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Article history: Globally, the demand for energy is increasing, and the transportation sector is a major consumer of
Received 22 June 2015 energy. There has been a momentum and a mandate to promote the use of biofuels. Although biofuel
Received in revised form usage has been analysed extensively from the technological viewpoint, very few researchers have studied
5 April 2016
biofuel implementation and the supply chain. Biodiesel is being considered as an alternative fuel for
Accepted 2 May 2016
Available online 21 May 2016
railway transportation, which poses some challenges given the structural constraints of the industry. As
has been argued, for the successful implementation and adoption of biodiesel in the railway sector, a
tailor-made country-specic supply chain should be designed. The paper discusses how geographically
Keywords:
Sustainable transport
diverse demand and common technological usage points complicate the decision to make or buy in the
Biodiesel context of railway transportation. Furthermore, the biodiesel and diesel supply chains are compared,
Supply chain risks risks of a biodiesel supply chain are identied, and implementable strategies are suggested. Indian
Indian Railways Railways is a bulk consumer of fuel, and as a public sector focal rm, it should take the lead in sustainable
transportation solutions in view of energy security requirements. This study is unique because it deals
with a biodiesel supply chain in a public sector transport organization in an emerging economy.
2016 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.jclepro.2016.05.005
0959-6526/ 2016 Elsevier Ltd. All rights reserved.
M. Gangwar, S.M. Sharma / Journal of Cleaner Production 133 (2016) 182e187 183
Table 1
Biofuel consumption and production (thousand barrels per day).
Region Year
Consumption Production
2007 2008 2009 2010 2011 2007 2008 2009 2010 2011
North America 494 676 769 891 946 473 666 769 917 1005
Europe 173 238 293 331 344 154 198 233 255 250
Asia & Oceania 46 69 83 92 102 49 76 94 100 118
World 991 1350 1585 1772 1820 1103 1477 1635 1865 1897
ight, while Amtrak conducted a yearlong trial with B20 in 2010 3. Biomass supply chain
(Sims, 2011).
Table 1 summarizes the biodiesel consumption and production The biomass supply chain involves end-to-end management,
trends of different regions over the years. North America is the starting from the farmer to the end user, and it comprises many
largest producer and consumer. Most regions consume their pro- actors including farmers (harvesters), transporters, warehouse
duce, except Asia, which exports its biofuel produce. Most biofuel is operators, energy plant developers, energy producers, the gov-
ethanol, and it is used for blending with petrol and biodiesel. ernment, utility providers, and end users (Adams et al., 2011;
Among countries, Germany and Brazil are the world leaders in Annevelink and de Mol, 2007; Gold and Seuring, 2011). The spe-
biodiesel production. The motivations for biofuel production and cial characteristics of this chain include seasonal availability of in-
use are different in different countries. The US does it for saving fuel puts, demand variation due to uncertain energy production, and
import costs, Europe does it as a climate change mitigation mea- variability of biomass, and the underlying objective is to reduce
sure, and countries such as Brazil do it for providing social benets environmental impact and minimize costs. Organizations will have
and inclusion to poor farmers. Brazil's Federal Government created to follow different supply chain congurations, ownership ar-
the Social Fuel Seal (SCS), according to which biodiesel manufac- rangements, and norms (Mafakheri and Nassiri, 2014; Mafakheri
turers are required to purchase a minimum quota of raw material et al., 2012; Lloyd and Dey (2014).
from small farmers, thereby integrating the small farmers into the The biomass supply chain is laden with uncertainties (Beamon,
supply chain as raw material suppliers (Leao et al., 2011). Bio- 1999; Ramadhas et al., 2005) studied the large-scale production of
ethanol is also popular because it has a lower gestation period biodiesel, while Skarlis and Kondili (2012) explored the small-scale
(time between plantation and production of biofuel) of 1e2 years dynamics of biodiesel production on Crete Island. Escobar et al.
