Do not print this sheet, it contains only information

as how to design this tank?

INPUT CELLS (UNLOCKED) CALCULATED BY PROGRAM

(For your inputs)

Optional Inputs

RESULTS

Considser height as developed from 2 meter wide plates

(Maximum height is 20 meter considered)

Hide the calculations for the courses that are not included in tank, manually. For example, if 2 courses are used,
hide the calculations & results for course 3,4,5,6,....

This Workbook is applicable upto 10 courses maximum

Dont Forget to Edit Project title in Header & DDFC Doc. No. in the footer of every worksheet.
 REV. DESCRIPTION DATE ISSUED CHK'D APPV'D
REVISIONS
COMPUTER REFERENCE NUMBER:

DEL DDFC ENGINEERING LIMITED.

P.O.Box 54700, 73-G/II, MODEL TOWN LAHORE, PAKISTAN

DESIGNED: CLIENT:

CHECKED: PROJECT:

APPROVED: TITLE:

DATE: WORK ORDER DOCUMENT NUMBER REV.

THIS DOCUMENT IS PRIVATE AND CONFIDENTIAL AND IS PROPERTY OF DEL. IT MUST NOT BE COPIED OR LENT WITHOUT THE CONSENT OF DEL AND MUST BE RETURNED WITH TENDER AND / OR

ON COMPLETION OF THE ORDER TO DDFC ENGINEERING LIMITED. MODEL TOWN LAHORE, PAKISTAN
 DESIGN DATA
TANK No. 87-T102 A/B
DESIGN CODE API-650 ADD. 4
APPENDIX Basic API 650
Shell A36
Bottom A36
MATERIALS Roof A36
Shell Plate Width Hc = 2,000 mm
Material Weight Density r = 7,850 kg / m3
Inside Diameter Di = 14,000 mm
Height Hs = 12,000 mm
Shell
No. of Shell Courses nr = 6.0
Used Shell Courses n = 6
Type Conical
DIMENSIONS / Roof
PARAMETERS
Angle B/w Roof & Horizontal q = 4 deg.
Type Flat
Bottom
Angle B/w Bottom & Horizontal = 0 deg.
Nominal Vnom = 1,847.26 m3
Capacity Working Vwor = 153.94 m3
Geometrical Vgeo = 1,847.26 m3
Service Effluent Water
Liquid Density Dn = 1,150 kg/m3
High Liquid Level (HLL) HH = 12,000 mm
Liquid Level Low Liquid Level (LLL) HL = 500 mm
Max. Design Liquid Level HD = 12,000 mm
Operating to = 50 o
C
Temperature Design td = 58 o
C
Min. Design Metal Temperature MDMT = -48 o
C
Operating Po = 0.000 bar.g
SERVICE
Pressure Design internal Pi = 0.000 bar.g
Design external Pe = 0.000 bar.g
Filling Rate Fin = 20 m3/hr
Flow Rate
Emptying Rate Fout = 20 m3/hr
Shell CA(Shell) = 1.0 mm
Corrosion Roof CA(Roof) = 1.0 mm
Allowance Bottom CA(Bottom) = 1.0 mm
Nozzles CA(Nozzles) = 1.0 mm
Weld Joint Efficiency Spot Radiography E = 0.85

SITE
50-Year Wind Speed (3-sec gust factor) V = 45 m/s
WIND Snow Load S = 0 MPa
Importance Factor (Per API 650) I = 1.00
Seismic Use Group SUG = I
Site Class = C
Ss = 0.104 %g
Mapped Seismic Spectral Response S1 = 0.032 %g
Basis For Parameters
SEISMIC Lateral So = %g
Acceleration
Design Level Peak Ground Acceleration Sp = %g
Parameter
Seismic Zone Factor Z = 2A
Site Coefficient 0 = 1

MISCELLANEOUS
Roof WRA = 350 kg
ACCESSORIES LOADS
Shell WSA = 700 kg
 Project Title:

SHELL DESIGN
1 SHELL DESIGN (As per Section 3.6):
Design Code API-650 ADD.4, Sec 3.6
1.1 INPUTS:
Material (Shell) A36
Height of one course Hc = 2.0 m = 2,000 mm
Density of Material r = 7,850 kg/m3
Minimum Yield Strength = 250 MPa
Minimum Tensile Strength = 400 MPa
Product Design Stress Sd = 160 MPa From Table 3.2
Hydro test Test Stress St = 171 MPa From Table 3.2
Inside dia of tank Di = 14.00 m = 14,000 mm
Height of shell HS = 12.0 m = 12,000 mm
Design Liquid level Hd = 12.0 m = 12,000 mm
Design Internal Pressure Pd = 0.000 bar.g = 0 mm of Water
Total Static Head H = 12.0 m = 12,000 mm
Density of contents Dn = 1,150 kg/m3 Ref: Data sheet
Corrosion allowance CA = 1.0 mm Ref: Data sheet

1.2 CALCULATIONS:
Nominal dia. of tank (Di + Shell thick) D = 14.007 m = 14,007 mm
Outside dia. of tank (D + Shell thick) Do = 14.014 m = 14,014 mm
Used specific gravity of fluid G = 1.2

Height of one course Hc = 2.0 m = 2,000 mm

No. of courses n = HS/Hc
= 6.0
Used courses = 6

Course 1:
Height of Liquid for 1st. Course (Full of Water) H1 = 12.0 m = 12,000 mm
Design Shell Thickness td = [ 4.9 x D x (H - 0.3) x G / Sd ] + CA Ref: API 650, 3.6.3
= 6.77 mm

Hydrostatic Test shell thickness tt = 4.9 x D x (H - 0.3) / St Ref: API 650, 3.6.3
= 4.70 mm

