Professional Documents
Culture Documents
INDEX
1 SPRING TEST 14
2 TENSION TEST 5 11
3 TORSION TEST 12 15
5 IMPACT TEST(IZOD) 23 28
6 DEFLECTION TEST 29 35
7 COMPRESSION TEST 36 40
8 HARDNESS TEST(ROCKWELL) 41 43
9 HARDNESS TEST(BRINELLS) 44 - 48
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
INDEX
1 SPRING TEST 14
2 TENSION TEST 5 11
3 TORSION TEST 12 15
5 IMPACT TEST(IZOD) 23 28
6 DEFLECTION TEST 29 35
7 COMPRESSION TEST 36 40
8 HARDNESS TEST(ROCKWELL) 41 43
9 HARDNESS TEST(BRINELLS) 44 - 48
Exp No :
Date :
ALUMINIUM
Aim: To study the microstructure of Aluminium.
Procedure:
AIM:
To conduct the hardenability test on steel by end quench test and plotting graph
between distance from quenched end to Rockwell hardness.
APPARATUS:
Muffle Furnace, Fixture, Quick acting water valve, standard size orifice, Rockwell
Hardness Testing machine.
THEORY:
A steel quenched to 100% martensite upto its centre may have a lower surface
hardness (as its carbon content is low), but it still has higher Hardenability as
compared to a steel having higher surface hardness due to 100% martensite there,
but lower Hardenability.
PROCEDURE:
The end Quenching continues, until the bar is cooled sufficiently (handling
temperature)
Flat edge is ground on the surface of the specimen (0.015) in deep Rockwell
hardness values are determined at every 1/16 inch along the length of the
specimen from the Quenched end.
PRECAUTIONS:
Keep the equipment dry and when not in use by draining the water
through water outlet.
OBSERVATION:
Graph is drawn between distances from quenched end to Rockwell hardness and
is found to be decreasing from the end.
SPRING TESTING
MACHINE
Spring Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
APPARATUS:
KMI testing machine model 1.3-D ,,set of weight discs and springs.
PROCEDURE:
1. Select the measuring range by attaching weights on the pendulum rod. (Use
B for 0- 5000N range).
2. To control sudden fall of the pendulum the valve opening of the dash point is
increased for lower range and decreased for higher range.
3. Set the zero in the measuring dial by moving the collar as on the pendulum
bracket arm
6. After fixing spring, note the reading of the knife-edge pointing on scale
provided on upper gripping device
7. Turn the power on and press down button to apply gradual tensile force on
the spring.
8. Note the tensile force from the measuring dial for every 10mm elongation of
spring
9. Draw the graph by taking elongation () on X-axis and force (F) on Y- axis.
10. Calculate the slope of the line joining all the measured points by a straight
line, which gives the stiffness of the given spring.
Spring Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
OBSERVATIONS:
1
2
3
4
CALCULATION:
f
Stiffness k = = N
mm
Spring Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
GRAPH:
A graph is drawn taking elongation on x- axis and tensile force on y- axis.
F2
Force in N
F1
1 2 Deflection in mm .
RESULT:
Stiffness of the given spring =
From graph =
Spring Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
TENSION TEST
Tension Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
TENSION TEST
AIM:
To conduct tension test on the given steel specimen for determining the
1. Stress at yield point.
2. Ultimate stress.
3. Nominal breaking stress.
4. Actual breaking stress.
5. Percentage elongation.
6. Percentage reduction in area.
7. Youngs modulus.
APPARATUS:
1. Universal testing machine with accessories
2. Vernier calipers.
3. Scale.
4. Dot punch.
5. Hammer.
6. Specimens as ISI
THEORY:
The Tension test which is conducted on a universal testing machine at room
temperature is a common method to evaluate strength and ductility under static load
conditions. The tension test is carried out by loading a standard specimen gripped
at both ends and measuring the resultant elongation of the specimens at various
increments of loads.
PROCEDURE:
1. Measure the diameter of the given mild steel specimen at three different
places with the help of vernier calipers and determine the average diameter of
the specimen and gauge length.
2. Mount the specimen in the grip of the movable and fixed cross head
Tension Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
3. Adjust the load stabilizer, start the machine and open the inlet valve slightly.
When the load pointer just kicks it, indicates that the load is held caught
between the grips, and then adjusts the pointer to read zero.
