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PROJECT: LSTK CONTRACTOR

OWNER MSQ UPGRADATION


IOCL, DELHI BARAUNI REFINERY

TTILE DESIGN CALCULATION FOR BLENDING TANKS FOUNDATIONS DOC NO : 6252-PEIN09-000-01-REP-A4-011


(800-T-028,029,031M032) REV : 03
CONTRACTOR

DESIGN CALCULATION FOR TANK FOUNDATION ( TANK NO 800-T-029 )


CONTENTS
FOR TANK OF SIZE 8.83M DIA X 11.7M HT ( TANK NO 800-T-029 )
1. REFERENCE DOCUMENTS / DRAWINGS
APPENDIX 1 - LAYOUT DRAWING -6252-PEIN09-000-11-LA-A0-0001
APPENDIX 2 - MECHANICAL DATA SHEET FOR TANKS
APPENDIX 3 - SAFE BEARING CAPACITY OF SOIL
2. INTRODUCTION

3. DIMENSION INPUT

4. FOUNDATION LOADING DATA

5. ANCHORAGES

6. MATERIALS

7. CHECK FOR COUNTER WEIGHT

8. GROSS SOIL PRESSURE

9. CHECK FOR OVERTURNING

10.CHECK FOR SLIDING

11. DESIGN OF RING WALL

TANK DIAMETER = 8.83 M


TANK HEIGHT = 11.70 M

2 INTRODUCTION
Ring wall type of foundation has been adopted.Dimension of tank are 8830mm dia
c/c of tank shell and hight is 11700 mm.The inside area of ring wall is filled with
a well compacted earth and sand.The tank base is supported on a 50 mm thick
anti corrosive layer.Tank loads are taken from mechanical data sheet (enclosed appendix).

C/L of footing C/L of footing


D3
8.846
D1
9.446
D internal dia of shell
8.8
Tank
Grout D2
8.246

1.4 m 0.6 t1
HPP d2 50 mm thk anti corrosive layer 1.1
FGL Ring wall
Compacted sand
###
2m
SECTION A A

A
A
PROJECT: LSTK CONTRACTOR
OWNER MSQ UPGRADATION
IOCL, DELHI BARAUNI REFINERY

TTILE DESIGN CALCULATION FOR BLENDING TANKS FOUNDATIONS DOC NO : 6252-PEIN09-000-01-REP-A4-011


(800-T-028,029,031M032) REV : 03
CONTRACTOR

PLAN
PROJECT: LSTK CONTRACTOR
OWNER MSQ UPGRADATION
IOCL, DELHI BARAUNI REFINERY

TTILE DESIGN CALCULATION FOR BLENDING TANKS FOUNDATIONS DOC NO : 6252-PEIN09-000-01-REP-A4-011


(800-T-028,029,031M032) REV : 03
CONTRACTOR
3 DIMENSION INPUT
Tank
Inside diameter of of tank shell D 8.83 m

Height of liquid in the tank H 11.7 m

Assume Thickness of tank shell at bottom t 8 mm


Foundation
Ring wall thickness t1 0.6 m

Bottom of ring wall from FGL d1 2 m

FGL to top of ring wall d2 1.4 m

Eccentricity between tank shell OD and C/L of ring wall e 0 m


Distance between ring wall inside edge to tank shell 0.3 m

Bulk density of sand Y 18 KN/m3


f of soil 30 degree
Ka = (1-SIN f)/(1+SINf) 0.33

Safe bearing capacity of Soil 172 KN/m2

Safe bearing capacity of Soil in seismic/wind case 215 KN/m2

Gross bearing capacity of Soil 208 KN/m2

Gross bearing capacity of Soil in seismic/wind case 251.0 KN/m2

Density of water Yw 10 KN/m3

Friction coefficient between soil and concrete 0.4

4 FOUNDATION LOADING DATA


Empty Weight 450 KN

Insulation Weight 0 KN

Operating Weight 5830 KN

Hydro Test Weight 6850 KN

Counter Balance Weight 0 KN


(Required to resist uplift)