Required Thickness = Max(td , tt)

= 6.77 mm
Minimum Required Thickness for D > 15 m, t = 5 mm Ref:API 650, 3.6.1.1
So, used shell course thickness for first shell course t1 = 7 mm
Shell thickness used is satisfactory

Course 2:
Height of Liquid for 2nd. course H2 = 10.0 m = 10,000 mm
Design Shell Thickness for 2nd. Course td = [ 4.9 x D x (H - 0.3) x G / Sd ] + CA Ref: API 650, 3.6.3
= 5.79 mm
Used shell course thickness for 2nd course t2 = 6 mm
Shell thickness used is satisfactory

Course 3:
Height of Liquid for 3rd. course H3 = 8.0 m = 8,000 mm
Design Shell Thickness for 3rd. Course td = [ 4.9 x D x (H - 0.3) x G / Sd ] + CA = Ref: API 650, 3.6.3
= 4.80 mm
Used shell course thickness for 3rd course t3 = 5 mm
Shell thickness used is satisfactory

DDFC Doc. No.:

 Project Title:

Course 4:
Height of Liquid for 4th. course H4 = 6.0 m = 6,000 mm
Design Shell Thickness for 4th. Course td = [ 4.9 x D x (H - 0.3) x G / Sd ] + CA Ref: API 650, 3.6.3
= 3.81 mm
Used shell course thickness for 4th course t4 = 5 mm
Shell thickness used is satisfactory

Course 5:
Height of Liquid for 5th. course H5 = 4.0 m = 4,000 mm
Design Shell Thickness for 5th. Course td = [ 4.9 x D x (H - 0.3) x G / Sd ] + CA Ref: API 650, 3.6.3
= 2.83 mm
Used shell course thickness for 5th course t5 = 5 mm
Shell thickness used is satisfactory

Course 6:
Height of Liquid for 6th. course H6 = 2.0 m = 2,000 mm
Design Shell Thickness for 6th. Course td = [ 4.9 x D x (H - 0.3) x G / Sd ] + CA Ref: API 650, 3.6.3
= 1.84 mm
Used shell course thickness for 6th course t6 = 5 mm
Shell thickness used is satisfactory

1.3 SUMMARY OF SHELL COURSES

New Corroded
x Di x H x t x r x Di x H x (t - CA) x r
Weight of 1st Shell Course t1 = 7 mm 4,834 4,144 kg
Weight of 2 nd
Shell Course t2 = 6 mm 4,143 3,453
Weight of 3rd Shell Course t3 = 5 mm 3,453 2,762
Weight of 4th Shell Course t4 = 5 mm 3,453 2,762
Weight of 5th Shell Course t5 = 5 mm 3,453 2,762
Weight of 6th Shell Course t6 = 5 mm 3,453 2,762
Weight of the Shell WS 22,787 18,647 kg

Approx. Weight of Attachments WSA

700 700 kg
(includes weight of nozzles, ladders, etc)

Total Weight of Shell W ST 23,487 19,347 kg

230.41 189.79 kN

DDFC Doc. No.:

 Project Title:

LOAD COMBINATIONS
2 LOAD COMBINATIONS (As per Appendix R) API 650, 10 th Ed, Add 04

2.1 CALCULATIONS:

Combination (a) - Fluid & Internal Pressure = DL + F + P i

Combination (b) - Hydrostatic Test = D L + (H t + P t)

Combination (c) - Wind & Internal Pressure = D L + W + 0.4P i

Combination (d) - Wind & External Pressure = D L + W + 0.4P e

Combination (e) - Gravity Loads 1 D L + (L r or S) + 0.4P e

2 D L + P e + 0.4 (L r or S)

Roof live load Lr = 1.2 Kpa Ref: API 650 3.2.1

Roof snow load S = 0 Kpa
Roof dead load DRL = WR/( / 4 x D2)
= 0.50 Kpa
T = DRL + (Lr or S) + 0.4 x Pe Ref:API-650, Appendix R
= 1.70 Kpa
T = DRL + Pe + 0.4 x (Lr or S) Ref:API-650, Appendix R
= 0.98 Kpa
Max. gravity load combination for Roof T = 1.70 Kpa

Combination (f) - Seismic = D L + F + E + 0.1S + 0.4P i

DDFC Doc. No.:

 Project Title:

CONE ROOF DESIGN

3 SELF SUPPORTED CONE ROOF: API 650, 10 th Ed, Add 04

3.1 INPUTS:
Inside Dia of Tank Di = 14.000 m = 14,000 mm
Minimum Roof Thickness Recommended tR = 5 mm Ref: API 650, 3.10.2.2
Angle between roof & horizontal q = 4 deg
Roof Height Above Shell HR = 489 mm
Approx. Weight of Attachments WRA = 350 kg
For Roof & Shell Joint:
Thickness of top most Course tt = 6
Used curb angle = 70X70X9
Area of used curb angle Ac = 1,179 mm2
Weight per meter W = 9.26
Total Weight of Angle Wc = 407.35
Area in corroded condition Ac = 1,048 mm2

Minimum required curb angle A = 51X51X6.4 Ref: API 650, 3.1.5.9

Minimum required curb angle area = 612 mm2
Used curb angle provides more area than minimum required
3.2
CALCULATIONS:
Nominal dia. of tank (Di + Shell thick) at top D = 14,006 mm = 14.006 m
Outside dia. of tank (D + Shell thick) Do = 14,012 mm = 14.012 m
Radius of Tank Roof R = 7,100 mm = 7.100 m
Specific gravity of contents G = 1
Angle b/w roof & horizontal q = 4 deg Ref:API-650,3.10.5.1

