4 Connections H5 and H6 36
3.13.5 Connections H7 and H8 37
3.13.6 Connections H9 and H10 38
3.14 EFFECT OF SLAB REINFORCEMENT RATIO 40
3.15 EFFECTS OF HAUNCH LENGTH 40
3.16 CONCLUSIONS 41

CHAPTER 4 EXPERIMENTAL INVESTIGATION


- HAUNCH BEAM 59

4.1 INTRODUCTION 59
4.2 MATERIAL PROPERTIES 60
4.2.1 Beam and column sections 60
4.2.2 Reinforcement bar 61
4.2.3 Concrete 61
4.3 FABRICATION OF TEST SPECIMENS 61
4.4 TEST SET-UP 62
4.5 INSTRUMENTATION 65
4.6 TESTING PROCEDURE 65
4.7 BEAM TEST RESULTS AND DISCUSSION 66
4.7.1 Beam Specimen B1 66
4.7.2 Beam Specimen B2 69
4.7.3 Beam Specimen B3 71
4.8 CONCLUDING REMARKS 73

CHAPTER 5 ANALYTICAL MODEL 105

5.1 GENERAL 105


5.2 COMPARISON OF PLASTIC HINGE ANALYSIS AND TEST RESULTS 105
5.3 ROTATION CAPACITY 108
5.3.1 General 108
5.3.2 Calculation of available rotation capacity of composite section 109
5.4 BEAM ANALYSIS 111
5.4.1 Composite Haunch Beam Properties 111
5.4.2 Composite Haunch Beam analysis 115
5.5 FINITE ELEMENT MODELLING 116
5.5.1 Nonlinear Analysis Software: - USFOS 116

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5.5.2 Modeling of Composite Haunch Beam 116
5.5.3 Results 117
5.6 LATERAL TORSIONAL INSTABILITY 117
5.6.1 General 117
5.6.2 Lateral Distorsional Buckling Design Method 118

CHAPTER 6 DESIGN RECOMMENDATIONS


AND DESIGN EXAMPLE 131

6.1 INTRODUCTION 131


6.2 DESIGN RECOMMENDATIONS 131
6.3 ELASTIC GLOBAL ANALYSIS 133
6.4 PLASTIC HINGE ANALYSIS 135
6.5 DESIGN PROCEDURE FLOW CHART 138
6.6 DESIGN EXAMPLE 140

CHAPTER 7 CONCLUSIONS AND


PROPOSALS FOR FUTURE WORK 141

7.1 GENERAL 141


7.2 BEHAVIOUR OF THE COMPOSITE HAUNCH CONNECTION 141
7.3 BEHAVIOUR OF THE COMPOSITE HAUNCH BEAM 142
7.4 SECTION PROPERTIES AND FRAME ANALYSIS 142
7.5 FUTURE WORK 144

APPENDIX A DESIGN EXAMPLE 146

REFERENCES 154

LIST OF PUBLICATIONS 160

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SUMMARY
This thesis is concerned with the behaviour of steel-concrete composite

haunch connections and beams. Experiments were carried out to investigate the

moment rotation characteristics and ultimate capacity of these connections and

beams. Details of the experiments giving information on test specimens,

instrumentation, test set-up and test procedures are described. There are a total

of 10 haunch connections and 3 continuous composite haunch beam specimens

tested to failure. Results obtained for connection moment capacity, rotation

capacity and failure modes are presented. It is found that through proper design

and detailing, these connections display the characteristics of a rigid connection.

Optimum design of composite haunch beam can be achieved when plastic hinge

occurred at haunch toes followed by at the mid-span to form a plastic collapse

mechanism. Haunch toe could be designed as the weakest section to form a

plastic hinge with suitable amount of reinforcement in the slab and range of

haunch length. Experimental results show that composite haunch connection

exhibits a ductile moment-rotation behaviour and is able to redistribute moment

to the mid-span by loss of stiffness due to cracking of concrete slab and yielding

of either steel reinforcement or cross section. Study also has been carried out to

investigate the parameters that influence the stiffness, strength and rotation

capacity of composite haunch connections. Design guidelines for composite

haunch joints and beams are provided.

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LIST OF TABLES

Chapter 2

Table 2.1 Limits to redistribution of hogging moment to reduce (EC4)

Table 2.2 Maximum redistribution of negative moment in composite haunch

beam at ultimate limit state [Lawson 1989]

Chapter 3

Table 3.1 Details of joint test specimens

Table 3.2 Summary of universal section properties and tensile test results

Table 3.3 Summary of reinforcement bar properties and tensile test results

Table 3.4 Summary of concrete cube test results

Table 3.5 Summary of test results

Chapter 4

Table 4.1 Summary of concrete cube test results for beam specimen

Table 4.2 Details of beam test specimens

Chapter 5

Table 5.1 Comparison of test results with Plastic Hinge Theory

Table 5.2 Comparison of rotational capacity at Haunch Toe

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LIST OF FIGURES
Chapter 1

Figure 1.1 Haunch as Taper Section in Universal Beam

Figure 1.2 Cutting of Taper Section in Universal Beam

Chapter 2

Figure 2.1 Cross Section of Continuous Composite Beam

Figure 2.2 Sub-frame of Beam and Column in Non-sway Frames Analysis

Figure 2.3 Relation between Haunch Beam Elastic Resistance and Parent Beam

Plastic Resistance

Figure 2.4 Distorsional Buckling of Composite Beam

Chapter 3

Figure 3.1 Building Plan Layout for Joint Specimens'Design

Figure 3.2 Cruciform Joint Specimen

Figure 3.3 Test Specimen Ready for Concrete Casting

Figure 3.4 Typical Joint Test Specimen

Figure 3.5 Joint Test Specimen Ready for Testing

Figure 3.6 Instrumentation of Test Specimen

Figure 3.7 Definition of Rotation in a Joint

Figure 3.8 Moment-rotation Curve of Connection

Figure 3.9 Stress-strain Block of Haunch Connection

Figure 3.10(a) View after Failure of Specimen H1 and H2

Figure 3.10(b) View after Failure of Tension Bolt of Specimen H1 and H2

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Figure 3.11 Moment-Rotation Curve of H1 and H2

Figure 3.12 View after Failure of H3 and H4

Figure 3.13 Moment-Rotation Curve of H3

Figure 3.13 Moment-Rotation Curve of H4

Figure 3.15 View after Failure of H5

Figure 3.16 Moment-Rotation Curve of H5

Figure 3.17 View after Failure of H6

Figure 3.18 Moment-Rotation Curve of H6

Figure 3.19 View after Failure of H7

Figure 3.20 Moment-Rotation Curve of H7

Figure 3.21 View after Failure of H8

Figure 3.21 Moment-Rotation Curve of H8

Figure 3.23 View after Failure of H9

Figure 3.24 Moment-Rotation Curve of H9

Figure 3.25 Premature Failure of H10

Figure 3.26 Comparison of Load-Displacement Curve of H2,H4 and H6

Figure 3.27 Comparison of Load-Displacement Curve of H3, H4, H7 and H8

Chapter 4

Figure 4.1 Haunch Beam Test Specimen

Figure 4.2 Wooden Formwork of Beam Test Specimen

Figure 4.3 Beam Specimen Ready for Concrete Casting

Figure 4.4 Beam Specimen Ready for Testing

Figure 4.5 Isometric View of Haunch Beam Test Specimen

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Figure 4.6 Schematic Loading of Haunch Beam Test Specimen

Figure 4.7 Loading Frame in Haunch Beam Test Specimen

Figure 4.8 Loading Frame Connected to Hydraulic Actuator

Figure 4.9 Larger Haunch Connection at Cantilever Beam Side

Figure 4.10 Instrumentation of Beam Specimen

Figure 4.11 View after Failure of Specimen B1

Figure 4.12 Load-Displacement Curve of Specimen B1

Figure 4.13 Inelastic Buckling in Compression Flange of the Beam B1

Figure 4.14 Crushing of Concrete Slab at Loading Point in Beam B1

Figure 4.15 Concrete Slab Cracking Pattern of the Beam B1 at Haunch Toe

Figure 4.16 Strain Reading of Cross Section for Beam B1 at Left Haunch Toe at
Different Load Stage

Figure 4.17 Strain Reading of Cross Section for Beam B1 at Right Haunch Toe at
Different Load Stage

Figure 4.18 Strain Reading of Cross Section for Beam B1 at Left Loading Point at
Different Load Stage

Figure 4.19 Strain Reading of Cross Section for Beam B1 at Right Loading Point at
Different Load Stage

Figure 4.20 Strain Reading of Tension Reinforcement for Beam B1 at Left


Haunch Toe at Different Load Stage

Figure 4.21 Strain Reading of Tension Reinforcement for Beam B1 at Right


Haunch Toe at Different Load Stage

Figure 4.22 Strain Reading of Concrete Slab for Beam B1 at Left Loading Point at
Different Load Stage

Figure 4.23 Strain Reading of Concrete Slab for Beam B1 at Right Loading Point
at Different Load Stage

Figure 4.24 Load-Displacement Curve of Specimen B2

Figure 4.25 Inelastic Buckling of Compression Flange of the Beam B2

Figure 4.26 Crushing of Concrete Slab at Loading Point in Beam B2

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Figure 4.27 Strain Reading of Cross Section for Beam B2 at Left Haunch Toe at
Different Load Stage

Figure 4.28 Strain Reading of Cross Section for Beam B2 at Right Haunch Toe at
Different Load Stage

Figure 4.29 Strain Reading of Cross Section for Beam B2 at Left Loading Point at
Different Load Stage

Figure 4.30 Strain Reading of Cross Section for Beam B2 at Right Loading Point at
Different Load Stage

Figure 4.31 Strain Reading of Tension Reinforcement for Beam B2 at Left


Haunch Toe at Different Load Stage

Figure 4.32 Strain Reading of Tension Reinforcement for Beam B2 at Right


Haunch Toe at Different Load Stage

Figure 4.33 Strain Reading of Concrete Slab for Beam B2 at Left Loading Point at
Different Load Stage

Figure 4.34 Strain Reading of Concrete Slab for Beam B2 at Right Loading Point
at Different Load Stage

Figure 4.35 Load-Displacement Curve of Specimen B3

Figure 4.36 View after Failure of Specimen B3

Figure 4.37 Inelastic Buckling of Left Haunch Flange of the Beam B3

Figure 4.38 Inelastic Buckling of Right Haunch Flange of the Beam B3

Figure 4.39 Crushing of Concrete Slab at Loading Point in Beam B3

Figure 4.40 Strain Reading of Cross Section for Beam B3 at Left Haunch Toe at
Different Load Stage

Figure 4.41 Strain Reading of Cross Section for Beam B3 at Right Haunch Toe at
Different Load Stage

Figure 4.42 Strain Reading of Cross Section for Beam B3 at Right Haunch Heel at
Different Load Stage

Figure 4.43 Strain Reading of Cross Section for Beam B3 at Left Haunch Heel at
Different Load Stage

Figure 4.44 Strain Reading of Cross Section for Beam B3 at Left Loading Point at
Different Load Stage

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Figure 4.45 Strain Reading of Cross Section for Beam B3 at Right Loading Point at
Different Load Stage

Figure 4.46 Strain Reading of Tension Reinforcement for Beam B3 at Left


Haunch Toe at Different Load Stage

Figure 4.47 Strain Reading of Tension Reinforcement for Beam B3 at Right


Haunch Toe at Different Load Stage

Figure 4.48 Strain Reading of Concrete Slab for Beam B3 at Left Loading Point at
Different Load Stage

Figure 4.49 Strain Reading of Concrete Slab for Beam B3 at Right Loading Point
at Different Load Stage

Figure 4.50 Comparison of Load-Displacement Curve for Specimens B1, B2 and


B3

Chapter 5

Figure 5.1(a) Haunch Beam with 2 Point Loads

Figure 5.1(b) Collapse Mechanism in Haunch Beam

Figure 5.1(c) Moment Diagram of 2 Point Loads

Figure 5.1(d) Moment Diagram of Haunch Toe Loads

Figure 5.1(e) Moment Diagram of 2 Point Loads and Haunch Toe Loads

Figure 5.2 Moment-Rotation Curve according to Kemp, (1991)

Figure 5.3 Plastic Region near the Internal Support of Continuous Beam

Figure 5.4 Bi-Linear Moment-Rotation Curve for Connection H3

Figure 5.5 Bi-Linear Moment-Rotation Curve for Connection H4

Figure 5.6 Bi-Linear Moment-Rotation Curve for Connection H5

Figure 5.7 Bi-Linear Moment-Rotation Curve for Connection H6

Figure 5.8 Bi-Linear Moment-Rotation Curve for Connection H7

Figure 5.9 Bi-Linear Moment-Rotation Curve for Connection H9

Figure 5.10 Cross Section of Haunch Beam with PNA at Beam Flange

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Figure 5.11 Cross Section of Haunch Beam with PNA at Beam Web

Figure 5.12 Modeling of Haunch Beam in Finite Element Software USFOS

Figure 5.13 Comparison of USFOS and Experimental Load-Displacement Curves


for Beam B1

Figure 5.14 Comparison of USFOS and Experimental Load-Displacement Curves


for Beam B1

Figure 5.15 Comparison of USFOS and Experimental Load-Displacement Curves


for Beam B1

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LIST OF SYMBOLS

A = Section area

Af = Flange area

Aw = Web area = A - 2Af

B = Beam Width

Be = Concrete effective width

D = Diameter

D = Beam Depth

Dh = Depth of Haunch

E1 = Strain energy absorbed in lateral bending of the bottom flange

E2 = Torsional energy absorbed in twisting the bottom flange

E3 = Bending energy absorbed in displacing the web

E4 = Torsional energy absorbed in twisting the web

E5 = Work done by the compressive force in the bottom flange

E6 = Work done by the forces in the web

= Connection rotation

a = Inelastic available rotation

C = Parameter IcL/(Ibch)

Cd = Joint rotational capacity

fcu = Concrete Compressive Strength

e = Required Elastic rotation

FEM = Fixed-ended moment of the beam under the same loading condition

r = Required Inelastic rotation

fu = Steel Ultimate strength

u = Rotational capacity

fuf = Ultimate strength of flange

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fur = Rebar Ultimate strength

fuw = Ultimate strength of web

fy = Steel Yield strength

fyf = Yield strength of flange

fyr = Rebar Yield strength

fyw = Yield strength of web

mr = Partial material factor

h = Length of column from floor to floor

LT = Perry Coefficient

Ibc = Second moment of area of the uncracked composite beam

Ic = Second moment of area of the column

L = Length of the beam (including the haunch)

= Slenderness of the beam length between restraints

L = Length between hinges at both ends

Le = Span of the beam between the end of the haunches

Li = Length between maximum moment and adjacent point of inflection

LT = Equivalent Slenderness

Lp = Plastic region of the flange

Mhe = Elastic Moment Resistance of Haunch Section

Mhu = Moment capacity of composite haunch connection

Mn = Negative moment

Mnc = Negative moment resistance of the composite beam

Mp = Design moment resistance

Mpc = Positive moment resistance of the composite beam

Mph = Plastic moment capacity of hogging region

Mps = Plastic moment capacity of sagging region

Ms = Elastic Moment Resistance of Steel Beam Section

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Mu = Moment resistance

n = Slenderness correction factor (for shape of bending moment diagram)

P = Point Load

py = Design strength for steel

b = Beam rotation

c = Column rotation

ie = Inelastic rotation

ra = available rotational capacity a / e (Non-dimension)

Rb = Bolt in tension

Rhf = Haunch flange capacity

Rhw = Haunch web capacity

Rki = Joint stiffness

Rki = Rotational stiffness

Rr = Reinforcement in tension

rr = Required rotation capacity r / e (Non-dimension)

Thf = Thickness of haunch flange

thw = Thickness of haunch web

u = Buckling parameter (0.9 for universal sections)

vt = Slenderness factor (including torsional stiffness and other effects).

wu = Factored design load on the beam

yc = Distance from the top of haunch flange

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CHAPTER 1
INTRODUCTION

1.1 Background
Composite structures comprising of steel frames and concrete floors were
introduced in the last century and are now commonly used in modern buildings. These

kinds of construction method are widely used now because of structural economy
with fast speed of construction. Interaction between steel and concrete is achieved by
connecting them by means of shear connectors. Metal decking may be used as

permanent formwork to support any load during construction and later to act
compositely with the hardened concrete slab to form a composite slab.
There are a number of advantages in using composite beams. Firstly, the

total steel weight reduces significantly by 30 to 50 % compared with non-composite


beams (Narayanan, 1991, Lawson, 1995, Uy & Liew, 2003). Composite beams also
provide larger stiffness that will reduce the depth of the beam for the same span. This

results in lower storey heights and savings in cladding costs or, alternatively,
permitting more headroom for services. Another benefit of composite construction is
the metal decking which supports construction loads and acts as a working platform.

The decking also acts as transverse reinforcement to the composite beams and
distributes shrinkage strains and prevents serious cracking of concrete.
Besides the advantages mentioned above, a strong demand for large column-

free space in buildings in recent times has necessitated further research into the
behaviour of haunch beams since they are considered to be an efficient and
economical form for long span construction. This system is able to offer more variety

to the designer in planning the usage of the column-free space. There are several
types of structural options for achieving long span and incorporating of services
within normal floor zones. These include (Lawson and Rackham, 1989, Owen, 2000):

i) Beams with web openings

ii) Castellated beams

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iii) Fabricated beams with tapered web

iv) Trusses

v) Stub girders

vi) Parallel beam grillage systems

vii) Haunch beams

Haunch beams in this thesis are defined as beams being stiffened at two ends

with a tapered triangular T-Section as shown in Fig.1.1. The tapered section is usually

cut from a similar section. Fig.1.2 shows two typical tapered sections being cut from a

universal beam. These tapered sections will then be welded to the beam ends and

usually there are end plates at both ends of the beam as shown in the diagram.

Haunch beams are designed by assuming a rigid moment connection between

the beams and columns. Depth and length of a haunch are chosen so that they result in

an economical method of transferring moment into the column and in a reduction of

beam depth to a practical minimum. Haunch composite beams in which steel beams

are designed to act in conjunction with a concrete slab of definite width could result in

shallow beams, provide sufficient rotation capacity of the connection that will permit

a redistribution of the moment and thus mobilise a full sagging capacity of the beam

resulting in an economical design. Furthermore, haunch beam systems could also

provide a long unobstructed space for services and increase speed of construction.

One of the common scenarios in steel construction is opening for services. Usually

web of the steel beam need various sizes of penetration for mechanical and electrical

services. Those penetrations normally are required to be strengthened by extra

stiffeners which directly increase the fabrication cost. Therefore, it is not cost

effective to create openings unless really there are no other choices. However, with

the haunch beam system, the space at the haunch region could offer more freedom for

2
Mechanical & Electrical services and less co-ordination between the steel contractor

and the M&E engineers during the construction stage. This will definitely increase the

production of steelwork and indirectly increase the construction speed.

Haunch composite beams may offer continuity at the beam-column support

and hence increase the structural performance of the system as a continuous beam. A

continuous beam could offer about 33% of strength compared with a simply

supported beam system. The continuity in composite beams provides benefits at both

the ultimate and serviceability limit states for long span structures. For instance, the

deflection of the beam could be easily 50% less for a continuous beam compared with

the simply supported beam system. However, one of the shortcomings in continuous

composite beams is that the composite sagging section capacity is always larger than

the hogging moment. For a continuous composite beam such as a parallel beam

grillage system, the negative bending at internal supports is generally significantly

less than the resistance in positive bending in the midspan region. Therefore, the

introduction of a haunch may be an option to overcome the shortcoming because it

will increase the hogging section capacity. And if necessary, tension reinforcement

could be added thus increasing the hogging capacity. Test results show that the

hogging capacity is as high as the sagging section capacity when sufficient tension

reinforcement is placed at the concrete slab at the hogging region. The ultimate

strength of composite beams under sagging moment has been well established and

Eurocode 4 has offered detailed design guideline. However, under hogging moment,

many tests have been conducted (Hamada 1976) and the results have shown that the

majority of beams failed as a result of local buckling. Tests have shown that the

width-thickness ratio for the flange of the steel section and the amount of longitudinal

slab reinforcement are significant factors affect local flange buckling. Therefore, it is

3
important to find out the factors that affect the design of haunched composite beams

so that the structural system will be utilised more efficiently.

Eurocode 4 defines composite connection as the one, which the reinforcement

in the joint is intended to provide resistance in tension. The tensile action of the slab

reinforcement increases both the resistance and stiffness compared with the structural

steel connection. However, the connections will usually be partial-strength

connections relative to the composite section next to the connection. Therefore,

haunches could be introduced to provide full continuity, which strengthens the

connection between the steel sections. For economy in composite beam design, both

the hogging end resistance and the mid-span sagging resistance should be well utilised

as it will be shown in the proposed experimental program that the hogging and

sagging resistance of the composite haunch beam can be proportioned to achieve an

optimum design. It is also noticed that by introducing the haunch in the steel

connection, the rotational capacity at the joint is almost not required because both the

hogging and sagging section capacity are reached at the same time. The philosophy of

this design concept is that the ductility (i.e. rotation capacity) is no longer important if

the hogging and sagging section capacity is achieved simultaneously. This is unlike

the composite joint without haunch which requires that they have both sufficient

strength and ductility. In addition, the connection moment capacity should be greater

than the applied moment, and the connection capacity should be larger than that

required to develop the moments in the beam at the ultimate limit state.