compared to biodiesel made from crops such as jatropha, which (2014) performed lifecycle assessment of two alternative supplies
requires 4e5 years, thus lengthening the investment payback in Spain. Bot et al. (2015) studied the biodiesel supply chain for
period. In all of these countries, government mandates and the remote areas in Indonesia. This situation poses its unique chal-
taxes imposed on CO2 emissions incentivize biofuel use. lenges and a small-scale bidirectional supply chain, in which the
In India, the installed biodiesel capacity is about 1.2 million producers are the consumers, is an option. The present paper
metric tons per annum (MTPA), and most of this is in the private further suggests the existence of two types of bidirectional supply
sector. Against this, actual consumption from 2009 to 2014 was chains, namely, xed and mobile, wherein the processing unit itself
about 0.11 MTPA against a consumption potential of 33 MTPA. is moved (Oliveira et al., 2009). Mirkouei et al. (2016) looks at the
Biodiesel exports are in the range of 0.18 MTPA, and they have been efciencies of this unit. The broad uncertainties (Awudu and Zhang,
growing at a compounded annual growth rate (CAGR) of 13% since 2011; Bot et al., 2015) listed in the literature are as follows:
2009. Therefore, the need for policy intervention on both the
supply and demand sides for incentivizing the use of biofuels in the i) Biomass Supply Uncertaintydvariability in the yield and
domestic market is apparent. Furthermore, the success of such an quality of the supplied inputs. Biomass supply is affected by
intervention/program will depend on the effective design and seasonality, whereas demand is continuous, which poses the
implementation of the associated value chain (Biswas and Pohit, challenge of storage (Yue et al., 2014). This uncertainty is
2013). pronounced in decentralized and mobile processing because
Biodiesel has various advantages, the most important being that of variability and reduced control over produce (Iakovou
it is a clean and renewable fuel (Leonardi et al., 2012). The by- et al., 2010; Banister, 2005).
products of the esterication process employed to manufacture ii) Transportation and Logistics Uncertainty: In the case of xed
biodiesel, such as oil cake and glycerol, have economic value and processing units, the low energy density of biomass neces-
reduce the cost of biodiesel. Moreover, according to the well-to- sitates the transport of larger quantities, and from the
wheel approach, biodiesel production requires the least amount viewpoint of mobile processing, density differences and
of energy compared to the production of any fossil fuel. It is carbon- timeliness can pose problems (Fredericks, 2012).
neutral because the CO2 generated in biodiesel manufacturing is iii) Production and Operations Uncertainty: This uncertainty
consumed by the oil seed plant. Moreover, biodiesel emits reduced could be attributed to poor inputs, quality, and machine and
levels of pollutants such as unburned hydrocarbons, carbon mon- operator failure.
oxide, sulphates, and particulate matter compared to diesel: blends iv) Demand and Price Uncertainty: This uncertainty is related to
as low as B20 can bring about a substantial reduction in greenhouse the price of alternative fuels and other inputs.
gas (GHG) emissions. The cultivation of jatropha and similar feed- v) Government and regulatory uncertainty.
stock on semi-arid land increases green cover and reduces GHG
emissions. With continued cultivation, such semi-arid land will Researchers have studied the technical and economic pre-
become fertile in due course, and it could then be used for culti- requisites for reducing CO2 emissions through the use of biomass-
vating food crops. based energy in the transportation sector (Johansson, 1996).
184 M. Gangwar, S.M. Sharma / Journal of Cleaner Production 133 (2016) 182e187
Banister (2005) suggested seven main barriers to sustainable however, lies in lingo-cellulose, biomass, and algae-based biodiesel.
transport, namely, nancial, technical/commercial, institutional/ These are second-generation biofuels with shorter production cycle
administrative, public acceptance, legal/regulatory, policy related, times, which means raw material production can be scaled as
and physical. Coelho (2005) explored the trade barrier angle, while required. These materials can also be grown on ponds, for example,
Hoekman (2009) explored the commercialization perspective of and do not require land, thus helping avoid competition with food
using biofuel in the US. Browne et al. proposed a framework for crops. In addition, second-generation biofuels can use the portions
assessing the barriers and potential policies to address them. of food crop not consumed by humans to avoid competition with
Studies on the demand elasticity of road transport diesel fuel have food needs, for example, the use of corn stover for ethanol pro-
found that the income elasticity for diesel fuel is higher than the duction. In such a case, increased food demand will increase the
price elasticity of diesel demand (Ramli and Graham, 2014). From supply of feedstock for biofuel production (Mckinnon et al., 2012).
the commercialization viewpoint, biofuels are commercially viable Although the raw material exists, non-governmental organiza-
low-carbon alternatives to fossil fuels in road transport, and they tions and professional project management organizations will have
can help meet the targets of climate change mitigation measures to support raw material collection. The jatropha-based seed pro-
(Borjesson et al., 2014). Regional factors such as level of local cessing industry would be viable if operated on economies of scale.