Minimum Required Thickness without C.A. t = 5.00 mm Ref: API 650 3.10.2.2 / 3.10.5.1 / J 3.5.2
Corrosion Allowance C.A. = 1.00
Used Roof Thickness tR = 6 mm Ref : Data Sheet

Roof Height Above Shell HR = 496 mm = 0.50 m

Weight of Roof WRF = p x R x (( R2 + HR2 ) x tR) x r

= 7477 kg
Approx. Weight of Attachments WRA = 350 kg includes weight of nozzles, etc

Total Weight of Roof WR = 7,827 kg = 76786 N

Total Corroded Weight of Roof W'R = 6,581 kg = 64561 N

DDFC Doc. No.:

 Project Title:

BOTTOM DESIGN
4 BOTTOM DESIGN: API 650, 10 th Ed, Add 04

4.1 INPUTS:
Material (Bottom) A36
Nominal dia. of tank (Di + Shell thick) at bottom D = 14,007 mm = 14.007 m
Specific gravity of contents G = 1,150 kg/cm3
Design liquid height H1 = 12,000 mm = 12.0 m
Used thickness for bottom shell course t1 = 7 mm
Angle Between Bottom & Horizontal = 0 deg.

4.2 CALCULATION:
Bottom plates min. nominal thickness excluding CA.
As per Section 3 = 6 mm Ref: API 650 3.4.1
So, minimum required thickness with C.A = 7.00 mm
Used Thickness = 7 mm
Diameter of Bottom plate is Do = 14.114 m Ref: API 650 3.4.2
Since, D < 10 m
14.0 > 10
Ref: API 650 3.2.2
Annular bottom plate ring is required

4.3 ANNULAR BOTTOM PLATE DESIGN

Material of Shell Bottom Course = A36
Group of Material of Shell Bottom Course = I/II
Weld Type for Annular Bottom Plate as per API 650 3.5.1
Used Thickness tb = 7 Ref: API 650 Table 3-1

Calculated Radial Width = 215 tb / (H X G)

= 13 mm
Minimum Requirements of Radial Width = 600 mm Ref: API 650 3.5.2
Since 600 > 13
Therefore, Used Radial Width 600 mm

Outside Diameter do = 14,114 mm

Inside Diameter di = 12,914 mm

Weight of Annular Bottom Plates WA = p / 4 x (do2 - di2) x tb x r

= 1,400 kg

Weight of Bottom plate, WB = p / 4 x Do2 x t x r In case Annular Bottom Plate is used.

= 7,197 kg
= 70.607 kN

Total Weight of Bottom WB = 8,597 kg

= 84.339 kN

Weight of Annular Bottom Plates (Corroded) = p / 4 x (do2 - di2) x tb x r

= 1,200 kg
Weight of corroded Bottom W'B = 6,169 kg
= 60.52 kN

DDFC Doc. No.:

 Project Title:

5.0 CALCULATION OF STRUCTURAL SUPPORT OF LARGE DIAMETER TANK

Girder

Centre Column Top Rafter Plate

Rafter

Support Clip

5.1 Inputs:
Inside Radius of Tank Rs = 7000 mm = 7 m
Height of Tank H = 12,000 mm = 12 m
Live Load Lv = 1.2 KPa
Product Design Stress for Shell = 160 MPa Ref: API 650 3.2.1
Radius of Circumscribing Square Rp = 4300 mm
Radius of Centre Column Rc = 110 mm

5.2 Calculations
5.2.1 Load
Dead Weight of Roof Plate LD = p Rs Rs +H2 th d
2 2

= 7269 kg
= 71.31 kN

= p Rs Rs +H2
2 2
Surface Area of Roof Plate A
= 305.51 m2

Dead Load Per unit Area LD = 0.23 Kpa

Total Load Per unit Area = 1.43 KPa

5.2.2 Max. Rafter Spacing

Max. Rafter Spacing on outer ring Io = 2 ft. Ref. API 650
= 6.28 ft.
= 1915 mm

Max. Rafter Spacing on Inner Ring Ii = 5.50 ft

= 1676 mm

DDFC Doc. No.:

 Project Title:

5.2.3 Minimum No. of Rafters

For Shell
Min. No. of Rafters = 2 p R/ lo
nmin.
= 22.97
= 23
As Square is used so Minimum numbers of rafter should be divisible by 4.
= 5.75
Minimum Rafters per Girder ng. = 6
Total Rafters no. = 24

Avg. Space b/w rafter on shell end = 2 p R/ n

= 1833 mm
= 6.01 ft. Satisfied

For Square
Length of the Grider for Square LG. = 2 * Rp * sin(360/(2*N))
= 6081 mm
= 19.95 ft.
Average rafter spacing = L / ng
= 3.33 ft Satisfied

Minimum No. of Rafters Required n = Lx4/l

= 12.70
= 13
Should be divisible by 4 n = 16

No. of Rafters per girder = 3.25

No. of Rafters per girder ni. = 4

Total Numbers of Rafter on inside & outside square girders.

nT. = no+ni
= 40
Total Numbers of Rafter on inside & outside on one girder.
nTG. = 10

5.2.4 Selection of Rafter Size

Max. rafter span l = Rs-Rp
= 2700 mm
= 8.86 ft.
Spacing between rafters at shell periphery = 6.01 ft.
Spacing Between rafters at girder end = 3.33 ft.
Avg. width of roof plate between two rafters b = 4.67 ft.
= 1.42 m

U.D.L. w = Lxb
= 2.04 KN/m

Length of rafter l = 2.7 m

Max. bending moment Mmax = w l2/8

= 1.86 KN-m

Section modulus z = Mmax/ f

= 11617 mm3

use channel 140 * 60 * 7 * 10 with zavl = 5.27 in3

= 86400 mm3
channel rating w'' = 16 kg/m

including rafter weight in rafter load w' = w+ (9.81w'')

DDFC Doc. No.:

 Project Title:

= 2196.67 N/m

Mmax' = w' l2/8

= 2001.72 N-m
= 2.00 KN-m

z' = Mmax'/ f
= 12511 mm3

As z' < zavl so rafter selected is satisfactory

5.2.5 Check against deflection

Deflection in beam both ends fixed with Uniformly Distributed load.

