TYPE OF WELD PLATE THK WELD SIZE (mm) NO OF RUNS ROOT ELECTRODE SIZE

BUTT JOINT 10 (empty) 3 3.15

12 (empty) 3 3.15
17.5 (empty) 3 3.15
(empty) (empty) 3 3.15
BUTT JOINT Result
DOUBLE SIDED BUTT 24.1 (empty) 3 3.15

27.3 (empty) 3 3.15

DOUBLE SIDED BUTT Result
DOUBLE SIDED FILLET 12.5 11X11 3 3.15

(empty) (empty) 3 3.15

DOUBLE SIDED FILLET Result

FILLET 7.5 7.5X7.5 3 3.15

10 (empty) 3 3.15
12.5 10X10 3 3.15
12.5X12.5 3 3.15
13.5 6X6 3 3.15
27.3 7.5X7.5 3 3.15
(empty) (empty) 3 3.15
FILLET Result
SQUARE BUTT 13.5 10X10 3 3.15
SQUARE BUTT Result
(empty) (empty) (empty) 3 3.15
(empty) (empty)
(empty) Result
Total Result
 Data

FILL UP ELECTRODE SIZE Sum - Column Q Sum - FINAL

4 18039
4 12026
4 12026
4 19044
61135
4 12026

4 14036
26062
4 6013

4 6013

12026

4 19044
4 6013
4 6013
4 6013
4 99.75 7018
4 7018
4 60130
99.75 111249
4 7018
7018
4 12026
(empty)
12026
99.75 229516
 WELDING MASTER SHEET

ROOT FILL UP FINAL QTY REQD BY QTY REQD BY

SL LOCATION TYPE OF WELD WELD SIZE SPEC PLATE THK BEVEL LEN TYPE OF NO OF ROOT ELECTRODE FILL UP ELECTRODE AREA VOLUME FINAL ELECTRODE AUTOMATIC MANUAL REM
NO (mm) ANGLE (RMtrs) ELECTRODE RUNS
SIZE SIZE SIZE WELDING WELDING

1 BACK STRIP PLATE FILLET 7.5X7.5 SA 516 GR 70 7.5 30 7018 3 7018 3.15 7018 4 28.125 843750 7018 4
2 ANNULAR PLATE SQUARE BUTT 10X10 SA 516 GR 70 13.5 65 7018 3 7018 3.15 7018 4 7018 4
3 BOTTOM PLATE LONG SEAM FILLET 7.5X7.5 IS 2062 GR B 7.5 2240 6013 3 6013 3.15 6013 4 28.125 63000000 6013 4
4 BOTTOM PLATE SHORT SEAM FILLET 7.5X7.5 IS 2062 GR B 7.5 650 6013 3 6013 3.15 6013 4 28.125 18281250 6013 4
5 SUMP OUTER RING WELDING FILLET 12.5X12.5 IS 2062 GR B 12.5 21 7018 3 6013 3.15 6013 4 78.125 1640625 6013 4

6 SUMP OUTER RING WELDING DOUBLE SIDED FILLET 11X11 IS 2062 GR B 12.5 39 7018 3 6013 3.15 6013 4 121 4719000 6013 4

7 SUMP FILLET 10X10 IS 2062 GR B 12.5 39 7018 3 6013 3.15 6013 4 50 1950000 6013 4

8 SHELL TO BOTTOM (INNER & OUTER) FILLET 7.5X7.5 SA 516 GR 70 27.3 245 7018 3 7018 3.15 7018 4 28.125 6890625 7018 4

9 SKETCH TO ANNULAR FILLET 6X6 SA 516 GR 70 13.5 250 6013 3 7018 3.15 7018 4 18 4500000 99.75 7018 4
10 SHELL-1 HORIZONTAL DOUBLE SIDED BUTT SA 516 GR 70 27.3 45 500 7018 3 7018 3.15 7018 4 7018 4
11 SHELL-1 VERTICAL DOUBLE SIDED BUTT SA 516 GR 70 27.3 60 130 7018 3 7018 3.15 7018 4 7018 4
12 SHELL-2 HORIZONTAL DOUBLE SIDED BUTT IS 2062 GR B 24.1 45 500 7018 3 6013 3.15 6013 4 6013 4
13 SHELL-2 VERTICAL DOUBLE SIDED BUTT IS 2062 GR B 24.1 60 110 7018 3 6013 3.15 6013 4 6013 4
14 SHELL-3 HORIZONTAL BUTT JOINT IS 2062 GR B 17.5 45 250 7018 3 6013 3.15 6013 4 6013 4
15 SHELL-3 VERTICAL BUTT JOINT IS 2062 GR B 17.5 60 50 7018 3 6013 3.15 6013 4 6013 4
16 SHELL-4 HORIZONTAL BUTT JOINT IS 2062 GR B 12 45 250 7018 3 6013 3.15 6013 4 6013 4
17 SHELL-4 VERTICAL BUTT JOINT IS 2062 GR B 12 60 50 7018 3 6013 3.15 6013 4 6013 4
18 SHELL-5 HORIZONTAL BUTT JOINT IS 2062 GR B 10 45 250 6013 3 6013 3.15 6013 4 6013 4
19 SHELL-5 VERTICAL BUTT JOINT IS 2062 GR B 10 60 45 6013 3 6013 3.15 6013 4 6013 4

20 SHELL-6 HORIZONTAL WITH CURB FILLET IS 2062 GR B 10 45 250 6013 3 6013 3.15 6013 4 0 6013 4
ANGLE
21 SHELL-6 VERTICAL BUTT JOINT IS 2062 GR B 10 60 45 6013 3 6013 3.15 6013 4 6013 4
22 NOZZLES FABRICATION BUTT JOINT IS 2062 GR B 3 7018 3.15 7018 4 7018 4

23 NOZZLES ERECTION DOUBLE SIDED FILLET 3 6013 3.15 6013 4 6013

24 RF PAD FILLET 3 6013 3.15 6013 4 0 6013

25 C.O.D FILLET SA 516 GR 70 3 6013 3.15 6013 4 0 6013
DECK VERTICAL IS 2062 GR B 3 6013 3.15 6013 4 6013
DECK UPPER IS 2062 GR B 3 6013 3.15 6013 4 6013
26 DECK LOWER FILLET IS 2062 GR B 3 6013 3.15 6013 4 0 6013
27 LEG SUPPORTS FILLET IS 2062 GR B 3 6013 3.15 6013 4 0 6013

28 MISCELLANEOUS PADS & ATTACHMENTS FILLET 3 6013 3.15 6013 4 0 6013

29 STAIRCASE FILLET 3 6013 3.15 6013 4 0 6013

30 DECK SUMP FILLET 3 6013 3.15 6013 4 0 6013
31 JET MIXER PIPING BUTT JOINT 3 6013 3.15 6013 4 6013
32 HEATING COIL PIPING BUTT JOINT 3 6013 3.15 6013 4 6013
33 ROLLING LADDER FILLET 3 6013 3.15 6013 4 0 6013
34 PRIMARY WIND GIRDER FILLET 3 6013 3.15 6013 4 0 6013
35 SECONDARY WIND GIRDER FILLET 3 6013 3.15 6013 4 0 6013
DATA TAKEN FROM http://www.esabna.com/euweb/fm_handbook/57
FILLET SIZE KG/MTR
3.2 0.064
4.7 0.144
6.3 0.254
7.9 0.399
9.5 0.573
12.7 1.02
15.8 1.594
19.1 2.295
25.4 4.076
.com/euweb/fm_handbook/577fm8_4.htm