1.2 Research Objectives

The main objective of this research is to study experimentally the behaviour of

composite haunch connections and composite haunch beams with tension

4
reinforcement subjected to negative moment condition in order to simulate the joint in

non-sway composite frames. Parameters such as reinforcement ratio and haunch

length are varied in the experimental program. The effects of these parameters with

respect to moment capacity, rotational stiffness, rotation capacity are studied. The

results will be used to develop analytical and design guidelines for composite haunch

beams. The key joint properties, i.e. moment resistance Mu, rotational capacity u,

rotational stiffness Ki are evaluated for global frame analysis.

1.3 Scope of works

In this thesis, literature related to composite haunch connections and

composite haunch beams are reviewed. The scope of literature study is not only

limited to haunch connections. Non-haunch connections were also studied and

comparisons made between haunch and non-haunch composite connections.

A series of composite haunch connections and composite continuous haunch

beams were tested to failure in the laboratory. All the experimental results are

reported in detail. The experimental study also includes the behaviour of the

composite haunch connection and haunch beam illustrated by their moment-rotation

curves. The effects of parameters such as reinforcement ratio, haunch length and the

moment-rotation curve are investigated.

Analytical models for the prediction of moment resistance Mu, rotational

capacity u and rotational stiffness Ki of the composite haunch beam are established.

Results obtained from experiments are compared against the analytical model. And

finally, design guidelines for composite haunch beam are provided.

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1.4 Structure of the Thesis

The thesis contains seven chapters. Chapter 1 gives the general description of

the advantages of composite construction and in particular composite haunch beam

construction. The need for further research on composite haunch beam construction in

long span application is presented and the objectives and scope of the research are

highlighted in the chapter.

Chapter 2 reviews the literature on haunch beam construction; both

experimental and analytical studies for braced and sway frame since 1972 are

covered. Various types of constructions other than haunch beam constructions are also

studied here and the pros and cons of these construction methods are presented. This

chapter also describes different types of analyses for composite haunch beams.

Considering the studies carried out by the previous researchers, the direction for the

present study is illustrated.

Chapter 3 describes the experimental program for haunch connections in non-

sway composite frames. Details of the test set-up and parameters varied in the

investigation are given. Materials for the test specimens with their mechanical test

results is presented here. This chapter also explains the loading procedure for the

testing. Test results obtained from the experiments is also presented which includes

the beam behaviour from the initial stage to the ultimate stage. The actual behaviour

of composite haunch connections is discussed systematically by comparing among the

test specimens. Failure modes of those specimens are identified and the effects of the

parameters illustrated.

Chapter 4 describes the experimental program for haunch beam construction.

Three composite haunch beam specimens of 8m span were tested to failure. Details of

the test set-up and the parameters varied in the experimental program are given.

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Besides, this chapter explains the loading procedure for the beam testing. Test results

obtained from the experiments are presented covering the response behaviour from

the initial load stage to the ultimate load stage. The actual behaviour of composite

haunch connections is discussed by comparing among the test specimens. Failure

modes of those specimens are identified and the effects of the key design parameters

are illustrated.

Chapter 5 presents analytical models to predict the moment capacities,

rotational capacity and initial stiffness of composite haunch connections. The results

obtained in the experimental program are compared with those obtained using the

analytical models proposed, thus verifying the models. In addition, non-linear finite

element analysis is used to confirm further the experimental results and analytical

model.

Chapter 6 presents design recommendations and an example for the composite

haunch construction. Conclusions and recommendations for future research are given

in Chapter 7.

7
Universal Column

Universal beam

Tapered Section Tapered Section

Fig. 1.1 Haunch as Tapered Section in Universal Beam

Universal Beam
Tapered Section Cutting Line

Fig.1.2 Cutting of Tapered Section in Universal Beam

8
CHAPTER 2
LITERATURE REVIEW

2.1 Background

Researchers (Aribert and Raoul, 1992, Cosenza et al., 1995a, Climenhaga and

Johnson, 1972a, Couchman, 1996, Dekker et al., 1995, Fabbrocino et al., 2001,

Hamada and Longworth, 1976, Hamada and Longworth, 1974, Hope-Gill and

Johnson, 1976, Johnson and Chen, 1991, Kemp and Dekker, 1991, Leon, 1990, Liew

et al., 2001, Lukey and Adams, 1969, Price and Anderson, 1992, Tehami, 1997) have

proposed design methods for simple or continuous composite beams, the cross section

of which is as shown in Fig. 2.1. Required and available rotation capacities for the

section have been considered and the accuracy of the prediction method has been

assessed by comparing the theoretical and experimental results. Research works

referred above comment on the composite beam behaviour but seldom consider the

sub-assemblies of composite frame. Early work by Kitipornchai and Trahair, 1972 has

shown that uniform beams are not always the most efficient choice and often great

material economy can be achieved by using non-uniform beams such as haunch beam.

The research work reported herein is to incorporate composite haunch connection as

the joint in a sub-assembly. Unlike the Reduced Beam Section (often referred to as

dogbone (Plumier, 1997)) which is accomplished through an engineered gradual

transition of the beam flanges to the intended reduced section at a given location, the

haunch connection strengthens the connection and allows the formation of plastic

hinges at a designated location (Iwankiw, 1997). Haunch composite beams are

designed in a similar manner to continuous beams of uniform section (Lawson and

Rackham, 1989). The critical section for design is at the haunch toe, and the depth of

9
the haunch is prefixed to develop the required moment in the beam to column

connection.

Intensive research is in progress on composite frame design and methods have

been proposed to achieve an optimum and economical design. One of the most

popular design directions is to incorporate the concepts of semi-rigid and partial

strength connections and semi-continuous framing of EC4 (Nethercot, 1995). In

semi-continuous construction, the support moments are limited to the capacities of the

beam to column connections and the plastic rotations are required to develop the

beams sagging moment capacity to achieve the design moment (Nethercot et al.,

1995). A comprehensive guideline (Li et al., 1995) has been proposed for the design

of semi-continuous composite beams in braced frames where special attention is given

to the effects of joint rotational stiffness.

Tests were carried out (Aribert and Raoul, 1992, Hope and Johnson, 1976) in

order to calibrate analytical models (Tehami, 1997) and to investigate rotation and

moment capacities in composite beams. Local Buckling and moment redistribution in

composite beams have also been studied (Climenhaga and Johnson, 1972b, Johnson

and Chen, 1991); it has been concluded that the redistribution of elastic bending

moments allowed by Eurocode 4 is safe, economical and reflects the real behaviour of

two span composite beams. For beams continuous over more than two spans the

method is believed to be slightly conservative.

Another alternative of composite frame design is to provide composite

connections up to the full hogging resistance of the beam. This is accompanied by

sufficient rotation capacity at the connection to permit the moment redistribution in

continuous composite construction to mobilize the full sagging capacity of the beam

at mid-span to reach an optimum design. A series of tests on composite beam-to-

10
column connections have been carried out by Anderson, (1994) and the results show

that increasing the amount of reinforcement will not only increase the moment

resistance but also increase the rotation capacity of the composite section. Besides,

investigations (Nethercot, 1995, Nethercot and Li, 1995) into the behaviour of

composite connections and continuous composite frames have shown that properly

designed and detailed composite connections are capable of providing moment

capacity up to the full hogging resistance of the beam. It is also concluded that elastic

analysis assuming full continuity is not acceptable for composite frames because it

fails to meet the moment capacity requirement at the support section and it is over-

conservative for sections within the span.

Despite the detailed studies on composite beams, information available on

composite haunch beams is limited. Works by Rackham, (1992) and Boswell, (1992)

have shown that haunches are sufficiently stiff as full strength rigid connections and

the toe is restrained from distorsional buckling when full depth stiffeners are provided

on both sides of the web. Failure modes of haunch toes often involves local buckling

of the compression flange. Investigation of this local buckling has been carried out by

many researchers (Climenhaga and Johnson, 1972a & b, Kitipornchai and Trahair

1975a & b, Lay, 1965, Lay and Galambos, 1965, Nethercot, 1975 & 1983, Nethercot

and Trahair, 1976, Trahair and Kitipornchai, 1972, Trahair, 1983). In order to study

further applications of haunch connections in long-span composite construction a

study has been undertaken by the author on the behaviour of haunch connections

2.2 Internal forces and moments in continuous composite haunch beam

The internal forces and moments in a continuous haunch composite beam may

generally be determined using either:

a) Global elastic analysis or

11
b) Plastic hinge analysis

2.3 Global elastic analysis of Non-Sway Frame

Elastic analysis may be used for determining the forces and moments in

continuous beams. The assumption used in global elastic analysis is that the stress-

strain relationship for the material is linear elastic but the tensile strength of concrete

is neglected. This assumption is valid for first-order and second-order elastic

analyses, even though section capacity is evaluated based on plastic resistance.

Referring to Fig. 2.2, a sub-frame can be assumed in an analysis of the beam

members of non-sway frames under vertical loads; the column bases are assumed to

be fixed or pinned at foundations. The sub-frame is then analysed elastically under

various load combinations.

The magnitude of the negative moment largely depends on the relative

stiffness of the adjacent column and beam. If the beam stiffness is underestimated, the

negative beam moments and the column moments are over estimated. The stiffness of

the haunch largely compensates for any loss of stiffness of the beam due to concrete

cracking. Ignoring both effects is generally conservative for braced frames as it is

usually the consideration of the negative moment region that determines the sizing of

the steel beam.

Taking the simple case of a single-bay haunch beam with column above and

below the beam being analysed, the negative moment at the beam end is given by:

4 c
Mn = FEM
4 c + 1
(Eq 2.1)

Mn = Negative moment
FEM = the fixed-ended moment of the beam under the same loading condition

12
c = the parameter IcL/(Ibch)
Ic = the second moment of the area of the column
h = the length of column from floor to floor
Ibc = the second moment of area of the composite beam (assumed
uncracked)
L = the length of the beam (including the haunch)

In global elastic analysis, certain percentages of moment redistribution from

the hogging (negative) to sagging (positive) moment regions of the beam is allowed.

The redistribution of moment arises from cracking and loss of stiffness of the

composite section and local yielding of the steel beam. The degree of the local

yielding is influenced by classification of the composite section.

Parametric studies show that the length of the haunch does not significantly

affect the bending moment distribution in the beam from elastic global analysis

(Lawson, 1989). Therefore, the haunch length can be varied so that the moment

resistance of the beam is compatible with the designed moment. The haunch toe is the

potential zone subjected to loss of stiffness due to steel yielding and concrete

cracking, the maximum moment redistribution therefore applies at this region.

Equilibrium is maintained by increasing the positive moment by the magnitude of

redistributed moment from the haunch toe.

The elastic bending moment for a continuous composite beam of uniform

depth within each span may be modified by reducing maximum hogging moments by

amounts not exceeding the percentages given in Eurocode 4 as shown in Table 1. In

addition, Lawson, (1989) proposed a different redistribution of moments for

continuous composite haunch beams as shown in Table 2.2.

13
Table 2.1 Limits to redistribution of hogging moment to reduce. (Eurocode 4)
Class of cross section in hogging moment Class 1 Class 2 Class 3 Class 4
region

For "Uncracked" elastic analysis (Haunch 40 % 30 % 20 % 10 %


ignored)

For "cracked" elastic analysis (Haunch 25 % 15 % 10 % 0%


ignored)

Table 2.2 Maximum redistribution of negative moment in composite haunch beam at ultimate
limit state. (Lawson, 1989)
Class of cross section in hogging moment Class 1 Class 2 Class 3 Class 4
region

For "cracked" elastic analysis (Haunch 30 % 20 % 10 % 0%


included)

By comparing the percentages of moment redistribution at the haunch joint

proposed in Eurocode 4, Lawson (1989) suggested additional 5% moment

redistribution for class 1 and class 2 sections.

2.4 Plastic hinge analysis of Non-Sway Frame

Plastic hinge analysis may be carried out using either

- Rigid-Plastic Methods or

- Elastic-Plastic Methods

When using the Plastic global analysis, it is essential to make sure that

restraint be provided within a distance along the member from the theoretical plastic

hinge location not exceeding half the depth of the member (Eurocode 3, 1992).

Experimental results (Rackham, 1992) show that the haunch toe position is restrained

when a full depth stiffener is provided both sides of the web at haunch toe, and when

minimum shear connection is maintained over the hogging region (for haunch length

less than twice the depth of beam)(Boswell, 1992).

14
2.4.1 Rigid-Plastic Analysis

It is assumed in the rigid-plastic analysis approach that elastic deformations of

the member are neglected and plastic deformations are assumed to be concentrated at

plastic hinge locations. Rigid-Plastic Analysis can only be used where the section is

'
Plastic'or '
Class 1'
. This is one of the requirements in Eurocode 4 and it is assumed

that a '
Plastic'section has sufficient rotation capacity to enable the required hinge to

develop. However, the code also recognises some loss of rotation capacity due to local

buckling will be offset by the beneficial effect such as strain hardening and the finite

length of plastic regions. Due to this effect, the cross sections away from the

theoretical location are also in Class 1, or at least Class 2. Class 2 cross sections are

defined as sections that can develop the plastic moment capacity although local

buckling limits the rotation capacity and prevents full redistribution of moment at

such sections, (Price, 1992).

The test results show that the composite haunch connection is very rigid and the

connection rotation is negligible. However, failure does not occur at the composite

haunch connection because the weaker component of the composite haunch joint is at

the haunch toe. Thus, instead of the haunch connection, the haunch toe is tested to

failure. There is sufficient rotation capacity at the haunch toe for a plastic mechanism

to form in a beam even though '


Compact'or '
Class 2'section classified by Eurocode 4

is used.

The collapse load of a uniformly loaded beam is defined by the plastic failure

mechanism of the beam between the tips of the haunches, such that:

L2e
M pc + M nc wu
8
(Eq. 2.2)

15
Mpc = the positive moment resistance of the composite beam (or Mc taking
into account partial shear connection)
Mnc = the negative moment resistance of the composite beam at the tip of the
haunch
wu = the factored design load on the beam
Le = the span of the beam between the end of the haunches

The plastic failure load of other load arrangements of a beam may be

determined from first principles.

2.4.2 Elastic-Plastic Analysis

Elastic-Plastic Analysis consists of two different methods. The first method is

'
Elastic Perfectly-Plastic'which assumes that the cross-section remains fully elastic

until the plastic resistance moment is reached and then becomes fully plastic. The

second method is '


Elasto-Plastic'which shall take account of the load/slip behaviour

of the shear connection. So far, there are no application rules given for these methods

in the Eurocode 4.

2.5 Analysis of Haunch Section

In the continuous beam design, most of the approaches are based on either

elastic or plastic design. In the elastic analysis, a structure is analyzed based on elastic

global analysis and a moment envelope is obtained to design the structure. The design

has to satisfy both the ultimate and serviceability limit states. Moment redistribution is

allowed for the structure and the percentage of moment redistribution depends on

section classification. The second approach, plastic analysis is valid when critical

cross-sections are capable of developing and sustaining their plastic resistance until

the sections have fully yielded for a mechanism of plastic hinges to be present. This

16
analysis requires sufficient rotation capacity to develop a plastic hinge. Thus, class

1 or class 2 sections have to be used although local buckling limits the rotation

capacity and prevents full moment redistribution in class 2 sections, (Price, 1992).

Composite haunch beam design is based on the concept of rigid connection

thus avoid failure at beam-column connections. By strengthening the connection with

haunch, the failure mode of the joint will not occur at the connection. Instead, it shifts

the failure to the haunch toe. As long as the haunch toe is sufficient to redistribute the

moment to the sagging mid-span causing the formation of plastic hinge at mid-span,

an optimum design is achieved. In the proposed method, the beam-column connection

is the haunch connection.

Additional reinforcement in the concrete slab provides more tension resistance

at the haunch toe section. According to the classification system in Eurocode 4, large

amounts of reinforcement result in shifting of the plastic neutral axis. The steel beam

is subjected to more compression and the section may become a non-compact or

slender section, and the available rotation capacity is reduced. The percentage of

moment redistribution is, therefore, reduced further. Thus, there is always an optimum

amount of reinforcement to be used in a composite section. The increase in

reinforcement will result in an increase in moment capacity and drop in the available

rotation capacity. A balance must, therefore, be achieved between the available

rotational capacity and moment redistribution. An increase of reinforcement in a

section also increases the second moment of inertia. It carries larger moment when

moment redistribution occurs in a section with large reinforcement, the percentage of

moment redistribution may be less, but the moment that is transmitted to the mid-span

becomes more and hence the load carrying capacity is enhanced.

17
In practice, the bending resistance of the haunch section is evaluated

elastically to ensure the formation of a plastic hinge at the haunch toe with sufficient

rotational capacity. The problem of instability can be treated by conventional theory.

An approximate relationship between the elastic resistance of a haunch beam and the

plastic resistance of the parent beam is shown in Fig. 2.3. (Lawson, 1989)

In the composite condition the upper flanges of the steel beams are assumed to

be laterally and torsionally restrained by the concrete or composite slab to which they

are attached. In continuous beams, the lower compression flange is unrestrained

except the distorsional stiffness of the cross section. This is illustrated in Fig. 2.4. The

effective slenderness of the beam in lateral torsional buckling is designed as per BS

5950:Part 1 (2000) as:

LT = n u vt
(Eq 2.3)

= slenderness of the beam length between restraints


n = slenderness correction factor (for shape of bending moment diagram)
u = buckling parameter (0.9 for universal sections)
vt = slenderness factor (including torsional stiffness and other effects).

18
Detail 1 Secondary
Beam Concrete slab

Primary
Beam

Slab
Reinforcement Shear
Stud

concrete slab

Universal Beam

Detail 1

Fig. 2.1 Cross Section of Continuous Composite Beam

Column
Span Considered Considered

a) Sub-Frame Used for b) Sub-Frame Used for


Analysis of Beam Analysis of Column

Fig. 2.2 Sub-frame of Beam and Column in Non-sway Frames Analysis

19
4.0
M he D
3.5 Dh
Ms
3.0

2.5
2
Dh Dh
2.0 0.17 + 0.7
D D

1.5 M h e = elastic mom ent resista nce


of haunch se ction
1.0
M s = e lastic m ome nt re sistance
0.5 of stee l beam sec tion
0.0
1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0
Dep th of haunc h D h
D epth of se ction D
Fig. 2.3 Relation between Haunch Beam Elastic Resistance and Parent Beam Plastic
Resistance (Lawson and Rackham, 1989)

=0

Fig. 2.4 Distorsional Buckling of Composite Beam

20
CHAPTER 3
EXPERIMENTAL INVESTIGATION
- HAUNCH CONNECTION

3.1 General

The primary aim of carrying out full-scale joint tests is to study the behaviour

of composite haunch connections. The behaviour of haunch connections and its

ultimate capacity predominantly depend upon haunch length, haunch depth, amount

of reinforcement in the slab and number of shear studs. Test samples were, therefore,

chosen to reflect the variation in these parameters. Connection specimens were

designed with reference to a building plan layout shown in Fig. 3.1. Based on global

elastic analysis for typical design load of an office block (Refer to Beam 3/A-E), the

point of contraflexure was found to be at about 2 m from the column centreline

(Column C3). Joint specimens of cruciform section were used to simulate the internal

joint. 120 mm thick floor slab was made from normal weight concrete designed to 30

N/mm2. The cross-sectional area of slab reinforcement was determined based on the

span length, 8 m of the beams tested in the study.

The slab reinforcement was chosen as 1.34 and 2.62% relative to the effective

concrete area, which depends upon the effective slab width determined as per

Eurocode 4. Five test specimens of cruciform section were fabricated with each

specimen consisting of two different connections having different haunch length. The

depth of the haunch for all specimens was chosen equal to the depth of the universal

beam. The length was, however, varied from 250 to 968 mm in order to obtain

haunch lengths equivalent to 3.12, 5.41, 8.84 and 12.10 of the 8m beam span,

respectively. One specimen consisting of two connections was tested as a plain steel

specimen whilst the remaining four specimens were tested as composite connections.

21
Shear connection was provided by 19 diameter and 100 long studs, placed at 150

centres. One or two shear studs per group were adopted depending upon the

percentage of reinforcement viz. 1.34 or 2.62, respectively. It is expected that the

variation of slab reinforcement and haunch length selected will provide sufficient

information regarding the effects of these parameters on the behaviour, ultimate

capacity and failure mode of the joints. The ten connections are identified in the text

as H1 to H10 and the details are summarised in Table 3.1.

