This document provides an overview of visual testing (VT) as a non-destructive testing (NDT) method. It discusses the history, purpose, terminology and physical principles of VT. It also describes VT equipment, testing procedures, evaluation techniques, quality aspects, and recent developments in the field. The document is intended to educate level I technicians on how to perform VT based on relevant standards and written test instructions.
This document provides an overview of visual testing (VT) as a non-destructive testing (NDT) method. It discusses the history, purpose, terminology and physical principles of VT. It also describes VT equipment, testing procedures, evaluation techniques, quality aspects, and recent developments in the field. The document is intended to educate level I technicians on how to perform VT based on relevant standards and written test instructions.
This document provides an overview of visual testing (VT) as a non-destructive testing (NDT) method. It discusses the history, purpose, terminology and physical principles of VT. It also describes VT equipment, testing procedures, evaluation techniques, quality aspects, and recent developments in the field. The document is intended to educate level I technicians on how to perform VT based on relevant standards and written test instructions.
12.1Introduction to, terminology, purpose lighting techniques; and history of, NDT contrast. History Optical principles: History of visual testing (VT) operation of lenses; Purpose of NDT operation of magnifiers; Definition of VT image construction; Terminology virtual images; Terminology applicable to VT chromatic aberration EN 1330-2 and EN 1330-10 geometric distortion; Extended overview of VT magnification principles; Applications Visual perception: 12.2 Physical principles of the method what the eyes see; and associated knowledge what the mind sees; Relevant standards: what others perceive; EN 13018: VT General principles what the designer, engineer etc. EN 13927: VT equipment Material attributes affecting the test: Vision: cleanliness; Fundamentals The eye, including operation colour; and construction condition; Vision limitations shape; Adaptation and accommodation Disorders size; Lighting: physics of light temperature; Electromagnetic radiation texture; Visible wavelengths type; Fundamentals of light: surface finish; transmission; surface preparation; reflection; Environmental and physiological absorption. factors: Lighting measurements atmosphere; comfort; cold working processes; perspective. heat treatment processes. distance; Material composition: accessing; surface finishing methods; fatigue; basic foundry technology; health; machining and material removal humidity; processes; mental attitude; polymers/composites. position; In-service aspects: safety; service induced flaws; temperature; mechanically; cleanliness. thermally; Direct and remote methods tribology; Vision requirements & the employers wear; Responsibility chemical; 12.3 Product knowledge and capabilities electrochemical. of the method and its derivate techniques References: The depth of knowledge required for EN 970 this section is as follows: EN 12454 test objects and flaws; EN 1370 basic production and EN 10163-1 degradation process; EN 10163-2 terms, origin and nature and EN 10163-3 appearance of flaws; EN ISO 5817, etc product technology sectors; Capability and limitations of VT basic metallurgy of the Detect ability: process/component; flaw size; welding/joining methods. shape; Including cladding and buttering orientation/position; wrought product production flaw types; methods; surface condition effects; equipment limitations; Image recording, transfer and storage lighting effects. equipment: Associated techniques: equipment selection & limitations gauging; verification of equipment comparators; Sizing of indications: measurement; imaging systems; thermographic imaging; special optical systems. replication. Or other special equipment as References: necessary for the test (underwater, ISO 3057 radiation resistant, etc.) 12.4 Equipment Introduction to, and 12.5 Information prior to testing applications of, equipment Pre-test documentation (EN 13018) Introduction to, and applications of, Test instructions equipment Written procedure or standard (when Mirrors required) Magnifiers (ISO 3058) Object to be tested Borescopes Extent of test coverage Fibrescopes Technique and sequence of performing test Photographic and video: Surface condition imaging cameras; Surface preparation video monitors The stage of manufacture or service light sources and special life when testing is to be carried out lighting; The requirements of test personnel gauges, templates, scales, The acceptance criteria special tools, etc.; The illumination (type, level and direction) automated systems; The visual testing equipment to be used computer-enhanced systems; The post test documentation demonstration test piece; A demonstration test piece & resolution targets; inspection checkpoints graticules. Requirement for recorded images Development and writing of NDT instructions for level I for a given test By comparison specimen, from standards or codes By measurement 12.6 Testing Automated evaluation, e.g. pattern How to set up and calibrate a test Recognition Specifying and working with Recording demonstration test pieces and Reporting resolution targets 12.9 Quality aspects Prepare written test instructions from Personnel qualification standards or codes for given test (according to EN 473 and ISO 9712) pieces Equipment verification Practical training on test equipment Written instructions and performing tests on training test Traceability of documents pieces with known flaws to A review of applicable NDT instructions as above including application and product standards equipment and test parameters 12.10 Developments 12.7 Evaluation and Reporting General information Level 1 detail plus how to control and monitor a Level 1 test done with your guidance Interpretation, evaluation and reporting of results to specifications and standards Objective/Subjective evaluation Completion of calibration forms 12.8 Assessment Classification and assessment of observations per acceptance criteria from the codes, standards or written instructions, etc. or by specific reference to a level 3 where no codes or standards exist
Geometrical Dimensioning and Tolerancing for Design, Manufacturing and Inspection: A Handbook for Geometrical Product Specification Using ISO and ASME Standards