MM710 TRM

MM710 TM
Technical Reference Manual

Publication Reference : 105/13661-01SA
Issue 1
The Measure of Quality

MM710
WARRANTY and COPYRIGHT
Warranty
NDC guarantees its equipment against faulty components for a period of twelve months from delivery.
Replacement components will be free of charge. NDC shall not in any event be liable for consequential
damage or loss. NDC operates a customer care facility and all requests for repair and replacement should be
directed to the Customer Care Manager. The serial number of the equipment should be quoted in any
communications. The right to change specification and price is reserved by NDC.
Copyright
The equipment described in this publication contains a computer program or programs which is or are the
confidential and copyrighted property of NDC. NDC grants to the purchaser of the equipment the right and
licence to use the program or programs in the normal use of the equipment only, but grants no further licence.
The copying, disassembly, reverse compilation or transcription or transmission of the said program or
programs in any form for the use of the purchaser or others is strictly prohibited. The contents of this
publication must not be reproduced in part or in whole in any form without the written permission of the
copyright owner.
NDC makes no guarantees of any kind with regard to this manual. NDC shall not be liable for errors
contained herein or for consequential or incidental damages incurred as a result of acting on information
contained in the manual.
) NDC Infrared Engineering 2005

All rights reserved
NDC
Bates Road, Maldon, Essex CM9 5FA, UK
Telephone +44 (0)1621 852244 Fax +44 (0)1621 856180
A Spectris Company
Page (ii)
MM710
Prelims
MM710
CONTENTS
Preliminary pages
TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (I)

WARRANTY AND COPYRIGHT . . . . . . . . . . . . . . . . . . . . . . . (II)
CONTENTS (THIS PAGE). . . . . . . . . . . . . . . . . . . . . . . . . . (III)
WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (V)
CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (VII)
READERS NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (IX)
ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (XI)
Chapter
1 DESCRIPTION
Gauge
GaugePort
Operator Interface Unit
Sample Display Unit
Handheld Unit
2 INSTALLATION
Gauge
GaugePort
Sample Display Unit
Handheld Unit
3 OPERATION
Handheld Unit
Sample Display Unit
4 CALIBRATION
5 MAINTENANCE AND SPARES
6 REFERENCE
Page (iii)
MM710
INTENTIONALLY LEFT BLANK
Page (iv)
MM710
Prelims
WARNINGS PAGE
LETHAL VOLTAGE
THE EQUIPMENT DESCRIBED IN THIS MANUAL CONTAINS

POTENTIALLY LETHAL VOLTAGES. PRIOR TO ANY MAINTENANCE
WORK BEING CARRIED OUT, THE EQUIPMENT MUST BE ISOLATED
FROM THE MAINS SUPPLY.
INSTALLATION AND USE
!
IF THE GAUGE IS NOT INSTALLED AND USED IN THE MANNER
PRESCRIBED IN THIS MANUAL, THE SAFETY PROTECTION
AFFORDED BY THE EQUIPMENT MAY BE IMPAIRED.
ELECTRICAL SAFETY
!
FOR COMPLETE ELECTRICAL SAFETY IN OPERATION THE
EQUIPMENT HAS BEEN SUPPLIED WITH DOUBLE-POLE NEUTRAL
FUSING INCORPORATED. DO NOT MODIFY IN ANY WAY.
Page (v)
MM710
Page (vi)
MM710
Prelims
CAUTIONS PAGE
ELECTROSTATIC SENSITIVE DEVICES
THE EQUIPMENT DESCRIBED IN THIS PUBLICATION CONTAINS ELECTROSTATIC

SENSITIVE DEVICES (ESD).
SUCH DEVICES MAY BE DAMAGED BY VERY SMALL ELECTROSTATIC CHARGE.
UNITS, ASSEMBLIES AND COMPONENTS WHICH CONTAIN THESE DEVICES ARE

IDENTIFIED IN THE PUBLICATION BY THE CAUTION SYMBOL SHOWN ABOVE.
INFORMATION ON THE HANDLING OF ELECTROSTATIC SENSITIVE DEVICES IS

GIVEN IN EUROPEAN STANDARD EN100015-1.
!
OPTICAL COMPONENTS
OPTICAL COMPONENTS SHOULD ONLY BE CLEANED USING THE CLEANING KIT

AVAILABLE FROM NDC. DO NOT USE OTHER MATERIALS TO CLEAN OPTICAL
COMPONENTS.
Page (vii)
MM710
Page (viii)
MM710
Prelims
READERS NOTES
GENERAL
This manual describes the Installation, Operation, Calibration and
Maintenance of the MM710 Gauge (both the standard beam patch and
the small beam patch gauges) and Series 710 peripheral equipment:
GaugePort, Operator Interface, Sample Display Unit, Hand Held
Interface, I/O Board and I/O Daughter Board.
CUSTOMER CARE
For enquiries relating to the operation and use of the MM710 equipment
described in this Manual please contact
NDC,
Customer Care Helpdesk,
Bates Road,
MALDON,
Essex CM9 5FA,
UK
Telephone: +44 (0)1621 841002

Facsimile: +44 (0)1621 856180
Email: helpdesk@ndcinfrared.co.uk
ASSOCIATED PUBLICATIONS
The following publications are associated with the MM710 Users
Manual.
Title Reference Number

MM710 User Guide 105/13654-01SA
GaugeTools Users Manual 105/12791-01SA
Page (ix)
MM710
Page (x)
MM710
Prelims
ABBREVIATIONS
Below is a list of abbreviations used in this Manual.
A Amp(s)
a.c. Alternating current
d.c. direct current
dia diameter
E Mains Earth
EMC Electromagenetic compatibility
EMI Electromagnetic interference
Hz Hertz (cycles per second
l.e.d. Light emitting diode
L Mains Live
mA milliamps
mm millimetre
N Mains Neutral
NI Not illustrated
p.s.i. pounds per square inch
PCB Printed Circuit Board
rpm revs per minute
SDU Sample Display Unit
SC Supplied by customer
sync synchronisation
UNC Unified National Coarse (thread)
V Volt(s)
degrees of arc
C degrees Celsius
Page (xi)
MM710
Page (xii)
Description
Chapter 1
CHAPTER 1
DESCRIPTION
CONTENTS
Page
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
THE GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
GAUGEPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
OPERATOR INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
SAMPLE DISPLAY UNIT (SDU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
HANDHELD INTERFACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
PC INTERFACE SOFTWARE (GAUGETOOLS) . . . . . . . . . . . . . . . . . . . . 1-8
PRINCIPLE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
OPTICAL layout of THE MM 710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
THE DUAL DETECTOR PRINCIPLE . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
CONFIGURATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
THE GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
MECHANICAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
ALUMINIUM CASE VERSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
STAINLESS STEEL CASE VERSION . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
ELECTRICAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
GAUGEPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
RS232 COMMUNICATIONS PORT . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
USER CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Motherboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
I/O Board and I/O Daughter Board Connectors . . . . . . . . . . . . . . . . . . . . 1-22
710 DATABUS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
GATED INPUT SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
710 DATABUS TERMINATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
FREE TOPOLOGY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
BUS TOPOLOGY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
OPERATOR INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
GATED INPUT SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
PLUG-IN MODULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
RS232 COMMUNICATIONS PORT . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
710 DATABUS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
710 DATABUS TERMINATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
SAMPLE DISPLAY UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
Page 1-1
MM710
CONTENTS (continued)
Page
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29

HAND HELD INTERFACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31
MECHANICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
GAUGETOOLS SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33
TABLES
Table Page
1 Details of the signals and power supplies on the Gauge connector. . . . . . 1-16
2 Pin out details for RS232 Comms channel on GaugePort, SK1. . . . . . . . 1-21
3 USB Type 'B' connection details . . . . . . . . . . . . . . . . . . . . . . . . 1-22
4 GaugePort Motherboard user connection details . . . . . . . . . . . . . . . 1-23
5 I/O Board user connection details . . . . . . . . . . . . . . . . . . . . . . . 1-24
6 I/O Daughter Board user connection details . . . . . . . . . . . . . . . . . 1-25
7 Connection details of the SDU PCB connectors . . . . . . . . . . . . . . . . 1-32
8 Connection details of the Hand Held Interface external plug, PL1 . . . . . 1-34
ILLUSTRATIONS
Figure Page
1 (top) The Gauge cast case version with and without air purge window fitted
(middle) The Gaugeport, and (bottom) Gauge, stainless steel case version with
air purge window fitted and supported using the tube mount assembly :
general views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
2 (top) The Sample Display Unit , SDU (middle) The MM710 Operator Interface,
and (bottom) The Hand Held Interface : general views. . . . . . . . . . . . . 1-5
3 Connected elements of the Seriies 710 system . . . . . . . . . . . . . . . . . 1-7
4 The optical path of the 710 system . . . . . . . . . . . . . . . . . . . . . . . 1-9
5 The dual detecor arrangement in the MM710 gauge . . . . . . . . . . . . . 1-10
6 (sheet 1) - Typical MM710 system configurations . . . . . . . . . . . . . . 1-12
6 (sheet 2) - Typical MM710 system configurations . . . . . . . . . . . . . . 1-13
7 Pin locations for the socket on the Gauge . . . . . . . . . . . . . . . . . . . 1-16
8 Recommended connection of the screen to a cable gland . . . . . . . . . . . 1-18
9 Pin out details for SK1 on the Gaugeport . . . . . . . . . . . . . . . . . . . 1-20
10 GaugePort and Operator Interface daisy chain connection . . . . . . . . 1-23
11 Pin details for connector PL1 on the Hand Held Interface Unit . . . . . . . 1-32
Page 1-2
Description
Chapter 1
OVERVIEW
GENERAL
General views of the components of the MM710 are shown in Figure 1
and Figure 2. The MM710 system can comprise the following items:
(1) MM710 Gauge
(2) GaugePort (two versions)
(3) Operator Interface
(4) Sample Display Unit
(5) Hand Held Interface
(6) GaugeTools (software)
(7) I/O Board
(8) I/O Daughter Board
The MM710 is an intelligent gauge which calculates all measurements

internally. It delivers calibrated measurement output to the 710
databus and as such can be configured in many different arrangements
with the MM710 peripheral equipment listed above, and the customer's
equipment to meet the exact requirements of the user.
The MM710 is a network based system for process control and

monitoring measurements of products on a production line. As such it
can be configured in many different ways with a range of auxiliary
devices to meet the exact requirements. No specialist network
knowledge is required to put the system to work.
It is easy to implement and can be easily expanded to include more

gauges and peripheral equipment at any time. Further gauges or
peripheral items may be added to the system at any time by simply
linking them to the MM710 710 databus where they automatically bind
to the system. A detailed knowledge of networks is not required.
The Series 710 can be configured to operate as a simple stand-alone

system or with one or more gauges interfaced to a local Operator
Interface Unit for example to give the feel and appearance of our
previous gauges. Alternatively, for the user who requires full
Page 1-3
MM710
Figure 1 - (top) The Gauge cast case version with and without air purge window fitted
(middle) Gaugeport, composite and stainless steel enclosures,
(bottom) Gauge stainless steel case version with air purge window fitted: general views
The gauges are shown supported by the tube mounting assembly.
Page 1-4
Description
Chapter 1
Figure 2 - (top) The Sample Display Unit , SDU, and

the MM710 Operator Interface, (bottom) : general views
integration of one or more gauges into their process the gauges can be
networked, with or without local operator stations.
The system can be linked to the process by traditional analogue outputs

or through the GaugePort gateway to any of a number of fieldbus
interfaces, EtherNet or a simple DDE connection.
The illustration shown in Figure 3 highlights the elements of the Series

710 system.
Page 1-5
MM710
The Gauge
The gauge delivers a calibrated measurement output to the 710
databus. This information can be retrieved by peripheral devices for
display, converted to analogue outputs, or linked directly to a factory
network system through one of the FieldBus protocols.
GaugePort
GaugePort provides a communication port to the outside world and a
convenient 24V DC power supply for the Gauge. This is the device
supplied should a customer not require an Operator interface.
GaugePort provides optional Fieldbus connectivity and 4-20mA
analogue outputs and alarm relays.
Operator Interface
The Operator Interface is a fully functional, touch screen operator work
station for routine interaction with the gauges operating in the user's
language having all the functions of the GaugePort. It can replace the
latter or be a fully floating device. It displays up to four measurements
from one gauge or a selection of up to four measurements collected from
a number of gauges on the 710 databus defined by the user .
Sample Display Unit (SDU)

The SDU is normally located close to the gauge and displays the gauge
measurements (up to 4). Its sampling facility allows accurate cross
checking of the gauge against the laboratory reference method.
Handheld Interface
The Handheld Interface is a portable touch screen interface to
communicate directly with a specific Gauge to display the 4 outputs and
allow a user to adjust calibration settings.
PC Interface Software (GaugeTools)

GaugeTools allows a user to communicate with the Gauges from a
terminal, display results and trends, carry out calibration analysis and
to adjust calibrations settings.
The illustration in Figure 3 shows just one possible configuration for

three gauges. However the Operator Interface Unit could be used in
place of one or both of the GaugePorts instead of being a 710 databus
device as shown. It is important to note that the Operator Interface does
not have to physically reside near a sensor but it can do.
Page 1-6
Description
Chapter 1
HANDHELD
INTERFACE UNIT
MM710 Hand Held Interface
SAMPLE GAUGEPORT
710 GAUGE
DISPLAY UNIT GaugePort
710 Sample Display Unit

MM710 710 DATABUS
Series 710
SAMPLE
710 GAUGE GAUGEPORT
DISPLAY UNIT
GaugePort
MM710
Series 710
SAMPLE GAUGEPORT
710 GAUGE
DISPLAY UNIT GaugePort
MM710
Series 710
ETHERNET OR FIELDBUS
RS232 OR USB
PERSONAL COMPUTER OPERATOR

INTERFACE UNIT
710 DATABUS
Operator Interface
CD1210
Series 710
Figure 3 - Connected elements of the Seriies 710 sy stem
Page 1-7
MM710
PRINCIPLE OF OPERATION
The infrared technology employed is based on the principle that
molecular bonds such as OH and CH absorb infrared energy.
The Gauge contains a quartz halogen source lamp which projects light
through an optical system to provide light in the infrared spectrum at
wavelengths selected to suit the particular constituents being
measured.
Infrared light is radiated from the Gauge on to the product where some
is reflected back to the Gauge.
For a given constituent in the product, at known wavelengths the

infrared light is highly absorbed (called absorption wavelengths) while
at other known wavelengths there is no absorption of infrared light
(called reference wavelengths).
The MM710 is designed to very accurately measure changes in reflected

intensity from the product and compares intensities of the absorption
wavelengths with the intensities of reference wavelengths.
In many cases the ratio of these intensities will provide an output

proportional to the concentration level of moisture, or other constituent
in the product.
Mathematical functions (algorithms) are applied by the circuitry within

the Gauge to convert the computed information into the measurement of
interest, for example, percentage of moisture, fat or protein.
OPTICAL LAYOUT OF THE MM710

All elements of the optics have been designed to provide modules, which
can be fitted together during manufacturing without the need for any
optical alignment. The optical schematic of the gauge is shown in
Figure 4.
Light from the pre-aligned quartz halogen lamp is reflected from an

off-axis collecting mirror which maximises signal throughput. The light
passes through the rotating filter wheel, which spins at high speed,
providing a rapidly chopped series of pulses at each of the measuring
wavelengths.
The light then passes onto the beam splitter. This device passes a small
part of the outgoing beam to the optical system behind it. This is used for
internal referencing purposes.
Page 1-8
Description
Chapter 1
SEGMENTED
MIRROR
PRIMARY
SOURCE DETECTOR
LAMP
SECONDARY
DETECTOR
BEAM
SPLITTER
OFF AXIS
COLLECTING
-
MIRROR
FILTER WHEEL
KEY TO OPTICAL PATHS

OUTGOING BEAM
INTERNAL REFERENCE PRODUCT BEING
COLLECTED LIGHT MEASURED
Figure 4 - The optical path of the 710 system
The light that passes through the beam splitter is then collected by
another mirror, returned and focussed onto the secondary detector.
The majority of the light passes out of the gauge onto the product. The
product absorbs some of it. A small amount of the backscattered
(diffusely reflected) light is collected by the segmented collecting mirror.
This mirror has 24-segments and is so designed to scramble the infrared

signals onto the detector and so ensure excellent pass height tolerance.
This light is focussed on to the primary detector.
The Dual Detector technique compares the two detector signals,

wavelength by wavelength and provides a stable optical bench.
The Dual Detector Principle

The dual detector principle ensures very high long term stability of the
gauge. A detailed view of the arrangement of the detectors in the optical
layout illustration is shown in Figure 5.
The gauge characteristic is continuously assessed by the secondary

detector and by ratioing this against the primary detector, wavelength
by wavelength, the influence of the sensor is eliminated.
Page 1-9
MM710
COLLECTED LIGHT
PRIMARY
DETECTOR > [GAUGE] X [PRODUCT]
> [GAUGE]
SECONDARY
DETECTOR
>
INTERNAL
REFERENCE
LIGHT
>
>
OUTGOING
LIGHT
BEAM SPLITTER
MIRROR
Figure 5 - The dual detecor arrangement in the MM710 gauge
The secondary detector only sees signals that can have been influenced
by the Gauge, for example, the effects of lamp ageing, whereas the
primary detector sees a composite signal made up of the Gauge and
Product characteristics.
To get unambiguous, long term stable information about the product,

the two detector signals are referenced. Ratioing the primary output to
the secondary output yields an output independent of the Gauge
characteristic, i.e an output proportional to the product measurement
only.
Configurations
The gauge can operate in a simple stand-alone situation requiring only a
+24 V d.c. supply and connection to the 710 databus or RS232 serial
connection, or as one or more gauges linked with the MM710 peripheral
equipment. Figure 6 (sheet 1 and 2) show examples of some typical
configurations, (A) to (E).
The serial link would normally be used to connect the system to a PC

running gauge utility software such as GaugeTools. The user interface
could be either the Operator Interface or the Hand Held Interface
connected to a GaugePort unit.
Page 1-10
Description
Chapter 1
GAUGEPORT
GaugePort
710 GAUGE
Series 710
MM710
MAINS SUPPLY
(A)
SAMPLE DISPLAY UNIT

GAUGEPORT
GaugePort
710 GAUGE
Series 710
MM710 RS232 LINK (PC)
MAINS SUPPLY
(B)
SAMPLE DISPLAY UNIT

GAUGEPORT
HAND HELD
GaugePort
INTERFACE UNIT
710 Hand Held Interface
710 GAUGE
Series 710
MM710 710 DATABUS
MAINS SUPPLY
CD-1211
(C)
Figure 6 (sheet 1) - Typical MM710 system configurations
Page 1-11
MM710
SAMPLE DISPLAY UNIT

OPERATOR
INTERFACE UNIT
Operator Interface
710 GAUGE
Series 710
MM710
MAINS SUPPLY
(D)
GAUGEPORT HAND HELD

INTERFACE UNIT
GaugePort
OPERATOR
INTERFACE UNIT 710 Hand Held Interface
Series 710
Operator Interface 710 DATABUS
Series 710
MAINS SUPPLY
SAMPLE
DISPLAY UNIT #1
SAMPLE
RS232 LINK (PC) DISPLAY UNIT #2
710 DATABUS
MAINS SUPPLY
710 GAUGE #1
710 GAUGE #2
MM710
MM710
CD1212
(E)
Figure 6 (sheet 2) - Typical MM710 system configurations
Page 1-12
Description
Chapter 1
THE GAUGE
GENERAL DESCRIPTION
General views of the two versions of the Gauge are shown in Figure 1.
Each version is available with either standard beam patch or small
beam patch optics, having patch sizes of 50 mm diameter and 12 mm x
10 mm respectively.
The MM710 Gauge is a highly accurate intelligent device based on

proven infrared technology. The standard beam patch option is able to
measure moisture, fats and protein contained in a variety of
manufactured and processed bulk products. The small beam patch
option is designed to take measurements in products having a smaller
sampling area or discrete biscuit-like products. The products include
foodstuffs, chemicals, pharmaceutical powders, timber products and
minerals.
The Gauge is capable of simultaneously measuring up to four

constituents in the product. It has been designed to operate in typical
factory environments and is virtually unaffected by variations in
ambient light, relative humidity, ambient or product temperature.
The Gauge is known as a backscatter type due to the fact that it collects
a portion of the infrared light that is scattered back towards the Gauge
after it re-emerges from the product.
All Gauge manipulation (calibration and configuration) is via the Serial

or 710 databus from a user interface. This can be either a PC running a
suitable software package (such as the NDC/IE GaugeTools software), or
a standalone hardware unit. In the version of the gauge described here,
the user interface is an Operator Interface (or Hand Held Interface).
MECHANICAL DESCRIPTION
The MM710 Gauge is available in either (i) a cast aluminium casing or
(ii) a fabricated stainleess steel sheet case.
Aluminium case version

The outline drawing of the cast aluminum case version of the Gauge is
shown in Chapter 2, Figure 1.
The cast aluminium case comprises two sections, the lid (upper part) and
the box (lower part) that are screwed together using six screws. These
screws are captive in the lower section. When fully screwed in to the
Page 1-13
MM710
threaded holes in the upper section the screw heads sit in recessed holes
in the lower section. There is a gasket sandwiched between the two case
sections to prevent the ingress of dust and water and other liquids. The
gasket is glued to the lower section.
The upper section of the case is manufactured to have a cooling channel

and is equipped with water inlet and outlet fittings. This provides the
means of cooling the Gauge by pumping water through the coolant
channel. Cooling of the Gauge becomes more important when it is being
operated in a high ambient temperature environment i.e. greater than
50C.
The top aspect of the lid contains four M8 threaded holes. These holes
are provided to permit the Gauge to be mounted at its location in the
plant.
A glass window contained within a metal bezel is located in the bottom

aspect of the lower case section. The visible and infrared light passes
through this window to reach the product being measured.
An air purge may be fitted to the bezel on the Gauge. When the air purge
is supplied with compressed air, it minimizes the contamination of the
window of the gauge by dust, condensation or other condensates.
Stainless steel case version

The outline drawing of the stainless steel case version of the Gauge is
shown in Chapter 2, Figure 2. This is intended for food or other hygenic
specified applications.
The stainless steel case comprises two sections, the lid (upper part) and
the box (lower part) that are screwed together using six screws. These
screws are captive in the lower section. When fully screwed in to the
threaded holes in the upper section the screw heads sit in recessed holes
in the lower section. There is a silicon gasket sandwiched between the
two case sections to prevent the ingress of water and other liquids. The
gasket is glued to the lower section.
There are three blanking plugs fitted to the case, two in the upper
section and one in the lower section of the case. These cover the holes
provided to enable a Vortex cooling unit to be attached. Cooling of the
Gauge becomes more important when it is being operated in a high
ambient temperature environment i.e. greater than 50C.
The top aspect of the lid contains four M8 threaded holes. These are
provided to mount the Gauge in its chosen location in the plant.
Page 1-14
Description
Chapter 1
A sapphire window contained within a metal bezel is located in the

bottom aspect of the lower case section. The visible and infrared light
passes through this window to reach the product being measured.
An air purge may be fitted to the bezel on the Gauge. When the air purge
window is supplied with compressed air, it minimizes the contamination
of the window of the Gauge by ambient substances such as dust,
condensation and other condensates.
ELECTRICAL DESCRIPTION
The MM710 Gauge has a single connector fitted to the rear face of the
unit. The outline of the 12-way connector is shown in Figure 7. The pin
connection details are given in Table 1.
4 12
5
1 11
6 3
2 10
7 9
8
CD-0453
Figure 7 - Pin locations for the socket on the Gauge
Table 1 - Details of the signals and power supplies on the Gauge connector
Pin No. Signal name Pin No. Signal name
1 Ground 7 A.C. sync
2 A.C. sync return 8 Status
3 RS232 Rx 9 710 Databus B
4 RS232 Tx 10 710 Databus A
5 0 V Power 11 Gate LO
6 +24 V Power 12 Gate HI
Page 1-15
MM710
On the Stainless steel case version there is an indicator located on the

rear aspect of the case. This is called the STATUS indicator. It has four
states as listed below.
(1) OFF - Not illuminated. No power to Gauge or circuit failure
(2) ON illuminated GREEN. Operating normally.
(3) ON illuminated RED. Catastrophic error present in Gauge. No

output from gauge.
(4) Flashing RED and GREEN. Error detected in Gauge, but the gauge
continues to work.
Page 1-16
Description
Chapter 1
GAUGEPORT
GaugePort is a basic building block of the 710 system and as such is

always supplied with the Gauge. A general view of the GaugePort in its
two enclosure versions (composite and stainless steel) is shown in
Figure 1.
The GaugePort is a network terminal box. It provides the +24 V d.c.

power supply to the Gauge and is a convenient way of connecting to the
710 databus and RS232/USB communications channels. It is a sealed
termination box (rated at IP65) to easily achieve the following :
(1) To supply d.c. power to the Gauge via an internal mains power
supply unit
(2) To allow connection of the gauge to the process via Ethernet,

DeviceNet, ProfiBus, ModBus - when Gateway boards are fitted.
(3) To allow interconnection of the elements of the gauge system with

the 710 databus.
(4) To connect peripheral equipment to the Gauge via RS232 and USB
communications channels. In the composite enclosure version, the
comms feature is accessed via connectors on the enclosure body. In
the stainless steel version the connectors are only accessible from
the inside where connection is via a cable through a gland in the
enclosure.
(5) To provide the Gauge with an a.c. sync. signal
(6) To route a gating signal received from other external equipment to

the gauge.
(7) To provide a connection point and power supply for the Sample
Display Unit (SDU)
(8) To provide local analogue outputs (4 - 20 mA) - and alarm outputs

when appropriate node controls are fitted.
There are two versions of the GaugePort enclosure, cast composite and
stainless steel. Internally they are identical.
Both types have a two-part enclosure, the base section and the lid
section.
Page 1-17
MM710
The base section contains a motherboard, I/O Board and I/O Daughter
Board and an a.c. mains input power supply unit. The lid is empty. The
I/O Boards are optional and provide Analogue and Alarm outputs when
required.
The cast composite base section has an externally mounted 9-pin D-type
plug for connection to a remote RS232 device (a PC for example) or a 710
databus device, such as the Hand Held Interface Unit. It also has a USB
connector for high speed serial connection to a PC for example. The 9-pin
connector has a metal protective cover fitted when supplied. The USB
connector is mounted on the PCB motherboard and sits behind a
protective plate fitted over a cut-out in the connector panel. In the
stainless steel version these two connectors are only accessible by
removing the lid. A permanent connection can be made via a cable
through a gland in the enclosure wall.
Other system equipment and the BULK HEAD GLAND
customers equipment connect to CABLE DOMED NUT

SCREEN
the internal Boards by means of CABLE
screw terminal type two-part
connectors. These connectors CD-0670
comprise screw terminal sockets PLASTIC INSERT
that mate with board fitted KEEP TAILS,AS SHORT AS POSSIBLE
plugs. The cables that connect to

Figure 8 - Recommended connection of the
these sockets on the boards must screen to a cable gland
enter the case through glands. If
the cable has a screen then the gland (for EMC purposes) must be a
metal one with conductive braid trap. A cross section of the metal gland
showing the screen connection is shown in Figure 8 .
The metal glands provide 360 degree screening when used with a
suitably prepared screened cable.
For systems supplied that do not include an SDU, the GaugePort or

Operator Interface is supplied with only two glands fitted, one for the
mains input cable,and one for the head cable connected to the Gauge. If
the system supplied includes an SDU then a third gland will be fitted to
the enclosure to accomodate the interconnecting cable. Further glands
are supplied when I/O Boards are fitted or supplied.
Glands
Composite enclosure
In the composite enclosure version the cable glands required are fitted to
a metal panel which forms the bottom of the enclosure.
Page 1-18
Description
Chapter 1
The panel is drilled with two rows of holes to suit large and small cable
glands. The external face of the panel is covered with a stiff laminate
that conceals the drilled holes. When a gland needs to be fitted to the
panel, the laminate must be cut away to fully uncover the selected hole.
A craft knife would be suitable for this job. Choose the location of the
gland to best suit the location of the board connector for the service to be
connected.
The panel is earthed and so therefore are the attached glands. The panel
is earthed by means of an earth spur from the cable/connector location
J6/E on the motherboard.
The panel is fastened in position by several screws which pass through

the enclosure from the outside and run into threaded inserts in the
panel.
Stainless steel enclosure
In the stainless steel enclosure version the cable glands are fitted to the
lower aspect of the enclosure base section.
Mounting
For the composite case version there is a special bracket available to
mount the unit. The stainless steel version has integral fixing lugs for
this purpose. See Chapter 2 for fuller details of both.
Status Indicator
There is an indicator situated on the GaugePort. This is on the front
panel of the composite version, and on the lower panel in the case of the
stainless steel version. The indicator is a mimic of the gauge STATUS
indicator fitted to the stainless steel case version of the Gauge. It has the
following four states:
(1) OFF - Not illuminated. No power to Gauge or circuit failure.
(2) ON illuminated GREEN. Operating normally.
(3) ON illuminated RED. Catastrophic error present in Gauge.
(4) Flashing RED and GREEN. Error present in Gauge.
Page 1-19
MM710
The GaugePort supplied is equipped with connectors for the purposes
listed below. It has an internal switched-mode power supply that
provides a +24 V d.c. supply output at currents up to 3.2 A. It
automatically accepts input voltages between 85 V a.c and 264 V a.c.
(50/60 Hz).
RS232 communications port

The RS232 connector is a 9-pin socket reference SK1. The pin locations
in the connector are shown in Figure 9 with pin-out details listed in
Table 2.
SKT 5 4 3 2 1
CD-0457
+ +
9 8 7 6
Figure 9 - Pin out details for