competition, technical difculties, and government action inu- Backward integration with the seed market and forward integra-
ence the introduction of biodiesel (Periguero and Jimenez, 2011). tion with the biodiesel supply industry is necessary to remove
Biodiesel technology is low risk and easily implementable, but most layers from the supply chain that do not add any value to the
countries need to implement solutions customised to local re- process (Shinoj et al., 2010). Moreover, various state governments
quirements (Steenberghen and Lopez, 2008). Hall (2000) indicated and the Ministry of Environment and Forests would need to sup-
the need for a technologically competent leader to ensure that port such a program through incentives and subsidies. If successful,
other channel members maintain a sustainable supply chain. the program will generate employment in rural areas. Positive ef-
Furthermore, as mentioned by Seuring and Mueller (2008), for a fects would be felt in other sectors as well, owing to the prots
sustainable supply chain to emerge, the focal company should take generated at different levels of the value chain. The by-products of
responsibility for designing the product. Hall et al. (2012) looked at the esterication process in biodiesel manufacture include oil cake
the sustainable implication for the oil and gas, ethanol, and bio- and glycerol, and these are of commercial value. The sale of these
diesel industry in Brazil. Currently, to the best of the authors' products makes the whole process viable because the feedstock
knowledge, no study has addressed this aspect of supply chain cost is about 78% of biodiesel production cost (Gunatilake et al.,
implementation, especially in the railway sector and, specically, in 2011).
relation to India. Transportation logistics in biomass supply chains Owing to its huge size and criticality to transportation within
have been addressed, but biomass supply chains for the trans- the country, Indian Railways (IR) has different priorities, risks, and
portation industry have not been researched adequately. decision-making processes compared to rail networks elsewhere.
Furthermore, in developing countries, there is a debate of
competing land use between biomass production for food material
4. Current biodiesel supply chain in India and energy use (Kerckow, 2007). Therefore, there exists a gap in
terms of the models capable of capturing the potential for coop-
The Government of India has stipulated a target of blending 20% erative decision making pertaining to the biomass supply chain and
biofuel in fossil fuels. IR's Vision 2020 envisages that 10% of its coordination of individual players' objectives towards a range of
energy requirement should be satised by renewable sources of collective supply chain goals.
energy (Banerjee, 2009). IR stands to save USD 41.5 Million for
every rupee of reduction in fuel price. Given that the price of a litre
of high-speed diesel (HSD) is 52e55 INR (0.85 USD), biodiesel is an 5. Challenges for biodiesel supply chain
economically viable substitute. The biggest advantage, of course, is
that HSDebiodiesel blends of up to 20% can be used without any It can be seen that a typical biodiesel supply chain consists of
modication to the engine. Other competing fuels such as CNG/LNG four stages, namely, seed cultivation, seed marketing, biodiesel
have been tried as traction fuels. The main disadvantages of these production, and biodiesel distribution. The various stakeholders
fuels are storage on locomotives and obtaining explosive clearance involved include farmers, seed researchers, market intermediaries,
for use in mobile applications. IR modied a diesel-electric multiple traders, biodiesel processors, distributors, consumers, and regula-
unit (DEMU) to work in the dual-fuel mode using biodiesel and tors (the Government). The farms supplying the biomass material
CNG, but this was at the cost of reduced passenger space because could be owned locally or centrally, resulting in different supply
the CNG cascade was installed in the passenger area. For operating priorities and attitudes towards the risks and the decision-making
freight locomotives using CNG, the fuel must be carried on a process. In building institutional capacity, community-owned
separate wagon. Hauling this dead weight would increase fuel biomass suppliers should be considered to ensure sustained, ef-
consumption and take up the space of one commercial wagon, thus cient supply (Altman and Johnson, 2009; Gold, 2012; Mafakheri
reducing the overall benet. As for biodiesel, it can be carried in the and Nasiri, 2014). McCormick and Kaberger (2007) summarized
fuel tanks of existing locomotives without any modication. that the challenges to this end are more non-technical than
India has about 300 different varieties of unutilized oilseeds. It is technical.
estimated that the current annual availability of these seeds is Certain risks are inherent in the biodiesel supply chain. Weather
around 25 mn tons. These include pongamia, mahua, cottonseed, and natural causes can adversely affect feedstock availability. Lack
and jatropha. In addition, animal-fat-based oils and waste oils can of processing capacity and infrastructure limitations may lead to
be used to produce biodiesel. There is potential to produce about reduced feedstock production. There may be a surge in requirement
500e600 mn litres of biodiesel annually from these unutilized from competing sectors such as food, and less land may be available
sources, and this would more than satisfy the B20 requirement of for feedstock plantation.