4. Apply the load at a steady uniform rate and until specimen breaks.
5. After some time the actual point returns slowly. At this stage, a neck is formed
in the specimen, which breaks. Note the position of actual pointer during
breaking. Record the maximum load as Breaking load.
6. Press the freeze button and then print to get the graph between load verses
elongation.
7. Repeat the procedure for other specimen.
OBSERVATIONS:
Trial 2 = mm
Trial 3 = mm
Ultimate load Pu = KN
Breaking load Pb = KN
Gauge length l o = mm
Tension Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
TABULAR FORM
Final Neck
Original Neck Original Original Yield Ultimate Breaking Youngs
%
Length area stress stress stress Modulus %
S.no diameter diameter Length Area Reduction
Lf 2
Af N N N N Elongation
d o mm d f mm Lo mm Ao mm in area
mm mm2 mm 2 mm 2 mm 2 mm 2
Tension Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
GRAPH:
Print the graph between load [y-axis] and deflection [x-axis] from the graph
calculate stresses.
CALCULATION:
2
Original area of cross section Ao = d0
4
2
Area of cross section at neck A
f = df
4
Yieldload
Stress at yield point = N / mm 2
Originalarea
Ultimateload
Ultimate stress = N / mm 2
Originalarea
Breakingload
Actual breaking stress = N / mm 2
Originalarea
A0 A f
Percentage reduction in area = 100
A0
Tension Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
L0 L f
Percentage elongation = 100
L0
Youngs modulus =
Original Length L0 = mm
Final Length L f = mm
RESULT:
Tension Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
TORSION TEST
1 Torsion Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
TORSION TEST
AIM:
To find out the shear stress and rigidity modulus of the given material using
the torsion testing machine
APPARATUS:
Torsion testing machine Model TT-6. Vernier calipers, scale, specimens
SPECIFICATIONS:
Max torque capacity : 60 N m
Torque ranges : 0- 60 N m
No of divisions on dial : 600
Torsion speed : 1.5 RPM
Clearance between grips : 0- 420 mm
Grips for round bars : 4- 8 mm
Grips for flat bars (t) : 1- 5 mm , 25 mm
Motor power : 0.5 HP
Accuracy of torque indication: +1% of true torque above 20% its range
PROCEDURE:
1. Measure the diameter of the specimen and select the suitable grips for the
specimen and insert into the driving and driven chucks
2. Insert the specimen into the two chucks by holding driven chuck firmly.
3. Adjust torque range depending on the type of specimen (hard or soft) by
turning a knob on the right hand side of measuring panel.
4. Then adjust the zero of the angle-measuring disc.
5. Switch on the motor by pressing green button.
6. Switch off the motor after the specimen breaks.
7. Note down the torque shown by the red pointer in the dial and that is the
maximum capacity of specimen.
8. The angle of twist can be directly read on the angle-measuring disc.
9. Repeat the Same Procedure for different specimens of the same material.
2 Torsion Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
T T
OBSERVATIONS:
Shear Rigidity
Gauge Torque Twist stress modulus
Diameter
S.NO Material length (T) ( ) (G)
(d) mm
(L)mm N-m Rad N N
mm 2 mm 2
CALCULATIONS:
d 4
Polar moment of inertia of rod (J) =
32
T G
J r L
Slope = Tan =
T L
Rigidity of modulus= G N
J mm 2
T r
Shear stress () = N
J mm 2
RESULT:
3 Torsion Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
IMPACT TEST
(CHRPY TEST)
1 Charpy Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
APPARATUS:
Charpy testing machine with accessories, specimen, Vernier Calipers.
THEORY:
The loads that are suddenly applied to a structure are known as impact loads.
The performance on engineering materials like strength, toughness etc. vary with
rate of loading. Materials exhibits poor performance under dynamic or shock loads.
Hence it is required to know how the strength and toughness varies with impact or
instant shock loads. In the impact test, the impact strength (i.e. the resistance to
shock loads) and the toughness of material under dynamic load is determined.