SK1 on the Gaugeport
Table 2 - Pin out details for RS232 Comms channel on GaugePort, SK1
PC Serial Port Signal Name GaugePort Signal Name Remark

Connector SK1
Pin 2 Tx Pin 2 Rx Yellow *
Pin 3 Rx Pin 3 Tx White *
Pin 5 Ground Pin 7 ground Black *
Pin 1 710 Databus A Blue *
Pin 6 710 Databus B Green *
Pin 9 +24V d.c. Red *
Pin 5 0V Orange *
Pins 1, 4, 6,7,8,9 Do not connect to these pins
- - Pins 4 and 8 - Pins not connected

* Internal wiring
Page 1-20
Description
Chapter 1
USB connector
The USB connector is a type B socket mounted directly on the

motherboard PCB. The protective cover plate fitted as supplied must be
removed to connect to this socket. The connector is shown in Figure 10.
The connections are listed in Table 3.
2 1
3 4
Figure 10 - USB connector pin-out viewed from

mating face of type 'B' female.
Table 3 - USB Type 'B' connection details
Pin No. Function
1 +5 V d.c.
2 Data -
3 Data +
4 GND
A 1-metre cable is supplied with the system for connecting the USB port
on the OI to the USB port on a PC.
User connectors
The user connects other system equipment and his own equipment to
the GaugePort/Operator Interface via connectors on the Motherboard,
and when fitted, the I/O Board, the I/O Daughter Board and Comms
socket.
Page 1-21
MM710
Motherboard
The connectors have the Ref. No. number printed on the motherboard
alongside the connector. The locations of these connectors are shown in
Chapter 2, Figure 14. The pin-out details of the connectors are given in
Table 4.
Table 4 - GaugePort Motherboard user connection details
Connector Signal details Destination

Ref. No.- Pin No.
J4 - pin 1 0V User Interface
J4 - pin 2 +24 V d.c. User Interface
J4 - pin 3 Gate HI User Interface
J4 - pin 4 Gate LO User Interface
J4 - pin 5 710 Databus B1 User Interface
J4 - pin 6 710 Databus A1 User Interface
J4 - pin 7 710 Databus B2 User Interface
J4 - pin 8 710 Databus A2 User Interface
J4 - pin 9 Gauge Status Alarm User Interface
J4 - pin 10 Gauge Status Alarm User Interface
J6 - pin 1 L AC Mains Live Customers mains supply, L

J6 - pin 2 N AC Mains Neutral Customers mains supply, N
J6 - pin 3 E AC Mains Earth Customers mains supply, E
J5 - pin 1 GND Gauge connector PL1 pin 1

J5 - pin 2 AC Sync Return Gauge connector PL1 pin 2
J5 - pin 3 RS232 Rx Gauge connector PL1 pin 3
J5 - pin 4 RS232 Tx Gauge connector PL1 pin 4
J5 - pin 5 0 V Power Gauge connector PL1 pin 5
J5 - pin 6 +24 V Power Gauge connector PL1 pin 6
J5 - pin 7 AC Sync Gauge connector PL1 pin 7
J5 - pin 8 Status Gauge connector PL1 pin 8
J5 - pin 9 710 Databus B Gauge connector PL1 pin 9
J5 - pin 10 710 Databus A Gauge connector PL1 pin 10
J5 - pin 11 Gate LO Gauge connector PL1 pin 11
J5 - pin 12 Gate HI Gauge connector PL1 pin 12
J3 - pin 1 +24 V d.c. Sampling Display Unit (SDU) J1 pin 1 (Red)

J3 - pin 2 0V Sampling Display Unit (SDU) J1 pin 2 (Green)
J3 - pin 3 710 Databus B Sampling Display Unit (SDU) J2 pin 1 (Blue)
J3 - pin 4 710 Databus A Sampling Display Unit (SDU) J2 pin 2 (Yellow)
Page 1-22
Description
Chapter 1
I/O Board and I/O Daughter Board Connectors

The I/O Board and I/O Daughter Board each provide two Analogue
Outputs and two Alarm outputs. The location of the connectors on the
boards are shown in Chapter 2, Figures 21, 22, 23 and 24. The pin-out
details of the connectors are given in Table 5 and Table 6.
Table 5 - I/O Board user connection details
Connector Signal name Destination
Analogue outputs
J4, pin 1 Channel #1 Analogue Output signal Customer's equipment for analogue input
J4, pin 2 Channel #1 Analogue Output return Customer's equipment for analogue input
Alarm outputs
J6 - pin 1
RLY1 contact pair Customers equipment for Alarm Output 1 LO
J6 - pin 2
J6 - pin 3
RLY2 contact pair Customers equipment for Alarm Output 1 HI
J6 - pin 4
J7 - pin 1
J7 - pin 2
J7 - pin 3
J7 - pin 4
BCD input (if fitted - optional)
J3 - pin 1 1
J3 - pin 2 2 Units of selected
J3 - pin 3 4 BCD number
J3 - pin 4 8 From customers BCD selector

J3 - pin 5 1
Tens of selected
J3 - pin 6 2
BCD number
J3 - pin 7 4
J3 - pin 8 - Not connected
J3 - pin 9 0V 0V Reference
J3 - pin 10 0V 0V Reference
Page 1-23
MM710
Table 6 - I/O Daughter Board user connection details
Connector Signal name Destination
Analogue outputs
Alarm outputs
J3 - pin 1
J3 - pin 2
J3 - pin 3
RLY2 contact pair Customers equipment for Alarm Output 3 HI
J3 - pin 4
J4 - pin 1
J4 - pin 2
J4 - pin 3
J4 - pin 4
710 Databus
The 710 databus signals A1 and B1 on the User Interface connector J4,
pins 5, 6, 7 and 8 are the connection points to the on-board 710 databus
system which uses the standard LonWorks protocol.
The 710 Databus A1 is directly linked to 710 Databus A2 as is 710

Databus B1 to B2. This provides for extension of the 710 databus to
other GaugePort or Operator Interface in the system or may be
considered as a second connection point to the 710 databus at J4. This
mode of connection is known as a Daisy Chain, see Figure 11.
FROM PREVIOUS TO NEXT

DATABUS DAISY CHAIN CONNECTION DEVICE
DEVICE
J4 J4
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
CD-0671B
DATABUS B DATABUS B
DATABUS A DATABUS A
GAUGEPORT OR OPERATOR INTERFACE UNIT GAUGEPORT OR OPERATOR INTERFACE UNIT
Figure 11 - GaugePort and Operator Interface daisy chain connection of the 710 Databus
Page 1-24
Description
Chapter 1
Gated input signal

There is a current sense input available to the user that can be used to
control the acquisition of data by the Gauge. This is the Gated Input
signal, named Gate HI and Gate LO on the User Interface connector J4
pin 3 and pin 4. The input current required is 5 mA (compliant with a
voltage between 5 and 36 volts). Calculations for output are carried out
using the last collected data. The recommended minimum gate pulse
width is 1 ms.
When the input level is zero (no current flowing) data is enabled and the
data is used by the Gauge in its calculations for output. When the gated
input level is high (current flowing) data is disabled and no new data is
collected.
710 Databus Termination

To minimize reflections and to maximize power transfer and thus
ensuring reliable communication, the MM710 is equipped with on-board
710 databus termination circuitry that can be easily switched in (or out)
as required according to the topology employed by the user. This can be
carried out using the 710 databus termination switch (SW1) located on
the motherboard.
NOTE
A networked 710 system supplied by NDC IE would normally be pre-configured

with the termination circuitry set to the optimum positions. However if a system is
extended, the 710 databus termination may need to be re-configured. This is an
important consideration and should be observed.
There are two network topologies catered for in the 710 system :
(1) Free Topology (2) Bus Topology.
Free Topology
Free topology is a system where any combination of network cable layout
can be used, for example Star, and Bus including stubs. The only
requirement is that there is one termination resistor set somewhere in
the network.
Using this topology, total runs of up to 500 metres can be achieved

subject to the amount of electrical interference that the 710 databus is
exposed to.
To employ this topology in the system, the GaugePort (or Operator

Interface) that is judged to be most central in the system has the 710
Page 1-25
MM710
databus termination switch (SW1) set so that the switch marked FREE is
in the ON position and the switch marked BUS is in the OFF position. The
switch SW1 on the motherboard in all other GaugePorts (or Operator
Interfaces) is set with both BUS and FREE set to OFF.
Bus Topology
The bus topology is an electrically superior system where the units are
daisy-chained in a serial fashion, termed a bus. Here the 710 databus
termination switch SW1 in the first and last GaugePort units (or
Operator Interface) are set so that the switch marked BUS is in the ON
position and the switch marked FREE is in the OFF postion. All other
GaugePort (and Operator Interfaces) must have their 710 databus
termination switch (SW1) set with BUS to OFF and FREE to OFF.
Using this topology, total cable runs of 2700 metres can be achieved,
again subject to the amount of electrical interference that the 710
databus is exposed to.
Page 1-26
Description
Chapter 1
OPERATOR INTERFACE
GENERAL
A general view of the Operator Interface is shown in Figure 2 ( page1-5).
The Operator Interface is a fully functional touch screen operator work

station for routine interaction with the gauges operating on the 710
databus. Essentially it comprises a GaugePort base section fitted with a
touch sensitive LCD panel.
It can replace the GaugePort and be used with a Gauge forming the
other sytem building block or be a fully floating 710 databus device. It
displays up to sixteen measurements (up to four simultaneously) from
one gauge or a selection of gauges from all the gauges connected to the
710 databus and has comprehensive calibration and diagnostic
facilities.
It can be set to operate in English or in the language of the user.
The Operator Interface is a compact unit providing an operator with the

ability to:
(1) View gauge measurements
(2) Look at basic process trending information
(3) Adjust the gauge calibration settings
(4) View diagnostic messages and alarms.
The Operator Interface can communicate with multiple gauges, up to a

maximum of any 15 on the 710 databus and allows any combination of
the chosen gauge data to be displayed.
It can reside on the 710 databus or be specifically associated with a

single gauge as required, (refer to Figure 3).
The MM710 Operator Interface provides the following features:
(1) A touch-screen interface
(2) Multi-language capability.
(3) Menu command structure
Page 1-27
MM710
(4) Displays up to four measurements simultaneously
(5) Can talk to any combination of up to a total of 16 measurements

connected to the 710 databus and display data in any combination
from any of them.
(6) Trend indicated on screen.
(7) Sampling facility for when used as a device close to the gauge.
(8) Analogue outputs (4-20 mA) and Hi Lo Alarm outputs are available
when the optional I/O Board is fitted. Additionally, the I/O Daughter
Board can be fitted. This will increase the number of outputs of each
type from two to four.
NOTE
The mechanical and electrical details of the Operator Interface are very similar to
the GaugePort. All features described in the GaugePort apply also to the
Operator Interface. The Operator Interface has the additional Mechanical and
Electrical features described below.
The lid has a central aperture which is fitted with a CCFL backlit
x VGA format liquid crystal display.
The display panel incorporates a touch-sensitive layer which functions

as a data entry panel. It has software defined data entry and display
zones. Refer to Chapter 3 - Operation for screen layout details.
The circuit boards attached to the lid connect to the motherboard in the
lower section via a cable. These cables have connectors at either end
that may be unplugged at the lid end and at the motherboard end.
There are gaskets between the display panel and the lid, and between
the two case sections to make the enclosure watertight (IP65).
A purpose designed bracket for mounting the Operator Interface is

available, see Chapter 2, Figure 7.
Page 1-28
Description
Chapter 1
As described for GaugePort.
Gated input signal

RS232 communications port

USB connector
710 Databus
710 Databus Termination

Page 1-29
MM710
SAMPLE DISPLAY UNIT
GENERAL DESCRIPTION
A general view of the Sampling Display Unit (SDU) is shown in Figure 2,
(see page 1-5).
The SDU communicates with 710 Gauge through the GaugePort or

Operator Interface by means of the 710 Databus connection and is
capable of displaying up to four simultaneous measurements from the
one gauge. It is powered from the GaugePort or Operator Interface
connected to the SDU.
It has three-key membrane keypad for measurement and function

selection and an LCD to display the available selections and measured
data and data descriptor.
This unit will normally be located close to the gauge and allows accurate
cross checking of the gauge against the laboratory reference method.
There is an output available that switches on during the time that the
SDU is sampling. This may be used, for example, to light an external
illumination device when the unit is sampling.
The SDU is assembled in a two-part cast composite enclosure that is
held together by four screws - the lid is secured to the lower section by
the four screws.
The fixing screws are captive in the lid. The enclosure has four holes on
the rear panel to allow the unit to be mounted.
On the front panel there is a three-key membrane keypad for selection of

the measurement and function and an LCD to display the selections and
measured data and data descriptor.
The lower section has two holes, one fitted with a cable gland and one
fitted with a blanking plug. These are used for cables to enter the
enclosure to reach the internal connectors. The blanking plug can be
removed a fitted with a second gland when the switched output is
required.
Page 1-30
Description
Chapter 1
The SDU requires connection to the 710 databus in the GaugePort or
Operator Interface Unit, and a power supply of +24 V d.c. The unit
consumes less than 6 watts. Table 7 shows connection details.
Connection to the SDU is via a single cable through a gland fitted to the
lower side of the enclosure. This cable carries both 710 Databus signals
and the power supply. Inside the SDU these signals are terminated with
two screw terminal sockets that mate with plugs on the SDU PCB.
The SDU is normally supplied with the cable already wired and fitted,
and the other end of the cable terminated with bootlace ferrules for
connection to the connectors on the GaugePort or Operator Interface.
The switched output is a clean normally-open relay contact capable of

switching 240 V a.c. 1 A max.
To connect a cable to the output connector J3 on the SDU PCB requires

the fitted blanking plug to be replaced by a cable gland. The cable must
be suitably prepared, with bootlace ferrules for example, and fed
through the new gland, secured to the screw terminals of J3 and secured
by tightening the gland.
Table 7 - Connection details of the SDU PCB connectors
Plug/Socket Signal details Destination

Ref. No.- Pin No.
710 databus link / SDU Power supply

J1, pin 1 710 Databus A J3 pin 3 GaugePort/Operator Interface motherboard
J1, pin 2 710 Databus B J3 pin 4 GaugePort/Operator Interface motherboard
J1, pin 3 +12V to +24V d.c. J3 pin 1 GaugePort/Operator Interface motherboard
J1, pin 4 0V d.c. J3 pin 2 GaugePort/Operator Interface motherboard
Sampling indicator, relay contact
J3, pin 1 Clean normally Customers equipment
open contact
J3, pin 2 Customers equipment
Page 1-31
MM710
HAND HELD INTERFACE
GENERAL
The Hand Held Interface is a portable touch screen interface to
communicate directly with a specific gauge to display up to four
measurement outputs and allow the user to adjust the calibration
settings. It has all the functions provided by the circuitry contained in
the lid section of the Operator Interface. It has similar functionality to
the Operator Interface.
The Hand Held Interface is a compact unit providing an operator with

the ability to:
(1) View gauge measurements
(2) Look at basic process trending information
(3) Adjust the gauge calibration settings
(4) View diagnostic messages and alarms.
The Hand Held Interface is a portable unit that connects to the RS232
interface of the gauge via the GaugePort or Operator Interface external
connector, see Figure 12, and provides the following features:
(1) A touch-screen interface
(2) Multi-language capability.
(3) Menu command structure
(4) Displays up to four measurements simultaneously
(5) Trend indicated on screen.
MECHANICAL
The Hand Held Interface comprises an aluminium panel (lid) where the
touchscreen LCD display is fitted into its centre aspect. The panel is
fitted into an aluminium box (fitted with side handles) and secured by
means of four screws fed through from the back of the box.
ELECTRICAL
The lower side panel has a single externally mounted 9-pin D-type plug
for connection to the GaugePort or Operator Interface, see Figure 12.
Page 1-32
Description
Chapter 1
The interconnecting cable carries 710 databus signals, 710 Databus A

and B and the power supply for the Hand Held Interface. The connection
details to the plug are given below in Table 7.
PL1 1 2 3 4 5
CD-0457A
+ +
6 7 8 9
Figure 12 - Pin details for

connector PL1 on the Hand Held
Interface Unit
Table 8 - Connection details of the Hand Held Interface external plug, PL1
Hand Held Interface Unit GaugePort and Operator

connector, PL1 Interface connector, SK1 Signal Name Remark
Pin 1 Pin 1 710 Databus A Blue
Pin 6 Pin 6 710 Databus B Green
Pin 9 Pin 9 +24V d.c. Red
Pin 5 Pin 5 0V Orange
GAUGETOOLS SOFTWARE
The GaugeTools Software allows the user to communicate with the
gauges from a terminal connected to the 710 databus. The terminal
screen displays results and trends and can carry out calibration analysis
and adjust calibration settings of a gauge.
The installation and operation of this software is fully described in the

publication GaugeTools Users Manual, Reference No. 105/12791-01SA.
Page 1-33
MM710
Page 1-34
Installation
Chapter 2
CHAPTER 2
INSTALLATION
CONTENTS
Page
EMC PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
EQUIPMENT SUPPLIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
ENCLOSURE TORQUE SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
UNPACKING PROCEDURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
STORAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
INSTALLATION CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Ambient Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Air Purge Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
GaugePort and Operator Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Sample Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
ELECTRICAL SAFETY RECOMMENDATIONS. . . . . . . . . . . . . . . . . . . . 2-7
INSTALLATION PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Threaded stud adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Tube mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Viewing distance and inclination to product . . . . . . . . . . . . . . . . . . . . . . 2-13
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Cast enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Stainless steel enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Air Purge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Fitting the Air Purge and air supply . . . . . . . . . . . . . . . . . . . . . . . . 2-17
GAUGEPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Composite version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Stainless steel version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Wall mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Tube mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
OPERATOR INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Mounting the Operator Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
SAMPLE DISPLAY UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Wall Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Tube mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
HAND HELD INTERFACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
INTERCONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
WIRING SCHEDULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31 to 2-49
Page 2-1
MM710
ILLUSTRATIONS
Figure Page
1 MM710 Gauge, cast version : outline drawing . . . . . . . . . . . . . . . . 2-10

2 MM710 Gauge, stainless steel version : outline drawing, . . . . . . . . . . 2-11
3 Tube mounting arrangement for the Gauge . . . . . . . . . . . . . . . . . . 2-12
4 Gauge viewing distance and angle for the stainless steel case version. . . . 2-13
5 Gauge viewing distance and angle for the cast case version . . . . . . . . . 2-14
6 GaugePort cast composite enclosure : outline drawing . . . . . . . . . . . . 2-18
7 GaugePort stainless steel version : outline drawing . . . . . . . . . . . . . 2-19
8 GaugePort mounting bracket : outline drawing . . . . . . . . . . . . . . . . 2-20
9 Tube mounting arrangement for the composite GaugePort and OIU . . . . 2-21
10 Operator Interface : outline drawing. . . . . . . . . . . . . . . . . . . . . . 2-22
11 Sample Display Unit : outline drawing . . . . . . . . . . . . . . . . . . . . 2-23
12 Tube mounting arrangement for the Sample Display Unit . . . . . . . . . 2-25
13 A possible MM710 System : interconnection diagram . . . . . . . . . . . . 2-29
14 The locations of the connectors on the Motherboard in the
GaugePort and the Operator Interface. . . . . . . . . . . . . . . . . . . . . 2-30
15 Wiring Schedule #1 : customers mains supply to GaugePort and
Operator Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
16 Wiring Schedule #2 : Gauge to GaugePort and Operator Interface cable . . 2-32
17 Wiring Schedule #3 : The Sample Display Unit power and
710 databus cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
18 Wiring Schedule #4 : GaugePort (or Operator Interface) to
GaugePort (or Operator Interface) 710 databus signals . . . . . . . . . . . 2-36
19 Wiring Schedule #5 : The cable for connecting the Hand Held Interface to the .
GaugePort and Operator Interface. . . . . . . . . . . . . . . . . . . . . . . 2-37
20 Wiring Schedule #6 : The cable for connecting the GaugePort and Operator
Interface to the serial port of a PC . . . . . . . . . . . . . . . . . . . . . . . 2-38
21 Wiring Schedule #7 : Analogue output channels on the I/O Board . . . . . . 2-40
22 Wiring Schedule #8: Alarm output channels on the I/O Board . . . . . . . . 2-42
23 Wiring schedule #9 : Analogue output channels on the I/O Daughter Board 2-44
24 Wiring schedule #9 : Alarm output channels on the I/O Daughter Board . . 2-46
25 Wiring schedule #11 : Sampling indicator output from the SDU . . . . . . . 2-48
TABLES
Table Page
1 Part numbers of the main items of the MM710 system . . . . . . . . . . . . 2-4

2 Wiring schedule list for interconnecting the units in a system . . . . . . . . 2-28
Page 2-2
Installation
Chapter 2
EMC PRECAUTIONS
General guidelines for installation concerning EMC (Electromagnetic

Compatibility) performance.
(1) Ensure that the system is supplied with CLEAN mains

(Instrumentation supply).
(2) Lay signal cables in a low-power signal conduit, and mains cables in
low power mains supply conduit.
(3) Ensure that no part of the gauge/ system is placed near sources of
strong EMI (Electromagnetic Interference). Examples of EMI:
(a) Large electric motors
(b) Welding equipment
(c) Large static discharges
(d) Infrared ovens
(e) Microwave ovens
(f) Large transformers
(g) Transmitters
(h) Power control circuits
NOTE
Do not alter any cables or enclosures without prior permission from the
Engineering Department at NDC Ltd.
For advice or help on installation concerning EMC, please contact the
Customer Care Helpdesk at NDC.
Page 2-3
MM710
INTRODUCTION
EQUIPMENT SUPPLIED
The MM710 system can comprise the main items listed in Table 1.
Table 1 - Part numbers of the main items of the MM710 system
Description Part No.
Gauge, Painted cast case version 105/12116-01GA

Gauge, Stainless Steel case version 105/12117-01GA
Operator Interface Unit -
GaugePort Unit (includes Power Services Cable 105/12158-00) -
Sample Display Unit -
Handheld Interface Unit 105/13675-01SA
Hand Held Interface Unit cable 105/12232-01SA
MM710 User Guide 105/13654-xxSA
MM710 Technical Reference Manual (on CD) 105/13672-01SA
GaugeTools Pack -
Software on CDROM -
Users Manual 105/12791-01SA
RS232 Serial cable (9-pin x 5 metre) 105/12206
MM710 Cal-Check, 00/10725-xx
MM710 Auto Reference Standard 00/11481-02
Air Purge Window, black anodized 00/3444-01GA
Air Purge Window, shiny Stainless steel 00/3444-02GA
Gateway Card Module 105/13007-01/02/03/04SA
Note 1. The xx in part numbers appended with -xxSA, will be a number in the range 01 to 15 according to the
language of the publication.
ENCLOSURE TORQUE SETTING

During installation and corrective maintenance of the 710 system, the
lids of the enclosures need to be removed in order to connect cables to the
internal connectors and gain access to certain components. When this
complete, the lid fixing screws must be re-tightened to specific torque
settings to achieve the required level of sealing.
The required torque setting for the enclosure fixings for the Gauge,
GaugePort, Operator Interface Unit (OIU) and Sample Display Unit
(SDU) is 95 g m (8 lb in).
Page 2-4
Installation
Chapter 2
UNPACKING PROCEDURE
The equipment is packaged in custom packaging that has been designed
to eliminate the buildup of static charge. Retain this packaging so that
in the event that the equipment needs to be returned, it can be suitably
re-packed for its safe return.
Open the packaging carefully and remove each item. Take the items to a
clean area for inspection. Check that the items are free from external
damage, connectors are free from dirt and cables are not chafed or
kinked.
Check against the delivery note that all parts listed have been supplied,
and that no obvious external damage has occurred in transit. In the
event of loss and/or damage notify the carrier, NDC or the agent of NDC
as appropriate.
NDC,
Bates Road,
MALDON,
Essex. CM9 5FA
UK
Telephone : +44 (0) 1621 841002

Telefax : +44 (0) 1621 856180
Email : helpdesk@ndcinfrared.co.uk
Check that the details on the serial number plate of each unit is as
specified on the Advice Note accompanying the supplied equipment.
STORAGE
Pending installation, store the Gauge and GaugeTools at temperatures
between 0 C and 70 C. Include desiccant if it is likely that condensation
will occur. After storage, allow the equipment to regain ambient
temperature before installation.
Page 2-5
MM710
INSTALLATION CONSIDERATIONS
Gauge
The gauge mounting equipment or any objects in contact with the gauge
mounting equipment must not be subjected to excessive vibration as
this may cause premature failure of the source lamp in the gauge.
The gauge should be mounted with due regard for accessibility for
maintenance.
The MM710 gauge will give accurate measurements only when correctly
mounted relative to the product and located in a suitable environment.
The gauge must be situated to see a consistent representative sample of
the product under measurement. Refer to Figure 4 and Figure 5 for the
distance from the glass window to the product and the inclination of the
gauge to the product.
Ambient Light
The gauge should be shielded from strong sources of natural light as this
will reduce the sensitivity of the gauge. Artificial light sources powered
from the mains supply have virtually no effect on the measurement
being made by the gauge and therefore permit the gauge to be situated
in normally lit factory settings, for example light from mains lamps and
flourescent tubes. However, the light source, or its direct reflection must
not be directed at the glass window of the gauge.
Temperature
The gauge can be satisfactorily operated when the ambient temperature
is in the range 0 C and 50 C without forced cooling. When cooled by
water in the case of the cast enclosure, and air (via a Vortex unit) in the
case of the stainless steel enclosure, the upper range will normally be
extended. Refer to page 2-16 of this chapter for more details.
The cast enclosure is equipped with 0.25 inch tube inlet and outlet
fittings for easy connection to a water supply.
Air Purge
The gauge enclosure has an environmental sealing rating of IP65
(NEMA 4). However, an air purge must be fitted to the gauge if it is to be
used in a dusty or dirty environment. This prevents the glass window
from becoming contaminated by any dirt, dust or other airborne
contaminant. If the glass window becomes contaminated this will affect
the accuracy of the measurement being made.
Page 2-6
Installation
Chapter 2
The recommended air flow rate for the air purge (AP) to be effective is a
minimum of 120 l/min which should be achievable with a 30 psi air
supply measured close to the AP. However this should be adjusted from
experience to ensure the window is kept clean. The air should be
instrument quality, i.e. free from contaminates such as oil and moisture.
GaugePort and Operator Interface

The composite GaugePort and Operator Interface are of rugged
construction and are sealed to IP65 standard. The stainless steel
GaugePort is sealed to IP67. They can be used without protection in
most laboratory, workroom and production line environments but
should be isolated from mechanical vibration. It is recommended that
they are secured to their chosen site using the mounting hardware
available from NDC and described later.
The cables running into the GaugePort and Operator Interface should be
placed away from heavy duty power cables and cables carrying high
frequencies to other equipment.
Ensure that the mains input is taken from an instrument supply or a

clean single phase of a factory 3-phase supply.
Sample Display Unit

The Sample Display Unit is of rugged construction and is sealed to IP65
standard. It can be used without protection in most production line
environments. The SDU should be isolated from continuous mechanical
vibration.
The cable from the SDU should be placed away from heavy duty power
cables and cables carrying high frequencies to other equipment.
The SDU is intended to be located alongside the production line close to

gauge and the point where samples will be collected from the line for
calibration purposes.
It is recommended that the SDU is secured to at its chosen location using

the mounting hardware available from NDC and described later in this
chapter.
ELECTRICAL SAFETY RECOMMENDATIONS

In countries of high quality power distribution, with a national grid and
a polarised distribution system, only the live connector of a line supply
need normally be fused. In countries where phase polarity is less rigidly
defined, or reversible line supply connectors are used, a single fuse
Page 2-7
MM710
cannot protect all components, many of which can remain live after the
fuse has blown.
For complete electrical safety in operation, irrespective of country of use,

the 710 system incorporates double-pole fusing resulting in both line
inputs to the gauge being protected.
It is recommended that the mains supply to the system incorporates an

isolating device such as a double-pole isolator switch or circuit breaker.
If the equipment is to be permanently connected to the mains supply, the
isolating device must be in close proximity to the equipment, i.e. within
one metre of the GaugePort or Operator Interface.
It is recommended that the cable and isolating device used to connect the
equipment to the mains supply should have minimum current rating of
10 amps.
Page 2-8
Installation
Chapter 2
INSTALLATION PROCEDURES
GAUGE
General
The outline diagram of the Gauge is shown in Figure 1 (for the cast case
version) and Figure 2 (for the stainless steel case version). The Gauge is
supplied with a protective plastic cap fitted over the window which must
be removed prior to use.
The Gauge should be mounted with due regard to accessibility for

maintenance. Position the Gauge so that it views only material wholly
representative of the product.
Do not subject the Gauge mounting, nor any objects in contact with the
head to excessive vibration as this may cause premature failure of the
source lamp.
If the Gauge is to be used in an environment with high level of airborne

contaminant (e.g. dust and dirt) the Air Purge must be fitted.
Mounting
Threaded stud adaptors