Table 3.1 Details of test specimens

Specimen 1 Specimen 2 Specimen 3 Specimen 4 Specimen 5

Connection H1 H2 H3 H4 H5 H6 H7 H8 H9 H10
Reinforcement, % None None 1.34 1.34 2.62 2.62 1.34 1.34 2.62 2.62
Haunch Depth 250 250 250 250 250 250 250 250 250 250
Haunch Length 250 433 250 433 250 433 707 968 707 968
Shear stud D19x95 None None 1 1 2 2 1 1 2 2
mm at 150mm c/c per
group (Total Studs) (13) (13) (26) (26) (13) (13) (26) (26)

3.2 Material Properties

3.2.1 Beam and column sections

The steel members in the test specimens were all BS Grade 43 steel. Only one

size of universal beam and column was used in this project. They are summarised as

follow:

Universal beam : 254 x 146 x UB 37


Universal column : 203 x 203 x UC 60

To obtain the yield strength of the steel members, coupons were cut from the
flanges and webs of each beam and column. They were tested in accordance with the
ASTM specification (1979). The tensile test results of the specimens are listed in

22
Table 3. 2. The yield and ultimate strength of an I or H section was calculated by
using expressions as follow:

Aw 2 Af
fy = f yw + f yf
A A
(Eq. 3.1)

Aw 2 Af
fu = f uw + f uf
A A
(Eq. 3.2)

Where,
fy Yield strength fu Ultimate strength
fyw Yield strength of web fuw Ultimate strength of web
fyf Yield strength of flange fuf Ultimate strength of flange
Aw Web area = A - 2Af Af Flange area
A Section area
Table 3.2 Summary of universal section properties and tensile test results
Section Attribute Reference Depth Width Yield Ultimate
Strength Strength
D(mm) B(mm) (N/mm2) (N/mm2)
254 x 146 UB 37 B2 256 146 309 414
203 x 203 UC 60 C2 210 205 328 498

3.2.2 Reinforcement bar

The entire reinforcement bar in the test specimens was high strength deformed

bar. Table 3.3 shows the properties of the reinforcement bars:

Table 3.3 Summary of reinforcement bar properties and tensile test results
Ref. Dia- Area Yield strength Average Ultimate strength Average
2
Meter fyr(N/mm ) fyr fur fyr
D (N/mm2) (N/mm2) (N/mm2) (N/mm2)
(mm)
1 2 3 1 2 3
T20 20 314 563 569 564 565 697 689 694 693
T16 16 201 475 498 480 484 585 588 580 584
T10 10 79 496 487 485 489 591 579 573 581

23
3.2.3 Concrete

Concrete in all the specimens was normal weight concrete with fcu designed to

be 45 N/mm2 at 28 days. The slump of the ready mixed concrete was designed to be

125 mm. Table 3.4 shows a summary of the cube test results of all the specimens on

the day of testing.

Table 3.4 Summary of concrete cube test results


Specimens Date of Date of Day of Concrete strength
Concrete Testing Testing on the day of testing
casting N/mm2
Cube 1 Cube 2 Cube 3 Average
H1 & H2 NA 03/01/97 NA Not Applicable NA

H3 & H4 10/01/97 20/01/97 10 days 44 42 44 43


H5 & H6 03/03/97 13/03/97 10 days 42 43 42 42
H7 & H8 14/04/97 28/04/97 14 days 44 42 45 43
H9 & H10 09/05/97 19/05/97 10 days 43 40 38 40

3.3 Fabrication of test specimens

Details of a typical test specimen are shown in Fig. 3.2. A universal beam

section 254 x 146 x UB37 and column section 203 x 203 x UC60 were used to

fabricate all test specimens. The column of 3480 mm long was first fixed to the top

and bottom girders of the testing rig.

A 20mm thick endplate was welded by means of 10mm fillet weld to the beam

end that is to be connected to the column. Beams 2020 mm long were then connected

on either side of the column through endplates, selected haunch section and high

strength bolts of BS 4390 Grade 8.8, 20 mm diameter. The bolts were tightened with

a torque wrench to 200 Nm. Care was taken to ensure that the column and the beam

sections lie in the same vertical plane. For composite specimens viz H3 to H10, shear

studs were welded to the top flange of the beam sections before being connected to

24
the column section. Once the fabrication of plain steel connections was complete,

formwork of required size i.e. slab depth and width, were built to the beam section;

reinforcement bars to achieve the selected proportion were laid and preparation for

casting concrete slabs were made. The depth and width of the concrete slab were

kept, respectively, as 120 mm and 1050 mm for all composite beams. Grade 30

concrete, made from locally available materials, was poured into the form work in

stages ensuring adequate compaction by means of vibrator. For concrete, 28-day

strength was achieved in 7 days by adding an admixture, trade named Rapidart.

Concrete cubes of sufficient number were cast along with the test specimens and they

were tested on the same day as that of the specimens. A typical test specimen, ready

for concreting, is shown in Fig. 3.3.

3.4 Test set-up

All specimens were tested to failure in a rig, 6 m long and of 1,000 kN capacity.

Two 50 tonne stroke-controlled hydraulic actuators (250mm stroke), attached to an

overhead reaction beam were used to apply the load at the free end of the specimen.

Each of the two actuators was positioned at a distance of 1.8 m from the face of the

column thus giving a moment arm of 1.8 m for the cantilever beam. These actuators

were operated by computer controlled pumps in order to ensure that the load

application was gradual and the increment properly controlled. The two ends of the

column in the sub-assembly being tested were connected to the longitudinal beams at

the top and bottom of the testing rig by means of pins. The testing frame is illustrated

in Fig. 3.4 and a typical assembly in which a specimen is mounted is shown in Fig.

3.5.

25
3.5 Instrumentation

The main objective of the joint tests was to obtain the full response of the joints in

terms of moment-rotation relationship. Moment was calculated using the equilibrium

of force and rotation and measured by using inclinometers and counter checked by the

results obtained from displacement transducers. Five inclinometers were placed along

the centreline of the beam section. One inclinometer, to measure the column rotation,

was located at the intersection of column and beam centrelines and in addition, two

inclinometers were placed one on each side of the column at a distance of 100 mm

from the haunch toe. Three 50mm displacement strain gauge type transducers

(SGTD) were used to measure the displacement of the joint so that the joint rotation,

j could be calculated. They were attached to a rod parallel to the haunch at distances

of 100 mm, 200 mm and 300 mm measured from the column flange along the rod.

Details of the instrumentation are shown in Fig. 3.6. A 200 mm displacement

transducer was used to measure the vertical displacement at the loading point.

Electrical resistance strain gauges were used to measure the strain in the steel so as

to monitor yielding and to determine the failure modes. They were placed at points of

high stress intensity, at the top and bottom of the beam flanges near the column

flange, at the haunch toe and reinforcement bars as shown in Fig. 3.6. Besides, strain

gauges were also placed on some bolts connecting the beams to the column flange.

This was intended to enable the tensile forces in the bolts at each of the load steps to

be determined.

3.6 Testing procedure

After the specimen was positioned in place, loading and instrumentation

devices were connected to the data processing unit. All the readings, inclinometers,

26
transducers and strain gauges were initialized. Ten percent of the estimated failure

load was first applied to the specimen and all readings were checked for continuity

and proper recording by the data processing units. The load was then released and

reapplied in order to remove any slack that may exist at the support before the actual

testing of the joint. This process of repeated loading is expected to ensure proper

functioning of the load application and other measurement devices. The entire load

application was performed in three stages. In the first stage, load was applied until the

first crack was observed in the concrete and, in the second and third stages load was

increased up to 60% and 90% of the estimated load, respectively. In each stage, the

load was released after achieving the intended load and then reapplied. This process

of loading helps to obtain the rotational stiffness of the connection and to compare the

unloading stiffness at different loading stages. In the final stage, loading was

continued until the failure of the specimen.

As mentioned earlier each of the specimens consisted of two connections,

one with a shorter haunch length and the other with a longer haunch length.

Therefore, the load application and other measurements were monitored separately.

Load was applied in equal increments to each of the connections at the initial stages of

loading. Once the weaker connection attained the load close to the failure load, care

was taken to balance the load on both connections. The weaker connection was

allowed to fail at its maximum capacity and the load on that connection was

maintained at that level whilst the load on the other connection was continued until it

reached its failure. The ultimate load and the failure mode for each of the connections

in a particular specimen were thus noted at the end of the test on that particular

specimen. The same procedure was repeated for all the five specimens.

27
3.7 Data assessment

Proper representation of moment-rotation curves obtained from joint tests is

essential for the analysis and design of continuous composite beams. It is, therefore,

essential to study in detail and select carefully to represent joint behaviour adequately.

Readings for rotation can be categorized into four types:

a. Beam rotation b,
b. Column rotation c,
c. Connection rotation ,
d. Inelastic rotation ie

3.7.1 Beam rotation, b

The rotation along the beam varies from the face of the column flange to the

end of the beam. It is assumed that connection rotation measured near the column

flange does not include the rotation due to beam flexure. This is because the beam

flexure is assumed to be very small and can be neglected at the section near the

column flange. Furthermore, with a haunch at the connection, the sections become

more rigid and thus, the beam flexural rotation is negligible.

3.7.2 Column rotation, c

Column rotation, c was measured by means of an inclinometer placed at the

intersection of column and beam centrelines. As a result of unbalanced moment or

unsymmetrical geometry about the centreline of the joint, the column will rotate and

the measured rotation is with reference to the vertical axis.

3.7.3 Connection rotation,

Connection rotation is defined as the relative rotation of the column and beam

at the joint as shown in Fig. 3.7. The connection rotations in these joint tests were

28
calculated based on the inclined transducers mounted on the column flanges. This

arrangement enabled the measurement of relative rotation between the columns and

the beams by subtracting the total joint rotation tot from c.

3.7.4 Inelastic Rotation, ie

Inelastic rotation, ie is defined as the rotation at a particular section after any

of the extreme fibres had yielded. This is especially applied at the haunch toe section.

During the elastic stage, no rotation occurred at the haunch toe because the tangent

line at this point will remain almost horizontal. Soon after the first yield, this point

will start to rotate. Although the entire section has not achieved the full plastic stage,

inelastic rotation starts to take place at this level of load. Inelastic rotation at the

haunch toe, ie can be seen in Fig. 3.7.

3.8 Joint stiffness, Rki

The joint stiffness of the joint can be divided as uncracked and cracked

stiffness. The uncracked stiffness is the gradient of the moment rotation curve before

cracking. The stiffness corresponding to cracking shall be obtained from the

unloading path as shown in Fig. 3.8. The stiffness of haunch joint can be divided into

two parts, first is the stiffness at connection and second is the stiffness at haunch toe

section.

3.9 Joint ultimate moment, Mu

The ultimate moment resistance of the joint Mu is equal to the peak value of

the moment-rotation characteristic as shown in Fig 3.8. For a full strength composite

haunch joint, the moment capacity of the haunch connection has to be greater or equal

29
to the hogging moment capacity of the composite section at the haunch toe. However,

certain criteria has to be followed to make sure failure occurred at the haunch toe.

3.10 Joint rotational capacity, Cd

The joint rotation capacity of a beam-to-column connection is taken as the

rotation achieved at the ultimate moment resistance of the joint (see Fig. 3.8).

3.11 Haunch Connection Capacity

The capacity of the haunch connection is calculated based on stress-strain theory:

i) Haunch connection without slab reinforcement


The steel haunch connection tested in the project is shown in Fig 3.9. The
capacity of this joint can be determined as follows:
The bolt will fail in this haunch connection is accordance with the guideline by
the SCI/BCSA Connection Group (BCSA, 1995).
Only one row of bolt is used, thus the full tension capacity of the bolts is:

T = Rb < Rhf
Thus, taking moment about haunch flange
M hu = Rb x ( D Db + Dh T / 2)
(Eq. 3.3)

ii) Haunch connection with slab reinforcement


Referring to Fig. 3.9, it is found that for specimens with 1.34 and 2.62% slab
reinforcement, the PNA lies in the haunch web when,

Rr + Rb < Rhf + Rhw


Thus, moment can be determined as follow :

Rr + Rb Rhf
yc =
1.2 p y thw

Rhw = 1.2 yc p y t hw

M hu = Rr ( Dr + D + Dh Thf / 2) + Rb ( D Db + Dh Thf / 2) Rhw ( yc + Thf / 2)


(Eq. 3.4)

30
Mhu = Moment capacity of composite haunch connection

py = Design strength for steel

Rb = Bolt in tension

Rhf = Haunch flange capacity

Rhw = Haunch web capacity

Rr = Reinforcement in tension

thw = Thickness of haunch web

Thf = Thickness of haunch flange

yc = Distance from the top of haunch flange

Note : The factor 1.2 is used because strain hardening contributes 20% of dispersion

into the web and the root contributes 20% of bearing strength. If the contribution of

compression comes only from the haunch flange, a factor 1.4 can be used.

(SCI/BCSA 1995)

Although for end-plate composite connections, the first bolt row seldom

achieves its full tension capacity, for haunch composite connection the first bolt row

is always able to achieve it tensile yield capacity. This is because the PNA hardly over

the lever of first bolt row. And this is proved in one of the test in specimen H8.

3.12 Haunch toe moment capacity

Haunch toe moment capacity can be obtained based on Eurocode 4, clause 4.4.

The resistance of cross-sections of beams may be determined by plastic theory only if

the section is in Class 1 or Class2. And the following assumptions shall be made:

- the tensile strength of the concrete is neglected

- plane cross-section of the structural steel and reinforced concrete parts of a

composite member each remain plane.

31
3.13 Joint Test Results and Discussion

3.13.1 Comparison of test results

Ultimate moment obtained from the experiments along with those predicted by

the method given in Section 3.11 for all the test specimens are summarised in Table

3.5 (Shanmugam et. al., 2002). Also, the experimental values are compared with the

predicted results. Extensive measurements were made for strain and displacement at

various locations in the test specimens. However, only typical results at selected

locations are presented for dicussion. Detailed discussion is presented in the following

sections for each of the connections tested.

Table 3.5 Summary of Test Results

Specimen 1 2 3 4 5
Connection H1 H2 H3 H4 H5 H6 H7 H8 H9 H10
(1) Ultimate load (kN) 138 117 162 181 222 241 258 312 306 -
(2) Haunch Toe Section - - 251 248 344 330 282 - 334 -
Capacity, kNm
Test

(3) Haunch Heel 247 211 - - - - - 562 - -


Connection Capacity,
kNm
(4) Ultimate load (kN) 130 130 165 187 206 233 233 296 292 -
(5) Haunch Toe Section - - 255 255 319 319 255 - 319 319
Prediction

Capacity, kNm
(6) Haunch Heel 234 234 - - - - - 533 - -
Connection Capacity,
kNm
Failure Mode con Con toe toe toe toe toe con toe Na
Ratio (1)/(4) 1.06 0.90 0.98 0.97 1.08 1.03 1.10 1.05 1.05 Na

*Failure of Joint H8 occurred at haunch heel. The value shows in the column are haunch heel failure moment. The
prediction is based on the plastic stress block theory as shown in Figure 3.9.

3.13.2 Connections H1 and H2

Views after failure of connections H1 and H2 (specimen 1) are shown in Fig.

3.10(a) and the corresponding moment rotation curves in Fig. 3.11. This specimen

was a plain steel haunch joint with haunch depth 250 mm and lengths 250 mm and

433 mm, respectively, for connections H1 and H2.

32
The moment at failure for the connection H1 was 247 kNm at the connection and

the corresponding value at the toe was 214 kNm. The connection lost the capacity to

carry further load due to the failure of bolts in tension (Refer 3.10(b)). The recorded

strain in the bolt was 2800 at failure. Yielding was also observed at several

locations in the steel beam prior to bolt failure. The first yielding was detected at the

compression flange near the haunch toe followed by tensile yielding of the web at the

haunch heel. High stress concentration was found to occur in the beam flange at the

intersection of the haunch toe with the beam. The steel beam section at the haunch

toe reached the calculated plastic capacity (150 kNm) prior to the bolt failure. All

strain gauges in the beam at the haunch toe section yielded at an applied moment

equal to 180 kNm. The connection continued to resist additional load until the failure

occurred due to tensile fracture of the bolts. The increase in moment capacity beyond

the beam plastic moment capacity may be attributed to strain hardening. Negligible

rotation was measured at the beam-to-column connection. The calculation of rotation

based on transducer readings showed that the rotation of the haunch connection was

less than 2 milliradians. Based on experimental values of strength and rotation, it is

concluded that this steel haunch joint is a rigid full-strength connection.

The maximum moment at failure in the case of connection H2 was 211 kNm at the

connection. Failure was triggered by tensile fracture at the bolt thread as in the case

of the connection H1. The recorded strain at the time of failure was 2900. The first

yield occurred in tension region at the haunch heel and was followed by compressive

yielding at the intersection of haunch toe with the beam flange. The distribution of

stress at the intersection of haunch toe with the beam flange was different from that of

H1. With longer haunch length, it was observed that web stiffener and inner beam

flange were subjected to large stress concentration compared to H1. Test results show

33
that when yielding occurred at compression beam flange, the stiffener and inner beam

flange at haunch toe intersection also yielded extensively. Corresponding applied

moment on the beam section at the haunch toe before the bolt failure was found as

160 kNm. This is in excess of plastic capacity (150 kNm) of the beam and it may be

due to strain hardening. Before the haunch toe section reached its ultimate capacity,

the haunch connection failed. As in the case of connection H1, there was negligible

rotation measured for this connection. The calculated connection rotation for this

steel haunch connection was less than 2 milliradians. This joint is also a rigid full-

strength connection as per Eurocode 3 connection classification.

Moment rotation curves in Fig. 3.11 show that H2 with longer haunch length is

less stiff compared to H1 with shorter haunch length. This may be due to the fact that

initial slackness on H2 side compared to H1 resulted in larger deflection on H2 side

and thus showed larger rotation. Also, no meaningful results could be obtained for

ultimate loads since failure occurred on both connections due to excessive tension in

the bolts. The ultimate moment for H1 and H2, therefore, do not compare favourably

with the corresponding predicted values.

3.13.3 Connections H3 and H4

Views after failure for connections H3 and H4 are shown in Fig. 3.12 and the

corresponding moment rotation relationships presented in Figs. 3.13 and 3.14,

respectively. Specimen 2 is a steel-concrete composite haunch joint. The concrete

slab was 120 mm thick, 1050 mm wide and, 1.34 % slab reinforcement consisting of 8

numbers of T16 deformed bars were used in the slab. The haunch depth and length are

250 mm.

The ultimate moment capacity for connection H3 was found as 251 kNm. Failure

occurred at the haunch toe where a plastic hinge was found to have formed. It can be

34
seen from Fig. 3.12 that the compression beam flange at the point of intersection with

the haunch toe has buckled. All the strain readings at the section, both in steel beam

and reinforcement bars, showed extensive yielding thus confirming the formation of

plastic hinge. Despite the formation of this hinge, the stress at haunch sections away

from the toe was generally found to be less than yield. No rotation was measured in

the haunch connection and it is, therefore, concluded that this steel-concrete haunch

connection is a rigid full-strength connection. Test results showed that the ultimate

moment capacity of the composite section (251 kNm) at haunch toe section was close

to the plastic capacity (255 kNm) determined as per Eurocode 4 thus establishing the

good correlation between the experimental and codal predictions. However, the code

does not seem to predict the stiffness of the composite section. One should appreciate

the fact that stiffness of the section is not a requirement in analysis since Plastic

Analysis requires only the ultimate moment and rotational capacities. As long as the

section is able to resist the limit load and provide sufficient rotation which allow

moment redistribution, connection stiffness is not a requirement in a rigid frame

analysis. It can be seen from Fig. 3.13 that the moment-rotation curve is steep in the

elastic range with rotation practically zero. The inelastic rotation at ultimate moment

is 27 milliradians.

The haunch depth and length for the connection H4 are 250 mm and 433 mm

respectively. The failure moment in this case was 248 kNm which is close to the

predicted capacity as per Eurocode 4. First yield was detected in the compression

region at the haunch toe near the beam flange and was followed by yielding in one of

the tension reinforcement bars. The compression beam flange at the junction with the

haunch toe was found to have buckled inelastically (Fig. 3.12). At ultimate stage,

yielding was detected only at the compression beam flange and tension reinforcement.

35
The haunch length in H4 was larger compared to H3. No yielding was noticed in

haunch flange and the compressive force could have been distributed to the stiffener

and inner beam flange. No noticeable rotation was measured in the haunch

connection. Fig. 3.14 shows the moment-rotation curve for a section at the haunch

toe. The inelastic rotation at ultimate moment was 55 milliradians, more than the

rotation for connection H3.

