Professional Documents
Culture Documents
Richard J. Quann
Mobil Research and Development Corporation, Paulsboro Research Laboratory, Paulsboro, New Jersey 08011
The relationship between molecular structure and hydrogenation reactivity in heavy oil
hydroprocessing was sought via the elucidation of the controlling reaction pathways and kinetics
of one-, two-, three-, and four-fused ring compounds. Hydrogenation reactions of o-xylene,
tetralin, naphthalene, phenanthrene, anthracene, pyrene, and chrysene and their multicompo-
nent mixtures were studied in cyclohexane solvent using a presulfided CoMo/AlzOs catalyst in
an l-L batch autoclave a t PH,= 68.1 atm and T = 350 C.Quantitative network analysis allowed
estimation of 45 hydrogenation rate parameters and a n equal number of equilibrium ratios for
36 aromatic and hydroaromatic compounds. These values were then used in the evaluation of
five adsorption parameters for aromatic ring number-based lumps from the multicomponent
mixture experiments. Three classes of hydrogenation were discerned, based on the magnitude
of numerator rate parameters. The adsorption parameters clearly increased with increasing
aromatic ring number.
1 (4)
0.8
However, the quantitative aspects of eq 4 undermined
2! the hydrogen-transfer scenario. Note that the best fit
*
-
.- 0.6
.-*
equilibrium ratio is less than 1 (0.175). This implied
that o-xylene would be more abundant than 1,2-di-
-g
m
Y
0.4 methylcyclohexane at equilibrium, contradicting previ-
ous studies that reported equilibrium ratios for single-
0.2 ring hydrogenations well over 10 at 350 "C(Frye, 1962;
Frye and Weitcamp, 1969). This suggested that the
0 critical slopes in Figure 2(i) that led to the hydrogen-
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 transfer hypothesis were overemphasized a t the low
ortho-xylene conversion x conversions.
Figure 2. Kinetics of o-xylene hydrogenation. (i) Yield vs time This suspicion motivated a set of experiments aimed
and (ii) selectivity vs conversion plots. (i) Solid curves represent a t broadening the range of conversions to probe the
the network correlation with eq 4.Dotted curves represent the hydrogen-transfer hypothesis further. A series of ex-
network correlation of Figure 4.F = 1.636 x estimated periments at conditions identical to those for o-xylene
deviation = 5.720 x ((+) o-xylend7; (0)cis- and truns-l,2- were thus performed where o-xylene was reacted in a
dimethylcyclohexane; (W) metu- and para-xylene; (A) 1,3-dimethyl-
and 1,4-dimethylcyclohexane.)(ii) Open symbols represent repli-
mixture with 1,2-dimethylcyclohexanes. Figure 3a,b
cate experiment; (0,0) truns-l,2-dimethyl- plus cis-1,2-dimeth- presents results from 0 wt %, 50 wt %, and 80 wt %
ylcyclohexane; (W, 0 ) m-plus p-xylene; (A,A) 1,3-dimethyl- plus 1,2-dimethylcyclohexanesin o-xylene. The net 1,2-
1,4-dimethylcyclohexane. dimethylcyclohexaneyields (Figure 3a) exhibited similar
behavior at t = 0 for all three experiments. Their
because of the lower loading in aromatics with higher subsequent evolution with time, however, was much
ring numbers. Equivalently, the lowest conversions different than the equilibrium predicted based on the
were observed for the SR hydrogenation, with the GAUS autocatalytic rate law (eq 4) and its parameters.
and TCFD distributions inhibiting in similar degree. Parameter estimation on eq 2 was thus performed for
all three experiments simultaneously. The results are
The evolution of products with time for the reaction summarized in the numerical values of the combined
of pure o-xylene is presented in Figure 2(i). Clearly, unimolecular and bimolecular rate expression of eq 5
m- and p-xylene were primary products, and their and the fair fit of Figure 3a,b.
concentrations reached constant values after 30 min.
cis- and truns-l,2-dimethylcyclohexanes were the major dy1,2 - r3.16 x
-- - y1,2/5.61 x
10-*(Yortho lo4) + 2.69 x
hydrogenation products observed, in very similar yields. dt
Relative to the behavior of the xylene products, the
dimethylcyclohexanes, including both cis- and truns-1,2-
dimethyl, formed with what appeared to be zero slope
at t = 0 in Figure 2(i). This is exposed more clearly by
Ind. Eng. Chem. Res., Vol. 34, No. 1, 1995 106
.,
0.14
0.12
1
than 10% of m-xylene yields and thus not always
quantitatively detectable. Consequently, m- and p -
0
* 0 0.06
2 . O 8 i m n , xylene were lumped into one component. The same was
0.04 true for 1,Cdimethyl- and 1,3-dimethylcyclohexanes.
Parameter estimation to this network exploited the
0.02
0
0
I30
60
m n
,
120
~ ~
0.08 .
0.07 -
0.06 .
0.05 -
0.04 .
-x. c3
1
1u 0.361
?