NOTE
For some installations imperial fixings are required to mount the gauge to the
production line. This is achieved by the use of thread adaptors. These are studs
with a metric thread at one end (for screwing into the gauge) and an imperial
thread at the other for fixing to the customers fixing structure.
The threaded Stud Adaptors need to be fitted to the gauge. They have a
10 mm long M8 thread at one end and a one inch long 3/8 inch UNC
thread at the other. Screw the four Stud Adapters supplied into each
gauge. Use threadlock (such as Loctite 638) on the thread of the M8
threads when screwing this end into the gauge fixing locations. When
they have been fitted leave aside to set for 12 hours before further use.
Mount the Gauge to its selected mounting bracket using the four 3/8 inch
UNC studs (ref. 105/12061-01).
Tube mounting
The gauge is intended to be mounted by means of the four M8 fixing
holes situated on the top aspect of its casing.
Page 2-9
MM710
75 47.5
WATER COOLING GS
0.25 INCH OUTSIDE
DIAMETER (2 OFF)
75
MOUNTING HOLES
M8 x 10 DEEP
ALL DIMENSIONS IN MM
CD-0451
29
310 18.5 177
CONNECTOR
MM710 REMOVAL
172.5
CLEARANCE
140
230
101 (DIA)
Figure 1 - MM710 Gauge, cast version : outline drawing
Page 2-10
Installation
Chapter 2
GAUGE STATUS INDICATOR
BLANKING PLUG
(FOR VORTEX COOLING)
BLANKING PLUG
VIEW FROM ABOVE
4 MOUNTING HOLES
M8 x10 DEEP FOR FIXING
75
57.5
75 83
BLANKING PLUG
CD-0452 CONNECTOR
REMOVAL
CLEARANCE
316 140 190

233
140
25.5
101 DIAMETER SIDE VIEW FRONT END VIEW
Figure 2 - MM710 Gauge, stainless steel version : outline drawing,
Page 2-11
MM710
A tube mounting kit comprising a special assembly plate and a 38 mm

diameter (1.5 inches diameter) steel tube 600 mm in length (Part
number H105/12150-05 is available to mount the gauge. Outline
drawings of the cast gauge mounted using this assembly is shown in
Figure 3. This method is suitable for both cast and stainless steel
versions of the gauge.
The tube is secured to the mounting plate by means of a pair of two-part

saddle clamps which are screwed to the mounting plate. The clamps grip
the tube by means of screws through the clamps. The bracket is then
attached to the gauge by means of four M8 screws into the provided
fixing holes in the gauge casing.
This arrangement provides the most simple and inexpensive means of

positioning the gauge at any angle relative to horizontal and the product
being measured, and avoids the need for the construction of framed
SADDLE CLAMP
TUBE
MOUNTING PLATE
M8 MOUNTING HOLES (4 OFF)
GAUGE
SADDLE CLAMP
33
TUBE
205
244 85
177
Figure 3 - Tube mounting arrangement for the Gauge
Page 2-12
Installation
Chapter 2
structures for mounting the gauge. The tube can be mounted across the
production process and be supported from one end or at both ends on
vertical tubes of the same diameter using right-angled coupling
clamp(s).
Viewing distance and inclination to product

Place the Gauge at the correct distance from, and at the correct angle to
the product that is to be measured. Refer to Figure 4 for the stainless
steel case version and Figure 5 for the cast case version.
20 DEGREES
140 MM
STANDARD PASS
HEIGHT = 250 +/-100 MM
STANDARD PASS
HEIGHT = 250 +/-100 MM
STANDARD PATCH SIZE = 60 MM DIA.
OTHER PATCH SIZE OPTIONS

PATCH SIZE 25 MM DIA 10 X 12 MM
PASS HEIGHT 175 +/- 25 MM 140 +/- 20 MM
PRODUCT PRODUCT
CD-0440
(A) (B)
Figure 4 - Gauge viewing distance and angl e for the stainless steel case version for (a)
granular and powdered product, and (b) shiny sheet materials.
When measuring powdered or granular materials mount the head

parallel to the product at the distance shown according to the gauge
patch size. The permissible pass height fluctuation of the product is
shown for each of the beam size optics fitted. When the product has a
shiny surface, incline the gauge at 20 degrees to the product to avoid
specular reflections.
Cooling
The Gauge should be maintained within the temperature range 0C to
50C. In some cases this may not be possible, and cooling will be
necessary.
It is not recommended to run the gauge with water cooling at ambient

temperatures above 80C.
Page 2-13
MM710
OTHER PATCH SIZE OPTIONS

PATCH SIZE 25 MM DIA 10 X 12 MM
PASS HEIGHT 150 +/- 25 MM 115 +/- 20 MM
710
MM
MM710 173 MM
20 DEGREES
STANDARD PASS
HEIGHT = 225 +/-100 MM
STANDARD PASS
HEIGHT = 225 +/-100 MM
STANDARD PATCH
SIZE = 60 MM DIA.
PRODUCT PRODUCT
CD-0441
(A) (B)
Figure 5 - Gauge viewing distance and angle for the cast case version for (a) granular and
powdered product, and (b) shiny sheet materials.
Firstly, note that the internal temperature of the gauge should not
exceed 70C otherwise the gauge will automatically shut down as a
safeguard mechanism. The internal temperature can be monitored
under the diagnostic sections of the Operator Interface unit and Hand
Held Interface, refer to Chapter 5, page 5-10 in this manual.
The internal temperature of the gauge will be considerably hotter than

the external ambient due to heat generating components within the
enclosure. However, it should be possible to keep the internal
temperature well below the 70C limit by circulating cold water (around
20C) through the water cooling pipes at an approximate flow rate of 2
litres/minute. This should be verified in practice by monitoring the
internal temperature using the Operator Interface or Hand Held
Interface as mentioned previously.
Cast enclosure
Cooling for the cast case version is achieved by feeding water through
the Gauge via the two compression-type plumbing connectors on the
rear face. The connectors are identical and may be used for water in or
water out as required.
Transfer the nut and compression ring (olive) from the gauge fitting onto
the water inlet pipe to be connected. Pass the pipe fully inside the female
fitting on the gauge and carefully tighten the nut on the fitting. This
Page 2-14
Installation
Chapter 2
compresses the olive on the pipe to make a water-tight connection. Do

not overtighten. Repeat for the water outlet pipe on the other fitting.
Stainless steel enclosure
Cooling of the stainless steel enclosure can be achieved using a Vortex
cooling unit. When attached, the unit causes air to circulate within the
enclosure thereby cooling the gauge head/contents. There is a single hole
provided for this purpose which is located in the lower section of the
enclosure, see top right of Figure 4. Air flows in and out of this hole.
The hole provided for the attachment of the Vortex cooling unit is fitted
with a blanking plug at the time of shipment. This needs to be removed
before the Vortex cooling unit can be attached. The case must be
separated into its two parts before a blanking plug can be removed (see
later). The blanking plug is a two part assembly held together by an
M4 x 10 mm socket head screw.
There are two other blanking plugs fitted to the walls of the enclosure
but these are not associated with the Vortex cooling equipment referred
to here.
NOTE
The following procedure should be carried out in a clean area. Leave the
protective plastic cover over the Gauge window while carrying out this procedure.
Caution
The circuit boards revealed when the case is separated contain

electrostatic sensitive devices that could be damaged by electrostatic
discharge. Standard ESD precautions should be taken by the
technician carrying out the following procedure.
To remove the blanking plugs carry out the following procedure:
(1) Undo the six screws that hold the two case parts together and
separate the case.
(2) Place the lower section to one side.
(3) Remove the two blanking plugs fitted to the upper case section by
undoing the screws fitted to the inside of the plug using an M4 Allen
key (3 mm across flats).
(4) When the screw is fully undone, separate the two halves of the plug
and remove the two parts from the hole.
Page 2-15
MM710
(5) There is one blanking plug in the lower section. Position the
assembly with the blanking plug at the front. This can be removed
without removing the fitted assembly from the case. The small PCB
piggy-back fitted to the larger PCB may need to be hinged back to
gain access to the screw that secures the lower section blanking
plug.
(6) The right-hand side of the smaller PCB is held in position by means
of two captive M4 cap headed 10 mm long screws that screw into two
black-passivated mild steel hexagonal threaded pillars fitted to the
lower PCB.
Use an Allen key to loosen the screws from the threaded spacers.
(7) Lift the board and hinge fully open to gain access to the blanking
plug screw.
(8) Carefully use an M4 Allen key to undo the screw and separate and
remove the inner and outer parts of the plug taking care not to
damage any of the adjacent circuitry or optics.
(9) Return the hinged PCB to its previous position and carefully screw
the two captive fixing screws into the hexagonal pillars below and
tighten.
(10) Secure the two sections of the case together using the captive screws
in the lower section. The Gauge is now ready to accept the Vortex
cooler pipework.
Air Purge
Caution
Ensure that the air supply to be fed to the Gauge is clean, dry and free
from oil.
Normal atmospheric dust will not affect the gauge measurements. If the
atmosphere is likely to contain significant quantities of contaminants in
dust or droplet form, an Air Purge assembly (AP) should be fitted. Gauge
windows must be kept free from water droplets and condensation.
The air purge inhibits window contamination by maintaining a positive

pressure around the window area.
Page 2-16
Installation
Chapter 2
Fitting the Air Purge and air supply

The air purge is fitted to the Gauge window bezel. A groove is provided
around the rim of the bezel for attaching the air purge. There are three
set screws fitted to the air purge which when screwed into this groove
holds it secure.
Fit the air purge as follows:
(1) Unscrew the three set screws sufficiently so they do not protrude
beyond the inner wall of the air purge.
(2) Check that the cylindrical insert and gaskets are located correctly in
the air purge housing.
(3) Slide the housing over the Gauge window bezel.
(4) Align the set screws with the groove in the bezel and rotate the air
purge so that the air connector points in the right direction to receive
the air supply.
(5) Evenly tighten the three set screws to secure the air purge in its
required position.
The air supply connects to the air purge using a 6 mm outside diameter
plumbing fitting. Fit this compression fitting as follows:
(1) Remove the nut and olive from the air purge and slide the nut and
olive in this order on to the end of the nylon or metal pipe that
carries the air to the Gauge.
(2) Push the pipe into the fitting on the side of the air purge and tighten
the nut sufficiently so that the connection is made airtight.
(3) Connect the unit to a supply of instrument quality i.e. free from
contaminates such as oil and moisture. The recommended air flow
rate for the AP to be effective is a minimum of 120 l/min which
should be achievable with a 30 psi air supply measured close to the
AP. However this should be adjusted from experience to ensure the
window is kept clean.
(4) Support the connecting pipe and tighten the nut further, if required,
to make the connection airtight.
Page 2-17
MM710
GAUGEPORT
The outline drawing of the cast composite enclosure GaugePort is shown
in Figure 6 and the outline drawing of the stainless steel version in
Figure 7.
Each version has a two part case with the electronic circuitry mounted in
the base section with a plain screw-down lid. The lid is fitted to the case
by means of M6 captive socket head screws in the lid that screw into
threaded holes in the top of the base section. A gasket is fitted to the base
section to provide a sealed enclosure when the lid is screwed in position.
It is recommended that the GaugePort is mounted vertically such that

the cables run down and away from the unit. Ensure that there is
adequate clearance above and below to allow unrestricted airflow.
VIEW FROM FRONT VIEW FROM SIDE VIEW FROM REAR
290 95 95 100
LID
169
306
THREADED
100 FIXING HOLES
STATUS RECESSED CAPTIVE CAP 4 x M5 NUT INSERTS CABLE GLANDS

INDICATOR HEAD SCREWS (4 OFF) TO 10 MM DEEP
SECURE LID TO BASE
USB CONNECTOR
RS232 / 710 DATABUS CONNECTOR
COVER PLATE
THE GAUGEPORT SHOULD ALL DIMENSIONS IN MM

BE MOUNTED VERTICALLY CD1202
VIEW FROM BELOW
Figure 6 - GaugePort - cast composite enclosure : outline drawing
Mounting
Composite version
The rear panel of the base section has four threaded bushes fitted.
These are provided to allow the unit to be mounted to a structure or
Page 2-18
Installation
Chapter 2
fitted to a suitable mounting bracket such as that described in the next

topic.
Stainless steel version
It is intended that the stainless steel Gaugeport is mounted using the
integral fixing lugs (4 off) on the base section of the unit with M9 fixing
screws and washers.
398
368
326
SIDE VIEW
ENCLOSURE FIXING
LUGS AND HOLES
M9 (4 OFF)
304 206
FRONT VIEW
108
UNDERSIDE VIEW
Figure 7 - GaugePort stainless steel version : outline drawing
Wall mounting bracket

A suggested design for a bracket to mount the GaugePort unit to a wall is
shown in Figure 8. It has four pre-drilled holes for use in securing the
bracket to the GaugePort base section and four more holes provided to
fix the bracket to a surface. The four inner holes align with the threaded
inserts in the rear panel of the GaugePort. Figure 8 shows the bracket
fitted to a vertical surface, such as a wall for example.
Page 2-19
MM710
To mount the composite GaugePort unit carry out the following

procedure:
(1) Mark, drill and prepare the four fixing holes that hold the bracket to
the surface. Do not fit the bracket at this stage.
(2) Secure the bracket to the underside of the unit using the four M5 x
10 mm socket head screws provided.
(3) Secure the assembled bracket to its previously prepared fixing

holes.
REAR VIEW OF GAUGEPORT

AND OPERATOR INTERFACE UNIT
11.6
FIXING SCREWS
MOUNTING BRACKET
CD1204
FIXINGS TO CASE (X4)

BRACKET
MOUNTING
BRACKET 100
WALL
6.5
314
4 MOUNTING HOLES
330
Figure 8 GaugePort mounting bracket : outline drawing
Tube mounting
The GaugePort and Operator Interface inits can also be tube mounted
using a saddle-clamp assembly as shown in Figure 9.
This provides a simple and inexpensive method of mounting the units

that allows them to be easily set at the most convenient angle to suit the
operator. It is intended that the tube is mounted horizontally and
supported at one or both ends to a similar vertically mounted tube(s)
using right-angled coupling clamp(s). The rake of the gauge is set by
rotating the clamp assembly about the horizontal tube.
Page 2-20
Installation
Chapter 2
Secure the saddle plate to the rear face of the GaugePort and Operator
Interface enclosure using M5 bolts supplied, and then secured around
the tube using the four clamp screws through the segments of the clamp,
see Figure 8.
SCREWS TO TO REAR OF OPERATOR

INTERFACE UNIT (OR GAUGEPORT)
USING M5 X 10MM BOLTS
SADDLE FIXING HOLES

PLATE
TUBE
SADDLE CLAMP
CLAMP SCREWS
600
144 290
SADDLE
CLAMP
219
306 TUBE
87 CD1213
TUBE
SADDLE ALL DIMENSIONS IN MM

PLATE
Figure 9 - Tube mounting arrangement for the composite GaugePort and Operator Interface
Page 2-21
MM710
OPERATOR INTERFACE
The outline drawing of the Operator Interface is shown in Figure 9. It
comprises a two part enclosure with electronic circuitry mounted in both
the lid and the base sections. The lid circuitry connects to the
motherboard by a cable that plugs into connector J7. This will need to be
unplugged to fully remove the lid.
The lid is fitted to the case by means of four M6 captive socket head
screws in the lid that screw into threaded holes in the top of the base
section. A gasket is fitted to the base section to provide a sealed
enclosure when the lid is screwed in position.
VIEW FROM FRONT VIEW FROM SIDE VIEW FROM REAR
290 95 95 100
LID
169
306
THREADED
100 FIXING HOLES
STATUS RECESSED CAPTIVE CAP 4 x M5 NUT INSERTS CABLE GLANDS

INDICATOR HEAD SCREWS (4 OFF) TO 10 MM DEEP
SECURE LID TO BASE
USB CONNECTOR RS232 / 710 DATABUS CONNECTOR

COVER PLATE
THE OPERATOR INTERFACE SHOULD

BE MOUNTED VERTICALLY ALL DIMENSIONS IN MM
CD1206
VIEW FROM BELOW
Figure 10 - Operator Interface : outline drawing
Mounting the Operator Interface Unit

It is recommended that the Operator Interface is mounted as described
for the GaugePort in the previous section of this chapter.
Page 2-22
Installation
Chapter 2
SAMPLE DISPLAY UNIT

The outline drawing of the Sample Display Unit (SDU) is shown in
Figure 11. It comprises a painted two-part composite enclosure with
removable screw-down lid. The lid is secured to the base section by
means of four captive screws in the lid. It will be necessary to remove the
lid only for servicing needs such as replacing the connection cable.
FRONT VIEW SIDE VIEW
200 63.5 4.7 MM DIA.

CLEARANCE
HOLE (4 OFF)
FIXING 63
100
CENTRES
CAPTIVE LID FIXING BLANKING PLUG

SCREWS (4 OFF)
CABLE GLAND
BOTTOM VIEW
LID
BASE SECTION
185
FIXING CENTRES
M5 THREADED
INSERTS (4 OFF)
63
CD1203
REAR VIEW
Figure 11 - Sample Display Unit : outl

ine drawing
There are two holes in the lower panel of the base section for cables to
pass through. These are normally supplied fitted with a gland (with
Page 2-23
MM710
cable) and a blanking plug. The latter must be replaced by a gland if the
user requires to connect to the the internal switched output connector on
the SDU PCB.
The glands and blanking plugs are of the same type used and described
in the GaugePort and Operator Interface sections.
It is intended that the SDU is situated close to the gauge (whose

measurements it will display) at the site where physical samples will be
collected for laboratory comparison.
The SDU is normally supplied with the interconnecting cable already

fitted to the SDU and exits through the fitted gland. The other end of the
cable is suitably prepared with bootlace ferrules to be fitted to the in-line
socket that connects to J3 on the motherboard in the GaugePort and
Operator Interface. Note that the cable should be passed through a
gland in the GaugePort or Operator Interface before the connector is
fitted.
NOTE
The maximum cable run from SDU to GaugePort or Operator Interface is

20 metres.
Wall Mounting
The SDU should be mounted to allow the operator to easily read the
displayed information and press the input keys.
The rear panel of the base section has four 4.7 mm diameter clearance
holes. These holes are provided to allow the unit to be mounted to a
structure, such as a wall for example, or a panel. To access these holes
requires the lid to be removed.
It can be fitted directly to a structure by means of suitable fixings

through these holes into the structure or panel. Alternatively, a bracket
can be made to fit to SDU through these holes and for the bracket to then
be fastened to the chosen structure. M4 screws, nuts and washers can be
used.
Tube mounting
The SDU should be mounted to allow the operator to easily read the
displayed information and press the input keys.
Page 2-24
Installation
Chapter 2
A tube fitted with a saddle-clamp assembly can be used to mount the

SDU as shown in Figure 12. This provides a simple and inexpensive
SCREWS TO THE REAR OF

THE SDU M5 BOLTS SUPPLIED
THROUGH THE FIXING HOLES
SADDLE FIXING HOLES

PLATE
TUBE
SADDLE CLAMP
CLAMP SCREWS
97 200
50 CD1214 TUBE
100 38
70
SADDLE
CLAMP
SADDLE PLATE ALL DIMENSIONS IN MM
Figure 12 - Tube mounting arrangement for the Sample Display Unit
method of mounting the Sample Display Unit and allows the equipment
to be set at a convenient angle to suit the operator.
One arrangment would be to set the tube horizontally and support at one
or both ends to a similar vertically mounted tube(s) using right-angled
coupling clamp(s). The rake of the unit can be set by rotating the clamp
assembly about the horizontal tube.
Secure the saddle plate to the rear face of the SDU enclosure using M4
screws, washers and nuts through the four fixing holes provided in the
SDU and the saddle plate. Secure the latter around the tube using the
four clamp screws through the segments of the clamp, see Figure 11.
Page 2-25
MM710
HAND HELD INTERFACE

The Hand Held Interface is housed in an aluminium enclosure. It can be
connected to the GaugePort and Operator Interface by means of a cable
that plugs into the 9-way socket on the GaugePort / Operator Interface
and the plug on the lower panel of the enclosure.
Page 2-26
Installation
Chapter 2
Page 2-27
MM710
INTERCONNECTION
The units in an MM710 system may be interconnected by following the

wiring schedules shown in Table 2. To help to describe the
interconnection of the elements of an MM710 system consider the
example system illustrated in Figure 13.
Table 2 - Wiring schedule list for interconnecting the units in a system
Wiring Source / Destination Cable ref No.

Schedule
1 Mains supply to the GaugePort WS105/12153

-01, -02 or -03
Mains supply to the Operator Interface
(*) 2 Gauge to the GaugePort 105/12158-1 and
105/12158-2
Gauge to the Operator Interface
(*) 3 Sample Display Unit to the GaugePort
-
Sample Display Unit to the Operator Interface
(*) 4 GaugePort to the GaugePort
GaugePort to the Operator Interface -
Operator Interface to the Operator Interface
(*) 5 Handheld to the GaugePort WS105/12232-01
Handheld to the Operator Interface
(*) 6 PC Serial communications port to the GaugePort WS105/12233-01
PC Serial communications port to the Operator Interface
(*) 7 Analogue Output channels on the I/O Board Provided by customer
(*) 8 Alarm Output channels on the I/O Board Provided by customer
(*) 9 Analogue Output channels on the I/O Daughter Board Provided by customer
(*)10 Alarm Output channels on the I/O Daughter Board Provided by customer
11 Sampling Indicator output from the SDU Provided by customer
12 USB Serial link to GaugePort and Operator Interface Provided by customer
SCREENING INFORMATION The braided screen must be connected to a good electrical

Cables marked (*) in the above list must have an earth at both ends.
integral braided screen and be connected as Where the cable is fitted with a connector, as in WIRING
described here. SCHEDULE #2 for example, the screen is already connected
BULK HEAD GLAND

in PL1.
CABLE
DOMED NUT
The screen at the end that connects to the customers
SCREEN
equipment must be connected to a suitable earth (ground)
CABLE
for satifactory results.
At the 710 equipment end, Gaugeport / OIU / SDU for
PLASTIC INSERT
example, the earth connection is achieved at the metal
gland fitted to the unit. The gland has a conductive braid
KEEP TAILS AS SHORT AS POSSIBLE
trap and should be fitted as illustrated in the diagram which
Page 2-28
Installation
Chapter 2
GAUGEPORT
GaugePort
HAND HELD INTERFACE
OPERATOR INTERFACE
710 Hand Held Unit
Operator Interface
Series 710
5
710 DATABUS
TO SAMPLING Series 710
INDICATOR #1
12
SAMPLE MAINS SUPPLY
1
DISPLAY UNIT #1 6 USB LINK (PC)
SAMPLE
RS232 LINK (PC) DISPLAY UNIT #2
11 TO SAMPLING
INDICATOR #2
710 DATABUS
4 710 Sample Display Unit
MAINS SUPPLY 11
3 1
710 GAUGE #1
3
710 GAUGE #2
2 2
MM710
MM710
CD1215
Figure 13 - A possible MM710 System : interconnection di agram
Page 2-29
MM710
MOTHERBOARD I/O BOARD I/O DAUGHTER BOARD

IC1
DC IN
J12 SW1
J5
IC4
GATEWAY
J7
INTERFACE
J10
OIU
MAINS IC2
OUT
J9
1
2
1
RL3
RL4
RL2
J9A IC9
IC10
IC8
I/O EXPANSION
J13
F3 RL1
J8
J8 RELAY RELAY RELAY RELAY
12
IC11 IC12 IC13
FIL1 IC1 IC2 RLY1 RLY2 RLY3 RLY4
RELAY RELAY RELAY RELAY
USER INTERFACE 10
F1 IC14 F1 F2 F3 F4
FREE
C105/13310-01
BUS
2 1
GAUGE INTERFACE IC17
F2 RLY1 RLY2 RLY3 RLY4
ON
IC17
IC16
FUSE
FUSE
F1
FUSE
F2 F3 F4
FUSE
SW1
C7
FIL2
SDU
LK1 LK2
4
FUSE
FUSE
FUSE
FUSE
RSDU
L N E IC18 IC19 IC20 IC21 1 2 1 2 1 2 3 4 1 2 3 4

ANA3 ANA4 AL3 AL4
1
1
1
J1LK1 LK2 J2 J3 J4
J6 J3 J4 J5
BCD INPUT ANA1 ANA2 AL1 AL2
SK1
J4 J5 J6 J7
J1
1 2 3 4 5 6 7 8 9 10 1 2 1 2 1 2 3 4 1 2 3 4
STAT
LED
J2
LED1
CASE WALL
STATUS LED
RS232 /
USB CONNECTOR 710 DATABUS
DC IN
J12
GATEWAY
J7
INTERFACE
J10
OIU
MAINS
OUT
J9
2
1
RL3
RL4
RL2
J9A
I/O EXPANSION
J13
F3 RL1
J8
12
FIL1
USER INTERFACE 10
F1
FREE
BUS
GAUGE INTERFACE
2 1
F2
ON
SW1
FIL2
SDU
4
RSDU
L N E
1
1
1
J6 J3 J4 J5
E
J1 SK1
STAT
LED
J2
LED1
STATUS LED
IN THE STAINLESS STEEL GAUGEPORT,

THIS CONNECTOR IS A VERTICAL TYPE
Figure 14 - The locations of the connectors on the Motherboard in the GaugePort and the
Operator Interface. Upper diagram shows the arrangement of PCBs in the GaugePort and
the Operator Interface.
Page 2-30
Installation
Chapter 2
WIRING SCHEDULE #1,

MAINS SUPPLY CABLE
Cable Identity Mains power
Cable specification 110 V @ 10 amp minimum (American mains supply) 16/30 a.w.g
250 V @ 10 amp minimum (European mains supply) 32/0.2 mm
Source Customers mains supply, 110 VAC 60 Hz (American mains supply) or
Customers mains supply, 220 VAC 50 Hz (European mains supply)
Destination J6, Motherboard IN GaugePort / Operator Interface
Service Mains supply to system (Live, Neutral, Earth)
AMERICAN SUPPLY
Source Destination Signal name Remarks
Live J6, pin L AC Line Live Black
Neutral J6, pin N AC Line Neutral White
Earth J6, pin E AC Line Earth Green
EUROPEAN SUPPLY & UK
Live J6, pin L AC Line Live Brown
Neutral J6, pin N AC Line Neutral Blue
Earth J6, pin E AC Line Earth Green/Yellow
UK MAINS PLUG EUROPLUG US MAINS PLUG
THIS CABLE IS SUPPLIED FITTED WITH A MAINS PLUG

TO SUIT THE CONNECTOR AT THE CUSTOMER'S SITE
EARTH LEAD SPUR TO M4 EYELET

CABLE 1
E
E MAINS CABLE 3
N
N 2
CD1323 L
L 1
TO MAINS SUPPLY
TO J6 ON THE MOTHERBOARD IN THE
GAUGEPORT OR OPERATOR INTERFACE
Figure 15 - Wiring Schedule #1 : customers mains supply to GaugePort and Operator

Interface. Note the connection to the earth stud located alongside the cable glands panel.
Page 2-31
MM710
20 METRES (MAX)
RED
1 1
BLUE
2 2
GREEN
3 3
YELLOW
4 4
WHITE
5 5
BLACK
1
6 6
BROWN
7 7
VIOLET
8 8
SCREEN ORANGE
PL1, MATES WITH SK1 9 9
ON THE GAUGE PINK
1 0 10
TURQUOISE
1 1 11
GREY
1 2 12
CONNECTS TO J5 ON THE
CD1231 GAUGEPORT / OIU MOTHERBOARD
Figure 16 - Wiring Schedule #2 : Gauge to GaugePort and Operator Interface cable
Page 2-32
Installation
Chapter 2
WIRING SCHEDULE #2
GAUGE TO GAUGEPORT AND OPERATOR INTERFACE CABLE
Cable Identity Gauge cable, 105/12158-00
Source PL1 (mates with Gauge connector SK1)
Destination J5 on Motherboard in GaugePort or Operator Interface
Service Power, AC Sync, RS232, Status
REFER TO INTERCONNECTION / SCREENING INFORMATION
PL1 pin 1 J5 pin 1 Ground Red
PL1 pin 2 J5 pin 2 A.C. Sync return Blue
PL1 pin 3 J5 pin 3 RS232 Rx green
PL1 pin 4 J5 pin 4 RS232 Tx Yellow
PL1 pin 5 J5 pin 5 0 V Power White
PL1 pin 6 J5 pin 6 +24 V Power Black
PL1 pin 7 J5 pin 7 A.C. Sync Brown
PL1 pin 8 J5 pin 8 Status Violet
PL1 pin 9 J5 pin 9 710 Databus A Orange
PL1 pin 10 J5 pin 10 710 Databus B Pink
PL1 pin 11 J5 pin 11 Gate LO Turquoise
PL1 pin 12 J5 pin 12 Gate HI Grey
Page 2-33
MM710
SDU PCB
J4
IC1 IC2 IC3
HY1
RELAY
IC6
1 2
J5
1 2 3 4
J1 J3 CD1295A
0V D.C. green
+24V D.C. red
TO J3 ON GAUGEPORT AND
710 DATABUS B yellow OPERATOR INTERFACE
710 DATABUS A blue MOTHERBOARD
SAMPLE DISPLAY UNIT (SDU)
CD1221
CONNECTS TO J3 ON
THE GAUGEPORT OR
OIU MOTHERBOARD J3 REF SIGNAL CABLE COLOUR
4 1 +24 V RED
3 2 0V GREEN
2 3 710 NETWORK A BLUE
1 4 710 NETWORK B YELLOW
MAXIMUM LENGTH = 20 M
Figure 17 - Wiring Schedule #3 : The Sample Display Unit power and 710 databus cable
Page 2-34
Installation
Chapter 2
WIRING SCHEDULE #3
SAMPLE DISPLAY UNIT POWER AND 710 databus SIGNALS
Cable Identity SDU interconnection cable (supplied fitted to SDU)
Source J1 on SDU PCB
Destination J3 on Motherboard in Operator Interface or GaugePort
Service 710 Databus and +24 V d.c. power supply
J1 pin 3 J3 pin 1 +12V to +24 V d.c. Supply to SDU Red

