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> ROD PUMP CONTROL

OPTIMISING OIL PUMP


PRODUCTION
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ROD PUMP CONTROL
> OPTIMISING OIL PUMP PRODUCTION

> ROD PUMP CONTROLLER > BENEFITS

The PDL Rod Pump Controller is designed for oil field pumping No dynamic brake resistors required.
applications. Due to its many innovative features it surpasses the Eliminates costly Active Front End (AFE).
performance obtainable in conventional variable speed drive based Save on purchase price.
Rod Pump Controllers. Save on maintenance costs.
Save on electricity costs.

> USE TOUGH INDUSTRY


PROVEN EQUIPMENT

Every PDL Rod Pump Controller is based around the industry proven
PDL Elite Series drive. PDL Electronics Ltd has been at the forefront
of AC induction motor controllers for over 30 years. Manufactured to
ISO 9001 quality standards and built to withstand tough industrial
conditions, the Elite Series Motor Controller is the number one choice
for demanding Rod Pump applications. Combined with the powerful
Virtual Automation software, VYSTA, the Elite Series gives you
advanced control functionality at an affordable price.

> ROD PUMP CONTROL


FEATURES

Up to 50% energy savings.


Minimise counter balance weight set-up time with dedicated counter
balance weight adjustment screens.
Provides fan/heater logic. For severe climates internal temperature
sensors can be used to control the temperature of the drive
enclosure. Eliminates additional temperature control hardware.
Data logging and remote supervision via the Elites extensive serial
communications options.
Torque limiter protects the gearbox from excessive torque loads.
Tough industry proven products. NEMA 12/IP54.
Standard off the shelf hardware.
The Elite Series built-in line reactors reduces line harmonics.
Provides near unity power factor (cos) at all speeds to avoid utility
power factor penalties.
Can be used with high efficiency motors.
Password protection prevents unauthorised access to controller
parameters.
ROD PUMP CONTROL
> REDUCING COSTS, SAVING ENERGY

> SAVE WITH PDLS ROD


TORQUE CONTROLLER

The PDL Rod Torque Controller (RTC) offers an advanced form of Pump
Off Controller without the need for a load cell or other costly hardware.
The torque demand of the pump is constantly monitored on every
stroke and with this data the optimum pump speed is determined.
Two independent set points adjust the speed of the pump for changing
inflow characteristics, and monitor for gaslock, instantly reacting to
eliminate fluid pound. Production is maximised, maintenance costs
are reduced and significant energy savings can be achieved.
The greatest benefits can be achieved on wells that have changing
conditions or wells that have low fluid production.
Matches the pump speed to the oil produced by the formation.

> ROD PUMP CONTROL SPECIFICATIONS

Input voltage ........................................380 - 500VAC (10%)


Output current .....................................up to 1200 amps
Frequency ............................................48-62Hz
Operating Temp ...................................0 to 50 C (32 to 122 F)
Humidity ..............................................<90% non condensing
Protection ............................................IP54, NEMA 12
............................................Pollution degree 2
Altitude ................................................1000m , 3300 ft, at full rating

> SAVE WITH PDLS REGEN


CYCLE CONTROL

PDLs revolutionary Regen Cycle Control (RCC) controls


the regenerated energy produced by the Rod Pumps
reciprocating motion, eliminating the need for dynamic
brake resistors or an active front end. Excess energy is
stored during regeneration and absorbed during motoring.
This reduces costs, and saves energy. Up to 30% energy
savings have been achieved compared with units fitted
with dynamic brakes.
PDL ELECTRONICS LTD... HIGH POWER,
HIGH PERFORMANCE AC MOTOR CONTROL

WITH A WIDE RANGE OF


DRIVES FROM 0.37kW TO IN
EXCESS OF 1MW

PDL Electronics has been developing, manufacturing and installing AC Motor Control
for over 30 years and is a pioneer in establishing high power and high performance
solutions in industry. PDL Electronics provides a wide range of engineered services
and solutions and our extensive drive applications knowledge is based on years of
experience in an end user market. With an installed base of AC drives numbering over
100,000, PDL Electronics can provide continuous technical support that guarantees
quality service and expert advice from pre-sale to delivery to operation of your installation.

As a member of the Schneider Electric group, PDL Electronics product range and
renowned effectiveness in high power drive applications, consolidates Schneider
Electrics position as the global leader in industrial motor control.

HEAD OFFICE
81 Austin Street, Napier, New Zealand
Phone +64-6-843 5855 Fax +64-6-843 5185

Internet www.pdlelectronics.com
Email emarketing@pdlelectronics.com

Distributors in countries worldwide.


Distributed by

PDL part number 4211-486 Rev A. Printed November 2003


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