.m
h
0.15
0.1
0.05
0
0 0.2 0.4 0.6 0.8 1 o 0.2 oi 0.i 0.i i
x Naphthalene x Naphthalene
m
Figure 6. Proposed network for tetralin hydrogenation. (k in
Figure 8. Kinetics of naphthalene hydrogenation. Yield (i) and
selectivity (ii) vs conversion plots for tetralin (a) and cis-decalin
L/(kg,,t 9). Numerator rate parameters underlined. F = 1.75 x (b). (Curves represent the parameter estimation results of Figure
estimated deviation = 0.009 35.) 9. (W Pure; (0) GAUS; (+I LCO; ( 0 )SR (A)TCFD; (A) EQ; (-)
Est.)
Figure 6 also summarizes the kinetics. The overall
rate parameter for hydrogenation of tetralin was slightly lowest conversions were observed for the SR and EQUIL
higher than that for hydrogenation of o-xylene. Con- hydrogenation experiments. This may be attributed to
sidering the similar position of the alkyl substituents the fact that although EQUIL distribution had a lower
with respect to the aromatic ring, this enhancement content in four-ring aromatics than SR, it had a higher
may be attributed to the presence of the saturated ring, combined content of three- and four-ring aromatics.
either by additional inductive effect or by improved These inhibition effects imply a higher adsorption
adsorption properties. These results also show that the parameter for the three-ring than for the two-ring
naphthalenic moiety hydrogenated 2 orders of magni- aromatics lump.
tude faster than the benzenic moiety. To quantify this The reaction network was revealed by the selectivity
effect further, naphthalene was employed as a reactant. vs conversion Delplots of Figure 8(ii). The initial
Naphthalene. Reaction of naphthalene in 420.g of selectivities show that tetralin was the sole primary
cyclohexane solvent was at 68.1 atm of H2 and 350 "C. product, whereas cis- and trans-decalins were clearly
The conditions for the experiments involving naphtha- secondary. Note that the data of Figure 8 coincide for
lene are presented in Tables 1-3. Reaction duration all experiments. This shows that the numerator rate
was 3.147 < tf < 9.574 h, and maximum conversion and equilibrium parameters are concentration-indepen-
varied between 0.952 < XM 0.998. The major hydro- dent and attests t o the validity of eq 3 and the
genation products were tetralin, trans-decalin, and cis- parameter estimation approach.
decalin, accounting for more than 95% of the initial Parameter estimation to the implied network of
weight of naphthalene. Traces of methylindans, alkyl- Figure 9 was performed using the rate expression of eq
benzenes, and alkylcyclohexaneswere detected as well. 3. The equilibrium ratio for isomerization of trans- to
Figure 7 summarizes the kinetics of conversion for cis-decalin was constrained as above. Figure 8 shows
the mixture experiments of Table 2. The highest that the resulting best-fit numerator parameters of
conversion for a particular time was observed for Figure 9 provide good agreement between model and
experiments with the LCO composition distribution; the data. Note that the kinetic parameters are quite close
Ind. Eng. Chem. Res., Vol. 34, No. 1, 1995 107
hWlS The selectivity vs conversion plots of Figure ll(ii)
M
provided information about the reaction network. Di-
and tetrahydrophenanthrenes were clearly primary
products, the former appearing with higher initial
selectivity (projected 0.7 vs 0.3). On the other hand,
both octahydrophenanthrenes exhibited secondary be-
havior. Perhydrophenanthrene appeared very late in
cis the reaction network, and only with low yields.
Figure 9. Proposed network for naphthalene hydrogenation. (k The phenanthrene network contains an ambiguity
in I.4kg-t s). Numerator rate parameters underlined. F = 0.123; concerning the hydrogenation pathway and reactivity
estimated deviation = 0.0428.) of dihydrophenanthrene. This is still an open question
in the literature. Lemberton et al. (Lemberton and
Guisnet, 1984) and Wu et al. (Wu and Haynes, 1975)
suggest interconversion of di- to tetrahydrophenan-
threne. The driving force behind this reaction may be
energetic, i.e., the recovery of the two fused aromatic
ring system, in place of the two isolated aromatic rings.
Additionally, the dihydrophenanthrene molecule is ster-
ically strained, as the hydrogenation of the middle ring
forces the aromatic rings out of coplanarity (Shabtai et
al., 1978). In contrast, more recent studies (Girgis and
Gates, 1991), employing dihydrophenanthrene as the
reactant a t comparatively milder conditions than the
0% present study, suggest that its main reaction was
0 120 240 360 480 dehydrogenation to phenanthrene.
Time (min) The foregoing motivated the present studies of the
Figure 10. Effect of reacting mixture composition on phenan- catalytic reaction of dihydrophenanthrene with CoMol
GAUS;(+) LCO; (0)
threne conversion kinetics. ((0) S R (A)TCFD A1203 and the standard conditions of 350 "C and 68.1
(A) EQ;(-1 Est.)