Wind Force Fw 60.0 KN

Wind Moment Mw 670 KN-m

Seismic Force Fs 430 KN

Seismic Moment Ms 1920.0 KN-m

5 ANCHORAGES

Bolt Size M 0

No of bolts 0

BCD 0

6 MATERIAL
Concrete Grade M25
Reinforcement 415 N/mm2
Clear cover 50 mm
PROJECT: LSTK CONTRACTOR
OWNER MSQ UPGRADATION
IOCL, DELHI BARAUNI REFINERY

TTILE DESIGN CALCULATION FOR BLENDING TANKS FOUNDATIONS DOC NO : 6252-PEIN09-000-01-REP-A4-011


(800-T-028,029,031M032) REV : 03
CONTRACTOR
7 CHECK FOR COUNTER WEIGHT

WATER TABLE IS CONSIDERED AT FGL LEVEL.

Weight of wall
p((D12-D22)/4x(d1+d2)x25 W1= 1416.6 KN
d1+d2 = 3.40

Buoyant Force
p((D12-D22)/4x(d1)x10 W2= 333.3

TotalCounter Balance Force Wb= 333.32

TOTAL 1416.6 KN
> 333.3 KN Hence, OK

8 GROSS SOIL PRESSURE CALCULATION FOR VARIOUS LOAD COMB

C/L of wall

Liquid weight

wind /seismic moment

Lw wind /seismic force

F
1.4

h= 3.4

Kaq KaYd2 KaYd1

Z (out) = p(D14-D24)/32xD1 = 34.7 m3

A= p(D12-D22)/4 = 16.7 m2

Pressure due to Operating weight

Operating weight less empty wt of tank = 5380.0 KN


Tank area pxD2/4 = 61.2 m2
Pressure, q = Content Weight/Tank area = 87.9 KN/m2
Kaq = 29.3 KN/m2
Ka Y d2 = 0.33 x 18 x 1.4 = 8.4 KN/m2
KaY'd1 = 0.3 0.33 x 8 x 2 = 5.3 KN/m2

Moment due to liquid acting on influence area directly


wt of liquid on influence area
Lw= p(D2-D22)/4xq = 688.1 KN
e1 = (D-D2)/4) = 0.15 m
Moment = Lwxe1 = 100.46 KNm, negligible so ignored in soil pressure calculation

Moment due to seismic force = Fsxh = 1462 KNm

Moment due to wind force = Fwxh = 204.0 KNm

Case 1 DL +Operating Load

Total vertical load = Empty weight+liquid weight on influence area = 688.1 + 450.0 = 1138.1 KN
Gross load, P = Total vertical load +W1 = 1138.1 + 1920 = 2554.7 KN
Moment, M = 0.0 KNm
Gross inside pressure = 2554.7 / 16.7 = 153.3 KN/m2 < 208 KN/m2 OK (Min./Max)
PROJECT: LSTK CONTRACTOR
OWNER MSQ UPGRADATION
IOCL, DELHI BARAUNI REFINERY

TTILE DESIGN CALCULATION FOR BLENDING TANKS FOUNDATIONS DOC NO : 6252-PEIN09-000-01-REP-A4-011


(800-T-028,029,031M032) REV : 03
Case 2: DL + Operating Load + Seismic CONTRACTOR

Total vertical load, P = 1138.1 KN


Moment, M = Moment Seismic moment
= 1462 + 1920 = 3382.00 KNm
Gross load, P = 1138.1 + 1416.6 = 2554.7 KN
Moment, M = 3382.0 KNm
Gross inside max. pressure = 250.8 KN/m2 < 251 KN/m2 OK Max.
Gross inside min. pressure = 55.8 KN/m2 < 251 KN/m2 OK Min.

Case 3: DL + Operating Load + Wind

Total vertical load, P = 1138.1 KN


Moment, M = wind moment
= 204.00 + 670 = 874.00 KNm
Gross load, P = 1138.1 + 1416.6 = 2554.7 KN
Moment, M = 874.00 KNm
Gross max pressure = 178.50 KN/m2 < 251 KN/m2 OK Max.
Gross min. pressure = 128.08 KN/m2 < 251 KN/m2 OK Min.