3.13.4 Connections H5 and H6

Views after failure of the connection H5 and the corresponding moment-

rotation curve are shown in Figs. 3.15 and 3.16, respectively. Similarly for the

connection H6, view of the tested specimen and the moment-rotation curves are

shown in Figs. 3.17 and 3.18. Specimen 3 consisting of connections H5 and H6 was

the same in all respects as the specimen2 except that the concrete slab was reinforced

with 2.62 %, 10 numbers of T20 deformed bars in this case.

The connection H5 failed at an ultimate moment of 344 kNm and the failure

occurred at the haunch toe where plastic hinge was formed. It can be seen from

Fig.3.16 that there is inelastic buckling in beam flange near the haunch toe. The

tension reinforcements were found to have yielded as shown by strain gauge readings.

Test results also indicated an extensive yielding in the compression beam flange and

the haunch near the toe was relatively unaffected until haunch toe moment reached a

value of 304 kNm. The rotation measured by the inclinometer C in the column was

very small and hence can be neglected. The ultimate moment capacity of composite

section (344 kNm) at haunch toe section is found to be close to the calculated plastic

capacity (319 kNm) in accordance with Eurocode 4. Fig. 3.16 shows the moment-

rotation curve at the haunch toe section from which it is found that the inelastic

rotation corresponding to the ultimate moment is 52 milliradians.

36
The haunch length in connection H6 was longer than that in H5. Fig. 3.18

shows the inelastic buckling in the beam flange and extensive yielding was observed

form the strain gauge readings located at the intersection of haunch toe with the beam

flange. The failure moment for this connection was 330 kNm, close to the moment

capacity predicted by using Eurocode 4. As in the other cases, the first yield was

detected at compression region at the haunch toe near the beam flange followed by

yielding in the beam web. The strain gauges in the tensile reinforcement also showed

yielding at a load corresponding to the ultimate condition. At the intersection of

haunch toe, yielding was observed in the compression beam flange and in the

stiffeners; the inner beam flange towards the haunch heel, however, did not show any

sign of yielding. Moment-rotation curve for a section at haunch toe shown in Fig.

3.18 shows an inelastic rotation of 45 milliradians corresponding to ultimate moment.

3.13.5 Connections H7 and H8

Figs.3.19 and 3.21 show the views after failure of connections H7 and H8.

Moment-rotation relationships for the connections are presented, respectively, in

Figs.3.20 and 3.22. These two connections have been tested as parts of the specimen

4 in which the haunch lengths were chosen approximately equal to three times as in

H7 and four times the depth as in H8. The reinforcement in the slab was kept the

same as in specimen 2.

The haunch length, 707 mm in connection H7 is equivalent to 8.84 % of the

design span. The failure moment for this connection was 282 kNm. The failure

occurred at the haunch toe (as shown in Fig. 3.19) where inelastic buckling was

observed. First yield was detected at the compression beam flange followed by

yielding in the beam web. Reinforcement in the slab were also found to have yielded

almost at the same time when yielding occurred in the compression zone of the beam

37
web. Thus the whole section at the haunch toe yielded leading to formation of plastic

hinge. Following the yielding at the compression beam flange at the toe, the beam

flange close to the haunch heel also yielded. Yielding was also noticed at the haunch

flange and web. The ultimate moment capacity for this connection was 282 kNm. It

is found that it is possible to control the failure mode by varying the haunch length

and that longer haunch length shifts the failure from haunch toe to haunch heel. Test

results revealed that the ultimate capacity of composite section (282 kNm) at haunch

toe section was close to the plastic capacity (255 kNm) calculated by Eurocode 4.

Fig. 3.20 shows the moment-rotation curve for a section at the haunch toe and that the

inelastic rotation at ultimate moment (282 kNm) is 21 milliradian.

Connection H8 is the same as H4 except that the haunch length in this case

was 968 mm or 12.10 % of an 8 m span beam. The view after failure of the specimen

is shown in Fig 3.21 in which it can be seen that failure occurred at the haunch heel.

The failure moment for this connection was found as 562 kNm close to the predicted

capacity of 533 kNm. The first yield was detected at the compression beam flange

near the haunch toe and it was followed by yielding at the beam web. Compression

yielding of beam web continued towards the neutral axis. No further yielding was

detected at the haunch toe section. Yielding was found to occur next at the haunch

flange near the end-plate. Reinforcement bars in the slab were also found to have

yielded. Fig. 3.22 shows the moment-rotation curve at the haunch heel.

3.13.6 Connections H9 and H10

Fig.3.23 and Fig. 3.24 show the view after failure and the corresponding

moment-rotation curves of the connections H9. The specimen 5 was the same as

Specimen 4 except that the reinforcement in the earlier was 2.62 % consisting of T20

38
deformed bars. The difference between the connections H9 and H10 lies in the

haunch length which was 707 mm in H9 and 968 mm in H10.

Failure of the connection H9 occurred at the haunch toe and the maximum

moment at collapse was 334 kNm. Fig. 3.23 shows the inelastic buckling at the beam

flange near the haunch toe. The first yield was detected at the compression beam

flange followed by yielding in the beam web. Yielding of the reinforcements was also

noticed from strain gauge readings corresponding to ultimate load. The whole section

at the haunch toe was thus found to have fully yielded and plastic hinge formed.

Yielding was also observed at the inner beam flange at the haunch toe intersection.

The experimental value (334 kNm) of the ultimate capacity for the composite section

at the haunch toe is close to the calculated plastic capacity of 319 kNm as per

Eurocode 4. Fig. 3.24 shows the moment-rotation curve for the section at haunch toe.

The inelastic rotation corresponding to ultimate moment (334 kNm) is 43 milliradian.

toe. The inelastic rotation corresponding to ultimate moment (334 kNm) is 43

milliradian.

The connection H10 was the same as H9 except that the haunch was longer

i.e. 968 mm in H10. First yield was detected in the compression flange at the haunch

toe followed by yielding in the beam web. Strain gauges placed on the slab

reinforcements showed no yielding. The concrete cover for tensile reinforcement on

the H9 side started to give way due to excessive load, Fig. 3.25, the resistance to load

dropped rapidly and the excess load shed on to the H10 side. The progressive failure

on H10 side soon after the collapse of H9 was so rapid that no meaningful readings

could be made.

39
3.14 Effect of slab reinforcement ratio

Results corresponding to the connection H2, H4 and H6 are compared in

Fig.3.26 in order to investigate the effect of reinforcement ratio on moment rotation

characteristics. These connections have same haunch depth (D) and haunch length

(2D), but of different slab reinforcement percentage viz. 0, 1.34 and 2.62%,

respectively. Higher percentage of reinforcement in the slab shifts the failure from the

steel connection to the haunch toe of the composite section. Failure of H2 connection

was triggered by tensile fracture at the bolt thread. Failure of H4 occurred at the

haunch toe in which the composite beam section has almost fully yielded, and the

compression beam flange at the point of intersection with the haunch toe buckled

inelastically. H6 was the same in all respects as the specimens 2 and 4 except that the

concrete slab was reinforced with 10 numbers of T20 deformed bars. Failure in this

case occurred at the haunch toe, as shown in Fig 3.17 where the composite beam

section in negative bending has almost fully yielded in compression. Further increase

in reinforcement will not result in any significant improvement of load carrying

capacity since the limit of resistance for the steel section in compression has been

reached with plastic neutral axis shifted to the concrete slab.

3.15 Effects of haunch length

The haunch length was varied from a value equal to the depth as in H3,

approximately equal to two times the depth as in H4, time times the depth as in H7

and four times the depth as in H8. The reinforcement in the slab was kept the same as

in Specimen 2. Fig.3.27 shows the comparison between the load-displacement curves

obtained for these specimens. Failure occurred at the haunch toe in the case of H4 and

H7. For H7, the ultimate capacity of composite section (282kNm) at haunch toe

section was close to the calculated plastic capacity (255kNm) by Eurocode 4.

40
Connection H8 is the same as H4 except that the haunch length in this case was 968

mm or 12.10% of an 8-m span beam. Failure occurred at the haunch heel near to the

connection as shown in Fig.3.21. Failure moment for this connection was found to be

562kNm, which is close to the predicted value of 533kNm. The test results show that

it is possible to control the failure mode by varying the haunch length and that longer

haunch length shifts the failure from haunch toe to haunch heel. Further increase in

haunch length will not result in an enhancement of load carrying capacity since the

failure is controlled by the haunch connections.

3.16 Conclusions

Experiments on composite haunch connections are described and results

corresponding to ultimate moment capacity, moment-rotational characteristic and

rotation capacity are presented. These connections are classified as a full strength

rigid connection in accordance with Eurocode 4. It is confirmed by the test results

which show that the measured moment capacity for all connections is larger than the

plastic capacity of the beams and beam-column or connection rotation in all tests was

very small less than 2 milliradians. The prediction method is found to estimate the

ultimate capacity of composite beams fall within 10% of the predicted value. Haunch

toe can be strengthened effectively by means of web stiffener to the full depth of the

beam. No lateral distorsional buckling was observed in all the rest specimens.

However, the length of the haunch is limited to 12.10% of the beam span.

Experimental observations show that the failure is localized at the haunch toe section.

Haunch length has no significant effect on rotation capacity and it is found that

rotation at the ultimate capacity always falls within 30 to 45 milliradians. Increase in

reinforcement from 1.34 to 2.62% does not reduce rotation capacity significantly but

it increases the ultimate moment capacity of the composite section. Longer haunch

41
length tends to shift the failure to the haunch heel of the connection. Hence rotation

capacity of the connection becomes critical if plastic analysis is required.

42
Loading Data:
a) Concrete slab = 2.88 kN/m2
b) Construction Load = 0.50 kN/m2
c) Building services load = 0.70 kN/m2
d) Imposed Load = 5.00 kN/m2

Fig. 3.1 Building Plan Layout for Joint Specimens'Design

43
Fig. 3.2 Cruciform Joint Specimen

44
Fig. 3.3 Test Specimen Ready for Concrete Casting

Fig. 3.4 Typical Joint Test Specimen

45
Fig. 3.5 Joint Test Specimen Ready for Testing

Concrete slab
Shear stud Reinforcement bars
1/2/3/4/5 6/7/8/9/10 11/12/13/14/15 16/17/18/19/20

59
21 26 40 49
62/63
22 27 64/65 41 50
A 23 B 28 C 42 D 51 E
24 29 43 54 52
35 60
25 36 30 44 55 53
37 31 45 56
38 57
32 46
33 47
34 48
61
39 58

Note:
a)
A B ...... Inclinometer for rotation measurement
b)
1/2/....20 Strain gauges on slab reinforcement bars
c)
21,22,23......61 Strain gauges on structural steel
d)
62/63/64/65 Strain gauges embedded in tension bolts
e)
Displacement transducer

Fig. 3.6 Instrumentation of Test Specimen

46
c P kN
Cracking of concrete slab

Shear stud Reinforcement bars

ie
Universal beam
Haunch

Universal column

Fig. 3.7 Definition of Rotation in a Joint

kNm

Mu

M2

M 2 M1
R ki =
R ki 2 1

M1
1 2 Cd radian

Fig. 3.8 Moment-rotation Curve of Connection

47
Fig. 3.9 Stress-strain Block of Haunch Connection

48
Fig. 3.10 (a) View after Failure of Specimen H1 and H2

Fig. 3.10(b) View after Failure of Tension Bolt of Specimen H1 and H2

49
300
250 247kNm

Moment, kNm
211kNm
200
150
100
H1
50
H2
0
0 5 10 15 20 25 30 35 40 45 50 55 60
Rotation, miliradians

Fig.3.11 Moment-Rotation Curve of H1 and H2

50
Fig. 3.12 View after Failure of H3 and H4

500 First Yield at Compression Flange


450 at 138kNm
400 ie
Moment, kNm

350
300 First Crack at 89kNm 250 kNm
250
200 Rki
150 =30
100 Rki= 19 Haunch Toe
50 Rki=26
Haunch Heel
0
0 5 10 15 20 25 30 35 40 45 50 55 60
Rotation, miliradians

Fig. 3.13 Moment-Rotation Curve of H3

51
500

450

400
First Yield at Compression Flange
at 117kNm
Moment, kNm 350
ie
300
First Crack at 69kNm 248 kNm
250

200
Rki
150 =26
Rki= 17
100 Haunch Heel
50 Rki=21 Haunch Toe

0
0 5 10 15 20 25 30 35 40 45 50 55 60

Rotation, miliradians

Fig. 3.14 Moment-Rotation Curve of H4

Fig. 3.15 View after Failure of H5

52
First Yield at Compression Flange
500 at 128kNm
450 ie

400 First Crack at 98kNm 344 kNm

Moment, kNm 350


300
250
200
150 Rki Rki=27
100 =43 Haunch Toe
50 Haunch Heel
0
0 5 10 15 20 25 30 35 40 45 50 55 60
Rotation, miliradians

Fig. 3.16 Moment-Rotation Curve of H5

Fig. 3.17 View after Failure of H6

53
First Yield at Compression
500 Flange at 130kNm
450 ie
400
First Crack at 72kNm 330 kNm
Moment, kNm 350
300
250
200
150
100 Rki Rki=20 Haunch Toe
=24 Haunch Heel
50
0
0 5 10 15 20 25 30 35 40 45 50 55 60
Rotation, miliradians

Fig. 3.18 Moment-Rotation Curve of H6

Fig. 3.19 View after Failure of H7

54
First Yield at Compression
500 Flange at 164kNm
450 i
400 e
Moment, kNm 350 First Crack at 79kNm 289 kNm
300
250
200
Rki
150 =29 Rki Rki= 20
100 Haunch Toe
=22
50 Haunch Heel
0
0 5 10 15 20 25 30 35 40 45 50 55 60
Rotation, miliradians

Fig. 3.20 Moment-Rotation Curve of H7

Fig. 3.21 View after Failure of H8

55
First Yield at Compression
Haunch Flange at 435kNm
700
562 kNm
600

500
First Yield at Compression
Moment, kNm

Flange at 201kNm
400

300

200
Haunch Heel
100
Haunch Toe
0
0 5 10 15 20 25 30 35 40 45 50 55 60
Rotation, miliradians

Fig. 3.22 Moment-Rotation Curve of H8

Fig. 3.23 View after Failure of H9

56
First Yield at Compression Flange
500 at 159kNm
ie
450
400
First Crack at 87kNm 341 kNm
Moment, kNm 350
300
250
Rki
200 =25
150
100 Rki= 16 Haunch Toe
Rki=20
50 Haunch Heel
0
0 5 10 15 20 25 30 35 40 45 50 55 60
Rotation, miliradians

Fig. 3.24 Moment-Rotation Curve of H9

Fig. 3.25 Premature Failure of H10

57
300

250

200
Load, kN

150

100 H6- 1D2D 2.62%


H4- 1D2D 1.34%
50
H2- 1D2D 0%
0
0 20 40 60 80 100 120 140
Displacement, mm

Fig. 3.26 Comparison of Load-Displacement Curve of H2,H4 and H6

350
300
250
Load, kN

200
150
H3- 1D1D 1.34%
100 H4- 1D2D 1.34%
H7- 1D3D 1.34%
50
H8- 1D4D 1.34%
0
0 20 40 60 80 100 120 140
Displacement, mm

Fig. 3.27 Comparison of Load-Displacement Curve of H3, H4, H7 and H8

58
CHAPTER 4
EXPERIMENTAL INVESTIGATION
- HAUNCH BEAM

4.1 Introduction

An experimental study on three continuous haunch beams is reported in this

chapter. The continuous composite haunch beams were designed based on a series of

haunch connection tests described in chapter 3. Haunch connection can be designed as

rigid full-strength connection with proper detailing. The haunch toe is planned as the

weakest section to enable the formation of plastic hinge. When the first failure

happened at haunch toe, the moment will be re-distributed to mid-span in order to

obtain a failure mechanism. The degree of moment redistribution depends on the

ductility of the section during failure. An optimum design of composite beam is

achieved if both the hogging and sagging capacity of the composite beam is fully

utilized.

In a composite continuous beam, plastic hinge failure mechanism will only

occur if the rotation capacity at the connection is adequate. Insufficient rotational

capacity in a connection will cause non-ductile failure. Experimental results show that

haunch connection is able to redistribute moment to the mid-span to form plastic

hinge failure mechanism. The results show that plastic hinge failure mechanism can

be achieved in designing continuous composite haunch beam. However, experimental

results also show that plastic hinge failure mechanism is achievable without looking

into the availability of rotational capacity of a beam section. This situation takes place

when all the required plastic hinges form at the same time under the same loading.

The objects of these beam tests is to study the behaviour of composite haunch

beam by modelling as a non-sway continuous steel-concrete composite beam. The

59
behaviour of haunch connection and its ultimate capacity predominantly depend upon

haunch length, haunch depth and the amount of reinforcement in the slab and number

of shear studs. Test specimens were, therefore, chosen to reflect the variation in these

parameters. Beam specimens as shown in Fig. 4.1 were used to simulate the

continuous beam. The slab reinforcement was chosen as 1.34 and 2.62% relative to

the effective concrete area, which depends upon the effective slab width determined

as per Eurocode 4. Three specimens were fabricated with each specimen consisting of

connections having different haunch length and reinforcement combination. Depth of

the haunch for all specimens was chosen equal to the depth of the universal beam.

The length was, however, chosen to be varied from 433 mm and 968 mm in order to

obtain haunch lengths equivalent to 5.41 and 12.10% of 8 m beam span, respectively.

These beam tests could provide a clear picture of the behaviour of continuous

beam. Moment redistribution within the span and the details of formation of plastic

hinges is also studied under ultimate loading. The results could then be compared with

plastic theory and finite element results to establish the design method. The specimens

are identified in the text as B1, B2 and B3 and the details are summarized in Table

4.2.

4.2 Material Properties

4.2.1 Beam and column sections

Steel members chosen for the beam test specimens are same as those used in the

joint tests. One size of universal beam and column was used, i.e. universal beams

254x146xUB37kg/m and universal columns 203x203xUC60 kg/m. Same batch of

steel with the relevant material heat number were used as per the joint test. Therefore,

60
the yield strength and other mechanical properties were the same as those reported in

Table 3.2 in Chapter 3.

4.2.2 Reinforcement bar

The reinforcement bar in beam test specimens was high strength deform bar as

per joint test and, the tensile test results are shown in Table 3.3. Same batch of

reinforcement used in the joint test was chosen for the beam test. Material properties

of the rods and the configuration of the reinforcement were be of the same as those in

joint tests. Therefore, a direct comparison of the joint test results can also be made to

the connection in the beam test results.

4.2.3 Concrete

Concrete in all the specimens was normal weight concrete with fcu designed as

45 N/mm2 at 28 days. The slump of the ready mixed concrete was designed to 125

mm. Table 4.1 shows summary of the cube test results for all the three specimens on

the day of testing.

Table 4.1 Summary of concrete cube test results for beam specimen
Beam Date Date of Day of Concrete strength N/mm2
Specimens of Concrete Testing Testing
on the day of testing
casting

Cube 1 Cube 2 Cube 3 Average

B1 03/12/97 11/12/97 8 days 32 32 33 33


B2 13/02/98 20/02/98 7 days 31 33 31 32
B3 11/05/98 22/05/98 11 days 39 40 39 39

4.3 Fabrication of test specimens

Fabrication of beam specimens complied with BS 5950: Part 2. Details of the

beams are summarised in Table 4.2. Similar to the joint test in Chapter 3, universal

61
beam section 254 x 146 x UB37 and column section 203 x 203 x UC60 were used to

fabricate all beam test specimens.

The steel material is the same as that used in joint tests. Specimens were not

painted or coated with any chemical.

Table 4.2 Details of test specimens

Beam Specimens Specimen B1 Specimen B2 Specimen B3


a. Reinforcement, % 1.34 (8T16) 2.62 (10T20) 1.34 (8T16)
b. Haunch Depth, mm 250 250 250
c. Haunch Length, mm 433 433 968
d. Slab width, mm 1400 1400 1400
e. Slab thickness, mm 120 120 120
f. Shear studs (per trough) 1 2 1

After the erection of universal column and beam section, wooden formwork

was built to the beam section; reinforcement bars to achieve selected proportion were

laid and preparation for casting concrete slabs were made as shown in Fig.4.2. Fig.4.3

shows a typical beam test specimen ready with reinforcement bar ready for

concreting. Grade 30 concrete was poured into the formwork in stages ensuring

adequate compaction by means of vibrator. For concrete, 28 day strength was

achieved in 7 days by adding an admixture trade named Rapidart. Concrete cubes of

sufficient number were cast along with the test specimens and they were tested on the

same day as that of the specimens. A typical beam test specimen, ready for testing, is

shown in Fig.4.4.

4.4 Test Set-up

A typical test specimen consisting of a beam marked B2 spanning 8 meter

between two columns marked C1 and two cantilever beams of 2 metre marked B1

connected to the columns C1 are as shown in Fig. 4.5. This test set-up is to model a

62
continuous beam in a non-sway frame. Design of beam specimens was referred to a

building plan layout shown in Fig. 3.1. The primary and the secondary beams span 8

m and 12 m, respectively. Based on elastic global analysis and typical design load

(Refer to Beam 3/A-E), the point of contraflexture is 1.8 m or about 22.5 % of span

length away from the column C-3. The loading points at the cantilever beam were

assumed to be the points of contraflexure.