atm of H2. As shown in Figure 12a(ii), the initial
selectivity to phenanthrene approached unity at zero
to those estimated from the experiment with tetralin conversion (0.58 conversion at the first 15 min), while
as a reactant (Figure 6). the initial selectivity to tetra- and octahydrophenan-
Phenanthrene. Reaction of phenanthrene in 420. threnes approached zero. The underlying driving force
g of cyclohexane solvent was a t 68.1 atm of H2 and 350 appeared to be thermodynamic, as demonstrated in
"C. The conditions for the experiments involving phenan- Figure 12b, where the evolution of the dihydrophenan-
threne are presented in Tables 1-3. Reaction duration threndphenanthrene ratio with time was plotted for the
varied between 3.147 tf < 9.574 h, and ultimate two experiments. In both cases, the ratio approached
conversions of 0.953 < X M < 0.996 were observed. The a constant value of approximately 0.6, which was very
identified products were dihydrophenanthrene, tetrahy- close to the equilibrium concentration ratio. Thus these
drophenanthrene, symmetric and asymmetric octahy- results suggest that a reasonable phenanthrene network
drophenanthrene, and perhydrophenanthrene. These would include a fast reversible reaction of phenanthrene
accounted for more than 97% of the initial weight of to dihydrophenanthrene with no further reaction of
phenanthrene at all cases. Traces of methylbiphenyls dihydrophenanthrene to deeper hydrogenation products.
and biphenyl were also detected (total max. 3.5%).
The kinetics of phenanthrene conversion at the mix- These observations led to the construction of the
ture compositions of Table 2 are presented in Figure network of Figure 13. Hydrogenation proceeded in a
10. The inhibition due to the presence of higher ring-by-ring manner, phenanthrene t o tetra- to octa-
aromatics is revealed in the lowest conversion for the and perhydrophenanthrene. Secondary hydrogenation
SR and EQUIL hydrogenation mixtures and the highest of dihydrophenanthrene does not occur in Figure 13.
conversion for the LCO mixture. Figure lla-c contains the results of parameter
Resolution of the reaction pathways required careful estimation as the smooth curves. The rate expression
analysis of the product spectra. Identification of 9,lO- of eq 3 and the phenanthrene network of Figure 13 were
di-, 1,2,3,4-tetra-, and perhydrophenanthrene was used with all experimental data involving phenanthrene
straightforward, as they were the only GC peaks cor- and dihydrophenanthrene simultaneously. The as-
responding to molecular weight 180, 182, and 192, octahydrophenanthrene to perhydrophenanthrene equi-
respectively. Five GC peaks of molecular weight 186 librium ratio was constrained by the three other equi-
were detected, correspondingto octahydrophenanthrene librium ratios in the network to account for the reaction
isomers. The three earlier-eluting GC peaks exhibited path degeneracy and is denoted in italics in Figure 13,
identical MS fragmentation patterns, including frag- along with the best-fit parameters. There is very good
ments of molecular weight 43 and 57-signifying two agreement between experimental and calculated yield
fused saturated rings-and were associated with 1,2,3,4,- profiles, as shown in Figures 11 and 12.
4a,9,10,10a-octahydrophenanthrene (as-octahydro- The parameter estimation results invite scrutiny of
phenanthrene) conformational isomers. The two later- qualitative structureheactivity relationships. Phenan-
eluting GC peaks exhibited a distinct MS fragmentation threne hydrogenation at the middle ring was kinetically
pattern with fragments of molecular weight 28-signify- favored over that at the terminal ring. This may be
ing a saturated ring fused with an aromatic ring-and attributed to the increased reactivity of the 9,lO-bridge
were attributed to 1,2,3,4,5,6,7,8-octahydrophenan- (Moreau and Geneste, 1990). Notice that the equilib-
threne (s-octahydrophenanthrene)conformational iso- rium ratio for this reaction was less than one (0.5821,
mers (McLafTerty, 1980). which indicates that more phenanthrene than dihydro-
108 Ind. Eng. Chem. Res., Vol. 34, No. 1, 1995
0.7
E
0.6
e5 0.5
0.4
0.3
oh
0.2
0.1
c
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
x Phenanthrene x Phenanthrene
P 0.35 >
0.14
I
8 0.12
I 0.1
9 0.08
8e 0.06
p" 0.04
2
E 0.02
h O
0 0.2 0.4 0.6 0.8 I 0 0.2 0.4 0.6 0.8 1
x Phenanthrene x Phenanthrene
$ 0.25
C
9P 0.2
e
oh 0.15
-
2
6 0.1
0.05
$ 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 I
x Phenanthrene x Phenanthrene
Figure 11. Kinetics of phenanthrene hydrogenation. Yield (i) and selectivity (ii) vs conversion plots for dihydrophenanthrene (a),
tetrahydrophenanthrene (b), and as-octahydrophenanthrene(c). (Curves represent the parameter estimation results of Figure 13. (W)
Pure; (0)GAUS; (+) LCO; (0) SR; (A)TCFD; (A) EQ; (-1 Est.)
::;Ji.
I * 1,
(a,)
0.7 '
c1
0.4 1I 0 .e- I
-5E 0.7
$ 0.6
C
8 0.5
0.4
GAUS (e)LCO; (0)
conversion kinetics. ((0)
EQ; (-1 Est.)
S R (A)TCFD; (A)
.-"
h
0.06 0.14 -
e
t
0.05 -
$ 0.04 -
b
R 0.03 - $, 0.08 -
P
2 0.06-
2F 0.02 -
h 0.01 - $ 0.02 -
0 1
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
x Pyrene x Pyrene
0.18 0.25
I 5
2 0.16
h
P 0.14 ;0.2
*
g 0.12
I.