The principle employed in all impact testing procedures is that a material
absorbs a certain amount of energy before it breaks or fractures. The quantity of
energy thus absorbed is characteristic of the physical nature of the materials. If it is
brittle it breaks more readily, i.e., absorbs a lesser quantity of energy and if it is
tough, it needs more energy for fracture.
The two important standard impact tests are (1) Izod Impact test and (2)
Charpy impact test.
DESCRIPTION:
The machine consists of a swinging pendulum that has an arm and head. For
this test the dimensions of standard specimen are 55 mm x 10 mm x 10 mm . It is a
simple supported beam. Swinging Head strikes other side of the specimen notch.
Pendulum falls from 1.457 m height or from an angle of 140 0. The weight swinging
hammer is 20.932 kg or 250 N. The specimen struck exactly at its centre i.e. 27.5
mm . The machine also has a pedal operated brake, to stop the hammer after the
specimen is struck.
2 Charpy Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
SPECIFICATIONS:
PROCEDURE:
1. Measure the dimensions of specimen by using Vernier Calipers.
2. Raise the pendulum and keep it in position, fix the correct striking edges to
the head of the swinging pendulum.
3. Set the pointer of the scale to maximum energy value.
4. Calibrate the tester by releasing the clutch so that the pointer coincides with
zero on the scale with no specimen at the anvil
5. Re-clutch the hammer after calibration.
6. Place the specimen centrally over the supports such that the notch is
opposite to striking end.
7. Reset the pointer on the scale at its maximum value
8. Release the pendulum by operating the two levers simultaneously. The
striking edge strike against the specimen and ruptures it. The specimen
absorbs a part of the energy due to fall of the pendulum.
9. Stop the free swinging or oscillations of pendulum by a pedestal brake.
3 Charpy Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
10. Collect the broken pieces of specimen to observe the nature of fracture.
11. Read the scale reading as shown by the pointer as the toughness of material
in Joules.
OBSERVATIONS:
BREADTH
Vernier
Main Scale Reading MSR VC LC
S.No Coincidence
MSR , mm mm
VC , mm
Avg. Breadth = mm
THICKNESS
Vernier
MSR VC LC
S.No
Main Scale Reading
Coincidence
MSR mm mm
VC , mm
Avg. Thickness = mm
4 Charpy Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
TABULAR FORM
Energy
Area of the absorbed, Specific
Material of Energy absorbed
specimen J Impact Power
the Specimen to break the
S.No. at the Notch J
specimen, J
mm mm Initial Final mm 2
CALCULATIONS:
Specific impact power = Energy absorbed / area of cross section at the notch
PRECAUTIONS:
1. Ensure no one is at the path of swinging hammer, before its every return case
2. The pointer should be at the bottom i.e. it should at maximum value of scale,
prior to the release of the hammer.
3. Ensure the right striking edge, and correct weight of the swinging head.
5 Charpy Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
RESULT:
Specific impact power of the given material =
ASSESSMENT QUESTIONS:
1. Differentiate between Impact loads, gradually applied load and suddenly
applied load?
2. Define strength, toughness, Brittleness?
3. Which type of material absorbs more energy i.e. either Brittle or ductile
material?
6 Charpy Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
IZOD TEST
AIM : To determine the suitability of a material, which is expected to resist repeated
shocks, by determining the energy required to break the material by conducting Izod
test.
APPARATUS:
1. Izod testing machine with Accessories
2. Specimen
3. Vernier calipers
THEORY:
The loads that are suddenly applied to a structure are known as impact loads.
The performance on engineering materials like strength, toughness etc. vary with
rate of loading. Materials exhibits poor performance under dynamic or shock loads.
Hence it is required to know how the strength and toughness varies with impact or
instant shock loads. In the impact test, the impact strength (i.e. the resistance to
shock loads) and the toughness of material under dynamic load is determined.
The principle employed in all impact testing procedures is that a material
absorbs a certain amount of energy before it breaks or fractures. The quantity of
energy thus absorbed is characteristic of the physical nature of the materials. If it is
brittle it breaks more readily, i.e., absorbs a lesser quantity of energy and if it is
tough, it needs more energy for fracture.
The two important standard impact tests are (1) Izod Impact test and (2)
Charpy impact test.
