The People's

Republic of China
EDICT OF GOVERNMENT
In order to promote public education and public safety, equal justice for all, a better
informed citizenry, the rule of law, world trade and world peace, this legal document is
hereby made available on a noncommercial basis, as it is the right of all humans to know
and speak the laws that govern them.

GB 150-1 (2011) (Chinese): Pressure vessels -

Part 1: General requirements
ICS: 23.020.30

national standards of People's Republic of China

GB 150.1-20XX
Partially replaced GB 150-1998

Pressure vessel Part 1:

General Requirements

Pressure Vessels Part 1:

General Requirements

(To be issued)

2011- - release 2011- - implementation

The State Administration of Quality Supervision, Inspection and Quarantine release

 GB 150.1-2011

Table of Contents

Foreword Introduction

1 range ............ 12 Normative References

twenty three Terminology and Symbols

34 General requirements

appendix A (Normative) Declaration of Conformity 13

appendix B (Normative) Pressure relief means 14

appendix C (Normative) Confirmatory test to determine the burst pressure vessel design ............. 25

appendix D (Normative) Contrast empirical design method 28

appendix E (Normative) Stress Analysis and Evaluation of local structure ................ 30

appendix F (Normative) Risk Assessment Report 31 ???

appendix G (Informative) Standard Proposal / inquiry form 32

I
GB 150.1-2011

Foreword

GB 150 "Pressure vessel" is divided into the following four parts:

- - The first 1 : General Requirements;

- - The first 2 Part: material;

- - The first 3 Part I: Design;

- - The first 4 Section: fabrication, inspection and acceptance. This section GB 150 First 1 section. Section according to the present GB / T 1.1 - 2009 "Standardization
Guide" rules given draft.

Instead of this part GB150 - 1998 Part "steel pressure vessel" in the (p 1 The first chapter - 3 Zhang, Appendix B ,appendix C ), versus GB150 - 1998 Compared to the main

technical changes are as follows:

a ) Expanded the scope of the standard.

- - By way of reference standards for pressure vessels made of a metal material;

- - The design method for processing a predetermined standard range over the premise of meeting this standard design criteria;

- - It sets out various structural forms of container-based standards.

b ) Modified container construction qualifications and responsibilities required of participants.

- - Save time specified design documents;

- - Increasing the user or provided by the client in writing of design conditions at the design stage duties;

- - Specifies the duties of inspectors and inspection organizations burst test witness and report on the verification of recognition.

c ) Determining revised allowable stress safety factor.

- - Tensile strength by the safety factor 3.0 adjust to 2.7 ;

- - Carbon steel and low alloy steel yield strength safety factor by 1.6 adjust to 1.5 ;

- - Austenitic stainless steel can be used R p1.0 Determining the allowable stress.

d ) Increasing the Declaration of Conformity basic safety requirements specified to meet the special equipment safety specifications.

e ) Increased design method other than the standard prescribed in the Regulations.

f ) Increasing the requirements and implementation details of the design phase of a container risk

assessment. This part of the proposed and managed by the National Standardization Technical Committee

of Boiler and Pressure Vessel. This section is responsible for drafting unit: China Special Equipment Inspection and Research Institute.

Participated in the drafting of this section: AQSIQ Special Equipment Safety Supervision Bureau, Zhejiang University, Hefei General Machinery Research Institute, China

Petrochemical Engineering Construction Corporation, East China University of Technology, Gansu Lanke Petrochemical Co., Ltd. Gao Xin equipment.

The main drafters of this section: life than the south, Chen Gang, Zheng Jinyang, Chen Xuedong, Yang Guoyi, Xie Tiejun, Li Shiyu, Xu Feng, Wang Lei, Li Jun, Qiu

Qingyu, Zhang Yanfeng, Wu Quanlong.

This section replaces the following previously issued as follows: GB 150 - 1989 , GB 150 - 1998 . This standard commissioned by the National

boiler pressure vessel Standardization Technical Committee responsible for the interpretation.

II
 GB 150.1-2011

introduction

National Boiler and Pressure Vessel Standardization Technical Committee (hereinafter referred to as the "Committee") is based on the "Standardization Law" was

approved by the National Standardization Management Committee was established nationwide in boilers, pressure vessels and pressure piping standardized technical working

group, responsible for the above fields of standardization technical focal work. Directly affected by the Standardization Administration of centralized management at the national

standard operations, accepted the National Energy Board on the industry standard centralized management business.

This standard is under the jurisdiction of one committee responsible for developing and pressure vessels Large common technical standards, the relevant technical

requirements of pressure vessels designed to regulate the construction or use in China, manufacture, inspection and acceptance.

Technical provisions of this standard includes a pressure vessel construction process (referring to the design, fabrication, inspection and acceptance) mandatory

requirements to be followed, the provisions of the special disabled and recommended provisions, some of which are not recommended provisions that must be performed. Since

this standard is not necessary, and can not cover all the technical details within the scope of construction of the pressure vessel, thus, to meet the basic safety requirements

established by regulation of the premise, the present technique should not be prohibited standard does not specifically mentioned . This standard can not build a concrete

pressure vessel technical manuals, it is also not a substitute for training and experience in engineering and project evaluation. Project evaluation is defined by the

knowledgeable, Xian to standardize the application of technical staff made for technical evaluation of specific products. But engineering evaluation should meet the relevant

technical requirements of this standard, shall not violate the mandatory requirements of this standard and disable provisions.

This standard does not limit the actual engineering design and construction methods using advanced technology, but engineers using advanced technology and

methods should be able to make reliable judgments, to ensure that it meets the requirements of this standard, particularly with regard to mandatory design requirements ( design

formulas such as strength or stability, etc.).

This standard specifies the requirements and technical art method does not involve any patents. But the standards of engineering application may involve certain

patents, the user of this standard should bear the responsibility associated with patent rights.

This standard neither requires nor prohibits the use of the designer or a computer program analyzes the design pressure vessel, but using a computer program for

analysis or design, in addition shall meet the standard requirements, also confirmed:

1 Program technique assumes rationality) employed;

2 ) Adaptability to the design program using the content;

3 ) The correctness of the program input parameters and output results for engineering uses.

Commission adopts proposal for revision of censorship standards. Any unit or individual has the right to propose amendments to this standard recommendations, the

proposed amendment should be adopted "standard proposed amendment table" (see Appendix G Submitted to the Commission) mode. The Committee received the "standard

proposed amendments table" for review, according to the results of the review will be adopted by the technical content into the next version of the standard.

Commission only explanation for the standard of technical provisions. Asks the Commission shall submit to the Secretariat in writing, and the obligation to provide

information that may be required. There is no direct relationship with the standard terms can not be understood or inquiry will be considered in the category of Technical

Advisory Committee was right to refuse to answer or agreement to provide paid technical services.

Committee responsible for this standard Publicizing the work. For standard without the written authorization of the Commission or other institutions accredited generated

in the standard Publicizing and any ambiguity in understanding the consequences arising therefrom, the Commission will not bear any responsibility.

III
 GB 150.1-2011

Pressure vessel Part 1:

General Requirements

1 Scope

1.1 This standard applies to the construction of metal pressure vessel (hereinafter referred to as container), this section provides general requirements container materials,

design, manufacturing, testing and acceptance.

1.2 standard applicable design pressure

1.2.1. Steel container is not greater than 35MPa .

1.2.2 Other metallic materials is determined according to the corresponding standard container reference.

1.3 This standard design temperature range applicable

1.3.1 Design temperature range : - 269 ~ 900 .

1.3.2 Steel container shall not exceed Press GB 150.2 Included in the allowable temperature range of the material.

1.3.3 Other metallic materials container according to the standard part of the corresponding reference material allows the inclusion of temperature determination.

1.4 This standard applies to steel and container structure section constructed according to the requirements and GB 150.2 ~ GB 150.4 A respective predetermined; specific

structure of the container and an aluminum, titanium, copper, nickel and nickel alloy, a zirconium container in addition to satisfying the requirements of this standard, should be

appropriate to meet the following requirements:

a ) Scope tube and shell heat exchanger constructed according to the requirements GB151 Provisions;

b ) Scope and construction steel spherical tanks required by the GB12337 Provisions;

c ) Scope and construction required by the horizontal container JB / T 4731 Provisions;

d ) Scope and construction of the tower vessel required by the JB / T 4710 Provisions;

e ) Scope and welded aluminum construction required by the container JB / T 4734 Provisions;

f ) Scope and titanium construction required by the welding of the container JB / T 4745 Provisions;

g ) Copper scope and construction required by the welding of the container JB / T 4755 Provisions;

h ) Scope of construction and welding of nickel and nickel alloy according to claim container JB / T 4756 Provisions;

i ) Scope and zirconium pressure vessel constructed according to the requirements NB / T 47011 Provisions.