2a 0.1s
P 0.1
8 0.08
q 0.1
9 0.06 E
g 0.04 0.05
0.02
h O
ch O
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
x Pyrene x Pyrene
Figure 17. Kinetics of pyrene hydrogenation. Yield (i) and selectivity (ii) vs conversion plots for dihydropyrene (a),tetrahydropyrene (b),
and as-hexahydropyrene (c). (Curves represent the parameter estimation results of Figure 18. (H)Pure; (0) GAUS; (e)LCO; (0) SR (A)
TCFD; (A) EQ; (-1 Est.)
x Chrysene x Chrysene
$ 0.3
-
0.4
(b,) &*-;a%,
5 0.25
; 0.2
a
0.3 - b
R
-
'0
0.2 -
c
Eb 0.15
0.1
f k2 0.1 -
0.05 E
h
0 0,
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 I
x Chrysene x Chrysene
0.2 , I 025, I
'ok 0.1
c 0.1
x / x
0.05
h
.x
0.05
+
0 0.2 0.4 0.6 0.8 I 0 0.2 0.4 0.6 0.8 1
x Chrysene x Chrysene
Figure 20. Kinetics of chrysene hydrogenation. Yield (i) and selectivity (ii) vs conversion plots for dihydrochrysene (a),tetrahydrochrysene
(b), and hexahydrochrysene (4.(Curves represent the parameter estimation results of Figure 21.(m) Pure; (0) GAUS; (0) SR (A)TCFD;
(A) EQ; (-1 Est.)
to B-dodecahydro
OLW 1111.82
29.0 11 0.0362
to asym-octahydro
Figure 21. Proposed network for chrysene hydrogenation. ( K in L/(kg,t s). Numerator rate parameters underlined. F = 0.40912; estimated
deviation = 0.1013.)
middle ring was faster than hydrogenation at the parameters and equilibrium ratios larger than unity,
terminal ring for tetrahydrochrysene and of the same which is typical of the benzenic moieties. Hydrogena-
order of magnitude as that for chrysene. Based on these tion of the terminal ring in hexahydrochrysene was
values, chrysene was the most reactive of all molecules preferred to hydrogenation of the internal ring.
examined. The similar reactivities of the s- and as-octahydro-
The reactivity of dihydrochrysene was essentially chrysenes was also similar to or higher than the
limited to hydrogenation of its naphthalenic moiety to reactivity of other naphthalenic moieties. The A- and
hexahydrochrysene. Hydrogenation of the benzenic B-dodecahydrochryseneswere fairly reactive for single-
moiety in dihydrochrysene and further reactions of aromatic-ring hydrogenation, with A-dodecahydrochry-
hexahydrochrysene proceeded with very small rate sene the most reactive molecule in the benzenic class.
Ind. Eng. Chem. Res., Vol. 34,No. 1, 1995 113
Table 4. Aromatic Ring Number-Based L u m p regression to approximately 1700 experimental data
Adsorption Constants from Parameter Estimation to Eq points. Anthracene and tetralin data were not used, as
2 for the Emeriments in Table 2
these components were not present in the mixture
K (Umol) experiments. cis- and trans-decalins were considered
four ringdpyene 38.5 as one lump in the naphthalene network, as were all
four ringdchrysene 38.5 dimethylcyclohexanes and all xylenes in the o-xylene
three-ring lump 17.5 network. These approximations reduced the number of
two-ring lump 7.7 numerator rate and equilibrium parameters to 68.
one-ring lump 7.4
saturates lump 3.9 These were held constant, as the five adsorption pa-
rameters of the aromatic ring number-based lumps were
The general pattern appears to confirm the conclusion optimized t o the 1700 data points.
that reactivity increases with the addition of naphthenic No statistical difference was observed between LHHW
rings. models with denominator exponents n = 1 and n = 2
Figure 20a-c shows, as the curves, the results of rate (eq 2). Therefore, the simpler case of n = 1was adopted.
and equilibrium parameter estimation to the network The results are presented in Table 4 and their
of Figure 21. The parameter estimation results, rep- implications are illustrated in Figure 22a-b. Table 4
resented by the smooth curves of Figures 19 and 20, shows that the value of the adsorption parameters
represent the observed chrysene conversion kinetics increased with the number of aromatic rings, i.e., it was
well. lowest for the saturates lump and highest for the four-
ring compounds lump. A manifestation of this is
Adsorption Results demonstrated in Figure 22a, where the four-, three-, and
The compound-by-compound kinetic information pre- two-aromaticring number-based lump yields are plotted
sented thus far allowed the exploration of detailed with respect to time for all the initial compositions.
hydrogenation reaction pathways. The application of Although the absolute value of the yield for a particular
eq 3 resulted in the evaluation of 45 LHHW numerator time depends on the initial composition, it is clear that
rate parameters and 45 numerator equilibrium ratios, the rates are essentially independent of the initial
14 of which were constrained. This parameter set composition of the mixture for the four-aromatic ring
satisfactorily represented the yields of products with lump. The rates for the three-aromatic ring lump
respect to reactant conversion. The effect of the reacting decreased with increases in the heaviness of the com-
mixture composition on reactant conversion provides the position. This effect is even more pronounced for the
remaining piece of the quantitative rate law that will two-aromatic ring lump.