DESCRIPTION:
The machine consists of a swinging pendulum that has an arm and head. For
this test the dimensions of standard specimen are 75 mm x 10 mm x 10 mm . It is a
cantilever beam. Swinging Head strikes face of the specimen notch. Pendulum falls
from 0.758 m height or from an angle of 84 0. The weight swinging hammer is 21.79
kg or 214 N. The specimen struck exactly at its centre i.e. 27.5 mm . The machine
also has a pedal operated brake, to stop the hammer after the specimen is struck.
1 Izod Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
PROCEDURE:
1. The specimen is of square cross section of 10 mm side of and its length is 75
mm . It is notched at a distance of 28 mm from one side, the notch being 2
mm deep and with an inclined angle of 45o.
2. Rise the pendulum and keep it in position, Fix the correct striking edges to the
head of the swinging pendulum.
3. See the pointer of the scale is positioned at the maximum energy value.
4. Calibrate the tester by releasing the clutch so that the pointer coincides with
zero on the scale with no specimen at the anvil
5. Re-clutch the hammer after calibration.
6. The specimen is firmly held in the vice and fastened to base of the machine.
7. Place the specimen centrally over the supports such that the notch is
opposite to striking end.
8. Reset the pointer on the scale at its maximum value
9. Release the pendulum by operating the two levers simultaneously. The
striking edge strike against the specimen and ruptures it.The specimen
absorbs a part of the energy due to fall of the pendulum.
10. Stop the free swinging or oscillations of pendulum by a pedestal brake.
11. Collect the broken pieces of specimen to observe the nature of fracture.
12. Read the scale reading as shown by the pointer as the toughness of material
in Joules.
2 Izod Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
OBSERVATIONS:
BREADTH
Vernier
Main Scale Reading MSR VC LC
Coincidance
S.No MSR mm mm
VC mm
Avg. Breadth = mm
THICKNESS
Vernier
Main Scale Reading MSR VC LC
Coincidance
S.No MSR mm mm
VC mm
Avg. Thickness = mm
3 Izod Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
TABULAR FORM
Energy
Area of the absorbed, Specific
Material of Energy absorbed
S.No. specimen J Impact Power
the Specimen to break the
at the Notch J
specimen, J
mm mm Initial Final mm 2
CALCULATIONS:
Specific impact power = Energy absorbed / area of cross section at the notch
PRECAUTIONS:
1. Ensure no one is at the path of swinging hammer, before its every return case
2. The pointer should be at the bottom i.e. it should at maximum value of scale,
prior to the release of the hammer.
3. Ensure the right stricking edge, and correct weight of the swinging head.
ASSESSMENT QUESTIONS:
1. Differentiate between Impact loads, gradually applied load and suddenly
applied load?
2. Define strength, toughness, Brittleness?
3. Which type of material absorbs more energy i.e. either Brittle or ductile
material?
4 Izod Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
DEFLECTION TEST
1 Deflection Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
DEFLECTION TEST
AIM:
To determine the youngs modulus and bending stress for the given steel
beam by conducting deflection test.
APPARATUS:
Two knife edge supports, Deflectometer, Calipers, Scale, load hanger, set of
weights.
THEORY:
A beam extremely supported at both ends and load applied normal to axis of
beam is called simply supported beam. The maximum deflection occurs at middle of
span, where the load is applied at the Mid Point of the beam. The loads are placed
in pan. The pan is adjusted to exactly middle of the beam. Weights are slowly
placed on the pan. The beam under goes deflection. The deflection of the beam is
measured with the help of dial gauge and with the help of relation between deflection
of beam and load system. The Modulus of elasticity of material of the beam is
obtained. For this purpose consider two cases loading & unloading.
L
2
t
Beam cross section
Load
2 Deflection Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
DESCRIPTION:
The apparatus consists of beam testing on two simply supported knife
L3 W
E=
48 I
Where
PROCEDURE:
1. Adjust the knife-edge supports for the required span.
5. Suspend the hanger at the point where the deflection of the beam is to be
noted.
7. Add the loads to the hanger art the rate of 500N, the load should be carefully
applied with out causing any shock.
3 Deflection Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
11. Note the corresponding deflectometer reading for each decreasing load.
12. Draw the graph load Vs deflection mm taking deflection on X-axis and load
on Y-axis.