1.5 Not within the scope of this standard the following containers:

a ) Lower than the design pressure 0.1MPa And the vacuum degree is less than 0.02MPa Container;

b ) Territories container "Pressure Vessels Safety Supervision";

c ) Rotating or reciprocating motion from a mechanical device or as a integral member of the pressure receiving chamber (e.g., a pump housing, compressor housing, a turbine

Machine housing, a hydraulic cylinder, etc.);

d ) The presence of neutron radiation damage failure risk nuclear container means;

e ) Direct flame heating vessel;

f ) Inner diameter (for non-circular cross-section, refers to the maximum cross-section geometry within a boundary, such as: rectangles diagonal, the major axis of the ellipse)

Less than 150mm Container;

g ) Glass-lined container refrigeration and air conditioning industry, otherwise national standards or industry standard containers.

1
GB 150.1-2011

The container defining the scope 1.6

1.6.1 Container and the outer pipe connections:

a ) A first channel end surface is connected to the ring weld joint bevel;

b ) A first end surface of the screw threaded joints;

c ) A first flange sealing surface of the flange connection;

d ) A first sealing surface member dedicated connection or pipe connection.

1.6.2 Takeover, manholes, hand holes such as head pressure, and the flat cover fastener.

1.6.3 Non-pressure connector element and the pressure element welds.

1.6.4 Non-pressure element is directly attached to the container such as a carrier, the skirt and the like.

1.6.5 Vessel pressure relief means (see Appendix B ).

1.7 For not pressing GB 150.3 Determining the structure or size of the pressure vessel components, may be designed by the following method:

a ) Analysis of validation experiments, such as experimental stress analysis, hydraulic confirmatory test, according to the specific requirements of the Appendix C Provisions;

b ) Use of the structure has been put into use to compare comparable experience design, according to the specific requirements of Annex D Provisions;

c ) Stress Analysis and Evaluation using the finite element method comprises including, according to the specific requirements of the Appendix E Provisions.

2 Normative references

The following documents for the application of this standard is essential. For dated references, only the edition is applicable to this standard. For undated

references, the latest edition (including all amendments) apply to this standard.

GB 150.2 The first pressure vessel 2 Part I: Materials

GB 150.3 The first pressure vessel 3 Part I: Design

GB 150.4 The first pressure vessel 4 Section: fabrication, inspection and acceptance

GB 151 Shell and tube heat exchanger

GB 567 (All parts) Bursting disc safety device

GB / T 12241 General requirements for safety valve

GB 12337 Spherical tanks

GB / T Terminology The term substantially pressure vessel

JB 4708 Steel pressure vessel welding procedure qualification

JB / T 4709 Steel pressure vessel welding procedure

JB / T 4710 Steel tower vessel

JB / T 4711 Applying pressure vessel and transport packaging

JB / T 4730 (All parts) Pressure Equipment Nondestructive Testing

JB / T 4731 Steel horizontal vessels

JB 4732 Steel pressure vessel - Analysis and Design Standards ( 2005 In confirmation)

JB / T 4734 Aluminum welded vessels

JB / T 4745 Titanium welded vessels

JB / T 4755 Copper pressure vessel

JB / T 4756 Nickel and nickel alloy pressure vessel

NB / T 47002 (All parts) Composite pressure vessels explosive welding plate

NB / T 47011 Zirconium pressure vessels

2
 GB 150.1-2011

TSG R0004 Stationary Pressure Vessel Safety Technical Supervision Regulation

TSG R1001 Pressure Vessels and Pressure Piping Design licensing rules

Terms and symbols 3

3.1 Terms and Definitions

GB / T Predetermined following terms and definitions are applicable to this standard.

3.1.1 Pressure pressure

Vertical force on the container unit surface area. In this standard, except indicated, refer to the pressure gauge pressure.

3.1.2.

Working pressure operating pressure

Under normal operating conditions, the top of the container highest possible pressure.

3.1.3

design pressure design pressure

The maximum pressure at the top of the container set, together with the corresponding design temperature conditions as a basic design load container, its value is not

less than the working pressure.

3.1.4

Calculated pressure calculation pressure

In the design temperature corresponding to the pressure element to determine the thickness of the static pressure liquid column comprising the additional load.

3.1.5

test pressure test pressure

When the pressure test or the leak test, the top of the pressure vessel.

3.1.6

Maximum allowable working pressure maximum allowable working pressure (MAWP)

At a given temperature corresponding to the top of the vessel to withstand the maximum pressure allowed. The pressure vessel in accordance with the effective

thickness of each element of the pressure, taking into account all of the load receiving member being calculated, and the minimum value.

NOTE: When a pressure vessel design document does not give MAWP may be considered the design pressure of the container that is the maximum allowable working pressure

force.

3.1.7

set tempreture design temperature

Vessel under normal operating conditions, setting the temperature of the metal member (the metal member along a cross-section average temperature). Design

temperature and design pressure together as the design load condition.

3.1.8

Test temperature test temperature

When the pressure test or the leak test, the metal temperature of the vessel shell.

3.1.9

MDMT minimum design metal temperature

Design, the lowest temperature of the metal elements in all possible conditions expected in the container during operation.

3
GB 150.1-2011

Calculating the thickness 3.1.10 required thickness

The thickness obtained is calculated according to the standard corresponding formula. If desired, still other loads should be included in a desired thickness (see 4.3.2. ).

The outer pressure member, means the minimum thickness required to meet stability.

3.1.11 design thickness design thickness

The thickness of the corrosion allowance calculated sum.

3.1.12 nominal thickness nominal thickness

Circular design thickness plus the thickness of the material up to the entire thickness of the negative deviation of the standard material.

3.1.13 effective thickness effective thickness

Subtracting a nominal thickness of material thickness and corrosion allowance negative deviation.

3.1.14

The minimum thickness of the molded minimum required fabrication thickness

After molding pressure element designed to ensure the minimum thickness requirements.

3.1.15 cryogenic vessels low-temperature pressure vessel

Design temperatures below - 20 Carbon steel, low alloy steel, duplex stainless steel and ferritic stainless container, and the design temperature below - 196

austenitic stainless steel vessel.

3.2 Symbol

C - Thickness of the additional amount, mm ;

C 1 - The material thickness of the negative deviation, press 4.4.6.1 , mm ;

C 2 - Corrosion allowance, according to 4.4.6.2 , mm ;

D i - The inner diameter of the cylinder or a spherical shell, mm ;

E t - Elastic modulus material at the design temperature, MPa ;

p - design pressure, MPa ;

p T - Minimum test pressure, MPa ;

R o - An outer radius of the cylinder, mm ;

R m - Materials Standard tensile strength limit value, MPa ;

R eL ( R p0.2 , R p1.0) - Standard material yield strength at room temperature (or 0.2% , 1.0% Non-proportional extension strength), MPa ;

( 0 pt eL .
t p1.0
)
RRRstrength of the material at the design temperature (or 0.2% , 1.0% Non-proportional extension strength), MPa ;
, t-2Yield

t
RD
- Material is at the design temperature 10 Ten thousand hours of average rupture strength at break, MPa ;

tn
R - Material is at the design temperature 10 Ten thousand hours creep rate 1% Creep limit of the average, MPa ;

T - Stress test pressure compression element, MPa ;

[ ] - Container at a pressure element material allowable stress test temperature, MPa ;

[ ] t - Container element material at the design temperature of the allowable stress, MPa ;

[] - Base design temperature allowable stress of the material, MPa ;

t
1

[] - Xu cladding material at the design temperature stress, MPa ;

t
2

4
 GB 150.1-2011

[] -t Allowable
cr design temperature cylinder with an axial compressive stress, MPa ;

-1 Nominal thickness of the base material, mm ;

-2The thickness of the coating material, is not included in corrosion allowance, mm ;

-eThe effective thickness of the cylindrical or spherical shell, mm ;

- Welded joint efficiency.

4 General requirements

4.1 General

4.1.1. Container design, manufacture, inspection and acceptance shall comply with the provisions of all parts of this standard, it must also abide by the state enacted relevant

laws, regulations and safety specifications.

4.1.2 Container design, manufacturing units should establish a sound quality management system and effective operation.

4.1.3 Pressure vessel design and manufacture the jurisdiction "Fixed Pressure Vessel Safety Supervision" should be subject to monitoring special equipment safety supervision

mechanism.

4.1.4 Container category determined in accordance with the provisions of "Stationary Pressure Vessel Safety Technology Supervision" of.

4.2 Qualifications and Responsibilities

4.2.1. qualifications

a ) "Fixed Pressure Vessel Safety Supervision" within the jurisdiction of the pressure vessel design units needs a corresponding special

Equipment Design License;

b ) "Fixed Pressure Vessel Safety Supervision" manufacturing unit within the jurisdiction of the pressure vessel needs a corresponding special

Equipment manufacturing license.

4.2.2 Responsibility

4.2.2.1 Principal duties of the user or design

Users container or container design entrusting party shall submit to the design conditions and design units in a formal written form ( UDS - User's Design Specification ),

Which includes at least the following:

a ) The main vessel design based standards and norms;

b ) Operating parameters (including operating pressure, operating temperature range, the liquid level, to take over the load, etc.);

c ) Pressure vessel to its natural condition (including ambient temperature, seismic intensity, wind and snow loads, etc.);

d ) Media components and characteristics;

e ) Expected useful life;

f ) Geometry and orientation of the nozzle;

g ) Other necessary conditions for design needs.