J1 pin 4 J3 pin 2 0V Supply to SDU Green
J1 pin 1 J3 pin 3 710 Databus A 710 Databus Blue
J1 pin 2 J3 pin 4 710 Databus B 710 Databus Yellow
Page 2-35
MM710
WIRING SCHEDULE #4
GAUGEPORT (or OPERATOR INTERFACE) to
GAUGEPORT (or OPERATOR INTERFACE) 710 databus SIGNALS
Cable Identity 710 Databus extender cable
Source J4 on Motherborad in Gaugeport #1 / Operator Interface #1
Destination J4 on Motherborad in Gaugeport #2 / Operator Interface #2
Service 710 Databus signals: 710 Databus A and Databus B
Gaugeport or OIU #1 Gaugeport or OIU #2 710 Databus A Red

J4 pin 7 J4 pin 5
(710 Databus A OUT) (710 Databus A IN)
Gaugeport or OIU #1 Gaugeport or OIU #2 710 Databus B Blue
J4 pin 8 J4 pin 6
(710 Databus B OUT) (710 Databus IN)
blue
8
7
red blue
710 DATABUS OUT 6
5
red
710 DATABUS IN
CD1228
CONNECTS TO
J4 ON FIRST CONNECTS TO
MOTHERBOARD J4 ON SECOND
MOTHERBOARD
Figure 18 - Wiring Schedule #4 : GaugePort (or Operator Interface) to

GaugePort (or Operator Interface) 710 databus signals
Page 2-36
Installation
Chapter 2
WIRING SCHEDULE #5
HAND HELD INTERFACE to GAUGEPORT UNIT (or OPERATOR INTERFACE)
Cable Identity WS105/12232-01

Hand Held Interface to GaugePort (or Operator Interface) cable
Source GaugePort or Operator Interface, external connector SK1
Destination Hand Held Interface, external connector PL1
Service 710 Databus and +24 V d.c. supply for the Hand Held Interface
SK1 PL1
Pin 1 Pin 1 710 Databus A
Pin 5 Pin 5 0V
Pin 6 Pin 6 710 Databus B
Pin 9 Pin 9 + 24 V d.c.
Pins 2,3,7 Note that these pins are wired for RS232 on the
GaugePort and Operator Interface connector.
Pins 4,8 Note that these pins are not connected at the
9-WAY
D-TYPE THE HEATSHRINK SLEEVE IS PRINTED WITH
PLUG THE WORDS "HAND HELD CABLE"
9-WAY
D-TYPE SOCKET
TO SK1 ON THE COMPOSITE

GAUGEPORT OR OPERATOR INTERFACE OR TO PL1 ON THE HAND HELD INTERFACE
TO SK1 (INTERNAL) ON THE STAINLESS STEEL
GAUGEPORT MOTHERBOARD
Figure 19 - Wiring Schedule #5 : The cable for connecting the Hand Held Interface to the
Page 2-37
MM710
WIRING SCHEDULE #6
GAUGEPORT or OPERATOR INTERFACE to PC SERIAL PORT
Cable Identity WS105/12233-01

RS232 Serial Communications cable
Source GaugePort or Operator Interface, external connector SK1 (a 9-way
D-type socket on GaugePort and Operator Interface)
Destination PC Serial Port connector, (9-way D-type plug on PC)
Service RS232
Pin 2 Pin 2 Rx RS232 Receive
Pin 3 Pin 3 Tx RS232 Transmit
Pin 7 Pin 5 GND RS232 Ground
Pins 1,5,6,9 Note that these pins are wired for use by the Hand
Held Interface when connected to SK1.
Pins 4,8 Note that these pins are not connected at the
9-WAY D-TYPE PLUG TO SERIAL PORT ON THE PC
CD
-05
16S
S
TO SK1 ON THE COMPOSITE 9-WAY

GAUGEPORT OR OPERATOR INTERFACE OR D-TYPE SOCKET
TO SK1 ON THE STAINLESS STEEL GAUGEPORT
MOTHERBOARD
Figure 20 - Wiring Schedule #6 : The cable for connecting the GaugePort and Operator
Interface to the serial port of a PC
Page 2-38
Installation
Chapter 2
Page 2-39
MM710
I/O BOARD
IC1 CD-1219ANA
SW1
IC4
IC2
IC9
IC10
IC8
IC11 IC12 IC13

IC14
IC17
RLY1 RLY2 RLY3 RLY4
F1 F2 F3 F4
IC17
IC16
FUSE
FUSE
FUSE
FUSE
IC18 IC19 IC20 IC21 NORMALLY
NOT LINKED
LK1 LK2
1 2 3 4 5 6 7 8 9 10 1 2 1 2 J6 1 2 3 4 1 2 3 4
J3 J4 J5 J7
BCD INPUT (NORMALLY NOT FITTED) ANA1 ANA2 AL1 AL2
OUT
ANALOGUE
CHANNEL 1 RTN
OUT
ANALOGUE
CHANNEL 2 RTN
CHANNEL 1:
CONNECTS TO J4
ON THE I/O BOARD
CHANNEL 2:
CONNECTS TO J5
ON THE I/O BOARD
TO THE USER'S 4-20 mA
MEASURING EQUIPMENT
2
1
CD-1222
Figure 21 - Wiring Schedule #7 : Analogue output channels on the I/O Board
Page 2-40
Installation
Chapter 2
WIRING SCHEDULE #7
ANALOGUE OUTPUT CHANNELS ON I/O BOARD
Cable Identity Analogue Outputs cable (Supplied by customer)
Source J4 on I/O BOARD in Operator Interface (Channel #1)

J5 on I/O BOARD in Operator Interface (Channel #2)
Destination Customers equipment
Service 4 - 20 mA signal outputs, (2 off), Channel #1, #2
Channel 1
J4, pin 1 Customer's equipment Channel #1 signal Customer's cable.

Max. load impedance
J4, pin 2 Customer's equipment Channel #1 return 500 ohms.
NOTE
THE BASIC SYSTEM IS FITTED WITH THE I/O BOARD WITH ONE ANALOGUE OUTPUT CHANNEL.
REFER TO THE SYSTEM CONFIGURATION SHEET SUPPLIED WITH THIS EQUIPMENTFOR ADDITIONAL
CHANNELS WHERE APPLICABLE.
MORE THAN TWO ANALOGUE OUTPUT CHANNELS REQUIRES THE OPTIONAL I/O DAUGHTER BOARD.
Channel 2

Max. load impedance
Page 2-41
MM710
I/O BOARD
IC1 CD-1219ALA
SW1
IC4
IC2
IC9
IC10
IC8
IC11 IC12 IC13

IC14
IC17
RLY1 RLY2 RLY3 RLY4
F1 F2 F3 F4
IC17
IC16
FUSE
FUSE
FUSE
FUSE
IC18 IC19 IC20 IC21 NORMALLY
NOT LINKED
LK1 LK2
1 2 3 4 5 6 7 8 9 10 1 2 1 2 J6 1 2 3 4 1 2 3 4
J3 J4 J5 J7
BCD INPUT (NORMALLY NOT FITTED) ANA1 ANA2 AL1 AL2
ALARM CHANNEL 1 LOW

CONTACT PAIR
ALARM CHANNEL 1 HIGH

CONTACT PAIR
ALARM CHANNEL 2 LOW

CONTACT PAIR

CONTACT PAIR
CHANNEL 1:
CONNECTS TO J6 ON I/O BOARD
CHANNEL 2:
CONNECTS TO J7 ON I/O BOARD
4
4
3 SCREEN
CABLE 3 } HIGH
2
2
1
CD1223 1 } LOW
Figure 22 - Wiring Schedule #8: Alarm output channels on the I/O Board
Page 2-42
Installation
Chapter 2
WIRING SCHEDULE #8
ALARM OUTPUTS ON I/O BOARD
Cable Identity Alarm Outputs cable (Supplied by customer)
Source J6 on the I/O Board Channel #1

J7 on the I/O Board Channel #2
Service Alarm Outputs, (4 off) : closing relay contacts (one set per channel)
Channel 1
J6 pin 1 Customer's equipment Channel #1 LOW No-volt contacts. RELAY #1

contact pair Contacts rated : 30V 2A d.c.
J6 pin 2 Customer's equipment 240V 0.5A a.c.
J6 pin 3 Customer's equipment Channel #1 HIGH No-volt contacts. RELAY #2

NOTE
Channel 2
J7 pin 1 Customer's equipment Channel #2 LOW No-volt contacts. RELAY #3

J7 pin 3 Customer's equipment Channel #2 HIGH No-volt contacts. RELAY #4

Page 2-43
MM710
I/O DAUGHTER BOARD

CD-1220ANA
J5
IC1 IC2 RLY1 RLY2 RLY3 RLY4

F1 F2 F3 F4
FUSE
FUSE
FUSE
FUSE
C7
LK1 LK2
NORMALLY NOT LINKED

1 2 1 2 1 2 3 4 1 2 3 4
J1 J2 J3 J4
ANA3 ANA4 AL3 AL4
RTN
ANALOGUE
OUT CHANNEL 4
RTN
ANALOGUE
OUT CHANNEL 3
CHANNEL 3:
I/O DAUGHTER BOARD
CHANNEL 4:
I/O DAUGHTER BOARD
TO THE USER'S 4-20 mA
MEASURING EQUIPMENT
2
1
CD-1224
Figure 23 - Wiring schedule #9 : Analogue output channels on the I/O Daughter Board
Page 2-44
Installation
Chapter 2
WIRING SCHEDULE #9
ANALOGUE OUTPUT CHANNELS ON THE I/O DAUGHTER BOARD
Cable Identity Analogue Outputs cable (Supplied by customer)
Source J1 on I/O DAUGHTER BOARD (Channel #3)

J2 on I/O DAUGHTER BOARD (Channel #4)
Service 4 - 20 mA signal outputs, (2 off), Channel #3, #4
Channel 3

Max. load impedance
NOTE
Channel 4

Max. load impedance
Page 2-45
MM710
I/O DAUGHTER BOARD

CD-1220ALA
J5
IC1 IC2 RLY1 RLY2 RLY3 RLY4

F1 F2 F3 F4
FUSE
FUSE
FUSE
FUSE
C7
LK1 LK2
NORMALLY NOT LINKED

1 2 1 2 1 2 3 4 1 2 3 4
J1 J2 J3 J4
ANA3 ANA4 AL3 AL4
ALARM CHANNEL 3 LOW

CONTACT PAIR

CONTACT PAIR
ALARM CHANNEL 4 LOW

CONTACT PAIR

CONTACT PAIR
CHANNEL 3:
CONNECTS TO J3 ON I/O DAUGHTER BOARD
CHANNEL 4:
CONNECTS TO J4 ON I/O DAUGHTER BOARD
4
4
3 SCREEN
CABLE 3 } HIGH
2
2
1
CD1225 1 } LOW
Figure 24 - Wiring schedule #9 : Alarm output channels on the I/O Daughter Board
Page 2-46
Installation
Chapter 2
WIRING SCHEDULE #10

ALARM OUTPUTS ON THE I/O DAUGHTER BOARD
Cable Identity Alarm outputs cable (Supplied by customer)
Source J3 on I/O DAUGHTER BOARD Channel 3

J4 on I/O DAUGHTER BOARD Channel 4
Service Alarm Outputs, (4 off) : closing relay contacts (one set per channel)
Channel 3
J3 pin 1 Customers equipment Relay contacts 1 No-volt contacts

LOW ALARM
J3 pin 2 Customers equipment
HIGH ALARM
Channel 4

LOW ALARM
HIGH ALARM
NOTE
The relays contacts are configured Normally Open
Page 2-47
MM710
SDU PCB
J4
IC1 IC2 IC3
HY1
RELAY
IC6
1 2
1 2 3 4
J5
J1 J3
CD1227
SAMPLING INDICATOR
OUTPUT TO CUSTOMER'S
EQUIPMENT
SAMPLING DISPLAY UNT (SDU)
CD1226
TO CUSTOMERS
LENGTH TO SUIT EQUIPMENT
1
Figure 25 - Wiring schedule #11 : Sampling indicator output from the SDU
Page 2-48
Installation
Chapter 2
WIRING SCHEDULE #11

SAMPLING INDICATOR OUTPUT FROM SDU
Cable Identity Sampling indicator cable (Supplied by customer)
Source J3 on SDU PCB
Service Sampling Indicator (closed relay contacts when sampling)
J3, pin 1 Customers equipment Relay contact pair Clean (no-volt)

contacts closed when
J3, pin 2 Customers equipment
sampling
WIRING SCHEDULE #12 (Not illustrated)

GAUGEPORT or OPERATOR INTERFACE to PC USB PORT
Cable Identity USB cable
Source USB connector on Operator Interface / Gaugeport
Destination USB connector on customers PC
Service Serial communications link
Source Destination Signal name

USB type 'B' connector USB type 'A' connector
pin 1 pin 1 + 5V d.c.
pin 2 pin 2 Data -
pin 3 pin 3 Data +
pin 4 pin 4 GND
Page 2-49
MM710
Page 2-50
Description
Chapter 3
CHAPTER 3
OPERATION
Operator Interface
CONTENTS
Page
OPERATION
Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Home page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Configure Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Configure Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Gauge Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Analogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Gauge Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Product Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
OI Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
DETAILED OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
CONFIGURE DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
CONFIGURE MEASUREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Trend Frequency and Deadband explained . . . . . . . . . . . . . . . . . . . . . . 3-12
Trend Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
To exit the Configure Measurement page . . . . . . . . . . . . . . . . . . . . . . . 3-15
OPERATOR INTERFACE CONFIGURE . . . . . . . . . . . . . . . . . . . . . . . 3-16
BCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Serial link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
To enter the Passwords page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
To change the password settings of a function . . . . . . . . . . . . . . . . . . . . . 3-21
To change the enable status of a Password . . . . . . . . . . . . . . . . . . . . . . 3-22
To change a password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
PRODUCT MANAGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
How to create a new product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
How to edit product settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
How to apply product settings to a gauge . . . . . . . . . . . . . . . . . . . . . . . 3-31
How to copy product settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
How to rename a product (Edit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Page 3-1
MM710
How to delete a product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35

To exit the Product Manager page . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
GAUGE INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
How to take Sample measurements . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
How to adjust the Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
Manual Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
Auto-Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
How to set the Analogue limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
How to edit gauge and measurement names . . . . . . . . . . . . . . . . . . . . 3-47
How to use the Gauge Diagnostics tool. . . . . . . . . . . . . . . . . . . . . . . . . 3-49
To view the diagnostic information page . . . . . . . . . . . . . . . . . . . . . . 3-49
How to carry out an Auto-Reference . . . . . . . . . . . . . . . . . . . . . . . . 3-50
QWERTY KEYBOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53
Entry title . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54
Data entry line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54
The Data buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54
Cursor and Cursor step buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54
Delete button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
OK and Cancel buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
NUMERICAL KEYPAD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
Entry Title . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
Value entry line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
Numerical buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
Delete buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
Sign change button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
OK and Cancel buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
SAMPLE DISPLAY UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58
RUN DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
Config . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-61
Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62
Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63
FAULT MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-64
Page 3-2
Description
Chapter 3
INTRODUCTION
This chapter describes the operation of the Operator Interface (OI) and
the Sample Display Unit (SDU). The OI description can also be used to
operate the 710 Hand Held Interface since its operation is identical.
The Calibration settings contained in the Gauge, and the configuration

of the system, may be set and edited using the Operator Interface, see
Figure 1. The Hand Held Interface is shown in Figure 2.
Home Page Gauge OK
Product name
Measurement name
Gauge 0 name
12.09
Product name
Measurement name
Gauge 1 name
28.94
CD1216
Figure 1 - The Operator Interface
The units each have a touch sensitive display panel. This means that,
besides functioning as a screen to display measurements and other
information, it also functions as a keyboard for data input from the
buttons and other input areas that appear on the screen.
Home Page Gauge OK
Product name
Measurement name
Gauge 0 name
12.09
Product name
Measurement name
Gauge 1 name
28.94
710 Hand Held Interface
CD-0646
Figure 2 - The Hand Held Interface
Page 3-3
MM710
OVERVIEW
Operation of the Operator Interface (OI) is carried out via the button
icons displayed on its touch sensitive display screen.
The Operator Interface allows the user to control one or more NDC 710
measuring gauges and display their measurements. The operation of the
unit will be more easily understood by reference to the flow chart in
Figure 3 and the list of button icons in Figure 4.
POWER UP SCREEN
4
3
2
1
HOME PAGE
CONFIGURE CONFIGURE GAUGE PRODUCT OI

MEASUREMENT DISPLAY INTERFACE MANAGER CONFIGURE
DECIMALS PASSCODE
%DEADBAND NEW CONTRAST
TREND FREQUENCY SELECT APPLY BCD
EDIT BUZZER
GAUGE COPY LANGUAGE
DELETE SERIAL LINK
CH4
CH3
CH2
CH1
NAMES GAUGE SELECT EDIT
SAMPLE TRIM ANALOGUE
DIAGNOSTICS GAUGE SETTINGS
SPAN
EDIT TRIM LO REFRESH TRIM
GAUGE NAME AUTOREF
AUTOTRIM HI MEASUREMENT ALARM LO
HEIGHT SET ALARM HI
NAME
RESP.TIME
ALGORITHM
Figure 3 - Flow diagram showing the page structure and icon names used.
When the unit is switched on, a power-up screen is briefly displayed with
the company logo, after which the Home Page is automatically
displayed.
PAGES
Access to the various functions available are via pages and the buttons
and markers contained on them.
Page 3-4
Description
Chapter 3
Configure Display New Product Sample Auto Reference
Gauge Interface Apply Trim Refresh
Product Manager Edit Autotrim Height Set
OI Configure Copy V/mA Analogue Home
Cancel Delete abc Names Start
OK Passcode Gauge Diagnostics Stop
Back Erase
Figure 4 - The screen button icons used in the Operator Interface
Home page
The Home Page, shown in Figure 5, is actually four screens which may
be scrolled through by touching the left and right arrows at the top of the
screen. Each of these screens may be configured to show 1, 2, 3 or 4
measurement. The measurements may be selected from any gauge
connected to the OI.
TITLE Home Page Gauge OK
LEFT SCROLL RIGHT SCROLL
Product name
MEASUREMENT 1
DETAILS
Measurement name
Gauge 0 name
12.09 MEASUREMENT 1
Product name
MEASUREMENT 2
DETAILS
Measurement name
Gauge 1 name
28.94 MEASUREMENT 2
BUTTON ICONS
Figure 5 - The elements of a Home Page configured to display two measurements
Configure Measurement
When you touch a measurement value on the Home Page the Configure
Measurement page opens up. This page allows configuration of the trend
indicator and the setting of the number of decimal places used to display
the measurement on screen.
Page 3-5
MM710
At the foot of the Home Page are four button icons: Configure Display,
Gauge Interface, Product Manager and OI Configure.
Configure Display
The Configure Display page controls which measurements are displayed
on the current screen of the home page.
Gauge Interface
The Gauge Interface button displays a list of all the gauges connected to
the OI. By default, the first gauge in the list will be automatically
selected (highlighted), but the user may choose another by touching it.
Once the gauge required is highlighted, the user may select one of the six
buttons available at the foot of the page: Back, Sample, Trim, Analogue,
Names and Gauge Diagnostics.
Back
This button closes the currently displayed page and opens the previous
page.
Sample
The Sample function enables the average gauge measurement to be
computed over either a preset or manually terminated time period. At
the end of the sample, the mean and standard deviation of all the
enabled measurement channels in the gauge are shown.
Trim
The Trim function allows the adjustment of the trim (or offset) of each
measurement within a gauge. This may be done manually, or by means
of the Autotrim function, where a sample is taken in a similar way to
that previously described for sample and the OI then computes the trim
required to give a desired measurement.
V/mA
Analogue
The Analogue function is used to set the limits for each gauge
measurement channel. These are the upper and lower values which
correspond to the maximum and minimum analogue output (e.g. 5% and
25% for 4mA and 20mA respectively).
Page 3-6
Description
Chapter 3
abc
Names
The Names function enables the user to change the default name of a
gauge (usually the serial number) to something more appropriate, such
as its location in the process (e.g. line #1 pre-drier). In a similar way the
measurement names may be altered, if required.
Gauge Diagnostics
The Gauge Diagnostics button is used to examine the diagnostic data
from a gauge, and to re-reference the gauge if any maintenance work has
been needed. In addition, if the gauge has internal height based gating,
this may be set up from this page.
Product Manager
The Product Manager is the part of the OI which controls the settings
applied to the gauges. It has three distinct activities to: (1) create new
products, (2) edit existing products and (3) apply settings to a gauge
Each gauge has settings which govern the way it measures (response
time, sensitivity etc.) and when for example the manufacturing process
is changed, the gauge settings may be altered remotely by means of the
Operator Interface.
This group of settings is called a Product, and many different Products

may be stored in the memory of the OI. Figure 6 shows the way in which
these settings are stored within the Product.
Although in many cases a Product contains settings for a single gauge, a

production line may have several gauges along its length and so it is
often useful to group their settings together. To allow for this, the user
may select any of the gauges connected to the OI to be included within a
Product.
When the user wishes to change gauge settings (for example when a
different specification of material is being manufactured), then a
different Product is applied. This downloads new settings from the OI
memory to all gauges included in this Product.
Products may be applied, copied, edited or deleted by means of the

product manager page. In most cases, a new Product will be very similar
to an existing one. In this case it is easiest to make a copy, and edit it as
required.
Page 3-7
MM710
There may be occasions when it is desired to generate a completely new

Product (including a different set of gauges). This is done by using the
New Product button, which allows any connected gauge to be selected for
inclusion, following which the current settings of these gauges are
stored in the new Product. This may then be edited as required.
LIST OF PRODUCTS, NORMALLY WITH

DESCRIPTIVE NAMES STORED IN THE
OPERATOR INTERFACE
THE SELECTED PRODUCT COMPRISES

A LIST OF GAUGES WHICH CONTAIN THE
CHANNEL SETTINGS FOR THE
MEASUREMENTS NEEDED
PRODUCT 4
GAUGE #0
GAUGE #1
GAUGE #2
GAUGE 0 GAUGE 1 GAUGE 2
Channel 1 Channel 1 Channel 1

Channel 2 SPAN Channel 2
Channel 3SPAN Span Trim SPAN
ALARM LO Span Trim
SPAN
ALARM LO Alarm Lo Alarm Hi ALARM LO
Span Trim RESP.TIME Alarm Lo Alarm Hi
ALARM LO
RESP.TIME Resp.Time Algorithm RESP.TIME
Alarm Lo Alarm Hi Resp.Time Algorithm
RESP.TIME
Resp.Time Algorithm
GAUGES CAN CONTAIN UP TO FOUR MEASUREMENT CHANNELS.
Figure 6 - Structure of a Product
OI Configure
The OI Configure button enters the OI Configure page which allows
various hardware settings of the OI to be altered, as well as setting the
language and allowing passcode access to be managed.
Page 3-8
Description
Chapter 3
DETAILED OPERATION
CONFIGURE DISPLAY
The configure display function allows you to configure the Home Page to
display the required measurements. Any combination of up to four
measurements selected from any of the gauges connected to the
Operator Interface can be configured to appear on the page. Up to four
different pages can be configured. The example below shows two
configurations, two measurements (Figure 7) and one measurement
(Figure 8) . Which page is displayed is selectable using the L-arrow and
R-arrow buttons on the Home Page. The configurations may be edited or
deleted as required.
Home Page Gauge OK Home Page Gauge OK
Product name Product name

Measurement name
12.09
14.23
Gauge name
Product name
Measurement name
Gauge name
28.94 Measurement name
Gauge name
Figure 7 - Two measurement configuration Figure 8 - One measurement configuration
Note. Some settings may be password protected and will need a password to be
entered. In these cases the qwerty keyboard will be displayed for you to enter a
valid password (see Figure 31).
You can configure a Home Page in various ways: (1) editing (overwriting)
an existing configuration, or (2) erasing the configuration of the selected
page and entering a new setup, or (3) creating the configuration on a
currently blank (non-configured) page.
You can select the page to display by using the arrow buttons (L and R).
The action is cyclic. The right button can be considered to cycle through
the pages in a clockwise direction while the left arrow will cycle in a
counter-clockwise direction, see Figure 9.
1. Touch the L-arrow or R-arrow button to step to the next

configuration. The next confguration is displayed.
2. Continue until you reach the required configuration (blank in this

example).
Page 3-9
MM710
3. Touch the Configure Display button.
4. Touch the name of the gauge that contains a measurement you wish
to appear on the display. The selected gauge name will be
highlighted. The touch action has a toggle action. Touch again to
de-select the gauge.
5. Touch the name(s) of the measurements to be displayed from the list

on the right of the display. This has a toggle action. Touch again to
de-select the measurement.
Repeat the above two steps for other measurements in other

gauges.
6. Touch the OK button.
7. The Home Page is displayed and contains the names and values of
each measurement just setup.
Repeat the steps above to configure other pages. The maximum number
of pages that can be configured for recall is four. Select the currently
required Home Page configuration using the L- and R-arrow buttons.
Page 3-10
Description
Chapter 3
Home Page Gauge OK Configure Display Gauge OK

1 5
Gauge 0: pre-dryer Moisture
Product name
Measurement name
Gauge name
12.09 Gauge 1: post-dryer
Gauge 2: exit
Fat
a
b
Product name Protein
Measurement name
Gauge name
28.94 Oil
c
Home Page Gauge OK Configure Display Gauge OK

2 6
Gauge 0: pre-dryer Moisture
Product name
Gauge 1: post-dryer
14.23
Fat
Gauge 2: exit
Protein
Measurement name Oil

Gauge name

3 7
Product name
Moisture
pre-dryer
12.95
Product name
Fat
pre-dryer
1.52
Product name
Protein
pre-dryer
25.37
Configure Display Gauge OK

4
Gauge 0: pre-dryer
Gauge 1: post-dryer
Gauge 2: exit
Figure 9 - The Configure Display page - changing settings
Page 3-11
MM710
CONFIGURE MEASUREMENT
The Configure Measurement function provides the means by which you
can view and set:
The number of decimal places used to display the measurement.
The Deadband.
The Trend Frequency.
Trend Frequency and Deadband explained
When the Trend indicator is displayed on the screen, this indicates the
detection of a long term trend in the process-variable being measured. If
the indicator is shown for a prolonged period of time in one direction, this
would be a good indication that the process is out of control.
The Trend Frequency function compares the average of all the

measurements made by the gauge over a period of time equal to the
Trend Frequency, with a previously calculated average. The Deadband
value entered by the user sets the deviation between the two averages
that is allowed without causing the trend indicator to be displayed.
For example, if the Trend Frequency is set to 5 seconds and the Deadband
is set to 20%. The average of all the measurements made over two
consecutive periods of 5 seconds each would be calculated and compared.
If the second average deviates by more than 20% from the first average,
then the Trend indicator will be displayed and indicate the direction of
the trend.
To check or view the measurement configuration (see Figure 10):
1. Touch the measurement value on the Home Page. The Configure

Measurement page is displayed.
2. It contains the product name, gauge name and measurement name

of the selected measurement at the top of the page and the current
values for Decimals, Deadband and Trend Frequency. The values for
these items are underlined.
Decimals
The number of decimals used to display the measurement is the
underlined number alongside the Decimals label.
To change the number of decimal places used for this measurement:
Page 3-12
Description
Chapter 3
3. Touch the current decimals number. The touch action is cyclic.
The value can be set to 0,1,2 or 3.
Repeatedly touch the number until it changes to the number

required.
4. Shows the new decimals setting (=3) for the Fat measurement.
Touch the OK button to accept the change.
5. The Home Page is displayed and shows the Fat measurement

displayed now using three decimal places.
Deadband
The currently set deadband value is displayed alongside the Deadband
label.
To change the value:
6. Touch the measurement value of the measurement to be edited.
7. Touch the current Deadband value.
8. The numeric keypad is displayed.
Enter the value as a percentage for the Deadband now required.
Touch the OK button.
9. The Configure Measurement page is re-displayed with the new

deadband value inserted.
Touch the OK button to accept the changes.
10. The Home Page is displayed.
Trend Frequency
The currently set trend frequency value is displayed alongside the Trend
Frequency label.
This procedure is not illustrated in Figure 10. Refer to Deadband above

for similar procedure.
To change the value, carry out the following:
Page 3-13
MM710

1 6
Moisture
pre-dryer
12.95 Moisture
pre-dryer
12.95
Fat
pre-dryer
1.52 Fat
pre-dryer
1.518
Protein
pre-dryer
25.37 Protein
pre-dryer
25.37
Configure Measurement Gauge OK Configure Measurement Gauge OK

2 7
Product: Product name Product: Product name
Gauge: pre-dryer Gauge: pre-dryer
Measurement: Fat [channel 2] Measurement: Protein [channel 3]
Decimals: 2 Decimals: 2
Deadband: 100 % Deadband: 100 %
Trend Frequency: 0 Trend Frequency: 0
Configure Measurement Gauge OK Deadband Gauge OK

3 8
Product: Product name 50
Gauge: pre-dryer
Measurement: Fat [channel 3] 7 8 9 AC
Decimals: 2 4 5 6 DEL
Deadband: 100 %
1 2 3
Trend Frequency: 0
0 . +/-
a
b
Configure Measurement Gauge OK Configure Measurement Gauge OK
4 9
Product: Product name Product: Product name
Measurement: Fat [channel 3] Measurement: Protein [channel 3]
Decimals: 3 Decimals: 2
Deadband: 100 % Deadband: 50 %
Trend Frequency: 0 Trend Frequency: 0