The column length is not modeled in this experimental set-up because it is

assumed that the moment at both sides of column could be balanced by the 50 ton

capacity counter reaction actuators at the tip of the cantilever beams as shown in Fig.

4.1. Columns were prevented from out-of-plane sway by using a diagonal bracing

marked S1 in Fig.4.5. Columns marked C1 and diagonal bracing marked S1 were

bolted to base plate marked P1, fixed to the laboratory strong floor rails. It is assumed

that the strong floor was able to provide a rigid support to those members.

The schematic arrangement of the loading systems is shown in Fig.4.6 and

four independent displacement controlled actuators were employed, two for the main

span and two for the cantilever beams. These actuators were operated by computer

controlled pumps in order to ensure that the load application is gradual and the

increment properly controlled. The loads were applied to the specimen through a

loading frame as shown in Fig.4.7. Actuators that fixed to the laboratory strong floor

were attached to the loading frame and the load was applied as a pulling force from

the bottom of the beam as shown in Fig.4.8.

Design calculations were carried out in accordance with the BS5950 Part 1 and

Part 3.1. A plastic collapse mechanism was expected in the main beam, while the

columns were designed to remain elastic. This experimental set up is to test the inner

span to its ultimate capacity. Thus, care had been taken to prevent failure at the beam-

63
to-column connection at the cantilever beam by providing a stronger connection.

Fig.4.9 shows a stronger and larger haunch connection for the reason as mentioned.

The beam was designed to act compositely in the hogging and sagging region.

Additional reinforcement was provided over the haunches to react compositely with

universal beam at hogging region. Concrete slab and universal beam were also

assumed to act compositely in the sagging region. The span to overall depth ratio was

22, which will usually satisfy the strength and serviceability design limits. (Lawson

1989).

Same concrete grade as per the joint specimen was chosen to construct the

120mm thick concrete slab. The floor width of 1.4 m was chosen as the effective

width, Be, for the mid-span in accordance to BS5950: Part 3.1: 1990:

Clause 4.6:

(a) Internal Span, sagging moment region

Be = Lz/4 Where Lz = 0.7Lspan = 0.7 x 8 = 5.6 m

= 1.4 m

(b) Internal Span, hogging moment region

Be = Lz/4 Where Lz = 0.25(Lspan 1 + Lspan 2) = 0.25(8+8)= 4 m

= 1.0 m

Although the effective width of the hogging moment region is 1.0 m, the

concrete slab in the specimen is provided with 1.4 m throughout. Shear connectors

used in these beam specimens are the same as those referred in the joint test in

Chapter 3, ie, 19 mm diameter and 100 mm nominal height, 95 mm after weld height.

Full shear connectors design approaches as per BS5950 Part.3.1 were provided in all

beam test specimens.

64
4.5 Instrumentation

Displacement strain gauge type transducers (SGTD) were used to measure the

displacement of the beam specimen. Two numbers of long travel displacement

transducers (Refer Fig.4.10, T2 & T4) were used to measure displacement at the

loading point and another transducer (T3) was placed at the middle of the beam to

capture the maximum deflection at the beam. Two more displacement transducers (T1

& T5) were positioned at the column to monitor the movement of the columns.

Ten strain gauges (PL-60-11) with gauge resistance at 120 0.3 were

positioned on the concrete slab at the loading point where the formation of plastic

hinge is expected. (Refer Fig.4.10, strain gauge no.: 1,2,3.to 10).

Seventy electrical resistance strain gauges (YFLA-5) from the same

manufacturer were positioned around the specimen to measure strain in steel (strain

gauge no.: 11,12,13to 80). The strain gauges have a gauge resistance at 120 0.3.

Strain gauges were used to monitor yielding and to determine the failure modes. They

were placed at high stress points such as the top and bottom beam flanges near the

column, haunch toe and reinforcement bar as shown in Fig.4.10.

4.6 Testing procedure

After the specimen was positioned in place, loading and instrumentation

devices were connected to the data processing unit. All the readings, transducers and

strain gauges were initialised. All readings were checked for continuity and proper

recording by the data processing units by applying ten percent of the estimated failure

load to the specimen. The load was then released and reapplied in order to remove any

slack that may exist at the support before the actual testing. This process of repeated

loading is expected to ensure proper functioning of the load application and other

measurement devices. The entire load application was performed in three stages. In

65
the first stage, load was applied until the first crack was observed in concrete and, in

the second and third stages load was increased up to 60% and 90% of the estimated

load, respectively. In each stage, the load was released after achieving the intended

load and then reapplied. This process of loading helps to obtain the stiffness of

composite beam and to compare the unloading stiffness at different loading stages. In

the final stage, loading was continued until the failure of the beam specimen.

Load was applied in equal increment to each of the beams until failure. The

ultimate load and the failure mode for each of the beam specimens were thus noted at

the end of the test on that particular specimen. The same procedure was repeated for

all the three beam specimens.

4.7 Beam Test Results and Discussion

4.7.1 Beam Specimen B1

This test was carried out 8 days after casting the floor slab and the concrete

strength on the day of testing was 33 N/mm2. The Specimen B1 was made with

haunch connection H4 referred in Chapter 3 (Table 3.1). The concrete slab was

reinforced with 1.34 %, 8 numbers of T16 deformed bars. The haunch length was

433mm and the depth was 250mm.

During the test, the columns monitored with displacement transducers T1 &

T5, (Fig.4.10) were adjusted back the to the original position by pulling the loading

frames at the cantilever beams. This process is to ensure the verticality of the column

and to minimize the moment transfer from the beam to the column. This operation is

necessary to prevent the failure at the column panel zone due to the unbalance

moment.

66
Views after failure and the corresponding Load-deflection curves for the beam

are show in Fig.4.11 and Fig.4.12 respectively. The registered maximum deflection of

the displacement transducer at the mid-span was 273 mm and the registered maximum

load was 540 kN (270 kN x 2). The deflection shown by displacement transducer T1

and T5 were negligible which means the verticality of the column was always

maintained to prevent unequal moment in the column panel zone.

The failure was observed at the haunch toes and at the loading points and

plastic hinges were formed in these areas. Fig.4.13 shows that there is inelastic

buckling in beam flange near the haunch. The tension reinforcements were found to

have yielded as shown by the strain gauge readings. Meanwhile, the strain gauges on

composite beam sections at the loading points also showed yield values. This is

further confirmed by the crushing of concrete slab as shown in Fig.4.14.

The position of contraflexure point can be measured from the cracking pattern

as shown in Fig.4.15 because concrete will crack under hogging moment, which will

cause tension in the concrete slab. The measured value is about 1.8 m from the

column, which is in good agreement with the value proposed earlier. The figure shows

that no cracking occurred between the contact point of column flange face and

concrete (connection area). Cracking of concrete occurred only at the haunch toe area.

Figs.4.16, 4.17, 4.18 and 4.19 show strain values at various cross sections at

different load stages. The 0 datum at the Depth of Section is referring to the

bottom of the concrete slab. Figs. 4.16 and 4.17 represent the beam cross section at

the left and right haunch toe respectively. As shown in the figure, the neutral axis of

the section is about 70 mm below the concrete slab. Neutral axis will shift up further

if more tension reinforcement is employed. This phenomenon is demonstrated in the

next beam specimen B2 where 2.62% of reinforcement was used in the specimen. The

67
neutral axis shifted up toward tension reinforcement compared to specimen B1 with

1.31% of reinforcement.

During 75% of the ultimate load, almost all strain gauge readings (including

tension reinforcement) show yield value except strain gauge no. 41 & 42 in the left

haunch toe and 62 & 63 in the right haunch toe. But when the load reached 100% of

the ultimate load, strain gauges 42 and 63 showed yield values. Strain gauges 41 and

62 did not reach yielding stage because both strain gauges were positioned near the

neutral axis and a full plastic stress-strain has not fully developed.

On the other hand, beam cross sections near the loading points were subjected

to sagging moment, the universal beam experiencing tension force and the concrete

slab resisting the compression force. Fig.4.18 and 4.19 show the registered strain in

the section at various depths of cross section. When reaching ultimate load, strain

gauge readings showed that the concrete component reached it compression yield

capacity. All other strain gauge readings at this cross section showed yield value as

shown in the figure. Once again, strain gauges near the neutral axis such as strain

gauges 50, 56 & 57 at the loading point did not show any yield.

Studies have also been carried out in this test to determined the effective width

of composite section in the hogging and sagging zone. At hogging haunch toe section,

effective width was checked by placing strain gauges 21-24 & 26-29 on the tension

reinforcement bar, which arranged on both sides of column and parallel to the main

beam. Experimental results suggested that the tension reinforcement bars on both

sides of the column are effective. Figs. 4.20 & 4.21 show the strain distribution of the

tension reinforcement bar at various load stages. At the sagging zone, effective width

of the concrete slab is investigated by strain gauges no.1-10, positioned across the

concrete slab. Test results show that at 75 % of the ultimate load, the whole section is

68
effective in resisting compression force. But during the ultimate loading condition,

shear lag seems to have occurred as shown in Figs. 4.22 & 4.23. It can be concluded

that the effective width of a composite beam at the mid-span will become smaller

under higher moment forces due to the shear lag effect.

4.7.2 Beam Specimen B2

This test was carried out 7 days after casting the floor slab and the concrete

strength on the day of testing was 31.7 N/mm2. The Beam Specimen B2 was designed

with connection H4, as shown in Table 3.1. The concrete slab was reinforced with

2.62 % of reinforcement bar, equivalent to 10 numbers of T20 deformed bars. The

haunch length was 433 mm or 5 % of the span and the haunch depth was 250mm.

The maximum deflection registered at the mid-span was 186 mm and the

maximum load was 604 kN (302 kN x 2) for both actuators at the center span. The

Load-deflection curve is shown in Fig.4.24. The deflection shown by the

displacement transducers T1 and T5 were negligible and the verticality of the column

was thus confirmed. In comparison to Specimen B1, Specimen B2 had a larger load

carrying capacity, but the maximum deflection was lower than B1. The ratio of the

load capacity of B2 to B1 is 604/540 = 1.12 but the deflection ratio is only 186/273 =

0.68. This is due to the fact that specimen B2 is stronger at the haunch toe with

additional tension reinforcement bar compared to Specimen B1. The beam stiffness

increased due to additional reinforcement bar, therefore the deflection was lower

compared to Specimen B1. Nevertheless, plastic failure mechanism still can be

observed and an optimum design still achievable with higher percentage of

reinforcement bar. The plastic moment resistance of this composite beam is 319 kNm

and 310 kNm for hogging and sagging section, respectively. While on the contrary,

specimen B1 has only 255 kNm and 310 kNm of plastic moment resistance for

69
hogging and sagging section, respectively. The difference in the hogging capacity at

the haunch toe is because there is additional tension reinforcement bar at the haunch

toe in specimen B2.

Failure of specimen B2 also occurred at the haunch toe and at the one-third

span loading point in which plastic hinge was formed. Fig.4.25 shows that there is

inelastic buckling in beam flange near the haunch toe. The tension reinforcements

were found to have yielded as shown by strain gauge readings and the concrete slab at

the loading points was also crushed as shown in Fig.4.26.

Figs.4.27, 4.28, 4.29 and 4.30 show strain gauge readings in a beam cross

section at different load stages. Figs. 4.27 and 4.28 show the strain values at the left

and right haunch toe sections, respectively. The neutral axis of the section was found

lie right below the concrete slab as shown in the figures. As discussed earlier, neutral

axis will be shifted up if more tension reinforcement was in used. The reinforcement

in B2 was 2.62%, thus, the neutral axis moved up, more towards the tension

reinforcement compared to B1.

At 75% of the ultimate load, almost all strain gauges shows yield value except

strain gauges 16-20, 41 & 42 in left haunch toe and 21-25 & 62 at the right haunch

toe. But when the load reached the ultimate load, all strain gauges showed yield value

except gauges 41 and 62, located near the neutral axis.

Figs.4.29 and 4.30 show the registered strain beam cross section near the

actuator loading points. At ultimate load, strain gauge values at concrete flooring near

the actuator load points already exceeded the concrete yield value. Plastic hinge was

believed to have formed at those sections because all other strain gauges at the same

sections already showed yield value. The strain gauges near the neutral axis showed

no yielding at the section.

70
The effective width in the hogging zone was evaluated by placing strain

gauges 21-25 & 26-30 on the tension reinforcement at the haunch toe area. Test

results showed that all the tension reinforcement bars on both side of the column are

effective. Figs. 4.31 & 4.32 showed strain values at the tension reinforcement bar at

various stages of loading. At the sagging zone, effective width of the concrete slab

was investigated by strain gauges 1-10, positioned across the concrete slab. Shear lag

occurred in Specimen B1 was also observed in B2 and the resulting stress distribution

is shown in Figs. 4.33 & 4.34. Thus, it can be concluded that the effective width of a

composite beam at the sagging section becomes less effective due to shear lag at

higher moment force.

4.7.3 Beam Specimen B3

This test was carried out 11 days after casting the floor slab. The concrete

strength on the day of testing was 38.7 N/mm2. The specimen was made with

connection H8 as shown in Table 3.1. The concrete slab was reinforced with 1.34 %,

8 numbers of T16 deformed bars. The haunch length was 968 mm and the depth

250mm.

Views after failure and the corresponding Load-deflection curves for the beam

are shown in Fig.4.35 and Fig.4.36 respectively. The registered maximum deflection

of the displacement transducer at the mid-span was 197 mm and the registered

maximum load at the center span actuators was 674 kN (337 kN x 2).

The failure could be observed at the haunch heel and also at the loading points.

Figs.4.37 & 4.38 show that there is inelastic buckling in the beam flange near the

haunch heel. The tension reinforcements were also found to have yielded as shown by

strain gauge readings. At the loading points at one-third span, concrete slab was also

crushed as shown in Fig.4.39 and the strain gauges at these sections also showed a

71
yield values. The failure mode of this specimen was different from B1 & B2, in which

plastic hinges occurred at haunch toe (hogging zone) prior to the failure at one-third

span loading point (sagging zone). Beam Specimen B3 failed at the sagging zone

before the failure at hogging zone. In the earlier case, moment was redistributed from

hogging zone to sagging zone. However, in the latter case, redistribution of moment

occurred from sagging to hogging region. The disadvantage of moment redistribution

from sagging to hogging moment is that the sagging region where concrete is in

compression could not distribute much moment. This is because the ductility of

concrete is weaker compared to reinforcement bar. Besides, plastic mechanism failure

could not occur in specimen B3 because plastic hinge could not develop at the haunch

connection.

In specimen B3, although failure occurred at the haunch heel and at the

loading points, yielding was also detected at the haunch toe. This can be seen from

Figs.4.40 & 4.41 where the strain gauge readings are plotted against the cross section

at the haunch toe. Nevertheless, no further failure occurred because at that stage of

loading condition, inelastic buckling took place at the beam flange at the haunch

heels.

Figs. 4.42 and 4.43 show strain values at the left and right haunch heel cross

sections for different load stages. It can be seen from the curves that all the strain

gauges had shown yield values. The neutral axis of the section is about 200 mm below

the concrete slab as shown in the figures.

Figs.4.44 and 4.45 show the registered strain in various depths of section near

the center actuator loading points. At ultimate load, strain gauges in concrete slab

showed a yield value. Formation of plastic hinge occurred.

72
. Figs. 4.46 & 4.47 show the strain value at the tension reinforcement bar for

various load stages. Similar to specimen B1 and B2, test results show that all the

tension reinforcement bar on both sides of the column are effective. Investigation

carried out at the sagging zone also showed that effective width of the concrete slab

for a composite section at the sagging section may become less effective when the

applied moment become larger. This could be observed in Figs. 4.48 & 4.49.

Fig. 4.50 shows a comparison of load-deflection curve of all the three

specimens B1, B2 & B3. The rigidity of the three beams is almost the same. Specimen

B3 has a higher load carrying capacity compared to the other beams. However, B1 is

the most ductile compared to B2 & B3. The maximum deflection recorded is 273mm,

compared to 186mm for B2 and 196 mm for B3.

4.8 Concluding remarks

In composite haunch beams, the haunch toe could be planned as the weakest

section to allow a plastic hinge to form. The plastic failure mechanism occurs when

plastic hinges form at the haunch toe and at the mid-span. An optimum design of

composite beam can be achieved when failure happens at the haunch toes and moment

will be redistributed to mid-span.

Experimental results for B1 and B2 show that the haunch connection is able to

redistribute moments to the mid-span to form a plastic hinge failure mechanism. The

results show that plastic hinge failure mechanism can be achieved in designing

continuous composite haunch beam.

Studies on the effective width in continuous composite beams show that the

effective width recommended by BS 5950:Part 3: Section 3.1 and Eurocode 4 is

satisfactory at the sagging region. However, care should be taken because the shear

lag effect will come in during the ultimate load as shown in the test results. On the

73
other hand, the effective width for the concrete floor recommended by the code in the

hogging region is not studied because the concrete strength in tension is neglected.

Nevertheless, test results show that the tension reinforcement bars in the hogging

region, which distribute evenly in 1.4-metre width are all effective. This opens up the

possibility of increasing the effective width beyond the codes recommended value;

however more experimental work is required to come up with a design

recommendation.

74
Fig.4.1 Haunch Beam Test Specimen

75
Fig.4.2 Wooden Formwork of Beam Test Specimen

Fig.4.3 Beam Specimen Ready for Concrete Casting

76
Fig.4.4 Beam Specimen Ready for Testing

77
Fig.4.5 Isometric View of Haunch Beam Test Specimen

78
Fig.4.6 Schematic Loading of Haunch Beam Test Specimen

79
Fig.4.7 Loading Frame in Haunch Beam Test Specimen

80
Fig.4.8 Loading Frame Connected to Hydraulic Actuator

Fig.4.9 Larger Haunch Connection at Cantilever Beam Side

81
Concrete slab Shear stud Reinforcement bars
11/12/13/14/15 16/17/18/19/20 1/2/3/4/5 6/7/8/9/10 21/22/23/24/25 26/27/28/29/30

31 41 50 56 62 71
32 42 51 57 63 72
33 43 52 58 64 73
34 46 44 53 59 65 67 74
35 47 45 54 60 66 68 75
36 48 55 61 69 76
37 49 70 77
38 78
39 T2 T3 T4 79
40 80

T1 T5

Fig.4.10 Instrumentation of Beam Specimen

82
Fig.4.11 View after Failure of Specimen B1

Load vs Deflection (B1)


800

700

600 T5
Load (P2 + P3), kN

T1
500

400 T4

300 T2
T3
200

100

0
0 50 100 150 200 250 300
Deflection, mm

Fig.4.12 Load-Displacement Curve of Specimen B1

83
Fig.4.13 Inelastic Buckling in Compression Flange of the Beam B1

Fig.4.14 Crushing of Concrete Slab at Loading Point in Beam B1

84
Fig.4.15 Concrete Slab Cracking Pattern of the Beam B1 at Haunch Toe

85
150

100
Rebar yielding
50
Section depth, (Top of flange = 0 mm)
Zone(Tension)

0
-15000 -10000 -5000 0 5000
-50
UB yielding
UB yielding
Zone(Tension)
Zone(Compression) -100

-150 0% UL
25% UL
-200 50% UL

-250 75% UL
100% UL
-300
Strain,

Fig. 4.16 Strain Reading of Cross Section for Beam B1 at


Left Haunch Toe at Different Load Stage

150

100
Rebar yielding
Section depth, (Top of flange = 0 mm)

50 Zone(Tension)

0
-15000 -10000 -5000 0 5000
-50
UB yielding UB yielding
Zone(Compression) -100 Zone(Tension)
0% UL
-150
25% UL

-200 50% UL

75% UL
-250
100% UL
-300
Strain,
Fig. 4.17 Strain Reading of Cross Section for Beam B1 at
Right Haunch Toe at Different Load Stage

86
150
0% UL
100 25% UL
50% UL

Section depth, (Top of flange = 0 mm)


50
Concrete yielding 75% UL
Zone(Compression) 100% UL
0
-5000 0 5000 10000 15000
-50
UB yielding
-100
Zone(Tension)

-150

-200

-250

-300
Strain,

Fig. 4.18 Strain Reading of Cross Section for Beam B1 at


Left Loading Point at Different Load Stage

150

100
Section Depth (Top Flange = 0 mm)

50
Concrete yielding
Zone(Compression)
0
-5000 0 5000 10000 15000 20000
-50
0% UL
-100 UB yielding 25% UL
Zone(Tension) 50% UL
-150
75% UL
-200 100% UL