in turn allow predictions with respect to time or space The parameter estimation results are shown as the
velocity. smooth curves in Figure 1 for xylene, Figure 7 for
To this end, parameter estimation to eq 2 was naphthalene, Figure 10 for phenanthrene, Figure 16 for
performed using all available data simultaneously for pyrene, and Figure 19 for chrysene. In Figure 22b a
the time dependence of component yields. This utiliza- typical example of the results for the reactants of the
tion of all the experiments of Table 2 represented straight run composition experiment is presented (SR,
z 1 E 0.8
5
4
P
0.6 5 0.8
-1
0.6
g 0.4 0.6
M
t 0.4
3 0.2
0.4
4 0.2 a 0.2
-l
0 0 0
0 120 240 360 480 0 120 240 360 480 0 120 240 360 480
Time (min) Time (min) Time (min)
1
0.9
0.8
0.7
'j; 0.6
*
5 0.5
*
g 0.4
2 0.3
0.2
0.1
0
0 60 120 180 240 300 360 420 480
Time (min)
Figure 22. Adsorption parameter estimation results. (a) Aromatic ring number-based lump yields with respect to time for the four-
aromatic ring lump (i), three-aromatic ring lump (ii), and two-aromatic ring lump (iii).(Curves represent results with the adsorption
parameters of Table 4. (0)GAUS; (e) LCO; (0) SR (A)TCFD; (A) EQ; (-) Est.) (b) Reactant yields vs time for the straight run distribution
(SR).(Curves represent results with the adsorption parameters of Table 4. (W) o-Xylene; (0)
naphthalene; ( 0 )phenanthrene; (A) pyrene;
(A)chrysene; (--) Est.)
114 Ind. Eng. Chem. Res., Vol. 34, No. 1, 1995
I I I
0.00947 10.0269 a I 0.394 @@ I
0.00356 b.00733 [r0.0992@@0 1 0.160 I 0.686 e 0.708 @@@
0.336 &
0.0743 @ 10.0937
I
0.0925 @ 0.403 @ I 0.393 @ 0.379 @
0.0288 @ 0.200@ 0.599
89
0 . 1 3 0 8 !0.0362@ 0.608
Table 3). The parameter set thus represents the yield The numerator rate parameters of Figure 23 implic-
vs time experimental data very well. itly contain a hydrogen pressure dependence, which, if
extracted, would further enhance the separation of the
three hydrogenation classes. That is, division of the rate
Discussion parameters by the hydrogen pressure raised to the
Qualitative Hydrogenation Reactivity Trends. hydrogen stoichiometric coefficient, a,would decrease
This experimental plan yielded reactivity information the rate constant most for the benzenic class (a= 3)
for a wide range of aromatic and hydroaromatic mol- and least for the phenanthrenic hydrogenation class (a
ecules under the same set of reaction conditions. Over- = 1).
all, 45 ring saturation reactions were probed. The The numerator rate parameters also encompass the
regressed numerator rate parameters suggest the fol- kinetically possible symmetries. For example, hydro-
lowing qualitative trends: (1) PNA hydrogenation pro- genation of phenanthrene at the terminal ring can occur
ceeded in a ring-by-ring manner; (2) hydrogenation a t two possible positions, while hydrogenation of tet-
reactivity increased with the number of aromatic rings; rahydrophenanthrene at the terminal ring can occur at
(3) for groups with the same number of fused aromatic only one position. Other examples of such symmetries
rings, hydrogenation reactivity increased with the pres- include hydrogenations of pyrene and chrysene a t the
ence of alkyl substituents and naphthenic rings; (4) for middle ring and hydrogenations of s-hexahydropyrene
moieties with one and two aromatic rings, hydrogena- and s-octahydrochrysene. All these factors need to be
tion of a ring located at the end of the molecule was taken into account for the quantitative interpretation
faster than hydrogenation of an internal ring. of numerator rate parameter information (Korre, 1994;
Korre et al., 1995).
These trends suggest that three broad categories of HydrogenatiodDehydrogenationEquilibria Al-
saturation, differentiated by numerator rate parameter though the selected conditions and most measurements
magnitude and driving force, are operative. These were intended to emphasize the hydrogenation rate, the
categories are illustrated in Figure 23. The first cat- longer-time mixture experiments allowed regression of
egory, single aromatic ring hydrogenation, was termed reliable dehydrogenation rate parameters for each step
benzenic hydrogenation (six hydrogen atoms added). in each network. This was revealed in the form of
Hydrogenation of one out of two fused aromatic rings equilibrium ratios, as shown in eqs 6 and 7. For
was the naphthazenic hydrogenation class, where four hydrogenation of an aromatic, (A), to a hydroaromatic
hydrogen atoms were added. Saturation of the terminal (HA),with n mol of H2, the equilibrium parameter, Kes,
of three- or four-hsed aromatic ring compounds has also can be obtained by dividing the equilibrium ratio, K,
been included in this group. The unique hydrogenation by the hydrogen pressure to the nth power:
of an aromatic ring fused between aromatic rings
defines the phenanthrenic hydrogenation category, where
two hydrogen atoms are added.
There are several possible causes for separation into
distinct hydrogenation classes based on the number of
fused aromatic rings. As the number of fused aromatic
rings increases, the resonance stabilization energy per (7)
aromatic ring decreases (Dewar, 1969) and the highest
electronic density increases (Neurock and Klein, 1993).
Both these factors can account for the observed increase The equilibrium ratio may be viewed as the equilibrium
in numerator rate parameter magnitude (Korre et al., constant for 1 atm of hydrogen pressure. It also
1995). possessed intuitive bounds. For example, an equilibri-
Ind. Eng. Chem. Res., Vol. 34,No. 1, 1995 115
I I I
1OOOOO I 151. a I 55.3 @@ I
78.9 I 242. 4.11 I 12.6 I 7.84 @@@ 0.934 @@@
64.7 & II 170. e 2.34 & II 6.16 I
I 8.33 0.582 &
10.5 8I 14.9 @ 0.645 @ I 6.67 &) I 2.74 @ 0.238 @
1000
100
6
e-
m
10
A;
1 I I
I I
I I
I I
I I
I I
0.1 I
I
I
I
I
I
um ratio K < 1implies more aromatic than hydroaro- only one additional aromatic ring, such as in the series
matic at equilibrium, and thus indicates a compara- naphthalene, tetrahydrophenanthrene, octahydrochry-
tively unfavorable reaction at the given conditions. In sene, etc. Note that 2 mol of H2 are added in these
the present work the equilibrium ratio was of order instances. These equilibrium ratios also dropped as
unity or higher. more naphthenic (and aromatic)rings were added to the
The best-fit equilibrium ratios K are listed in Figure unit sheet. Indeed, the value for s- and as-hexahydro-
24. Several qualitative trends are apparent. For pyrene hydrogenation a t an internal ring was less than
hydrogenation of an isolated aromatic ring, such as in unity. This implies that the hexahydropyrenes are more
benzenic hydrogenation, where three hydrogen mol- abundant than the decahydropyrenes a t equilibrium
ecules are added, the equilibrium ratios are usually and explains the equilibrium limitations observed in the
much larger than unity. This implies that the fully overall pyrene network.
saturated (perhydrogenated) molecule is much more Comparatively small equilibrium ratios K < 1were
abundant than the parent single-ring aromatic a t equi- also observed for the hydrogenation of the middle-of-
librium. The best-fit equilibrium ratio is very large for three or -four aromatic rings, such as in the addition of
xylene (K > 1000) and gradually decreases as more 1 mol of H2 to phenanthrene, pyrene, dihydropyrene,
naphthenic rings are added. Thus it appears that the chrysene, and tetrahydrochrysene.
more complex the hydroaromatic structure, the lower Figure 25 compares calculations of the equilibrium
the equilibrium ratio. ratios K based on experimental work by Frye and co-
Equilibrium ratios larger than unity were also found workers (Frye, 1962; Frye and Weitcamp, 1969) against
for hydrogenation of a terminal aromatic ring fused to those found in the present experimental work for
116 Ind. Eng. Chem. Res., Vol. 34, No. 1, 1995
reactions in the naphthalene and phenanthrene net- Three classes of hydrogenation were discerned, based
work at 350 "C and 68.1 atm of Ha. An excellent on the magnitude of saturation numerator rate par-
agreement persists over about 4 orders of magnitude, ameters: 1,benzenic (single isolated aromatic ring); 2,
lending credibility to the values reported here and naphthalenic (two isolated aromatic rings or terminal
summarized in Figure 24. of three- and four-aromatic ring systems); 3, phenan-
Adsorption. The adsorption constant trends based threnic (middle-of-three or four fused-aromatic rings).
on aromatic ring number are consistent with an as- Hydrogenation equilibrium ratios were much larger
sumption of acidhase interactions between the catalyst than unity for the benzenic hydrogenation class, gener-
and the adsorbed molecule. Indeed, the observed in- ally larger than unity for the naphthalenic hydrogena-
crease in adsorption constants with increasing aromatic tion class, and smaller than unity for the phenanthrenic
ring number may be attributed to the concurrent hydrogenation class. There was excellent agreement
increasing basicity of the PNAs. This has been revealed between the values reported here and those published
by both experimental measurements of gas-phase ba- by Frye and co-workers (Frye, 1962) for the same
sicity (LaVopa and Satterfield, 1988)) as well as com- conditions.
putational chemistry calculations of proton affinity Adsorption parameters were evaluated for aromatic
(Neurock and Klein, 1993). ring number-based lumps. They clearly increased with
The adsorption equilibrium constants for the aromatic increasing aromatic ring number, which is consistent
ring number-based lumps listed in Table 4 are es- with an acid-base interaction between catalyst and
sentially an average of the molecules present in mix- adsorbed molecule.
tures of different compositions that contained the same
number of aromatic rings. This renders them a very Acknowledgment
good estimate of the competitive inhibition in a mixture;
nonetheless, they must yet be considered as devoid of The authors acknowledge the financial support of
rigorous microscopic structural significance (i.e., adsorp- Mobil Research and Development Corp. (Paulsboro
tion energetics or other adsorption fundamentals). Research Laboratory) and the State of Delaware, as
It is thus reasonable to suspect that significant authorized by the State Budget Act of Fiscal Years
differences could be observed on a microscopic scale 1990-1992. Mr. Dennis Kalaygian's help with the
within a lump. They would depend on the number of laboratory experiments is greatly appreciated.