5 10
Moisture
pre-dryer
12.95 Moisture
pre-dryer
12.95
Fat
pre-dryer
1.518 Fat
pre-dryer
1.518
Protein
pre-dryer
25.37 Protein
pre-dryer
25.37
Figure 10 - The Configure Measurement page - changing settings
Page 3-14
Description
Chapter 3
1. Touch the current Trend Frequency value.
2. The numeric keypad is displayed.
3. Enter the value for the Trend Frequency in seconds.
4. Touch the OK button.
5. The Configure Measurement page is re-displayed with the new

Trend Frequency value inserted.
To exit the Configure Measurement page

1. Touch the OK button to exit the Configure Measurement page with
all changes, or
2. Touch the Cancel button to exit without making any changes.
Page 3-15
MM710
OPERATOR INTERFACE CONFIGURE

The OI Configure function allows you to view and configure the various
Operator Interface settings listed below.
BCD
Language
Serial link
Buzzer
Password (centre button on page)
To enter the Configure page (see Figure 11):
1. Touch the OI Configure button.
2. The Configure page is displayed.
BCD
NOTE. The BCD function is not fitted as standard. When it is ordered and fitted,
the operation of this feature will be described in a separate user guide.
The BCD function is the Binary Coded Decimal Input function. It can be
set to On or Off. When set to on it enables the BCD Input port on the I/O
Board in the Operator Interface.
This user input is a seven-bit wide digital input. The numerical value of
the input fed to this port when enabled allows products to be selected
using an external source. When BCD is set off, the input is disabled.
The setting of the BCD functon appears underlined alongside the BCD
label.
To change the setting:
1. Touch the BCD setting. This has a toggle action.
2. The possible settings are On and Off. Touch until the setting is as
required.
Language
The Language function allows the operator to select the on-screen
display language used to display the text appearing on the OI screen.
The languages installed in the OI will vary according to what was

ordered.
Page 3-16
Description
Chapter 3
Home Page Gauge OK Configure Gauge OK

1 4
Version: OI III 0.9.8.1.3 SL2
Product name
Moisture
pre-dryer
12.95 BCD: Off
Language: English
Product name
Serial link: Gauge
Fat
pre-dryer
1.52 Buzzer: Off
Product name
Protein
pre-dryer
25.37
Configure Gauge OK Configurer Capteur OK

2 5
Version: OI III 0.9.8.1.3 SL2 Version: OI III 0.9.8.1.3 SL2
BCD: Off BCD: Off
Language: English Lange: Franais
Serial link: Gauge Connexion srie: Capteur
Buzzer: Off Alarme: Off
Configure Gauge OK Page daccueil Capteur OK

3 6
Version: OI III 0.9.8.1.3 SL2
Produit-01
BCD: On Moisture
pre-dryer
12.95
Language: English
Produit-01
Serial link: Operator Interface
Fat
pre-dryer
1.52
Buzzer: On
Produit-01
Protein
pre-dryer
25.37
Figure 11 The OI Configure page - changing settings
The currently selected language appears underlined alongside the

Language label.
To change the language to another (if available):
1. Touch the Language setting to display the next language installed.
2. The selected language name will be displayed in place of the

previous name. If only one language has been installed it will
remain unchanged. Repeatedly touch the Language setting until the
required language is displayed.
When another language name is available and is selected, all text

on the page appears immediately in this language. This change
Page 3-17
MM710
will be stored when the OI next powers up, it will be in this

language.
Note. The language used to display data on the SDU is factory set to the language
chosen by the customer at the time of ordering.
Serial link
The serial link function allows the operator to set the status of the serial
connectors (9-pin D-type and USB) on the Operator Interface.
The current setting of the Serial Link functon is underlined alongside

the Serial Link label. There are two settings to choose from: (1) Gauge
and (2) Operator Interface.
The OI may be set to allow a PC for example, which is connected to one of

the serial ports on the OI, to communicate directly with (1) the Gauge or
(2) the Operator Interface. If GaugeTools was running on the PC for
example, you would set the Serial Link to Gauge.
When you are running the Panel Transfer software, for panel support
services, you would set Serial Link to Operator Interface. The operation
of the Panel Transfer software is described in a separate user guide.
1. Touch the Serial Link setting. This has a toggle action.
2. Repeatedly touch the current setting until the required setting is

displayed.
Buzzer
The current setting of the Buzzer functon is underlined alongside the
Buzzer label.
This function generates an audible beep each time an on-screen button is

received. This serves to acknowledge a successful button input.
1. Touch the Buzzer setting. This has a toggle action.
2. The possible settings are On and Off. Touch until the setting is as
required.
Page 3-18
Description
Chapter 3
Passwords
The Passwords feature allows settings in the OI to be protected.
Nominated settings may only be accessed if a valid password is entered
when asked for. In this way only personnel who have been given the
password may access a protected setting in order to make changes.
In this system there are two levels of password and thus two passwords,
Password one and Password two.
The passwords may each contain up to 20 characters selected from any

character available on the qwerty keypad presented for password entry
and so may be a combination of capital letters, lowercase letters,
numbers, symbols and spaces.
Table 1 shows the list of functions that may be password-protected. In

this example, the group of personnel given Password one only have
access to a selection of the functions whereas those with Password two
have access to all functions.
Those with Password one may be line operators and those with
Password two could be the process engineers for example.
Table 1 List of protected functions
Password
Function one two
Password no yes
Configure OI no yes
Gauge Interface yes yes
Trim yes yes
Auto-Trim yes yes
Product Manager yes yes
Edit Product no yes
Analog Outputs no yes
Diagnostics no yes
BCD Input no yes
Auto-Reference no yes
Configure Display yes yes
Height Set yes yes
Edit Names yes yes
Configure Measurement yes yes
You can enter the Password page to view or make changes if in the
example above you are the holder of Password two.
Page 3-19
MM710
To enter the Passwords page

The Operator Interface is supplied with the Passwords page protected,
i.e. a valid password must be entered to open this page. See Figure 12.
Starting from the Home Page.
1. Touch the Configure button.
The Configure page is displayed.
2. Touch the Password button along the bottom of the Configure page.
The qwerty keyboard is displayed.
3. Enter your password and touch the OK button.
4. If the entered password is valid, the Password page is displayed.
This page shows five items that can be set: (1) Function (2)
Password one enable (3) Password two enable (4) Password one
and (5) Password two. The settings are underlined alongside the
labels of these items.
Home Page Gauge OK Enter Password Gauge OK

1 3
852244
Product name
1 2 3 4 5 6 7 8 9 0
Measurement name
Gauge 0 name (pre-dryer)
12.09 Q W E R T Y U I O P
Product name A S D F G H J K L
Measurement name
Gauge 1 name (post-dryer)
28.94 Z X C V B N M
Delete
* CAPS
Configure Gauge OK Passwords Gauge OK

2 4
Version: OI III 0.9.8.1.3 SL2 Function: Password
BCD: Off
Password one enabled: No
Language: English
Password two enabled: Yes
Serial link: Gauge
Buzzer: Off
Password one: 1234
Password two: 852244
Figure 12 Opening a protected Password page
Page 3-20
Description
Chapter 3
The Passwords page is split by the horizontal line. The items below the
line show the current passwords. These are the same for all functions
and can be changed as described below. Above the line are the Password
enable settings for the function name displayed.
The example in Figure 12 shows that the Password page has Password
one not enabled and Password two enabled. This means that the
Password page is not accessible by holders of Password one, but is by
holders of Password two.
The enable status of Password one and Password two can be set for each
of the protected functions in the OI. See Table1 for the list of functions
that can be protected. Table 2 summarises the password rules.
Table 2 Password rules
Password 1 Password 2 Access by Access by

enable enable Password 1 Password 2
Yes Yes yes yes
Yes No yes no
No Yes no yes
No No yes yes
To change the password settings of a function

This example illustrated in Figure 14 shows how to display and change
the settings of the Configure function. This is the next function after the
Password function.
Navigate to the Passwords page as described in Figure 12.
1. Touch the Function setting (currently this is set to Password)
2. The Function setting steps to the next function: Configure.
The password enable settings for the Configure function are

displayed. Touch the Password one enabled setting.
3. This option changes to Yes.
4. Carry out any further changes required. To accept the changes and
exit to the Home Page, touch the OK button.
Page 3-21
MM710
Passwords Gauge OK Passwords Gauge OK

1 3
Function: Password Function: Configure
Password one enabled: No Password one enabled: Yes
Password two enabled: Yes Password two enabled: Yes
Password one: 1234 Password one: 1234
Password two: 852244 Password two: 852244
Passwords Gauge OK
2
Function: Configure
Password one enabled: No
Password two enabled: Yes
Password one: 1234
Password two: 852244
Figure 14 To change the Configure function Password enable status.
To change the enable status of a Password

In this example consider the starting point to be the Password page in
step 5 of Figure 14 with the chosen function selected. See Figure 13.
1. Touch the Password one enable or Password two enable setting for
the Configure function. The enable setting has a toggle action. The
options are No and Yes. Set Password one enable as required.
2. Observe the new setting.
3. Repeat for Password two as required (not illustrated).

1 2
Function: Configure Function: Configure
Password one enabled: Yes Password one enabled: No
Figure 13 Changing the Password enable status.
Page 3-22
Description
Chapter 3
To change a password
The passwords apply to all functions and may be changed with any of the
functions displayed, see Figure 15.

1 3
Function: Password Function: Password
Password one enabled: No Password one enabled: No
Enter New Password Gauge OK

2
987654
1 2 3 4 5 6 7 8 9 0
Q W E R Ta Y U I O P
A S D F G H J K L
Z X C V B N M
Delete
* CAPS
Figure 15 Changing a password
1. Touch the password displayed for the password level you want to
change (Password 2 in this example).
2. The qwerty keyboard is displayed. Enter the new password for

Password two.
(eg. 9 8 7 6 5 4). Touch the OK button.
3. The Passwords page is now displayed with the new password just
entered.
The following steps are not illustrated in Figure 15.
4. Repeat from step 1 above to change again or change the other

password.
Page 3-23
MM710
5. Touch the OK button to exit the Passwords page with the new
passwords, or touch the Cancel button to cancel any changes made on
the Passwords page and exit with the previous passwords and
settings still current.
6. Touch the Back button to return to the Home Page.
Page 3-24
Description
Chapter 3
PRODUCT MANAGER
A product is defined by the values of a collection of settings: span, trim,
algorithm, response time and tolerance limits. The settings which
govern the way an gauge measures may be in a single gauge or in
multiple gauges connected to the OI. Please refer to the product
structure schematic in Figure 6. The settings are stored in the OI and
can be applied to a gauge or gauges when required.
The product manager function allows you to:

Create a product
Edit a product
Copy a product
Delete a product
Apply settings to a gauge
How to create a new product

The method you use to create a product will depend to some extent on the
values of the settings in the product and whether any similar products
already exist that could be copied or edited during its creation, or simply
because of your preference for one method.
To create a new product starting at the Home Page, carry out the
following with reference to Figure16 and Figure17:
1. Touch the Product Manager button.
2. The Product Manager page opens up and displays any existing

products. Touch the New button.
3. A list of all gauges found on the 710 databus is displayed.
(a) and (b) Touch each gauge in the list that you wish to include in
measuring the product. Each gauge name selected will be
highlighted. To deselect an included gauge touch the name again
to remove the highlight.
(c) Touch the OK button to accept the selections.
Page 3-25
MM710
4. This causes the settings from all gauges selected to be read into the
Operator Interface. During this time Reading Settings is displayed
on the Select Gauges page.
5. The Product Manager page is again displayed and now contains an

additional product named by the system in this case as New
Product 4.
(a) Touch this name to highlight it and then
(b) Touch the Edit button.
6. The Select Gauge page is displayed, and shows the gauges selected
in step 3. Touch the name of the product - New Product 4 in this
example.
7. A qwerty-type keyboard is displayed with this product name in the

data entry line.
(a) Use the keyboard to enter the new product name - Brand X in
this example.
(b) When complete touch the OK button.
8. The Select Gauge page is again displayed which now shows the
product name as Brand X. Touch a gauge name.
9. The Edit Settings page is displayed for the selected gauge in the new
product.
(a),(b) and (c) Edit the settings for each available channel as
required.
(d) When complete touch the OK button.
10. 11. & 12. The Select Gauge page is displayed. Repeat from step 8
until all gauges in the list have been edited. Touch the OK button to
accept the settings.
13. The Product Manager page is displayed. Touch Back to leave the
Product Manager page.
14. The Home Page is displayed.
Page 3-26
Description
Chapter 3
Home Page Gauge OK Select Gauges Gauge OK

1 4
Name: New Product 4
Product name
12.09
Please wait ...
Measurement name
Reading Settings
Product name
Measurement name
28.94
Product Manager Gauge OK Product Manager Gauge OK

2 5
41 Product 1 name 4 1 Product 1 name
4 4 New Product 4
Select Gauges Gauge OK Select Gauge Gauge OK

3 6
Name: New Product 4 Name: New Product 4
4 Gauge 0 pre-dryer 4 Gauge 0 pre-dryer a
4 Gauge 1: post dryer 4 Gauge 2: exit

a
4 Gauge 2: exit
c b
Figure 16 - Creating a new product definition (sheet 1 of 2).
An alternative method is to copy (see following pages) an existing

product that has settings and gauges similar to those required for the
new product, and then edit these settings as required.
Page 3-27
MM710
Edit product name Gauge OK Edit Settings Gauge OK

7 11
Brand X Gauge: exit (Address: 2)
1 2 3 4 5 6 7 8 9 0 41 42 43 44
Channel : moisture m1
Q W E R T Y U I O P a b c
Span: 1.00 Trim: 5.00
A S D F G H J K L
Z X C V B N M Alarm Low: 0.00 Alarm High: 50.00
a Resp.Time: 1.00 s Algorithm: 6
Delete
* CAPS
b d
Select Gauge Gauge OK Select Gauge Gauge OK

8 12
NAME Brand X NAME Brand X
4 Gauge 0 pre-dryer 4 Gauge 0 pre-dryer
4 Gauge 2: exit 4 Gauge 2: exit
Edit Settings Gauge OK Product Manager Gauge OK

9 13
Gauge: pre-dryer (Address: 0)
4 1 Product 1 name
41 42 43 44
4 2 Product 2 name
a b c 4 3 Product 3 name
Span: 1.00 Trim: 5.00 4 4 Brand X
Alarm Low: 0.00 Alarm High: 50.00
Resp.Time: 1.00 s Algorithm: 6
Select Gauge Gauge OK Home Page Gauge OK

10 14
NAME Brand X
Product name
4 Gauge 0
4 Gauge 2:
pre-dryer
exit
Measurement name
12.09
Product name
Measurement name
28.94
Figure 17 - Creating a new product definition (sheet 2 of 2).
Page 3-28
Description
Chapter 3
How to edit product settings

To edit an existing product starting at the Home Page, carry out the
following with reference to Figure18:
2. The Product Manager page opens up and displays existing products.

Touch (a) the product name and then (b) the Edit button.
3. The Select Gauge page is displayed. The product is measured by the

gauges appearing on this page. Touch the gauge to be edited.
4. The Edit Settings page is displayed for the selected gauge.
Touch the first setting to be changed. In this example this is the

Alarm high setting, currently set to 50.
5. The numerical keypad is displayed. (a) Enter the new value for the
Alarm high setting and then (b) touch the OK button.
6. The Edit Settings page is displayed with the new value inserted.
Repeat steps 4 and 5 for all other settings to be changed and then
touch the OK button.
7. The Select Gauge page is displayed. (a) Select the next gauge and
then repeat from step 4 until the settings of all gauges in the list
have been edited as required. (b) When all gauges of the product
have been changed as required, touch the OK button to accept the
settings and exit page.
8. The Product Manager page is displayed. Touch Back button to exit

and display the Home Page.
Page 3-29
MM710
Home Page Gauge OK Alarm High Gauge OK

1 5
45.00
Product name
Measurement name
12.09 7 8 9 AC
4 5 6 DEL
Product name
Measurement name
28.94 1 2 3
0 . +/-
a
Product Manager Gauge OK Edit Settings Gauge OK

2 6
Gauge: Gauge name (Address: 0)
41 Product 1 name
41 42 43 44
42 Product 2 name a
Name: moisture
43 Product 3 name
Span: 1.00 Trim: 5.00
Resp. Time: 1.00 s Algorithm: 6
Select Gauges Gauge OK Select Gauge Gauge OK

3 7
Name: Product 1 name Name Product 1 name
4 Gauge 0 pre-dryer 4 Gauge 0 pre-dryer
4 Gauge 1: post dryer 4 Gauge 1: post-dryer
4 a
Edit Settings Gauge OK Product Manager Gauge OK

4 8
Gauge: pre-dryer (Address: 0)
41 Product 1 name
41 42 43 44
42 Product 2 name
43 Product 3 name
Span: 1.00 Trim: 5.00
Resp.Time: 1.00 s Algorithm: 6
Figure 18 - Editing a product
Page 3-30
Description
Chapter 3
How to apply product settings to a gauge

To apply the settings of a product to a gauge carry out the following with
reference to Figure 19.
2. The Product Manager page is displayed.
(a) Touch the product name in the list displayed for the product
settings you wish to apply to a gauge. (b) Touch the Apply button.
3. Update gauge setting is displayed in the Apply Product

definition box on the Product Manager page and awaits your reply.
Touch the OK button to proceed.

- or touch the Cancel button to return to the previous page.
4. The Home Page is displayed. Note that the product name just
applied is displayed and the measurements are for this product.
Home Page Gauge OK Product Manager Gauge OK

1 3
Brand X
Product 1 name Apply Product definition

Measurement 1 name
12.09 U p d at e g a u g e s e t t i n g
Product 1 name
Measurement 2 name
28.94
Product Manager Gauge OK Home Page Gauge OK

2 4
41 Product 1 name
Brand X
42 Product 2 name
43 Brand X
Measurement 1 name
16.52
a
Brand X
Measurement 2 name
8.87
Figure 19 - Applying a product
Page 3-31
MM710
How to copy product settings

When you need to create a new product, in some instances it could be
easier to select an existing similar product which is stored in the OI, copy
this, and then carry out minimal editing of the copy. The Copy function
has been provided for such eventualities.
To copy a product, carry out the following procedure with reference to

Figure 20.
Home Page Gauge OK Product Manager Gauge OK

1 3
Product 1 name P l e a s e Wa i t
Measurement 1 name
12.09
Copying. . .
Product 1 name
Measurement 2 name
28.94

2 4
41 Product 1 name 41 Product 1 name
43 Brand X 43 Brand X
a 44 Copy: Brand X
Figure 20 - Copying a product
(a) Touch the product name in the list displayed of the product you
wish to copy.
(b) Touch the Copy button.
3. Copying ... is briefly displayed.
Page 3-32
Description
Chapter 3
4. A copy of the selected product is added to the product list. The name
of the copied product is the same name as the copied product
preceded by Copy:. For example, when the product named Brand
X is copied, the new name will be Copy: Brand X.
This naming rule also applies to a copy of the copy. The next generation
copy will be named Copy: Copy: Brand X. Products may be renamed to
more manageable and meaningful names as described next.
How to rename a product (Edit)

You may wish to rename a product from time to time, especially an
automatically named copied product.
To rename a product carry out the following procedure with reference to

Figure 21.
(a) Touch the product in the list to be renamed. The name becomes
highlighted.
(b) Touch the Edit button.
3. The Select Gauge page is displayed. On this page near the top is the
name of the product (underlined) selected on the previous screen
page. Touch the name of the product.
4. The qwerty keyboard is displayed with the product name in its entry
line.
(a) Modify or type in the name you wish to call the product and
then (b) touch the OK button.
5. The Select Gauge page is displayed and shows the new product name
on it. Touch the OK button to accept the name change.
6. The Product Manager page is displayed. The new name is appears in

the list.
Touch the Back button to exit to the Home Page (not illustrated).
Page 3-33
MM710
Home Page Gauge OK Edit product name Gauge OK

1 4
Brand Y
Product 1 name
1 2 3 4 5 6 7 8 9 0
Measurement 1 name
12.09 Q W E R T Y U I O P
Product 1 name A S D F G Ha J K L
Measurement 2 name
28.94 Z X C V B N M
Delete
* CAPS
Product Manager Gauge OK Select Gauges Gauge OK

2 5
Name: Brand Y
41 Product 1 name
42 Product 2 name
4 Gauge 0 pre-dryer
43 Brand X
4 Gauge 1: post dryer
44 Copy: Brand X
4
a
Select Gauges Gauge OK Product Manager Gauge OK

3 6
Name: Copy: Brand X
41 Product 1 name
42 Product 2 name
4 Gauge 0 pre-dryer
43 Brand X
4 Gauge 1: post dryer
44 Brand Y
Figure 21 - Renaming a product
Page 3-34
Description
Chapter 3
How to delete a product

When you no longer want to use a product stored in the OI, you can
remove it permanently using the Delete function.
To permanently delete a product, carry out the following procedure with

The Product Manager page is displayed.
2. (a) Touch the name of the product you wish to delete. The product
name is highlighted.
(b) Touch the Delete button.
3. Are you sure? is displayed and awaits your reply. Touch the OK
button to permanently remove the product from memory.
4. Deleting Record is displayed.
5. The product name is no longer in the list of products now displayed

on the Product Manager page.
Note. If at stage 4 you touched Cancel instead, the product would remain in
memory and still be in the list of products on the Product Manager page.
Touch the Back button to exit the Product Manager page and
return to the Home Page.
Note. If you delete a product which is called up on a Configured Display

page, 'Product not set' will appear in place of the deleted product name.
To exit the Product Manager page

Touch the Back button to close the current page and return to the Home
Page.
Page 3-35
MM710
Home Page Gauge OK Product Manager

1 Gauge OK
4
Brand X
Product 1 name
Measurement 1 name
12.09 Delete Product
Deleting Records 1
Product 1 name
Measurement 2 name
28.94

2 5
43 Brand X
Product Manager Gauge OK

3
Brand X
Delete Product
Are you sure?
Figure 22 - Deleting a product.
Page 3-36
Description
Chapter 3
GAUGE INTERFACE
The Gauge Interface button displays the Gauge Interface page which
lists all the gauges connected to the OI. By default, the first gauge in the
list will be automatically selected (highlighted), but the user may choose
another by touching it. Once the gauge required is highlighted, the user
may select one of the six buttons available at the foot of the page:
Back (Exit page)
Sample
Trim
Analogue
Names
Gauge Diagnostics
How to take Sample measurements

The Sample function enables the average gauge measurement to be
computed over a specified time period. At the end of the period the mean
and standard deviation of the measurement channels in the gauge are
displayed.
To take a sample measurement carry out the following with reference to

Figure 23 and Figure 24.
1. Touch the Gauge Interface button.
2. The Gauge Interface page displays and lists the connected gauges.
(a) Touch the gauge name to be used to sample the product.
(b) Touch the Sample button.
3. 'Reading Settings' is displayed momentarily.
4. The Sample page is displayed. Touch the Sample Time value.
5. A numeric keypad is displayed.
Page 3-37
MM710
Home Page Gauge OK Sample Gauge OK

1 4
Gauge: pre-dryer
Product name Sample Time: 0 s Delay Time: 0 s
Measurement name
Gauge 0 name
12.09 Channel
moisture
Reading
44.98
Average
0.000
S.D.
0.000
fat 44.98 0.000 0.000
Product name protein 18.55 0.000 0.000
Measurement name
Gauge 1 name
28.94 oil 6.26 0.000 0.000
Gauge Interface Gauge OK Sample Time Gauge OK

2 5
4 1 Gauge 0: Gauge 0 name 15.00
4 2 Gauge 1: Gauge 1 name
a 7 8 9 AC
4 5 6 DEL
1 2 3
0 . +/-
V/mA abc a
b b
Gauge Interface Gauge OK Sample Gauge OK
3 6
Gauge: pre-dryer
Sample Time: 15 s Delay Time: 0 s
Please wait ...
Channel Reading Average S.D.
moisture 44.98 0.000 0.000
Reading Settings . . . fat 44.98 0.000 0.000
protein 18.55 0.000 0.000
oil 6.26 0.000 0.000
V/mA abc
Figure 23 - Taking a Sample measurement (sheet 1)
(a) Enter the required sample time (typically 10 to 20 seconds).
(b) Touch the OK button.
Note that tyou can set sampling to start after a delay. This will give the
operator time to move to the sampling position after touching the Start button
on the OI.
6. If required, touch the Delay Time value.
(a) Enter the required delay time in seconds.
Page 3-38
Description
Chapter 3
Delay Time Gauge OK Sample Gauge OK

7 9
30.00 Gauge: pre-dryer
Sample Time: 15 s Delay Time: 30 s
7 8 9 AC Channel Reading Average S.D.
moisture 44.98 0.000 0.000
4 5 6 DEL fat 44.98 0.000 0.000
protein 18.55 0.000 0.000
1 2 3 oil 6.26 0.000 0.000
0 . +/- Delay Time: 30, 29 ...0s

a
b
Sample Gauge OK Sample Gauge OK
8 10
Sample Time: 15 s Delay Time: 30 s Sample Time: 15 s Delay Time: 30 s
Channel Reading Average S.D. Channel Reading Average S.D.

moisture 44.98 0.000 0.000 moisture 44.98 45.297 0.017
fat 44.98 0.000 0.000 fat 44.82 45.645 0.013
protein 18.55 0.000 0.000 protein 18.55 19.245 0.001
oil 6.26 0.000 0.000 oil 6.26 6.110 0.020
Initialising ...
... Sample Time: 1, 2...15 s
Figure 24 Taking Sample measurement (sheet 2)
8. When the production process is stable and the constituents to be

calibrated are approximately at the target levels, touch the Start
button to start sampling.
9. If a delay is set (as shown), the Delay time will count down to 0.
10. 'Initialising' and the elapsed 'Sample Time' is displayed until

completion of the set sampling time.
Throughout the sample period collect the product from the process
line.
The sampling terminates after the set time, or it may be

terminated early by touching the Stop button, whereupon the
averages and standard deviations of the measurements are
displayed.
Record the displayed values so they may be used with the

laboratory determined values for analysis purposes. (Not
illustrated).
Page 3-39
MM710
How to adjust the Trim

The Trim function allows the adjustment of the trim (or offset) of each
measurement within a gauge. This may be done manually or by means of
the Auto-trim function.
NOTE. Changes made to the Trim setting during use of the Manual or Auto
functions, automatically update the Product. The changes may be undone by use
of the Cancel button during the procedure.
Manual Trim
To trim a measurement manually carry out the following procedure with

2. The Gauge Interface page displays and lists the connected gauges.
(a) Touch the name of the gauge for which the measurements are to
trimmed. The selected gauge is highlighted.
(b) Touch the Trim button.
3. The screen briefly displays Reading settings (not illustrated) and

then displays the Trim page. This shows the calibration Trim
value(s) currently being used by the gauge for the selected
measurement channels in the gauge.
Touch the Trim value of the required measurement.
4. A numeric keypad is displayed for the value to be entered.

(a) Use the keypad to enter the new Trim value.
(b) When completed, touch the OK button.
5. The message Updating Trim is displayed and then the Trim page.
This page now contains the trim value just entered.
6. Repeat steps 3 and 4 for the other measurement channels in the

gauge as required.
Touch the OK button to accept the value(s).
If you do not wish to retain the new Trim values then touch the
Cancel button instead. Reverting Trim will be displayed briefly
as the previous Trim values are reinstated.
Page 3-40
Description
Chapter 3
Home Page Gauge OK Enter Trim Gauge OK

1 4
3.8
Brand X
moisture
pre-dryer
46.11 7 8
a
9 AC
4 5 6 DEL
Brand X
fat
28.94 1 2 3
pre-dryer
0 . +/-
b
Gauge Interface Gauge OK Trim Gauge OK
2 5
4 1 Gauge 0: pre-dryer
4 2 Gauge 1: post-dryer Please wait ...
a
Updating Trim
V/mA abc
Trim Gauge OK Trim Gauge OK

3 6
Product: Brand X Product: Brand X
Channel Reading Trim Channel Reading Trim
4 moisture 46.16 -5.95 4moisture 44.01 3.80
4 fat 28.94 -1.31 4fat 39.93 -1.31
4 protein 18.41 -4.83 4protein 18.41 -4.83
Figure 25 - Carrying out the Trim procedure
7. The Gauge Interface page is displayed. (Not illustrated).
Repeat steps 2 - 5 for other gauges in the list as required.
Touch the Back button to leave the Gauge Interface page and
Auto-Trim
Essentially Auto-Trim is an automatic version of the manual method
described above. The gauge computes an average measurement during a
time period set by the operator, and uses this with the expected average
Page 3-41
MM710
value (derived from previous lab methods) to calculate a new trim value
and automatically apply this to the measurement.
To complete the procedure you will need to know the measurement value
at the product sample point. This must be typed in during the procedure.
To Auto-Trim a measurement, carry out the following procedure with

2. The Gauge Interface page is displayed and lists the gauges

(a) Touch the name of the gauge in the list which you wish to trim
using Auto-Trim. The selected gauge name will be highlighted.
(b) Touch the Trim button.
3. The Trim page is displayed. Note that the Auto-Trim button is

currently disabled.
(a) Touch the channel name to be trimmed. The Auto-Trim button is

now enabled.
(b) Touch the Auto-Trim button.
4. The Auto-Trim page is displayed. If required, the Sample Time may

be altered in a similar way to that described in the 'Taking a Sample'
procedure (see page 3-38)
Touch the Auto-Trim value.
(a) Enter the measurement value the gauge should be reading.

