Performance

Optimization Pump - Off

for Oil & Gas
Extraction Controller
PUMP-OFF CONTROLLER (POC)
INTECHs value resides in software algorithms embedded in the Rugged PC, which
requires no external sensors, wires, load cells or other eld devices. The POC uses
technology that analyzes the motors rotor relationship to the stator to determine
load and position. As with traditional Pump-Off Controllers, pump-off is determined
when the load is reduced at specic positions. Unlike traditional Pump-Off
Controllers, INTECHs POC can be integrated via GSM, radio, ber or Ethernet and
report problems such as pump-off, parted rod, leaking valve, high load and
minimum load, even shutting down if conditions warrant. All this data is available
via ModBus Ethernet as read and write values. INTECHs POC allows you to monitor
and control rod pumps at the well site or by using telemetry and SCADA systems.

SYSTEM ARCHITECTURE

3 4
5
2
6

1
Intelligent Motor
Controller

WIFI
RADIO
GPRS / GSM
COPPER / FIBER

Pump-Off Processor
BENEFITS DELIVERED

EASY DISTRIBUTED IMPROVE OPERATIONS FASTER

SOLUTIONS EFFICIENCY DEPLOYMENT
INTECH's POC solution is easily networked on the Remote data collection from distant data points INTECH systems are easy to congure and allow
wellpad wirelessly for faster system allows you to react more effectively and efciently faster and easier mapping over networks. The
commissioning and monitoring, and faster to real time changes in production conditions. time you save in setting up the solution can be
production without need for trenching and wiring utilized in getting well pads running sooner.
time delays.

SCALABLE AND MAXIMIZE LIFETIME HARSH

REUSABLE
INTECHs ready-to-use solutions can be easily
congured and attached to any network to
increase network size. Wireless operations allow
these solutions to be easily removed and installed
at new locations.
PRODUCTION
INTECHs easy and cost effective installation
helps reduce costs and ensure better returns on
asset investment. INTECH systems are safe and
reliable; lowering OPEX costs through reduced
disruptions, which also extends the production life
of wells.
CONDITIONS
INTECH's solution sets a benchmark for quick and
easy installation, and enables production in
remote locales and harsh weather conditions. The
POC equipment is certied NEMA-4X.

PANEL SPECIFICATIONS
INTELLIGENT MOTOR PUMP-OFF
CONTROLLER PROCESSOR
Description Description
Motor Contactor for Fanless Rugged PC
30-50 HP Motor
6-8 Port Ethernet Switch
Ethernet Remote IO
Cloud Gateway
4- Port Ethernet Switch
Wi access point
Rod position sensor
(wireless) Display Panel
VSD (optional)

INDUSTRY EDGE
Core Differentiation Derived Differentiation Deployment Differentiation
Non-linear model for wells of all depths Early detection of anomalies and prevention RTU with Local Pump-Off Function
Small footprint; less-intrusive, easy installation Flexible communication options Base Function (Remote Server Based),
Beaming to Cloud option
Combined well-test data for accurate Quick to install and limited number of
performance prediction dependent sensors needed Power (incl. auxiliary equipment) under 30W

FEATURES
Protection Functions
Ambient Temperature
DC overvoltage
DC under voltage
Drive temperature
Software Features
Input phase loss Data Mining: Visual interface: Operational:
Power limits Torque computed through Rod Pump Analytics Automatic start & reset
Current (and Voltage) and
Overcurrent Dyno-graph with Calculations Diagnostics & Notications
beam displacement
Short circuit Non Linear (Current) function Programmable I/O
Model development 60-Day Log for Pump Curve
OPC integration
 What Our Customers Say...
[We] commend INTECHs knowledge of alarm The experience, knowledge and I would personally like to thank you for
management, dedication, commitment and dedication of INTECH Process Automation your vendor support based on my
effort. Most importantly, works have been team was instrumental in executing a experiences over the last 12 to 18 months
completed safely and INTECH has been able professional job towards the Control and you are well ahead of the industry curve
to work successfully in our diverse Safety Systems of the Project. on this aspect. We will be sure to let others
environment in the industry know.

Central Maintenance Coordinator Sr. I&E Engineer Sr. Systems Engineer

End User EPC OEM

Americas Asia Middle East Africa

WORLD HQ INTECH Process Automation Pte. Ltd INTERNATIONAL HQ INTECH Process Automation Nigeria Ltd.
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