4.2.2.2 Duty design units

a ) Design units to deal with the correctness and completeness of responsible design documents;

b ) The vessel design file should include at least the strength calculations, design drawings, manufacturing technology conditions, the risk assessment report (relevant

When Principal design requirements or regulations), if necessary, should include the use of installation and maintenance instructions;

c ) "Fixed Pressure Vessel Safety Supervision" master plan within the jurisdiction of the pressure vessel should be covered with special equipment provided

Total license stamp;

d ) Design units issued to the user container risk assessment should comply with appendix F Requirements;

e ) Design unit should save all files in the container design life of the container design.

4.2.2.3 Responsibilities manufacturing units

5
GB 150.1-2011

a ) Manufacturing units shall be manufactured in accordance with the design documents, such as the need to modify the original design, shall obtain a single original design

Bit agreed to amend the written documents and a detailed description of the changes to the site;

b ) Manufacturing units manufactured before the vessel should develop plans to improve the quality of its contents should include at least the manufacturing process container or elements

Control points, qualified test items and indicators;

c ) Manufacturing units in the container manufacturing and inspection department during and after completion, should be the standard, quality plans and drawings provisions of Regulation

Set the containers of inspections and tests and issue the corresponding reports, and be responsible for the correctness and completeness of reporting;

d ) Manufacturing units after passing inspection, issued by the product quality certification;

e ) Each container manufacturing unit of its manufactured products should be kept for at least the following technical documents in the container design life for future reference:

1 ) Quality Plan;

2 ) FIG manufacturing process or the card manufacturing process;

3 ) Product quality certificate;

4 ) Welding process and heat treatment process of the container document;

5 ) Standards allow manufacturers to select inspection, test project records;

6 ) Container manufacturing process and inspection, inspection, recording after the completion of the test;

7 ) And completion of the original design of the container of FIG.

4.3 Design General Provisions

4.3.1 Vessel design units (designers) should be strictly based on user or container design conditions Design Principal offered a container design, should consider all possible

failure modes of the container in use, the proposed measures fail to prevent. Compression strength of the container element, rigidity and stability calculated GB 150.3 Or

references to the required standards.

For subjected to cyclic loading of the container has a successful experience, the unit is designed technical director approval, may be the standard for the design, press JB

4732 appendix C Supplementary fatigue analysis and evaluation, while satisfying the relevant manufacturing requirements.

4.3.2. Load

Design should consider the following loads:

a ) Internal pressure, external pressure, or maximum differential pressure;

b ) The static pressure of the liquid column, the liquid column when the static pressure is less than the design pressure 5% When, negligible;

If desired, the load should also consider the following:

c ) Heavy weight of the container (including the inner member and the filler), and a lower pressure under normal operating conditions or test status built medium

Force load;

d ) Gravity ancillary equipment and insulation materials, liners, pipes, ladder, platform load;

e ) Wind loads, seismic loads, snow loads;

f ) Support, the reaction force base ring, and other types of lugs of the support member;

g ) Connecting pipes and other components of force;

h ) Temperature gradient due to the difference of thermal expansion or the amount of force;

i ) Impact loads, including sharp fluctuations in pressure caused by the impact load caused by a reaction force of a fluid such as an impact;

j ) Force during transportation or lifting.

4.3.3 When pressure is determined or calculated design pressure should be considered:

a ) When equipped with a pressure relief device on the container, shall Appendix B Regulations determine the design pressure;

b ) The container containing liquefied gas, if a reliable cold facilities, loading capacity coefficient in a predetermined range, the design pressure

Force shall be determined according to the maximum temperature within the vessel may reach medium under operating conditions; otherwise determined by the relevant laws and reg

6
 GB 150.1-2011

c ) The outer pressure vessel (e.g. a vacuum container, the container and the liquid container buried), should be considered in determining normal operating pressure calculated

Maximum internal and external pressure difference for situations that may arise;

d ) When determining the thickness of the housing of the vacuum container, subjected to external pressure by the design pressure considered. When equipped with a safety control device (su

When the release valve), designed to take the pressure 1.25 Times the maximum external pressure difference or 0.1MPa Both of low; when no safety control

device, taking 0.1MPa ;

e ) By the 2 Or 2 Or more pressure chambers of the container, such as a jacketed vessel, the pressure should be designed to determine the pressure chambers, respectively. Indeed

Calculating the pressure common timing element should be considered the maximum pressure difference between adjacent chambers.

4.3.4 Determine the design temperature

a ) Design temperature not lower than the maximum temperature of the metal member may be achieved in the operating state. for 0 The following metal temperature, a

temperature not higher than the minimum design temperature of the metal may reach the element;

b ) The metal temperature of each portion of the container in the operating state is not the same, the design temperature may be set for each portion, respectively;

c ) The metal temperature of the element is determined by the following method:

1 ) Heat transfer calculation is obtained;

2 ) Measured on the same container is used;

3 ) The temperature of the medium inside the container and the external conditions determine the binding.

d ) In determining MDMT, it should be fully considered during operation, the low temperature atmosphere of the container body

Effect of metal temperature. Low temperature atmospheric conditions over the years means the monthly average minimum temperature (refer to the days of the

month, the minimum temperature value divided by the number of days of the month) minimum value.

4.3.5 There are different conditions for containers, should be designed to the most demanding conditions, we need to consider the combination of different operating conditions,

if necessary, and indicate the pressure at each of the operating conditions and operating conditions in the drawings or design conditions appropriate technical documentation and temperature.

4.3.6 Thickness of the additional amount

Thickness of the additional amount according to formula ( 1 )determine:

= one +
CCC twenty
( 1 )

4.3.6.1 The material thickness of the negative deviation

The thickness of the negative deviation of the plate or pipe material according to predetermined criteria.

4.3.6.2 Corrosion allowance

To prevent the pressure vessel components due to corrosion, mechanical wear resulting in weakening thinned thickness, corrosion allowance should be considered,

specified as follows:

a ) There are elements of the uniform corrosion or wear, age and media should be designed to determine the corrosion allowance for corrosion rate of a metal material

(and the erosion rate) depending on the intended container;

b ) The extent of corrosion of the container by the elements are different, a different corrosion allowance;

c ) Medium is compressed air, steam or carbon steel or low alloy steel water vessel corrosion allowance is not less than 1 mm .

4.3.7 Processing housing does not include a minimum thickness after forming the corrosion allowance:

a ) Carbon steel, low alloy steel container, not less than 3 mm ;

b ) High alloy steel container, generally not less than 2 mm .

4.3.8 The nominal thickness and the minimum thickness of the container shaped element generally should be marked on the design drawings.

4.4 allowable stress

4.4.1 Xu this standard stress of the material by GB 150.2 And select appropriate reference standards. Table 1 Determining a predetermined steel (bolts

7
GB 150.1-2011

Excluding material) allowable stress, Table 2 Determining a predetermined allowable stress of steel bolts material.

Table 1 Steel (except for the bolt material) allowable stress values

Xu takes a minimum value of the

material
following values of stress, MPa

t eL t tn
R m, 1.5 ReL
, 1.5 R , 1.5 RD, 1.0 R
Carbon steel, low alloy steel
2.7

R m, (0 p eL RR
.2
) t2
0 pt eL RR
.
) t
RD, 1.0 R
tn
High-alloy steel ,( , 1.5
2.7 1. 5 1. 5

t2 t tn
R m, 5 R ,05p. 2 R ,01.5
p
.
R D, 1.0 R
Titanium and titanium alloys
2.7 1. 1.

t2 t tn
R m, 5 R ,05p. 2 R ,01.5
p
.
RD, 1.0 R
Nickel and nickel alloys
2.7 1. 1.
t2
R m, 5 R ,05p. 2 R 0p
.
Aluminum and aluminum alloy
3.0 1. 1.
t2
R m, 5 R ,05p. 2 R 0p
.
Copper and copper alloys
3.0 1. 1.

Note 1: austenitic high alloy steel pressure elements, when the design temperature is below the creep range, and allow a slight amount of permanent deformation, may be suitably mentioned

t2
To a high allowable stress09R But not exceeding R 1. 5 . This does not apply to a flange or other permanent deformation has to trace leaks
0 p. 0 p. 2

Or fault situations; Note 2: If the reference standard allows the use of R p1.0 or R tp1.0 , Then this value may be selected to

calculate the allowable stress; Note 3: The selected design life 1.0 10 5 h , 1.5 10 5 h , 2.0 10 5 h And other persistent strength limits.

