Professional Documents
Culture Documents
SCHOOL OF ENGINEERING
Department of Civil and Geomatics Engineering
FINAL YEAR PROJECT REPORT
On
Design of Continuous Flushing Settling Basin and Powerhouse
(Thapa khola Hydroelectric Project)
A final year project report submitted in partial fulfillment of the requirements for the Bachelors
Degree in Civil Engineering (Specialization in Hydropower Engineering)
Prepared By:
Tek Kathayat (016011-13)
Raj Kumar KC (016012-13)
Sailaja Poudel (016023-13)
Saroj Sapkota (016029-13)
Gokarna Sijwal (016040-13)
Project Supervisor:
Er. Sudip Jha
Submitted To:
Department of Civil and Geomatics Engineering
Dhulikhel, Kavre
September, 2017
DECLARATION
We, Tek Kathayat, Raj Kumar KC, Sailaja Poudel, Saroj Sapkota and Gokarna Sijwal
declare that this project work titled DESIGN OF CONTINUOUS FLUSHING SETTLING
BASIN AND POWERHOUSE, submitted in partial fulfillment of Bachelors degree in Civil
Engineering (Specialization in Hydropower) to the Department of Civil and Geomatics
Engineering, Kathmandu University, during the academic year 2017, is a genuine work done
originally by us under the supervision of Er. Sudip Jha. Any help from other people has been
mentioned in the acknowledgement and the references, if any, have been listed in the reference
section. The report or any part of it has not been published or submitted for academic award in
any other universities or institutions. Any literature, data or works done by people other than the
group members and cited within this report have been given due acknowledgement and are listed
in the reference section.
2. Project Supervisor
3. External Examiner
This study was carried out at the Department of Civil & Geomatics Engineering, Kathmandu
University, in Kavre, Nepal. The success and the final outcome of the project required a lot of
guidance and assistance from many people and we are extremely fortunate to have got this all
along the completion of the project work.
We would like to thank our acting Head of Department, Assistant Prof. Prachand Man
Pradhan, Department of Civil and Geomatics Engineering, Kathmandu University, for
providing us with the opportunity to have professional experience through this final year project.
We would like to thank Department of Civil and Geomatics engineering for providing us lab,
equipped with all necessary arrangements and facilities, to carry out our office work.
We would like to express our heartfelt gratitude to our supervisor Er. Sudip Jha, and Co-
Supervisor Er. Sanjay Dhonju Shrestha for their constant availability, encouragements, vision,
and motivation towards us regarding the project, his valuable suggestions and sharing his ideas
and pushing us to out potential and making this project what it is now.
We would also like to acknowledge Associate Dean of School of Engineering Prof. Dr. Ing.
Ramesh Kumar Maskey, Er. Shyam Sundar Khadka, for providing us with regular feedback
on our works and supporting us throughout the Project. We would like to thank Er. Devendra
Basnet and Er. Diwakar Acharya and Sudip Khadka (project manager of Thapakhola
HEP) for their constant support and encouragement throughout the duration of the project.
We are extremely thankful to Mr. Shivaji Dhakal for his constant co-operation.
We would also like to thank Mr. Chetan Susling Magar for assisting us in our lab works, and
providing us with the necessary equipment.
Last but not the least; we are grateful to our parents, family members and friends for their
encouragement and support.
i
ABSTRACT
Continuous flushing settling basin is a demand for hydropower which are going to be built in
river having high sediment concentration. The main aim of continuous flushing system is to
regulate continuous production of power with continuous flushing of sand collected. While doing
this the power production would not be interrupted and becomes economical to power plant.
There are various ways of flushing the settling basin continuously. But we discussed about
Hydro suction in detail.
Building life is connected with human life in context of earthquake prone zone. So it is important
to design building resistant to those hazards. The aim of reinforced concrete design is to achieve
an acceptable probability that structures being designed will perform satisfactorily during their
intended life. With an appropriate degree of safety, the buildings should sustain the entire load
and the deformation of normal construction and have adequate durability and resistance to fire.
Particularly, in case of powerhouse, the building should also be able to withstand the loads due to
the turbine, penstock, generators and the vibration produced.
The powerhouse at Thapakhola Hydroelectric project is designed as a special Moment Resisting
Frame Structure. This project mainly focuses on seismic analysis and structural design of
different members components of a powerhouse building and economic analysis of different
sections. The project aims at obtaining a design output by limit state method. With the
involvement of all these facts, manual design of the members will have a limited approach. Thus,
the necessity of structural analysis software has been reflected. SAP2000 v.14 has been used for
analysis the members and components. Autodesk AutoCAD along with MS office like MS word,
MS excel and MS PowerPoint also been used for the successful completion of our project.
The vertical loads including dead load and live loads along with seismic loads were defined and
the resulting 14 combinations of these loads were used to analyze the structure. The lateral loads
were calculated by seismic coefficient method adopting IS 1893:2002. Structural members and
elements are designed by limit state method considering limit states of collapse and
serviceability adopting IS 456:2000. The structural members and elements are also designed
considering the ductility requirements as per IS 13920:1993. The design aids and handbooks SP-
16 and SP-34 of Indian Standard are also followed.
ii
SYMBOLS AND ABBREVIATIONS
SYMBOLS
D Overall depth of the section
d Effective depth of the section
B Width of the section
H Height of building
I Importance Factor
K Lateral Stiffness
L Unsupported length or clear span of element
E Structure eccentricity
P Axial load on the element
Q Design lateral force
R Response reduction factor
T Torsional moment due to lateral load
V Shear force
Wi Seismic weight of floor
Z Zone factor
Ab Area of each bar
Ac Area of concrete
Ag Gross area of section
Ah Horizontal seismic coefficient
Asc Area of compression reinforcement
Ast Area of tension reinforcement
Asv Area of vertical stirrup
bf Width of flange section
bw Width of web in T or L-section
Df Depth of flange in T or L-section
fck Characteristics compressive strength of concrete
fy Characteristic yield strength of steel
Ix, Iy Moment of inertia about X and Y axis respectively
iii
Lo Distance between point of inflection
Leff Effective length of the element
Ld Development length
Lx, Ly Span of slab in the shorter and longer direction respectively
Mu Factored moment, Design moment for limit state design
Mu,lim Limiting moment of resistance
Mux, Muy Factored moment about X-axis and Y-axis respectively
Mux1, Muy1 Maximum uniaxial moment capacity of the section with axial load,
about X and Y axis respectively.
Vus Strength of shear reinforcement in limit state design
Vb Total base shear
Sv Spacing of stirrup
X u,max Maximum depth of neutral axis in limit state of design
c,max Allowable maximum shear stress in concrete with shear reinforcement
c Shear stress
x, y Bending moment coefficient for slab about X-axis and Y-axis respectively
m Partial safety factor
Soil bearing pressure
Diameter of bar
iv
ABBREVIATIONS
HSRS Hydrosuction Sediments Removal System
RCC Reinforced cement Concrete
PCC Plain Cement Concrete
IS Indian Standard
CM Center of Mass
CR Center of Rigidity
DL Dead Load
EQ Earthquake Load
LL Live Load
NBC Nepal National Building Code
IRR Internal Rate of Return
NPV Net Present Value
v
List of Figures
Figure 1: Distribution of loads from slab onto the supporting beam ............................................ 11
Figure 2: Hydrosuction Sediment Removal System (HSRS) ...................................................... 16
Figure 3: Flow duration curve and particle size distribution curve .............................................. 28
Figure 4 : Operating cost for Conventional and Hydrosuction flushing system........................... 45
Figure 5: Corbel Dimension........................................................................................................ 123
Figure 6: Truss analogy in corbel ............................................................................................... 124
Figure 7: Corbel Detailing .......................................................................................................... 126
Figure 8: Plan of staircase ........................................................................................................... 129
Figure 9 : Reinforcement in Raft Foundation ............................................................................. 144
Figure 10: Pratt truss at powerhouse ........................................................................................... 156
Figure 11: Half Pratt truss at control room ................................................................................. 159
Figure 12: D.L + L.L combination in power house truss............................................................ 162
Figure 13: DL+LL combination in Control room truss .............................................................. 164
Figure 14: 3d Modeling of Powerhouse and Control Room ...................................................... 178
Figure 15: Bending moment alone the grids ............................................................................... 184
Figure 16: Axial force along the grids ........................................................................................ 185
Figure 17: Axial force along the grids ........................................................................................ 186
Figure 18: Sway along the grids ................................................................................................. 188
vi
List of Tables
Table 1: Installation Material Cost of the HSRS for the one unit ................................................. 26
Table 2: Monthly discharge and power generation of Thapa Khola HEP .................................... 27
Table 3: Result of Suspended sediment concentration analyses (Thapa khola) ........................... 34
Table 4 : loss due to operation of conventional settling basin ...................................................... 41
Table 5: Dead load calculation of control room ........................................................................... 54
Table 6: Calculation of total load above the mentioned location of Control Room ..................... 62
Table 7: Calculation of Seismic weight of Control Room ............................................................ 63
Table 8: Calculation of Natural time period in each direction...................................................... 64
Table 9: Calculation of Base Shear ............................................................................................... 67
Table 10: Lateral Load distribution at a joint above ground level of Control Room ................... 68
Table 11: Vertical load calculation of machine hall ..................................................................... 69
Table 12: Seismic load calculation ............................................................................................... 76
Table 13: Bending Moment Coefficients (Clause 22.5.1) ............................................................ 80
Table 14: Shear Force Coefficients (Clause 22.5.1 and 22.5.2) ................................................... 81
Table 15: Base reaction of the column ....................................................................................... 179
Table 16: Storey drift calculation ............................................................................................... 187
Table 17: Estimation table .......................................................................................................... 190
Table 18: Rate analysis table ...................................................................................................... 201
Table 19: Summary of unit rates of civil works ......................................................................... 206
Table 20: Abstract of estimated cost ........................................................................................... 207
vii
Table of Contents
ACKNOWLEDGEMENT ............................................................................................................... i
ABSTRACT .................................................................................................................................... ii
SYMBOLS AND ABBREVIATIONS .......................................................................................... iii
SYMBOLS ..................................................................................................................................... iii
ABBREVIATIONS ........................................................................................................................ v
List of Figures ................................................................................................................................ vi
List of Tables ................................................................................................................................ vii
Chapter 1 ......................................................................................................................................... 1
Introduction ..................................................................................................................................... 1
1.1 Project Background ............................................................................................................... 1
1.2 Features of Powerhouse ........................................................................................................ 2
1.3 Features of HSRS system...................................................................................................... 2
1.3 Objectives of the Project ....................................................................................................... 2
1.4 Scopes of the Project ............................................................................................................. 3
1.5 Limitations of the project ...................................................................................................... 3
1.6 Description of the Project ..................................................................................................... 3
1.7 Salient features ...................................................................................................................... 4
Chapter 2 ......................................................................................................................................... 6
Methodology ................................................................................................................................... 6
2.1 Methodology (part I Hydrosuction Sediment Removal system) .......................................... 6
2.1.1 Literature Review........................................................................................................... 6
2.1.2 Data Collection .............................................................................................................. 8
2.1.3 Consultation ................................................................................................................... 8
2.1.4 Office Works .................................................................................................................. 8
2.2 Methodology (part II Structure Analysis of Powerhouse) .................................................... 9
2.2.1 Literature Review........................................................................................................... 9
2.2.2 Data Collection ............................................................................................................ 13
2.2.3 Consultation ................................................................................................................. 14
2.2.4 Office Works ................................................................................................................ 14
Chapter 3 ....................................................................................................................................... 15
Continuous Flushing Settling Basin.............................................................................................. 15
viii
3.1 Continuous Flushing System .............................................................................................. 15
3.1.2 Serpent Sediment-Sluicing System .............................................................................. 15
3.1.3 Hydrosuction sediment removal system ...................................................................... 16
3.2 Benefits of HSRS over Conventional Method .................................................................... 17
3.3 HSRS components .............................................................................................................. 18
3.3.1 Intake............................................................................................................................ 18
3.3.2 Pipeline ........................................................................................................................ 18
3.3.3 Outlet............................................................................................................................ 18
3.3.4 Valve ............................................................................................................................ 18
3.3.5 Mechanical Dredging ................................................................................................... 19
3.4 Hydrosuction Dredging Case Histories .............................................................................. 19
3.5 Hydraulic Principles............................................................................................................ 20
3.5.1 Head-loss Expression ................................................................................................... 20
3.5.2 Sediment-Transport Expression ................................................................................... 22
3.6 Pipeline Design Steps ......................................................................................................... 22
3.8 Dimension of the Hydrosuction sediment Removal system ............................................... 26
3.9 Design of Hydrosuction Sediment Removal system .......................................................... 27
3.10 Loss due to operation of conventional settling Basin ....................................................... 41
3.11 Loss due to operation of Hydrosuction sediment Removal System ................................. 44
Chapter 4 ....................................................................................................................................... 46
Preliminary Design ....................................................................................................................... 46
4.1 Preliminary design of slab .................................................................................................. 46
4.1.1 Control room floor slab:............................................................................................... 46
4.2 Design of Beam................................................................................................................... 47
4.2.1 Control room ................................................................................................................ 47
4.2.2 Machine hall................................................................................................................. 48
4.2 Design of column ................................................................................................................ 49
4.3 Preliminary Design of Penstock.......................................................................................... 50
Chapter 5 ....................................................................................................................................... 51
Load Calculation ........................................................................................................................... 51
5.1 Vertical Load Calculations ................................................................................................. 51
5.1.1 Vertical load calculations of control room................................................................... 54
ix
5.2 lateral load calculations....................................................................................................... 62
5.2.1 Seismic Weight ............................................................................................................ 62
5.2.3 Calculation of Fundamental Natural Period of Vibration of the Building................... 63
5.2.4 Base Shear Calculation ................................................................................................ 65
5.2.5 Lateral Load Distribution and Storey Shear ................................................................ 67
5.3 Vertical Load Calculations of Machine Hall .................................................................... 69
5.4 Load Combination .............................................................................................................. 78
Chapter 6 ....................................................................................................................................... 79
Structural Design .......................................................................................................................... 79
6.1. Introduction ........................................................................................................................ 79
6.2 Limit State Design: ............................................................................................................. 79
6.3 Design of structural elements.............................................................................................. 80
6.3.1 Design of Beams .......................................................................................................... 80
6.3.2 Design of Two-way Slabs .......................................................................................... 103
6.3.3 Design of Column ...................................................................................................... 112
6.3.4 Corbels ....................................................................................................................... 123
6.3.5 Design of Staircase .................................................................................................... 129
6.3.6 Design of Raft Foundation ......................................................................................... 135
6.3.7 Shear or Flexural walls .............................................................................................. 147
6.3.8 Truss Design ............................................................................................................ 151
6.4 Centre of Mass and Centre of Rigidity ............................................................................. 171
Chapter 7 ..................................................................................................................................... 174
Structural Analysis ...................................................................................................................... 174
7.1 Salient features of sap 2000 .............................................................................................. 174
7.2 Input .................................................................................................................................. 175
7.3 Output ............................................................................................................................... 177
7.3.1 Grid for Column Location: ........................................................................................ 177
7.3.2 Base Reaction of the Column .................................................................................... 179
7.3.3 Reinforcement from SAP........................................................................................... 180
7.3.4 Bending moment ........................................................................................................ 184
7.3.5 Sher force Diagram .................................................................................................... 185
7.3.6 Axial force Diagram .................................................................................................. 186
x
7.3.7 Storey Drift Calculation ............................................................................................. 187
Chapter 8 ..................................................................................................................................... 189
Cost Estimation ........................................................................................................................... 189
8.1 Introduction ....................................................................................................................... 189
8.2 Detailed estimate ............................................................................................................... 189
8.3 Estimation Table ............................................................................................................... 190
Chapter 9 ..................................................................................................................................... 201
Rate analysis ............................................................................................................................... 201
9.1 Introduction ....................................................................................................................... 201
9.2 Brickwork in (1:4) Cement Sand Mortar .......................................................................... 201
9.3.2 5mm (1:4) Cement Sand Plaster .................................................................................... 202
9.4 Open Cut Excavation ........................................................................................................ 202
9.5 PCC Works (1:1.5:3) ........................................................................................................ 203
9.6 M25 Concrete Works ........................................................................................................ 204
9.7 Formwork for RCC ........................................................................................................... 204
9.8 Reinforcement Works for Fe500 Steel ............................................................................. 205
9.9 Summary of Unit Rates of Civil Works............................................................................ 206
9.10 Abstract of Estimated Cost ............................................................................................. 207
Chapter 10 ................................................................................................................................... 208
Conclusion .................................................................................................................................. 208
References ................................................................................................................................... 209
xi
Chapter 1
Introduction
The HSRS system has been proposed for the settling basin of Thapa Khola HEP to minimize the
loss in discharge due to conventional operation. This proposed system then add more discharge
for power generation. The design and the dimensioning of HSRS system is based upon the
journal that was published by Hotchkiss.
The design of powerhouse basically considers the dead load, live load, seismic load and wind
load. For the design of powerhouse NBC and IS 13920, IS 456:2000, IS 875-part 2 and for
seismic IS 1893:2002 has been referred. Structural analysis deals with the analyzing the internal
forces in the members of the structures. While structural analysis deals with sizing various
members of the structures to resist the internal force to which they are subjected in course of
their lifecycle.
This project has become a very good platform to transform our theoretical academic knowledge
into practical real world environment. Moreover the final year project helps to design the
structure in terms of safety, economy, stability and efficiency.
1
1.2 Features of Powerhouse
Structural System: RCC Special Moment Resisting Framed Structure System
Building type: Industrial (heavy duty)
Plinth area covered: 486.86 m2
Type of foundation: Mat foundation, Machine Foundation
No of storey: 1 storey for turbine and generator arrangement, 3 for control bay and
storage
Type of soil: Rocky soil
Height of the building : 20.23m
Height of shear wall: 4.4m and 1.22m
Tailrace canal and outlet structures
Seismic zone: V ( from Indian standard)
1.3 Features of HSRS system
Intake
Pipeline, Water jet, Pumping arrangement
Outlet
Value
Mechanical dredging
2
1.4 Scopes of the Project
Lateral load considered is earthquake load and calculated by seismic coefficient method
Design and detailing of typical structural element
1. Slab
2. Beam
3. Column
4. Staircase
5. Foundation
6. Corbel
7. Gantry girder
8. Shear wall
Design of HSRS system for settling basin
3-dimensional analysis is done using software SAP-2000
3
1.7 Salient features
1. Project Location
Latitude : 28 43 00 N to 28 48 00 N
Longitude : 83 34 00 E to 83 38 00 E
Development Region : Western Development Region
Zone : Dhaulagiri
District : Mustang
Intake Site : Tukuche VDC
Powerhouse Site : Tukuche, Tukuche VDC
2. General
Name of River : Thapa Khola
Nearest Town : Tukuche Bazaar
Type of Scheme : Run-of-river
Gross Head : 388.90 m
Net Head : 375.90 m
Design Discharge : 4.20 m3/sec
Installed Capacity : 13.60 MW
Dry Season Energy : 11.77 GWh
Wet Season Energy : 57.96 GWh
Total Energy : 69.767 GWh
3. Hydrology
Catchment Area : 46 km2
Design Discharge : 4.2 m3/sec
Design Flood Discharge : 80.0 m3/s (1 in 100 yr. flood)
4. Desanding Basin
Inlet transition : 20.00 m
No of chamber :2
Dimension (L x B x H) : 55.0 m x 6.0 m x 5.0 m
Outlet transition : 9.00 m
4
5. Powerhouse
Type : Surface
Dimension : 31.5 m x 13.5 m x 16.5 m
Turbine setting level : El 2620 m amsl
Number of units : Two (2)
Type of turbine : Pelton Turbine (horizontal axis)
Installed capacity : 13.60 MW
Generators : Three phase, Synchronous, 7.3 MVA
6. Tailrace Canal
Type : Concrete Conduit
Length : 38 m
Material : RCC
Size : 3.0 m x 1.2 m
7. Financial Parameters
Project Cost : 23.79 million US$
IRR : 13.37%
NPV : 40.6 million US$
5
Chapter 2
Methodology
a) Topic selection
During our internship, we observe the different component of the Thapa khola hydroelectric
project carefully. The sediment concentration on the river is comparatively high. We had
designed the settling basin on the basis of design discharge and found that the constructed
settling basin can settle the particle size up to 0.15mm, on assuming 6 hour detention time, the
sediment concentration of the river was found to be 8610 ppm. From the obtained result, we
conclude that the constructed settling basin may create a problem on smooth operation of the
power plant. To solve this sedimentation problem, our external supervisor suggests us to study
on the continuous flushing system. So, we have decided to do the Final year Project on design of
the continuous flushing system (Hydrosuction Sediment Removal System).
6
i) Serpent Sediment-Sluicing System
The invention concerns a method and means for removing sediment particles from a settling
basin with a longitudinal sluice along its bottom to facilitate a controlled removal of the sediment
particles through an outlet, which sluice being sealable against said basin by at least one sealing
organ. The invention can be used for the extraction of sediments from rivers carrying sediments
in suspension, so as to control the processes on the river bed or utilize such sediments for a
variety of purposes including: sand and gravel extraction, earth filling, mineral exploration, or
the measurement of sediment-transport in rivers. A specific application of the invention is as a
water outlet in river development systems and associated constructions such as hydropower
stations, irrigation systems and normal water supply where there is a need to remove sediments
in the river water before it is lead into the pipelines, tunnels or channels that connect the river to
the end user.
The main purpose of the invention is to find a method and a means of removing sediments that
does not involve halting the fluid flow and only a restricted amount of fluid is required to remove
the sediments.
b) HSRS Bypassing: Hydrosuction bypassing would employ the same principle to transport
sediment, but would feature a permanent inlet station upstream from the reservoir deposition
zone to collect the sediment into a pipe or pipelines. The sediment/water mixture is transported
through the pipeline and past the dam, where it is returned to downstream receiving waters.
7
2.1.2 Data Collection
For the design of the continuous flushing system, it requires the sediment concentration data and
Particle distribution curves. These data were provided by the Mount Kailash Pvt Ltd. To install
the hydrosuction sediment system it requires the different equipment like motor, pipes and
valves. To get the cost of these equipment, we have done the market survey.
2.1.3 Consultation
During our project, we have consulted with the people from respective fields. Our external
supervisor Er. Dewakar Acharya also plays important role for the topic selection, he also
suggest us suggest with different ideas. Our internal supervisor Er. Sudip Jha suggests us with
his different ideas regarding the project. We have also consulted with Prof. Ramesh Kumar
Maskey for the continuous flushing system.
8
2.2 Methodology (part II Structure Analysis of Powerhouse)
2.2.1 Literature Review
a) Topic selection
Design of powerhouse requires both the knowledge on hydropower and structure, so we are
interested on the design of the power house. So, we decided to do the Final year Project on detail
design of power house.
b) Power house
Power house is the conspicuous and vital part of the hydroelectric plant. Two basic requirement
of the power plant is the functional efficiency and aesthetic efficiency. Depending upon the
location of the construction power house can be
ii) Loading bay: Loading bay also known as erection or service bay is a space where the heavy
vehicles can be loaded and unloaded, the dismantled parts of the machines can be placed and
where small assembling of the equipment can be done. The loading bay should be of sufficient to
receive the large parts like the rotor and runner. The loading bay floor will be having a width at
least equal to the center distance between the machines.
iii) Control bay: It is the main room and controls the equipment like runner, gates, valves,
generator etc. It may be adjacent to the unit bay i.e. machine halls as it sends instructions to the
operation bay from where the operation control is achieved.
9
d) Power house Structure
A hydropower station structure can be broadly visualized consisting of two main divisions:
i) Super structure
The portion of the structure that is above ground level which receives the live load, dead load
and other loads is referred to as Super structure. Following are super structures that we have
designed in our project:
a) Beam
b) Column
c) RCC gantry beam
d) Corbel
e) Slab
f) Staircase
g)Truss
a) Mat foundation
b) Shear wall
10
e) Estimation of load
IS 456:2000 is taken as the references for the estimation of load. The total loads that acts on the
support beams for two way slabs may be assumed as the load within the respective area of the
slab bounded by the intersection of 45o line from the corners with the median line of the panel
parallel to the long side. Obtained triangular and trapezoidal loading is converted into equivalent
uniformly distributed load as described in respective section as in fig.
11
Types of Load
i) Dead load
Dead load is the load which is given by the self- weight of the structures like beam, slab, column,
wall, staircase and so on. IS 875:1987(part I) is used as the reference. Dead load acting at the
slab is transferred as trapezoidal and triangular loads on beam. Dead load from slab is transferred
in beam as uniformly distributed load. Dead load of beam is considered as UDL. Dead load of
column is considered as the point load acting at the joint
The magnitude of live load depends upon the type of occupancy of the building. IS875:1987(part
II) is used as the references for the load. In our case the occupancy is an industrial building with
heavy duty equipments. The live load distribution varies with time. Hence each member is
designed for worst combination of dead load and live loads.
No building is entirely safe from earthquake. But it is in the best efforts of many building codes
to ensure a level of safety to the building by enhancing its strength and ductility. Any building
should be designed in such a way that
It should not have structural cracks in times of minor earthquake
Earthquake or seismic load on a structure depends on the size of the structure, maximum
earthquake intensity or string ground motion and the local soil, the stiffness, design and
construction pattern, and its orientation in relation to the incident seismic waves. Building
experiences the horizontal distortion when subjected to earthquake motion. So building should
be designed with lateral force resisting system. For design purpose, the resultant effects are
usually represented by the horizontal and vertical seismic coefficient h & v. Alternatively, the
dynamic analysis of the building is required under the action of the specified ground motion or
design response spectra. Since the probable maximum earthquake occurrences are not so
frequent, buildings are designed for such earthquakes so as to ensure that they remain elastic and
the building is prone to least damage.
Seismic load is calculated by using seismic coefficient method as specified in IS 1893(part I):
2002.
12
2.2.2 Data Collection
As we are re-designing the power house of Thapa Khola HEP. For the penstock and powerhouse
sizing, design discharge and head are needed. On the basis of discharge and head, power plant
capacity is determined and plant capacity determines the size of the machine hall, loading bay
and the control bay. Discharge and head data were provided by the host organization and the
reference drawings of constructed power house of Thapa Khola HEP were provided from the
host organization.
Preliminary sizes of the flexural members of the structural system i.e. slab and beams are worked
out as per the limit state of serviceability (deflection) consideration by conforming to IS456:2000
Cl.23.2.1.Similarly, for the compression member, i.e. columns, the cross sectional area of the
column is worked out from the net vertical axial load on the column lying in the ground floor
assuming suitable percentage of steel. The net vertical axial load on each column is worked out
from the factored dead load and live load on the contributing area, which is taken as half of the
slab areas adjacent to the column under consideration. The load is increased by 20% for the
earthquake load to give the net vertical load.
13
2.2.3 Consultation
During our project, we have consulted with the people from respective fields. Our external
supervisor Er. Dewakar Acharya also plays important role for the topic selection, he also
suggest us suggest with different ideas. Our internal supervisor Er. Sudip Jha suggests us with
his different ideas regarding the project. We have also consulted with Prof.Dr.Ramesh Kumar
Maskey for the continuous flushing system.
a) Preliminary Design
Preliminary sizes of the flexural members of the structural system i.e. slab and beams are
designed as per the limit state of serviceability (deflection) consideration by conforming to
IS456:2000 Cl.23.2.1. Similarly, for the compression member, i.e. columns, the cross sectional
area of the column is worked out from the net vertical axial load on the column lying in the
ground floor assuming suitable percentage of steel. The net vertical axial load on each column is
worked out from the factored dead load and live load on the contributing area, which is taken as
half of the slab areas adjacent to the column under consideration. Thus preliminary design of
column is done by considering the factored axial load on the column as stated in IS 456:2000
clause 39.3.
b) Structural Analysis
Structural analysis deals with the prediction of performance of a given structure under stipulated
loads and other external effects. The performance characteristics of the structure under the
actions of stresses and stress resultants such as axial forces, shear forces, bending moment,
deflection and support reactions has been analyzed using SAP 2000V14. The result is compared
with the preliminary design of the members.
c) Detailed Design
Limit state method is used in design of all structural members. The beam has been designed by
using IS 456:2000. Slab has been designed using coefficient given in appendix D of IS 456:2000.
The column has been designed by using SP16. Other members like corbel, staircase, mat
foundation has been designed using the respective codes. Reinforcement detailing has been
carried out by IS 13920:1993( ductile detailing).
14
Chapter 3
Continuous Flushing Settling Basin
3.1 Continuous Flushing System
To supply the sediment free water continuously through the water conveyance system, the
sediments need to be flushed out continuously. Continuous flushing system minimizes the
manual work. On conventional system the sediment flushes at once as a result the sediments get
deposited to the downstream. In this method the sediment flushes in the continuous manner. So,
the deposition of sediment in the downstream minimizes. There are different methods for the
continuous flushing system. In this report we will discuss on serpent sediment sluicing system
and perform detail design on hydrosuction sediment sluicing system.
The main purpose of the invention is to find a method and a means of removing sediments that
does not involve halting the fluid flow and only a restricted amount of fluid is required to remove
the sediments.
15
3.1.3 Hydrosuction sediment removal system
Introduction
Hydrosuction Sediment Removal System (HSRS) remove deposited or incoming sediment in
reservoirs using the energy represented by the difference between water levels upstream and
downstream from a dam.
There are two types of hydrosuction sediment removal. The first is hydrosuction dredging, in
which deposited sediment is dredged and transported to either a downstream receiving stream or
to a holding or treatment basin [Fig. 4(a)]. The second is hydrosuction bypassing, in which
incoming sediment is transported without deposition past the dam to the downstream receiving
stream [Fig. 4(b)].
a. Hydrosuction Dredging
b. Hydrosuction Bypassing
16
a) HSRS Dredging
Conventional method of hydraulic dredging use a mechanical pump to supply the driving power
to remove deposited sediment from the reservoir. Hydrosuction dredging removes sediment from
reservoir using hydraulic head represented by the difference between water level upstream and
downstream from the dam. The potential energy thus stored drives water and sediment into
sediment removal pipelines. No external energy is required to transport the sediment from the
intake point to the point of discharge.
The method uses a pipeline at or near the bottom of reservoir that extends upstream to the point
of sediment deposition to the dam. The pipe continues over or through the dam to a discharge
point downstream. The water-sediment mixture is transported through the pipeline until it is
discharged into the relatively clear water that passes the dam through outlet or hydropower
turbines. Sediments need not to be stored in spoil area. Two variations of hydrosuction dredging
have been used: bottom discharge and siphon dredging. In siphon dredging, the discharge pipe is
passed over the top of dam and in bottom dredging the pipe passes through a low-level outlets at
the dam. Both methods may employ a floating barge, which moves the pipeline inlet around the
reservoir to access a larger area.
b) HSRS Bypassing
Hydrosuction bypassing would employ the same principle to transport the sediment, but would
feature a permanent inlet station upstream from the reservoir deposition zone to collect the
sediment into the pipe or pipelines. The sediment/water mixture is transported through the
pipeline and past the dam, where it is returned to downstream receiving water.
17
3.3 HSRS components
The principal components of HSRS are the intake, pipeline, valve, outlet works and appurtenant
facilities.
3.3.1 Intake
Intake shapes for hydrosuction dredging vary from a straight-end inlet to a dustpan shape. A tin
attachment may be useful for scarifying the bed and suspending the sediment near the inlet.
Intakes may be equipped with external power cutter heads or water jet to suspend deposits from
consolidated beds.
3.3.2 Pipeline
Sediment bypassing requires a permanent structure that excludes sediment from incoming flow
and introduces it to the bypassing pipelines.
Flexible and/or rigid pipes are used to transport sediment and water in a dredging HSRS. A
portion of the pipeline upstream from the dam is usually supported off the reservoir bottom to
make the pipeline easier to move [Fig. 4(a)]. Flexible pipe near the intake or rigid pipes
connected with rubber elbows in the pipeline can be used to facilitate movement. Rubber elbows
however, introduce additional friction losses.
Piping system for a bypassing HSRS need not be flexible. A pipe or manifold of pipes at the
sediment excluder would be attached to a permanent pipeline system that extends to a
downstream discharge point. A separate pipeline to introduce clear water into the system may be
helpful to prevent pipeline blockage and to regulate concentration to match downstream
sediment deficit conditions.
3.3.3 Outlet
The location of the HSRS outlet depends on the intended use of the sediment. For all cases, the
outlet should either be submerged or turned upward so it is always full to avoid air entering the
pipeline. The simplest discharge option is to release the sediment and water into the channel
downstream the dam. Care must be taken to avoid deposition by adding only as much sediment
to the stream as it can transport.
3.3.4 Valve
A valve location at the dam or near the outlet controls flow in the pipeline for hydrosuction
dredging. Easy excess to the valve under all operating conditions and water level is essential.
The water and soil conservation division (1989), in China, offers several practical
recommendations for locating the pipeline valve. They recommended that if the hydraulic head is
not excessive, the valve be fully open when operating, to avoid debris catching in the valve plate.
In the case of sediment bypassing, several valve to control the clear water intake (if used) and the
sediment pipe manifold would be necessary. The sediment-intake valve may need to adjust
automatically to admit only as much sediment as will make up the sediment deficit downstream.
18
Approximate valves for slurry flow are pinch and diaphragm valves, ball valve and plug valve.
Valves should be shut off during period of icing or heavy debris.
Ancillary facilities for hydrosuction dredging may include a raft or barge to move the pipeline
inlet to the reservoir, an externally powered water jet or cutter head at the inlet to breakup
consolidated sediments (if required) and instrumentation to monitor the operation. Newer
reservoir or unconsolidated sediments may not need a water jet or cutter head to loosen the
sediment.
The Peoples Republic of China to date has the most experience with hydrosuction dredging. The
Chinese have used either the siphon or bottom withdrawal modes in ten reservoirs beginning in
1975. In all cases, the fertile sediment-laden water was passed into irrigation canals downstream
and spread on cropland to replenish the top soil and recharge the nitrogen content. Dam height
varied from 15 to 35m, while initial reservoir storage varied from 1500000-24500000 m3.
Incoming sediment concentration varied from 19 to 150 kg/m3.
19
3.5 Hydraulic Principles
The problem of sediment transport in pipeline is one of two-phase flow and has been considered
by various disciplines over the last several decades. The principles and ideas has been introduced
by several engineering texts, dredging industries and most recently by chemical engineering
works by Shook and Roxo (1991).
Optimum sediment transport in pipelines occurs when the sediment particles are on the verge of
depositing in the pipe. This maximum concentration is referred to as being between a so-called
heterogeneous flow regime and a flow regime with a moving bed. Equations for head loss and
for this condition are needed to design the HSRS pipeline. The problem as applied to reservoir
sediment removal is complicated by the presence of non-uniform and cohesive sediments and by
the difficulty in obtaining detail field measurements that may confirm and verify predicted
relationships.
= = ( )/().(1)
Where = dimensionless head loss function; K= constant; = dimensionless function of
hydraulic variables; m= exponent; Jm= head-loss gradient for the sediment-water mixture;
J= head-loss gradient for the clear water; and Cv= sediment concentration by volume. The
parameter is defined as
= (V2*Cd0.2)/ [g D(S-1)].. (2)
Where V= flow velocity; D= pipe diameter; S= specific gravity of the sediment; and C d= particle
drag coefficient
Values for K and m have been proposed by different researchers. Durand and Condolios used K=
81 and m= -1.5 based on their experimental data. In another effort to evaluate K and m. zandi
and Govatos analyzed all available data for which the concentration by volume (C v) was greater
than 5%, stating that concentration less than 5% produce less head loss than clear water. They
also determined from experimental plots that about one-third of the data points were for flows in
the moving-bed regime. Upon elimination of these data, they fit two lines to the data; for <10,
K= 280 and m= -1.93, while for >10, K= 6.3 and m= -0.354. No physical significance is
attached to the value of = 10.
For non-uniform sediments it is recommended that a weighted Cd be computed from
20
Cd = p1Cd1 + p2Cd2 +. + pnCdn (3)
Where p1, p2., pn = decimal size fractions from the particle size distribution; and Cd1, Cd2 and
Cdn = drag coefficients of the particle diameters used to represent the sediment size fractions.
The following analysis follows Eftekharzadch(1987) but maintains the constant and exponent as
variables. Substituting from (2) into (1) yields
JmJ 2 m
=K[ ] (4)
CvJ (1)
From the Darcy-Weisbach equation we obtain an expression for dimensionless head loss
J= fV2/92gD).. (5)
Where f= Darcy-Weisbach friction factor. By definition
Cv= Qs/Q= 4Qs/ (D2V). (6)
Where Qs= sediment transport rate by volume. Substituting (5) and (6) in (4) and rearranging
2 1+2 0.5
2
= + 1+ 3+ (1) (7)
2
Equation (7) shows the variation of head-loss gradient, Jm is a function of clear-water friction
and the contribution due to the presence of sediment. The friction loss due to sediment depends
on pipe diameter, D volumetric sediment transport rate Q, sediment size and flow velocity V. the
non-flow variables may be combined into a material constant, as
Equation (9) can be used to estimate the head loss gradient, J m, in a pipeline transporting a
sediment-water mixture.
21
3.5.2 Sediment-Transport Expression
In hydro suction dredging, the input energy is elevation pressure head, which is relatively fixed
and reflected by the Jm term of (9). The unknowns are flow velocity and optimum sediment
transport rate. Equation (9) suggests that flow velocity varies with sediment transport rate for a
fixed Jm. Therefore, there must exist an upper limit for a given head to transport the maximum
rate of sediment in a pipe. In other words, one can look for a minimum head-loss condition at a
fixed sediment transport rate, or locate the flow velocity at which the head loss gradient is
minimum. This is done by assuming the Darcy-Weisbach friction coefficient f is a constant,
differentiating Jm in (9) with respect to the velocity, and equating the result to zero:
/ = 0 (10)
Which yields,
1
2 21
= ( )
2Qs(1 2m)
Where Vm= flow velocity when the pipe transports the maximum rate of solids with the fixed
head. Rearranging (9) and solving for Qs and simplifying yields the following expression for the
maximum sediment transport rate:
1 2 m
Jm
Qs ( 1 2 m
) 2
D 2 2 f D 2
2
f ( ) 2 m 1 / 2 gD ( ) 2 m 1
2 (1 2m) gD 3
2 (1 2m)
Where Qs = maximum sediment transport rate under the available head-loss gradient, Jm.
22
2
(
)
=
where h is in ft ,g is in ft/sec2 and v is in ft/sec.
5. Using the trial value of the darcy-weisbach friction coefficient, f, the head-loss gradient, Jm,
the pipeline diameter D, the non-flow parameter , and the value of the exponent m assumed to
be valid for the current solid-liquid regime, calculate the sediment flow rate Qs using the
1 2 m
Jm
Qs ( 1 2 m
) 2
D 2 2 f D 2
2
f ( ) 2 m 1
/ 2 gD ( ) 2 m1
2 (1 2m) gD 3
2 (1 2m)
Where Qs is in cfs.
6. Compute the trial value of the optimum mixture flow velocity Vm using
1
2 21
= ( )
2Qs(1 2m)
Where Vm is in ft/sec
7. Calculate the mixture flow Reynolds number Re= VmD/v, where v is an appropriate value of
the kinematic viscosity, and determine the roughness coefficient for the given pipe material.
8. Calculate the mixture friction coefficient fm using the explicit formula given by Swamme and
Jain
1.325
=
5.74 2
(ln (3.7D) + 0.5 )
9. Using Vm, recalculate the Jm and fm, and compare it with value of fm calculated in the step 8.
Repeat steps 3 to 8 until the difference between the fm values calculated in subsequent steps is
within acceptable tolerance
23
Design discharge=2.1+10%*2.1
=2.31 m3/s
Horizontal velocity
Q= AV
V= (2.31)/ (6*3)
=0.128 m/s
We have three conditions to determine limiting velocity.
d> 1mm
V=0.36*d^0.5
d=0.126mm<1mm Not ok.
0.1>d>1
V=0.44*d^0.5
=0.0846 Not ok
0.1>d
V=0.51*d^0.5
=0.063 <0.1 mm 0k
The given settling basin can settle particle size upto 0.063 mm from the horizontal velocity but
we will also check from fall velocity.
And, we know
AS = (K*Q)/Wt Let K=1.3 (range 1.2-1.5) for turbulence effect.
Wt = (1.3*2.31)/ (55*6)
=9.1 mm/s
We will determine corresponding particle from chart.
Conducting temperature to be 10 degree centigrade
Particle size settling velocity
0.1 5.12
0.2 17.11
Y 9.11
From interpolation,
Y=0.133 mm
The corresponding horizontal limiting velocity is
V=0.44*0.133^0.5
24
=0.16 m/s >0.128 m/s
Hence the settling basin is capable of settling the particle size up to 0.133 mm.
Determining the efficiency of settling basin
From Hazens equation
=1-(1+ 0 ) ^ (-1/m)
0.179.110^3
=1-(1+ ) ^ (-1/0.17)
710^3
=69.13%
25
3.8 Dimension of the Hydrosuction sediment Removal system
Length of pipe: 200 m
Dia. of Pipe : 0.15 m
Velocity of mixture through pipe: 2.926 m/s
Discharge of mixture through pipe: 0.0493 m3/s
Discharge of sediment flow rate: 0.006885 m3/s
Table 1: Installation Material Cost of the HSRS for the one unit
Unit
Materials Quantity unit cost(Rs) Cost(Rs) Remarks
Black plastic
pipe 250 m 60 15000
Working for 2
Labour cost 4 no. 2500 10000 days
26
3.9 Design of Hydrosuction Sediment Removal system
In hydrosuction Sediment Removal system we have to first assume the trial velocity and
calculate velocity of mixture (Vm). Using this velocity of mixture calculate coefficient of
friction. Again start new trial velocity using Vm. This process is repeated till the difference of
consecutive friction coefficient is negligible. Generally the value get converge in 2 to 3 steps.
The data require for the HSRS system is shown below first and then method for the calculation
Discharge for
River power Net Power
Month No. of days Discharge(m3/s) generation(m3/s) Head(m) Produce(kW)
Baisakh 31 2.96 2.76 382.79 9098
Jestha 31 4.15 4.01 377.15 13033
Asar 32 5.35 4.20 375.88 13594
Shrawan 31 7.27 4.20 375.88 13594
Bhadra 31 8.54 4.20 375.88 13594
Ashwin 31 6.26 4.20 375.88 13594
Kartik 30 3.4 3.20 381.04 10500
Mansir 29 1.66 1.52 386.33 5067
Poush 30 1.44 1.30 386.73 4339
Magh 29 1.37 1.23 386.73 4106
Falgun 30 1.5 1.36 386.64 4538
Chaitra 30 2 1.86 385.57 6186
27
FLOW DURATION CURVE
10
Discharge (m3/s)
8
0
0 0.2 0.4 0.6 0.8 1 1.2
28
Parameter Units Description Value Value in si
units
Step 1
h ft Available headreservoir water surface 49.2 15m
elevation at normal pool minus tailwater
elevaton on downstream side of dam or other
determined hydrosuction pipeb outlet location
o
T C temperature 10
29
Q ft/s Assume a trial flowrate through pipe 9.6 2.926m/s
sumKi Assumed total minor energy loss coefficient for 2.6 2.6
possible minor losses in the hydrosuction piping
system. Minor losses include energy losses at
entrance, exit, bends, connections, and valves.
Losses summed.
30
d80 mm Grain size for which 90 percent of reservoir 0.18
sediment sample is finer
Re80 Reynolds Number for d80 using its fall velocity 2.34
Re75 Reynolds Number for d75 using its fall velocity 0.9208
31
Cd75 Cd for d75 grain size 26.06
Step 3
Calculate from Hotchkiss equation (2) 8.05
32
Ql cfs Discharge of clear water 1.570 0.0424 m3/s
33
Table 3: Result of Suspended sediment concentration analyses (Thapa khola)
34
Sampling sampling Gauge
S.No. date time Concentration(PPM) Height(m) Temp(oC) Remarks
35 30-06-13 8:00 2415 0.83 9.5 No rain
36 30-06-13 16:00 1369 0.96 10.5 No rain
37 01-07-13 8:00 3291 0.83 9 No rain
38 01-07-13 14:30 6529 0.9 10.5 No rain
39 01-07-13 16:00 3543 0.92 10 No rain
40 02-07-13 8:00 1194 0.79 9 No rain
41 02-07-13 16:00 2934 0.9 10 No rain
42 03-07-13 8:00 1391 0.79 10 No rain
43 03-07-13 12:00 1767 0.79 11.5 Rain
44 03-07-13 16:00 3180 0.96 11 Rain
45 04-07-13 8:00 1,345 0.76 10 No rain
46 04-07-13 16:00 3,324 0.9 11 No rain
47 05-07-13 8:00 3607 0.9 9.5 Rain
48 05-07-13 16:00 6,734 0.98 10 Rain .,
49 06-07-13 8:00 2269 0.92 10 No rain
50 06/07/2013- 16-00 3431 0.98 10 No rain
51 07-07-13 8:00 1686 0.85 9.5 Rain
52 07-07-13 16:00 1769 0.85 9 No rain
53 07-07-43 16:00 2,031 0.91 10 No rain
54 08-07-13 8:00 1290 0.8 9 No rain
55 08-07-13 16:00 2972 0.86 10.5 No rain
56 09-07-13 8:00 1,938 0.86 9.5 Rain
57 09-07-13 16:00 10100 1.02 10 No rain
58 10-07-13 8:00 3237 0.9 9.5 Rain
59 10-07-13 16:00 5,744 0.98 10 No rain
60 11-07-13 8:00 2,875 0.84 9.5 Rain
61 11-07-13 14:00 2,108 * 10 Rain
62 11-07-13 16:00 2,168 0.85 10 Rain
63 12-07-13 8:00 1,978 0.76 10.5 No rain
64 12-07-13 16:00 4,355 0.84 11 No rain
65 13-07-13 8:00 930 0.74 10 No rain
66 13-07-13 16:00 2,414 0.78 10.5 No rain
67 14-07-13 8:00 1,146 0.78 10.5 No rain
68 14-07-13 16:00 3,625 0.71 10 No rain
69 15-07-13 8:00 805 0.72 10 No rain
70 15-07-13 16:00 23,343 1.1 10.5 Rain
71 16-07-13 8:00 4,556 0.72 9.5 No rain
72 16-07-13 16:00 5,406 0.82 10.5 No rain
35
S.No. Sampling sampling Concentration(PPM) Gauge Temp(oC) Remarks
date time Height(m)
36
98 30-07-13 16:00 5,006 0.87 11 No rain
99 31-07-13 8:00 777 0.8 9.5 No rain
100 31-07-13 16:00 2,662 0.86 10 No rain
101 01-08-13 8:00 1,915 0.81 10.5 No rain
102 01-08-13 13:00 875 0.84 11 No rain
103 01-08-13 16:00 1,643 0.86 11.5 No rain
104 02-08-13 8:00 1,887 0.77 9.5 No rain
105 02-08-13 16:00 1,898 0.8 11 No rain
106 03-08-13 8:00 707 0.72 9.5 No rain
107 03-08-13 16:00 1,267 0.5 10 No rain
108 04-08-13 8:00 883 0.71 9 No rain
109 04-08-13 13:00 4,074 0.73 11 No rain
110 04-08-13 16:00 2,530 0.76 10.5 No rain
111 05-08-13 8:00 1,042 0.68 9 No rain
112 05-08-13 16:00 5,512 0.71 11 No rain
113 06-08-13 8:00 2,182 0.66 9.5 No rain
114 06-08-13 16:00 4,041 0.69 10.5 No rain
115 07-08-13 8:00 6,597 0.64 9 No rain
116 07-08-13 16:00 3,423 0.7 10 No rain
117 08-08-13 8:00 2,065 0.62 9.5 No rain
118 08-08-13 14:00 3,617 0.62 11 No rain
119 08-08-13 16:00 3,279 0.65 10 No rain
120 09-08-13 8:00 6,926 0.62 9 No rain
121 09-08-13 16:00 2,497 0.64 11 No rain
122 10-08-13 8:00 1,980 0.6 9.5 No rain
123 10-08-13 13:00 3,552 0.6 11.5 No rain
124 10-08-13 16:00 2,703 0.6 11 No rain
37
125 11-08-13 8:00 1,508 0.59 9.5 No rain
126 11-08-13 16:00 5,055 0.64 11 No rain
127 12-08-13 8:00 1,242 0.6 9.5 No rain
128 12-08-13 16:00 1,729 - * Rain
129 13-08-13 8:00 1,794 0.61 9.5 No rain
130 13-08-13 16:00 1,363 0.6 11 No rain
131 14-08-13 8:00 1,829 0.62 9.5 No rain
132 14-08-13 16:00 3,208 0.65 10 No rain
133 15-08-13 8:00 1,454 0.64 9 No rain
134 15-08-13 14:00 1,272 0.63 10 No rain
135 15-08-13 16:00 3,542 0.66 11 No rain
136 16-08-13 8:00 1,076 0.58 9 No rain
137 16-08-13 16:00 2,258 0.64 10.5 No rain
138 17-08-13 8:00 1,467 0.59 9.5 No rain
139 17-08-13 16:00 2,270 0.64 11 No rain
140 18-08-13 8:00 775 0.6 9 No rain
141 18-08-13 14:30 1,207 0.62 10.5 No rain
142 18-08-13 16:00 852 0.66 11 No rain
143 19-08-13 8:00 2,619 0.61 9.5 No rain
144 19-08-13 16:00 747 0.65 10.5 No rain
145 20-08-13 8:00 519 0.6 9 No rain
146 20-08-13 16:00 847 0.64 10 No rain
147 21-08-13 8:00 503 0.59 9.5 No rain
148 21-08-13 14:00 261 0.59 11.5 No rain
149 21-08-13 16:00 1,465 0.63 11 No rain
150 22-08-13 8:00 884 0.61 9.5 No rain
38
Sampling sampling Gauge
S.No. date time Concentration(PPM) Height(m) Temp(oC) Remarks
151 22-08-13 16:00 1,723 0.64 10.5 No rain
152 24-08-13 8:00 555 * 9 No rain
153 24-08-13 16:00 1,468 0.64 9.5 No rain
154 25-08-13 8:00 417 0.6 9 No rain
155 25-08-13 13:30 252 0.62 10 No rain
156 25-08-13 16:00 1,023 0.64 10.5 No rain
157 26-08-13 8:00 446 0.6 9 No rain
158 26-08-13 16:00 1,135 0.64 11 No rain
159 27-08-13 8:00 1,085 0.59 9.5 No rain
160 27-08-13 16:00 1,679 0.66 10.5 No rain
161 28-08-13 8:00 734 0.54 9.5 No rain
162 29-08-13 14:00 269 0.54 10 No rain
163 29-08-13 16:00 1,503 0.68 11 *
164 30-08-13 8:00 915 0.55 9 c
165 30-08-13 16:00 992 0.64 10 No rain
166 31-08-13 8:00 853 0.55 9.5 No rain
167 31-08-13 16:00 3,934 0.6 10 No rain
168 01-09-13 8:00 1,354 0.57 9.5 No rain
169 01-09-13 16:00 1,465 * 10 No rain
170 02-09-13 8:00 898 0.59 9.5 rain
171 04-09-13 8:00 1,211 0.52 9.5 No rain
172 04-09-13 16:00 531 0.6 10.5 No rain
173 09-09-13 8:00 248 0.48 9.5 No rain
174 09-09-13 16:00 715 0.52 10 No rain
175 10-09-13 8:00 261 0.44 9.5 No rain
176 10-09-13 14:00 253 0.44 10 No rain
177 10-09-13 16:00 414 0.5 10.5 No rain
178 11-09-13 8:00 255 0.63 9 No rain
179 11-09-13 16:00 218 0.5 10 No rain
180 12-09-13 8:00 170 0.46 9.5 No rain
181 12-09-13 16:00 292 0.49 10.5 No rain
182 13-09-13 8:00 226 0.42 9 No rain
183 13-09-13 16:00 266 0.47 10 No rain
184 14-09-13 8:00 148 0.44 9 No rain
185 14-09-13 14:00 97 0.45 11 No rain
186 14-09-13 16:00 212 0.47 11.5 No rain
39
Sampling sampling Gauge
S.No. date time Concentration(PPM) Height(m) Temp(oC) Remarks
187 15-09-13 8:00 122 0.42 9 No rain
188 16-09-13 8:00 163 0.41 9 No rain
189 16-09-13 16:00 277 0.44 10 No rain
190 17-09-13 8:00 115 0.4 8 No rain
191 17-09-13 16:00 302 0.45 10.5 No rain
192 18-09-13 8:00 108 0.4 7.5 No rain
193 18-09-13 13:30 143 0.42 11.5 No rain
194 18-09-13 16:00 163 * * No rain
195 19-09-13 8:00 114 0.41 8 No rain
196 19-09-13 16:00 172 0.43 11.5 No rain
197 20-09-13 8:00 1,000 0.48 9 No rain
198 20-09-13 16:00 356 0.44 10 No rain
199 21-09-13 8:00 336 0.42 7 No rain
200 21-09-13 16:00 6,078 0.56 10 No rain
201 22-09-13 8:00 373 0.42 8 No rain
202 22-09-13 16:00 382 0.45 11.5 No rain
203 23-09-13 8:00 207 0.41 9 No rain
204 23-09-13 12:00 375 0.42 12 No rain
205 23-09-13 16:00 260 0.43 11.5 No rain
206 24-09-13 8:00 675 0.45 9 No rain
207 24-09-13 16:00 422 0.45 11 No rain
208 25-09-13 8:00 491 0.42 9 No rain
209 25-09-13 16:00 446 0.42 11 No rain
210 26-09-13 8:00 192 0.41 8 No rain
211 26-09-13 16:00 1,400 0.45 * No rain
212 27-09-13 8:00 247 0.38 8 No rain
213 27-09-13 12:30 608 * * *
214 27-09-13 16:00 593 0.44 11.5 No rain
215 28-09-13 16:00 1,442 0.43 12 No rain
216 29-09-13 16:00 287 0.42 12 No rain
217 02-10-13 8:00 189 * * *
218 02-10-13 16:00 434 0.43 9.5 No rain
219 03-10-13 8:00 103 0.39 9 No rain
220 03-10-13 16:00 283 0.43 8 No rain
Notes:
* Data not recorded
Source: Mount Kailash Energy PVT. LTD.
40
3.10 Loss due to operation of conventional settling Basin
The process for the loss calculation is done in detail for the month of Asar. For other month loss
calculation is summarized in tabular form. Only 4 months (Asar, Shrawan, Bhadra and Ashwin)
sediment data is provided by the Mount Kailash Energy PVT LTD. For other month Kartik to
Baisakh we assume sediment data is same as for the month Ashwin while for the month Jestha
Average of Asar and shrawan. We have taken unit cost for wet season Baisakh to Mansir is
NRs 4.8. And for the dry season Poush to Chaitrais is NRs. 8.4.
Table 4 : loss due to operation of conventional settling basin
Sediment Average
concentration monthly
Power output Average monthly larger than time to
of the sediment 0.133mm(25% Close the
Month plant(MW) concentration(ppm) of C) PPM plant(hour) Cost(NRs)
41
Calculation for monthly loss due to Closure of power plant for flushing in conventional
method ( Month Asar is taken here)
Total time of
closure of power
plant hour 0.426
42
Parameters Units Description Value Remarks
Sediment
Concentration Only 25% of sediment
for particle concentration found to be
larger than concentration for particle larger
0.133mm PPM than 0.133mm 2675.225
Volume
available for
storing the sedimentation volume storage of
sedimentation m3 one unit 511.5
Average
sediment
carrying by river Sediment concentration x
in 1 second Kg discharge in one unit 5.61
Volume of
sediment
carrying by river Density of sedimen in insitu is
in 1 second m3 1325 kg/m3 0.004233
Average time
require to fill up
the (Volume available for
sedimentation sedimentation/ Volume of
tank hour sediment carrying in 1 second) 33.57
H2= 3.5m
Discharge H1= 3m,
through the (2/3)*Cd*b*((2g)^0.5)*(H23/2- Cd=0.62
flushing opening m3/s H13/2) 2.47 b=1m
43
3.11 Loss due to operation of Hydrosuction sediment Removal System
44
Hydrosuction Versus Conventional method for flushing (operating
cost)
700
600
500
Thousands
Conventional
400
300
200
100
Hydrosuction
0
Asar Shrawan Bhadra Ashwin Kartik Mansir Poush Magh Falgun Chaitra Baisakh Jestha
45
Chapter 4
Preliminary Design
Preliminary design is the process of estimation of approximate size of the structural members
for the analysis. The preliminary design bridges the gap between the design concept and the
detailed phase. As the preliminary design is carried out with respect to the deflection criteria
of the structural element, it is not always sure that the section design during this phase will
pass the analysis. This is because other parameter like EQ load, lateral forces due to earth
pressure are not taken into account.
46
4.2 Design of Beam
47
4.2.2 Machine hall
Longest span of beam in X- direction is 5.95 m
Span/dmin =26 * modification factor
Modification factor = 0.7 (for 2% of steel)
Effective depth = 5950/ (26*0.7) =326.92mm ~ 330 mm
Taking effective cover = 30 mm
Therefore, overall depth, D=360 mm
To find the width of beam (b),
Width of beam = d to 2/3d
= 360/2 to (2/3) *360
= 180 to 240
Taking overall width of beam (b)= 240 mm
Section of beam = 240 mm * 360 mm
48
4.2 Design of column
Design of column along X-axis at point(C1)
Slab load
Slab thickness = 175mm
Unit Weight of concrete = 25 kN/m3
Self-weight of slab = 25 175/1000 =4.375 kN/m2
Load due to floor finish= 1 KN /m2
Live load = 10 KN/m2
1
3.954.62 3.951.975
Area of trapezoidal section = 2
2 =10.36 m2
2
1
Area of triangular section= 2*3.95*1.975 =3.9 m2
Total self-weight of slab= (1+4.375+10) *(10.36+3.9) = 219.25 kN
Slab load form 3 storey = 3*219.25 = 657.75 KN
49
4.3 Preliminary Design of Penstock
A penstock is a pipe that conveys the flow from the surge tank or forebay to the turbine. The
preliminary sizing of penstock can be done using continuity equation with permissible
velocity of water in pipe.
2. Calculation of diameter:
Continuity equation
Cross-section area, A =
4 Dia. of penstock
Diameter, D = = 1.03 m
= 1.03 m
Adopt, diameter of penstock as 1.03 m
For two turbine units,
Discharge through each division of penstock
QT = Q/2 = 2.1 m3/s
4 Dia. of each unit =
Diameter of each penstock, D = =0.73 m
0.75 m
Adopt ,0.75 diameter of each turbine.
3. Calculation of thickness
Pacific gas and electric Tmin = 288 = 3.58 mm
formula
+200
Beareau of reclamation Tmin = = 3.075 mm
400
formula
Adopt thickness
3.58 mm
50
Chapter 5
Load Calculation
b) Self-Weight of Slab
On Second Floor, First Floor and Ground Floor at Control Room
51
c) Self-Weight of Wall
Height of wall= 4.4 m
Shear Wall
Height of shear wall= 4.4 m
Height of shear wall= 1.22 m
Unit weight of concrete= 25 kN/m3
Thickness of wall= 0.175 m
Self-weight of shear wall= 4.4*0.175*25 = 19.25 kN/m
Self-weight of shear wall= 1.22*0.175*25= 5.34 kN/m
d) Self-Weight Of Beam
Size of beam along x-axis and y-axis = 0.4m*0.3m (control room)
Size of beam along x-axis and y-axis = 0.5m*0.4m (machine hall except roof section, roof
section has size that of control room)
e) Self-Weight of Column
Size of column= 0.5m*0.5m (control room)
52
53
5.1.1 Vertical load calculations of control room
Table 5: Dead load calculation of control room
a) Slab load converted into UDL to transform the load
Slab Dead Load on the Second, First and Control Level floor: Beam along Y-axis
Total
Beam Beam Slab Intensity Lx Ly Slab load Total
Lx/Ly UDL due
ID Length(m) ID D.L (kN/m) (m) (m) kN/m Load(kN)
to slab
BEAM ALONG Y-AXIS
A(1-2) 3.95 S1 5.191 3.95 4.6 0.859 6.835 6.057 23.924
3.95 S1 5.191 3.95 4.6 0.859 6.835
B(1-2)
3.95 S2 5.191 3.95 4.6 0.859 6.835 13.670 53.995
3.95 S2 5.191 3.95 4.6 0.859 6.835
C(1-2)
3.95 S3 5.191 3.95 4.6 0.859 6.835 13.670 53.995
3.95 S3 5.191 3.95 4.6 0.859 6.835
D(1-2)
3.95 S4 5.191 3.95 4.6 0.859 6.835 13.670 53.995
E(1-2) 3.95 S4 5.191 3.95 4.6 0.859 6.835 6.835 26.998
TOTAL 212.907
54
Slab Dead Load on the Second, First and Control Level floor: Beam along X-axis
Total
Slab
Beam Beam Intensity UDL due Total
Slab ID Lx (m) Ly (m) Lx/Ly Load
ID Length(m) D.L kN/m to Slab Load(kN)
kN/m
(kN/m)
BEAM ALONG X-AXIS
1(A-B) 4.6 S1 5.191 3.95 4.6 0.859 7.732 7.732 35.569
2(A-B) 4.6 S1 5.191 3.95 4.6 0.859 7.732 7.732 35.569
1(B-C) 4.6 S2 5.191 3.95 4.6 0.859 7.732 7.732 35.569
2(B-C) 4.6 S2 5.191 3.95 4.6 0.859 7.732 7.732 35.569
1(C-D) 4.6 S3 5.191 3.95 4.6 0.859 7.732 7.732 35.569
2(C-D) 4.6 S3 5.191 3.95 4.6 0.859 7.732 7.732 35.569
1(D-E) 4.6 S4 5.191 3.95 4.6 0.859 7.732 7.732 35.569
2(D-E) 4.6 S4 5.191 3.95 4.6 0.859 7.732 7.732 35.569
TOTAL 284.551
Slab Live Load on the Second, First and Control Level floor: Beam along Y-axis
Total
Slab
Beam Beam Intensity Ly UDL due Total
Slab ID Lx (m) Lx/Ly Load
ID Length(m) D.L kN/m (m) to Slab Load(kN)
kN/m
(kN/m)
BEAM ALONG Y-AXIS
A(1-2) 3.95 S1 10 3.95 4.6 0.859 13.167 13.167 52.008
3.95 S1 10 3.95 4.6 0.859 13.167
B(1-2)
3.95 S2 10 3.95 4.6 0.859 13.167 26.333 104.017
3.95 S2 10 3.95 4.6 0.859 13.167
C(1-2)
3.95 S3 10 3.95 4.6 0.859 13.167 26.333 104.017
3.95 S3 10 3.95 4.6 0.859 13.167
D(1-2)
3.95 S4 10 3.95 4.6 0.859 13.167 26.333 104.017
E(1-2) 3.95 S4 10 3.95 4.6 0.859 13.167 13.167 52.008
TOTAL 416.067
55
b) Wall Loads
Load from wall ground floor and first floor
Wall Wall
Beam Beam Wall Load after Beam Beam Wall Load after
Load Load
ID Length(m) deduction(kN/m) ID Length(m) deduction(kN/m)
(kN) (kN)
External wall deduction 10% for doors and Internal wall deduction 10% for doors and
windows windows
1(A-B) 4.6 18.916 87.014 B(1-2) 3.95 8.122 37.359
2(A-B) 4.6 18.916 87.014 C(1-2) 3.95 8.122 37.359
1(B-C) 4.6 18.916 87.014 D(1-2) 3.95 8.122 37.359
2(B-C) 4.6 18.916 87.014
1(C-D) 4.6 18.916 87.014
2(C-D) 4.6 18.916 87.014
1(D-E) 4.6 18.916 87.014
2(D-E) 4.6 18.916 87.014
A(1-2) 3.95 16.243 74.719
E(1-2) 3.95 16.243 74.719
TOTAL 957.630
56
Load from wall second floor
Wall Wall
Beam Beam Wall Load after Beam Beam Wall Load after
Load Load
ID Length(m) deduction(kN/m) ID Length(m) deduction(kN/m)
(kN) (kN)
External wall deduction 10% for doors and Internal wall deduction 10% for doors and
windows windows
1(A-B) 4.6 18.916 52.965 B(1-2) 3.95 8.122 22.741
2(A-B) 4.6 18.916 52.965 C(1-2) 3.95 8.122 22.741
1(B-C) 4.6 18.916 52.965 D(1-2) 3.95 8.122 22.741
2(B-C) 4.6 18.916 52.965
1(C-D) 4.6 18.916 52.965
2(C-D) 4.6 18.916 52.965
1(D-E) 4.6 18.916 52.965
2(D-E) 4.6 18.916 52.965
A(1-2) 3.95 16.243 45.481
E(1-2) 3.95 16.243 45.481
TOTAL 582.905
57
c) Column Loads
Column Load at Roof Level
Total
Column
Column Column Self Self-weight Load from Load on
Column Span load Load Beams Span of of beam Weight of roof truss column
Name (m) (kN/m) (kN) Associated Beam (m) (kN/m) Beam (kN) (kN) (kN)
0 0 1(A-B) 4.6 3 13.8
1A 0 0 0 A(1-2) 3.95 3 11.85 5.185 15.418
0 0 1(A-B) 4.6 3 13.8
1B 0 0 0 1(B-C) 4.6 3 13.8 5.185 16.393
0 0 1(B-C) 4.6 3 13.8
1C 0 0 0 1(C-D) 4.6 3 13.8 5.185 16.393
0 0 1(C-D) 4.6 3 13.8
1D 0 0 0 1(D-E) 4.6 3 13.8 5.185 16.393
0 0 1(D-E) 4.6 3 13.8
1E 0 0 0 E(1-2) 3.95 3 11.85 5.185 15.418
0 0 2(A-B) 4.6 3 13.8
2A 0 0 0 A(1-2) 3.95 3 11.85 5.185 15.418
0 0 2(A-B) 4.6 3 13.8
2B 0 0 0 2(B-C) 4.6 3 13.8 5.185 16.393
0 0 2(C-D) 4.6 3 13.8
2C 0 0 0 2(B-C) 4.6 3 13.8 5.185 16.393
0 0 2(C-D) 4.6 3 13.8
2D 0 0 0 2(D-E) 4.6 3 13.8 5.185 16.393
0 0 2(D-E) 4.6 3 13.8
2E 0 0 0 E(1-2) 3.95 3 11.85 5.185 15.418
58
Column Load at First Floor Level
Column Column Column Total Beams Span Self-weight Weight of Dead load Live Load Dead load Column
Name Span (m) load Column Associated of of beam Beam (kN) from Slab from Slab of Walls Load (kN)
(kN/m) Self Beam (kN/m) (kN) (kN) (kN)
Load (m)
(kN)
1A 4.43 6.25 27.688 1(A-B) 4.6 3 13.8 35.57 68.52 52.965 179.746
A(1-2) 3.95 3 11.85 23.924 52.008 45.48
1B 4.43 6.25 27.688 1(A-B) 4.6 3 13.8 35.57 68.52 52.965 267.1559
B(1-2) 3.95 3 11.85 53.995 104.017 22.74
1(B-C) 4.6 3 13.8 35.57 68.52 52.965
1C 4.43 6.25 27.688 1(B-C) 4.6 3 13.8 35.57 68.52 52.965 267.1559
C(1-2) 3.95 3 11.85 53.995 104.017 22.74
1(C-D) 4.6 3 13.8 35.57 68.52 52.965
1D 4.43 6.25 27.688 1(C-D) 4.6 3 13.8 35.57 68.52 52.965 294.1167
D(1-2) 3.95 3 11.85 53.995 104.017 22.74
1(D-E) 4.6 3 13.8 53.995 104.017 52.965
1E 4.43 6.25 27.688 1(D-E) 4.6 3 13.8 23.924 52.008 52.965 165.667
E(1-2) 3.95 3 11.85 23.924 52.008 45.48
2A 4.43 6.25 27.688 2(A-B) 4.6 3 13.8 35.57 68.52 52.965 179.746
A(1-2) 3.95 3 11.85 23.924 52.008 45.48
2B 4.43 6.25 27.688 2(A-B) 4.6 3 13.8 35.57 68.52 52.965 206.441
B(1-2) 4.6 3 13.8 53.995 104.017 22.74
2(B-C) 4.6 3 13.8 35.57 68.52 52.965
2C 4.43 6.25 27.688 2(C-D) 4.6 3 13.8 35.57 68.52 52.965 206.441
C(1-2) 4.6 3 13.8 53.995 104.017 22.74
2(B-C) 4.6 3 13.8 35.57 68.52 52.965
2D 4.43 6.25 27.688 2(C-D) 4.6 3 13.8 35.57 68.52 52.965 206.441
D(1-2) 4.6 3 13.8 53.995 104.017 22.74
2(D-E) 4.6 3 13.8 35.57 68.52 52.965
2E 4.43 6.25 27.688 2(D-E) 4.6 3 13.8 35.57 68.52 52.965 179.746
E(1-2) 3.95 3 11.85 23.924 52.008 45.48
TOTAL 2152.658
59
Column Load at Control Level Floor
Column Colu Column Total Beams Span of Self-weight Weight of Dead load Live Dead load Column
Name mn load Column Associated Beam of beam Beam (kN) from Slab Load of Walls Load (kN)
Span (kN/m) Self (m) (kN/m) (kN) from (kN)
(m) Load Slab (kN)
(kN)
1A 5 6.25 31.25 1(A-B) 4.6 3 13.8 35.57 68.52 52.965 183.309
A(1-2) 3.95 3 11.85 23.924 52.008 45.48
1B 5 6.25 31.25 1(A-B) 4.6 3 13.8 35.57 68.52 52.965 178.104
B(1-2) 3.95 3 11.85 53.995 104.017 22.74
1(B-C) 4.6 3 13.8 35.57 68.52 52.965
1C 5 6.25 31.25 1(B-C) 4.6 3 13.8 35.57 68.52 52.965 178.104
C(1-2) 3.95 3 11.85 53.995 104.017 22.74
1(C-D) 4.6 3 13.8 35.57 68.52 52.965
1D 5 6.25 31.25 1(C-D) 4.6 3 13.8 35.57 68.52 52.965 196.078
D(1-2) 3.95 3 11.85 53.995 104.017 22.74
1(D-E) 4.6 3 13.8 53.995 104.017 52.965
1E 5 6.25 31.25 1(D-E) 4.6 3 13.8 23.924 52.008 52.965 169.230
E(1-2) 3.95 3 11.85 23.924 52.008 45.48
2A 5 6.25 31.25 2(A-B) 4.6 3 13.8 35.57 68.52 52.965 183.309
A(1-2) 3.95 3 11.85 23.924 52.008 45.48
2B 5 6.25 31.25 2(A-B) 4.6 3 13.8 35.57 68.52 52.965 210.004
B(1-2) 4.6 3 13.8 53.995 104.017 22.74
2(B-C) 4.6 3 13.8 35.57 68.52 52.965
2C 5 6.25 31.25 2(C-D) 4.6 3 13.8 35.57 68.52 52.965 210.004
C(1-2) 4.6 3 13.8 53.995 104.017 22.74
2(B-C) 4.6 3 13.8 35.57 68.52 52.965
2D 5 6.25 31.25 2(C-D) 4.6 3 13.8 35.57 68.52 52.965 210.004
D(1-2) 4.6 3 13.8 53.995 104.017 22.74
2(D-E) 4.6 3 13.8 35.57 68.52 52.965
2E 5 6.25 31.25 2(D-E) 4.6 3 13.8 35.57 68.52 52.965 183.309
E(1-2) 3.95 3 11.85 23.924 52.008 45.48
TOTAL 1901.452
60
Column Load at Basement
Column Column Column Total Beams Span of Beam Self-weight of Weight of Dead load Column
Name Span load Column Associated (m) beam (kN/m) Beam (kN) of Walls Load (kN)
(m) (kN/m) Self Load (kN)
(kN)
1A 5 6.25 31.25 1(A-B) 4.6 3 13.8 52.965 93.298
A(1-2) 3.95 3 11.85 45.48
1B 5 6.25 31.25 1(A-B) 4.6 3 13.8 52.965 69.635
B(1-2) 3.95 3 11.85 22.74
1(B-C) 4.6 3 13.8 0
1C 5 6.25 31.25 1(B-C) 4.6 3 13.8 0 51.98
C(1-2) 3.95 3 11.85 22.74
1(C-D) 4.6 3 13.8 0
1D 5 6.25 31.25 1(C-D) 4.6 3 13.8 0 69.635
D(1-2) 3.95 3 11.85 22.74
1(D-E) 4.6 3 13.8 52.965
1E 5 6.25 31.25 1(D-E) 4.6 3 13.8 52.965 93.298
E(1-2) 3.95 3 11.85 45.48
2A 5 6.25 31.25 2(A-B) 4.6 3 13.8 52.965 93.298
A(1-2) 3.95 3 11.85 45.48
2B 5 6.25 31.25 2(A-B) 4.6 3 13.8 52.965 70.285
B(1-2) 4.6 3 13.8 22.74
2(B-C) 4.6 3 13.8 0
2C 5 6.25 31.25 2(C-D) 4.6 3 13.8 0 52.63
C(1-2) 4.6 3 13.8 22.74
2(B-C) 4.6 3 13.8 0
2D 5 6.25 31.25 2(C-D) 4.6 3 13.8 0 70.285
D(1-2) 4.6 3 13.8 22.74
2(D-E) 4.6 3 13.8 52.965
2E 5 6.25 31.25 2(D-E) 4.6 3 13.8 52.965 93.298
E(1-2) 3.95 3 11.85 45.48
TOTAL 757.64
61
5.2 lateral load calculations
Lateral loads or horizontal forces applied on respective floor of the building have been
computed using Seismic Coefficient Method. The horizontal forces due to earthquake
shock are determined and the next step was to find the design forces in the members due to
these lateral forces.
Table 6: Calculation of total load above the mentioned location of Control Room
Second Floor
1165.8 995.565 345.15 200 0 2706.515 1947.437
bottom
First Floor
1165.8 995.565 345.15 276.875 0 2783.39 1947.437
bottom
Ground floor
1165.8 995.565 345.15 312.5 0 2819.015 1947.437
bottom
62
Calculation of Seismic weight of Control Room
where,
h = height of building, in m. This excludes the basement storeys, where basement walls are
connected with the ground floor deck or fitted between the building columns. But it includes
the basement storeys, when they are not so connected.
63
According to IS 1893:2002 Clause 7.6.2
Ta = (0.09 h)/(d)
where,
d = Base dimension of the building at the plinth level in m, along the considered direction of
the lateral force.
64
5.2.4 Base Shear Calculation
The total design lateral force or design seismic base shear (Vb) along any principal direction
shall be determined by the following expression:
Vb = Ah*W
Where,
Ah = Design horizontal acceleration spectrum value as per 6.4.2 (IS 1893:2002), using the
fundamental natural period T, as per 7.6 in the considered direction of vibration, and
The design horizontal seismic coefficient Ah for a structure shall be determined by the
following expression:
Provided that for any structure with T 0.1s, the value of Ah will not be taken less than Z/2
whatever be the value of I/R
Where,
Z= Zone factor for the Maximum Considered Earthquake (MCE) and service life of structure
in a zone. The factor 2 in the denominator of Z is used so as to reduce the Maximum
Considered Earthquake (MCE) zone factor to the factor for Design Basic Earthquake (DBE).
Zone Factors
65
I= Importance factor, depending upon the functional use of the structures, characterized by
hazardous consequences of its failure, post-earthquake functional need, historical value, or
economic importance.
I=1.5 for important services and community buildings, such as hospitals, schools,
monumental structures, emergency building like telephone exchange, television station, radio
station, fire station buildings, large community halls and power stations.
Sa/g= Average response acceleration coefficient based on appropriate natural periods and
damping of the structure.
=2.50 {0.10<T<0.55}
To find Ah
Sa/g = 2.5 (spectral acceleration depending upon the period of vibration and
Damping 5%
Hence, Ah = (Z/2)*(I/R)*(Sa/g)
= (0.36/2)*(1.5/5)*(2.5)
=0.135
66
Table 9: Calculation of Base Shear
The design base shear Vb computed can be distributed along the height of the building as per
following expressions:
Qi = (Vb*hi2*Wi) / (Wi*hi2)
Where, i is from 1 to n
67
Table 10: Lateral Load distribution at a joint above ground level of Control Room
TOTAL 361314.71
68
5.3 Vertical Load Calculations of Machine Hall
Table 11: Vertical load calculation of machine hall
a) Wall Loads
Load from wall on Machine Hall Floor
69
Load from wall on Machine Hall first floor
Beam Shear wall Total shear
Beam ID length load(kN/m) wall load Wall load after Wall load (kN) Total wall load
(m) (kN) deduction(kN/m) (kN)
3(A-B) 4.5 0 0 19.099 85.945 85.945
3(B-C) 4.5 0 0 19.099 85.945 85.945
3(C-D) 4.5 0 0 19.099 85.945 85.945
3(D-E) 4.5 0 0 19.099 85.945 85.945
3(E-F) 5.35 0 0 19.099 102.179 102.179
8(A-B) 4.5 0 0 19.099 85.945 85.945
8(B-C) 4.5 0 0 19.099 85.945 85.945
8(C-D) 4.5 0 0 19.099 85.945 85.945
8(D-E) 4.5 0 0 19.099 85.945 85.945
8(E-F) 5.35 0 0 19.099 102.179 102.179
A(3-5) 4.05 0 0 19.099 77.351 77.351
A(5-6) 3.9 0 0 19.099 74.486 74.486
A(6-8) 3.95 0 0 19.099 75.441 75.441
E(3-5) 4.05 0 0 19.099 77.351 77.351
E(5-6) 3.9 0 0 19.099 74.486 74.486
E(6-8) 3.95 0 0 19.099 75.441 75.441
TOTAL 1346.474
70
Load from wall on Machine Hall second floor
Beam length Shear wall Total shear
Beam ID load(kN/m) Wall load after Wall load (kN) Total wall load
(m) wall load (kN) deduction(kN/m) (kN)
3(A-B) 4.5 0 0 20.965 94.344 94.344
3(B-C) 4.5 0 0 20.965 94.344 94.344
3(C-D) 4.5 0 0 20.965 94.344 94.344
3(D-E) 4.5 0 0 20.965 94.344 94.344
3(E-F) 5.35 0 0 20.965 112.165 112.165
8(A-B) 4.5 0 0 20.965 94.344 94.344
8(B-C) 4.5 0 0 20.965 94.344 94.344
8(C-D) 4.5 0 0 20.965 94.344 94.344
8(D-E) 4.5 0 0 20.965 94.344 94.344
8(E-F) 5.35 0 0 20.965 112.165 112.165
A(3-5) 4.05 0 0 20.965 84.910 84.910
A(5-6) 3.9 0 0 20.965 81.765 81.765
A(6-8) 3.95 0 0 20.965 82.813 82.813
E(3-5) 4.05 0 0 20.965 84.910 84.910
E(5-6) 3.9 0 0 20.965 81.765 81.765
E(6-8) 3.95 0 0 20.965 82.813 82.813
TOTAL 1478.061
71
b) Column Loads
Column Load at Machine Hall Floor
Weight Dead
Self-weight Column
Column Column Column load Total Column Beams Span of of load of
of beam Load
Name Span (m) (kN/m) Self Load (kN) Associated Beam (m) Beam Walls
(kN/m) (kN)
(kN) (kN)
3(A-B) 4.5 5 22.5 85.945
3A 5 45
9 A(3-5) 4.05 5 20.25 35.42 127.058
3(A-B) 4.5 5 22.5 85.945
3B 5 9 45
3(B-C) 4.5 5 22.5 86.625 153.785
3(B-C) 4.5 5 22.5 86.625
3C 5 9 45
3(C-D) 4.5 5 22.5 85.945 153.785
3(C-D) 4.5 5 22.5 85.945
3D 5 9 45
3(D-E) 4.5 5 22.5 85.945 153.445
3(D-E) 4.5 5 22.5 85.945
3E 5 9 45
3(E-F) 5.35 5 26.75 102.179 163.687
3(E-F) 5.35 5 26.75 102.179
3F 5 9 45
F(3-5) 4.05 5 20.25 77.35 158.265
8(A-B) 4.5 5 22.5 85.945
8A 5 45
9 A(6-8) 3.95 5 19.75 75.44 146.818
8(A-B) 4.5 5 22.5 85.945
8B 5 9 45
8(B-C) 4.5 5 22.5 86.625 153.785
8(B-C) 4.5 5 22.5 86.625
8C 5 9 45
8(C-D) 4.5 5 22.5 85.945 153.785
8(C-D) 4.5 5 22.5 85.945
8D 5 9 45
8(D-E) 4.5 5 22.5 85.945 153.445
8(D-E) 4.5 5 22.5 85.945
8E 5 9 45
8(E-F) 5.35 5 26.75 102.179 163.687
8(E-F) 5.35 5 26.75 102.179
8F 5 9 45
F(6-8) 3.95 5 19.75 75.44 157.060
72
Column Load at Machine Hall first floor
Total Self-
Column Weight Dead load
Column Column Column Beams Span of weight of Column
load of Beam of Walls
Name Span (m) Self Load Associated Beam (m) beam Load (kN)
(kN/m) (kN) (kN)
(kN) (kN/m)
3(A-B) 4.5 5 22.5 85.945
3A 4.9 44.1
9 A(3-5) 4.05 5 20.25 35.42 126.1575
3(A-B) 4.5 5 22.5 85.945
3B 4.9 9 44.1
3(B-C) 4.5 5 22.5 86.625 152.885
3(B-C) 4.5 5 22.5 86.625
3C 4.9 9 44.1
3(C-D) 4.5 5 22.5 85.945 152.885
3(C-D) 4.5 5 22.5 85.945
3D 4.9 9 44.1
3(D-E) 4.5 5 22.5 85.945 152.545
3(D-E) 4.5 5 22.5 85.945
3E 4.9 9 44.1
3(E-F) 5.35 5 26.75 102.179 162.787
3(E-F) 5.35 5 26.75 102.179
3F 4.9 9 44.1
F(3-5) 4.05 5 20.25 77.35 157.3645
8(A-B) 4.5 5 22.5 85.945
8A 4.9 44.1
9 A(6-8) 3.95 5 19.75 75.44 145.9175
8(A-B) 4.5 5 22.5 85.945
8B 4.9 9 44.1
8(B-C) 4.5 5 22.5 86.625 152.885
8(B-C) 4.5 5 22.5 86.625
8C 4.9 9 44.1
8(C-D) 4.5 5 22.5 85.945 152.885
8(C-D) 4.5 5 22.5 85.945
8D 4.9 9 44.1
8(D-E) 4.5 5 22.5 85.945 152.545
8(D-E) 4.5 5 22.5 85.945
8E 4.9 9 44.1
8(E-F) 5.35 5 26.75 102.179 162.787
8(E-F) 5.35 5 26.75 102.179
8F 4.9 9 44.1
F(6-8) 3.95 5 19.75 75.44 156.1595
73
Column Load at Machine Hall second floor
Total Self-
Column Weight
Column Column Column Beams Span of weight of Dead load Column
load of Beam
Name Span (m) Self Load Associated Beam (m) beam of Walls Load (kN)
(kN/m) (kN)
(kN) (kN/m) (kN)
3(A-B) 4.5 5 22.5 85.945
3A 5.33 47.97
9 A(3-5) 4.05 5 20.25 35.42 503.5275
3(A-B) 4.5 5 22.5 85.945
3B 5.33 9 47.97
3(B-C) 4.5 5 22.5 86.625 530.255
3(B-C) 4.5 5 22.5 86.625
3C 5.33 9 47.97
3(C-D) 4.5 5 22.5 85.945 530.255
3(C-D) 4.5 5 22.5 85.945
3D 5.33 9 47.97
3(D-E) 4.5 5 22.5 85.945 529.915
3(D-E) 4.5 5 22.5 85.945
3E 5.33 9 47.97
3(E-F) 5.35 5 26.75 102.179 540.157
3(E-F) 5.35 5 26.75 102.179
3F 5.33 9 47.97
F(3-5) 4.05 5 20.25 77.35 534.7345
8(A-B) 4.5 5 22.5 85.945
8A 5.33 47.97
9 A(6-8) 3.95 5 19.75 75.44 523.2875
8(A-B) 4.5 5 22.5 85.945
8B 5.33 9 47.97
8(B-C) 4.5 5 22.5 86.625 530.255
8(B-C) 4.5 5 22.5 86.625
8C 5.33 9 47.97
8(C-D) 4.5 5 22.5 85.945 530.255
8(C-D) 4.5 5 22.5 85.945
8D 5.33 9 47.97
8(D-E) 4.5 5 22.5 85.945 529.915
8(D-E) 4.5 5 22.5 85.945
8E 5.33 9 47.97
8(E-F) 5.35 5 26.75 102.179 540.157
74
Column Load at Machine Hall at roof
Column Total Self-weight Weight of
Column Column Beams Span of Truss load Column
load Column Self of beam Beam
Name Span (m) Associated Beam (m) (kN) Load (kN)
(kN/m) Load (kN) (kN/m) (kN)
3(A-B) 4.5 3 13.5
3A 0 0
9 A(3-5) 4.05 3 12.15 14.258 22.954
3(A-B) 4.5 3 13.5
3B 0 9 0
3(B-C) 4.5 3 13.5 14.258 23.629
3(B-C) 4.5 3 13.5
3C 0 9 0
3(C-D) 4.5 3 13.5 14.258 23.629
3(C-D) 4.5 3 13.5
3D 0 9 0
3(D-E) 4.5 3 13.5 14.258 23.629
3(D-E) 4.5 3 13.5
3E 0 9 0
3(E-F) 5.35 3 16.05 14.258 24.904
3(E-F) 5.35 3 16.05
3F 0 9 0
F(3-5) 4.05 3 12.15 14.258 24.229
8(A-B) 4.5 3 13.5
8A 0 0
9 A(6-8) 3.95 3 11.85 14.258 22.804
8(A-B) 4.5 3 13.5
8B 0 9 0
8(B-C) 4.5 3 13.5 14.258 23.629
8(B-C) 4.5 3 13.5
8C 0 9 0
8(C-D) 4.5 3 13.5 14.258 23.629
8(C-D) 4.5 3 13.5
8D 0 9 0
8(D-E) 4.5 3 13.5 14.258 23.629
8(D-E) 4.5 3 13.5
8E 0 9 0
8(E-F) 5.35 3 16.05 14.258 24.904
8(E-F) 5.35 3 16.05
8F 0 9 0
F(6-8) 3.95 3 11.85 14.258 24.079
75
Table 12: Seismic load calculation
76
Calculation of Natural time period in each direction
Height (m) Dimension (m)
Direction Ta as per Ta as per Clause
Clause 7.6.1 7.6.1
X-direction 15.23 26.95 0.58 0.26
Y-direction 15.23 14.3 0.58 0.36
77
5.4 Load Combination
Different load cases and load combination cases are considered to obtain most critical element stresses in the structure in the course of
analysis.
There are all together four load cases considered for the structural analysis and are mentioned as below:
78
Chapter 6
Structural Design
6.1. Introduction
It includes the manual calculations of the moment, shear force which determine the size,
reinforcement of different structural component. In case of slab, beam and mat foundation, we
have used moment coefficient method mentioned in IS 456:2000 and RCC gantry beam has been
designed as a simply supported beam. Corbel and staircase has been designed according to IS.
Design of column requires moment and for which we have to analyze the frame structure. The
moment has been taken from SAP 2000v 14 for the manual design of column calculation. As our
site is in the seismic prone zone, the detailing of component is based on IS 13920:1993(ductile
detailing). Roof truss load has been calculated based on the IS 875 part1, part2 and part 3. Truss
members and connection are designed using IS 800: 2007. These designs are based on Limit
State method.
Limit state of collapse: The limit state of collapse of the structure or part of the structure could be
assessed from rupture of one or more critical section and from buckling due to elastic or plastic
instability (including the effects of sway where appropriate) or overturning. The resistance to
bending, shear, torsion and axial loads at every section shall not be less than the appropriate
value at that section produced by the probable most unfavourable combination of loads on the
structure using the appropriate partial safety factors.
79
6.3 Design of structural elements
We have designed the following structural elements in our project:
a) Design of Beam
b) Design of RCC gantry Beam
c) Design of Slab
d) Design of Column
e) Design of Corbel
f) Design of staircase
g) Design of mat foundations
h) Design of shear wall
i) Design of truss
80
Table 14: Shear Force Coefficients (Clause 22.5.1 and 22.5.2)
At all other
At End At support next to the end support interior
Type of load Support Outer Side Inner Side supports
Dead load
imposed
load(fixed) 0.4 0.6 0.55 0.5
81
Design of Beam A
2 Load
Factored Dead load of slab 6.375 kN/m2
Factored Live load of slab 15 kN/m2
Factored load(DL +LL) slab 21.37 kN/m2
Factored dead load of slab on beam 40.78 Kn
Factored Live load of slab on beam 95.95 kN
Breadth of beam(b) 0.315 m
Preliminary Design Depth of beam(l) 0.35 m
Factored dead load of beam 4.13 kN/m
Factor dead load of beam 21.08 kN
Total factor dead load 61.86kN
Total factor live load 95.95 kN
3 Moment
IS 456:2000 clause
22.2(b) Effective span 4.6 m
IS 456:2000 clause
22.5.1 Bending moment at support
End support 30.24 kNm
Next to the end support 77.5 kNm
Bending moment at mid span 67.85 kNm
4 Size
For size of beam maximum moment is consider
assume d/b 1.5
M= 0.133fckbd2
effective depth of beam(d) 323 mm
Overall depth of beam( eff. depth + clear cover) 353 mm
Adopted overall depth of beam 400 mm
Width of beam 242 mm
Adopted overall width of beam 300 mm
82
5 Reinforcement
At support( maximum moment)
M = 0.87*fy*Ast*(d-0.42*Xumax)
Area of steel 683.68 mm2
number of rebar(16-dia) require 3.4
Adopted no. of rebar 4
At middle of span
Area of steel 598.58 mm2
no. of rebar(16 dia.) require 2.977
Adopted no. of rebar 3
= 0.24%
= 288mm2
Provided minimum reiforcement 402.12mm2 Ok
Maximum reinforcement at any section
= 0.025bd = 3000 mm2
Provided maximum reinforcement in any
section
= 1407.43 mm2 Ok
83
Vus = Vu - bd
= (91.6-0.68*300*370/1000) 16.12kN
Adopt 10 mm two legged stirrups 157.075mm2
Spacing of shear reinforcement(x)
= (0.87*fy*Asv*d)/Vus 1568.5 mm
M1 = Moment of resistance
= 0.87*fy*Ast [d - ]
= 86.5kNm
Lo = 8 dia. ( for 90o bend)
Shear force V = 91.6 kN
48.54 =1355.62
=27.92mm
use bar dia. is 16mm < 27.92 mm Ok
84
Design Summary
Depth = 400mm
Width = 300mm
Cover = 30mm
Reinforcement at the top of both left and right of the beam = 4-16
85
Design of Beam B
2 Load
Factored Dead load of slab 6.375 kN/m2
Factored Live load of slab 15 kN/m2
Factored load(DL +LL) slab 21.38 kN/m2
Factored dead load of slab on beam 40.78 Kn
Factored Live load of slab on beam 95.95 kN
Breadth of beam(b) 0.315 m
Preliminary Design Depth of beam(l) 0.35 m
Factored dead load of beam 4.13 kN/m
Factor dead load of beam 21.08 kN
Total factor dead load 61.86kN
Total factor live load 95.95 kN
3 Moment
IS 456:2000 clause
22.2(b) Effective span 4.6 m
IS 456:2000 clause
22.5.1 Bending moment at support
Interior spans 72.5 kNm
Next to the end support 77.5 kNm
Bending moment at mid span 67.85 kNm
4 Size
For size of beam maximum moment is consider
assume d/b 1.5
M= 0.133fckbd2
effective depth of beam(d) 323 mm
Overall depth of beam( eff. depth + clear cover) 353 mm
Adopted overall depth of beam 400 mm
Width of beam 242 mm
Adopted overall width of beam 300 mm
86
5 Reinforcement
At support( maximum moment)
M = 0.87*fy*Ast*(d-0.42*Xumax)
Area of steel 683.68 mm2
number of rebar(16-dia) require 3.4
Adopted no. of rebar 4
At middle of span
Area of steel 446.8 mm2
no. of rebar(16 dia.) require 2.22
Adopted no. of rebar 3
= 0.24%
= 288mm2
Provided minimum reiforcement 402.12mm2 Ok
Maximum reinforcement at any section
= 0.025bd = 3000 mm2
Provided maximum reinforcement in any
section
= 1407.43 mm2 Ok
87
= (91.6-0.68*300*370/1000) 18.2kN
Adopt 10 mm two le ged stirrups 157.075mm2
Spacing of shear reinforcement(x)
= (0.87*fy*Asv*d)/Vus 1408.53 mm
M1 = Moment of resistance
= 0.87*fy*Ast [d - ]
= 86.5kNm
Lo = 8 dia. ( for 90o bend)
Shear force V = 91.6 kN
48.54 =1355.62
=27.92mm
use bar dia. is 16mm < 27.92 mm Ok
Design Summary
88
Depth = 400mm
Width = 300mm
Cover = 30mm
Reinforcement at the top of both left and right of the beam = 4-16
89
Design of Beam C
2 Load
Factored Dead load of slab 6.375 kN/m2
Factored Live load of slab 15 kN/m2
Factored load(DL +LL) slab 21.38kN/m2
Factored dead load of slab on beam 63.12 kN
Factored Live load of slab on beam 148.51 kN
Breadth of beam(b) 0.315 m
Preliminary Design Depth of beam(l) 0.35 m
Factored dead load of beam 4.13 kN/m
Factor dead load of beam 21.08 kN
Total factor dead load 84.2 kN
Total factor live load 148.51 kN
3 Moment
IS 456:2000 clause
22.2(b) Effective span 4.5 m
IS 456:2000 clause
22.5.1 Bending moment at support 86.99kNm
Bending moment at mid span 43.5 kNm
4 Size
For size of beam maximum moment is consider
assume d/b 1.5
2
M= 0.133fckbd
effective depth of beam(d) 336 mm
Overall depth of beam( eff. depth + clear cover) 366 mm
Adopted overall depth of beam 400 mm
Width of beam 244 mm
Adopted overall width of beam 300 mm
90
5 Reinforcement
At support( maximum moment)
M = 0.87*fy*Ast*(d-0.42*Xumax)
Area of steel 746.2 mm2
number of rebar(16-dia) require 3.71
Adopted no. of rebar 4
At middle of span
Area of steel 338.92 mm2
no. of rebar(16 dia.) require 1.68
Adopted no. of rebar 2
= 0.24%
= 288mm2
Provided minimum reiforcement 402.12mm2 Ok
Maximum reinforcement at any section
= 0.025bd = 3000 mm2
Provided maximum reinforcement in any
section
= 1407.43 mm2 Ok
M1 = Moment of resistance
= 0.87*fy*Ast [d - ]
= 86.5kNm
Lo = 8 dia. ( for 90o bend)
Shear force V = 91.6 kN
48.54 =1355.62
=27.92mm
use bar dia. is 16mm < 27.92 mm Ok
Design Summary
92
Depth = 400mm
Width = 300mm
Cover = 30mm
Reinforcement at the top of both left and right of the beam = 4-16
93
Design of Beam D
2 Load
6.375
Factored Dead load of slab kN/m2
Factored Live load of slab 15 kN/m2
21.375
Factored load(DL +LL) slab kN/m2
Factored dead load of slab on beam 31.56 kN
Factored Live load of slab on beam 74.26 kN
Breadth of beam(b) 0.315 m
Preliminary Design Depth of beam(l) 0.35 m
Factored dead load of beam 4.13 kN/m
Factor dead load of beam 21.08 kN
Total factor dead load 52.64kN
Total factor live load 74.26 kN
3 Moment
IS 456:2000 clause
22.2(b) Effective span 4.5 m
IS 456:2000 clause
22.5.1 Bending moment at support 47.75kNm
Bending moment at mid span 23.87 kNm
4 Size
For size of beam maximum moment is consider
assume d/b 1.5
M= 0.133fckbd2
effective depth of beam(d) 270 mm
Overall depth of beam( eff. depth + clear cover) 300 mm
Adopted overall depth of beam 300 mm
Width of beam 200 mm
Adopted overall width of beam 300 mm
5 Reinforcement
At support( maximum moment)
94
M = 0.87*fy*Ast*(d-0.42*Xumax)
Area of steel 500.25 mm2
number of rebar(16-dia) require 2.48
Adopted no. of rebar 3
At middle of span
Area of steel 226.88 mm2
no. of rebar(16 dia.) require 1.12
Adopted no. of rebar 2
= 0.24%
= 288mm2
Provided minimum reiforcement 402.12mm2 Ok
Maximum reinforcement at any section
= 0.025bd = 3000 mm2
Provided maximum reinforcement in any
section
= 1407.43 mm2 Ok
95
= (0.87*fy*Asv*d)/Vus 603.64 mm
M1 = Moment of resistance
= 0.87*fy*Ast [d - ]
= 43.71kNm
Lo = 8 dia. ( for 90o bend)
Shear force V = 72.93 kN
48.54 =939.14
=19.34
use bar dia. is 16mm < 19.34 mm Ok
96
Design Summary
Depth = 300mm
Width = 200mm
Cover = 30mm
Reinforcement at the top of both left and right of the beam = 3-16
97
Design of RCC gantry Beam
Step Calculations Output
1 Known data
Length of gantry girder 5.95m
Width of gantry girder 2.6m
Length of crane girder 12.7m
Crane Capacity 400kN
Wt. of Crane 220kN
Grade of concrete 25N/mm2
Assume Breadth of beam(d) 600mm
Assume Breadth of beam(b) 450mm
Self wt. of beam 6.75kN/m
Clear cover 50mm
Steel grade 500mm
B
A
98
3 For maximum moment calculation
Case(i)
A B
Reaction at A 457.37kN
Reaction at B 300.55kN
Maximum moment occurs at point c 680.53kNm
moment due to impact (25% of maximum moment) 170.13kNm
Then, total moment 850.66kNm
Case (ii)
A B
99
moment due to impact(25% of maximum moment) 140.93kNm
Total moment 704.63kNm
4 Maximum shear
A B
100
Additional moment to be resist 369.45kNm
sc = (1-d'/Xm)*0.0035 0.00274kNm
Fsc 413 N/mm2
Area of compression steel 1656.6 mm2
No. of 20 dia to be provided 5.27mm2
Provided dia of bar 5
Provided steel 1884.9
For the determination area of rebar in tension
Ast1 2557.99 mm2
Ast2 1572.83mm2
Total area of rebar in tension 4130.82mm2
No. of 25 dia to be provided 8.42
Provided dia of bar 9
Provided area of steel 4417.73mm2
101
b)8*minimum dia of longitudinal bar (8*16mm) 192mm
but the minimum spacing of stirrups 100mm
Spacing of stirrups 100.16mm
Spacing of stirrups at 2d from the end of beam 100mm
Code requires maximum spacing of stirrups 300mm
Spacing of stirrups elsewhere 300mm
Design Summary
Width of beam = 450mm
Depth of beam = 600mm
Compression reinforcement = 5-20
Tension reinforcement = 9-25
102
6.3.2 Design of Two-way Slabs
When slabs are supported on four sides, two-way spanning action occurs. Such slabs may be
simply supported or continuous on any or all sides. The deflection and bending moments in a
two-way slab are considerably reduced as compared to those in a one way slab. Thus, a thinner
slab can carry the same load when supported on all the four edges. In a square slab, the two-way
action is equal in each direction. In long narrow slabs, where the length is greater than twice the
breadth, the two-way action effectively reduces to one-way action in the direction of the short
span although the end beams do carry some slab loads.
Restrained slabs
A slab may have its few or all edges restrained. The degree of restrains may vary depending
whether it is continuous over its supports or cast monolithically with its supporting beams. A
hogging or negative bending moment will develop in the top face of the slab at the supported
sides. In these slabs the corners are prevented from lifting and provision is made for torsion. The
maximum moments Mx and My at midspan on strips of unit width for spans lx and ly are given
by:
Mx = xwlx2
My = ywlx2
Where, x and y = moment coefficients.
lx = length of shorter side
ly = length of longer side
Mx and My = maximum moments at midspan on strips of unit width and spans lx
and ly.
In table 26 of IS 456:2000 nine separate slab arrangements are given. Bending moment
coefficients given in this table were obtained by using the yield line theory.
The bending moments calculated from the coefficients are assumed to act in the middle strips of
the slab. In the edge strip the minimum quantity of main reinforcement is sufficient.
103
Reference Step Calculation Output
Slab Panel No. 1. Thickness of slab and durability considerations
1 Clear spans
( Two Long Lx = 4.15 m
Edge Ly = 4.8 m
Discontinuous) Provide d = 144 mm d = 144 mm
Assuming clear cover = 20 mm
Providing 12mm diameter bar
Total depth of slab D = 144 + 20 + 12/2 = 170 D = 170 mm
mm
Effective Length lx = 4450 mm
lx = 4150 + 300 = 4450 mm ly = 5100 mm
ly = 4800 + 300 = 5100 mm
Design load
Self-weight of slab = 0.17 25 = 4.25 KN/m2
Floor finishing load = 0.816 KN/m2
Dead load = 4.25 + 0.816 = 5.06 KN/m2
Live load = 10 KN/m2
Erection load = 1.5 KN/m2
Total load = 16.56 KN/m2
Design load = 1.5*16.56 = 24.84 KN/m2
Considering unit weight of slab = 24.84 KN/m2
3.
Moment Calculation
IS 456:2000 Three edges discontinuous (one short edge
Table 26 continuous)
Short span coefficients
x + = 0.054
x - = -
IS 456:2000
Annex D.1.1 Long span coefficients
y + = 0.043
y - = 0.057
104
For short span
Mid-span moment = x wlx2
= 0.05424.844.452
= 26.91 KN-m
28.0310^6
d= =
0.133 0.133251000
105
7. Area of steel along short-span ( at support)
Here we provide 50% of mid-span reinforcement
Provide 12mm
2
Ast,provided = 452.44/2 = 226.22 mm bars @ 300mm
c/c
Actual Ast,provided
= 377 mm2
Mut = 0.87 fy Ast (d - )
Provide 12mm
500
21.15106 = 0.87 500 Ast (144 - 251000) bars @250mm
Solving the equation, we get c/c
Actual Ast,provided
Ast, required = 356 mm2 = 453 mm2
1
= 24.844.45
2
= 55.27 KN/m
106
55.271000
Nominal shear stress v = 1000144
= 0.38 N/mm2
100 100377
Percentage tension steel = = 1000144 Nominal shear
stress = 0.38
= 0.26 % N/mm2
Shear strength of M25 concrete for 0.26 % of
reinforcement is 0.36 N/mm2 Shear strength
of slab = 0.45
Shear strength in slabs = k shear strength of M25 N/mm2
Concrete c The slab is safe
in shear
Value of k = 1.26 for D = 170 mm
107
12. Check for development length (at short edge)
Moment of resistance offered by 12 mm bars @200 mm
c/c
M1 = 0.87 fy Ast (d - )
500566
= 0.87 500 566 (144 - 251000)
= 32.66 106 KN-m
V = 63.34 KN
32.6610^6
40 1.3 63.341000 + 496
29.15 mm
108
Slab Moment Calculation
Factore
Load (KN/m2) Moment (KNm)
Slab d load
panel ly/l x x y y Dea
Type lx ly Live floor
numbe x +ve -ve +ve -ve Erectio d Mx Mx My My
Loa finishin KN/m2
r n load Loa +ve -ve +ve -ve
d g load
d
4.4 5.1 10.0 26.9 21.1 28.0
1 8.00 1.15 0.05 - 0.04 0.06 1.50 0.82 4.25 24.85
5 0 0 1 6 5
4.4 5.1 10.0 26.9 17.2 22.1
2 6.00 1.15 0.05 - 0.04 0.05 1.50 0.82 4.25 24.85
5 0 0 1 2 4
4.4 5.1 10.0 26.9 17.2 22.1
3 6.00 1.15 0.05 - 0.04 0.05 1.50 0.82 4.25 24.85
5 0 0 1 2 4
1.4 5.1 10.0 26.1
4 - 3.52 - - - - 1.50 0.82 4.25 24.85
5 0 0 2
109
Slab Shear Check for Each Panel of Conrol Room
110
Slab Development Length Check for Each Panel of Control Room
Check for Development length
Slab Panel No. Mu Vu Ld 1.3M/V+L0 Result
111
6.3.3 Design of Column
A column may be defined as an element used primarily to support axil compressive loads and
with a height of at least three times its lateral dimension. A compression member subjected to
pure axial load rarely occurs in practice. All columns are subjected to some moment which may
be due to accidental eccentricity or due to end restraint imposed by which may be due to
accidental eccentricity or due to end restraint imposed by monolithically placed beams or slabs.
The strength of column depends on the strength of materials, shape and size of the cross-section,
length and the degree of positional and directional restraints at the ends. A column may be
classified based on the different criteria such as:
a) Shape of cross-section,
b) Slenderness ratio,
c) Type of loading, and
d) Pattern of lateral reinforcement
A column may be rectangular, square, circle or polygon in cross-section. The code specifies
certain minimum reinforcement bars depending on its shape. A column may be classified as
short or long depending on its effective slenderness ratio. The ratio of effective column length to
least lateral dimension is referred as effective slenderness ratio. A short column has a maximum
slenderness ratio of 12. A long column has a slenderness ratio greater than 12. However,
maximum slenderness ratio of a column should not exceed 60.
A column may be classified as follows based on the type of loading:
a) Axially loaded column,
b) a column subjected to axial load and uni-axial bending, and
c) A column subjected to axil load and bi-axial bending
A reinforcement concrete column can be classified according to the manner in which the
longitudinal bars are laterally supported, that is,
a) Tied column, and
b) Spiral column
112
COLUMN TYPE I
Material: concrete grade (fck) M25 & Steel Fe500
Length of column=4.5 m Size of column=0.5m x 0.5m Effective cover d=40mm
Effective length=0.65 x 4.5=2.925 m (Table 28 IS456:2000)
Slenderness ratio along x=Leffx/0.5=2.925/0.5=5.85<12 (Cl.25.1.2 IS456:2000)
Slenderness ratio along y=Leffy/0.5 =2.925/0.5=5.85<12(Cl.25.1.2 IS456:2000)
Hence, the column designed is a short column
Reference Step Calculations Output
Column 99 1. Description
Cl.6.5.3.1 Pu=1537.847 kN
IS456:2000 Mux=207 kN-m
Muy=184 kN-m
Min pt=0.8% of gross area
Max pt=4% of gross area but in extreme case it can be
extend to 6%
Design
4
Assume the reinforcement% p=2%
p/fck=2/25 = 0.08
uniaxial moment capacity of the section about x-
axis:
d/D = 40/500=0.08
1537.847 1000
= 25 500 500 = 0.246
the chart for d/d=0.1 will be used
Mux1=406.25 kN-
\ = 0.13 m
^2
SP 16
Mux1 = 0.13x25x500x5002 = 406.25 kN-Uniaxial
Table 48
moment capacity of the section about y-axis:
113
d/B = 40/500=0.08
the chart for d/d=0.1 will be used
1537.847 1000
= 25 500 500 = 0.246
SP16 Table the chart for d/d=0.1 will be used
48 = 0.13
^2
Muy1 = 0.21x25x500x5002 = 406.25 kN-m
114
least of
of minimum lateral dimension= 500/4=125mm
Should not be greater than 100mm should not be less
than 75mm
8.
Lateral ties in central part
-provide 8mm lateral ties
for the spacing of lateral ties, half of the least lateral
dimension=500/2 =250 mm
9.
i.e., 250mm in central part
Shear check:
Vu = (data obtained from SAP) =6.44 kN
1000
v = 500 500 = 0.026 KN / mm2
,
Percentage of steel provide = X100 % =
1.44%
c = 0.73 N / mm2
3 3 1537.847
Modification Factor = = 1 + = 1+ 500 500 25
=1
c = 0.73 x 1 = 0.73 N/mm2
Design summary
Size of column = 0.5 mx 0.5m Cover =40mm
Main Reinforcement =8-25mm and 4-20mm
Lateral ties upto L/4 from end of column = 8 mm @ 100mm c/c
Lateral ties in the central part =8 mm @ 250 mm c/c
115
COLUMN TYPE II
Material: concrete grade (fck) M25 & Steel Fe500
Length of column=4.75 m Size of column=0.6m x 0.6m Effective cover d=40mm
Effective length=0.65 x 4.75=3.0875 m (Table 28 IS456:2000)
Slenderness ratio along x=Leffx/0.6=3.0875/0.6=5.14<12 (Cl.25.1.2 IS456:2000)
Slenderness ratio along y=Leffy/0.6 =3.0875/0.6=5.14<12(Cl.25.1.2 IS456:2000)
Hence, the column designed is a short column
116
Reference Step Calculations Output
Column 99 1. Description
Cl.6.5.3.1 Pu=1139.436 kN
IS456:2000 Mux=229.38 kN-m
Muy=106.136 kN-m
Min pt=0.8% of gross area
Max pt=4% of gross area but in extreme case it can be
extend to 6%
Design
4
Assume the reinforcement% p=1%
p/fck=1/25 = 0.04
uniaxial moment capacity of the section about x-
axis:
d/D = 40/600=0.07
1139.436 1000
= 25 600 600 = 0.126
d/B = 40/600=0.07
1139.436 1000
= 25 600 600 = 0.126 Muy1=1080 kN-m
the chart for d/d=0.1 will be used
= 0.12
^2
Muy1 = 0.14x25x600x6002 =1080kN-m
117
IS 456:2000
Cl 39.6 Calculation of Puz
Puz=0.45fckAc+0.75fyAs
=0.45x25x0.99Ag+0.75x500x0.01xAg
=0.45x25x0.99x600x600+0.75x500x0.01x600x600
=5359.5 kN
Pu/Puz=1139.436 /5359.5 =0.21
n=2
(1)2 +(1)2
=0.05<1
118
Shear check:
Vu = (data obtained from SAP) =7.28 kN
1000
v = 600 600 = 0.0202 KN / mm2
,
Percentage of steel provide = X100 % =
1.09%
c = 0.66 N / mm2
3 3 1139.436
Modification Factor = = 1 + = 1+ 600 600 25
=1
c = 0.66 x 1 = 0.66 N/mm 2
Design summary
Size of column = 0.6 mx 0.6m Cover =40mm
Main Reinforcement =8-25mm
Lateral ties upto L/4 from end of column = 8 mm @ 100mm c/c
Lateral ties in the central part =8 mm @ 150 mm c/c
119
COLUMN TYPE III
Material: concrete grade (fck) M25 & Steel Fe500
Length of column=4.75 m Size of column=0.6m x 0.6m Effective cover d=40mm
Effective length=0.65 x 4.75=3.0875 m (Table 28 IS456:2000)
Slenderness ratio along x=Leffx/0.6=3.0875/0.6=5.14<12 (Cl.25.1.2 IS456:2000)
Slenderness ratio along y=Leffy/0.6 =3.0875/0.6=5.14<12(Cl.25.1.2 IS456:2000)
Hence, the column designed is a short column
Reference Step Calculations Output
Column 99 1. Description
Cl.6.5.3.1 Pu=487.65 kN
IS456:2000 Mux=27.88 kN-m
Muy=22.5 kN-m
Min pt=0.8% of gross area
Max pt=4% of gross area but in extreme case it can be
extend to 6%
Design
4
Assume the reinforcement% p=1%
p/fck=1/25 = 0.04
uniaxial moment capacity of the section about x-
axis:
d/D = 40/600=0.07
487.65 1000
= = 0.054
25 600 600
Mux1=594 kN-m
SP 16 the chart for d/d=0.1 will be used
Table 48 = 0.11
^2
Mux1 = 0.11x25x600x6002 =594 kN-m
120
Uniaxial moment capacity of the section about y-axis:
d/B = 40/600=0.07
IS 456:2000
Cl 39.6
Calculation of Puz
Puz=0.45fckAc+0.75fyAs
=0.45x25x0.99Ag+0.75x500x0.01xAg
=0.45x25x0.99x600x600+0.75x500x0.01x600x600
=5359.5 kN
Pu/Puz=1139.436 /5359.5 =0.09
n=1
(1)2 +(1)2
=0.08<1
121
least of
Design summary
Size of column = 0.6 mx 0.6m Cover =40mm
Main Reinforcement =8-25mm
Lateral ties upto L/4 from end of column = 8 mm @ 100mm c/c
Lateral ties in the central part =8 mm @ 150 mm c/c
122
6.3.4 Corbels
A corbel is a short cantilever projection which supports a load bearing member. The distance
between the point of application of the load and the face or root of the corbel is less than the
effective depth of the root of the corbel. Moreover, depth at the outer edge of the corbel is not
less than one-half of the depth at the support of the corbel.
The ratio of the distance of the point of application of the load from the support a to the
effective depth of the member supporting the load is referred to as the a/d ratio or shear
span/depth ratio. When the ratio a/d is less than 2, the load is transferred to the support through
strut action rather than through flexure .this is similar to the truss action in a simple beam near
the support. Clause 28 gives design requirements for a corbel.
Assumptions
1. A corbel is designed for the limit state of collapse.
2. The concrete and reinforcement in the corbel are designed on the basis of truss analogy,
that is, simple strut and tie system.
3. The resistance provided to the horizontal force should be greater than one-half of the
design vertical load on the corbel.
4. The compatibility of strains between the strut and tie should be satisfied at the root of the
corbel.
123
Truss Analogy
P t F
= cos() = Fc
sin()
a
Tension force Ft = P cot = P z .. (i)
(a2 +z2 )
Compression Force Fc = P cosec = P .. (ii)
z
124
z
Eq. (iv) becomes, ( a2+z2) = (1- )*a*z
d
a2 z2 z a z
Or, (d2 + d2 ) = (1-d)*d*d
z2 z
Or, (+) +(+) 2 = 0
d2 d
z
For the given values of and , the values of can be calculated.
d
125
Detailing of Reinforcement
4. When the corbel is required to resist a horizontal force applied to the bearing plate,
because of shrinkage and temperature changes, additional tension reinforcement should
be provided to transmit this force in its entirely. This reinforcement should be welded to
the bearing plate and adequately anchored.
5. Theoretically compression reinforcement is not required. However, where the main
tension bars at the front face of the corbel are welded to a transverse bar, only nominal
compression steel to anchor the stirrups is provided as in fig
6. Shear reinforcement is provided in the form of horizontal stirrups distributed in the upper
two thirds of the effective depth of the corbel at the column face as shown in fig .
7. The area of shear reinforcement should be at least 50 % of the area of the main tension
reinforcement and should be adequately anchored.
126
Description Units References
Grade of concrete M25
Grade of steel fe500
Ultimate load(Pu) 564.462 kN
shear span(a) 350 mm
1.Size of Bearing plate
bearing strength of concrete(br) 20 Mpa 0.80*fck
Bearing area required(A) 28223.100 mm2 Pu/br
length of bearing plate(L) 600 mm
Width of bearing plate 47.039 mm A/L
Adopt a bearing plate of size 60*600 mm2
2.Depth of corbel at the support
for M25 concrete
Tc,max 3.1 MPa table 20,Cl 40.2.3 IS 456:2000
let, Tc 2.4 Mpa
d 391.988 mm Pu/(L*Tc)
Adopt, d 600 mm
D 650 mm
3.Depth of corbel at the face 325 mm D/2
for strut action, a/d 0.580 <0.6 ok
4.Lever arm
0.073
0.583
X2-(/+)X+(/+)=0 where, X=
Z/d
a 1
b -0.889
c 0.038
x1 0.845
x2 0.045
so, X 0.845
Z 506.750 mm
Z=d-0.42X
X 221.935 mm
X/d 0.370 <xu,max/d
Hence, donot Provide the compression
steel
5.Area of tension steel
Ft 389.86 kN > 0.5*Pu, ok
stress in fe500 grade tension steel(fs) 275 MPa
Area of tension steel(As) 1417.67 mm2 Ft/fs
use 20 D bars 314.16 mm2
127
provide 5 no of bars, area provided 1570.796 mm2 >As,ok
6.Check
percentage of steel 0.436 % <1.3%or >0.4%,ok
Area of shear steel
Asv(min) 708.84 mm2 0.5*As
provide 2- legged str. 12 mm-4 bars
Area provided 904.779 mm2 >Asv,oK
spacing 100 mm
7.Shear capacity of section
% of steel provided 0.44 %
Tc 0.449 MPa from table 19,IS 456:2000
increased shear strength Tc' 1.539 MPa ((2d/a)*Tc)<3.1 Mpa
total shear strength 1618.23 kN Tc'*b*d+0.87*fy*Asv*(d/X)>Pu,
oK
8.Development length
Tbd 1.4 MPa for M25,cl. 26.2.1.1 IS 456:2000
Tbd 2.24 MPa for deformed bars in tension,1.6*Tbd
Ld/D 48.55 (0.87*fy)/(4*Tbd)
Moment(M) 258.3305 kN-m 0.87*Ast*(d-0.42*X)
Shear force(V) 564.462 kN Pu
Take, Lo 400 mm
Equating 1.3(M/V)+Lo=Ld
Provide diameter less than or equal 20.491 mm
so, provide 20 diameter bar
Ld 980 mm
128
6.3.5 Design of Staircase
Staircase is designed and built for the purpose of providing access to different levels within a
building. There different types of staircases like straight stairs, quarter-turn stairs, dog-legged
stairs, spiral stairs, helicoidal stairs, open-well stairs etc. But structurally, staircases may be
classified largely into two categories depending on the predominant direction in which the slab
component of the stair undergoes flexure:
Stair slab spanning transversely (stair widthwise).
Stair slab spanning longitudinally.
In our project we adopt open-well stair considering structural feasibility.
Following IS 456:2000 code; design of staircase is accomplished.
129
Design of staircase Thapakhola HEP
Code Referred IS 456 : 2000; Plain and Reinforced Concrete Code of Practice
Space Avaibility
Constraint Dimension unit Remarks
Space Availabe 4.77m*2.83m m2
Landing provided 1.06m*1.06m m2
First Flight 2.94 m
Second Flight 3.71 m
Third Flight 2.94 m
Floor to Ceiling Height 5 m
Assumption and calculation
First Flight
Tread Dimension 250 mm
Riser Dimension 180 mm
Total No of Steps 8
Second Flight
Tread Dimension 240 mm
Riser Dimension 180 mm
Total No of Steps 12
Third Flight
Tread Dimension 250 mm
Riser Dimension 180 mm
Total No of Steps 8 No.
First Flight
No of Tread 9 No.
No of Riser 8 No.
Height of Landing from Floor level 1.52 m
Second Flight
130
No of Tread 13 No.
No of Riser 12 No.
Height of Landing from Floor level 2.28 m
Third Flight
No of Tread 9 No.
No of Riser 8 No.
Height of Landing from Floor level 1.52 m
Structural design
Assumption Value Unit Remarks
Live Load 5 kN/m2
ck 25 N/mm2
y 500 N/mm2
Density of concrete 25 kN/m3
Width 1.06 m
Let thickness of waist slab 150 mm
Let thickness of finish 20 mm
Load calculation
Landing slab A and Going
Going
Step section 2.25 kN/m2
Inclined slab 4.783 kN/m2
Finish 0.6 kN/m2
Live load 5 kN/m2
Total load 12.633 kN/m2
Factored load 18.949 kN/m2
Taking 1.06 m width of slab load 20.086 kN/m
taking 2.01 m going, total load 40.373 kN
131
Landing slab A
self weight of slab 3.75 kN/m2
Finish load 0.6 kN/m2
live load 5 kN/m2
total load 9.35 kN/m2
Factored load 14.025 kN/m2
taking landing slab 1.19m*1.06m 17.691 kN
Landing slab B 14.025 kN/m2
taking landing slab 0.58m*0.58m 4.718 kN
Reaction at support B 23.923 kN
Reaction at support A 31.677 kN
Point where shear force is zero (x) 1.847 m
M max 31.765 kN-m
d effective 94.935 mm
d effective(adopted) 124 mm
Ast(required) 737.181 mm2
diameter of bar 12 mm
No of Bar 6.52 no.
Ast (adopted) 7-12mm diameter 791 mm2
Spacing 151.43 mm
adopted spacing 150 mm
Check for shear
Noninal shear stress(v) 0.241 N/mm2
Percentage Tension steel 0.602
Shear Capacity (code)(c) 0.523 N/mm2
shear strength of slab(c') 0.679 N/mm2 v < c OK
132
Check for development length
133
Ast(required) 1213.921 mm2
Diameter of bar 12 mm
No. of Bar 10.7 no.
Ast (adopted) 12mm diameter 1243 mm2
Spacing 100 mm
Adopted spacing 100 mm
Check for shear
Noninal shear stress(v) 0.275 N/mm2
Percentage Tension steel 0.946
Shear Capacity (code)(c) 0.625 N/mm2
Shear strength of slab(c') 0.812 N/mm2 v < c OK
134
6.3.6 Design of Raft Foundation
If the loads transmitted by the columns in a structure are so heavy or the allowable soil pressure
so small that individual footings would either overlap or cover more than about one-half of the
area, it may be better to provide a continuous footing under all columns and walls. Such a
footing is called a raft or mat foundation. Raft foundations are also used to reduce the settlement
of structures located above highly compressible deposits. Since rafts are usually at some depth in
the ground, a large volume of excavation may be required. If weight of excavated soil is equal to
the weight of the structure and that of the raft, and the center of gravity of excavation and
structure coincide, settlement should be negligible. Where complete compensation is not
feasible, a shallower raft may be acceptable if the net increase in loads is small enough to lead to
tolerable settlement. A raft may be rectangular or circular and may be with or without an
opening.
Methods of analysis
The essential task in the analysis of raft foundation is the determination of the distribution of
contact pressure underneath the raft which is a complex function of the rigidity of the
superstructure, raft itself and the supporting soil. The following methods of analysis are
suggested which are distinguished by the assumptions involved.
Rigid foundation
Conventional method This method is based on the assumption of linear distribution of contact
pressure. The basic assumptions of this method are as follows:
The foundation is rigid relative to the supporting soil and the compressible soil layer is
relatively shallow
The contact pressure variation is assumed as planar such that the centroid of contact
pressure coincides with the line of action of the resultant force of all loads acting on the
foundation
Flexible foundation
Simplified method In this method, it is assumed that subgrade consists of an infinite array of
individual elastic springs each of which is not affected by others. The spring constant is equal to
the modulus of subgrade reaction (k). the contact pressure at any point under the raft is,
therefore, linearly proportional to the settlement at the point. This method may be used when the
following conditions are satisfied:
The structure combined action of superstructure and the raft may be considered as
flexible with a relative stiffness factor K is less than 0.5
Variation in adjacent column load does not exceed 20 percent of the higher value
135
Column loads of control building and their location points in Raft Foundation
Moment Moment
Column X-cord Y-cord Load My Mx
(in m) (in m) (KN) (KN-m) (KN-m)
A-1 0 0 1363 0 0
A-2 5.1 0 1877 0 0
A-3 10.2 0 1875 0 0
A-4 15.3 0 1820 0 0
A-5 20.4 0 1308 0 0
B-1 0 4.45 1363 0 0
B-2 5.1 4.45 1877 0 0
B-3 10.2 4.45 1875 0 0
B-4 15.3 4.45 1820 0 0
B-5 20.4 4.45 1308 0 0
136
Design of Raft foundation of Control Building
Reference Step Calculation Output
1. Known data:
Grade of concrete = M25
Grade of Steel = Fe500
Size of column = 500 mm 500 mm
103.45 m2
Hence ok.
137
2. Cantilever length from center line of column
From left column = 0.25 m
From right column = 0.25 m
From top column = 0.25 m
From bottom column = 0.25 m
20.9 4.95^3
Ix = = 211.24 m4
12
4.95 20.9^3
Iy = = 3765.85 m4
12
A = 103.455 m2
4.
Soil pressure at different points is as follows:
= .x .y
Corner A-1
A -1 = 163.97 KN/m2
138
Corner A-2
A -2 = 161.66 KN/m2
Corner A-3
A -3 = 159.35 KN/m2
Corner A-4
A -4 = 157.04 KN/m2
Corner A-5
A -5 = 154.74 KN/m2
Corner B-1
B -1 = 163.97 KN/m2
Corner B-2
B -2 = 161.66 KN/m2
Corner B-3
B -3 = 159.35 KN/m2
Corner B-4
B -4 = 157.04 KN/m2
Corner A-5
B -5 = 154.74 KN/m2
139
6. In the x-direction the raft is divided into two strips
(i) Strip A-A
Width = 2.475 m
Soil Pressure = 163.968 KN/m2
Span = 5.10 m
2
5.100
Maximum moment = 163.968 X
10
KNm/
426.48
= m
140
Therefore,
Maximum Factored Bending Moment = 426.4 KNm/m
Therefore ks = 1
c = 0.25 ck N/mm2
= 1.25 N/mm2
Hence,
Shear Strength of Concrete = 1.25 N/mm2
Vu 1363000
Nominal Shear Stress v = =
bod 1118900
= 1.22 N/mm2
For Side Column
m
Perimeter bo = 4010 m
Vu 1877000
Nominal Shear Stress v = =
bod 2686700
= 0.70 N/mm2
141
Hence Effective depth is O.K.
Therefore effective depth
required = 670 mm
Adopt effective
depth = 670 mm
Overall
depth = 710 mm
8. Development length
0.87
Development length =
4
142
Reinforcement in short direction
Design Summary
Overall depth of footing = 710 mm
Effective cover = 40 mm
Size of footing = 4.95 m 20.9 m
Main reinforcement in long direction = 20mm dia bar @ 200mm c/c in long direction
( At top and bottom)
Main reinforcement in short direction = 20mm dia bar @ 220mm c/c in long direction
( At top and bottom)
143
Figure 9 : Reinforcement in Raft Foundation
Column loads of control building and their location points in Raft Foundation
144
Column X-cord Y-cord Load Moment Moment
My Mx
(in m) (in m) (KN) (KN-m) (KN-m)
A-1 0 0 860 0 0
B-1 6 0 860 0 0
A-2 0 4.6 0 0 0
B-2 6 4.6 270 0 0
A-3 0 9.2 0 0 0
B-3 6 9.2 270 0 0
A-4 0 13.8 860 0 0
B-4 6 13.8 860 0 0
145
Design Summary
Overall depth of footing = 640 mm
Effective cover = 40 mm
Size of footing = 6.6 m 14.4 m
Main reinforcement in long direction = 20mm dia bar @ 140 mm c/c in long direction
( At top and bottom)
Main reinforcement in short direction = 20mm dia bar @ 310mm c/c in long direction
( At top and bottom)
146
6.3.7 Shear or Flexural walls
Reinforced concrete walls in buildings are required to carry vertical loads, lateral loads as
well as bending moments in the plane of the walls. The lateral loads due to wind or
earthquake may be acting normal to the width or thickness of the wall. If the lateral loads are
acting normal to the smaller dimension of the wall in plan, it is referred to as a shear wall .
The term shear wall is a misnomer. It resists major portion of the lateral shear in buildings
through flexure deformations and not through shear deformations. Thus flexure wall is a
correct term. A wall may be added solely to resist lateral forces or concrete walls enclosing
staircases or elevator shafts may serve the same purpose.
The reinforcement and check of the shear wall is designed accordance with clause 9 of IS
13920.
x +
= = 0.161
lw 2+0.36
Where,
= = 0.0285
147
0.87
= = 0.0435
= = 0.0025 = Vertical reinforcement ratio
0.87
= 0.0035 = 0.621
= critical non- dimensional depth of neutral axis such that crushing of concrete and first
yielding of tension steel takes place in the extreme fibre of the section simultaneously.
0.0035Es
= = 0.616
0.0035Es+0.87fy
x
<
lw
So moment capacity is determine by taking moment of all the forces about the centroid of the
section, the moment capacity is determined
+ 0.50.416 2 2
= [ ( )( ) - ( ) (0.168 + )]
2 3
= 0.03084
148
The reinforcement provided
Ast = 0.0025*t w*lw = 2295mm2
Provide 10mm bar at spacing of 170mm c/c in both horizontal and vertical directions.
Check for spacing according to IS 13920 clause 9.1.7
170< lw/5 = 5100/5 = 1020mm hence OK
170<3*tw = 3*180 = 360mm hence OK
Where,
Vu = factored shear force,
tw = thickness of the web, and
dw = effective depth of wall section. This may by taken as 0.8 l w for rectangular sections
v = 0.755 N/mm2
c = 0.36 N/mm2 from table 19 IS 456:2000
Here c < v
fyAhdw
Vus = 0.87 Sv
149
= 281.136 kN
150
6.3.8 Truss Design
Introduction
A truss is a structure comprising one or more triangular units constructed with straight slender
members whose ends are connected at joints referred to as nodes.
External forces and reactions to those forces are considered to act only at the nodes and
result in forces in the members which are either tensile or compressive forces.
Moments (torsional forces) are explicitly excluded because, and only because, all the joints
in a truss are treated as revolute.
Different types of wooden and steel roof trusses
3. Howe truss
It is made of combination of wood and steel.
The vertical members or tension members are made of steel.
It can be used for spans from 6-30m.
151
4. Pratt truss
Pratt Truss is made of steel.
These are less economical than the Fink Trusses.
Vertical members are tension and diagonal members are compression.
Fink Trusses are very economical form of roof trusses.
It can be used for spans from 6-10m.
5. Fan truss
It is made of steel.
Fan trusses are form of Fink roof truss.
In Fan Trusses, top chords are divided into small lengths in order to provide
supports for purlins which would not come at joints in Fink trusses.
It can be used for spans from 10-15m.
152
Used for industrial buildings, drawing rooms etc.
153
k) Pitch: The ratio of the rise to the span is called pitch.
l) Panel: The portion of the truss lying between the two consecutives joints of the upper
chord is called a panel.
m) Bay: The portion of the roof contained between successive trusses is called bay.
n) Purlin: The member spanning from truss to truss which is meant to carry the load of the
roofing material and to transfer it to the panel joints is called purlin.
154
Wind load on individual members
F= (Cpe Cpi)*A*pz
Where
Cpe= external pressure coefficient
Cpi = internal pressure coefficient
A= surface area of structural elements or cladding unit, and
Pz= design wind pressure
Load Combination
Various combination of the loads on roof trusses are considered, and the critical condition
is considered for the design. It may be noted that earthquake loads are not significant for
roof trusses because of the small self weight. The following load combinations may be
worked out:
i. Dead load + snow load
ii. Dead load + partial or full live load
iii. Dead load + wind load + internal positive air pressure
iv. Dead load + wind load + internal suction air pressure
v. Dead load + live load + wind load
155
Design of Roof Truss of Power House
156
CALCULATION OF
WIND LOAD
basic wind speed 47 m/s
risk factor (K1) 1.07 IS 875:part III table 1(cl.5.3.1)
terrain, height and structure 0.76 IS 875:part III ,cl.5.3.2(ht of building=16.949
size factor(k2) m, category= 4,class= B)
topography factor(k3) IS 875:part III ,cl.5.3.3
average ground level 2620.5 m
elevation of summit level 3060 m
effective height of feature 439.5 m
(z)
actual length of upwind 1400 m
slope in the wind direction
slope 0.3042 radian
slope 17.429 degree > 17
c 0.36 Is 875:part III,cl.5.3.3.1
effective horizontal length 1465 m
of the hill
height of building/effective 0.0116
horizontal length
actual length/effective 0.956
horizontal length
from figure 15 (Is 875:part
III )
s 0.35
K3 1.126 Is 875:part III,cl.5.3.3.1
Design wind speed 43.036 m/s
internal pressure 0.2
coefficient(cpi)
external pressure
coefficient(cpe)
height of structure/width of 1.223
structure
From table 5(cl.6.2.2.2) IS
875:part III
cpe on windward direction -0.8
cpe on leeward direction -0.8
Wind force on windward -2.843 kN
direction
Wind force on leeward -2.843 kN
direction
Calculation of load on Wind load is neglected since it minimizes the
column due to truss dead load and live load as wind load act in
No of forces on truss joints 16 opposite direction to the dead load and live
157
Total dead load 15.171 kN load.
Total live load 13.345 kN
Final column load
Load on each column 14.258 kN
158
Design of Roof Truss of Control Room
159
Description Units References
panel length in plan 0.89 m
spacing of the truss 2.91 m
span of the truss 4.45 m
angle of inclination 24.2 degree
angle of inclination 0.422 radian
height of truss 2.000 m
Weight of CGI sheet 131 N/m2 IS 875:part I, cl 2.1
covering(thickness=1.6
mm)
self-weight of purlin 113 N/m ISMB 100(113 N/m),IS 808:1989
Weight of bracing 12 N/m2
1.CALCULATION OF
DEAD LOAD
self-weight of truss 64.8333 N/m2 (span/3+5)*10
3
Total dead load acting 0.867 kN (weight of sheet + wt of bracing +wt of
vertically at the joint truss)*panal length* spacing+ wt of
purlin*spacing
2.CALCULATION OF
LIVE LOAD
live load 466 N/m2 IS 875:part II,cl 4.1(750-(angle-10)*20)
Total live load 1.207 kN
3.CALCULATION OF
WIND LOAD
basic wind speed 47 m/s
risk factor (k1) 1.07 IS 875:part III table 1(cl.5.3.1)
terrain, height and structure 0.76 IS 875:part III ,cl.5.3.2(ht of building=16.949
size factor(k2) m,category= 4,class= B)
topography factor(k3) IS 875:part III ,cl.5.3.3
average ground level 2620.5 m
elevation of summit level 3060 m
effective height of feature 439.5 m
(z)
actual length of upwind 1400 m
slope in the wind direction
slope 0.3042 radian
slope 17.429 degree > 17
c 0.36 Is 875:part III,cl.5.3.3.1
effective horizontal length 1465 m
of the hill
height of building/effective 0.0116
horizontal length
actua length/effective 0.956
160
horizontal length
from figure 15 (Is 875:part
III )
s 0.35
K3 1.126 Is 875:part III,cl.5.3.3.1
Design wind speed 43.036 m/s
internal pressure 0.2
coefficient(cpi)
external pressure
coefficient(cpe)
height of structure/width of 2.697
structure
From table 5(cl.6.2.2.2) IS
875:part III
cpe on windward direction -0.884
cpe on leeward direction -0.758
Wind force on windward -3.120 kN
direction
Wind force on leeward -2.757 kN
direction
4.Calculation of load on Wind load is neglected since it minimizes the
column due to truss dead load and live load as wind load act in
No of force in truss 5 opposite direction to the dead load and live
Total dead load 4.335 kN load.
Total live load 6.03446 kN
7
Final column load
Load on each column 5.185 kN
161
Calculation of member forces of truss
Dead load and live load combination is used as the combination for determining the forces in
members of truss.
Member forces of power house Truss
162
Frame Frame Frame
P(kN) P(kN) P(kN)
number number number
6 12.474 74 -18.81 102 5.346
39 21.893 75 -20.52 104 4.455
40 21.893 76 -22.23 106 3.564
41 20.434 77 -23.94 108 2.673
42 18.974 78 -25.65 110 1.782
43 17.515 79 -13.68 112 0.891
44 16.055 80 -15.39 114 0
45 14.595 81 -17.1 115 -1.71
46 13.136 82 -18.81 117 -2.303
47 13.136 83 -20.52 119 -3.046
48 14.595 84 -22.23 121 -3.851
49 16.055 85 -23.94 123 -4.688
50 17.515 86 -25.65 125 -5.542
51 18.974 88 5.346 127 -6.406
52 20.434 90 4.455 128 -6.406
53 21.893 92 3.564 134 -1.71
54 21.893 94 2.673 144 -5.542
71 -13.68 96 1.782 145 -2.303
72 -15.39 98 0.891 147 -3.046
73 -17.1 100 0 149 -3.851
151 -4.688
163
Member forces of control room Truss
Frame P(kN)
Number
2 -5.185
3 -5.185
4 -4.148
5 -3.111
6 -2.074
9 -1.136E-14
10 2.307
11 4.615
12 6.922
13 9.229
15 -2.53
16 -5.059
17 -7.589
18 -10.119
19 -10.119
20 5.675
21 4.747
22 3.873
23 3.102
164
Design of members of truss
Power house truss members
The maximum force in top members is 25.65 kN, compressive in nature. The maximum force in
bottom members is 21.89 kN, tensile in nature. The maximum tensile force in internal members
is 12.47 kN and compressive force is 6.41 kN.
165
Design of compression member for internal members
Description value units References
compressive force on member 6.41 kN
factored force(Pu) 9.62 kN 1.5*force
Length of section(L) 3.79 m
Design stress 110 Mpa Assumption
2
sectional area(A) 87.41 mm Pu/design stress
select ISA 4040,3 mm
Aprovided 307 mm2 >A,ok
radius of gyration(rmin) 8.7 mm from IS 808:1989,steel table
Check for strength
Design compressive strength(Pd) 7.46 kN Aprovided*fcd>Pu,ok
K*L,K=0.7,cl 7.2.2 IS
Effective length(Le) 2.653 m 800:2007
Slenderness ratio 304.94 Le/rmin
Buckling class is c for angle section,cl 7.1.2.2
for slenderness ratio= 304.94 and fy=250 cl 7.1.2.1 IS 800:2007,table 9
fcd 24.3 Mpa By interpolation
166
Control Room truss members
The maximum force in top members is 10.12kN, compressive in nature. The maximum force in
bottom members is 9.23 kN, tensile in nature. The maximum tensile force in internal members is
5.68 kN and compressive force is 5.18 kN.
167
Design of compression member for internal members
Description value units References
compressive force on member 5.18 kN
factored force(Pu) 7.77 kN 1.5*force
Length of section(L) 2 m
Design stress 110 Mpa Assumption
sectional area(A) 70.64 mm2 Pu/design stress
select ISA 3030,5 mm
Aprovided 277 mm2 >A,ok
radius of gyration(rmin) 5.7 mm from IS 808:1989,steel table
Check for strength
Design compressive strength(Pd) 7.01 kN Aprovided*fcd>Pu,ok
K*L,K=0.7,cl 7.2.4 IS
Effective length(Le) 1.4 m 800:2007
Slenderness ratio 245.61 Le/rmin
Buckling class is c for angle section,cl 7.1.2.2
for slenderness ratio= 245.61 and fy=250 cl 7.1.2.1 IS 800:2007,table 9
fcd 25.31 Mpa By interpolation
168
Design of connection
Connection design for power house truss
L1,L2 = length of longitudinal fillet weld at the top and bottom respectively on two sides of
angle section
P1,P2= factored design loads along length L1 and L2, respectively
P= Factored load acting on the centroid of the section
size of gusset plate = 8 mm thick
For Fe 410 grade of steel ,fu= 410 MPa, fy = 250MPa
for site welding: partial safety factor for the material,mw= 1.5
Description Value Units References
p 38.48 kN
Section used ISA 4545,6 mm,h1=13.3 mm,h2=31.7 mm
Taking moment about the line passing through length L1
P2 27.11 kN Ph2/h
Taking moment about the line passing through length L2
P1 11.37 kN Ph1/h
for 8mm thick gussetplate,cl 10.5.2.3 IS
Minimum size of weld 3 mm 800:2007
Maximum size of weld 4.5 mm thickness of thinner member-1.5
Provide 4 mm weld size
Effective throat
thickness(tt) 2.8 mm 0.7*weld size,cl 10.5.3.2 IS 800:2007
L1 25.74 mm 3^0.5*mw*P1/(fu*tt)
L2 61.35 mm 3^0.5*mw*P2/(fu*tt)
Provide 26 mm length of weld at the top
Provide 62 mm length of weld at the bottom
169
Connection design for control room truss
L1,L2 = length of longitudinal fillet weld at the top and bottom respectively on two sides of
angle section
P1,P2= factored design loads along length L1 and L2, respectively
P= Factored load acting on the centroid of the section
size of gusset plate = 6 mm thick
For Fe 410 grade of steel ,fu= 410 MPa, fy = 250MPa
for site welding: partial safety factor for the material,mw= 1.5
Valu Unit
Description e s References
p 15.18 kN
Section used ISA 3030,5 mm,h1=9.2 mm,h2=20.8 mm
Taking moment about the line passing through length L1
P2 10.52 kN Ph2/h
Taking moment about the line passing through length L2
P1 4.66 kN Ph1/h
for 6 mm thick gusset plate, cl 10.5.2.3 IS
Minimum size of weld 3 mm 800:2007
Maximum size of weld 3.5 mm thickness of thinner member-1.5
Provide 3.5 mm weld size
Effective throat
thickness(tt) 2.45 mm 0.7*weld size,cl 10.5.3.2 IS 800:2007
L1 12.04 mm 3^0.5*mw*P1/(fu*tt)
L2 27.22 mm 3^0.5*mw*P2/(fu*tt)
Provide 13 mm length of weld at the top
Provide 28 mm length of weld at the bottom
170
6.4 Centre of Mass and Centre of Rigidity
Control room is a four storey symmetrical building. The loading condition for 1,2 and 3 is same
while for the 4 there is truss.
Beam size = 35cm x 45 cm
Column size = 50cm x 50 cm
Floor slab = 20 cm thick including finish
Wall thickness = 23cm
Storey height= 5 m
Brick density = 20kN/m3
171
Total weight = 398.96 kN
Weight calculation in y direction
1160.782.225+1160.782.225
Cmy = = 2.225m
2321.56
Roof truss load is in symmetricity in the 4th storey. So, the centre of mass is same as above
Centre of Rigidity
In x direction
Lateral stiffness of column = 12 3
For a column having a square cross-section kx= ky = k since E,I and L are constant.
kyX
xr = ky
= 10.2 m
172
Here 2k means number of column in grid A-A, B-B, C-C,D-D,E-E respectively
In x direction
Lateral stiffness of column = 12 3
For a column having a square cross-section kx= ky = k since E,I and L are constant.
kxY
xr = kx
= 2.225 m
Here 5k means number of column in grid 1-1, 2-2 respectively
Ecentricity
For I,II, III and IV storeys
ex = 10.2-10.2 = 0
ey = 2.225-2.225 = 0
173
Chapter 7
Structural Analysis
7.2 Input
The grid is formed according to plan of power house and control room, material we use is M25,
Fe 500 for the concrete and steel respectively.
Section assign
For power House
Breadth Level
Sectioons (m) Depth(m) Z(m) X-grid Y-grid Remarks
Beam 0.4 0.5 5
Beam 0.4 0.5 9.9
Beam 0.35 0.45 15.23
3-3, 8-
Column 0.6 0.6 throughout 8
Column 0.5 0.5 throughout 5-5,6-6
Mat thickness 0.7 0 at service bay
at machine
Mat thickness 1.07 0 hall
175
Load pattern
Self
Load pattern weight
name Type multiplier Remarks
Dead Dead 1 Frame Load
Ext. Wall Dead 0
Int. wall Dead 0
Truss dead Dead 0
Stair dead Dead 0
Slab live Live 0
Stair live Live 0
Truss live Live 0
Gantry live Live 0
IS 1893:2003(X-
Eqx Quake 0 dir.)
IS 1893:2003(Y-
Eqy Quake 0 dir.)
Mass Source
Dead load is multiply with the factor 1
According to IS 456:2000
For Live Load < 3kN/m2 factor 0.25
For Live Load > 3kN/m2 Factor 0.5
Load Combinations
We use the IS 14 load combinations
1) 1.5DL
2) 1.5(DL+LL)
3) 1.2(DL+LL+EQx)
4) 1.2(DL+LL-EQx)
5) 1.2(DL+LL+EQy)
6) 1.2(DL+LL-EQy)
7) 1.5(DL+EQx)
8) 1.5(DL-EQx)
9) 1.5(DL+EQy)
10) 1.5(DL-EQy)
11) 0.9DL+1.5EQx
12) 0.9DL-1.5EQx
13) 0.9DL+1.5EQy
14) 0.9DL-1.5EQy
176
Envelope is formed using this 14 load combinations. The function of envelope is to show the
maximum value among above load combinations
Restraint the base joint
The base of the column are restrained
Diaphragm the joints
The diaphragm constraints are defined to the joints at slab level so that all these joints move
together with the slab in the same direction.
For each floor diaphragm are formed except at the position where columns are restrained.
Meshing the area
Meshing of the area is done to transfer the slab load uniformly to the beam so that slab and beam
deflect in a same pattern.
7.3 Output
177
Figure 14: 3d Model of Powerhouse and Control Room
178
7.3.2 Base Reaction of the Column
Table 15: Base reaction of the column
179
7.3.3 Reinforcement from SAP
Reinforcement along Grid 1-1
180
Reinforcement along 3-3
181
Reinforcement along 8-8
182
Reinforcement Along A-A
183
7.3.4 Bending moment
Fig: Bending moment Along 1-1 Fig: Bending moment Along 2-2
184
7.3.5 Sher force Diagram
Fig: Axial force along 8-8 Fig: Axial force along A-A
185
7.3.6 Axial force Diagram
Fig: Axial force along 1-1 Fig: Axial force along 2-2
Fig: Axial force along 3-3 Fig: Axial force along 8-8
186
7.3.7 Storey Drift Calculation
Table 16: Storey drift calculation
187
Sway of the power house and control room is shown below the given sway magnitude is in the
scale of 50
188
Chapter 8
Cost Estimation
8.1 Introduction
Before undertaking the construction of the project, it is necessary to know tis probable cost
which is worked out by estimating. An estimate is a computation or calculation of quantities
required and expenditure likely to be incurred in the construction of the work. The primary
object of the estimate is to enable one to know beforehand, the cost of the work. The estimate is
the probable cost of a work and determined theoretically by mathematical calculations based on
the plans and drawing and current rates.
For all engineering works it is required to know beforehand the probable cost of construction
known as the estimated cost. If the estimated cost is greater than money available, then attempts
are made to reduce the cost by reducing the work or by changing the specifications. From this the
importance of estimate to engineers is known. In preparing an estimate, the quantities of different
items of work are calculated by simple measurement method and from these quantities of
different items of work are calculated. The subject of estimating is simple, nothing much to
understand, but knowledge of drawing is essential.
Accuracy in estimate is very important, if estimate is exceeded it becomes a very difficult
problem for engineers to explain, to account for and arrange for the additional money.
Inaccuracy in preparing estimate, omission of items, changes in design, improper rates, etc. are
the reasons for exceeding the estimate, through increase in rates is one of the main reason. So,
one has to take care of these things while preparing an estimate.
189
8.3 Estimation Table
Table 17: Estimation table
3.1 Foundation
a Mat foundation in Machine sq.m. 1 69.5 1 69.5
Hall
190
b Mat foundation in Service sq.m. 1 43.14 0.6 25.884
bay
c Mat foundation in control sq.m. 1 50.7 0.72 36.504
room
Sub Total sq.m. 131.89
3.2 For Column
1 Machine hall
i At GF
Type 1(0.6*0.6) sq.m. 12 2.4 5 144
Type 2(0.5*0.5) sq.m. 4 2 5 40
ii At 1st floor
Type 1(0.6*0.6) sq.m. 12 2.4 4.9 141.12
Type 2(0.5*0.5) sq.m. 4 2 4.9 39.2
iii At 2nd floor
Type 1(0.6*0.6) sq.m. 12 2.4 5.33 153.504
Type 2(0.5*0.5) sq.m. 4 2 5.33 42.64
2 Control room
i At GF sq.m. 10 2 5 100
ii At 1st floor sq.m. 10 2 5 100
ii At 2nd floor sq.m. 10 2 4.43 88.6
iii At 3rd floor sq.m. 10 2 3.2 64
Sub total sq.m. 913.064
3.3 For Beam
1 Machine hall
i At 1st floor
Beam along Y-axis sq.m. 2 13.7 1.8 49.32
Beam along X-axis sq.m. 2 26.35 1.8 94.86
191
ii At 2nd floor
Beam along Y-axis sq.m. 2 13.7 1.8 - 49.32
2 Control room
192
Total sq.m. 2124.9964
4 RCC Works
4.1 foundation
Mat foundation in machine cu.m. 1 20.4 14.35 1 292.74
hall
Mat foundation in service cu.m. 1 14.35 7.22 0.6 62.1642
bay
Mat foundation in Control cu.m. 1 20.9 4.45 0.72 66.9636
room
Sub total cu.m. 421.868
4.2 For Column
1 Machine hall
i At GF
Type 1(0.6*0.6) cu.m. 12 0.6 0.6 5 21.6
Type 2(0.5*0.5) cu.m. 4 0.5 0.5 5 5
ii At 1st floor
Type 1(0.6*0.6) cu.m. 12 0.6 0.6 4.9 21.168
Type 2(0.5*0.5) cu.m. 4 0.5 0.5 4.9 4.9
iii At 2nd floor
193
iii At 3rd floor cu.m. 10 0.5 0.5 3.2 8
Sub total cu.m. 125.099
4.3 For Beam
1 Machine hall
i At 1st floor
Beam along Y-axis cu.m. 2 13.7 0.4 0.5 5.48
Beam along X-axis cu.m. 2 26.35 0.4 0.5 10.54
ii At 2nd floor
Beam along Y-axis cu.m. 2 13.7 0.4 0.5 5.48
Beam along X-axis cu.m. 2 26.35 0.4 0.5 10.54
iii At 3rd floor
Beam along Y-axis cu.m. 2 13.7 0.4 0.5 5.48
Beam along X-axis cu.m. 2 26.35 0.4 0.5 10.540
iv Gantry Beam cu.m. 2 26.35 0.75 0.6 23.715
2 Control room
Beam along Y-axis cu.m. 20 4.45 0.4 0.5 17.8
Beam along X-axis cu.m. 32 5.1 0.4 0.5 32.64
Sub total cu.m. 122.22
4.4 For slab
i slab in Control Room cu.m. 12 5.1 4.45 0.17 46.2978
4.5 For Staircase
a Waist slab cu.m. 2 8.24 1.06 0.15 2.62
b landing slab
landing slab A cu.m. 2 5.1 1.7 0.15 2.60
Landing slab B and C cu.m. 4 1.06 1.06 0.15 0.67
4.6 Corbel cu.m. 8 0.76 Area 0.39 2.3712
Sub total cu.m. 54.564
Total cu.m. 723.75
194
5 Brick Works(1:5)
195
iii At 3rd floor cu.m. 1 63.05 0.22 3.2 153.41326
Deduction cu.m. 15.341326 10% for windows and
doors
Sub total cu.m. 138.072
Total cu.m. 511.072
6 Plastering
(12 mm thick cement
sand (1:3) plastering
6.1 For Column
1 Machine hall
i At GF
Type 1(0.6*0.6) sq.m. 12 0.6 5 36
Type 2(0.5*0.5) sq.m. 4 0.5 5 10
ii At 1st floor
Type 1(0.6*0.6) sq.m. 12 0.6 4.9 35.28
Type 2(0.5*0.5) sq.m. 4 0.5 4.9 9.8
iii At 2nd floor
Type 1(0.6*0.6) sq.m. 12 0.6 5.33 38.376
Type 2(0.5*0.5) sq.m. 4 0.5 5.33 10.66
2 Control room
i At GF sq.m. 10 0.5 5 25
ii At 1st floor sq.m. 10 0.5 5 25
ii At 2nd floor sq.m. 10 0.5 4.43 22.15
iii At 3rd floor sq.m. 10 0.5 3.2 16
Sub total sq.m. 228.266
6.2 For Beam
1 Machine hall
i At 1st floor
Beam along Y-axis sq.m. 2 13.7 0.5 13.7
196
Beam along X-axis sq.m. 2 26.35 0.5 26.35
ii At 2nd floor
2 Control room
Beam along Y-axis sq.m. 20 4.45 0.45 40.05
Beam along X-axis sq.m. 8 20.4 0.45 73.44
Sub total sq.m. 229.635
6.3 For slab
197
Deduction sq.m. 85.3866 10% for windows and
doors
Sub total sq.m. 768.479
2 Control room
i Ground floor sq.m. 2 63.05 5 630.500
Deduction sq.m. 63.05 10% for windows
and doors
Sub total sq.m. 567.450
ii At 1st floor sq.m. 2 63.05 5 630.5
Deduction sq.m. 63.05 10% for windows and
doors
Sub total sq.m. 567.45
ii At 2nd floor sq.m. 2 63.05 4.43 558.623
Deduction sq.m. 55.8623 10% for windows and
doors
Sub total sq.m. 502.761
iii At 3rd floor sq.m. 2 63.05 3.2 403.52
Deduction sq.m. 40.352 10% for windows and
doors
Sub total sq.m. 363.168
Total sq.m. 5108.491
198
Estimation of Reinforcement
Item Particulars of item of Unit Nos. Length Breadth Height Volume Amount of Remarks
No. works (L)(m) (B)(m) (H)(m) steel(qn)(fe
500)
1 foundation
i Mat foundation in cu.m. 1 20.4 14.35 1 292.74 506.24136 100 to 120 kg
machine hall per cub.
ii Mat foundation in cu.m. 1 14.35 7.22 0.6 62.1642 Meter
service bay
iii Mat foundation in cu.m. 1 20.9 4.45 0.72 66.9636
Control room
Sub total 421.8678
2 For Column
2.1 Machine hall
i At GF 312.7465 200 to 250kg
Type 1(0.6*0.6) cu.m. 12 0.6 0.6 5 21.6 per cub. meter
Type 2(0.5*0.5) cu.m. 4 0.5 0.5 5 5
ii At 1st floor
Type 1(0.6*0.6) cu.m. 12 0.6 0.6 4.9 21.168
Type 2(0.5*0.5) cu.m. 4 0.5 0.5 4.9 4.9
ii At 2nd floor
Type 1(0.6*0.6) cu.m. 12 0.6 0.6 5.33 23.0256
Type 2(0.5*0.5) cu.m. 4 0.5 0.5 5.33 5.33
2.2 Control room
i At GF cu.m. 10 0.5 0.5 5 12.5
ii At 1st floor cu.m. 10 0.5 0.5 5 12.5
iii At 2nd floor cu.m. 10 0.5 0.5 4.43 11.075
iv At 3rd floor cu.m. 10 0.5 0.5 3.2 8
199
Sub total cu.m. 125.0986
3 For Beam
3.1 Machine hall
i At 1st floor 268.873 200 to 220 kg
Beam along Y-axis cu.m. 2 13.7 0.4 0.5 5.48 per cub. meter
Beam along X-axis cu.m. 2 26.35 0.4 0.5 10.54
ii At 2nd floor
Beam along Y-axis cu.m. 2 13.7 0.4 0.5 5.48
Beam along X-axis cu.m. 2 26.35 0.4 0.5 10.54
ii At 3rd floor
Beam along Y-axis cu.m. 2 13.7 0.4 0.5 5.48
Beam along X-axis cu.m. 2 26.35 0.4 0.5 10.540
iv Gantry Beam cu.m. 2 26.35 0.75 0.6 23.715
3.2 Control room
Beam along Y-axis cu.m. 20 4.45 0.4 0.5 17.8
Beam along X-axis cu.m. 32 5.1 0.4 0.5 32.64
Sub total cu.m. 122.22
4 For slab
i slab in Control Room cu.m. 12 5.1 4.45 0.17 46.2978 33.925632 60 to 65 kg
4.1 For Staircase per cubic
a Waist slab cu.m. 2 8.24 1.06 0.15 2.62 meter
b landing slab
landing slab A cu.m. 2 5.1 1.7 0.15 2.60
Landing slab B and C cu.m. 4 1.06 1.06 0.15 0.67
Sub total cu.m. 52.193
5 Corbel cu.m. 8 0.76 0.6 0.65 2.3712 5.21664 200 to 220 kg
per cub. meter
Total 1127.00
200
Chapter 9
Rate analysis
9.1 Introduction
The determination of rate per unit of particular item of work, from the cost of quantities of
materials, the cost of laborers and other miscellaneous petty expenses require for its completion
is known as the analysis of rate. Rates of materials are usually taken as the rates delivered at the
site of work and include the first cost (cost at origin), cost of transport, taxes etc.
For the purpose of analysis, the details about all the operations involved in carrying out the work
should be available, the quantities of materials required and their costs should be known and the
number of different categories of laborers required and the capacity of doing work per labourer
and their wages per day should be known.
201
9.3 12. 5mm (1:4) Cement Sand Plaster
202
9.5 PCC Works (1:1.5:3)
203
9.6 M25 Concrete Works
204
9.8 Reinforcement Works for Fe500 Steel
205
9.9 Summary of Unit Rates of Civil Works
Table 19: Summary of unit rates of civil works
206
9.10 Abstract of Estimated Cost
Table 20: Abstract of estimated cost
207
Chapter 10
Conclusion
The project entitled Design of Continuous Flushing Settling Basin and Powerhouse has been
completed. A thorough knowledge on the application of load and moment in the structural frame
of any building has been gained. The reinforcement and dimensioning obtained from software
and by manual calculation is different from one another so appropriate result has been taken
consider
ing their strength, stability and economy. The reinforcement of major components of powerhouse
has been taken from SAP 2000 as its result is found to be more accurate and reliable. The HSRS
system is found to be economical to operate for months of higher discharge and for high head
HEP. We were well trained with the use of different software like AutoCAD, SAP 2000. The
analysis, design and detailing has been done according to IS 456:2000, IS 13920:1993, IS 875
(part I, part 2, part 3):1987, IS 1893 (part 1):2002 and seismic coefficient method is used for
lateral load. Project was only limited with the practical applications of the studied course
throughout our bachelors degree.
The structural analysis of the building using SAP 2000 has been done. The earthquake
requirements have been fulfilled. The building was within deflection limit. Thus the powerhouse
was considered safe in all aspects of structural integrity.
208
References
IS 456:2000 (2000). Plain & Reinforced Concrete - Code of Practice (Fourth Revision):
B I Standards.
IS 1893(Part 1):2002 (2002). Criteria for Earthquake Resistant Design of Structures
(Fifth Revision): B I Standards.
IS 13920:1993 (2002). Ductile Detailing of Reinforced Concrete Structures Subjected to
Seismic Forces Code of Practice: B I Standards.
Bhavikatti, S.S. (2012). Design of R.C.C. Structural Elements. New Delhi: New Age
International Publishers.
Jain, A.K. (2012). Reinforced Concrete, Limit State Design. Roorkee: Nem Chand &
Bros.
209