OBSERVATIONS:
BREADTH
Vernier
Main Scale Reading MSR VC LC
Coincidence
S.No MSR mm mm
VC mm
Avg. Breadth = mm
4 Deflection Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
THICKNESS
Vernier
Main Scale Reading MSR VC LC
Coincidence
S.No MSR mm mm
VC mm
Avg. Thickness = mm
TABULAR FORM
Deflection in, mm Youngs
Deflectometer Reading
Load (Initial Final) modulus
S.No.
W (N) Loading Un-Loading Un- N
Loading Aveg
Initial Final Initial Final Loading mm 2
5 Deflection Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
SAMPLE CALCULATIONS:
For a simply supported beam of span l with central load W and deflection is
measured at mid span
WL 3
Deflection at center, =
48 EI
bt 3
Moment of inertia, I =
12
L3 W
E=
48 I
M F
From the bending equation,
I Y
M
F Y
I
GRAPH:
Plot a graph between load and deflection from the graph corresponding to
any convenient points. Find the value of W/ ratio and calculate E from expression
L3 W
E =
48 I
RESULT:
ASSESSMENT QUESTION:
1. Define Youngs modulus, what are its units?
2. What is moment of inertia?
3. Define Hooks Law?
4. Define Bending moment?
5. Area under stress Strain curve is?
6 Deflection Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
COMPRESSION TEST
Compression Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
COMPRESSION TEST
AIM: -
To determine the ultimate crushing strength of concrete and wood
EQUIPMENT & MATERIALS USED:
Compression Testing Machine M/C (CTM).
Wooden block or Concrete block
Scale.
THEORY:
Concrete and Wood are generally used in engineering constructions and it
may be subjected to compressive loads. To with stand the structural loads, it is
necessary to determine the compressive strength of concrete and wood.
Compressive test is conducted at room temperature to determine the ultimate
compressive strength of the given concrete and wooden block under static loading
conditions. The external faces of wooden block are made perfectly plane. The block
is held between the lower and upper cross head of C. T. M. Inter mutual loads are
applied gradually on the specimen. The concrete or wood undergoes compression.
At a particular load the needle of the control unit starts to rotate anti clock wise,
which can be noted as ultimate crushing load.
Compression Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
The control panel consists the two valves one is at right side and the another
one at left side. These valves control the flow of oil in the hydraulic system. The right
side valve is a pressure flow control valve and left side valve is return valve to allow
the oil from cylinder to go back in to the tank. Control panel consists of
dynamometer, which measures and indicates the load on the specimen.
PROCEDURE:
3) Place the specimen in between the lower table and upper crosshead of C. T.
M. in such a way that the grains of the specimen are perpendicular to the
direction of application of the load.
4) Apply the compressive load on the specimen. The needle of the control unit
rotates in clockwise direction.
5) By applying the load the specimen crushes. At particular load the needle
starts to rotate in anti clockwise direction. The corresponding load is called
ultimate crushing load.
6) Repeat the same procedure by keeping the specimen in such away that the
grains are along the axis of loading and take the ultimate crushing load.
Compression Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
OBSERVATIONS:
Ultimate Crushing
Area of cross
Ultimate crushing Stress
section
S.No load in N Pc
in mm2 A c Pc A N
mm 2
Ultimate Crushing
Area of cross
Ultimate crushing Stress
section
S.No load in N Pc
in mm2 A c Pc A N
mm 2
RESULT:
Ultimate crushing strength of given concrete or wood specimen =
When the load is applied perpendicular to the grains of the specimen =
When load acts along the grains =
Compression Test
GUDLAVALLERU ENGINEERING COLLEGE MECHANICS OF SOLIDS LAB
ROCKWELL HARDNESS
TEST
AIM: To measure the Rockwell hardness number for the given material.
DESCRIPTION:
Rockwell Hardness Testing consists of an anvil which can be changed
depending up on the shape of the specimen under test. Different anvils are
available for different specimen. The anvil can moved up or down. But turning the
hand wheel, which is situated, at bottom of the spindle a loading leaver is situated at
the right hand side bottom position of the machine. The loading mass also be
applied by simple operating a handle leaver which is just below the handle wheel.