IR. Moreover, India can consider importing palm styrene, palm fatty The risks associated with fossil fuels and biofuels are slightly
acid distillate, and so on, until it becomes self-reliant. The future, different. The volumes of crude oil and rened fuel are comparable,
M. Gangwar, S.M. Sharma / Journal of Cleaner Production 133 (2016) 182e187 185
Table 3
Risk, strategies, and perspectives for railways biodiesel supply chain.
Biofuels are also limited by the availability of storage facilities Govindan et al. (2016) governance structures will evolve
and product shelf life. Long-term biodiesel storage is an issue accordingly.
because the fuel tends to oxidize. Oxidation causes gel formation,
and the use of such fuel may choke the fuel lters used in loco- 7. Conclusion
motives. Biodiesel storage at temperatures below 4 C leads to
oxidation and gel formation, and it should be avoided. There is a This study considers the use of biodiesel in railway trans-
need for biodiesel additives to stabilize the fuel at low tempera- portation. Although technical literature on the use of biofuel in
tures. Because India is a vast country with extreme weather con- railways is extensive, very few studies have analysed it from the
ditions, IR may need to decide on whether to use biodiesel at all supply chain perspective. Furthermore, biofuel supply chain
during the winter months or in colder regions. research has explored different industries but not railways. This gap
Price volatility can be due to both increase in demand or is bridged by the present study. The purpose of this study was to
reduction in supply. Diesel price is subjected to market manipula- understand the challenges and address the supply chain risks for IR
tions based on strategic volatility risks. However, the other side is because these would be similar for other railway systems. IR's po-
that fossil fuel prices are open to manipulation by prominent sition in the supply chain is that of a consumer, and it is the focus
suppliers such OPEC (Ghoddusi et al., 2012). The supply risks in the partner. It thus has the responsibility of channelizing and opti-
context of biofuels include disruption due to weather events and mizing the supply chain. Various demand and supply characteris-
demand from competing sectors. The impact of riskiness of an input tics of biodiesel have been compared to illustrate the challenges
is reduced if the exibility to shift demand between different pe- faced by the supply chain. The challenges include dealing with
riods or across substitute goods is available. In terms of the trans- geographically diverse demand with high variation in terms of
portation sector and its biofuel usage, the requirement is xed or climatic conditions and terrain, all within the same technological
inelastic. Biofuel has the characteristics of both a substitute and a system. The demand is large. Hence, the use of decentralized
complement. Thus, it is argued that blindly copying the practices of captive sources of supply is advised. Given that climatic and
other industries cannot work for the railway industry, and the in- geographical conditions impact yield, IR should not diversify into
dustry must develop its specic supply chain solutions comprising production; hence, buying rather than making is suggested with a
decentralized distribution structures with vertical integration. focus on standardization of specication. Vertical integration into
According to Fischer (1997), before devising a supply chain, one farming is advised against. Different risk mitigation strategies
should consider the nature of product demand. An attempt has should be adopted for the different uncertainties faced by this
been made to understand the demand and supply characteristics of supply chain. This study looked at the determinants of these stra-
the two fuels, namely, fossil fuel (diesel) and biodiesel, in order to tegies, and perspectives and issues from the railways angle. Future
create the right supply chain (Table 2). As can be understood from research may consider optimization models for the biomass supply
the demand characteristics of biodiesel, the demand is stable and chain for a single stage with in-depth analysis and its impact on
has low margin. Diesel has characteristics of an extractive supply total optimization. The empirical study or simulation of upstream
chain with long lead time whereas biodiesel has agri-based supply decentralized processing of biofuel feeding into a downstream
chain process with shorter lead time. The focus of storage of diesel single system is another direction. One may also look at the
is ammability whereas biodiesel is perishability. As the two chains stakeholder dynamics of farmers, oil companies, and a public sector
run parallel the challenge is to address these characteristics railway operator.
simultaneously. Based on Fischer's work of what is the right supply
chain the product can be classied as a functional one and there-
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