This is the value known (from lab results) at the point where the
measurement is being made.
6. The Auto-Trim page is re-displayed with the Target value at the

value just entered.
Touch the Start button to start the sampling period.
Page 3-42
Description
Chapter 3
Home Page Gauge OK Autotrim Target Value Gauge OK

1 5
44.9
Brand X
moisture
pre-dryer
40.39 7 8 9
a
AC
4 5 6 DEL
Brand X
fat
35.29 1 2 3
pre-dryer
0 . +/-
Gauge Interface Gauge OK Auto-Trim Gauge OK

2 6
4 1 Gauge 0: pre-dryer Gauge: pre-dryer
Channel: moisture
4 2 Gauge 1: post-dryer Product: Brand X
a
Sample time: 10 s
Autotrim Target Value: 44.90
V/mA abc
Trim Gauge OK Auto-Trim Gauge OK

3 7
Gauge: pre-dryer
Gauge: pre-dryer
Product: Brand X
Product: Brand X
Please wait ...
Channel Reading Trim
4 moisture 40.43 3.80 Setting Trim

4 fat 35.34 -1.31
a
4 protein 31.85 -4.83
Auto-Trim Gauge OK Trim Gauge OK

4 8
Channel: moisture Product: Brand X
Product: Brand X
Channel Reading Trim
Sample time: 10 s
4 moisture 44.92 8.18
Autotrim Target Value: 0.00
4 fat 35.34 -1.31
4 protein 31.85 -4.83
Figure 26 - Carrying out the Auto-Trim procedure
Page 3-43
MM710
As sampling takes place, a progress bar is displayed that advances

while sampling is being carried out.
7. After this completes, the message Setting Trim is displayed

briefly .
8. The Trim page is then displayed. The newly computed measurement

value is displayed in the Reading column and should be close to the
entered target value. The trim value calculated to achieve this is
displayed in the Trim column.
Repeat steps 3 - 8 for other channels in the gauge as required.
When finished, touch the OK button to permanently update the

Trim value(s).
If you do not wish to retain the new Trim values then touch the
Cancel button instead. Reverting Trim will be displayed briefly
as the previous Trim values are reinstated.
9. The Gauge Interface page is displayed. Touch the Back button to

leave the Gauge Interface page. (Not illustrated).
10. The Home Page is displayed. Any newly-trimmed measurements

displayed will be calculated using the updated Trim value(s). (Not
illustrated).
V/mA
How to set the Analogue limits
The analogue data output is a 4 to 20 mA current output where the
value of the current (mA) is directly and linearly proportional to the
value of the gauge measurement. The following example shows how to
set a channel measurement value (Analogue Low) to be represented by
the 4 mA output and the measurement value (Analogue High) to be
represented by the 20 mA output in Gauge 0.
To set the Analogue Limits, carry out the following procedure with
Starting at the Home Page.
2. The Gauge Interface page is displayed.
Page 3-44
Description
Chapter 3
(a) Touch the gauge name of the gauge to be configured. The gauge
name is highlighted.
(b) Touch the Analogue button.
3. The Analogue Outputs page is displayed. Touch the Low value of the
channel measurement to be amended.
4. A numeric keypad is displayed for data entry.
(a) Use the keypad to enter the measurement value to correspond

with the 4 mA output. The entered value appears on the data
entry line as it is typed in.
(b) When complete, touch the OK button.
5. The Analogue Outputs page is displayed with the amended Low

value. Now touch the High value.
6. The numeric keypad is again displayed.
(a) Use the keypad to enter the measurement value to correspond

with the 20 mA output.
(b) When complete touch the OK button.
7. The Analogue Outputs page is displayed which now contains the

Low and High analogue values just amended.
Repeat steps 3 - 6 for other measurements as required.
Touch the OK button to accept the changes.
If you do not wish to retain the new Analogue values, then touch the
Cancel button instead. The previous settings will be reinstated.
Repeat steps 2 - 7 for measurement channels in other gauges as

required.
Touch the Back button to leave the Gauge Interface page and
Page 3-45
MM710
Home Page Gauge OK Analogue Outputs Gauge OK

1 5
Gauge: Name
Product 2 name Channel Low High

Measurement name
Gauge 0 name
12.09 4 moisture 0.00 100.00
4 protein 0.00 100.00

Product 2 name
Measurement name
Gauge 1 name
28.94 4 fat 5.00 100.00
Gauge Interface Gauge OK High Analogue Limit Gauge OK

2 6
4 Gauge 0: pre-dryer
12.00
4 Gauge 1: post-dryer
a
7 8 9 AC
4 Gauge 2: exit
4 5 6 DEL
1 2 3
0 . +/-
a
V/mA abc
b b
Analogue Outputs Gauge OK Analogue Outputs Gauge OK

3 7
Channel Low High Channel Low High
4 moisture 0.00 100.00 4 moisture 0.00 100.00
4 protein 0.00 100.00 4 protein 0.00 100.00
4 fat 0.00 100.00 4 fat 5.00 12.00
4 oil 0.00 100.00
Low Analogue Limit Gauge OK Gauge Interface Gauge OK

4 8
5.00
7 8 9 AC 4 Gauge 1: post-dryer
4 Gauge 2: exit
4 5 6 DEL
1 2 3
0 . +/-
a
V/mA abc
Figure 27 - Changing the Analogue Limit settings
Page 3-46
Description
Chapter 3
abc
How to edit gauge and measurement names
The Names function enables the user to change the default name of a
gauge (usually the serial number such as WO23456) to something more
appropriate, such as its location in the process (e.g. line #1 pre-dryer).
In a similar way the measurement names may also be altered. There are
up to four entities in the gauge called channels. These are designated
channel 1 to channel 4. The pre-delivery configuration of the gauge has
assigned each measurement to be made to a channel number. The name
of the measurement can be changed by the operator as described below.
The example given below describes the measurement Fat being
renamed to Fat-05, and the gauge name WO23456 to pre-dryer.
Set the Operator Interface to the Home Page and then carry out the
following procedure with reference to Figure 28:
2. The Gauge Interface page is displayed. (a) Touch the gauge name of
the gauge making the measurements to be named. The gauge name
is highlighted. (b) Touch the Names button.
3. The Edit Names page is displayed. Touch the measurement name

you wish to change. In this example it is 'fat'.
4. A qwerty-type keyboard is displayed with the current name in the

data entry line. (a) Use the keyboard to enter the new measurement
name, (b) When complete touch the OK button.
5. The Edit Names page is displayed again. The new measurement

name just entered now appears on this page.
Repeat from step 3 for other measurement names you wish to

change.
Touch the gauge name (WO23456).
6. A qwerty-type keyboard is displayed with the current name in the

data entry line. (a) Use the keyboard to enter the new name of the
gauge. (b) When complete touch the OK button.
7. The Gauge Interface page is displayed. The gauge name is the name
just entered.
Touch the Back button to leave this page.
Page 3-47
MM710
8. The Home Page now displays with the new measurement and gauge
names.
Home Page Gauge OK Edit Names Gauge OK
1 5
Brand X Gauge name: WO23456

moisture
WO23456
12.09 Measurement 1 name: moisture
Measurement 2 name: protein

Brand X
fat
WO23456
28.94 Measurement 3 name: fat-05
Gauge Interface Gauge OK Enter name: Gauge OK

2 6
4 Gauge 0: WO23456 pre-dryer
4 Gauge 1: WO23457
a 1 2 3 4 5 6 7 8 9 0
4 Gauge 2: WO23458
q w e r t y u i o p
a s d fa g h j k l
z x c v b n m
abc
V/mA
b
Delete
* CAPS
Edit Names Gauge OK Gauge Interface Gauge OK

3 7
Gauge name: WO23456
4 Gauge 1: WO23457
Measurement 1 name: moisture 4 Gauge 2: WO23458
Measurement 2 name: protein
Measurement 3 name: fat
V/mA abc
Enter name: Gauge OK Home Page Gauge OK

4 8
fat-05
Brand X
1 2 3 4 5 6 7 8 9 0
Q W E R T Ya U I O P
moisture
pre-dryer
12.09
A S D F G H J K L Brand X
Z X C V B N M fat-05
pre-dryer
28.94
Delete
* CAPS
Figure 28 - Renaming a gauge name and a measurement name
Page 3-48
Description
Chapter 3
How to use the Gauge Diagnostics tool

The Gauge Diagnostics function is used to:
Examine the diagnostic data from the selected gauge.
Re-reference the gauge if any maintenance work has been
needed.
Set up internal height based gating, if applicable.
To view the diagnostic information page
Starting from the Home Page carry out the following procedure with
Home Page Gauge OK Diagnostics Gauge OK
1 3
Gauge Gauge 0 name
Product name
12.09
Please wait ...
Measurement name
Gauge 0 name
Loading Diagnostics
Product name
Measurement name
Gauge 1 name
28.94
Gauge Interface Gauge OK Diagnostics Gauge OK

2 4
Gauge Gauge 0 name
4 Gauge 0: Gauge 0 name
Self Test Pass
4 Gauge 1: Gauge 1 name Last Boot 11:19
a
Motor Data 6867.5 6870.0 50.1
Lamp Data 0 ON
Temperature 39.5
Window 8372
Firmware 1.7.19
NVL File My default 21/07/00
Height detection Yes
V/mA abc
Figure 29 - Viewing the Diagnostics page
2. The Gauge Interface page is displayed and lists the gauges

(a) Touch the name of the gauge in the list for which you wish view
the diagnostic information. The selected gauge name will be
highlighted.
Page 3-49
MM710
(b) Touch the Gauge Diagnostics button
3. Loading Diagnostics is displayed on the Diagnostics page.
4. When loaded the Diagnostics page displays diagnostic information

about the gauge selected at step 2a.
The Refresh button may be used to read the data again if required.
5. To view the same information for another gauge in the system, touch
the Back button to return to the Gauge Interface page to repeat the
procedure from step 2, or
To exit the gauge diagnostics function, touch the Home button and
How to carry out an Auto-Reference
The Auto-Reference function should only be run when an Automatic
Reference Standard (ARS) has been fitted to the gauge. If not, the
function can corrupt the measurement.
When run, this function will automatically correct all calibrations for
any changes that may have occurred due to the fitting of a replacement
source lamp, optical component or other repair. In these cases the
Auto-Reference procedure should be conducted as described below,
before any calibration is carried out.
To Auto-Reference a gauge, carry out the following with reference to

Figure 30.
(a) Touch the name of the Gauge to be auto-referenced.
(b) Touch the Diagnostics button.
3. The Loading Diagnostics message is displayed on the Diagnostic

page while loading.
4. When loading has finished the diagnostic information is displayed.
Touch the Auto-Reference button.
Page 3-50
Description
Chapter 3
Home Page Gauge OK Enter Password Gauge OK

1 5
Product name
1 2 3 4 5 6 7 8 9 0
Measurement name
Gauge 0 name
12.09 a
Q W E R T Y U I O P
Product name A S D F G H J K L
Measurement name
Gauge 1 name
28.94 Z X C V B N M
Delete
* CAPS
Gauge Interface Gauge OK Auto-Reference Gauge OK

2 6
Gauge: Name
4 Gauge 1: Gauge 1 name Please ensure an Auto-reference
a
4 Gauge 2: Gauge 2 name standard is connected to the gauge.
V/mA abc
b
Diagnostics Gauge OK Auto-Reference Gauge OK

3 7 Gauge: Name
Gauge Gauge 0 name
Please ensure an Auto-reference
Please wait ...
standard is connected to the gauge.
Loading Diagnostics
Diagnostics Gauge OK Auto-Reference Gauge OK

4 8 Gauge: Name
Gauge Gauge 0 name
Selt Test Pass
Please ensure an Auto-reference standard
Last Boot 11:19
Motor Data 6867.5 6870.0 50.1 is connected to the gauge.
Lamp Data 0 ON
Temperature 39.5
Window 8372
Auto-reference complete.
Firmware 1.7.19
Figure 30 - The Auto-Reference procedure
Page 3-51
MM710
NOTE. The OI is supplied with this function password protected. A valid

password needs to be entered at this stage.
5. A qwerty-type keyboard is displayed and prompts for the password

to be entered.
(a) Use the keyboard to enter the password.
(b) When complete, touch the OK button.
6. The Auto Reference page is displayed and asks for you to ensure that
the ARS is connected to the gauge.
Fit the ARS to the selected gauge.
Touch the Start button.
7. The Auto-reference procedure starts. Initialising is first

displayed and then a progress bar extends as the procedure
advances.
Auto-reference complete is displayed when the referencing

finishes.
Remove the ARS from the gauge.
8. Touch the Home button to exit and return to the Home Page or
Touch the Back button to return to the Diagnostics page.
Page 3-52
Description
Chapter 3
QWERTY KEYBOARD
Various changes to the settings that you will make when using the OI
will require data entry by the user.
As and when data entry is required, either a numeric keypad or a qwerty

keybord will automatically be displayed. The qwerty-type keyboard is
shown in Figure 31.
CURSOR
ENTRY TITLE Enter ... Gauge OK STATUS OF GAUGE
DATA ENTRY LINE 852244
1 2 3 4 5 6 7 8 9 0
Q W E R T Y U I O P KEYBOARD
A S D F G H J K L
Z X C V B N M
CURSOR REV CURSOR FWD
STEP BUTTON STEP BUTTON
CANCE BUTTON Delete
* CAPS OK BUTTON
BACK DELETE
TO SYMBOLS TO LOWERCASE
KEYBOARD KEYBOARD (TOGGLE ACTION)
SYMBOLS
(FIRST OF 5-SHEETS)
Enter ... Gauge OK Enter ... Gauge OK
pre-dryer (1) pre-dryer
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
! # $ % & ( ) q w e r t y u i o p
+ , - . / < =
* a s d f g h j k l
> ? @ [ \ ] _ z x c v b n m
Delete
* CAPS Delete
* CAPS
TO NEXT SHEET OF TO SYMBOLS

SYMBOLS KEYBOARD KEYBOARD
TO UPPERCASE
KEYBOARD
Figure 31 - The Qwerty keyboard pages
Page 3-53
MM710
The keyboard allows you to enter a range of characters including

uppercase letters, lowercase letters and a range of symbols. These are
available by selecting between the seven levels of the keyboard as
outlined in Figure 31.
The level displayed as the keyboard opens will be that which was in use
when the OK or Cancel buttons were touched during the last use of the
keyboard. The factory set level is uppercase (CAPS)
The page has the following elements:

Entry title.
Data entry line.
The data buttons (keyboard).
The cursor in the data entry line.
The cursor step buttons (arrows)
The back-Delete buttons.
The CAPS button.
The symbols button.
The OK and Cancel buttons.
Entry title
This is displayed automatically according to the reason the system
opened the keybaord page. For example, Enter Name would be displayed
here when the gauge is to be renamed and the new name is to be typed
in.
Data entry line

This will contain the characters you entered on the keyboard.
The Data buttons

The buttons on the keyboard, letters, numbers and symbols. From the
uppercase level, touch the CAPS button to display the lowercase buttons.
This button has a toggle action. Touch it again to revert to uppercase.
Touch the button to set the first symbol keyboard. Repeatedly touch
this button to step through the available symbol sets. This button has a
cyclic action and will return to the first set of symbols after the fourth
touch of this button.
Cursor and Cursor step buttons

The cursor operates in a similar manner to the windows text box cursor.
Page 3-54
Operation
Chapter 3
When the keyboard opens up, the data entry line will contain the current
setting of the parameter to be changed and it will be highlighted.
1. Press the Delete button to clear the highlighted text, or
Start to enter the replacement text to also clear the line text, or
Edit the line of text using the Cursor FWD, Cursor REV, and Delete
and keyboard buttons as described below.
2. Touch the Cursor FWD button to move the cursor one place to the
right of its current position.
3. Touch the Cursor REV button to move the cursor one place to the left
of its current position.
4. The action of each cursor button is cyclic. Figure 32 illustrates how

the cursor moves for each press of the cursor FWD and REV buttons.
5. Touch a keyboard button to insert a character immediately to the

left of the cursor in the data entry line.
CURSOR POSITION CURSOR POSITION
NDC NDC
CURSOR FWD ONCE NDC CURSOR REV ONCE NDC
CURSOR FWD TWICE NDC CURSOR REV TWICE NDC
CURSOR FWD 3 TIMES NDC CURSOR REV 3 TIMES
NDC
CURSOR FWD 4 TIMES NDC CURSOR REV 4 TIMES
NDC
Figure 32 Cursor FWD and REV step actions.

Delete button
Touch the Delete button to delete the character to the left of the cursor.
OK and Cancel buttons

Touch the OK button to close the qwerty keyboard page with the entered
value.
Touch the Cancel button to close the keyboard without changing the
previous values.
Page 3-55
MM710
NUMERICAL KEYPAD
When the parameter to be changed is numerical, the system knows this
and a numerical keypad is displayed for the new value to be entered, see
Figure 33.
CURSOR
ENTRY TITLE Enter Trim Gauge OK
VALUE ENTRY LINE

ALL CLEAR
7 8 9 AC BUTTON
BACK DELETE
4 5 6 DEL BUTTON
1 2 3
0 . +/- SIGN CHANGE
BUTTON
CANCEL BUTTON OK BUTTON
DECIMAL POINT
Figure 33 - The numerical keypad.
The page has the following elements:

Entry title.
Value entry line.
The numerical buttons (keypad).
The Delete buttons
The sign change button.
The OK and Cancel buttons
Entry Title
The Entry title is displayed automatically and displays a title according
to the reason the system opened the keypad page. For example, Enter
Trim would be displayed here when a new trim value is about to be
entered.
Value entry line

The value entry line will receive the characters you enter on the keypad.
When the keypad is opened the entry line is blank and a cursor is placed
at the entry point as shown above. Touch the replacement numbers
including the decimal point. The cursor moves to the right as this is done
and positioned after the laster character entered.
Numerical buttons
The numerical buttons are labelled 0 to 9 and decimal point.
Page 3-56
Description
Chapter 3
Delete buttons
There are two delete buttons, AC and DEL.
Press the DEL button to delete the number to the left of the cursor.
Press the AC button to clear the entry line.
Sign change button

You can press the sign change button at any time during entering the
number to negate the displayed value. This button hs a toggle action.
The next touch of this button will revert to the previous polarity.
OK and Cancel buttons

Touch the OK button to close the numerical keypad page with the
entered value.
Touch the Cancel button to close the numerical keypad without changing
the previous values.
Page 3-57
MM710
SAMPLE DISPLAY UNIT

The Sample Display Unit (SDU) is usually fitted close to the production
line. Its main functions is to display the gauge measurements and is
intended to be used to set up and run the sampling function when
checking or carrying out a calibration update.
The SDU has an l.e.d. backlit liquid crystal display (LCD) displaying two
lines of 20 characters per line. It is capable of displaying up to four
measurements simultaneously. There are three membrane input keys
below the display area that are used for controlling the unit. The unit is
shown in Figure 34.
The default display at power up is shown in Figure 34, where the SDU
displays the measurements received from the 710 databus from four
channels. These channels are
labeled CH1, CH2, CH3 and CH4.
To the right of each label there are
> C H 1 2 6 . 5 C H 2 9 . 2 six character spaces to contain the
C H3 1 3 2 . 7 C H 4 8 2 . 5
measurement output.
The configuration parameters are

held in non-volatile memory in
the SDU hence are retained after
power-down. There is a reserved
Figure 34 - The SDU showing the display character space in front of each
panel and the three input keys channel label. This is reserved for
the display of a cursor that is used
to select the channel that will have functions applied to it when these are
entered as described below.
The three membrane input keys have virtually instantaneous response

(less than 0.2 second) as measured from the physical depress to the
selection being fully displayed. The names of the keys from left to right
are:
(1) Up (2) Down (3) Select
The SDU has two main modes of operation : the RUN DISPLAY mode and
the MENU mode. The latter mode provides access to the following
functions: SAMPLE, CONFIG (sub-menu : Delay, Period, Gauge), ENABLE,
NAME, QUIT.
Page 3-58
Operation
Chapter 3
RUN DISPLAY
The RUN DISPLAY is able to simultaneously display up to four
measurement channels from the one gauge. Each measurement is
updated in real time at a minimum rate of 5 times per second.
Each measurement value is displayed as a signed number up to four

digits in length. The decimal point position for each channel is
automatically set as a configuration variable over the 710 databus. The
default value is 1 decimal place. Leading zeros are suppressed with the
exception of values less than 1, where one leading zero will be shown (i.e.
0.23). The display layout is shown in Figure 35. The character locations
in the display are indicated by dotted boxes in this illustration.
> C H 1 - 1 2 . 5 C H 2 3 5 . 2
C H3 2 . 4 C H 4 - 1 3 . 4
CD-0648
Figure 35 - A typical RUN display with the cursor shown in top left position
Press the UP key to move the cursor forward. At each press of the UP key
the cursor jumps to the next display value ( next will be in the space
immediately in front of the label CH2, then the space before label CH3
and then the space before label CH4 and next CH1.) When the DOWN key
is pressed the direction of cursor movement is reversed.
MENU
To display the MENU PAGE press the SELECT key to show the display in
Figure 36. The menu option is selected by pressing the UP or DOWN key
until the cursor is situated alongside the chosen option, and to then
press the SELECT key to enter the function. A description of the elements
of this menu is given below.
> S A M P L E C ON F I G
E N A B L E N A ME Q U I T
CD-0649
Figure 36 - The functions in the MENU mode

Sample
The SAMPLE feature enables the operator to collect a sample from the
production line and get a corresponding average measurement and
standard deviation (qualifier) data from the SDU.
Page 3-59
MM710
To take a sample measurement carry out the following procedure.
(1) Use the UP and DOWN arrows to set the cursor alongside the SAMPLE
function on the menu
(2) Press the SELECT key
The SDU will start counting down in one-second increments from a

preset time that has been set in the CONFIG sub-menu (see later).
During this time the display shown in Figure 37 is shown. This delay
has been incorporated so that the operator has time to prepare for
taking the sample from the time the key is pressed on the SDU until
the time he/she is ready at the location where the sample is to be
taken.
P R E P A R E 0 . 1 0 M I N
CD-0651
Figure 37 - The time decrements over the period set by the value in DELAY
At the end of the DELAY period the SDU commands the gauge (over
the 710 databus link) to start sampling. This is seen by the SDU
display changing to the SAMPLING display as shown in Figure 38.
S A M P L I NG . . 0 . 1 0 M I N
CD-0653
Figure 38 - The display on the SDU during Sampling - the time decrements to zero
The length of time assigned for taking the sample can be set by the
operator in the CONFIG options using the function called PERIOD (see
CONFIG). The sampling period may be prematurely terminated by
pressing the SELECT button a second time before PERIOD times out.
When the sampling period has ended, or has been terminated with a
key press, the SDU commands the gauge to stop sampling and the
gauge returns the calculated sample averages and standard
deviations for the available measurements to the SDU. These are
displayed as shown in Figure 40. (i.e. those enabled, see Config).
If there are more than two measurement channels, a highlighted
arrow key prompts the operator to use the arrow keys to toggle
Page 3-60
Operation
Chapter 3
C H 1 2 . 4 - 0 . 4 s
C H2 5 . 0 1 . 2 s
CD-0654
Figure 40 - The AVERAGE and STANDARD DEVIATION outputs

between two pages of sample data.
The results from the sampling period will remain on the display
until the SELECT key is once again pressed whereupon the unit
returns to the RUN DISPLAY.
Config
To display the CONFIG menu press the UP or DOWN key to position the
cursor alongside CONFIG. Press the SELECT key to display the sub-menu
shown in Figure 39.
> D E LA Y P E R I O D
GA U G E Q U I T
CD-0650
Figure 39 - The CONFIG sub-menu

The Config display contains the following items:
(1) The DELAY function. This allows the operator to set the time that
elapses (in minutes and seconds.) from the time when the SELECT
key is pressed when sampling is selected in the MENU display, until
the time that sampling begins. This time should be set to allow the
operator time to reach the sample location after the SELECT key is
pressed to start sampling.
To set the DELAY time, use the UP or DOWN arrow keys to move the
cursor to the DELAY option and then press SELECT.
The SAMPLE DELAY PAGE is displayed as shown in Figure 41.
S A MP L E D E LA Y 0 . 1 0
CD-0655
Figure 41 - The SAMPLE DELAY time set at 10 seconds
Press the UP (or DOWN) arrow key to increment (or decrement) the
Page 3-61
MM710
current delay time. The time is incremented (or decremented) in

steps of 1 second per key press.
(2) Press SELECT to return to CONFIG sub-menu with the set time
stored.
(3) The PERIOD function allows the operator to set the duration of the
sampling period in minutes and seconds.
To set the PERIOD time, press the UP or DOWN arrow key to move the
cursor to the PERIOD option and then press SELECT.
The SAMPLE PERIOD PAGE is displayed as shown in Figure 42.

Press the UP (or DOWN) arrow key to increment (or decrement) the
current PERIOD time. The time is incremented (or decremented) in
steps of 1 second per key press. The display in Figure 43 results
after one DOWN key press (decrement).
S A MP L E P E R I O D 0 . 1 5
CD-0656
Figure 42 - The SAMPLE PERIOD set at 15 seconds
S A MP L E P E R I O D 0 . 1 4
CD-0656A
Figure 43 - The SAMPLE PERIOD set at 14 seconds

(4) The GAUGE function. Place the cursor at the GAUGE option on the
CONFIG DISPLAY PAGE and press SELECT.
The 710 databus hexadecimal address (00 to FF) of the gauge is

displayed followed by the gauge name/number.
(5) The QUIT function. Place the cursor at the QUIT option on the CONFIG
DISPLAY PAGE to return to the MENU PAGE.
Enable
Regardless of the number of measurements being made by the gauge,
the SDU always displays four measurements even if they are not being
output by the gauge.
Page 3-62
Operation
Chapter 3
The ENABLE function allows the operator to prevent any of the

measurements and their labels from being displayed on the RUN
DISPLAY PAGE.
For example to prevent CH2 measurement from being displayed, carry

out the following procedure.
(1) On the RUN DISPLAY PAGE set the cursor at CH2 measurement and
press the SELECT key.
(2) Set the cursor at the ENABLE option on the MENU PAGE.