Table 2 steel bolting material allowable stress values

Allowable stress, MPa

material Bolt diameter, mm Heat treatment
Takes the minimum value in the values of the following

t eL
R
M22
2.7
Carbon steel Hot-rolled, normalizing
t eL
R
M24 ~ M48
2.5

M22
( t2
0 pt eL RR
.
)
35

Low-alloy steel, martensitic

M24 ~ M48 Conditioning
( t2
0 pt eL RR
.
) t
High-alloy steel RD
30
1.5

M52
( t2
0 pt eL RR
.
)
2. 7

M22
( t2
0 pt eL RR
.
)
1. 6
Austenitic high-alloy steel Solid solutions

M24 ~ M48
( t2
0 pt eL RR
.
)
1. 5

8
 GB 150.1-2011

4.4.2 Design temperature is below 20 When taking 20 When the allowable stress.

4.4.3. Composite steel allowable stress

For the cladding layer and the base rate of binding NB / T 47002 Standard B2 Composite steel plate level and above, in the design calculations, when included To

strength cladding materials, the allowable stress at the design temperature by formula ( 2 )determine:

[] + []
[]
t
=
1 1t 2 2t
( 2 )
+one twenty

4.4.4 When the wind or seismic loads and loads 4.3.2. When combined with other loads, allowing the element does not exceed the allowable design stress in the stress

1.2 Times that required by the respective standard composition.

4.4.5 Cylinder with an axial compressive stress allowable:

,press(
a ) The radius of the outer cylinder R o And the effective thickness e 3 ) Calculated A value;

A = 0094 R oe ( 3 )

b) By the respective outer cylindrical material selection factor graph of stress ( GB150.3 The first 4 Cap), which is obtained according to the temperature profile B value,

In the elastic range (straight line segment or a left side of the drawing), are available ( 4 ) Calculated B value;

t
B = AE 32 ( 4 )

c) Allowable axial compressive stress [] t take B Value, and no greater than [ ] t .

cr

4.5 Classification welded joints and welded joints coefficient

4.5.1 Classification of welded joints

4.5.1.1 The welded joint between the pressure element into a container A , B , C , D Four categories, as 1 Fig.

a ) Cylindrical portion (including takeover) and the conical shell portion of the longitudinal joint (multilayer container plies wrapped except for the longitudinal joints), the ball

Shaped head and a cylindrical ring connected to the joint, all types convex head peace tailor welded joint head and embedded in the tubing or the mating

connector housing flange joints, are A Type weld joints;

b ) Ring to the joint housing part, and the small end of the conical head take over the connection joints, taking over long neck flange and the housing or the connection contact

Head, the abutment ring between tube plate and the flat cover or a cylindrical mating connection and takeover linker to the joint, are B Type weld joints, but has

been defined as A Class except weld joints;

c ) Spherical cap shaped head, flat cover, the tube plate and the cylindrical non-ligated linkers butt joint, or take over the connection flange and the housing, the inner seal

Cylindrical head lap joint and a multilayer container wrapped plies longitudinal joints, are C Type weld joints, but has been defined as

A , B Class except weld joints;

d ) Linker connecting the housing to take over (including a cylindrical manhole), flanges, reinforcement rings, etc., are D Type weld joints, but the regulations have been

set to A , B , C Welded joints except class.

4.5.1.2 Non-pressure connector member is connected to the pressure receiving element E Type weld joints, as shown in 1 Fig.

9
GB 150.1-2011

FIG classification weld joint 1

4.5.2 Welded joint efficiency

4.5.2.1 Welded joint efficiency The ratio of the length to be determined in the form of a butt joint weld and non-destructive testing.

4.5.2.2 Welded joints of steel pressure vessel coefficients defined as follows:

a ) And corresponds to the double-sided double-sided butt joint welding of full penetration butt weld joint

1 ) All non-destructive testing, taking = 1.0 ;

2 ) Local non-destructive testing, taking = 0.85 .

b ) Side welding butt joints (weld root along substantially the entire length of the pad in close contact with a metal)

1 ) All non-destructive testing, taking = 0.9 ;

2 ) Local non-destructive testing, taking = 0.8 .

4.5.2.3 Welded joints coefficients other metallic materials according to the corresponding predetermined reference standard.

4.6 Pressure test

4.6.1 General requirements

4.6.1.1 Pressure test comprising: a hydraulic pressure test, pressure test and the test liquid composition.

4.6.1.2 Shall, type of test, the test pressure and the claims should be indicated on the drawing is made after the container was pressure tested.

4.6.1.3 Hydraulic pressure test commonly used test, the test liquid should be consistent GB 150.4 Or reference to the relevant requirements of the standard.

4.6.1.4 For containers not suitable for the hydraulic test, pressure test, or can be a combination of the test liquid. Or gas-liquid pressure test performed in combination should

meet the test container GB 150.4 Or reference to the relevant requirements of the standard.

4.6.1.5 When using a combination of test liquid, a test liquid and gas, respectively, should satisfy 4.6.1.3 with 4.6.1.4 Requirements, test pressure specified by the air pressure

tests.

4.6.1.6 Pressure within the external pressure vessel pressure test, pressure test according 4.6.2.3 Provisions.

4.6.1.7 For the 2 Or 2 Or more multi-chamber container of the pressure chambers, each pressure chamber of the pressure test its design pressure is determined, the pressure

chambers are pressure test.

a) Stability Check common elements at the test pressure.

10
 GB 150.1-2011

b) If you can not meet stability requirements, you should first check for leaks, pressure test after passing. During the pressure test,

A pressure chamber adjacent the pressure should be kept constant, so that the whole testing process (including step-up, pressure relief and) any one time, the

pressure difference between the pressure chambers does not exceed the allowable differential pressure, this should be indicated on the drawings and allowing the pressure required v

c) To increase the pressure in a chamber test, should meet 4.6.3 Provisions.

4.6.2 Proof pressure

4.6.2.1 Proof pressure lowest value by 4.6.2.2 with 4.6.2.3 Regulations, and consider:

a) For vertical vessel when using in horizontal hydraulic test, the test pressure liquid column should be included in the static test pressure is upright;

b) Static pressure liquid column built medium under operating conditions is greater than the static pressure of the hydraulic fluid column test, a corresponding increase again due consideration

Test pressure.

4.6.2.2 Inner pressure of the container

a ) Hydraulic test:

[] [] t

T
=1. 25 pp ( 5 )

b ) Or gas-liquid pressure test Test composition:

[] [] t

T
= 1. 1 pp ( 6 )

Note 1 : When there is a predetermined maximum allowable working pressure of the vessel plate, the formula should be instead of the maximum allowable working pressure design pressure

p ; Note 2 : Each of the main pressure vessel components, such as a cylinder, head, takes over the flange device (or hand hole flange) and the fasteners are not the same material, the material

should be taken of each element [ ] / [] t The smallest ratio.

Note 3 : [ ] t It should not be lower than the allowable material subject to tensile and yield stress of the minimum intensity control.

4.6.2.3 External Pressure

a ) Hydraulic test:

T=
1. 25 pp ( 7 )

b ) Or gas-liquid pressure test Test composition:

p T
=
1.1 p ( 8 )

4.6.3 Pressure test stress check

If greater than 4.6.2.2 , 4.6.2.3 The predetermined test pressure, prior to the pressure test, pressure should be checked for each element the stress level in the test

conditions, for example, the housing element shall check the maximum overall film stress .

a ) When the hydraulic pressure test, 0.9 R eL ;

b ) When the test pressure test or gas-liquid combination, 0.8 R eL . Where:

R eL : Yield strength of the housing material at the test temperature (or 0.2% Non-proportional extension strength), MPa .

4.6.4 Pressure test exemption

Not pressure test in accordance with the above provisions container, design units should be made exempt from the pressure test under the premise to ensure the safe

operation of the vessel to be taken security measures designed unit technical director approval indicated on the drawings.

4.7 Leak Test

11
GB 150.1-2011

4.7.1 Leakage test and tightness test including ammonia leak test, halogen leak test and helium leak test.

4.7.2 Medium degree of toxicity is extreme, highly hazardous or not allowed to have trace leakage of containers should be leak tested after the pressure test qualified.

Note: degree of toxicity is determined according to relevant regulations medium "Fixed Pressure Vessel Safety Supervision" of.

4.7.3 Entity shall design methods and requirements for the container leak test.

4.7.4. When the need for a leak test, pressure test, the test medium and the corresponding tests shall be indicated on the drawings and the design documentation.

4.7.5 Air tightness test pressure equal to the design pressure.

4.8 welded joint structure design requirements

4.8.1 For steel vessel, with reference to the structural design of welded joints GB 150.3 appendix D Requirements.

4.8.2 Incorporated by reference for the design requirements of the standard metal container other, welded joints.

4.9 overpressure relief device

When the container of the present standard applicable, there may be an overpressure during operation, should Appendix B Requirements set pressure relief means.

12
 GB 150.1-2011

Annex A

(normative)

Declaration of Conformity

A.1 This standard all part of follow basic safety requirements prescribed by the state enacted a pressure vessel safety regulations, its design criteria, material requirements,

manufacturing and testing requirements and acceptance criteria are in line with "Stationary Pressure Vessel Safety Technology Supervision" appropriate provisions. All parts of

this standard are harmonized standards, that is all part of the requirements of this standard pressure vessel built to meet the "Stationary Pressure Vessel Safety Technology

Supervision" basic safety requirements.