Moment of inertia M.O.I. = 14.5 in4

Allowable deflection d = Length / 360 Ref. AISC , Clause

= 7.50 mm

Induced deflection dind = w1 x l4 / (384 x E x MOI )

= 0.25 mm

Design is Safe for Deflection

5.2.6 SELECTION OF GRIDER SIZE

Girder span LG. = 19.95 ft
= 6081 mm

No. of Rafter Supported by each Girder nTG. = 10

Max. rafter loading w' = 2197 N/m
Average span of rafter loading s = (Rs-Rc)/2
= 3445 mm

Assuming that half of the total load carried on each rafter is supported by the girder;

Rafter-plus-roof load per unit length of girder

wG = (w' *s*nt)/(LG*2))
= 6222 N/m

Max. bending moment MG max = wG * LG2/8

= 28762 N-m

Section Modulus for girder zG = MG max/f

= 179762 mm3
use channel 300 * 100 * 10 * 16 zG avl = 32.65 in3
with section modulus = 535000 mm3
channel rating wG'' = 46.2 kg/m
= 31.04 lb/ft
including girder weight in load wG' = wG+9.81wG''
= 6675.37 N/m
Max. bending moment MG max' = wG' * LG /8
2

= 30856.91 N-m
Section Modulus for girder zG' = MG max'/f
= 192856 mm3

Design is Safe, as Z'G <AGavl

DDFC Doc. No.:

 Project Title:

5.2.7 SELECTION OF COLUMN SIZE

SQUARE COLUMN
Total load supported by each column p = wG' * LG
load per pentagon girder + weight of girder = 40594 N

Length of column I = 51.00 ft

= 15545 mm
= 15.54 m

l/r = 180 Ref. API650 ADD.4 3.10.3.3

Radius of Gyration r = l / 180
= 86.36 mm
= 3.40 in

Use Pipe 10" Sch.STD. with ravl = 3.67 in Ref. AISC 3-36
Metal cross-sectional area A = 11.90 in2
weight of pipe per unit length w = 60.00 kg/m
Total weight of pipe W = w*l
= 933 kg.
= 9150 N
l/r = 166.76

Allowable compressive stress for column Fa = [122E/(23(l/r)2]/[1.6-(l/200r)] Ref. API650 ADD.4 - 3.10.3.4
= 48.32 MPa

Actual induced stress find. = (p + W) / a

= 6.48

As Allowable Compressive Strength is Greater than induced so design is safe

CENTER COLUMN

length of column L = 52.00 ft

= 624.00 in
= 15850 mm
= 15.85 m

l/r = 180
r = l / 180
= 3.47 in

Use Pipe 10" Sch.STD. with ravl = 3.67 in Ref. AISC 3-36
Metal cross-sectional area A = 11.90 in2
weight of pipe per unit length w = 60.00 kg/m
Total weight of pipe W = w*l

= 950.98 kg. ColumnDeflection ?

= 9329 N
l/r = 170.03

Allowable compressive stress for column Fa = [122E/(23(l/r)2]/[1.6-(l/200r)] Ref. API650 ADD.4 - 3.10.3.4
= 47.50 MPa

Actual induced stress find. = (p + W) / a

= 6.50

As Allowable Compressive Strength is Greater than induced so design is safe

DDFC Doc. No.:

 Project Title:

5.3 Weight Summary

Total Rafters nT. = 40

Length of Each Rafter Lr = 8.86 ft.
= 2.70 m
Weight per unit Length w = 16 kg/m
Total Weight of all rafters Wr = nT x Lr x w
Wr = 1728 kg

Total Girders nG. = 4

Length of each Girder LG = 19.95 ft
= 6.08 m
Weight per unit Length w = 46.2 kg/m
Total Weight of all Girders WG = 1124 kg

Total Length of all columns LC = 256 ft.

= 78.05 m
Weight per unit Length w = 60.00 kg/m
Total Weight of all Columns Wc = 4683 kg

Total Weight of Roof Structure WT = 7535 kg.

DDFC Doc. No.:

 Project Title:

INTERMEDIATE WIND GIRDER CHECK

6 INTERMEDIATE WIND GIRDER: API 650, 10 th Ed, Add 04

6.1 INPUTS:
Inside dia of tank Di = 14.00 m = 14,000 mm
Wind velocity V = 162.00 km/h = 45 m/s
Nominal dia. of Tank at Top D = 14.006 m = 14,006 mm

6.2 CALCULATIONS:
Max. height of the unstiffened shell H1 = 9.47 t x ( t / D )3 x (190 / V)2 Ref: API 650 3.9.7.1
= 13.89 m

Ordered thickness of top shell course tuniform = 5 mm

Ordered thickness of 1st shell course tactual-1 = 7 mm

Transposed width of 1st shell course Wtr-1 = W ((tuniform/ tactual-1)5) Ref: API 650 3.9.7.2
= 0.862 m = 862 mm
Actual width of 1st shell course W1 = 2.000 m = 2,000 mm

Ordered thickness of 2nd shell course tactual-2 = 6 mm

Transposed width of 2nd shell course Wtr-2 = W ((tuniform/ tactual-2)5) Ref: API 650 3.9.7.2
= 1.27 m = 1,268 mm
Actual width of 2nd shell course W2 = 2.00 m = 2,000 mm