The machine reading type. These are two scales B and C. B for soft
material, C for Hard materials.
PROCEDURE:
1. Remove all mill scales from the surface of the specimen by rubbing it with
emery paper
2. Based on the type of materials, select the proportional load on the indenting
tool for very hard materials, measure in Rockwell C scale, 1500N
proportional load and diamond penetrator. For medium hard and soft
materials measure in Rockwell E scale, 1000N proportional load and 1.58
mm dia. ball penetrater.
3. Insert indenter and fasten with a screw.
4. Keep the load required for the scale which we are using.
5. Place the specimen on the anvil and turn the wheel to raise the elevating
screw till the small pointer on the dial reaches the set position. Now the
specimen is subjected to the preliminary load of 100N and also set the big
pointer to zero.
6. Push forward the Loading handle to transmit the major load to the specimen.
7. When the penetration is complete (Give 5 to 6 seconds for hard material and
6 to 8 seconds for soft material) release the major load by pushing backward
the loading handle. Keep the initial 100N load still on the specimen.
8. Then directly read the Rockwell C or Rockwell B hardness number on the
dial where the needle stopped and record it.
9. Then release the minor load of 100N by rotating the hand wheel and lowering
the screw.
10. Repeat the Experiments to obtain at least four different sets of observation for
the same material.
OBSERVATIONS:
Minor Major
Indenter Scale
S.No Material Trail No. load in load in R. H. No.
used used
N N
Average R.H.No. =
BRINNELL HARDNESS
TEST
AIM: To measure the Brinnel hardness number for the given material.
THEORY:
Hardness is the property exhibited by a material. It can be defined as the
property of a material by virtue of which it resists scratch, wear, abrasion or
indentation.
DESCRIPTION:
For a number of engineering materials which are subjected to friction such as
steel, cast iron etc. it is necessary to find out their resistance to wear and tear
(hardness). Hardness of a surface can be increased by heat treatment or by
chemical treatment and finding out the hardness can check the efficiency of the
process. The Brinnels hardness test is carried out by forcing a hardened steel ball
of diameter D under a load of P into a test specimen and measuring the mean
diameter d of the indentation left on the surface after removal of the load. Normally
for hard materials a ball of 10 mm diameter should be used. For soft material 5mm,
2.5mm, 2mm and 1mm are to be used depending upon the softness of the surface.
P
The British Standard Institution has recommended the following four different
D2
ratios for different materials.
The hydraulic pump applies the load required for specified time. A Brinnel
Microscope is used to measure the Indentation.
2P
BHN =
D[ D D 2 d 2 ]
Where P is the load adjusted in the machine in N
D is the diameter of indenter and
PROCEDURE:
1. Polish the surface with emery paper.
2. Place the specimen on the work table and raise it by turning the elevating
screw till the small pointer on the dial reaches the set position. Now the
specimen is subjected to the preliminary the load 10 kgf
3. Adjust the diaphragm the required weight, that is, if the penetrate diameter is
25mm, and P/D2 ratio is 30, then the load to be adjusted to 187.5 Kg. If the
diameter of penetrater is 10 mm, then the load is 30 Kg (300N). Apply the
load by operating the lever arm.
4. Wait for 30 Sec for soft materials and 15 sec for hard material so as to make
the load reach the specimen fully. Wait till the pointer stops moving.
5. Remove the specimen and measure the diameter of the indentation correct to
0.1mm with Brinnel microscope. To do this, keep the specimen at
microscope adjusted indentation to the scale of the microscope and measure
the diameter of the indentation.
6. Repeated the process to obtain at least 4 different sets of observation for the
same material.
2P
7. Brinnel Hardness number B.H.N =
D[ D D 2 d 2 ]
OBSERVATIONS:
Diameter of the indenter = mm
Load = kgf
TABULAR FORM
Diameter Load P B.H.N
Diameter of impression
S.No Material of indentor kgf
mm
Trail I Trail II Average
CALCULATION:
2P
B.H.N =
D[ D D 2 d 2 ]
RESULT:
Brinnel Hardness Number for the given material = _________ BHN
ASSESSMENT QUESTION:
1. Define Hardness? What is meant by Indentation?
2. How the ball Indenter diameter varies with load?
3. What is the load, ball Indenter ratios for different materials?
4. What is the least count for Brinnel Microscope?
5. What are the different grades of ball Indenters?
Apparatus:-
Beam with rectangular cross section, weight, dial indicator
Theory:-
If a beam is simply supported at the ends and carries a concentrated load at its
centre, the beam bends concave upwards. The distance between the original position
of the beams and its position after bending is different points along the length of the
beam, being maximum at the center in this case. The difference is known as
deflection.
Formula:-
In this particular type of loading the maximum amount of
deflection() is given by the relation as
E=
W load applied
L length of the beam
E - youngs modulus of elasticity
I - Moment of inertia
(b)Cantilever beam
Aim:-
Apparatus:-
Beam with rectangular cross section, weight, dial indicator
Theory:-
A cantilever is a beam anchored at only one end. The beam carries the
load to the support where it is forced against by a moment and shear stress. Cantilever
construction allows for overhanging structures without external bracing. If the free end
of a cantilever beam is subjected to a point load, P, the beam will deflect into a
curve. The larger the load, the greater the deflection.
IZOD IMPACT TEST
Aim :-
Apparatus:-
Theory:-
K- impact energy
Apparatus:-
Theory:-
A torsion test measures the strength of any material against maximum twisting forces. It is an
extremely common test used in material mechanics to measure how much of a twist a certain
material can withstand before cracking or breaking. This applied pressure is referred to as
torque. Materials typically used in the manufacturing industry, such as metal fasteners and
beams, are often subject to torsion testing to determine their strength under duress.
There are three broad categories under which a torsion test can take place: failure testing, proof
testing and operational testing. Failure testing involves twisting the material until it breaks. Proof
testing observes whether a material can bear a certain amount of torque load over a given period
of time. Operational testing tests specific products to confirm their elastic limit before going on
the market.
It is critical for the results of each torsion test to be recorded. Recording is done through creating
a stress-strain diagram with the angle of twist values on the X-axis and the torque values on the
Y-axis. Using a torsion testing apparatus, twisting is performed at quarter-degree increments with
the torque that it can withstand recorded. The strain corresponds to the twist angle, and the
stress corresponds to the the torque measured.
After testing, metal materials are categorized as being either ductile or brittle. Ductile metals such
as steel or aluminum have high elastic limits and can withstand a great deal of strain before
breaking. Brittle materials such as cast iron and concrete have low elastic limits and do not
require much strain before rupturing.
Without performing a torsion test, materials would not be properly vetted before being released
for industrial use. It is of paramount importance that the ability for a material to bear a certain
amount of twisting is accurately measured. Otherwise, structures and machines that depend on
such materials could break down causing instability, work flow interruption or even significant
damage and injury.
Formula:-
Modulus of rigidity =
T- Torque applied
L guage length
- polar moment of inertia = (for circular cross section)
32 4
- angle of twist
TENSILE TEST
Aim:-
Apparatus:-
Theory:-
Apparatus:-
Theory:-
Springs are elastic member which distort under load and regain their
original shape when load is removed. They are used in railway carriages, motor
cars, scooters, motorcycles, rickshaws, governors etc. According to their uses
the springs perform the following Functions:
(1) To absorb shock or impact loading as in carriage springs.
(2) To store energy as in clock springs
(3) To apply forces to and to control motions as in brakes and clutches.
(4) To measure forces as in spring balances.
(5) To change the variations characteristic of a member as in flexible
mounting of motors.
The spring is usually made of either high carbon steel (0.7 to 1.0%) or medium
carbon alloy steels. Phosphor bronze, brass, 18/8 stainless steel and Monel and
other metal alloys are used for corrosion resistance spring. Several types of
spring are available for different application. Springs may classified as helical
springs, leaf springs and flat spring depending upon their shape. They are
fabricated of high shear strength materials such as high carbon alloy steels
spring form elements of not only mechanical system but also structural system.
In several cases it is essential to idealise complex structural systems by suitable
spring.
Formula:-
64 3
Modulus of rigidity =
4
0
mean radius of spring(R) =
2
0 - major dia of spring
d diameter of the wire
n number of turns
w - load
s - deflection