13
GB 150.1-2011

Annex B

(normative) pressure

relief means

B.1 Scope

B.1.1 When the container overpressure that may occur during the operation, shall be in this appendix is provided with pressure relief means (hereinafter referred to as "bleed

device").

B.1.2 This appendix is for relief means on the container, means comprising a combination valve, bursting disc safety devices, safety valves and bursting disc safety device.

Relief device mounted on the container connecting line may refer to this appendix.

B.1.3 This Appendix does not apply to the operation pressure surge may be generated, the state of the reaction vessel speed of detonation.

Note: Detonation ( detonation ) Fast burning rate refers to the substance, to achieve 1000 When m / s or more, and usually produces knocking fundamentally different phenomena.

B.2 defined

B.2.1 Operating pressure This appendix middle pressure setting valve design rupture discs or burst pressure.

B.2.2 Setting pressure Safety valve begins to open under the operating conditions of the set pressure is measured in gauge pressure at the inlet valve. At this pressure, under

predetermined operating conditions generated by the pressure medium open the valve with the force holding the valve flap on the valve seat forces are Ping Heng.

B.2.3 Design burst pressure Set according to the working conditions of the container and the corresponding safety specifications, the temperature at the design burst bursting

pressure of the bursting disc.

B.2.4 Calibration burst pressure Marked on the nameplate of the bursting disc, at a predetermined design (or license test) burst temperature, the same batch rupture disc

bursting when the test sample, the arithmetic mean of the measured burst pressure.

B.2.5 Manufacturing Range A batch calibrated rupture disc bursting pressure distribution with respect to the pressure differential allows the design of blasting. When blasting

When manufacturing a sheet take zero range, nominal burst pressure design burst pressure.

B.2.6 Calibration minimum burst pressure Variation in the design and manufacture a range burst pressure algebraic sum.

B.3 General provisions

B.3.1 When the container is equipped with relief means, generally designed as a pressure vessel initial pressure overpressure limit.

When labeled with the maximum allowable working pressure plate and the design drawings, the container can be used instead of the maximum allowable working

pressure design pressure, hereinafter the same.

B.3.2 When the container is equipped with relief means, the overpressure limit of the operating pressure relief device and the container should meet the following requirements.

B.3.2.1 When only a relief device mounted on the container, the operation of the pressure relief devices should not exceed the design pressure of the container overpressure

limit should not exceed the design pressure 10% or 20kPa The larger value.

B.3.2.2 When a plurality of relief means mounted on the container, wherein the operation of a pressure relief device should not exceed the design pressure, the operation of the

other pressure relief device may be designed to increase the pressure 1.05 Times; container overpressure limit should not exceed the design pressure 16% or

30kPa The larger value.

B.3.2.3 When the overpressure limits considered vessel in the event of a fire or near a heat source it can not be expected that might lead to dangerous exotic, container

14
 GB 150.1-2011

Should not exceed the design pressure twenty one% ;Such as B.3.2.1 or B.3.2.2 When the device does not meet the bleeder overpressure required limits, the auxiliary tapping

device should be installed, the operation of the auxiliary pressure relief means is not greater than the design pressure 1.1 Times.

B.3.3 If one of the following, could be regarded as a container, only dangerous space (container or conduit) is provided a relief means, but when calculating the bleed means

bleed amount, should the connecting duct between the containers included:

a ) Is connected to a pressure source, a pressure vessel itself does not produce, and the design pressure of the pressure vessel to a pressure source;

b ) A plurality of identical design pressure of the pressure vessel or slightly different, using a sufficiently large diameter pipe connection between the container and the intermediate

No valves or cut off, although use of cut-off valve but with enough measures to ensure the normal operation of the vessel during the shut-off valve in the fully

open position and seals.

B.3.4 If pressure in the container may be less than the atmospheric pressure, while the container can not withstand this negative pressure, a negative pressure relief device

fortification should be installed.

B.3.5 Pressure vessel such as heat exchangers, if there is high temperature medium may leak into the cryogenic medium to generate steam, vent means to be provided at a

low temperature space.

B.3.6 When the need to bleed the container and no special apparatus requirements, the safety valve should be preferred.

B.3.7 By one of the following conditions should be used bursting disc safety devices:

a ) Pressure rapid growth (such as increased molecular weight of the chemical reaction, chemical explosions, deflagration, etc.);

b ) Have high requirements for sealing;

c ) The container material will lead to valve failure;

d ) Safety valve can not be otherwise applicable.

B.3.8 To minimize valuable media, media, or other hazardous toxic medium leaking out through the safety valve, or to prevent corrosive gases from entering the

vent line valve, the safety valve may be bursting disc safety devices are used in series.

B.3.9 Is one of the following container can be provided with one or more bursting disc safety devices and safety valve in parallel:

a ) Prevent the rapid growth of abnormal pressure conditions;

b ) As an auxiliary relief devices, it is possible to consider the event of a fire in or near a heat source can not anticipate the need to increase foreign relief area

of.

B.3.10 Of explosive or medium containing of extreme toxicity levels, container height, or moderately hazardous media, should be installed at the outlet bleed conduit means, the

vent media to a safe place, and proper disposal, can not be discharged directly into atmosphere.

B.4 safety valve

B.4.1 Safety valve for clean and free of solid particles, a low viscosity medium.

B.4.2 Pressure relief valve could not be used where rapid growth.

B.4.3 Not alone for the relief valve seat and valve sealing surface is likely to be blocking medium or media may be generated where the crystal, but bursting disc safety devices

may be used in series on the inlet side of the combination valve.

B.4.4 Type safety valve usually spring loaded safety valve, the valve type, and a full-Kai Weiqi. A safety valve suitable for vent gas, steam and liquefied gas medium,

inching valve to bleed the liquid medium generally applicable. It may also be a non self-excited directly loaded safety valves, i.e. pilot safety valve.

B.4.5 Nominal diameter valve for the liquid is at least 15mm .

B.4.6 Safety valve set pressure deviation should not exceed 3% Pressure or tuning 0.015MPa The larger value.

B.4.7 When equipped with safety valve, the design of the pressure vessel is determined by the following steps:

a ) The working pressure of the vessel p w To determine the safety valve set pressure p z General admission p z = ( 1.05 to 1.1 ) p w ;when p z <

15
GB 150.1-2011

0.18MPa , The increase may be appropriate p z With respect p w Ratio;

b ) Design pressure of the dispensing container p It is equal to or slightly greater than the set pressure p z , which is p p z .

B.4.8 Safety valve shall comply with the relevant technical requirements GB / T 12241 .

B.5 bursting disc safety device

B.5.1 Bursting disc safety device consists of bursting disc and the holder components. Common forms of bursting disc arcuate positive, anti arcuate and flat shape.

B.5.2 Bursting disc safety devices for the occasion pressures of rapid growth, is also used to protect the performance of the valve and used in tandem with them.

B.5.3 Bursting disc safety devices could not be used as a medium toxicity level emission extreme, highly hazardous or explosive situations and liquefied petroleum gas, and in

these cases the safety valve can be used in series.

B.5.4 When the liquid medium for discharge should be selected bursting disc safety device is adapted to the whole liquid phase.

B.5.5 When the bursting disc pressure vessel equipped with a safety device, the design of the pressure vessel is determined by the following steps.

a ) To determine the bursting disc minimum burst pressure calibration p smin The different forms of the arcuate metal rupture disc recommended p smin See Value

table B.1 ;

table B.1 Calibration minimum burst pressure p smin

Rupture Disc Type The nature of the load p smin , MPa

Conventional positive-arch Static load 1.43 p w

Slotted positive arch Static load 1.25 p w

Positive arch Pulsating load 1.7 p w

Reverse buckling Static load, pulsating load 1.1 p w

Note: If a mature designer's experience or reliable data, can not press table B.1 Provisions.

b ) Selected manufacturing range of bursting disc Table bursting disc manufacturing range B.2 ;

c ) Calculated burst pressure rupture disc design p b p b equal p smin The lower limit of bursting discs manufactured plus the selected range (absolute value);

d ) Determining the design pressure vessels pp not less than p b The upper limit corresponds to the selected range of the bursting disc manufacture.

Table B.2 bursting disc manufacturing a range of Unit is MPa

Full range 1/2 range 1/4 range 0 range

Bursting Design burst pressure limit
Lower limit Upper limit The lower The Lower limit
disc category
(positive) (negative) (positive) limit (negative) upper limit (positive)
(negative) upper limit lower limit

> 0.30 ~ 0.40 0.045 0.025 0.025 0.015 0.010 0.010 0 0

> 0.40 ~ 0.70 0.065 0.035 0.030 0.020 0.020 0.010 0 0

Positive > 0.70 ~ 1.00 0.085 0.045 0.040 0.020 0.020 0.010 0 0

arch > 1.00 ~ 1.40 0.110 0.065 0.060 0.040 0.040 0.020 0 0

> 1.40 ~ 2.50 0.160 0.085 0.080 0.040 0.040 0.020 0 0

> 2.50 ~ 3.50 0.210 0.105 0.100 0.050 0.040 0.025 0 0

> 3.50 6% 3% 3% 1.5% 1.5% 0.8% 0 0

Anti-arch 0.1 0 10% 0 5% - - 0 0

NOTE: For positive arcuate rupture disc, when the design burst pressure is less than 0.3MPa When, by the manufacturing units and the use of units (or design units) agreed in

consultation larger manufacturing a range acceptable to both sides.

16
 GB 150.1-2011

B.5.6 Material bursting disc safety devices

B.5.6.1 Rupture disc material is not GB150.2 Restrictions on the material grade of the material should be compatible with the rupture disc medium should be determined in

consultation with the supplier, or the user according to the conditions. Common rupture disc material and the maximum temperature applicable Table B.3 .

Table B.3 maximum application temperature of the bursting disc

Blasting sheet material Maximum applicable temperature,

Pure aluminum 100

Sterling silver 120

Pure Nickel 400

Austenitic stainless steel 400

Nickel-copper alloy (Monel) 430

Nickel-chromium alloy (inconel) 480

Nickel-molybdenum-chromium alloy (Hastelloy) 480

graphite 200

NOTE: When the bursting disc surface covering the sealing film or protective film, the covering material impact highest application temperature should be considered.

B.5.6.2 For corrosive media or corrosive environments, and may lead to early failure of the bursting disc safety devices, can be used in plating the sheet surface blasting,

coating or liner film protected against corrosion.

B.5.6.3 Common materials are carbon holder, austenitic stainless steel, nickel-copper alloy pressure vessel and nickel-iron-chromium alloy or the like timber. Material properties

should be compatible with the medium.

B.5.7 Selection and relevant technical requirements bursting disc safety devices should meet GB 567 Provisions.

Combining means B.6 valve and bursting disc safety device

B.6.1 Bursting disc safety devices in series at the inlet side of the safety valve, rupture disc debris allowed when blasting. Cavity between the bursting disc safety device to be

provided with a safety valve pressure gauge, exhaust port and alarm indicators, etc.

B.6.2 When the bursting disc safety device connected in series outlet side of the safety valve, safety valve should be special structure type (e.g. balance valve) to ensure that

the back pressure occurs between the cumulative valve and bursting disc safety device still in the set pressure valve open. Meanwhile, the cavity between the bursting disc

safety device to be provided with a vent valve or the discharge port.

B.6.3 Valve in series with a combination of bursting disc safety devices, the operating pressure and limits overpressure relief containers in a single apparatus should meet

B.3.2.1 Requirements.

B.6.4 Limit overpressure safety valve when the parallel combination of bursting disc safety device, the operation of the pressure relief device and the container should meet

B.3.2.2 Wherein the valve operating pressure should not exceed the design pressure, the operating pressure of the bursting disc should be less than 1.05 Times the design

pressure.

B.7 calculation of vessel safety discharge

B.7.1 symbol

A r - Vessel heated area, m 2 ;

Horizontal hemispherical head of the container A r = 3.14 D o L ;

17
GB 150.1-2011

Horizontal elliptical head container A r = 3.14 D o ( L + 0.3 D o ); Vertical vessel A r = 3.14

D o h 1 ; Spherical container A r = 1.57 D 2

0 Or play from the ground 7.5m It comprises a height below the outer surface area, whichever is greater;

D o - The outer diameter of the container, m ;

d - The inner diameter of the container feed pipe, mm ;

F - coefficient,

When the container is placed below the surface covered with sand, F = 0.3 ; When the

container is placed on the ground, F = 1.0 ; Container which is greater than 10L / m 2 Min When

the spray device, F = 0.6 ;

H - Heat input, kJ / h ;

h 1 - Container highest level, m ;

L - The total length of the vessel, m ;

q - In relieving pressure, latent heat of vaporization of the liquid, kJ / kg ;

v - Container feed flow rate in the tube, m / s ;

t - Bleed saturation temperature of the pressure medium, ;

W s - Safety vent the container volume, kg / h ;

- Vessel insulation thickness, m ;

- - At room temperature thermal conductivity of the insulating material, kJ / m h ;

- Bleed under conditions of medium density (set temperature and the set pressure), kg / m 3 ;

B.7.2 Containing compressed gas or steam safety discharge vessel

a ) For safety discharge compressor air tank, and a steam cans and other containers, which were taken at the steam generator and compressor unit time

Maximum gas production in the (steam) quantity;

b ) Gas storage tanks and other safety discharge, according to equation ( B.1 ) Is calculated:

-
vd
three twenty
Ws 2.= 1083 ( Bl )

B.7.3 When the heat transfer equipment like steam generation, safety discharge by formula ( B.2 ) Is calculated:

= s
HW /q ( B.2 )

B.7.4 Containers for liquefied gas safety Discharge

B.7.4.1 Medium is a flammable liquefied gas container or may be located in a non-flammable liquefied gases under fire operating environment, divided, no insulating insulation

safety discharge capacity calculated:

a ) When no heat insulation layer, safety discharge by formula ( B.3 ) Is calculated:

FA5 W
10 2.55 0.82 r

s
= ( B.3 )
q

b ) When a complete heat insulation layer (e.g., under fire conditions, the insulation layer is not destroyed), safety discharge by formula ( B.4 )

Calculation:

( t AW
650 2.61 - ) 0.82 r

s = ( B.4 )
q

18
 GB 150.1-2011

B.7.4.2 Medium is a flammable liquefied gas container, the work is placed, according to the safety discharge with and without heat insulation layer, respectively, with reference to

Formula No fire hazardous environment ( B.3 ) Or formula ( B.4 ) Is calculated, taking the calculated value of not less than 30% .

B.7.5 Due to the chemical reaction increases the gas volume of the container, which safety discharge gas should be determined according to the maximum time in the reaction

vessel and the chemical reactions that may be generated.

B.8 relief vent area calculation means

B.8.1 Scope

This section applies to calculate the area of a single-phase medium through the bleed means bleed. When the medium is a liquid phase, the flash discharge should not

occur.

B.8.2 symbol

A - Safety valves or minimum discharge area of the bursting disc, mm 2 ;

C - Gas properties coefficient look-up table B.4 Or calculated by the formula:

C = 520 12 ( )
kk- 11

kk+
K - Bleed means bleed coefficient; for a safety valve, K Take rated bleed coefficient (coefficient nominal bleed valve is usually provided by the manufacturer); for the rupture

disc, K Is associated with the inlet pipe shape coefficient bursting disc devices, look-up table B.5 OK, but should also meet a )

~ D )condition:

a ) Vented directly to the atmosphere;

b ) Bursting disc safety devices distance does not exceed the container body 8 Times the diameter;

c ) Bursting disc safety relief device does not exceed the length of the tube 5 Times the diameter;

d ) A bursting disc safety device, to take over the downstream nominal diameter not less than the bleed port bursting disc safety devices well known diameter. When not

easy to determine the shape of the inlet duct or unsatisfied a ) ~ d Time), it is desirable K = 0.62 ; For liquid medium, taking 0.62 Or technical specifications in accordance with

relevant safety requirements;

k - Gas adiabatic index look-up table B.6 ;

M - Molar mass of the gas, kg / kmol ;

p o - Means vent outlet side pressure (absolute pressure), MPa ;

p f - Relieving pressure relief device (absolute pressure), including design pressure and overpressure limit in two parts, MPa ;

p - When the bleed arrangement bleeds the pressure difference between the outside, MPa ;

R - Universal gas constant, J / kmol K , R = 8314 ;

R e - Reynolds, R e = 03134 ;
AW

T f - Bleed means bleed temperature, K ;

W - Leakage of relief means, kg / h ;

W s - Safety vent the container volume, kg / h ;

Z - The gas compressibility factor, see FIG. B.1 On the air Z = 1.0 ;

- Dynamic liquid viscosity correction factor, see B.2 , When the viscosity of the liquid is not greater than 20 when the viscosity of water, taking = 1.0 ;

- Kinematic viscosity liquid, Pa s ;

19
GB 150.1-2011

- Bleed under conditions of medium density (set temperature and the set pressure), kg / m 3 .

B.8.3 Computing means single bleed vent area

B.8.3.1 gas

kk- 1
a ) Critical condition, namely p o / p f Time,
k + 12

ff
13.16 W ZT
s
A= ( B.5 )
CKp M

kk- 1
b ) Subcritical conditions, namely p o / p f > Time,
k + 12

- 2 Ws ZT f
A 1.= 1079

+1
M
k kk ( B.6 )
2

f
Kp
- - ppppkk
1 fo fo

B.8.3.2 Saturated Vapor

Saturated steam vapor content of not less than 98% , The degree of superheat of no greater than 11 .

a ) when p f 10 MPa Time

W
= 019
Kp A ( B.7 )
fs

b ) when 10 MPa < p f 22 MPa Time

33 (19 . 10612
= 0 ) ( B.8 )
Kp WA27. ppff - -10006
fs

B.8.3.3 liquid

S
= 0.196 WA ( B.9 )
K p
For the viscous fluid vent area calculation procedure is as follows:

a) Assuming non-viscous fluid, taking = 1.0 According to formula ( B.9 ) To calculate the initial diameter of the corresponding discharge area, and

Rounded to the nearest standard product series and nominal diameter corresponding to the discharge area;

b) according to a) Rounding the discharge area calculated according to the formula ( B.9 ) And = 1.0 Calculation of Leakage W ;

R =W
c) according to b) The calculated Relief Amount W and a) Calculated according to the formula rounded discharge area e .3134 Renault computing
A

Number, B. FIG. 2 Richard Value, and with Richard's Value according to formula (B. 9 ) Recalculated Relief Amount W ;

d) If the W W s , The diameter (area) is also desired; if W < W s Product profile using the first year corresponds to the nominal diameter

Instead of the discharge area a) Rounding the calculated discharge area after repeated b ) ~ c ) Is calculated, until W W s .

B.8.4 Safety relief device selected to be less than the actual discharge area by B.8.3 Calculating a minimum discharge area A .

20
 GB 150.1-2011

Table B.4 gas characteristic coefficient C

k C k C k C k C

1.00 315 1.20 337 1.40 356 1.60 372

1.02 318 1.22 339 1.42 358 1.62 374

1.04 320 1.24 341 1.44 359 1.64 376

1.06 322 1.26 343 1.46 361 1.66 377

1.08 324 1.28 345 1.48 363 1.68 379

1.10 327 1.30 347 1.50 365 1.70 380

1.12 329 1.32 349 1.52 366 2.00 400

1.14 331 1.34 351 1.54 368 2.20 412

1.16 333 1.36 352 1.56 369 - -

1.18 335 1.38 354 1.58 371 - -

Table B.5 factor bursting disc safety relief device

Numbering Schematic takeover Took shape Discharge coefficient K

1 Plug-takeover 0.68

2 Flush takeover 0.73

3 Fillet with takeover 0.80

Table Properties of the gas portion B.6

The molar mass M Adiabatic index k Critical pressure P c Critical temperature T c

gas Molecular formula
kg / kmol ( 0.013MPa , 15 When ) MPa (Absolute) K

air - 28.97 1.40 3.769 132.45

Nitrogen N2 28.01 1.40 3.394 126.05

oxygen O2 32.00 1.40 5.036 154.35

hydrogen H2 2.02 1.41 1.297 33.25

twenty one
GB 150.1-2011

Table B.6 (continued)

The molar mass M Adiabatic index k Critical pressure P c Critical temperature T c

gas Molecular formula
kg / kmol ( 0.013MPa , 15 When ) MPa (Absolute) K

Chlorine Cl 2 70.91 1.35 7.711 417.15

Carbon monoxide CO 28.01 1.40 3.546 134.15

carbon dioxide CO 2 44.01 1.30 7.397 304.25

ammonia NH 3 17.03 1.31 11.298 405.55

Hydrogen chloride HCl 36.46 1.41 8.268 324.55

Hydrogen sulfide H2 S 34.08 1.32 9.008 373.55

Nitrous oxide N2 O 44.01 1.30 7.265 309.65

Sulfur dioxide SO 2 64.06 1.29 7.873 430.35

Methane CH 4 16.04 1.31 4.641 190.65

Acetylene C2 H2 26.02 1.26 6.282 309.15

Ethylene C2 H4 28.05 1.25 5.157 282.85

Ethane C2 H6 30.05 1.22 4.945 305.25

Propylene C3 H6 42.08 1.15 4.560 365.45

Propane C3 H8 44.10 1.13 4.357 368.75

N-butane C 4 H 10 58.12 1.11 3.648 426.15

Isobutane CH ( CH 3 ) 3 58.12 1.11 3.749 407.15

twenty two
 GB 150.1-2011

0.1 0.2 0.3 0.4 0.5 1.0 2.0 3.0 4.0 5.0 10
1.5 1.5

1.4 1.4

1.3 1.3

1.2 1.2

1.1 1.1
Gas compression

1.0 1.0

0.9 0.9

0.8 0.8

0.7 0.7

0.6 0.6

0.5 0.5

0.4 0.4

0.3 0.3

0.1 0.2 0.3 0.4 0.5 1.0 2.0 3.0 4.0 5.0 10

Contrast pressure

medium medium ( ) (pressure medium relief ( MPa )

T
Reduced temperature = ; Contrast pressurep = ( Absolute)
r
Bleed critical temperature ( KK) r Critical pressure medium MPa pressure)

Figure B.1 gas compressibility factor

Figure B.2 liquid dynamic viscosity correction coefficient

twenty three
GB 150.1-2011

B.9 relief device is provided

B.9.1 Relief devices should be provided on the container body or a connecting line is easy to install, inspection, maintenance parts. And the valve body to be vertically upward

in a container or overhead line.

B.9.2 Relief devices should be provided at a position close to the source pressure vessel. If a gaseous medium, should be provided in the vapor space (including the vapor

space above the liquid) or a space communicating with the line; if the liquid medium used, should be disposed below the liquid surface normal.

B.9.3 The cross-sectional area of all the pipes, and the container member between the relief device be not less than the discharge area relief device, which should be as short

and straight to take over, in order to avoid excessive pressure loss. If a connection port mounted 2 One or 2 When one or more bleed devices (not including the spare valve), the

cross-sectional area connecting the inlet port, should be at least equal to the sum of the inlet cross-sectional area of the bleed means.

B.9.4 Generally should cutoff valve disposed between the container and an intermediate relief device. For continuous operation of the container, shut-off valve may be provided

between the container and with a relief device designed for maintenance. During normal operation of the vessel, the cutoff valve to be in a fully open position and seals.

B.9.5 The support structure of the tapping device should have sufficient strength (or rigidity), to ensure that this can withstand the reaction force generated by the bleed means

bleed.

B.10 drain pipe

B.10.1 Drain pipe should be designed as much as possible in a vertical direction, that the diameter is not less than the diameter of the outlet relief device. If the device employs

a plurality of bleeder vent manifold, the manifold cross-sectional area is not less than the total cross-sectional area of each bleed means bleed port.

B.10.2 When the drain pipe in the discharge medium may be flammable, flame arrester installed should take other measures to prevent danger tempered according to the

respective specifications.

B.10.3 It defines a drain hole in the appropriate place bleed tube to prevent rain, snow and the like accumulate in the condensate drain pipe.

B.10.4 When installing a bleed line bursting disc safety devices, which should be aligned with the centerline of the center line of the bursting disc safety device, to prevent

uneven stress rupture disc.

twenty four
 GB 150.1-2011

Annex C (normative) to determine the

pressure vessel design burst test confirmatory

C.1 General

C.1.1 This appendix provides the basic requirements confirmatory test to determine the burst pressure vessel design.

C.1.2 This appendix applies to not follow GB 150.3 Pressure element or pressure vessel design calculation. Where can press GB

150.3 It requires accurate determination of the pressure receiving element which calculates the thickness, which should be designed to meet structural strength GB 150.3 Requirements,

the method can not be employed in this appendix.

C.1.3 Container and test vessel (test element or elements) should meet the following requirements:

a ) The same design structure and shape;

b ) The same material, i.e. a material corresponding standard grades, heat treatment should be consistent;

c ) The same nominal thickness and structural dimensions. For the same cross-sectional size of the structure, which is not be greater than the verification test member;

d ) The same heat treatment requirements;

e ) Manufacturing variations should be consistent GB 150.4 Requirements.

C.1.4 If the container is only partly a maximum allowable working pressure of the pressure receiving element confirmatory test burst is determined, the design of the pressure

vessel should be determined in accordance with the requirements of all of the pressure elements.

C.1.5 This appendix shall not be used to hold the degree of toxicity is extremely or highly hazardous media container design.

C.2 Management and Responsibilities

C.2.1 Confirmatory test piece shall burst test container manufacturing unit or the pressure element is completed, the test unit may be made of container or the pressure element

or a third party commissioned embodiment.

C.2.2 Confirmatory burst test of the implementation process should take full account of the security personnel and test, test procedures and test site safety precautions should

be approved by the site technical unit responsible for conduct of the trial.

C.2.3 Reference vessel pressure test of supervision and inspection requirements, the entire testing process shall be subject to inspection agency personnel witness,

confirmatory burst test report shall be signed by the approved inspection agency personnel.

C.2.4 Technical Review

C.2.4.1 Confirmatory test to determine the burst pressure or the pressure vessel design element MAWP technical documents should be "Fixed Pressure Vessel

Safety Supervision" 1.9 Article technical review.

C.2.4.2 Technical documentation requirements

C.2.4.2.1 Test pieces of design and manufacturing documents should contain at least the following:

a ) Design pattern of the test piece;

b ) Material quality certificates;

c ) Manufacturing process documents;

d ) test record;

e ) Other relevant documents.

25
GB 150.1-2011

C.2.4.2.2 Confirmatory burst test report should contain at least the following:

a ) Test, test equipment;

b ) Test procedures;

c ) Recorded during the test;

d ) Test results.

C.3 test requirements

C.3.1 Usually confirmatory burst test water as the test medium, the test medium should meet the temperature and GB 150.4 Provisions.

C.3.2 The test vessel before performing confirmatory burst test, pressure test pressure must not exceed the expected design pressure 1.25 Times.

C.3.3 Confirmatory pressure burst test to be carried out slowly, first gradually pressurized to the design pressure of the expected 0.5 Fold, viewed in the packing

1/10 Incremental expected design pressure gradually pressurized to design pressure is expected, be not less than 10 After packing minutes continue to be observed 1/10

Expected incremental pressurized to design pressure blasting or set stopping point.

C.3.4 Alternatively confirmatory burst test pressure as a suitable stopping point, as long as the design pressure calculation using the stopping point pressure obtained meet the

expected requirements to the design pressure.

C.4 determine the design pressure

C.4.1 At a test temperature of maximum allowable working pressure

a) press C.4.4 determine R mave When, according to equation ( C.1 ) Maximum allowable working pressure is calculated at the test temperature p " Otherwise, according to equation ( C.2 )

Calculation:

= ( C.1 )
pp RR
4 mb "
mave

= ( C.2 )
pp4mbRR
"
mh

Where:

p " - The maximum allowable working pressure at the test temperature, MPa ;

p b - Burst test pressure or test pressure stop point, MPa ;

- Welded joints coefficient;

R m - Materials Standard tensile strength limit value, MPa ;

R mave - The average tensile strength at room temperature of the sample, MPa ,press C.4.4 determine;

R mh - Upper limit of a standard tensile strength material, MPa ;

b) After considering corrosion allowance maximum allowable working pressure at the test temperature p ' According to formula ( C.3 )determine:

( tcpp
-' ) n

= '' 2n
( C.3 )
t
Where:

p ' - The maximum allowable working pressure at the test temperature after considering the corrosion allowance, MPa ;

t - The thickness of the material at the weakest intensity, mm ;

C 2 - Corrosion allowance, mm ;

26
 GB 150.1-2011

n - Structure shape factor. For a cylindrical, spherical shell, half apex 60 o , Bending stress and the like is not greater than the conical shell 2/3 When the total stress

pressure components, n = 1 ; For planar or approximately planar, such as flat plate, flange or half apex > 60 o Cones, etc., and the bending stress is greater than 2/3 When the total

stress pressure components, n = 2 .

C.4.2 The maximum allowable working pressure at the design temperature

The maximum allowable working pressure at the design temperature p max According to formula ( C.4 ) Is calculated:

[] []
max pp
'= ( C.4 )
t

Where:

p max - The maximum allowable working pressure at the design temperature, MPa ;
t
] [ - Allowable stress at design temperature materials, MPa ;

] [ - Allowable stress at test temperature materials, MPa .

C.4.3 use C.4.1 ~ C.4.2 Obtained MAWP as determined pressure vessel design p Basis.

C.4.4 Average tensile strength of specimens R mave determine

C.4.4.1 Should be taken with the test sample container was mechanically the same material.

C.4.4.2 take 3 Average tensile specimens as average tensile strength.

27
GB 150.1-2011

Annex D (normative)

Comparative empirical design

methods

D.1 General

D.1.1 This appendix provides the basic requirements contrasting design experience.

D.1.2 This appendix is for comparative empirical design of the container, the container design experience and comparative reference chamber should have the same or similar

structure and design conditions.

D.1.3 Meet the following requirements container comparative empirical design methods can be defined in this Annex:

a ) Not by GB 150.3 Pressure vessel design;

b ) The material is less than the standard tensile strength lower limit 540MPa ;

c ) The degree of toxicity dress medium is moderately hazardous and below the container.

D.1.4 Design units should obtain documentation and reference design documents provide users with security containers used.

D.1.5 The method of the present design should be "Fixed Pressure Vessel Safety Supervision" 1.9 Article by technical review.

D.2 experience required

D.2.1 Reference vessel should have been put into actual production of container, its safe operation period not less than 5 year.

D.2.2 Referring to the actual operating conditions of the container is not less than the design conditions 80% .

D.3 design conditions

D.3.1 Referring container structure with the same, the same medium.

D.3.2 Design reference temperature should not exceed the design temperature of the container; the design temperature below 0 Container, the container design reference

temperature not lower than the design temperature of the container.

D.3.3 Design pressure not be higher than the design pressure of the reference chamber.

D.4 structure

D.4.1 Comparative experience design of the container should have the same or similar structure as the reference container, the main structure is similar to the structure size ratio should

0.85 ~ 1.15 between.

D.4.2 In contrast empirical design to ensure that containers provided features should be considered to optimize the structure, reducing the overall structure does not affect the

continuous and peak stress and secondary stress partial structural discontinuity caused by the.

D.5 material

D.5.1 Comparison of mechanical properties of the container material empirical design temperature not lower than the corresponding design requirements reference container material.

D.5.2 Comparative empirical design of the container material can not be less than the corrosion resistance of the container material with reference to the corresponding requirements.

D.6 Design

D.6.1 Comparative experience design of the container should meet the above requirements, the size of the structure can be determined structurally similar principles.

28
 GB 150.1-2011

D.6.2 Design unit should provide design specifications.

D.6.3 For the Press JB 4732 of 3.10.2 with 3.10.3 Fatigue analysis requires the need for a container, according to the comparative experience in this appendix design, the

design specification It should be added Fatigue Analysis content containers.

29
GB 150.1-2011

Annex E (normative) Stress

Analysis and Evaluation of local

structure

E.1 General

E.1.1 This annex specifies the local structure of the container using the method of stress analysis (generally by a container GB 150 Design) as the basic requirements of the

design basis.

E.1.2 This appendix applies only to press GB 150.3 Vessel design can not be computed locally.

E.2 Design Management

E.2.1 Designers design units and local structural stress analysis according to the present annex container generally do not have the required design qualification analysis.

E.2.2 Design unit should be responsible for the correctness of the local structure analysis, strength analysis report should be used as the corresponding local structure calculations.

E.3 strength evaluation requirements

E.3.1 Stress Classification and assessment methods should be consistent with the results of stress analysis JB 4732 Provisions.

E.3.2 Design stress strength of the material by GB 150.2 Determining the corresponding allowable stress of the material.

E.4 Manufacture, testing and acceptance requirements should satisfy local structure JB 4732 The corresponding provisions.

30
 GB 150.1-2011

Appendix F (Normative

Appendix) risk assessment

report

F.1 General

F.1.1 This appendix provides the basic requirements of a risk assessment report.

F.1.2 Container designer should be prepared for the risk assessment report expected usage of container in accordance with relevant laws and regulations or the Principal

design requirements.

F.1.3 The designer should be considered in various failure modes vessel operating conditions may occur, security measures proposed choice of materials, design,

manufacturing and testing requirements, to prevent failure may occur.

F.1.4 Designers should provide the information the user container vessel emergency response plan required.

F.2 develop principles and procedures

F.2.1 Risk assessment for the design phase of major hazard identification and risk control.

F.2.2 The design phase of the risk assessment carried out according to the following procedure:

a ) Use conditions in accordance with various design conditions and other design user input information, determines the container;

b ) Identification of hazard in accordance with various use conditions of the medium, the operating conditions, environmental factors, and to determine harmful effects may

occur;

c ) For all the hazards and the corresponding failure modes, safety instructions and precautions to be taken in accordance with;

d ) For the failure mode that may occur, given the information to develop emergency plans required;

e ) A complete risk assessment report.

F.3 Risk Assessment Report content

Risk assessment report shall include at least:

a ) The basic design parameters of the pressure vessel: pressure, temperature, material properties of the medium, and external loads and the like;

b ) Conditions described operating conditions;

c ) Under all operating hazards, design conditions that may occur, such as: explosion, leakage, breakage, deformation;

d ) For standard it has been defined failure modes, indicating that the use of standard terms;

e ) For the standard does not specify a failure mode described design loads, safety factors and the corresponding selected based on the calculation method;

f ) A small amount of media leaks, explosions and a large number of measures under the gush of how to deal with the situation;

g ) According to the case might hurt those around, the provisions of appropriate personal protective equipment and measures;

h ) Risk assessment should have signed the agreement with the design drawings.

31
GB 150.1-2011

Annex G (normative)

standard proposal /

questionnaires

Standard Proposal / inquiry form Total No. number

Standard proposal Standard Inquirer standard name

unit Full name

contact address Zip code

telephone / fax email

Standard Terms and Conditions

Proposal / inquiry content (can be attached pages)

Technical basis and related information (can be attached page)

Additional information:

Units stamp or proposal (inquiries) Signature:

Date of submission:

year month day

National Boiler and Pressure Vessel Standardization Technical Committee Address: Heping Street, Chaoyang District,

Beijing Xiyuan 2 Building D Three-seat Postal Code: 100 013

32