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  • Checklist For Configuration Design

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    Jhon Cifuentes
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    This checklist provides 15 issues to consider during the configuration design phase regarding part failure modes, functionality, materials and manufacturing, and design knowledge. Key considerations include sizing the part to prevent excessive plastic deformation or fatigue failure based on stresses and loads, using generous fillets to reduce stress concentrations, preventing buckling if possible, selecting materials that prevent likely failure modes and have a history in similar applications, ensuring the design can be manufactured within tolerances and cost targets, and using methods like FMEA to consider unlikely failure events.

    Original Description:

    LISTA DE CHEQUEO PARA EL DISEÑO CONFIGURACIONAL

    Original Title

    Checklist for Configuration Design

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    This checklist provides 15 issues to consider during the configuration design phase regarding part failure modes, functionality, materials and manufacturing, and design knowledge. Key considerations include sizing the part to prevent excessive plastic deformation or fatigue failure based on stresses and loads, using generous fillets to reduce stress concentrations, preventing buckling if possible, selecting materials that prevent likely failure modes and have a history in similar applications, ensuring the design can be manufactured within tolerances and cost targets, and using methods like FMEA to consider unlikely failure events.

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    © All Rights Reserved
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    12 views2 pages

    Checklist For Configuration Design

    Uploaded by

    Jhon Cifuentes
    This checklist provides 15 issues to consider during the configuration design phase regarding part failure modes, functionality, materials and manufacturing, and design knowledge. Key considerations include sizing the part to prevent excessive plastic deformation or fatigue failure based on stresses and loads, using generous fillets to reduce stress concentrations, preventing buckling if possible, selecting materials that prevent likely failure modes and have a history in similar applications, ensuring the design can be manufactured within tolerances and cost targets, and using methods like FMEA to consider unlikely failure events.

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    © All Rights Reserved
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    of 2

    CHECKLIST FOR CONFIGURATION DESIGN

    THIS SECTION , AN EXPANSION OF TABLE 8.1, PRESENTS A CHECKLIST OF DESIGN ISSUES


    THAT SHOULD BE CONSIDERED DURING CONFIGURATION DESIGN. MOST WILL BE
    SATISFIED IN CONFIGURATION DESING , WHILE OTHERS MAY NOT BE COMPLETED UNTIL
    THE PARAMETRIC DESING OR DETAL DESING PHASES.

    IDENTIFY THE LIKELY WAYS THE PART MIGHT FAIL IN SERVICE

    1. EXCESIVE PLASTIC DEFORMATION . SIZE THE PART SO THAT ATRESSES ARE BELOW
    THE YIELD STRENGTH.
    2. FATHIGUE FAILURE. IF THERE ARE CYCLIC LOADS , SIZE THE PART SO THAT
    STRESSES ARE BELOW THE FATIGUE LIMIT OR FATIGUE STRENGTH FOR THE
    EXPECTED NUMBER OF CYCLES IN SERVICE.
    3. STRESS CONCENTRATIONS. USE GENEROUS FILLETS AND RADII SO THAT STRESS
    RAISERS ARE KEEP LOW. THIS IS ESPECIALLY IMPORTANT WHERE SERVICE
    CONDITIONS ARE SUSCEPTIBLE TO FATIGUE OR BRITTLE FAILURE.
    4. BUCKLING IF BUCKLING IS POSSIBLE , CONFIGURE THE PART GEOMETRY TO
    PREVENT BUCKLING.
    5. SHOCK OR IMPACT LOADS. BE ALERT TO THIS POSSIBILITY , AND CONFIGURE THE
    PART GEOMETRY AND SELECT THE MATERIAL TO MINIMIZE SHOCK LOADING.

    IDENTIFY LIKELY WAYS THAT PART FUNTIONALITY MIGTH BE COMPROMISED

    6. TOLERANCES. ARE TOO MANY TIGHT TOLERANCES REQUIRED TO MAKE THE PART
    WORK WELL? , HAVE YOU CHECKED FOR TOLERANCE STACK-UP IN ASSENMBLIES?
    7. CREEP. CREEP IS CHANGE OF DIMENSIONS OVER TIME AT ELEVATED
    TEMPERATURE. MANY POYMERS EXHIBIT CREEP ABOVE 100C. IS CREEP A
    POSIBILITY WITH THIS PART , AND IF SO , HAS IT BEEN CONSIDERED IN THE
    DESIGN?
    8. THERMAL DEFORMATION. CHECK TO DETERMINE WHETER THERMAL EXPANSION
    OR CONTRACTION COULD INTERFERED WITH THE FUNCTIONING OF A PART OR
    ASSEMBLY.

    MATERIALS AND MANUFACTURING ISSUES

    9. IS THE MATERIAL SELECTED FOR THE PART THE BEST ONE TO PREVENT THE LIKELY
    FAILURE MODES IN SERVICE?
    10. IS THERE A HISTORY OF USE FOR THE MATERIAL IN THIS OR SIMILAR
    APPLICATIONS?
    11. CAN THE FORM AND FEATURES OF THE PART BE READILY MADE ON AVAILABLE
    PRODUCTION MACHINES?
    12. WILL MATERIAL MADE TO STANDARD QUALITY SPECIFICATIONS BE ADEQUATE FOR
    THIS PART?
    13. WILL THE CHOSEN MATERIAL AND MANUFACTURING PROCESS MEET THE COST
    TARGET FOR THE PART?

    DESING KNOWLEDGE BASE

    14. ARE THERE ASPECTS OF THE PART DESIGN WHERE THE DESIGNER OR DESING
    TEAM IN WORKING WITHOUT ADEQUATE KNOWLEDGE? IS THE TEAMS
    KNOWLEDGE OF FORCES , FLOWS , TEMPERATURES , ENVIRNMENT , AND
    MATERIALS ADEQUATED?
    15. HAVE YOU CONSIDERED EVERY POSSIBLE UNFORTUNATE , UNLIKELY , OR
    UNLUCKY EVENT THAT COULD JEOPARDIZE THE PERFORMANCE OF THE DESIGN?
    HAVE YOU USED A FORMAL METHOD LIKE FMEA TO CHECK FOR THIS?

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