Case 4: DL + Empty Tank

Empty weight = 450.0 KN

Gross load, P = 450.0 + 1416.6 = 1866.6 kN


Gross max pressure = 112.00 KN/m2 < 208 KN/m2 OK (Min./Max)

Case 5: DL + Empty Tank + Wind

Empty weight = 450.0 KN


Moment M= wind moment +Momentdue to wind force
= 204.0 + 670 = 874 KNm
Gross load, P = 450.0 + 1416.6 = 1866.6 KN
Gross max pressure = 137.21 KN/m2 < 251 KN/m2 OK Max.
Gross min. pressure = 86.80 KN/m2 < 251 KN/m2 OK Min.

Case 6: DL + Hydro Test Load

Total vertical load, P = Empty weight + liquid wt on influence area 450 + 688.1 = 1138.1 KN
Moment M= 0
Gross load, P = Total hydro test weight +W1 = 1138.1 + 1416.6 = 2554.7 KN
Gross min. pressure = 153.29 KN/m2 < 208 KN/m2 OK (Min./Max)

Case 7: DL + Hydro Test Load +50% Wind

Total vertical load, P = 1138.11 KN


Moment M= Moment due to wind force + wind moment
= ( 204.0 + 670 ) * 0.5 437.00 KNm
Gross load, P = 2554.71 KN
Gross min. pressure = 140.69 KN/m2 < 251 KN/m2 OK (Min./Max)
Gross max. . pressure = 165.89
Gross Pressure below fill area

q = Operating Weight/Tank area + soil pressure due to fill = 149.10 KN/m2


= < 208 kN/m2 OK
PROJECT: LSTK CONTRACTOR
OWNER MSQ UPGRADATION
IOCL, DELHI BARAUNI REFINERY

TTILE DESIGN CALCULATION FOR BLENDING TANKS FOUNDATIONS DOC NO : 6252-PEIN09-000-01-REP-A4-011


(800-T-028,029,031M032) REV : 03
9 CHECK FOR OVERTURNING CONTRACTOR
* only empty weight is considered for calculating Overturning in case of no anchor bolts are given .

Case : Empty tank with wind(critical)

Total Overturning moment = Wind moment + Moment due to wind force


(670+60x3.4) = 874.00 KNm
Restoring moment about base point a = Due weight of tank
= Empty weight x D1/2
= 1986.75 KN

Factor of Safety against overturning = Restoring moment/Overturning moment


= 2.27 OK
We have not considered other load case since it will be more safer.

10 CHECK FOR SLIDING

Case : Empty tank with wind


Total sliding force Ph = 60 KN

Total Weight W = Empty weight


= 450.0 KN
Resisting force = 0.9xxW = 162 KN

FOS = 3 OK

Case : Operating tank with seismic

Total slid Ph = 430 KN


Total weight W = (Operating weight +W1)
= 7246.60 KN
Resisting force = 0.9xxW = 2608.78 KN
FOS = 6.07 OK

11 DESIGN OF RING WALL

Hoop Reinforcement
Hoop tension
P= Total pressure at base
KaYd1+Kaq+KaYd2 = 5.33 + 29.30 + 8.40 = 43.03 KN/m2
Hoop tension PD2/2 = 177.42708331 KN/m
Factored hoop tension = 266.1 KN/m
Permissible tensile stress in steel in hoop, 0.87 fy = 361.05 N/mm2
Horizontal steel reqd = 737.13 mm2 /m
Steel required on each face = 368.56 mm 2

Minimum horizontal reinforcement reqd, 0.2 % of gross section = 1200.0 mm2


Dia of bar = 12 mm, Area of bar = 113.04 mm2
spacing required = 188.4 c/c

Provide 12 dia bar @ = 175 c/c OK

Twist moment, Mt = Operating load between tank shell and ring wall edge x c g of the load
= 87.9 x 0.3 m x 0.3 /2 = 4.0 KN-m / m
Moment, Mu = 1.5 x 3.9555 x( 8.246 + 0.6 )/2 = 26.24 KN-m

Where
D= 3400 mm dia of bar = 10 mm
b= 600 mm area of bar= 78.5 mm2
cover = 50 mm Effective depth = 3345 mm
k=Mu/bd2 = 0.00 Negligible, so ignored

Vertical reinforcement

Minimum vertical steel reqd, 0.12 % of gross section of concrete = 720 mm2
steel required on each face = 360 mm2
spacing required = 218.06
Spacing provided = 150 mm c/c
Provide 10 dia bar @ 150 mm OK