Ordered thickness of 3rd shell course tactual-3 = 5 mm

Transposed width of 3rd shell course Wtr-3 = W ((tuniform/ tactual-3)5) Ref: API 650 3.9.7.2
= 2.00 m = 2,000 mm
Actual width of 3rd shell course W3 = 2.00 m = 2,000 mm

Ordered thickness of 4th shell course tactual-4 = 5 mm

Transposed width of 4th shell course Wtr-4 = W ((tuniform/ tactual-4)5) Ref: API 650 3.9.7.2
= 2.00 m = 2,000 mm
Actual width of 4th shell course W4 = 2.00 m = 2,000 mm

Ordered thickness of 5th shell course tactual-5 = 5 mm

Transposed width of 5th shell course Wtr-5 = W ((tuniform/ tactual-5)5) Ref: API 650 3.9.7.2
= 2.00 m = 2,000 mm
Actual width of 5th shell course W5 = 2.00 m = 2,000 mm

Ordered thickness of 6th shell course tactual-6 = 5 mm

Transposed width of 6th shell course Wtr-6 = W ((tuniform/ tactual-6)5) Ref: API 650 3.9.7.2
= 2.00 m = 2,000 mm
Actual width of 6th shell course W6 = 2.00 m = 2,000 mm

Ordered thickness of 7th shell course tactual-6 = 0 mm

Transposed width of 7th shell course Wtr-6 = W ((tuniform/ tactual-6)5) Ref: API 650 3.9.7.2
= #DIV/0! m = #DIV/0! mm
Actual width of 6th shell course W6 = 0.00 m = 0 mm
Height of the transformed shell HT = Wtr-1 + Wtr-2 + Wtr-3 + Wtr-4 + wtr-5 + wtr-6+Wtr-7
= 10.13 m
Since, 10.13 < 13.9

Wind girder is not required. As height of transformed shell is less than unstiffened shell. Ref: API 650 3.9.7.3

DDFC Doc. No.:

 Project Title:

WIND LOAD CALCULATIONS

7 WIND LOAD: API 650, 10 th Ed, Add 04

7.1 INPUTS:
Effective Wind Gust Factor G = 0.85 Ref: ASCE 7-02, 6.5.8
Force Co-efficient Cf = 0.70 Ref: ASCE 7-02, Fig. 6-19
Wind Directionality Factor Kd = 0.95 Ref: ASCE 7-02, Table 6-4
Velocity Pressure Exposure Co-efficient Kz = 1.22 Ref: ASCE 7-02, Table 6-3
Topographic Factor Kzt = 1.00 Ref: ASCE 7-02, 6.5.7.2
Importance Factor (Wind) I = 1.00 Ref: ASCE 7-02, Table 6.1
Wind Velocity V = 45 m/s = 162 km/hr
Inside dia. Di = 14 m
Nominal dia. of tank (Di + Shell thick) D = 14.006 m
Outside dia. of tank (D + Shell thick) Do = 14.012 m
Height of shell HS = 12 m
Height of tank including roof height HT = 12.49 m
Roof Height Above Shell HR = 0.489 m
Surface area of roof Sr = 154.58 m2

7.2 CALCULATIONS:
For overturning moment due to internal pressure;
Design internal pressure Pi = 0.000 bar.g
= 0.00 kPa
Projected area of Roof against internal pressure, A, is;
A = / 4 x Di 2
= 153.94 m2

Uplift due to internal pressure Wup = Pi x A Ref: API 650 3.11.2

= 0.00 kN

For overturning moment due to wind load;

Design Wind Pressure qz' = 0.613 x Kz x Kzt x Kd x V2 x I /1000 Ref: ASCE 7-02, 6.5.10
1.44 kPa

Added pressure for Internal Vacuum = 0.24 kPa Ref: API 650, 3.9.7.1

Total Design Wind Pressure qz = 1.68 kPa

Projected area of tank shell Af = 171.57 m2

Design Wind Load Pw = qz x G x Cf x Af Ref: ASCE 7-02, 6.5.13

= 171.37 kN

Overturning Wind Moment Mw = P w x Ht / 2 Ref: API 650 3.11.2

1,070 kN-m

Overturning due to weight of shell & roof supported by the shell is;
Total weight of corroded shell W'ST = 189.79 kN Includes weight of attachments
Total weight of corroded roof W'RT = 64.56 kN Includes weight of attachments

Unanchored Tanks shall satisfy both of the following criteria: Ref: API 650 3.11.2
1 0.6Mw + MPi < MDL / 1.5

Moment about the shell to bottom joint from MPi = Wup x Di / 2

design internal pressure = 0.00 kN-m

Moment about the shell to bottom joint from the MDL = (W'ST + W'RT) x Di / 2
weight of the shell and roof supported by the shell = 1,780

0.6Mw + MPi = 642 kN-m

MDL / 1.5 = 1,187 kN-m

642 < 1,187

DDFC Doc. No.:

 Project Title:
Condition Satisified - Anchorage is not Required

2 Mw + 0.4MPi < (MDL + MF)/2

Mw + 0.4MPi = 1,070.17 kN-m

wa = 59 x tb x Fbyx H
= 505.82 kN
MF = wa x Di / 2
= 3,541 kN-m

(MDL + MF)/2 2,661 kN-m

1,070 < 2,661

Condition Satisified - Anchorage is not Required

DDFC Doc. No.:

 Project Title:

SEISMIC LOAD CALCULATIONS

8 SEISMIC LOAD: API 650, 10 th Ed, Add 04

8.1 INPUT DATA

Inside Diameter of Tank Di = 14.00 m

Nominal Diameter of Tank at Bottom D = 14.01 m
Height of tank shell Hs = 12.00 m
Height of tank roof Hr = 0.489 m
Max. design product height HD = 12.00 m
Equivalent uniform thickness of tank shell tu = 6.00 mm
Density of contents Dn = 1,150 kg/m3
Specific gravity G = 1.150
Operating design pressure Pi = 0.00 Mpa
Weight of Tank Bottom Wb = 8,597 kg = 84,339 N
Weight of Tank Roof including Framing, etc Wr = 15,363 kg = 150,709 N
Weight of Shell & Appurtenances Ws = 23,487 kg = 155,942 N
Surface area of cone Sr = 306 m2
Live load per unit area P = 1.2 kPa Ref : API 650 3.10.2.1
Yield Strength Fy = 159.96 Mpa
Elastic modulus of tank material E = 200,000 Mpa
Importance Factor (Wind) I = 1.00

Mapped, MCE, 5% damped, spectral response acceleration S1 = 0.032 Ref: ASCE 7-02, Table 9.1.4
parameter of 1 second, %g; (Considering SUG-II)

Mapped, MCE, 5% damped, spectral response acceleration SS = 0.104 Ref: ASCE 7-02, Table 9.1.4
parameter of 0.2 second, %g; (Considering SUG-II)
Site Class = C Ref: API-650,E.4.5

Acceleration base site-coefficient (at 0.2 sec period) Fa = 1.10 Ref:API-650, Table E-1

Velocity base site-coefficient (at 0.2 sec period) Fv = 1.60 Ref:API-650, Table E-2

Coefficient Ci = 6.25 Ref:API-650, Fig.E-1

Force reduction factor for "Impulsive Mode" Rwi = 3.50 Ref:API-650, Table E-4

Force reduction factor for "Convective Mode" Rwc = 2.00 Ref:API-650, Table E-4

Total weight of tank contents WT = / 4 x Di 2 x H x Dn

= 2,124,345 kg = 20,833 kN

Total live load on roof LL = P x Sr

= 366.61 kN

8.2 CALCULATIONS:
D/H ratio of tank D/H = 1.17

Total weight of contents Wp = ( / 4) x Di2 x H x Dn

= 2,124,620 kg = 20,842,526 N

EFFECTIVE WEIGHT OF CONTENTS:

"Impulsive Weight" of contents
For D/H 1.33 Wi = (tanh (0.866 x D / H) x (Wp) / (0.866 x D / H) Ref: API 650 E.6.1.1
= 15,792,837.55 N
OR
For D/H < 1.33 Wi = [1.0 - 0.218 D / H] x Wp Ref: API 650 E.6.1.1
= 15,536,276 N
Since , D/H ratio is D/H = 1.17 < 1.33 Ref: API 650 E.6.1.1
therefore "Impulsive Weight" is Wi = 15,536,276 N

"Convective Weight" of contents,Wc, is;

Wc = 0.23 x D / H x tanh (3.67 x H / D) Wp Ref: API 650 E.6.1.1
= 5,577,508 N
TOTAL DESIGN BASE SHEAR, V:
Natural time period-for impulse contents Ti = (Ci x H) x ((Dn / E)) / (2 x tu / D) Ref:API-650, E.4.8.1
= 6.15 sec

DDFC Doc. No.:

 Project Title:

SEISMIC LOAD CALCULATIONS

Natural time period-for convective contents Tc = 1.8 x Ks x D Ref:API-650, E-4.8.2

where, Ks = 0.578 / (tanh (3.68 x H / D)

= 0.58
so, TC = 3.90 sec

Regional-Dependent transition period TL = 4.00 sec API-650 E4.9.1

Ts = (Fv x S1) / (Fa x Ss) Ref: API 650 E.2.1.6

= 0.45
K = 1.50 Ref: API 650 E.2.1.6

Peak-Ground acceleration,Sp, is; SP = 2.5 / Sc Ref:API-650, E.4.4

SP = 0.04
Sp = 1.25 / Sl Ref:API-650, E.4.4
Sp = 0.03
Taking higher value of Sp, SP = 0.04 Ref:API-650,E.4.9.1
Taking, SO = SP
Scaling factor Q is, Q = 1.00 Ref:API-650,E.4.9.1

"Impulsive Spectral Acceleration" parameter Ai = 2.5 x Q x Fa x So (I / Rwi) Ref:API-650, E.4.9.1

= 0.03 >= 0.007

"Convective Spectral Acceleration" parameter Ac = 2.5 x Q x Fa x SO x (Ts / Tc) x (l / Rwc) Ai Ref:API-650, E.4.9.1
= 0.01 =< Ai
OR
Ac = 2.5 x K x Q x Fa x SO x (Ts x TL / Tc2) x (I / Rwc) Ai
= 0.01 =< Ai
Since ;
Tc < TL
Therefore value of Ac will be; Ac = 0.01
Vertical earthquake acceleration coefficient, Av, is;
Av = 0.14 SDS Ref:API-650, E-.6.1.3
Where, SDS = 2/3 x SMS & SMS = Fa x SS Ref: ASCE 7-02 9.4.1.2.4
= 0.08 = 0.11 Ref: ASCE 7-02 9.4.1.2.5
Av = 0.01
Ref:API-650, E-.6.1
Design Base Shear due to convective component of the Vc = Ac x Wc
effective sloshing weight of tank & contents = 36,593.43 N
Design Base Shear due to impulsive component of the Vi = Ai x (Ws + Wr + Wf + Wi) Ref:API-650, E-.6.1
effective sloshing weight of tank & contents = 528,979.94 N

Total Design Base Shear,V, is; V = (Vi2 + Vc2)