saturated rings, their position with respect to the
aromatic ring(s), and the nature of their adsorption on Literature Cited
a given catalytic site. A bulky hydroaromatic molecule, Aubert, C.; Durand, R.; Geneste, P.; Moreau, C. Factors Mecting
such as B-decahydropyrene, could adsorb flatly on the the Hydrogenation of Substituted Benzenes and Phenols over
catalytic surface, and thus reduce the number of sites a Sulfided NiO-MoO$y-A.l203 Catalyst. J. Catal. 1988,112,12-
available to other molecules. Even with the same 20.
energetics of its one aromatic ring adsorption lump, it Bhinde, M. V. Quinoline Hydrodenitrogenation Kinetics and
could thus appear in kinetics experiments to have a Reaction Inhibition. Ph.D. Thesis, University of Delaware, 1979.
higher adsorption constant than o-xylene, for example. Bhore, N. A.;Klein, M. T.; Bischoff, K. B. The Delplot Technique:
Such differences could be observed even between iso- A New Method for Reaction Pathway Analysis. Ind. Eng. Chem.
Res. 1990,29,313-316.
mers, such as A- and B-decahydropyrenes. Further Dewar, M. J. S. The Molecular Orbital Theory of Organic Chem-
elaboration of these ideas could reveal more information istry; McGraw-Hill New York, 1969.
and will be pursued in a following publication (Korre Froment, G. F.; Bischoff, K. B. Chemical Reactor Analysis and
et al., 1995; Korre, 1994). Design; J. Wiley & Sons, Inc.: New York, 1990.
Frye, C. G. Equilibria in the Hydrogenation of Polycyclic Aromatics
J . Chem. Eng. Data 1962,7,592-595.
Conclusions Frye, C. G.; Weitcamp, A. W. Equilibrium Hydrogenations of
Multi-Ring Aromatics. J. Chem. Eng. Data 1969,14,372-376.
An extensive experimental plan provided a consistent Girgis, M. Reaction Networks, Kinetics and Inhibition in the
data base of quantitative reactivity information for 36 Hydroprocessing of Simulated Heavy Coal Liquids. Ph.D Thesis,
aromatic and hydroaromatic compounds containing up Delaware, 1988.
to four aromatic rings subject to 45 reactions at 350 "C Girgis, M. J.; Gates, B. C. Reactivities, Reaction Networks, and
and 68.1 atm of Hz. Kinetics in High-Pressure Catalytic Hydroprocessing. Ind. Eng.
Chem. Res. 1991,30,2021-2058.
o-Xylene hydrogenation proceeded with relatively Haynes, H. W. J.; Parcher, J. F.; Helmer, N. E. Hydrocracking
slow rates, inhibited by the presence of other aromatics. Polycyclic Hydrocarbons over a Dual-Functional Zeolite (Fau-
Tetralin hydrogenation to cis- and tram-decalin was jacite)-Based Catalyst. Ind. Eng. Chem. Process Des. Deu. 1983,
equally slow, while dehydrogenation to naphthalene 22,401-409.
occurred until equilibrium concentrations were reached. Huang, C.-S.; Wang, K.-C.; Haynes, H. W. J. Hydrogenation of
Phenanthrene hydrogenation proceeded through tet- Phenanthrene over a Commercial Cobalt Molybdenum Sulfide
rahydro- and octahydrophenanthrenes to complete satu- Catalyst Under Severe Reaction Conditions. In Liquid Fuels
from Coal; Academic Press: New York, 1977;pp 63-78.
ration, while experiments with dihydrophenanthrene Johnston, K P. Hydrogenation-Dehydrogenation of Pyrenes Cata-
established it as a "dead end" in the network, its only lyzed by Sulfided Cobalt-Molybdate at Coal Liquefaction Condi-
reaction being dehydrogenation t o phenanthrene. An- tions. Fuel 1984,63,463-468.
thracene pathways were similar to those for phen- Korre, S.C. Quantitative Structure/Reactivity Correlations as a
anthrene. Pyrene hydrogenation pathways were equi- Reaction Engineering Tool Applications to Hydrocracking of
librium limited, probably due to the high dehydro- Polynuclear Aromatics. Ph.D. Thesis, University of Delaware,
genation reactivity of the intermediate tetra- and hexahy- 1994.
dropyrenes; perhydrogenated products were detected, Korre, S. C.; Neurock, M.; Klein, M. T.; Quam, R. J. Polynuclear
Aromatic H y d " Hydrogenation 2.Quantitative Structure/
though. Finally, chrysene hydrogenation was the fast- Reactivity Correlations. Chem. Eng. Sci. 1995,in press.
est and the least affected by equilibrium or inhibition Landau, R. N. Chemical Modeling of the Hydroprocessing of Heavy
considerations. Oil Feedstocks. Ph.D. Thesis, University of Delaware, 1991.
Ind. Eng. Chem. Res., Vol. 34,No. 1, 1995 117
Lapinas, A. T. Catalytic Hydrocracking of Fused-Ring Aromatic Salim, S. S.; Bell, A. T. Effect of Lewis Acid Catalysts on the
Compounds: Chemical Reaction Pathways, Kinetics and Mecha- Hydrogenation and Cracking of Two-Ring Aromatic and Hy-
nisms. Ph.D. Thesis, University of Delaware, 1989. droaromatic Structures Related to Coal. Fuel 1982,61, 745-
Lapinas, A. T.; Klein, M. T.; Gates, B. C.; Macris, A.; Lyons, J. E. 753.
Catalytic Hydrogenation and Hydrocracking of Fluoranthene: Salim, S. S.; Bell, A. T. Effects of Lewis Acid Catalysts on the
Reaction Pathways and Kinetics. Znd. Eng. Chem. Res. 1987, Hydrogenation and Cracking of Three-Ring Aromatic and
26,1026-1033. Hydroaromatic Structures Related to Coal. Fuel 1984,63,469-
LaVopa, V.; Satterfield, C. Poisoning of Thiophene Hydrodesulfu- 475.
rization by Nitrogen Compounds. J . Catal. 1988,110,375-387. Shabtai, J.; Veluswami, L.; Oblad, A. G. Steric Effects in Phenan-
Lemberton, J.-L.; Guisnet, M. Phenanthrene Hydroconversion as threne and Pyrene Hydrogenation Catalyzed by Sulfided NiW/
a Potential Test Reaction for the Hydrogenating and Cracking A l 2 0 3 . Am. Chem. SOC.Diu. Fuel Chem. Prepr. 1978,23,107-
Properties of Coal Hydroliquefaction Catalysts. Appl. Catal. 112.
1984,13,181-192. Shaw, R.; Golden, D. M.; Benson, S. W. Thermochemistry of Some
McLafYerty, F. W. Interpretation of Mass Spectra; University Six-Membered Cyclic and Polycyclic Compounds Related to
Science Books: Mill Valley, CA, 1980. Coal. J. Phys. Chem. 1977,81,1716-1729.
Moreau, C.; Geneste, P. Factors Afecting the Reactivity of Organic Stein, S. E.;Golden, D. M.; Benson, S. W. Predictive Scheme for
Model Compounds in Hydrotreating Reactions. In Theoretical Thermochemical Properties of Polycyclic Aromatic Hydrocar-
Aspects of Heterogeneous Catalysis; Van Nostrand Reinhold: bons J . Phys. Chem. 1977,81.
New York, 1990;pp 256-310. Stephens, H. P.; Chapman, R. N. The Kinetics of Catalytic
Moreau, C.; Joffre, J.; Saenz, C.; Geneste, P. Hydroprocessing of Hydrogenation of Pyrene Implications for Direct Coal Liquefac-
Substituted Benzenes over a Sulfided CoO-Mo03/y-Al203Cata- tion Processing. Am. Chem. SOC.Diu. Fuel Chem. Prepr. 1983,
lyst. J . Catal. 1990,122,448-451. 28,161-168.
Neurock, M.; Klein, M. T. Linear Free Energy Relationships in Stephens, H. P.; Kottenstette, R. J. The kinetics of Catalytic
Kinetic Analyses: Applications of Quantum Chemistry. Poly- Hydrogenation of Polynuclear Aromatic Components in Coal
cyclic Arom. Compd. 1993,3,231-246. Liquefaction Solvents. Am. Chem. SOC.Diu. Fuel Chem. Prepr.
Press, W.H.; Flannery, B. P.; Teukolsky, B. P.; Vetterling, W. T. 1986,30,345-353.
Numerical Recipes; Cambridge University Press: Cambridge, van der Eijk, H.; den Otter, G. J.; Blauwhoff, P. M. M.; Maxwell,
U.K., 1986. I. E. The Application ofAdvanced Process Models in Oil Refining
Qader, S. A. Hydrocracking of Polynuclear Aromatic Hydrocarbons R&D. Chem. Eng. Sci. 1990,45(8), 2117-2124.
over Silica-Alumina Based Dual Functional Catalysts J. Znst. Wu, W.; Haynes, H. W. J. Hydrocracking Condensed Ring Aromat-
Pet. 1973,59, 178-187. ics Over Non-Acidic Catalysts. In Hydrocracking and Hy-
Qader, S. A.; Hill, G. R. Development of Catalysts for the drotreating; ACS Symposium Series 20,Philadelphia, PA, 1975;
Hydrocracking of Polynuclear Aromatic Hydrocarbons. Am. pp 466-477.
Chem. SOC.Diu. Fuel Chem. Prepr. 1972,16,93-106. Zeuthen, P.; Stolze, P.; Pedersen, U. B. Kinetics for Simultaneous
Qader, S. A.; McOmber, D. B. Conversion of Complex Aromatic HDS, HDN and Hydrogenation Model Reactions on a Co-Mol
Structures to Akylbenzenes, In Hydrocracking and Hydrotreat- A1203 Catalyst. Bull. SOC.Chim. Belg. 1987,96,985-995.
ing; ACS Symposium Series 20; Philadelphia, PA, 1975; pp
479-488. Received for review March 17,1994
Qader, S. A.; McOmber, D. B.; Wiser, W. H. Evaluation of Revised manuscript received August 10,1994
Mordenite Catalysts for Phenanthrene Hydrocracking. Am. Accepted August 26,1994*
Chem. SOC.Diu. Fuel Chem. Prepr. 1973,18,127-137.
Reid, R. C.; Prausnitz, J. M.; Poling, B. E. The Properties of Gases @ Abstract published in Advance A C S Abstracts, November
and Liquids; McGraw-Hill: 1987. 1, 1994.