The RUN DISPLAY PAGE is displayed with CH2 label and
measurement absent from the page, see Figure 44.
C H 1 - 2 . 5
C H3 1 3 . 4 C H 4 2 2 . 5
CD-0658
Figure 44 - The RUN DISPLAY PAGE with CH2 measurement display inhibited
To re-instate a CH2 measurement that has been "disabled" from the RUN
DISPLAY PAGE carry out the following procedure.
(1) On the RUN DISPLAY PAGE set the cursor at the CH2 measurement
previously displayed position and press the SELECT key.
(2) Set the cursor at the ENABLE option on the MENU PAGE.
The RUN PAGE is displayed with CH2 label and measurement

returned to the page.
Name
The NAME function allows the name of the measurement label to be
modified. The name length is restricted to a maximum of three
characters.
To modify the NAME of the measurement label carry out the following
procedure.
(1) On the RUN PAGE set the cursor at the measurement whose label is
to be modified and press the SELECT key.
Page 3-63
MM710
(2) Set the cursor at the NAME option on the MENU PAGE.
The label is displayed with a flashing cursor at the first character

position.
(4) Press the UP (or DOWN) arrow key to step forward (or reverse)
through the character set until the required character is reached,
see Figure 45.
M H 3
CD-0657
Figure 45 - The NAME CHANGING PAGE with the third measurement label being changed
(5) Press the SELECT key to advance to the second character and repeat
using the UP and DOWN arrow keys until the required new character
is reached.
(6) Press SELECT and repeat for the third character.
(7) Press SELECT to exit to the RUN DISPLAY PAGE with the new label for
the previously chosen measurement.
(8) Repeat for each measurement label you wish to modify.
FAULT MESSAGES
When a fault occurs in the system and is detected by the gauge, the
gauge broadcasts an updated fault code along the 710 databus. This
results in an error or warning message being displayed on the screens of
all devices (Operator Interfaces, Sample Display Units and Handheld
Interfaces) connected to the system. The exception to this is the LINK
ERROR fault message which is generated by the device unable to
communicate with the gauge, and in this case is displayed only on this
device.
When the condition causing the fault is removed the gauge issues an
updated fault code that removes the previously displayed fault message
from the screen.
The fault messages replace the previously displayed information and

remain for as long as the fault exists.
Page 3-64
Operation
Chapter 3
Multiple faults are handled using a priority system where the fault
message of highest priority is displayed. When its fault condition is
removed the next highest priority fault message is displayed and so on.
On removal of the last fault message the screen reverts to the page of
information displayed prior to the display of the fault message.
A list of possible messages are given in Chapter 5 page 5-9 of this

manual.
Page 3-65
MM710
Page 3-66
Calibration
Chapter 4
CHAPTER 4
CALIBRATION
CONTENTS
Page
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
CALIBRATION FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Autotrim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Alarms and Current Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Response time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
CALIBRATION OVERVIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Autotrim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Full range calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
CALIBRATION PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
SAVING THE CALIBRATION DATA RESIDENT IN THE GAUGE . . . . . . . . . 4-7
CALIBRATION PROCEDURE USING THE INSTALLED SPEEDCAL
PRE-CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
The Auto-Trim Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
The Trim function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
The Sample procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
The Trim procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
GENERAL FULL RANGE CALIBRATION PROCEDURE . . . . . . . . . . . . . . 4-13
Additional Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
ILLUSTRATIONS
Figure Page
1 The calibration offset is removed by changing the Trim value. . . . . . . . . 4-4

2 The effect of changing the value of Span . . . . . . . . . . . . . . . . . . . . 4-4
3 Line of best fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
TABLES
Table Page
1 Laboratory and Gauge average measurements of the selected samples . . . 4-12

2 Suggested table layout for recording calibration results . . . . . . . . . . . 4-22
Page 4-1
Page 4-2
Calibration
Chapter 4
INTRODUCTION
The purpose of calibration is to ensure that the 710 measurements
corresponds directly with the users laboratory reference method, over
the measurement range of interest.
The 710 gauge is supplied with SpeedCal pre-calibrations for the

applications advised by the customer. The gauge is supplied fitted with
specific hardware and loaded with settings to suit the measurement of
the constituents notified to NDC IE by the customer. The gauge should
therefore be able to be put in use immediately after installation.
However it is recommended that a calibration check is carried out once
the gauge has been installed.
The settings that affect the calibration of the gauge are, Span, Trim, and
Algorithm. Should you wish to edit (re-calibrate) the gauge for any
reason, or create a new calibration for a product having some or all of the
same constituents, the values of Span and/or Trim and/or Algorithm may
need to be changed. In addition, the calibration related Sample function
must be run to determine the average-measurements being made by the
gauge, and then Autotrim run to automatically adjust the Trim.
To determine whether re-calibration is necessary or not requires the

comparison of (1) the measurements of samples made using the gauge
and (2) the standard laboratory reference measurements obtained using
the same samples. Analysis of the results will determine whether
re-calibration is necessary or not, and which settings need to be changed
to align the gauge measurements with the laboratory measurements.
CALIBRATION FUNCTIONS
Span
The Span function enables the operator to adjust the multiplying factor
used to scale the raw output of the instrument. The default value is
usually 1.000.
The effect of changing the Span value is shown in Figure 1.
Trim
The Trim function enables a user to adjust an offset term which simply
applies a positive or negative shift to the final output. The default value
is usually 0.00.
The effect of changing the Trim value is shown in Figure 2.
Page 4-3
MM710
20 20
INCREASE IN
SPAN VALUE
15 15 INCREASE IN
SPAN > 1
IG710 OUTPUT
IG710 OUTPUT
TRIM VALUE
10 SPAN = 1 10
5 5
TRIM = +3.5
CX-0094
CX-0095
0 0
5 10 15 20 5 10 15 20
LABORATORY VALUE LABORATORY VALUE
Figure 1 - The effect of changing the Figure 2 - The calibration offset is

value of Span removed by changing the Trim value
Autotrim
The Autotrim function is used as a quick, initial method to offset the
uncalibrated gauge output, prior to more careful calibration. When run,
this function records the gauge output of the selected channel for a
chosen period and calculates the average measurement. The result is
used to automatically set the Trim so that the gauge output equals the
Target value you entered while setting up the Autotrim function.
Sample
The Sample function enables the operator to simply and accurately
integrate the gauge output over the period set by the operator. The
result displays the average and standard deviation for each channel
during the sample period on the OI or SDU.
Alarms and Current Output

The alarm outputs from the MM710 system (closing no-volt relay
contacts) can be used to produce external audible and visible warnings
for set measurement thresholds. The 4 to 20 mA current outputs can be
scaled to be proportional to the displayed measurements.
Response time
The response time is a process specific averaging function. For the

MM710 gauges it is normally set at a value in the range 0.2 sec to 10 sec.
A product with a small particle size - milk powder for example, will only
require a relatively short response time, 0.2 sec to 1.0 sec, whereas a
product with a large particle size - 5 mm pelletized feed for example, will
require a response time of 5 to 10 secs.
Page 4-4
Calibration
Chapter 4
NOTE. A useful tool to determine the calibration parameters is the NDC product
called GaugeTools. This is a software package that runs on a PC linked to the
gauge using the RS232 comms link. The software calculates, recommends or
rejects the calculations, and when commanded, downloads the calculated values
for Span, Trim and Algorithm directly to the gauges requiring the new values.
Without this software, the new calibration values are determined as

described below.
CALIBRATION OVERVIEW
There are three basic levels of calibration:
(1) Autotrim the pre-calibration (SpeedCal) .
(2) Trim the pre-calibration at the target value.
(3) Full range calibration.
Autotrim
The IG710 gauge is supplied with an installed pre-calibration referred to
as SpeedCal. This feature requires an Operator Interface or a Hand
Held Interface connected to the 710 system.
The result can be put into service as soon as the gauge is installed and
will take less than a few minutes to implement.
This method requires the Autotrim function to be run which

automatically sets the gauge to output and display on the Operator
Interface or Hand Held Interface the expected measurement of the
selected constituent.
NOTE. The expected value is supplied by an operator who knows the value of the
constituent that is being measured for the product currently passing the gauge.
Trim
To fine tune the new calibration derived from the 'Autotrim' method
described above, carry out the following.
This procedure involves making only a simple offset correction by

adjusting the Trim term. It is very easy to carry out, and simply involves
offsetting the output to achieve agreement with the reference method
around the normal target level for the selected constituent. This can be
performed on-line and does not require production of special samples.
Data from several replicate samples should be taken during this
procedure to ensure that the calculated offset is accurately determined.
Page 4-5
MM710
In most circumstances this method is adequate and it should not be

necessary to adjust the Span term, which is left at 1.000. It can be shown
that, even if the pre-calibrated Span is not optimum for the product over
the full measurement range, the concept of making only an offset
adjustment is still valid in most circumstances, producing high accuracy
results with minimum effort.
Full range calibration

For some applications, both Trim and Span values may need adjustment
to obtain the correct measurement sensitivity and to achieve direct
correspondence with the laboratory reference over the full range of
interest. This is likely to be the case where agreement with an unusual
laboratory reference method is required.
The general procedure for calibration is to record the gauge output on

the product of interest over a range of levels of the constituent in the
product. Samples of the actual material that have been viewed by the
gauge are collected for subsequent laboratory analysis.
The optimum calibration parameters are calculated from the gauge and
the corresponding laboratory values. The calibrated output of the gauge
is calculated as follows:
G = (Span x Base) + Trim
where G is the calibrated gauge output and Base is the base calibration
output ( i.e. with Span = 1.000 and Trim= 0).
The Operator Interface and Hand Held Interface allow the new Trim and
Span values to be applied to a gauge.
CALIBRATION PROCEDURES
GENERAL
The factory set configurations shown on the System Configuration
Diagram contain information (data) that has been loaded in the gauge to
pre-calibrate the gauge. When the calibration procedure is run, it would
be this data that will be overwritten when the new calibration data is
downloaded. It is recommended therefore that the operator makes a
copy of the settings as described in this chapter. This file will be saved in
the Operator Interface. Up to 80 products can be saved in the OI.
The calibration procedure outlined earlier requires the operator to press

a number of the buttons appearing on the touch screen of the Operator
Page 4-6
Calibration
Chapter 4
Interface.The flow diagram presented in Figure 3 in chapter 3, shows

the page structure used in the Operator Interface, and the location of the
buttons used to initiate the embedded functions.
SAVING THE CALIBRATION DATA RESIDENT IN THE GAUGE(S) WHEN

DELIVERED
Before changing the pre-calibration settings supplied, save these
settings under a new name such as FACTORY-SETTINGS S/N for example
as described below. This will allow the gauge to be easily reset to its
pre-delivery state if required.
(1) Connect the gauge(s) to the Operator Interface.
(2) On the Home Page, touch the Product Manager button.
(3) The Product Manager page is displayed.
(4) Touch the New button.
(5) The Select Gauges page is displayed with a list of all the connected
gauges and a new product is created using these settings. The
product name has been automatically named as
New Product N and appears above the list of gauges.
(6) Touch the product name.
(7) A qwerty-type keyboard is displayed.
(8) Type in a suitable name for the settings such as FACTORY

SETTINGS WO1234 so as to identify these as the factory settings
that were loaded in your gauge prior to its shipment.
(9) Touch the OK button.
(10) The Select Gauges page is displayed with the name FACTORY
SETTINGS WO1234.
(11) Touch the name of the gauge whose settings are to be saved.
(13) The OI displays Reading Settings ... as the gauge settings of the
selected gauges are read into the OI.
Page 4-7
MM710
(14) The Product Manager page is displayed and FACTORY SETTINGS

WO1234 appears in the list. This product is automatically stored in
the OI. The factory loaded settings can be reloaded into the gauge
when required using the Apply button as described in chapter 3.
(15) Touch the Back button to leave the Product Manager page.
(16) The Home Page is displayed and shows the previously displayed
measurements.
CALIBRATION PROCEDURE USING THE INSTALLED SPEEDCAL

PRE-CALIBRATION
With the gauge installed and operating on-line with the Operator
Interface set at the Home Page.
The Auto-Trim Function

The Autotrim function will be applied to a channel in the gauge and is
carried out from the Home Page as described below. To complete the
procedure you will need to know the measurement value at the product
sample point. This must be typed in to the OI during this procedure.
(1) Touch the Gauge Interface button.
(2) The Gauge Interface page is displayed and lists the gauges
(3) Touch the name of the gauge in the list which you wish to trim using
Autotrim.
(4) Touch the Trim button.
(5) The Trim page is displayed. Note that the Autotrim button is
disabled.
(6) Touch the channel (measurement) to be trimmed. Note that the

Autotrim button is now enabled.
(7) Touch the Autotrim button.
(8) Touch the Sample time value.
(9) A numeric keypad is displayed for you to enter the sample time.
(10) Enter the Sample time in seconds (between and 10 and 20 seconds).
Page 4-8
Calibration
Chapter 4
(12) Touch the Autotrim Target Value.
(13) A numeric keypad is displayed.
(14) Enter the measurement value the gauge should be reading.

This is the value known (from lab results) at the point where the
measurement is taken.
(16) Touch the Start button.
(17) As sampling takes place, a progress bar is displayed that advances

while sampling is being carried out.
(18) The message Setting Trim is displayed briefly after this completes.
(19) The Trim page is then displayed which contains the trim value just
determined and the new measurement value computed using this
Trim value.
(20) Repeat for any other measurements in the gauge as required.
(21) When finished, touch the OK button to permanently update the Trim
value(s).
If you do not wish to retain the new Trim values then touch the Cancel
button instead. Reverting Trim will be displayed briefly as the
previous Trim values are reinstated.
(22) The Gauge Interface page is displayed.
(23) Touch the Back button to leave the Gauge Interface page.
(24) The Home Page is displayed and shows the previously displayed
configuration page. Any newly-trimmed measurements being
displayed will be calculated using the updated Trim values.
The Trim function

The Trim adjustment is conducted in two distinct phases:
1. The Sample Procedure. Gauge measurements are taken of several

replicate samples collected at or near the measurement target value for
Page 4-9
MM710
the product running, and laboratory reference values determined for

each sample. From this data a simple offset correction is then calculated.
2. The Trim Procedure. The offset is then entered into the OI which is
then applied to the gauge. This can be performed on-line and does not
require the production of special samples.
The specific method of collecting the samples for laboratory analysis will
depend upon the product and measurement being made, see later.
Initial conditions: Gauge installed and operating on-line with the OI set
to the Home Page.
The Sample procedure
(3) The connected gauges are listed.
(4) Touch the gauge name to be used to sample the product.
(5) Touch the Sample button.
(6) The Sample page is displayed.
(7) Touch the Sample Time value.
(8) A numeric keypad is displayed.
(9) Enter the required sample time (typically 10 to 20 seconds).
(10) When the production process is stable and the constituents to be

calibrated are approximately at the target levels, touch the Start
button to start sampling.
(11) Throughout the sample period collect the product from the process
from a position just after, and in line with the measurement point.
Place this in a sealed container.
For granular material moving on a conveyor, a typical sample would

be a quantity equal to one handful every two seconds, collected into a
sealable polythene bag.
Page 4-10
Calibration
Chapter 4
(12) The sampling will terminate after the set time, or it may be
terminated early by touching the Stop button.
Note that the operator can set sampling to start after a delay. This
gives the operator time to move to the sampling position after
touching the Start button. The delay is set using the Delay Time
function. Touch the Delay Time value and enter the time in seconds on
the numeric keypad displayed. This function is also on the SDU
where the times are called PERIOD and DELAY.
(13) The average and standard deviations of all measurements in the

product are displayed.
Record these values.
(14) Repeat the sample procedure at least four times. More samples will
improve the accuracy to which the gauge is calibrated.
(15) Perform the normal laboratory analysis on a minimum of two

sub-samples from each sample collected.
(16) For each of the measurements to be calibrated calculate the average

laboratory value (labM) and the overall average gauge value (GM) for
these samples.
The new Trim T1 is calculated from:
T1 = T0 + ( labM - GM) ........(1)
where
T0 is the initial Trim used during data collection
labM is the overall average laboratory value of the samples
measured,
GM is the overall mean of the gauge average outputs collected
using the Sample function.
Example
The results shown in Table 1 were recorded from samples taken for the
production process using a gauge with initial TRIM = 4.0.
Page 4-11
MM710
Table 1 - Laboratory and Gauge average

measurements of the selected samples
Sample Average laboratory MM710 average

number result measurement
1 3.50 4.40
2 3.75 4.50
3 4.40 5.30
4 4.05 4.80
5 4.10 4.90
6 3.60 4.90
Overall labM = 3.90 GM = 4,73

averages
Substituting these values in the equation (1) the new TRIM, T1 is given
by:
T1 = 4.00 + (3.90 - 4.73)

= 3.17
The Trim procedure
Initial conditions: The gauge is installed and operating on-line with the
product to be re-calibrated being measured by the gauge and the Operator
Interface set at the Home Page.
(1) Touch the Gauge Interface button
(2) Touch the gauge name in the list of connected gauges to highlight
this gauge name.
(3) Touch the Trim button.
(4) The Trim page is displayed.
This shows the calibration Trim value(s) currently being used by the
gauge for the selected measurement channels in the gauge.
(5) Touch the Trim value for the selected measurement.
(6) A numeric keypad is displayed for data entry. Use the keypad to
enter the Trim value calculated in The Sample Procedure above.
When completed, touch the OK button.
(7) The message Updating Trim is displayed as this happens.
Page 4-12
Calibration
Chapter 4
(8) The Trim page is then displayed which now contains the trim value
just entered.
(9) Repeat for other measurements in the gauge as required.
(10) When finished, touch the OK button to permanently update the Trim
value(s).
If you do not wish to retain the new Trim values then touch the Cancel
button instead. Reverting Trim will be displayed briefly as the
previous Trim values are reinstated.
(12) Repeat for the measurements in other gauges in the list as required.
(13) Touch the Back button to leave the Gauge Interface page.
(14) The Home Page is displayed.
GENERAL FULL RANGE CALIBRATION PROCEDURE
NOTES. In normal circumstances the SpeedCal calibration will be all that is

required. However if the operator feels that a full calibration is required then the
longhand procedure described in this section be carried out.
By far the most convenient and easiest way to carry out a full range calibration is
to use the calibrate feature in the GaugeTools software as described in the
GaugeTools Users Manual.
The method described here is a linear regression method. It is a general

method which can be used to calculate optimum Span and Trim values.
It is not generally recommended for routine calibration purposes
because it is time consuming and requires product to be made with a
wide variation in the level of the measurement parameter.
The accuracy of the predicted Span value is improved by increasing the

measurement range over which data is collected, and by increasing the
number of data taken. As a guide, it is recommended that the range
should cover a minimum of 70% to 130% of the target value, and data
from a minimum of ten samples should be included in the regression.
Initial Conditions
The gauge is installed and operating on-line with the product to be re-calibrated
being measured by the gauge and the Operator Interface is set at the RUN PAGE.
Page 4-13
MM710
(1) As a starting point follow the initial calibration procedures in the

preceding sections to establish a base calibration and recipe for the
product.
(2) Continue with the sampling methods previously described to cover

the full range of interest to establish the laboratory reference values
and corresponding gauge values.
(3) Perform a linear regression (least squares or orthogonal) using the

laboratory reference value as the independent variable (X) and the
gauge output, collected using the Sample function, as the dependant
variable (Y). Refer to Figure 1. The equation of the best-fit line is
given by:
Y = mX + c
where
m is the slope of the best-fit line
c is the Y intercept of the best-fit line
BEST FIT LINE

X X
Y=mX + c X
X X
710 OUTPUT
X X
X Y
X
X
X SLOPE (= m) = Y
X
X
CD-0167
INTERCEPT (= c)
LABORATORY VALUE
Figure 1 - Line of best fit
(4) Calculate the new Span value S1 from:
S1 = S0 / m
where S0 is the original Span (as used during data collection).
(5) Calculate the new Trim T1 from:
T1 = (T0 - c) / m
where T0 is the original Trim value (as used during data collection).
Page 4-14
Calibration
Chapter 4
(6) Now store the new Span (S1) and Trim (T1) overwriting the current
values in the calibration recipe before exiting.
Additional Comments
It is recommended that a record is kept of the final calibration settings
for each product. The current calibration settings can be read using
Gauge Interface/Edit function.
Table 2 is a template for the operator to copy for the purpose of recording
the results from the gauge and laboratory that will be used to determine
the new Trim and Span values.
Table 2 - Suggested table layout for recording calibration results
Sample number Laboratory result IG710 Gauge measurement

1
2
3
4
5
6
7
8
9
10
Averages
Current TRIM value in gauge, T0

Current SPAN value in gauge, S0
Calculated new TRIM value, T1
Calculated new SPAN value, S1
Page 4-15
MM710
Page 4-16
Maintenance
Chapter 5
CHAPTER 5
MAINTENANCE AND SPARES
CONTENTS
Page
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
SAFETY PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
PREVENTATIVE MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
CLEANING AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
CLEANING SOLVENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
GAUGEPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Gauge Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Removal of the air-purge window housing . . . . . . . . . . . . . . . . . . . . . . . 5-7
Replacement of the air purge window housing . . . . . . . . . . . . . . . . . . . . . 5-7
CABLES AND LEADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
DIAGNOSTIC MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
SELF DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
THE DIAGNOSTICS PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
MOTOR DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Filter wheel target speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Actual filter wheel target speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Mains frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
WINDOW CONTAMINATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
LAMP DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
AUTO REFERENCE STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
AUTO REFERENCE (AUTO-REF) PROCEDURE . . . . . . . . . . . . . . . . . . 5-14
CORRECTIVE MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
SOURCE LAMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Removal of the Source Lamp Assembly . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Replacement of the Source Lamp Assembly . . . . . . . . . . . . . . . . . . . . . . 5-19
FILTER WHEEL MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Removal of the Filter Wheel Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Replacement of the Filter Wheel Motor . . . . . . . . . . . . . . . . . . . . . . . . 5-21
OPERATOR INTERFACE AND GAUGEPORT . . . . . . . . . . . . . . . . . . . . 5-21
REMOVAL OF THE ALARM OUTPUT FUSES. . . . . . . . . . . . . . . . . . . . 5-22
I/O Daughter Board fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
I/O Board fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
REPLACEMENT OF THE ALARM OUTPUT FUSES . . . . . . . . . . . . . . . . 5-23
SPARES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Page 5-1
MM710
ILLUSTRATIONS
Figure Page
1 The DIAGNOSTICS PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

2 General view of the ARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
3A Shows the access given to the Source Lamp Assembly and the Motor Mount
Block when the Processor PCB is hinged fully open . . . . . . . . . . . . . 5-16
3B Shows the Motor Mount Block and the Source Lamp Assembly locations on the
Mirror, Motor and Lamp Block in the Gauge . . . . . . . . . . . . . . . . . 5-16
4 The Stainless Steel case version of the MM710. . . . . . . . . . . . . . . . 5-17
5 The case section containing the PCB assemblies. . . . . . . . . . . . . . . 5-17
6 The source lamp assembly being withdrawn from its housing . . . . . . . . 5-17
7 Shows the Motor Mount block fixing screws being undone. . . . . . . . . . 5-17
8 Schematic of filter wheel and means of fixing it to the motor shaft . . . . . 5-21
TABLES
Table Page
1 Tools and materials required for maintenance . . . . . . . . . . . . . . . . . 5-3

2 Fault screen messages and descriptions . . . . . . . . . . . . . . . . . . . . 5-9
3 MM710 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
4 List of MM710 spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Page 5-2
Maintenance
Chapter 5
INTRODUCTION
This chapter covers the general cleaning, preventative maintenance
and corrective maintenance to the level of the parts designated
customer replaceable items in the Gauge, GaugePort and Operator
Interface Unit.
Certain tools and materials are required for effective and safe
maintenance of the MM710. The tools and materials required are listed
below.
Refer to the required torque setting on page 2-4 for use when refitting
enclosure sections.
Table 1 - Tools and materials required for maintenance
Item
No Description Use
1 Posidriv screwdriver to suit M4 screws or GaugePort and Operator Interface power
Flat-blade screwdriver 5 mm wide blade supply screw terminals
Flat-blade screwdriver 5 mm wide blade Lid screws on stainless steel GaugePort
2 Flat-blade screwdriver 3 mm wide blade Screw terminal connectors on

motherboard
3 Allen key driver for M5 cap head 4 mm A/F GaugePort and Operator Interface power
supply mounting bracket and lid on OIU
and composite version gaugePort
4 Allen key driver for M4 cap head 3 mm A/F Gauge, motor mounting block
5 Allen key driver for M3 cap head 2.5 mm A/F GaugePort and Operator Interface power
supply mounting bracket
Gauge, lamp assembly fixing screws

6 Allen key driver for M3 grub screw 1.5 mm A/F Gauge, Filter wheel fixing
7 Nut runner for M3 nuts GaugePort and Operator Interface

protective cover plate over PL10 and
PL8
8 Nut runner for M5 nuts GaugePort and Operator Interface power
supply mounting bracket
9 Small pair of pliers General handling of small items / wiring
10 Anti-static mat When working on internal assemblies of

all equipment
11 Anti-static wrist band and lead When working on internal assemblies of
all equipment
12 Soft-bristle brush General cleaning of non-optical items
13 Lint-free cloth Cleaning of optical items
14 General detergent cleaner Paintwork of enclosures
Page 5-3
MM710
WARNINGS
(1) BEFORE CARRYING OUT MAINTENANCE ON THE GAUGE

ENSURE THAT ALL EQUIPMENT CONNECTED TO THE GAUGE,
EITHER ELECTRICALLY OR MECHANICALLY, IS TURNED OFF AND
ISOLATED FROM THE MAINS SUPPLY.
(2) BEFORE CARRYING OUT MAINTENANCE ON THE GAUGE

ENSURE THAT THE GAUGE IS TURNED OFF AND ISOLATED FROM
THE MAINS SUPPLY.
(3) FOR COMPLETE ELECTRICAL SAFETY IN OPERATION THE

EQUIPMENT HAS BEEN SUPPLIED WITH DOUBLE-POLE NEUTRAL
FUSING INCORPORATED. DO NOT MODIFY IN ANY WAY.
(4) DO NOT POWER UP THE GAUGE WHEN THE LID IS REMOVED

AS THE ROTATING FILTER WHEEL MAY CAUSE INJURY TO A
PERSON IF THE ROTATING WHEEL CAME INTO CONTACT WITH
THE PERSON.
Cautions
(1) Maintenance must be carried out in a clean room away from the
working area of the equipment.
(2) When the equipment is to be dismantled, the maintenance

technician should carry out the procedures observing electrostatic
precautions such as using anti-static mats and wearing an electrostatic
wrist-band.
(3) Take care not to scratch any optical components. The

performance of the equipment will be impaired if the optical
components are scratched in any way. Always use lint-free cloth for
cleaning the glass window. When handling the optical components of
the gauge, it is strongly recommended that the technician wears
lint-free gloves.
(4) Never use an abrasive cleaner.
Page 5-4
Maintenance
Chapter 5
SAFETY PROCEDURE
Before undertaking any maintenance of the MM710, ensure that the
following procedure has been completed.
(1) Turn off and isolate the mains supply to the GaugePort.
(2) Disconnect the cable that connects the GaugePort to the Gauge.
(3) Turn off and disconnect the air and water supplies to the Gauge.
(4) Remove the Gauge to a clean room.
PREVENTATIVE MAINTENANCE
CLEANING AND INSPECTION

At first, the items listed below should be checked often to determine the
periodicity of cleaning the equipment. The periodicity will vary
according to the level of ambient contaminants.
(1) Gauge window (see next page)
(2) Gauge case
(3) Air purge window (if fitted)
(4) GaugePort
(5) All cables in the system
Cleaning solvents
Some environments may require a cleaning solvent to be used. This
could be the cleaner that is used to clean the same contaminant from
other equipment on the production line.
In all cases, check with the Customer Care Department of NDC or their
agent as to the suitability of the solvent and give precise details of the
solvent before using on the equipment. Obtain and obey the safety
procedures relevant to the substance/solvent selected.
GaugePort
In most cases the GaugePort unit will be remote from the Gauge and
should not become excessively contaminated and can be cleaned as
follows.
Page 5-5
MM710
(1) Clean all sides of the GaugePort unit using a damp cloth and soapy
water or a weak detergent.
(2) Wipe with a rinsed damp cloth and then dry off with a clean dry
cloth.
Gauge
The cleaning of the sensing head will depend on the contaminant to be
cleaned off.
Gauge Window
The level of contaminant on the Gauge window is continuously
measured by on-board Window Contaminant Monitor sensors and
circuitry in the gauge.
When the measured level reaches a preset upper threshold a fault signal
is generated by the gauge and the operator is notified of the nature of the
fault by a message automatically appearing on the Operator Interface
and Hand Held Interface screen. For a window contamination fault the
window should be cleaned to continue to receive accurate output from
the gauge.
Note also that a generated fault signal causes the status indicator on the
gauge (stainless steel version only) and on the GaugePort, to flash off
and on. For systems without a message screen the nature of the fault
must be determined, via the customers equipment connected to the 710
databus.
NOTE
When cleaning the gauge window, never use an abrasive cleaner.
The Gauge window is located on the Gauge. In some applications the

Gauge will be fitted with a removable air purge (housing) which must be
removed to gain access to the Gauge window before it can be properly
cleaned.
Caution
Do not remove the air purge from the gauge head while the sensing
head is fitted on the production line. Take care when removing the air
purge from the sensing head casing as it will separate into three parts.
Page 5-6
Maintenance
Chapter 5
Removal of the air-purge housing

The air purge may be removed as follows:
(1) Turn off the air and water supplies to the Gauge.
(2) Remove the air and water supply pipes from the Gauge.
(3) Disconnect the cable from the Gauge.
There may be other cables to disconnect such as edge detector cables

for example. Disconnect these also.
(4) Remove the Gauge from its location.
(5) Take the Gauge to a clean room and place it on the work top with the
air-purge uppermost.
(6) Use a 2 mm Allen key to evenly loosen the three grub screws which
secure the air purge to the rim of the Gauge window.
(7) The air purge housing has a cylindrical insert and rubber gaskets
which come loose when the grub screws are unscrewed.
(8) Firmly grip the inner cylinder and outer housing and lift off the air
purge using two hands. Note how the component parts of the
housing fit together.
(9) Clean the Gauge window. Take care when cleaning the Gauge
window. Use only a soft clean lint-free cloth to clean the glass
window. (Refer to solvent paragraph above)
(10) Clean the air purge housing.
Replacement of the air purge housing

Fit the air purge to the Gauge as described below.
(1) Place the Gauge on the clean workbench with the window
uppermost.
(2) Take the assembled air purge and carefully seat it in position on the
bezel of the Gauge window.
(3) Using a 2 mm Allen key evenly tighten the three grub screws around
the perimeter of the air purge to secure it to the Gauge.
Page 5-7
MM710
(4) Return the Gauge to its mounted position and fix it in place using
the previously removed fixings.
(5) Re-attach the cable to the Gauge and any other local cables that
have been disconnected.
(6) Reconnect the air and water supplies to the Gauge.
(7) Restore the mains power supply to the GaugePort unit.
Cables and leads

Regularly inspect all cables in the system for signs of chafing, kinking
and their general condition. Rectify if chafing or kinking are seen. Clear
any debris or residue from the cables that could cause mechanical or
chemical damage to the cables.
Page 5-8
Maintenance
Chapter 5
DIAGNOSTIC MAINTENANCE
SELF DIAGNOSTICS
The MM710 Gauge has built-in self-diagnostic equipment and functions
to monitor certain key elements in the gauge.
When the gauge detects a fault, it transmits a fault-code number to the

connected 710 databus. This data is received by the connected Operator
Interface (Remote Sample Display Unit or Hand Held Interface) which
interprets the received codes and displays a message on the Home Page.
These messages are shown in Table 2.
When a fault code is received, the gauge status message changes from
Gauge OK to Gauge Fault.
NOTE
Some messages have a warning fault type (indicated by a W suffix to the screen
message) and inform the operator of an impending error.
For example, TEMP. HI W warns that the temperature has reached a pre-set level
(below the maximum) whereas TEMP. HI E is an error and reports that the
temperature has exceeded the maximum allowed.
Table 2 - Fault screen messages and descriptions
Screen message Fault type Description

FAULT: DUP GAUGE Two gauges on the 710 databus with the same
address
SELF TEST Warning Self Test warning
FAULT: AGC HIGH W Warning Too little signal
FAULT: AGC TOO LO W Warning Too much signal
FAULT: TEMP.LO W Warning Temperature low warning
FAULT: TEMP.HI W Warning Temperature too high warning
FAULT: TEMP.HI E Error Temperature too high alarm
FAULT: WINDOW W Warning Window dirty warning
FAULT: WINDOW E Error Window dirty error
FAULT: LAMP VOLT Warning Lamp voltage alarm
FAULT: LAMP CRNT Warning Lamp current alarm
FAULT: MOTOR ERR Warning Motor alarm
FAULT: NO GAUGE Error Gauge not found
FAULT: LINKERROR Error Communication error
Page 5-9
MM710
THE DIAGNOSTICS PAGE

The DIAGNOSTICS page displays the results of a range of internal
checks carried out by the gauge. They are intended for use by a service
engineer rather than the gauge operator. Refer to Chapter 3 in this
manual for full details.
(2) The Gauge Interface page is displayed and lists the gauges which are
(a) Touch the name of the gauge in the list for which you wish view
the diagnostic information. The selected gauge name will be
highlighted.
(b) Touch the Gauge Diagnostics button
(3) Loading Diagnostics is displayed.
When loaded the Diagnostics page displays diagnostic information

about the selected gauge as shown in Figure 1.
Diagnostics Gauge OK
Gauge Gauge 0 name

Self Test Pass
Last Boot 11:19
Motor Data 6867.5 6870.0 50.1
Lamp Data 40000 ON
Temperature 39.5
Window 8372
Firmware 1.7.19
Figure 1 - The Diagnostics page.
Page 5-10
Maintenance
Chapter 5
Table 3 - Elements of the diagnostics page explained
Title Value / Description
GAUGE The name of the gauge selected

SELF TEST The result of the internal self-test carried out by the gauge (PASS)
LAST BOOT The time since the gauge was last powered up in hours and minutes
MOTOR DATA (left) Actual wheel speed in rpm
(middle) Target wheel speed in rpm
(right) Mains frequency (as received from sync input) in Hz
LAMP DATA (left) A value proportional to the lamp current
(right) ON {or OFF}
TEMP. Internal temperature in degrees Celsius
WINDOW Window contamination level - a value proportional to the level of contamination
Firmware Version of the firmware currently loaded in the 710 gauge
NVL file Non-volatile application models installed in the gauge for measurements
Height detection Indicates if the height detection option is fitted
Motor data
Filter wheel target speed

The target speed is set at the factory to be a set factor of the supplied
mains frequency. At 50.000 Hz mains frequency, this would result in a
target speed of 7385 rpm (revs per minute) and at 60.000 Hz a speed of
7680 rpm.
Actual filter wheel target speed
The actual speed is controlled to the target speed, within +/- 5 rpm of
that specified above. However, if the mains frequency is not sampled by
the gauge (due to a fault condition) the control speed will be set at the
default speed of 6857 rpm.
Mains frequency
The mains frequency is sampled by the gauge and used to synchronise
the filter wheel speed to the mains frequency, minimising effects due to
a.c. ambient lighting conditions.
Lamp data
The lamp data value is proportional to the current flowing through the
lamp and is typically at a level of 26963. If the lamp ruptures, this level
will fall to zero. The Lamp ON/OFF indicator shows the control status of
the lamp. The indicator shows OFF when the high temperature
threshold has been exceeded.
Page 5-11
MM710
NOTE
In newer instruments, the lampdata is derived digitally and has a value 40,000
(OK) or 0 (when open circuit).
Temperature
This value is the internal temperature of the gauge which is typically
15C above the external ambient temperature. When the internal
temperature exceeds 70C (158F), a high temperature warning will be
displayed. When the temperature rises above 80C (176F) the lamp and
motor (main sources for internally generated heat) will be shut down.
They will automatically restart when the internal temperature falls
below 70C (158F).
Window contamination
The window contamination value is an indication of the level of
contamination (how dirty) of the gauge viewing window. The degree that
the contaminant will affect the measurement will depend on the
application of the gauge and the nature of the contaminant itself.
However, a clean window will typically return a level of 7000. A level of
20,000 will cause a window contamination warning to be displayed,
whereupon the window should be cleaned. Levels above 30,000 will
show a window contamination alarm and will typically affect the
measurement.
AUTO REFERENCE STANDARD

The Auto Reference Standard (ARS) provides a means of quickly
checking the stability of the 710 gauge. It also allows the user to correct
automatically all calibrations for any changes that may have occurred
due to the fitting of a replacement source lamp, optical component or
other repair.
The Auto Reference procedure should be conducted before any

calibration is carried out.
There are two ways in which to use the ARS:
To carry out a check of the expected reading.

The value is displayed on the user interface (normally an Operator
Interface unit) to be noted by the user.
Page 5-12
Maintenance
Chapter 5
While carrying out the Auto Reference procedure

This corrects all stored calibrations for any
instrument optical changes, without the need to
manually adjust the calibrated TRIM values.
Gauges in a 710 databus system will require
referencing individually.
The ARS
A general view of the ARS is shown in Figure 2. It
is a sealed cylinder with a glass window at one
end. This end is supplied with a plastic protection
cap fitted over the glass window. In use the cap is
removed. The window end connects to the Sensing
head window bezel by means of an integral
bayonet fixing with two offset locating pins. The
ARS can only be fitted in one orientation.
Coloured index marks are put on the gauge Figure 2 - General view
of the ARS
window bezel (lines) and on the ARS (dots).
NOTE
If an Air Purge assembly is fitted to the gauge, It is NOT necessary to remove the
air purge assembly in order to fit the ARS. When the Air Purge assembly is fitted,
the index markers on the bezel are partially obscured.
Attach the ARS to the Gauge as follows:
(1) Remove the protective endcap
(2) Carefully position the ARS window end over the gauge window
(3) Align the yellow dot on the ARS with the yellow line on the bezel and
feel that the two locating pins on the window bezel are squarely
located in the slots on the ARS.
NOTE
If this is not easily visible, align the yellow dot on the ARS centrally and
pointing towards the front face (opposite to the face fitted with the cable
connector).
(4) Twist clockwise (when viewed from knurled end of ARS) to lock into
position.
The value of the standard sample appears on the User Interface display
(normally an Operator Interface unit). Select the appropriate channel
and note the reading.
Page 5-13
MM710
To remove the ARS, twist it counter-clockwise (when viewed from

knurled end of ARS) and carefully pull it away from the Sensing Head.
Replace the protective endcap on the ARS and stow.
Auto Reference
Refer to Chapter 3 for how to run the Auto-Reference procedure.
CORRECTIVE MAINTENANCE
SCOPE
Corrective maintenance procedures are included here for the items that
have been designated Customer Replaceable Items. The following pages
describe the removal and replacement of these items:
(1) In the Gauge

(a) The source lamp assembly
(b) The filter wheel motor
(2) In the Operator Interface Unit and GaugePort:

(a) The Alarm Output fuses F1 to F4 on the I/O Board.
(b) The Alarm Output fuses F1 to F4 on the I/O Daughter Board.
GAUGE
General
For each of the two versions of the MM710 Gauge, the electronic and
optical assemblies, are contained within a two-part enclosure (1) the
upper section and (2) the lower section.
The two sections are screwed together by means of six machine screws. A
gasket is fitted to the lower section by adhesive to provide a sealed
enclosure when the two sections are screwed together.
The upper section of the case contains the Gauge Main PCB assembly
(electronics and optics). The lower section contains only the viewing
window. There are no user replaceable items in the lower section.
Page 5-14
Maintenance
Chapter 5
WARNING
WHEN DISMANTLING THE GAUGE ALLOW TIME FOR THE LAMP TO

COOL BEFORE HANDLING TO AVOID THE RISK OF BURNS THAT
WOULD RESULT FROM TOUCHING THE HOT LAMP
NOTE
The following procedures assume that the equipment has already been
dismantled from its plant location and has been brought to a clean room, and
that anti-static precautions have been implemented.
Source Lamp Assembly

The source lamp assembly is mounted on the Mirror, Motor and Lamp
Block. Refer to Figure 3 for its location and fixings
Cautions
(1) It is important that the glass of the source lamp assembly is not
touched or contaminated in any way. When handling the source
lamp assembly, hold the assembly lamp leads between the
forefinger and thumb immediately behind the backing plate.

technician should carry out the procedures observing
electrostatic precautions such as using anti-static mats and
wearing an electrostatic wrist-band.
Page 5-15
MM710
(Left) Figure 3A - Shows the

access given to the Source Lamp
Assembly and the Motor Mount
Block when the Processor PCB is
hinged fully open
(Below) Figure 3B - Shows the

Motor Mount Block and the Source
Lamp Assembly locations on the
Mirror, Motor and Lamp Block in
the Gauge
MOTOR BLOCK FIXING SCREWS

AND WASHER (M4 X 35 MM)
A REPLACEMENT MOTOR
IS SUPPLIED ALREADY
FITTED TO THE MOTOR MOUNT
BLOCK. THE EXPLODED VIEW
OF THIS ASSEMBLY IS SHOWN
FOR INFORMATION ONLY
MOTOR MOUNT BLOCK
MOTOR
MOTOR FIXING SCREWS
AND WASHERS (M2 X 4MM)
LOCATING PEG (2 OFF)
LAMP ASSEMBLY
CD-0447
LAMP ASSEMBLY HOLES FOR LAMP
MOUNTING POWER SUPPLY WIRES
SURFACE
LAMP ASSEMBLY FIXING SCREWS

AND WASHERS (M3 X 8). NOTE THAT
THESE FIXINGS ARE CAPTIVE
Page 5-16
Maintenance
Chapter 5
Figure 4 - The Stainless Steel case version of the Figure 5 - The case section containing the PCB
MM710. The six fixing screws to be removed to assemblies. The upper PCB must be hinged open
separate the case sections can be seen to get full access to the lamp and motor
Figure 6 - The source lamp assembly being Figure 7 - Shows the Motor Mount block fixing
withdrawn from its housing after the fixing screws being undone. When undone, unplug
screws have been removed and the leads the ribbon cable before removing the block
unplugged
Removal of the Source Lamp Assembly

To remove the Source Lamp Assembly, carry out the following :
(1) Place the Gauge on the bench with the Gauge window uppermost.
(2) Use a 4mm Allen key driver to undo the six machine screws that
hold the enclosure sections together (Figure 4).
(3) Separate the two sections.
Page 5-17
MM710
(4) Place the section without the PCB assembly to one side while the
other section is worked on.
(5) Refer to Figure 3, 5 and 6 and locate the source lamp assembly, the
lamp assembly fixings (2 off) and the lamp supply leads that plug
into the main PCB.
NOTE
The small PCB piggy-back fitted to the larger PCB must be hinged back as
described below to gain full access to the lamp assembly fixing screws.
(6) Support the case so that the source lamp assembly is positioned for
easy access.
lower PCB.
(8) Use an Allen key to loosen the screws from the threaded spacers.
(9) Lift the board and hinge it fully open to gain access to the lamp
assembly fixing screws.
(10) Unplug the two source lamp assembly leads from the sensing head
PCB
(11) Use a 2 mm hexagonal screw driver and loosen the two captive
fixings that secure the lamp assembly to the mounting surface.
(12) Carefully withdraw the source lamp assembly from its mounting
taking care not to damage any surrounding circuitry.
Replacement of the Source Lamp Assembly
To replace the source lamp assembly carry out the following procedure.
(1) The replacement lamp assembly is supplied with a protective plastic

cover fitted over the glass bulb. Remove this cover.
(2) Carefully insert the new source lamp assembly into the lamp
mounting bracket on the circuit board. Avoid touching the glass
envelope if not wearing lint-free gloves.
(3) Fasten the assembly to the bracket by means of the two captive M3
screws and crinkle washers in the lamp assembly.
Page 5-18
Maintenance
Chapter 5
(4) Connect the two lamp leads to the sockets on the PCB.
(5) Return the hinged PCB to its previous position and carefully screw
the two captive fixing screws into the hexagonal pillars below and
tighten.
(6) Place the two sections of the case together and evenly tighten the six
machine screws using a 4 mm Allen key driver.
Filter Wheel Motor
WARNING
DO NOT POWER UP THE GAUGE WHEN THE LID IS REMOVED AS

THE ROTATING FILTER WHEEL MAY CAUSE INJURY TO A PERSON
IF THE ROTATING WHEEL CAME INTO CONTACT WITH THE
PERSON.
Cautions
(1) When carrying out maintenance on the Gauge PCB, particularly

when replacing the filter wheel motor, take care not to damage
the filter wheel or the optical components attached to it. Do not
touch any of the optical surfaces, nor place any object on them.
(2) If the wheel is removed during maintenance, place it in a

protected area such as a clean box with a lid and place the wheel
so that the optical elements are uppermost. Failure to follow
these guidelines may degrade the performance of the Gauge.

technician should carry out the procedures observing
electrostatic precautions such as using anti-static mats and
wearing an electrostatic wrist-band.
The filter wheel motor assembly is fitted on the Gauge main PCB
assembly. Removal of the motor requires the removal of the filter
motor/filter wheel assembly and for the Signal Processor PCB to be
hinged fully open.
Page 5-19
MM710
Removal of the Filter Wheel Motor

To remove the filter wheel motor, refer to Figure 3 and 7 and carry out
the following procedure.
(1) Place the Gauge on the bench with the Gauge window uppermost.
(2) Use a 4 mm Allen key driver to undo the six machine screws that
hold the enclosure sections together.
(3) Separate the two sections.
(4) Place the section without the PCB assembly to one side while the
other section is worked on.
lower PCB.
(6) Lift the board and hinge it fully open to gain access to the motor
fixing screws (2 off).
(7) Unplug the motor ribbon cable from the PCB at PL3.
(8) Use a 4 mm Allen key driver to loosen and remove the two M4 x 45
mm socket head screws, crinkle and plain washers, that secure the
motor/filter wheel assembly in its location. Retain the fixings.
(9) Carefully lift the motor/filter wheel assembly up and away from the
main PCB.
(10) Refer to Figure 8 and loosen the grub screw located on the bush of
the filter wheel to release the filter wheel from the motor shaft and
carefully withdraw the wheel from the motor shaft. Place the wheel
in a safe area.
(11) If the instrument is within the warranty period, return the faulty
motor to NDC Infrared Engineering for replacement, else discard
the motor.
Replacement of the Filter Wheel Motor
To replace the filter wheel motor carry out the following procedure.
(1) Take the replacement Motor Assembly and slide the filter wheel
fully onto the motor shaft with the bush containing the grub screw
furthest from the motor plate. Tighten the grub screw.
Page 5-20
Maintenance
Chapter 5
(2) Place the motor/filter wheel

FILTER WHEEL
assembly in its final position and
secure in place using the retained
M4 x 45 mm socket head screws, BUSH
crinkle washers and plain washers.
GRUB
SCREW
(3) Plug the motor ribbon cable socket
into PL3 on the main PCB
assembly. CD-0442
(4) Return the hinged PCB to its Figure 8 - Schematic of filter wheel and
previous position and carefully means of fixing it to the motor shaft
screw the two captive fixing screws
into the hexagonal pillars below and tighten.
(5) Place the two sections of the case together and evenly tighten the six
machine screws using a 4 mm Allen key driver.
OPERATOR INTERFACE AND GAUGEPORT
WARNING
THE OPERATOR INTERFACE AND GAUGEPORT CONTAIN

POTENTIALLY LETHAL VOLTAGES. PRIOR TO ANY MAINTENANCE
WORK BEING CARRIED OUT, THE EQUIPMENT AND ANY OTHER
EQUIPMENT CONNECTED TO IT MUST BE ISOLATED FROM THE
MAINS SUPPLY.
Cautions
(1) The PCBs contained in the GaugePort and Operator Interface

Unit contain Electrostatic Sensitive Devices that could be
damaged by electrostatic discharge. Standard ESD precautions
should be taken by the technician carrying out the following
procedure.
(2) If the power fuses F1 and F2 situated on the motherboard fail for
any reason, NDC should be consulted. These fuses are not
designated "Customer Replaceable Items".
Page 5-21
MM710
Removal of the Alarm Output fuses

Alarm output fuses are fitted to the I/O Board and I/O Daughter Board
in the Operator Interface and GaugePort units. To gain access to these
fuses, carry out the following procedure:
(1) Undo the screws in the lid of the Operator Interface or GaugePort.
These captive screws hold the lid to the base of the enclosure.
(2) Separate the lid from the base, taking care in the case of the
Operator Interface to first disconnect the interconnecting lead
between the lid-mounted assembly and the motherboard.
I/O Daughter Board fuses
(3) Refer to the illustration of the I/O Board in Chapter 2 Figure 24 and
identify the fuses F1 to F4. They are identical in type and rating.
The fuses are contained in plasic two-part fuseholders. With your
fingers, grip the body of the fuseholder and pull away from the
motherboard to separate the two parts of the holder. The fuse is held
in the removed carrier.
(4) Remove the fuse from the holder by sliding it out of the carrier.
I/O Board fuses

(5) This stage only applies when an I/O Daughter Board is fitted. The
I/O Daughter Board must be removed to gain access to the I/O Board
fuses located below.
The I/O Daughter Board plugs into the I/O Board at daughter board
connector J5 and is secured by means of screws into three spacers
fitted to the I/O Board.
Undo the screws (and washers) and retain for later use. Carefully
ease the daughter board away from the I/O Board until the
connector fully disengages.
(6) Refer to the illustration of the I/O Board in Chapter 2 Figure 22 and
identify the fuses F1 to F4. They are identical in type and rating.
The fuses are contained in plasic two-part fuseholders.
(7) With your fingers, grip the body of the fuseholder and pull away
from the motherboard to separate the two parts of the holder. The
fuse will be held in the removed carrier.
(8) Remove the fuse from the holder by sliding it out of the carrier.
Page 5-22
Maintenance
Chapter 5
Replacement of the Alarm Output fuses

To replace the Alarm Output fuses, carry out the following procedure:
(1) Slide the new fuse into the fuseholder carrier.
(2) Position and align the fuse carrier with the fixed part of the
fuseholder on the PCB and push the carrier into the lower part until
it is fully inserted and securely retained in the lower part.
(3) This stage is only required if the I/O Daughter Board was fitted.
Replace the fuses on this board and the I/O Board and then refit the
daughter board as follows:
Align and engage the connector J5 on the daughter board with the
connector on the I/O Board and push to completely re-connect.
Replace and tighten the previously removed screws and washers

that hold the daughter board securely to the spacers.
(4) Replace the lid on the base of the enclosure, ensuring that, in the
case of the Operator Interface, the interconnecting cable that
previously connected the lid-mounted assembly and the
motherboard is reconnected.
(5) Tighten the screws using a 4 mm Allen driver.
Page 5-23
MM710
SPARES
The items designated as Customer Replaceable Spare Parts are list in

Table 4 below. There are no designated spare parts for the Sample
Display Unit or the Handheld Unit.
The parts may be obtained by ordering the item by the part number
given below from:
NDC,
Bates Road,
MALDON,
Essex CM9 5FA,
UK
Telephone: +44 (0)1621 841002

Facsimile: +44 (0)1621 856180
Email: helpdesk@ndcinfrared.co.uk
Table 4 - List of MM710 spare parts
Description NDC Part Number
Gauge
Lamp Assembly 64/7158-02SA
Motor Assembly 105/12151-01SA
Operator Interface / GaugePort
I/O Board: Alarm Outputs FS/0132-04
Fuses: F1, F2, F3, F4
Beswick S505 series HRC T 1.25 amp
I/O Daughter Board: Alarm Outputs FS/0132-04
Fuses: F1, F2, F3, F4
Beswick S505 series HRC T 1.25 amp
Page 5-24
Description
Chapter 6
CHAPTER 6
REFERENCE
CONTENTS
Page
COMPLIANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
SPECIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4
GAUGEPORT - COMPOSITE ENCLOSURE VERSION . . . . . . . . . . . . . . . . 6.6
GAUGEPORT - STAINLESS STEEL ENCLOSURE VERSION . . . . . . . . . . . . 6.7
OPERATOR INTERFACE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8
SAMPLE DISPLAY UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9
HAND HELD UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.10
Page 6-1
MM710
Page 6-2
Description
Chapter 6
COMPLIANCE
The MM710 complies with the following directives:
EMC
EN61326: 1997 "Electrical equipment for measurement, control and laboratory use - EMC
requirements". Including Amendments A1:1998 & A2:2001
Low Voltage Directive
EN 61010-1 (1993) (Safety requirements for electrical equipment for measurement, control, and
laboratory use - general requirements).
UL Standard
UL 3111-1: (1994) 'Electrical measuring and test equipment part 1 - General Requirements'
In compliance with these standards the following declarations are made:
INSULATION Externally connected circuits are protected by basic

insulation and protective screening.
ENVIRONMENTAL At altitudes up to 2000 metres
Pollution Category 1 (GaugePort and Operator Interface only)
Installation Category 2 (GaugePort and Operator Interface only)
EARTHING Normally through line supply connection.
Declaration of Conformity
The Declaration of Conformity for the series 710 range of gauges is
provided at the end of this Manual.
Page 6-3
MM710
SPECIFICATION
GAUGE
The characteristics shown below apply to all gauges except where stated otherwise.
Dimensions (Cast aluminum case)
Width 177 mm
Height 172 mm
Length 328.5 mm
7 kg
Weight
Connector removal clearance : 140 mm
Dimensions (Stainless Steel case)
Width 190 mm
Height 165.5 mm
Length 326 mm
Weight 5.8 kg
Connector removal clearance : 140 mm
Environmental sealing IP65 NEMA 4
Ambient Temperature Range
Storage 0 C - 70 C
Operating 0 C - 50 C
Cable length 20 metres maximum

Services
Air For the Air Purge (AP) The recommended air flow rate for the AP to be effective
is a minimum of 120 litres/min which should be
achievable with a 30 psi air supply measured close to the
AP. However, this should be adjusted from experience to
ensure the window is kept clean. The air should be
instrument qaulity i.e. free from contaminates such as oil
and moisture.
Water For cooling the cast case A clean water supply at normal mains pressure adjusted
version when water to give a minimum flow rate of 2 litres per minute.
cooling is required)
Measurement Scope Four measurements simultaneously
Serial Communications RS232 Full duplex
Network 710 Databus
Power Supply +24 V d.c. @ 1.3 A
Working Distance : Sampling area
Cast enclosure 225 mm +/- 100 mm : standard beam patch 60 mm dia.

150 mm +/- 25 mm : medium beam patch 25 mm dia.
115 mm +/- 20 mm : small beam patch 12 mm x 10 mm
Stainless Steel enclosure 250 mm +/- 100 mm : standard beam patch 60 mm dia.
175 mm +/- 25 mm : medium beam patch 25 mm dia.
140 mm +/- 20 mm : small beam patch 12 mm x 10 mm
Page 6-4
Description
Chapter 6
GAUGE
Ambient Light Rejection The mean Gauge output does not deviate for the
conditions given below :
1. Steady-state (steady flux of 250 Wm-2 from a 2500K
source. Noise : less than 0.02 %
2. Flourescent (80 W AC @ 2.5 m
Noise : less than 0.1 %
3. A.C. Incandescent (100 W AC @ 2.5 m)
Noise : less than 0.1 %
4. AC Mercury Vapour (250 W AC @ 2.5 m
Noise : less than 1 %
Page 6-5
MM710
GAUGEPORT - Composite enclosure version

Dimensions
Height 306 mm + 26 mm large gland clearance
Width 290 mm
Height 95 mm
Note : Above values do not include cable clearance and connector removal
clearance
Weight 4.5 kg excluding connected cables
Environmental sealing IP65

NEMA 4
Enclosure Manufactured in composite material

Storage 0 C - 70 C
Relative Humidity 5% to 95% (non-condensing) over the full operating

temperature range
Power Supply input voltage range 80 V a.c. to 265 V a.c @ 50/60 Hz
Power consumed 50 watts maximum
Inputs / Outputs EXTERNAL

(1) 9-way D-type socket on enclosure wired for both
(a) 710 Databus and
(b) RS232 connection
(c) Type 'B' USB connector
MOTHERBOARD
(2) A.C. mains input
(3) SDU Power and 710 Databus
(4) Gauge (Head power supply and signals)
(5) User Interface (710 Databus, Gating, Power supply)
(6) BCD inputs (Remote Recipe selection)
I/O BOARD
(7) Analogue Outputs, two channels: maximum load
impedance 500 ohms for current outputs 0-20 mA
and 4-20 mA
(8) Alarm Outputs, two channels: relay contact pairs

I/O DAUGHTER BOARD
and 4-20 mA

INDICATOR (FRONT PANEL)
(11) Gauge STATUS
Page 6-6
Reference
Chapter 6
GAUGEPORT - Stainless steel enclosure version

Dimensions
Width 398 mm
Height 304 mm + 25 mm (length of gland)
Depth 108 mm
Note : Above values do not include cable clearance
Fixing centres M9 clearance in each lug (4 off), set on
matrix 368 mm wide x 206 mm high

NEMA 4
Enclosure Fabricated in stainless steel

Storage 0 C - 70 C

temperature range
Inputs / Outputs MOTHERBOARD

(a) 710 Databus and

I/O BOARD
and 4-20 mA

I/O DAUGHTER BOARD
and 4-20 mA

INDICATOR (LOWER PANEL)
(11) Gauge STATUS
Page 6-7
MM710
OPERATOR INTERFACE UNIT

Dimensions
Height 306 mm + 26 mm large gland clearance
Width 290 mm
Height 95 mm
Note : Above values do not include cable clearance and connector removal
clearance

NEMA 4

Storage 0 C - 70 C

temperature range
Display CCFL backlit TFT colour LCD

x VGA format Graphics Display Panel
Keyboard x VGA resistive touchscreen
Inputs / Outputs EXTERNAL

(a) 710 Databus and
MOTHERBOARD
I/O BOARD
and 4-20 mA

I/O DAUGHTER BOARD
and 4-20 mA

PANEL INDICATOR
(11) Gauge STATUS
Page 6-8
Description
Chapter 6
SAMPLE DISPLAY UNIT

Dimensions
Width 200 mm
Height 100 mm (+26 mm length of gland)
Depth 63.5 mm
Note : Above values do not include cable clearance
1.6 kg excluding connected cable

Weight
NEMA 4

Storage 0 C - 70 C
Relative Humidity 5% to 95% (non-condensing) over the full operating temperature

range
Power Supply requirements +12 V d.c. to +24 V d.c. (supplied by GaugePort or Operator
Interface via a cable shared with 710 Databus - see Outputs (2)
below)
Inputs (1) Polyester membrane keypad with tactile feedback :

UP, DOWN, SELECT represented graphically
(2) 710 Databus twisted pair via connected cable through a

cable gland (usually from GaugePort or Operator
Interface)
(3) +24 V d.c. Supply via cable through a cable gland from
the GaugePort or Operator Interface (usually a shared
cable with Input (2)
Outputs (1) Integral LED backlit transmissive LCD display:

20 characters x 2 lines, character height 10 mm
(2) Sampling Indicator, clean (no-volt) normally open relay

contact rated 240 V a.c. 1 A maximum
710 databus link (1) 710 Databus twisted pair
Page 6-9
MM710
HAND HELD INTERFACE

Dimensions
Length 230 mm
Width 154 mm
Height 43 mm
(Excluding handles) Note : Above values do not include cable clearance.
Weight 1.1 kg
Enclosure Aluminium.
Storage 0 C - 70 C
Relative Humidity 5% to 95% (non-condensing) over the full operating temperature

range
Power Supply requirements +12 V d.c. to +24 V d.c. (supplied by GaugePort or Operator
Interface via the cable shared with the 710 Databus, see Output
below
Display CCFL backlit TFT colour LCD

x VGA format Graphics Display Panel
Keyboard x VGA resistive touchscreen
Outputs 710 Database, 9-way D-type plug on enclosure (connects to

GaugePort or Operator Interface)
Page 6-10

MM710 TRM

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Technical Reference Manual

The Measure of Quality

WARRANTY and COPYRIGHT

) NDC Infrared Engineering 2005

TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (I)

5 MAINTENANCE AND SPARES

INTENTIONALLY LEFT BLANK

THE EQUIPMENT DESCRIBED IN THIS MANUAL CONTAINS

INSTALLATION AND USE

INTENTIONALLY LEFT BLANK

ELECTROSTATIC SENSITIVE DEVICES

THE EQUIPMENT DESCRIBED IN THIS PUBLICATION CONTAINS ELECTROSTATIC

SUCH DEVICES MAY BE DAMAGED BY VERY SMALL ELECTROSTATIC CHARGE.

UNITS, ASSEMBLIES AND COMPONENTS WHICH CONTAIN THESE DEVICES ARE

INFORMATION ON THE HANDLING OF ELECTROSTATIC SENSITIVE DEVICES IS

OPTICAL COMPONENTS SHOULD ONLY BE CLEANED USING THE CLEANING KIT

INTENTIONALLY LEFT BLANK

Telephone: +44 (0)1621 841002

Title Reference Number

INTENTIONALLY LEFT BLANK

Below is a list of abbreviations used in this Manual.

INTENTIONALLY LEFT BLANK

GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29

(1) MM710 Gauge

(2) GaugePort (two versions)

(3) Operator Interface

(4) Sample Display Unit

(5) Hand Held Interface

(6) GaugeTools (software)

(7) I/O Board

(8) I/O Daughter Board

The MM710 is an intelligent gauge which calculates all measurements

The MM710 is a network based system for process control and

It is easy to implement and can be easily expanded to include more

The Series 710 can be configured to operate as a simple stand-alone

Figure 2 - (top) The Sample Display Unit , SDU, and

The system can be linked to the process by traditional analogue outputs

The illustration shown in Figure 3 highlights the elements of the Series

Sample Display Unit (SDU)

PC Interface Software (GaugeTools)

The illustration in Figure 3 shows just one possible configuration for

MM710 Hand Held Interface

710 Sample Display Unit

PERSONAL COMPUTER OPERATOR

Figure 3 - Connected elements of the Seriies 710 sy stem

For a given constituent in the product, at known wavelengths the

The MM710 is designed to very accurately measure changes in reflected

In many cases the ratio of these intensities will provide an output

Mathematical functions (algorithms) are applied by the circuitry within

OPTICAL LAYOUT OF THE MM710

Light from the pre-aligned quartz halogen lamp is reflected from an

KEY TO OPTICAL PATHS

Figure 4 - The optical path of the 710 system

This mirror has 24-segments and is so designed to scramble the infrared

The Dual Detector technique compares the two detector signals,

The Dual Detector Principle

The gauge characteristic is continuously assessed by the secondary

Figure 5 - The dual detecor arrangement in the MM710 gauge

To get unambiguous, long term stable information about the product,

The serial link would normally be used to connect the system to a PC

SAMPLE DISPLAY UNIT

710 Sample Display Unit

MM710 RS232 LINK (PC)