= 530 KN Ref:API-650, E.6.1

OVERTURNING MOMENT:
For Ring-Wall overturning moment, Ref:API-650, E.6.1.5
Height from the bottom of the tank shell to the centre of action of the lateral seismic force related to the impulsive liquid force for ring-wall moment;
For D/H 1.33 Xi = 0.375 x H Ref:API-650, E.6.1.2.1
= 4.50 m
OR
For D/H < 1.33 Xi = (0.5 - 0.094 x D / H) x H Ref:API-650, E.6.1.2.1
= 4.68 m
Since , D/H ratio is D/H = 1.17 < 1.33
Therefore,
Xi = 4.68 m
Height from the bottom of the tank shell to the centre of action of the lateral seismic force related to the convective liquid force for ring-wall moment;
Xc = (1.0 - (cosh ((3.67 x H / D) - 1) / (3.67 x H / D x sinh (3.67 x H / D))) x H Ref:API-650, E.6.1.2.1
= 10.57 m

Height from the top of the tank shell to the roof &roof's Xr = Hr / 3
appurtenances centre of gravity; = 0.16 m
Height from the bottom of the tank shell to the shell's centre
of gravity(in empty conditions); Xs = Hs / 2
= 6.00 m

DDFC Doc. No.:

 Project Title:

SEISMIC LOAD CALCULATIONS

Now, overturning moment is calculated ; M = [ Ai (Wi Xi + Ws Xs + Wr Xr)]2 + [Ac (Wc Xc)]2 Ref:API-650, E.6.1.5
= 2,440 KNm

ALLOWABLE LONGITUDINAL MEMBRANE COMPRESSION STRESS:

Ref:API-650, E.6.2.2.3
Since, GHD2 / t2 = 75.28

Allowable Seismic Stress Fc = 83 x ts/D

= 35.54 Mpa
OR
Fc = 83 x ts / (2.5 x D) + 7.5 (G x H)
= 42.08 Mpa
Since, GHD2 / t2 is; GHD2 / t2 = 75.28 >= 44.00
Therefore,
Fc = 35.54 Mpa

Effective specific gravity including vertical seismic effects Ge = G(1 - 0.4Av) Ref:API-650, E.2.1.6
= 1.15
For "SELF-ANCHORED" tanks the resisting force of tank contents per unit length of shell circumference resisting overturning moment,wa, is;
wa = 99 x ta x (Fy x H x Ge) 196 H D Ge *Neglecting vertical seismic effects"
But, = 27,849 <= 37,743 Ref:API-650, E.6.2.1.1
Anchorage is not required

Anchorage Ratio,J, is; J = Mrw / (D2 (wt (1 - 0.4 Av) + wa) Ref:API-650, E.6.2.1.1.1

Where, wt Total weight of tank/unit length of wt = (Ws + Wr) / (p x D)

Tank-circumference = 6,964 N/m

J = 0.36

Calculated design uplift load due on anchors per unit wAB = (1.273 x M/D2 - wt (1 - 0.4 Av)) Ref:API-650, E.6.2.1.2
circumferential length, = 8,855.84 N/m
Uplift-load due to internal press. of shell circumference wAC = Pi / (p X D)
= 0.00 N/m

Total anchorage resistance per unit circumference length = wAB + 0.4 X wAC
= 8,856 N/m
Max. longitudinal shell compression stress at the bottom of
the shell ; SC = (wt (1 + 0.4 Av) + (1.273 Mrw / D2)) x (1 / (1000 x ts) Ref:API-650, E.6.2.2.2
= 3.80 Mpa
Since, Anchorage Ratio J = 0.36 < 0.785
Ref:API-650, E.6.2.2.2
Therefore, Max. longitudinal stress is; SC = 3.80 Mpa < Fc

Max. longitudinal shell compression stress is less than Allowable longitudinal shell membrane compression stress

DDFC Doc. No.:

 Project Title:

SLIDING STABILITY CHECK

9 SLIDING STABILITY: API 650, 10 th Ed, Add 04

Total Design Base Shear = 530.24 kN Ref:API-650, E.6.1

Weight of tank bottom (corroded) WB = 72.81 kN
Weight of tank roof (corroded) WR = 64.56 kN
Weight of shell & appurtenances (corroded) WS = 19,347 kN
Total weight of contents is WT = 20,843 kN
Friction coefficent b/w the tank bottom & subgrade u = 0.40
Sliding shear force is Vs = u x ( WS + WR + WB + WT ) x (1.0-0.4 x Av) Ref:API-650, E.7.6
= 16,062 kN
Since, Vs > 530
16,062 > 530
Sliding resistance of self-anchored tank is stisfactory

DDFC Doc. No.:

 Project Title:

FOUNDATION LOADING DATA

10 FOUNDATION LOADING DATA:

10.1 INPUTS:
Density of contents Dn = 1,150 kg/m3
Density of Material (A-36) r = 7,850 kg/m3
Pe = 0 bar.g = 0 psi
Inside dia. Di = 14 m = 14,000 mm
Nominal dia. of tank (Di + Shell thick) D = 14.007 m = 14,007 mm
Outside dia. of tank (D + Shell thick) Do = 14.014 m = 14,014 mm
Inside radius of tank R = 7.000 m = 7,000 mm
Height of shell HS = 12 m = 12,000 mm
Design Liquid level Hd = 12 m = 12,000 mm
Total Weight of Shell WST = 23,487 kg
Angle b/w roof & horizontal q = 4 deg
Roof Height Above Shell HR = 489 mm
Total Weight of Roof WRT = 15,363 kg
Roof used Thickness tR = 7 mm
Weight of Bottom WB. = 8,597 kg
Used bottom plate thickness tB = 7 mm
Total empty weight of the tank WT = 47,447 kg
Design Wind Load P1 = 171 kN
Overturning Wind Moment Mw 1,070 kN.m
Total live load on roof LL = 1 kN
Seismic moment Ms = 2,440 kN.m