-250

-300
Strain,

Fig. 4.19 Strain Reading of Cross Section for Beam B1 at


Right Loading Point at Different Load Stage

87
Fig. 4.20

800

700
Rebar yielding

Distance from beam center, mm


600 Zone(Tension)

500

400
0% UL
300
25% UL
200 50% UL
75% UL
100
100% UL

0
0 1000 2000 3000 4000 5000 6000 7000 8000

Strain,

Fig. 4.20 Strain Reading of Tension Reinforcement for Beam B1 at Left


Haunch Toe at Different Load Stage

800

700
Rebar yielding
Zone(Tension)
Distance from beam center, mm

600

500

400

300 0% UL
25% UL
200
50% UL
75% UL
100
100% UL
0

0 1000 2000 3000 4000 5000 6000 7000 8000

Strain,

Fig. 4.21 Strain Reading of Tension Reinforcement for Beam B1 at Right


Haunch Toe at Different Load Stage

88
Concrete yielding
800
Zone(Compression)
600

Distance from beam center, mm


400

200

0
-2500 -2000 -1500 -1000 -500 0 500
0% ULL
-200
25% UL
-400
50% UL
75% UL -600
100% UL
-800
Strain,

Fig. 4.22 Strain Reading of Concrete Slab for Beam B1 at Left


Loading Point at Different Load Stage

800
Concrete yielding
Zone(Compression)
600

400
Distance from beam center, mm

200

0
-2500 -2000 -1500 -1000 -500 0 500
0% ULL -200
25% UL
50% UL -400

75% UL
-600
100% UL

-800

Strain,

Fig. 4.23 Strain Reading of Concrete Slab for Beam B1 at Right


Loading Point at Different Load Stage

89
700
T1
600
T5

500
Load(P2+P3), kN

T4
400
T2
300
T3
200

100

0
0 20 40 60 80 100 120 140 160 180 200

Deflection, mm

Fig.4.24 Load-Displacement Curve of Specimen B2

Fig.4.25 Inelastic Buckling in Compression Flange of the Beam B2

90
Fig.4.26 Crushing of Concrete Slab at Loading Point in Beam B2

91
150

100
Rebar yielding

Section depth, (Top of flange=0 mm) Fig Zone(Tension)


.
0
-15000 -10000 -5000 0 5000
-50
UB yielding
UB yielding
Zone(Tension)
Zone(Compression) -100

-150 0% UL
25% UL
-200
50% UL
75% UL
-250
100% UL
-300
Strain,

Fig. 4.27 Strain Reading of Cross Section for Beam B2 at Left


Haunch Toe at Different Load Stage

150

100

Rebar yielding
Section depth, (Top of flange=0 mm)

50
Zone(Tension)

0
-15000 -10000 5000 0 5000
-50
UB yielding
UB yielding
-100 Zone(Tension)
Zone(Compression)
0% UL
-150 25% UL
50% UL
-200
75% UL

-250 100% UL

-300
Strain,

Fig. 4.28 Strain Reading of Cross Section for Beam B2 at Right


Haunch Toe at Different Load Stage

92
150
Left Loading Point (Specimen B2)
100
150
mm)
10050
Concrete yielding
of flange=0
mm)))))

Zone(Compression)
mm)))

Concrete yielding 50 0
-4000Zone(Compression)
-2000 0 2000 4000 6000 8000 10000
flange=0
ofofflange=0

0
-4000 -2000
-50
0 2000 4000 6000 8000 10000
(Top(Top

-50
-100 UB yielding
0% UL
(Top
depth,

-100 UB Zone(Tension)
yielding 0% UL 25% UL
depth,

-150 Zone(Tension)
depth,

25% UL50% UL
-150
Section

50% UL75% UL
Section

-200
Section

-200 75% UL
100% UL
-250 100% UL
-250

-300
-300
Strain,
Strain
X 10E-6

Fig. 4.29 Strain Reading of Cross Section for Beam B2 at Left


Loading Point at Different Load Stage

150

100
Section depth, (Top of flange=0 mm)

Concrete yielding 50
Zone(Compression)
0
-4000 -2000 0 2000 4000 6000 8000 10000
-50
0% UL
-100 UB yielding
25% UL
Zone(Tension)
50% UL
-150
75% UL
-200 100% UL

-250

-300

Strain,
Fig. 4.30 Strain Reading of Cross Section for Beam B2 at Right
Loading Point at Different Load Stage

93
800

700
Rebar yielding
Zone(Tension)
Distance from beam center, mm
600

500

400

300 0% UL
25% UL
200
50% UL

100 75% UL
100% UL
0
0 500 1000 1500 2000 2500 3000 3500 4000
Strain,

Fig. 4.31 Strain Reading of Tension Reinforcement for Beam B2 at Left


Haunch Toe at Different Load Stage

800

700
Distance from beam center, mm

600 Rebar yielding


Zone(Tension)
500

400

300 0% UL
25% UL
200
50% UL

100 75% UL
100% UL
0
0 500 1000 1500 2000 2500 3000 3500 4000

Strain,

Fig. 4.32 Strain Reading of Tension Reinforcement for Beam B2 at Right


Haunch Toe at Different Load Stage

94
800
Concrete yielding
0% ULL Zone(Compression)
600
25% UL

Distance from beam center , mm 50% UL 400


75% UL
100% UL 200

0
-5000 -4000 -3000 -2000 -1000 0 1000
-200

-400

-600

-800
Strain,
Fig. 4.33 Strain Reading of Concrete Slab for Beam B2 at Left
Loading Point at Different Load Stage

Fig. 4.34

800
Concrete yielding
0% ULL
Zone(Compression)
25% UL
600

50% UL
400
75% UL
Distance from beam center, mm

100% UL 200

0
-5000 -4000 -3000 -2000 -1000 0 1000
-200

-400

-600

-800

Strain,

Fig. 4.34 Strain Reading of Concrete Slab for Beam B2 at Right


Loading Point at Different Load Stage

95
Fig.4.35

800
T1 T5 Fig.4.36
700

600
Load (P2+P3), kN

500
T4
400

300 T3

200 T2

100

0
0 50 100 150 200 250
Deflection, mm

Fig. 4.35 Load-Displacement Curve of Specimen B3

Fig.4.36 View after Failure of Specimen B3

96
Fig.4.37 Inelastic Buckling of Left Haunch Flange of the Beam B3

Fig.4.38 Inelastic Buckling of Right Haunch Flange of the Beam B3

97
Fig.4.39 Crushing of Concrete Slab at Loading Point in Beam B3

98
150

100
Rebar yielding
Section depth, (Top of flange = 0 mm) 50 Zone(Tension)

0
-15000 -10000 -5000 0 5000
-50
UB yielding
-100 Zone(Tension)
Zone(Compression)

-150 0% UL
25% UL
-200 50% UL
75% UL
-250
100% UL

-300
Strain,

Fig. 4.40 Strain Reading of Cross Section for Beam B3 at Left


Haunch Toe at Different Load Stage

150

100
Rebar yielding
Section depth, (Top of flange = 0 mm)

50 Zone(Tension)

0
-15000 -10000 -5000 0 5000
-50
UB yielding
UB yielding
Zone(Tension)
Zone(Compression) -100
0% UL
-150
25% UL
-200 50% UL
75% UL
-250
100% UL

-300
Strain,
Fig. 4.41 Strain Reading of Cross Section for Beam B3 at Right
Haunch Toe at Different Load Stage

99
150

Rebar yielding

Section depth, (Top of flange = 0 mm)


50 Zone(Tension)

-30000 -20000 -10000 -50 0 10000 20000

-150 UB yielding
UB yielding
Zone(Tension)
Zone(Compression)

-250

0% UL
-350 25% UL
50% UL
-450 75% UL
100% UL
-550

Strain,

Fig. 4.42 Strain Reading of Cross Section for Beam B3 at Right


Haunch Heel at Different Load Stage

150

Rebar yielding
50
Zone(Tension)
Section depth, (Top of flange = 0 mm)

-30000 -20000 -10000 -50 0 10000 20000

UB yielding
UB yielding -150
Zone(Tension)
Zone(Compression)

-250
0% UL
25% UL
-350
50% UL
75% UL
-450
100% UL

-550
Strain,

Fig. 4.43 Strain Reading of Cross Section for Beam B3 at Left


Haunch Heel at Different Load Stage

100
150

100
Concrete yielding
50
Section depth (top Flange = 0 mm)

Zone(Compression)
0
-5000 0 5000 10000 15000
-50
0% UL
-100 UB yielding 25% UL
Zone(Tension) 50% UL
-150
75% UL

-200 100% UL

-250

-300

Strain,

Fig. 4.44 Strain Reading of Cross Section for Beam B3 at Left


Loading Point at Different Load Stage

150

100

Concrete yielding
50
Zone(Compression)
Section Depth (Top Flange = 0 mm)

0
-5000 0 5000 10000 15000
-50
UB yielding 0% UL
-100 25% UL
Zone(Tension)
50% UL
-150
75% UL
-200 100% UL

-250

-300
Strain,

Fig. 4.45 Strain Reading of Cross Section for Beam B3 at Right


Loading Point at Different Load Stage

101
800

700
Section Depth (Top Flange = 0 mm)

600
Rebar yielding
500 Zone(Tension)

400
0% UL
300
25% UL
50% UL
200
75% UL
100 100% UL

0
0 500 1000 1500 2000 2500 3000

Strain,

Fig. 4.46 Strain Reading of Tension Reinforcement for Beam B3 at Left


Haunch Toe at Different Load Stage

800

700

600
Distance from beam center, mm

Rebar yielding
500
Zone(Tension)

400
0% UL
300
25% UL

200 50% UL
75% UL
100
100% UL
0
0 500 1000 1500 2000 2500 3000

Strain,

Fig. 4.47 Strain Reading of Tension Reinforcement for Beam B3 at Right


Haunch Toe at Different Load Stage

102
800
Concrete yielding
Zone(Compression) 600
Distance from beam center, mm

400

200

0
-3500 -3000 -2500 -2000 -1500 -1000 -500 0 500
-200
0% ULL
25% UL
-400
50% UL
75% UL -600
100% UL
-800
Strain,

Fig. 4.48 Strain Reading of Concrete Slab for Beam B3 at Left


Loading Point at Different Load Stage

800
Fig.
Concrete yielding 4.49
Zone(Compression)
600

Fig. 4.49 400


Distance from beam center, mm

200

0
-4000 -3000 -2000 -1000 0 1000
0% ULL
-200
25% UL
-400
50% UL
75% UL
-600
100% UL

-800
Strain,
Fig. 4.49 Strain Reading of Concrete Slab for Beam B3 at Right
Loading Point at Different Load Stage

103
800
Specimen B3
700
Specimen B2

600 Specimen B1
Load (P2+P3), kN

500

400

300

200

100

0
0 50 100 150 200 250
Deflection, mm

Fig. 4.50 Comparison of Load-Displacement Curve for Specimens B1,B2 and B3

104
CHAPTER 5
ANALYTICAL MODEL

5.1 General

All the three beam specimens demonstrated ductile behaviour when they were

subjected to concentrated loads, and plastic failure mechanisms have been formed.

The occurrence of plastic failure mechanism is dependent on the formation of plastic

hinges at connection and at load points. The plastic analysis of composite haunch

beam will be illustrated in this chapter.

Besides, derivation of the section properties of composite haunch beam is

presented in this chapter so that further analysis can be carried out based on the

section properties. In addition, lateral distorsional buckling and the available

rotational capacity of reinforced composite beam will be investigated. This will bring

further understanding of the behaviour of the reinforced composite haunch beam.

The test results will be compared with those obtained by the finite element

software USFOS in order to establish the accuracy of the numerical model.

Subsequently, the numerical model would be used to carry out parametric studies.

5.2 Comparison of Plastic Hinge Analysis and Test Result

Fig.5.1(a) represents a haunch beam which is statically indeterminate. When

plastic hinges developed at the loading points, the beam becomes statically unstable

and a collapse mechanism will be developed in the beam. When plastic hinges are

formed in the haunch toe, the beam becomes statically determinate. The beam will

then become a simply supported beam with a constant moment Mph at haunch toe to

carry the load P as shown in Fig.5.1(b). This will be followed by the formation of

plastic hinge at haunch toe. Figs.5.1 (c) & (d) show the corresponding moment

105
diagram due to P and Mph, respectively. By applying the principle of superposition,

the final moment diagram is as shown in Fig.5.1(e).

Thus,

Mps = PL/3 - Mph


(Eq. 5.1)
P = 3 (Mps + Mph) / L
(Eq. 5.2)
Where,

P = Point Load

Mps = Plastic moment capacity of sagging region

Mph = Plastic moment capacity of hogging region

L = Length between hinges at both ends

Table 5.1 Comparison of Test Results with Plastic Hinge Theory

Beam Mps Mph L PE, Experimental PT, Theory PE/PT


Specimen (kNm) (kNm) (m) Failure Load Failure Load Ratio
(kN) (kN)
B1 340 256 7.174 270 249 1.08

B2 339 322 7.174 302 276 1.09

B3 485 343 8.000 337 310 1.09

Table 5.1 shows the comparison of test results with plastic hinge theory.

Plastic hinge theory is able to predict the ultimate load within 10% of the test results.

The first plastic hinge in Specimen B1 & B2 occurred at the haunch toe (hogging)

followed by hinge at the loading point (sagging). Thus, moment is redistributed from

haunch toe to mid-span. Failure of B3 occurred at the connection and at the mid-span

almost at the same time. Referring to the strain gauge readings, four plastic hinges

formed together and no moment redistribution is required in beam test B3. This

phenomena shows that optimum design is already achieved. Hence, it could be

concluded that the failure mode of composite beam might be controlled either at

106
haunch toe or haunch heel. The design procedure for the failure at haunch toe as

shown in B1 and B2 is more straightforward compared to the failure at haunch heel as

shown in B3. However, beam specimen B3 shows that optimum design is possible by

adjusting the haunch length and the amount of reinforcement.

For beam specimen B1 and B2, the designer has to make sure the available

rotation capacity at the haunch toe is sufficient to enable moment redistribution in the

plastic hinge analysis. The failure mode will be controlled at haunch toe as long as the

connection (haunch heel) capacity is larger than the haunch toe capacity under the

moment gradient. This is one of the alternatives in designing composite haunch beam

structure. However the disadvantage of this failure mode is that the connection

(haunch heel) needs to be strengthened and most of the time the strengthening will be

required at the column, which might involve extra welding of stiffener plates. Thus,

the fabrication cost of the steelwork based on this failure mode may be more costly.

Failure at the connection (haunch heel) in Beam B3 demonstrates an ideal

situation where no moment redistribution is required if all the plastic hinges form at

the same time. The design of this failure mode required only the section capacity

under hogging and sagging moment where plastic hinges formed. Rotational capacity

is not required because no moment redistribution occurs. However, if the beam cross

section capacity at hogging and sagging region are very close to the required strength,

this plastic failure mechanism will still occur and it requires only a small amount of

rotation capacity to allow for moment redistribution. If the initial failure is detected at

the connection (haunch heel), the available rotation capacity of the connection need to

be studied carefully to ensure that moment could be redistributed from connection to

mid-span area. The available rotation capacity in composite haunch beam is

107
dependent on the component on the connection such as amount of reinforcement bar,

column and beam properties.

5.3 Rotation Capacity

5.3.1 General

According to Kemp, (1991), the following limit states condition need to be

satisfied in order to provide adequate ductility and sufficient moment redistribution to

a structure.

(a / mr) > r
(Eq. 5.3)
Referring to Fig. 5.2 (Kemp, 1991), a is the inelastic available rotation prior to

the moment below the design moment resistance Mp. It may be provided either by the

end connection or by the member over the length Li between the section of maximum

moment and adjacent point of inflection.

r is the inelastic rotation required to achieve an identified level of redistribution

of moments in a structures.

mr is a partial material factor to allow for many uncertainties.

It is common practice to express the equation to non-dimensional form by

dividing the rotation by a hypothetical elastic rotation r determined for the same

moment resistance Mp over the same length of member Li. Thus,

ra / mr > rr
(Eq. 5.4)
where:

ra = available rotational capacity = a / e


rr = required rotation capacity = r / e
and for a linear moment gradient used in most test as in Fig.1:
e = 0.5 Mp Li / EI
(Eq. 5.5)

108
in which EI is flexural rigidity of moment/unit curvature.

A large partial material factor mr should be introduced because it is very

difficult to predict inelastic rotations from a moment-rotation curve which is nearly

horizontal. Kemp, (1991) proposes a value of 2 for relatively ductile modes of failure

with local and lateral buckling and a value of 3 for sudden fractures.

5.3.2 Calculation of available rotation capacity of composite section

An empirical formula proposed by Kemp, (1991) is used to identify the

available inelastic rotation capacity. The theoretical model accounts for local and

lateral buckling of the steel section.

Fig. 5.3 represents the region near to an internal support of a continuous beam

(Kemp and Dekker, 1991). The local buckling is assumed to develop when the length

of plastic region of the flange (Lp in Fig.5.3) extends sufficiently far to accommodate

the full wavelength of the buckle. Following are the empirical formula that Kemp

proposed to estimate the plastic length and available rotational capacity for steel

beam.

Lp = 0.067Li(60/e)1.2
(Eq. 5.6)
ra = 3(60/e)1.5/2
(Eq. 5.7)

e = Kf/Kw(Li/izc)
Kf = (b/tf)/20 for class 1 & 2 flanges
Kw2= dw/33tw for class 2 web, 33 < (dw/ tw) 40
Kw1= [460-(Li/izc)]Kw2/400 for class 1 web, (dw/ tw) < 33
where:
Li = Length of load point to haunch toe as shown in Fig.5.3.
e = Effective slenderness ratio = Kf/Kw(Li/izc)
Kf & Kw = Empirical factors to allow for the actual flange and web slenderness
= Proportion of the depth of section in compression between the
centers of the two flanges.
izc = Radius of gyration of the flange and portion of web in compression

109
To apply the above empirical equation to a composite section, Kemp and

Dekker, 1991, has pointed out 5 factors which affect the available rotational capacity

namely:-

a) Ratio of moment resistance at support to midspan region

b) Elastic properties used in calculation of rotation capacity

c) Axial force balancing reinforcement force

d) Cracking of concrete adjacent to supports

e) Restraint to lateral buckling by slab

The following are the comparison of result between the joint tests and the model

proposed by Kemp and Dekker, (1991), after taking into account of the 5 factors

mentioned above: -

Table 5.2 Comparison of rotational capacity at Haunch Toe

Specimen 1 Specimen 2 Specimen 3 Specimen 4 Specimen 5

(a) Connection H1 H2 H3 H4 H5 H6 H7 H8 H9 H10

(b) Li 1550 1367 1550 1367 1550 1367 1093 832 1093 832

(c) e NA NA 11.7 10.3 11.7 10.3 8.2 6.3 8.2 6.3

(d) ra(exp) (Test Results) NA NA 9.7 16.7 6.7 14.3 17.0 NA 13.3 NA

(e) ra(kemp) (Kemp Model) NA NA 9.1 12.0 9.3 12.0 14.0 NA 12.0 NA

Ratio of (d)/(e) NA NA 1.07 1.39 0.72 1.19 1.21 NA 1.11 NA

The test results presented in Table 5.2 are based on the combination of Kemps

proposal and a Bi-Linear Curve as shown in Figs. 5.4 to 5.9. The available rotational

capacity of the composite section at haunch toe is obtained by dividing the Platic

Rotation, p with the Elastic Rotation, e. Table 5.2 shows that the ratio of test

results and Kemps Model, ranging from 0.72 to 1.39.

110
Bi-Linear Curve is introduced because it is not possible to obtain the ideal curve

as per Kemps model where the Mp will be achieved after the linear behaviour. The

actual behaviour of such composite section is that after the concrete crack or first

yield, the section begins to lose its stiffness before the Mp. Loss of stiffness may

increase the rotational ability of the section. The experimental Moment-Rotation

curves show that there is an inelastic region where the rotation could not be defined.

When first yield occur at the extreme fiber, the section under consideration only

begins to behave inelastically but a full plastic section has not been fully developed.

Therefore, it shall not be considered as part of the plastic rotational capacity.

However, the introduction of the bi-linear curve is to simplify and standardize the

definition of Rotational Capacity.

5.4 Beam Analysis

5.4.1 Composite Haunch Beam Properties

Fig. 5.10 shows a typical cross section of a composite haunch beam. The
tapered section is formed by taking the required haunch length of universal beam
section, cut it diagonally and welded to a universal beam. The following sections
present the derivation of section properties of composite haunch beam.

5.4.1.1. Section Properties

5.4.1.1.1. Elastic Section Properties

Universal Section

A UB = 2 BT + ( D 2T )t
2 BT 3 D T ( D 2T ) 3 t
I UB
x = + 2 BT ( ) 2 +
12 2 2 12
3 3
2TB ( D 2T )t
I UB
y = +
12 12
2 1
J UB = BT 3 + ( D 2T )t 3
3 3

111
Where:

A T = BT + ( D t T ) t
BT 2
(Dt T )
+ ( D t T )t T +
2 2
c Tx =
AT
2 2
BT 3 T (Dt T )3 t Dt T
I xT = + BT c Tx + + ( D t T )t T + c Tx
12 2 12 2
3
TB (D t T ) t 3
I Ty = +
12 12
1 1
J T = BT 3 + (D t T ) t 3
3 3
AUB = Area of Universal Beam
IxUB = Second Moment of Universal Beam at x-x axis
IyUB = Second Moment of Universal Beam at y-y axis
JUB = Torsional Constant of Universal Beam

Tee Section Haunch


Where:
AT = Area of Tee Section Haunch
cxT = Distance from Bottom of flange to PNA of Tee Section Haunch
IxT = Second Moment of Tee Section Haunch at x-x axis
IyT = Second Moment of Tee Section Haunch at y-y axis
JT = Torsional Constant of Tee Section Haunch

Reinforcement Bar

2
AR = N
4
4
I R
x =N
64
where,
AR = Area of Reinforcement
IxR = Second Moment of Reinforcement at x-x axis

112
Total Composite Haunch Section

ACH = AUB + AT + A R
D
AUB Dt + + AT cTx + A R (Dt + D + Dr )
2
c CH =
ACH
2
4
I CH
x =I UB
x +A
UB D
Dt + c CH (
+ I xT + AT c CH cTx )
2
+N + A R (Dt + D + Dr )
2

2 64
CH
I
Z xCH top flange = x

(D + Dt + Dr c CH )
CH
I
Z xCH bottom flange = x
CH
c
I yCH = I UB
y + Iy + Iy
T R

I yCH
ry =
ACH
J = J UB + J T + J R

where:

ACH = Area of Composite Haunch Section


cCH = Distance from Bottom of flange to PNA of Composite Haunch Section
IxCH = Second Moment of composite Haunch Section at x-x axis
IyCH = Second Moment of Composite Haunch Section at y-y axis
J = Torsional Constant of Composite Haunch Section
ZxCH = Elastic Modulus of Top/Bottom Flange at x-x axis
ry = radius of gyration at y-y axis

5.4.1.1.2. Plastic Section Properties

Unhaunch Universal Section

A UB = 2 BT + ( D 2T ) t
D T ( D 2T ) 2 t
S UB
x = 2 BT ( ) +
2 2 4

where: SxUB = Plastic Modulus of Universal Beam

113
Composite Haunch Universal Section, Neutral Axis in Middle Flange

2
A CH = 2 BT + ( D 2T ) t + BT + ( D t T ) t + N
4
A CH
Half Total Area =
2
( D 2T ) t BT ( Dt T )t 2
= BT + + + +N
2 2 2 8
3 BT t 2
= + (D 2T + D t T ) + N
2 2 8
Half Total Area = BT + ( Dt T )t + (Cx Dt ) B

3BT t 2
+ (D 2T + Dt T ) + N = BT + ( Dt T )t + (Cx Dt ) B
2 2 8
BT t 2
+ (D + Dt 3T 2 Dt + 2T ) + N = (Cx Dt ) B
2 2 8
t 2
T 2
( D Dt T ) + N
+ 8 = (C D )
x t
2 B
t 2
T
( D Dt T ) + N
Cx = Dt + + 2 8
2 B

Which is only valid if:


Dt Cx Dt + T

For this case, the plastic section modulus of the composite haunch section is given by:
T ( Dt T ) B
Sx
CH
= BT ( C x ) + ( D t T )t C x D t + + (C x D t )2
2 2 2
B D 2T T
+ ( D t + T C x ) 2 + ( D 2T ) t D t + T C x + + BT D + Dt C x
2 2 2
2
+ N ( D + Dt C x + Dr )
4
(Eq. 5.8)
Haunch Universal Section, Neutral Axis in Web of Universal Section
Refer to Figure 5.11, half total area in terms of Cx is:
ACH
Half Total Area = = 2 BT + ( D t T )t + (C x D t T )t
2
Solution for C x :
( ACH 4 BT )
Cx = + 2T
2t
which is only valid if :
D t + T C x ( Dt + D T )
114
For this case, the plastic section modulus is given by : -
T D T T
S CH
x = BT C x + (D t T )t C x T t + BT C x D t
2 2 2
t 2 t
+ (C x D t T ) + (D + D t C x T )
2

2 2
T N 2
+ BT D + D t C x + (D r + D + D t C x )
2 4

(Eq. 5.9)

5.4.2 Composite Haunch Beam analysis

There are a few alternatives to model composite haunch beam, which include

(Hogan & Syam, 1997):

a) Modeling the haunch as a single beam element type over the full length of

the haunch with the elements section properties based on that of the

average depth of the haunch.

b) Dividing the haunch length into a number of segments with each segment

having uniform section properties which are representative of that

segment, either maximum or average or minimum.

c) Using a single beam element of equivalent stiffness, calculated using

(PCA, 1958)

d) Obtaining a stiffness matrix and fixed end reaction formulation for a

tapered member and use a computer program which allows a stiffness

matrix for a member to be input.

Based on the alternative (b), a study has been conducted (Hogan & Syam,

1997) and it is found that there is no benefit in using more than two segments in

modeling of haunch section. SCI, (1995) also provides some reasonable guidance and

suggests that haunches may be satisfactorily modeled by using two haunch elements.

115
The two haunch elements are modeled with average section properties for lengths

corresponding to 1/3 and 2/3 of the haunch.

Based on the present information on haunch section modeling, alternative (b)

is selected for the analysis by using computer software USFOS.

5.5 Finite Element Modelling

5.5.1 Nonlinear Analysis Software: - USFOS

USFOS is a nonlinear analysis software in which load can be applied in steps.

After each load step, the new position of nodal coordinates due to displacement will

be updated and the structure stiffness is assembled at each load step. The element

stiffnesses are then calculated from the updated geometry. At every load step each

element is checked to see whether the forces exceed the plastic capacity of the cross

section. If such an event occurs, the load step is scaled to make the forces comply

exactly with the yield condition. A plastic hinge is inserted when the element forces

have reached the yield surface.

5.5.2 Modeling of Composite Haunch Beam

As described in Section 4.5.2 earlier, there is no advantage in using more than

two segments in modeling of haunch section in the analysis. Fig.5.12 shows a

structure model of the test specimen in USFOS. Beam is modeled as a non-prismatic

member with the section properties as shown in the figure. The haunch sections are

modelled using 2 beam elements with length Lh. Determination of contra-flexure

point is based on 22% of span length which is about 1.8m from the column.

116
5.5.3 Results

Fig.5.13 shows the test results for the beam B1. The predicted ultimate load is

568kN (284kN x 2) for 2 load points, which is about 4.2 % more compared to the test

value. The stiffness of Beam B1 predicted by the finite element method is higher than

the test value. Fig.5.14 shows that the predicted ultimate load of the Beam B2 is

600kN (300 kN x 2), which is about 4.5% more compared to the test value.

Comparison of stiffness reflected that the stiffness of Beam B2 is higher than the test

value. Finite element result in Fig.5.15 for Beam B3 shows that the predicted ultimate

load is 674kN (337kN x 2), about 10 % difference compared to the test value.

Comparison of stiffness shows that the stiffness of Beam B3 is also higher than the

test value. It is believed that the higher stiffness prediction by USFOS may be because

of the fact that model did not account for the concrete cracking thus resulting in a

higher stiffness. However, based on the comparison between finite element and

experimental results, the finite element model is sufficiently accurate.

5.6 Lateral Torsional Instability

5.6.1 General

It is essential to check the buckling capacity when designing a structural steel

member. Sometimes buckling failure in a structural member is allowed to happen but

generally it is not economical for this type of failure mode. For steel member such as

I-Beam, two types of buckling mode usually occurred. Firstly, local buckling due to

compression force (the criteria for the local buckling is already well established by the

recent codes, which utilized the "section classification" to limit the local buckling).

Secondly, lateral torsional buckling which involves the cross section rotation and

117
displacement. This type of buckling usually can be avoided by the provision of lateral

and torsional restraints.

However, in steel-concrete composite beam design, the shear connection

between the steel beam and the concrete slab provides the lateral and torsional

restraint to the top steel flange. Therefore, the top flange is prevented from buckling

and only the web and the bottom flange are subjected to torsional buckling. This kind

of buckling requires more energy to induce than the lateral torsional buckling in steel

beam because it involves distorsion of the cross section. It is usually referred as

"Lateral Distorsional Buckling".

Lawson & Rackham, (1989) has proposed a method that is readily usable with

the British Code BS5950 for composite beam. However, their method did not

consider the contribution of top reinforcement. Therefore, the author has proposed a

calculation method for lateral distorsional buckling in composite haunch connection,

accounting for the effects of top reinforcement.

5.6.2 Lateral Distorsional Buckling Design Method

Rackham (1992) concluded in his work that the destabilising effect due to the

addition of reinforcement is likely to be minimal and that the buckling strength will,

in fact, be enhanced by the increased bending strength that the reinforcement

provides. He has shown in his work the equation to predict lateral distorsional

buckling for steel haunch connection. By modifying the energy method used by

Rackham (1992), derivation to obtain the capacity of composite haunch connection

accounting for lateral distorsional buckling is given below:

118
E1 + E 2 + E 3 + E 4 = E 5 + E 6
(Eq. 5.10)

E1= Strain energy absorbed in lateral bending of the bottom flange

E2= Torsional energy absorbed in twisting the bottom flange

E3= Bending energy absorbed in displacing the web

E4= Torsional energy absorbed in twisting the web

E5= Work done by the compressive force in the bottom flange

E6= Work done by the forces in the web

Therefore

E1 + E 2 + E 3 + E 4 = E 5 + E 6
EI y 4V 2
1 9 GJ f V
2 2
1 3 EI wV 2 L 1 3GJ w 2V 2
+ + +
4 L3 2 8 h s2 L 2 2 h s3 2 5 h s2 L
1 M cr BT f 2V 2
1 107 . 5 2V 2 M cr t w h s
= +
2 2Z eL 2 1120 LZ er

Multiplying throughout by 4L/2V2 and collecting terms,

the elastic buckling equation is obtained thus:

2 2
BT f 43 t w h s 2G 9J f 3 3 EI w L
M cr + = EI y + 2 + Jw +
Ze 224 Z er L hs 8 5 h s3
(Eq. 5.11)
Based on the British Code 5950,

M p 2 E
M cr =
2LT p y
where
LT = Equivalent Slenderness
p y = Yield Stress
M p = Plastic Moment
(Eq. 5.12)

119
And

( M cr M b )( M p M b ) = LT M cr M b
where
LT = Perry Coefficient
M b = Buckling Re sis tan ce Moment
M p = Sx py
(Eq. 5.13)

M p 2 E
LT =
M cr p y

S x 2 E
=
M cr
and
2 2
2G 9 J f 3J w 3EI L
EI y + + + 3w
L 2
hs 8 5 hs
M cr =
BT f 43 t w hs
+
Ze 224 Z er
Therefore
BT f 43 t w hs
S x 2 E +
Ze 224 Z er
LT = 2 2
2G 9 J f 3 J w 3EI L
EI y + + + 3w
L 2
hs 8 5 hs
(Eq. 5.14)

The above derivation can directly be used in the code BS 5950:2000 and hence

the Mb or the lateral torsional buckling moment could be obtained.

120
Fig. 5.1(a) Haunch Beam with 2 Point Loads
Fig. 5.1(b) Collapse Mechanism in Haunch Beam
Fig. 5.1(c) Moment Diagram of 2 Point Loads
Fig. 5.1(d) Moment Diagram of Haunch Toe Loads
Fig. 5.1(e) Moment Diagram of 2 Point Loads and Haunch Toe Loads

121
a
e
m
1.4
M
1.2
Mp
Design Moment resistance = Mp
1.0

0.8 Rotation Capacity = ra = a/e

Li
0.6
Slope = Elastic stiffness C
0.4
Rotation
0.2
Max Moment, M
0.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
End Rotation Ratio = /e

Fig. 5.2 Moment-Rotation Curve according to Kemp, (1991)

122
Lateral Restraint

Lb Lb

Li Li
Lp Lp

Mp
Mp (At Lateral Restraint)
Mm = mMp
= MpLp/(LI-Lp)
Li Li

Lp Lp

ye Lp/(LI-Lp)
Curvature = Strain/'
df s=sy

Lp Le
Lip=CpLi Lie=CeLi
Actual lateral deflection
Lateral defl.of equiv.strut

Fig. 5.3 Plastic Region near the Internal Support of Continuous Beam

123
Rebar Yielded at 238kNm
300 4.5 13. 15
5
250 kNm
250
224 kNm
200 Section Yielded at 242kNm

150
Moment, kNm

First Yield detected at Compression


Flange at 138kNm
100
First Crack observed at 89kNm
Haunch Toe Moment rotation Curve
50
Bi-Linear Moment Rotation Curve
0
0 5 10 15 20 25 30 35 40 45 50
Rotation, mrad

Fig. 5.4 Bi-Linear Moment-Rotation Curve for Connection H3

300
Rebar Yielded at 246kNm
3.5 18. 20.
250 247 kNm
224
200
Moment, kNm

150
First Yield detected at Compression
100 Flange at 117kNm Haunch Toe Moment-Rotation
Curve
50 Bi-linear Moment Rotation
First Crack observed at 69kNm Curve

0
0 5 10 15 20 25 30 35 40 45 50 55 60 65
Rotation, mrad

Fig. 5.5 Bi-Linear Moment-Rotation Curve for Connection H4

124
400
Rebar Yielded at 302kNm 344 kNm
350
8.5 6.5 25.0
300 282 kNm

250 Section Yielded at


294kNm
200
Moment, kNm

150
First Yield detected at
Compression Flange at 128kNm Haunch Toe Moment Rotation
100
Curve
First Crack observed at Bi-Linear Moment Rotation
50
98kNm Curve

0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
Plastic Rotation, mrad

Fig. 5.6 Bi-Linear Moment-Rotation Curve for Connection H5

Rebar Yielded at 324kNm


400

350 330 kNm

300 282
kNm
250
Moment, kNm

Section Yielded at 298kNm


200

150
First Yield detected at
100 Compression Flange at 130kNm Haunch Toe Moment Rotation Curve

50 First Crack observed at 72kNm Bi-Linear Moment Rotation Curve

0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Rotation, mrad

Fig. 5.7 Bi-Linear Moment-Rotation Curve for Connection H6

125
350
Rebar Yielded at 274kNm
289 kNm
300

250 224 kNm


Moment, kNm

200 Section Yielded at 279kNm

150
First Yield detected at
100
Compression Flange at
164kNm Haunch Toe Moment Rotation Curve
50 First Crack observed at 79kNm

0 Bi-Linear Moment Rotation Curve


0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Rotation, mrad

Fig. 5.8 Bi-Linear Moment-Rotation Curve for Connection H7

400 Rebar Yielded at


341 kNm
350

300 282 kNm

250
Moment, kNm

Section Yielded at 311kNm


200

150
First Yield detected at Compression
Flange at 159kNm
100
Haunch Toe Moment Rotation Curve
50 First Crack observed at 87kNm Bi-Linear Moment Rotation Curve
0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

Rotation, mrad

Fig. 5.9 Bi-Linear Moment-Rotation Curve for Connection H9

126
Dr

t D

C t Dt

Fig. 5.10 Cross Section of Haunch Beam with PNA at Beam Flange

Dr

t D

t Dt

Figure 5.11 Cross Section of Haunch Beam with PNA at Beam Web

127
Node18 Node 20

H H
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A B C D E F G F E D C B A
Lh Lh
H Lh = 216 mm for B1 H
19 21
Lh = 216 mm for B2

Lh = 354 mm for B3

Fig. 5.12 Modeling of Haunch Beam using non-linear Finite Element Analysis

4 3
Section I, mm S, cm Remarks
B1 B2 B3 B1 B2 B3
A 8.56E+07 8.56E+07 8.56E+07 1219 1581 1219 Composite Beam (Hog)
B 4.56E+08 4.56E+08 4.56E+08 1261 1261 1261 Composite Haunch (Hog)
C 9.56E+08 9.56E+08 9.56E+08 1308 1308 1308 Composite Haunch (Hog)
D 6.80E+08 6.80E+08 6.80E+08 1526 1526 1526 Composite Haunch (Hog)
E 3.92E+08 3.92E+08 3.92E+08 1178 1178 1178 Composite Haunch (Hog)
F 8.56E+07 8.56E+07 8.56E+07 1219 1581 1219 Composite Beam (Hog)
G 1.93E+09 1.93E+09 1.93E+09 1619 1614 1619 Composite Beam (Sag)
H 6.13E+07 6.13E+07 6.13E+07 656 656 656 Composite Beam (Sag)

Fig. 5.12 Modeling of Haunch Beam using Non-Linear Finite Element Analysis

128
USFOS Vs Experiment BEAM B1

700

600 568 kN 544 kN


500
Load, kN

400

300

200
USFOS
100 Experiment
0
0 50 100 150 200 250
Displacement, mm

Fig. 5.13 Comparison of USFOS and Experimental Load-Displacement


Curve for Beam B1

129
USFOS Vs Experiment BEAM B2

700
600 kN
600

500 573 kN
Load, kN

400

300

200
USFOS
100
Experiment
0
0 50 100 150 200 250
Displacement, mm

Fig. 5.14 Comparison of USFOS and Experimental Load-Displacement


Curve for Beam B2

USFOS Vs Experiment BEAM B3

800
700 674 kN
600
628 kN
500
Load, kN

400
300
200 USFOS

100 Experiment

0
0 50 100 150 200 250
Displacement, mm

Fig. 5.15 Comparison of USFOS and Experimental Load-Displacement


Curve for Beam B3

130
CHAPTER 6
DESIGN RECOMMENDATIONS
AND DESIGN EXAMPLE

6.1 Introduction

Based on the information available in the literature and experimental and

analytical studies presented in the previous chapters, design recommendation for

composite haunch beams will be made herein. It is important to provide structural

designers with a design concept with some specific guidelines so that the designers

could take precaution or necessary steps to minimize design errors. However,

engineers shall always make necessary judgements while encountering the situations

not covered in these design recommendations.

6.2 Design recommendations

1) The ratio of length of the beam to depth should be in the range of 25 to 30 for

most efficient design. The experimental program presented earlier shows that

with a 7.8m clear span and 250mm beam depth, L/D ratio equal to about 30,

an optimum design is achieved with appropriate amount of reinforcement.

However, with this large L/D ratio, serviceability in deflection may be a

control factor. Introduction of haunch may help to control the deflection

because it reduces the "clear span" by 5% to 10% when haunch length fixed

between 1.5 to 3 times the depth of the steel beam. Beams of these proportions

when designed on strength would usually satisfy serviceability. It is

recommended that the depth of the haunch is taken as the depth of the steel

section, which allow the haunch be cut from the parent beam. Larger haunch

depth require additional type of beam size and increases the fabrication cost.

131
2) It is recommended that for efficient design of continuous haunch beams, the

length of the end span should be approximately equal to the length of the

adjacent span. This is to ensure the moment diagram for the internal span be

similar to the current study and allow for similar moment redistribution

pattern. Care shall be taken at the end-span when anchorage of reinforcement

at external column is not sufficient to act compositely with the haunch

connection.

3) Since long span beam design is likely to be controlled by serviceability, grade

S275 steel may be more economical than grade S355 for a span to depth ratio

of 25 to 30. The second moment of inertia that controls the deflection will be

the same regardless of the steel grade used.

4) The bending resistance of the composite bolted connection should be designed

to be more than the composite haunch toe section. Therefore, failure can be

assumed to occur at the haunch toe.

5) End-plates are to be welded to the ends of the beam. These plates are

approximately 20% to 30% thicker than the beam flange. This will usually

avoid the failure at the end plate and provide a rigid connection. The bolt

diameter is approximately equal to the end plate thickness. (M24 or M30 bolts

are expected to be the preferred size) (Lawson and Rackham, 1989).

6) The moment resistance of the composite connection should be determined by

the method described in Chapter 3.

132
7) Determine the number of bolts and the amount of slab reinforcement as

follows :

- Determine the number of bolts needed to resist the factored shear

force. Assume the bottom bolt groups (between bottom haunch flange

to bottom beam flange) to resist shear force and upper row bolts to take

tension forces arising from the applied moment.

- Choose the number and diameter of reinforcing bars within the

effective width at the supports (beam span/8). The reinforcement could

be from 1% to 2.5%. Larger percentage of reinforcement will actually

bring up the plastic neutral axis, which is not effective and not

economical.

8) Determine the column size in accordance with the following guideline to avoid

use of column web stiffeners which may be costly:

- Column flanges should be Class 1 or 2 (plastic or compact).

- There is a maximum percentage of reinforcement (limit to 2.5% of

effective width at hogging area) that may be used before requiring

column stiffeners. Consider use of a heavier column section if more

tension reinforcement is used, or alternatively, provide column

stiffeners.

6.3 Elastic global analysis

(1) Determine the moment resistance of the composite section in accordance with

BS 5950: Part 3 or Eurocode 4, for the assumed beam size selected in Section

6.1.

133
(2) Check the construction condition for the design of steel beams. This is

normally not critical but attention to be given to where lateral torsional

buckling of primary beams may occur during construction.

(3) Determine the moment resistance of the composite haunch connection and

composite section (at haunch toe).

(4) Calculate the second moment of area of the composite section, using

uncracked section properties.

(5) Carry out an elastic global analysis, using the appropriate composite beam

section stiffness (at sagging and hogging moment regions) and column section

stiffness. Determine the connection moments for the pattern loads used in the

analysis.

(6) Redistribution of negative (hogging) moments at the haunch toe section (not at

the connections) is normally not required or very minimum as per Table 1 in

Chapter 2. Increase the positive (sagging) moment in the spans to maintain

equilibrium. Check the capacity of the composite section (sagging) as in Step

(1), and the composite section (hogging) at haunch toe as in Step (3). Proceed

further if the applied moments are less than the moment resistance. Modify the

size of the steel section, or the amount of reinforcement, as necessary if the

applied moment is larger than the resistance moment.

134
(7) Check the design of the columns subject to axial force in combination with the

moments and shear forces transferred at the face of the column. The moment

resisted by the columns above and below the connection is divided in

proportion to their stiffnesses (or lengths). Take the moment variation factor

in BS 5950: Part 1 as 0.5 and treat the effective length as equal to the column

length for a non-sway column.

(8) Determine the number of shear connectors necessary to achieve the required

force transfer between the beam and the slab for hogging and sagging moment

region. Check the minimum spacing of the shear connectors. If inadequate,

increase the size of the steel beam or reduce the percentage of reinforcement.

(9) Calculate the deflection of the composite beam using the second moment of

area, as in Step (4). Check the imposed load deflections against serviceability

limits.

(10) Calculate the deflection of the steel beam after construction. For long span

beams, it may be necessary to precamber or prop the beams to reduce the total

deflection. If the serviceability performance is not adequate, increase the size

or depth of the steel beam.

6.4 Plastic hinge analysis

This procedure is only appropriate for Class I beams and Class I or 2 column

sections.

135
(1) Repeat Steps 1, 2 and 3 of Section 6.3.

(2) Combine the moment resistance of the haunch toe section and the composite

beam section in positive(sagging) bending, in an equivalent plastic hinge

analysis. For an internal span subject to equally spaced loads, add the two

moment resistance directly to determine the failure load, For an external span,

ignore the moment resistance of the composite connection, but include the

moment resistance of the steel connection, if appropriate. This is because at the

end span, the anchorage that required for reinforcement is not sufficient to

contribute tension resistance in the composite beam section.

(3) Compare the free moment at the ultimate limit state to the combined moment

determined as in Step 2. If the combined moment resistance exceeds the applied

free moment, proceed. If not, increase the size of the steel beam.

(4) Check the shear resistance of the bolt group for the applied shear, taking

account of the final bending moment variation, and the reduced effectiveness of

the bolts in tension.

(5) Repeat Step (7) of Section 6.3 for the design of the columns. For internal

columns, ignore pattern loading and consider an applied moment equal to half

that of an equivalent column loaded from one side only by the same connection.

Divide this moment between the columns above and below. Include the axial

load due to full loading on all spans.

136
(6) Repeat Step (8) of Section 6.3 for the numbers of shear connectors.

(7) Repeat Steps (9) and (10) of Section 6.3 for serviceability performance.

137
6.5 Design Procedure Flow Chart

Design of Non-Sway
Composite Haunch
Structures

Elastic Global Plastic Hinge


Analysis Analysis

Identify Design
Load

Try Beam &


Column as per
Section 6.2

Analyse Frame with Analyse Frame with


homogeneous Plastic Hinge
section Analysis

Allow negative
moment redistribution
as per Table 2.2
Determine Sagging (Mid-
Span) and Hogging (Haunch
Toe) Moment Resistance of
Determine Sagging (Mid- Composite Section as per BS
Span) and Hogging (Haunch 5950 Part3 Section 3.1.
Toe) Moment Resistance of Total the sagging and hogging
Composite Section as per BS moment to compare with
5950 Part3 Section 3.1 and design moment that required
compared with design moment for plastic failure mechanism

Continue Next Page Continue Next Page

138
Continue From Previous Page Continue From Previous Page

No Mcapacity > Mapplied No


Vcapacity > Vapplied

Yes

No Lateral Distorsional No
Buckling Check
(Eq 5.11)

Yes

Haunch Connection
Design as per Eq. 3.3
or Eq. 3.4

Serviceability Check

End

139
6.6 Design Example

A design example is presented in Appendix A to illustrate the design method

developed herein. The design example is based on a commercial office building,

which is braced against lateral sway. The floor grid consists of a 8 m main beam span

with 12 m span secondary beams at 2.27m centre to centre.

The main beam test B2 was specifically designed to model this frame

arrangement and the section sizes used in the experimental set-up is exactly same as

in the design example. Therefore, a direct comparison could be made between the

results of this calculation and the test results. The maximum failure load in the test

was 604 kN (2 x 302 kN), compared to 500 kN (2 x 250 kN, refer Design Loading in

Appendix A) factored design load. The test frame sustained 20% more load than the

design calculations proposed, which represents a generous safety margin.

140
CHAPTER 7
CONCLUSIONS AND
PROPOSALS FOR FUTURE WORK

7.1 General

Behaviour of composite haunch beams has been investigated through

experimental program and analytical study. The research work carried out has

provided a perception into the behaviour of composite haunch beam (with tension

reinforcement), which has not been explored sufficiently in the past research.

Concluding remarks with regard to experimental and analytical study will be

presented in the following section.

7.2 Behaviour of the Composite Haunch Connection

It is concluded from the tests that composite haunch connections could be

designed as full strength connections. The rotations of the composite haunch

connections are very small and can be neglected. A conventional stress block in

accordance with Eurocode 4 is reasonable to predict accurately the capacity of the

connections. The additional reinforcement added in the slab contributes significantly

to the connection without compromising the ductility. This is evident from the

moment-rotation curves obtained from the connection tests. However, only sections

with "Plastic" classification are recommended for this behaviour.

Besides, the moment-rotation curves of the composite connections also show

that the stiffness of the connections drops after the cracking of the concrete. The

stiffness of the initial '


uncracked'hogging region concrete section is higher than the

values of the '


cracked'hogging region.

141
Experimental observations show that failure at the haunch toe is governed by

compression failure of the flange and web plates or tensile failure of reinforcement

bars depending on the neutral axis, which is affected by the amount of slab

reinforcement. The higher the slab reinforcement ratio, the compression flange and

web plates will fail before the yielding of the tension reinforcement.

7.3 Behaviour of the Composite Haunch Beam

For composite haunch beam, plastic hinge could be designed at haunch toe

which is the weakest section when subjected to hogging moment. Optimum design of

composite beam can be achieved when plastic hinge occurred at haunch toes followed

by a plastic mechanism at the mid-span. Experimental results show that haunch

connection is able to redistribute moment to the mid-span by losing stiffeness due to

cracking of concrete slab and yielding of either steel reinforcement or cross section.

Studies on the effective width in continuous composite beam show that the

effective width 0.25L recommended by BS 5950:Part 3: Section 3.1 and Eurocode 4 is

satisfactory at the sagging region. On the other hand, since concrete strength in

tension is negligible, its contribution is ignored and only the reinforcement within the

effective width is considered. Studies have been carried out for the effectiveness of

the tension reinforcements at the hogging region and test results show that the tension

reinforcements recommended by BS 5950:Part 3: Section 3.1 and Eurocode 4 are

conservative. It is proposed an additional factor of 1.4 to be used while calculating the

effective width using the codes.

7.4 Section Properties and Frame Analysis

The section properties of composite haunch section have been derived for the

frame analysis. It is not necessary to model more than 2 average sections for a haunch

142
connection in order to obtain reasonable results. The finite element software USFOS

produces reasonably accurate prediction for the composite haunch beam capacity. It is

recommended that this software be used to carry out parametric study.

The lateral distorsional buckling design method has been developed and the

method could be used in conjunction with the code. Design for the treatment of lateral

distorsional buckling has been shown by the tests to be conservative when applied to

haunch composite beams. From the analysis of the results of the Sub-Assembly Test

in Chapter 4, it is suggested that, for haunch composite beams, the value of the critical

buckling length Lcr, should be multiplied by 0.6. It is also suggested that the value of

the slenderness parameter, vt, calculated from equations 4 and 5, should be multiplied

by 0.75 to produce realistic design values. However, on the basis of the tests, it is

clear that when a full depth stiffener is provided both sides of the web at the haunch

toe, and when the minimum shear connection is maintained over the whole hogging

region, the haunch is sufficiently stiff to assume that the haunch toe position is

restrained. The possibility of lateral distorsional buckling need only then be checked

beyond the haunch toe, towards the span.

The moment-rotation characteristics of the haunch region were specifically

examined in the tests. The degree of rotation obtained from the Sub-Assembly Tests

was compared with theoretical requirements specified by Kemp, (1991). It was found

that only those beams with full depth stiffeners fitted both sides of the web at the

haunch toes passed the criterion. These specimens continued to sustain their design

plastic moments of resistance up to a value of 45 rads.

It is interesting to note that the maximum load was achieved in the main test

when the haunch toe rotations were of the order of 35 milli radians. It is therefore

143
concluded that it is possible to design and detail the composite haunch beam so that

sufficient rotational capacity will be achieved.

7.5 Future Work

The behaviour of composite haunch beams and connections has been explained

and demonstrated with experimental testing and an analytical model. Certainly,

composite construction with haunch beam structures could provide designers an

option to maximise the usage of steel and concrete so that optimum and economical

design could be achieved. Nevertheless, the design of composite structures involves

many considerations and processes that could still be further developed and verified.

Therefore, besides the work reported in this thesis, the following areas for future study

are recommended.

1. To study the behaviour of haunch composite connections with tension

reinforcement at the end span which is always subjected to unbalanced

moment. In a composite haunch connection where the tension

reinforcement is ignored, and when the column stiffness is a lot larger than

the steel beam, additional reinforcement may contribute extra tension

resistance to achieve a higher capacity at the connection as well as the

haunch toe area. However, at the end span, the anchorage of the

reinforcement could be an issue to be explored. A detailed study shall be

conducted in this area.

2. To study the behaviour of haunch composite connection in sway frame

where the connection is not only subjected to hogging but also sagging

moment. The bolts designed at connection to resist shear force is now

exposed to tension force when the connection is subjected to reverse

144
moment. It is necessary to understand the haunch connection behaviour and

its application in sway frame.

The finite element USFOS shows reasonable predictions of the behaviour of

composite haunch beam as a structural frame. It could be further developed to zoom

into the component design which is able predict the failure mode of the haunch beam

construction system. Further development will be worthwhile because when

reasonable accurate computer simulation is possible, full scale testing will be the least

option for researchers to study the behaviour of any structural system.

145
APPENDIX A
DESIGN EXAMPLE

A) Design Data

i) Structure Data

A 4 storey building size 24m x 72m as shown in Figure 3.1 braced against side-sway
is considered in this design example.

Main Beam Span : 8 m (Composite Haunch Beam Rigid Connection)


Secondary Beam Span : 12 m (Composite Beam Simply Supported)
Storey Height : 4.2 m
Column Base : Fixed
Slab Thickness : 120 mm

ii) Material Data:

Shear Stud : Dia 19mm x 95mm as welded


Concrete : fcu = 30N/mm2 , 2400 kN/m3
Slab thickness : 120mm
Steel Grade : S275

iii) Design Loading

Concrete Slab : 2.88 kN/m2


Construction Load : 0.50 kN/m2
Building Services : 0.70 kN/m2
Imposed Load : 5.00 kN/m2

Design Loading : 1.4 (2.88+0.7) + 1.6(5) = 13.01 kN/m2

Secondary beam self weight, say 0.50 kN/m. Design Load = 1.4 x 0.50 = 0.70 kN/m

146
Therefore, loading from secondary beam transferred to main beam, P
= ((2.67m x 13.01kN/m2) + 0.70 kN/m) x 12m /2
= (41.74 kNm) x 12m/2
= 250 kN

B) Plastic Design of Main Beam

To form a plastic mechanism at the haunch toes and loading points:

Lh A h
L/3-L L/3 L/3-Lh Lh

B C D E
A F

L/3-Lh
Mph

B C
Mps

Where,
Mph = Plastic Moment Capacity at Haunch Toe (Hogging)
Mps = Plastic Moment Capacity at Load point (Sagging)
Moment about haunch toe,
Mph + Mps = P (L/3-Lh)
Therefore, to design the haunch beam,
Mph + Mps > 1
P (L/3-Lh)

147
Beam size - Span to Depth ratio 25 to 30
Using 30, D = 8000/30
= 266 mm
Try UB 254 x 146 x 37 kg/m, plastic section for both sagging and hogging condition
and hence is suitable for plastic design.
A Data:
1 Slab Thickness , Ds = 120 mm
2 Concrete strength, fcu = 30 N/mm2
3 Concrete Cover, Dc = 20 mm
4 Effective width,sagging,Bes = 1400 mm
5 Effective width,hogging,Beh 1000 mm
6 Number of rebars = 10 nos
7 Diameter of rebar = 20 mm
8 Area of rebar, Abar = 3142 mm2
9 Yielding strength of rebar = 460 N/mm2
10 Lever arm of rebar to beam flange, Dr = 90 mm
12 Universal beam dimension
Depth, D = 255.9 mm
Width, B = 146.4 mm
Flange thickness, T = 10.9 mm
Web thickness, t = 6.4 mm
Web depth, d = 218.9 mm
Area = 4740 mm2
Yielding strength, fy = 275 mm2
13 Constant, (Pfix/Py)^(1/2) = 1

B Calculation
1 Resistance of concrete flange, Rc = 5040 kN
2 Resistance of steel flange, Rf = 439 kN
3 Resistance of steel beam, Rs = 1304 kN
4 Resistance of clear web depth, Rv = 385 kN
5 Resistance of overall web depth,Rw = 426 kN
6 Resistance of slender web, Ro = 428 kN

148
7 Resistance of reinforcement, Rr = 1445 kN
8 Resistance of slender steel beam,Rn = 1346 kN
9 d/t = 34.2
10 76*e/(1+Rr/Rv) = 16.0
11 76*e*/(1+Rc/Rv) = 5.4

Case 2 : Plastic neutral axis in concrete slab (Sagging)


Rc > Rw and Rs < Rc
Mc = Rs*(D/2+Ds-Rs/Rc*Ds/2) = 303 kNm BS 5950: Part 3

Case 6 : Plastic neutral axis in concrete slab (Hogging)


Rr > Rw and Rr > Rs

Mc = Rs*(D/2 +Dr) = 284 kNm BS 5950: Part 3

Try Haunch Length 5% of span, hence haunch length Lh = 0.05 x 8000 = 400 mm
Check ultimate condition,
Mph + Mps > 1
P (L/3-Lh)

303 + 284 > 1


250(8/3-0.4)

587 = 1.04 > 1


567

:- Ultimate condition satisfied

Checking of lateral distorsional buckling of beam at haunch toe


Refer to equation (Eq 5.14) in the thesis LT = 17.7 and refer to Table 16 of
BS5950:2000,
pb = 275 N/mm2
Therefore, no reduction to Rs to obtain the Mb = Mc = 284kNm Okay !

149
C) Main Beam Elastic composite Properties
I) Calculation of Moment Inertia, Ig (Sagging) Uncracked

UB254 x 146 x 37kg/m


Universal Beam Properties
D = 255.9 mm
B = 146.4 mm
t = 6.4 mm
T = 10.9 mm
A = 4740.0 mm2
d = 218.9 mm
Sxx = 484363.0 mm4
Ms = 0.0 kNm
1 Steel Beam Inertia Moment Ixx = 55600000.0 mm4
2 Effective Width of Concrete (Sagging) Be = 1400.0 mm
3 Overall slab depth Ds = 120.0 mm
4 Depth of the deck profile Dp = 0.0 mm
5 Modular Ratio e e = 13.2
6 Cross section area of steel beam A = 4750.0 mm2
7 Depth of steel beam D = 256.0 mm

Ig = 1.93E+08 mm4

D) Main Beam Serviceability Deflection Check

Design Load from Secondary Beam (Imposed Live Load Only)


= 5.0 kN/m2 x 8/3 x 12m/2
= 80kN

150
80kN 80kN
Lh L/3-Lh L/3 L/3-Lh Lh

Max Deflection = 0.00772 PL3/EI


= 0.00772 *80,000*80003/(205,000*1.93E08)
= 8.0mm

Hence, Span/Def = 8000/8


= 1000 > 360, Live Load Serviceability Deflection Okay!

E) Haunch Connection Design

Haunch Connection is designed to remain elastic. Therefore, the connection is to


resist 1.1 time the haunch toe moment Mph.

V 250 kN 250 kN V

Lh L/3-Lh L/3 L/3-Lh Lh

322kNm 322kNm

V V

250 kN

1.1 Mps = 1.1 x 322kNm = 354 kNm

Le = 400 mm

Connection Moment = 250 kN x 0.4 + 354 kNm


= 454 kNm

Try M20 Grade 8.8 Bolts with 10T20 Tension Reinforcement

151
Rr = 0.87 x 10 x 3.14 x 202/4 x 460
= 1256 kN

Rb = 2 x 91.9 kN
= 184 kN

Rhf = 146 x 10.9 x 1.2 x 275


= 525 kN

Column Web Bearing (Try column UC 203 x 203 x 60 kg/m)


Pc = (b1 + n2) x tc x py

b1 = Tbeam + 2Tplate
= 10.9 + 2x20
= 50.9 mm

n2 = 2(Tcolumn + rcolumn) x 2.5


= 2(14.2 + 10.2) x 2.5
= 122 mm

Therefore, Pc = (50.9 + 122) x 9.1 x 275


= 436 kN

Column Web Buckling (Try column UC 203 x 203 x 60 kg/m)


Pc = (b1 + n1) x tc x py

n1 = 2 x 209.5/2
= 209

= 2.5 d/tcolumn
= 2.5 x 189.1/9.1
= 51.7

152
from Table 27(c) BS 5950: Part 1
pc = 217 N/mm2

Therefore, Pc = (50.9+209.5) x 9.1 x 217


= 518 kN

Comparing Rhf and Pc (Bearing or Buckling), Column Bearing Controlled


So, Rhf is limited to 436 kN

Rhw = 234 x 6.4 x 1.2 x 275


= 494 kN

Rf = 146 x 10.9 x 1.2 x 275


= 525 kN (Limit to 436 kN Column Bearing Controlled)

Rw = 234 x 6.4 x 1.2 x 275


= 494 kN

Rhf + Rhw + Rf + Rw < Rr + Rb , PNA at beam web

((yc - Dh) x 1.2 x 275)+ Rhf + Rhw + Rf = Rr + Rb

((yc - 256) x 1.2 x 275) + 436 + 494 + 436 = 1256 + 184

yc = 256 mm

Take moment about reinforcement

Mu = 525 (90+256+256-10.9/2) + 494 (90+256+234/2) + 525(90+256-10.9/2)

= 313163 + 228722 + 178762

= 720647 kNmm

= 721 kNm > 454 kNm

Haunch Connection Moment Satisfied !!

Checking of shear bolt, design shear force = 250 kN

Try 4 M20 Bolt Grade 8.8, shear capacity = 4 * 91.9 kN


= 368 kN > 250 kN Okay !!

153
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159
LIST OF PUBLICATIONS

1. Shanmugam, N.E., Ng, Y.H, Richard Liew, J.Y., Behaviour of Composite


haunch beam connection, Engineering Structures 24(2002), pp 1451-1463.

2. Ng, Y.H., N.E. Shanmugam, Richard Liew, J.Y. and Yu, C.H., Haunch
Connections in Composite Construction, Proceeding of the Fifth Pacific
Structural Steel Conference, 13-16 October 1998, Seoul, South Korea, pp.
717-722.

3. Richard Liew, J.Y., Ng, Y.H. and N.E. Shanmugam, Design of Haunch
Composite Connections for Long-Span Beam Construction, Connections in
Steel Structures IV: Behaviour Strength and Design, edited by Roberto Leon
and W.S. Eastering, Chicago: AISC 2002, pp. 424-433.

4. Ng, Y.H., N.E. Shanmugam and Richard Liew, J.Y., Tests To Failure of
Continuous Composite Haunch Beams, Proceeding of the International
Conference on Structural and Foundation Failures August 2-4, 2004,
Singapore.

5. Ng, Y.H., N.E. Shanmugam and Richard Liew, J.Y., Behaviour of Composite
Haunch Beam, Journal of Constructional Steel Research (Accepted for
Publication)

160

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