10.2 CENTRE OF GRAVITY

Empty Condition
Base Plate Thickness h1 = 0.007 m = 7 mm
Height of Shell h2 = 12 m = 12,000 mm
Height of Roof h3 = 0.49 m = 489 mm
m
from base a1 = h1 / 2 a1 = 0.004 m = 4 mm
from base a2 = h2 / 2 +h 1 a2 = 6.007 m = 6,007 mm
from base a3 = h3 / 3 + h1 + h2 a3 = 12.170 m = 12,170 mm

Weight of Bottom Plate w1 = 8,597 kg

Weight of Shell w2 = 23,487 kg
Weight of Roof w3 = 15,363 kg
Total Empty Weight of Tank (w1 + w2 + w3) WE.T = 47,447 kg

COG in Empty Condition = (a1 x w1 + a2 x w2 + a3 x w3) / WE.T

= 6.9 m = 6,915 mm
Full of Water Condition
Weight of Water = 1,847,256 kg
Weight of Shell + Weight of Water w6 = 1,870,744 kg
Weight of Tank (Full of Water) WF = 1,894,704 kg

COG in Full of Water Condition = (a1 x w1 + a2 x w6 + a3 x w3) / WF

= 6.034 m = 6,034 mm
Operating Condition
Operating liquid level, = 12 m = 12,000 mm
from base a4 = (Liquid Level / 2) + h1 a4 = 6.007 m = 6,007 mm
Weight of Liquid WL = 2,124,345 kg
Weight of Liquid + contributing Weight of Shell w4 = 2,147,832 kg
Weight of Shell without Liquid w5 = 0 kg
Height of remaining shell center from base a5 = 12.007 m = 12,007 mm
(from base a5 = Remaining height / 2 + Liquid Level + h1)
Operating Weight WO = 2,171,792 kg

C.O.G in Operating Condition = (a1 x w1 + a2 x w2 + a3 x w3 + a4 x w4) / WO

6.027 m = 6,027 mm

DDFC Doc. No.:

 Project Title:

FOUNDATION LOADING DATA

10.3 WEIGHT SUMMARY

EMPTY WT = 47,447 kg

OPERATING WTO = 2,171,792 kg

FULL OF WATER WTF = 1,894,704 kg

10.4 FOUNDATION LOADING DATA

The self weight of roof and live load will be transferred to tank shell

Live load transferred to foundation

Total Live Load WL = 1 kN

Circumference of Tank C = 44 m
Live Load transferred to Foundation LL = 0 kN/m

Dead load transferred to foundation

Total Dead Load WD = 465 kN

Dead Load Transferred to Foundation DL = 11 kN/m

Operating & Hydrostatic Test Loads

Self Weight of Tank = 465 kN

Weight of Fluid in Tank at Operating Conditions = 20,840 kN
Weight of Water in Tank at Hydrotest Conditions = 18,122 kN
Uniform Load Operating Condition = Self wt.+ fluid Wo = 138 kN / m2
Uniform Load Hydrotest Condition = Self wt.+ water Wh = 121 kN / m2

Wind Load Transferred to Foundation

Moment due to wind load Mw = 1,070 kN.m

Base Shear due to wind load Fw = 171 kN
Reaction due to wind load Rw = 2 kN/m

Seismic Load Transferred to Foundation

Moment due to seismic load Ms = 2,440 kN.m

Base Shear due to seismic load Fs = 405 kN
Reaction due to seismic load Rs = 4 kN/m

10.5 Summary of Foundation Loading Data

Dead load, shell, roof & ext. structure loads DL = 10.57 kN/m
Live Load LL = 0.03 kN/m
Uniform load, operating condition Wo = 138.26 KN/m2
Uniform load, hydrotest load Wh = 120.62 KN/m2
Base shear due to wind Fw = 171.37 KN
Reaction due to wind Rw = 1.73 kN/m
Moment due to wind load Mw = 1,070 kN.m
Base Shear due to seismic load Fs = 404.89 KN
Reaction due to seismic load Rs = 3.96 kN/m
Moment due to Seismic load Ms = 7 kN.m

DDFC Doc. No.:

 Project Title:

RESULTS
Design Code: API-650 ADD. 4

SHELL

Shell Width Thickness

Course (mm) (mm)
1 2,000 7
2 2,000 6
3 2,000 5
4 2,000 5
5 2,000 5
6 2,000 5

Shell weight WS = 22,787 kg

Shell weight including attachments WSA = 23,487 kg

ROOF
Roof thickness tR = 6 mm
Roof weight WR = 7,477 kg
Roof weight including attachments WRT = 7,827 kg
Weight of Curb Angle Wc = 408 kg

ROOF STRUCTURE
Total Weight of Roof Structure WRS = 7,536 kg

BOTTOM
Bottom thickness tB = 7 mm
Bottom weight WB = 7,197 kg

Annular Plate Thickness tb = 7 mm

Annular Plate Weight WA = 1,400 kg

WEIGHT SUMMARY:
Weight of fluid in tank at operating conditions upto HLL = 2,124,345 kg = 20,840 kN
Weight of water in tank at hydro test conditions = 1,847,256 kg = 18,122 kN
Total dead load/self weight (empty) WD = 47,856 kg = 469.47 kN
Weight

Operating WTO = 2,172,201 kg = 21,309 kN

Full of water WTF = 1,895,112 kg = 18,591 kN

Weight of accessories like Ladder / Stairs, Platform & others are not included in this Calculations.

DDFC Doc. No.: