I Test item and standard and test equipment

1
Circuit breaker test

NO. Item standard, content and requirement Equipment
20-40ms,
1 breaking time 30-60msbreaking time20-40ms closing
time30-60ms
opening
2ms
2 and closing
within 2ms
non-synchronism
187-242V Mechanical

characteristics
3 Breaking operation
DC187-242V reliable motion, breaker tester
voltage
counter should move one time.
143-242V 33V

4
Voltage operation motion DC143-242V reliable motion, 33V not
move.
PCI
/3 Loop resistance
5 65
Loop resistance test device PCI
/3
95kV/min,
Rated

6 frequency withstand Fracture,phsse to phase and phase to
HV test transformer
voltage earth 95kV/min,no breakdown, no
flashover

AC220V


No matter circuit breaker at on or off Mechanical
7
Storage circuit position, when operation system not characteristics test
storage, inflict AC220V power should device, manufacture
energizing storage or use storage pole equip storage pole
to manual storage,then operation
storage pole should feel no resistance


Opening and closing
3ms Mechanical
8 non-synchronism of load
within 3ms characteristics
switch(In-process
tester EST-5D
Inspection)


Opening and closing
31m/s Mechanical
9 speed of load
within 31 m/s characteristics
switch(In-process
tester
Inspection)

-2-
2 Cabinet test

NO. Item Standardcontent and requirement Equipment
RAL
** 450/500/400*970*2200
RAL7032 Flexible rule, RAL
1
Shell ` color card,
inspection .Cabinet size: vernier caliper
Width*depth*height :450/500/400*970*2200
Cabinet color: RAL7032



Component
2
inspection Breaker,insulationhandcart,CT,VT,HV fuse
breaker,arrester HV transducer, technical
parameter adjust to requirement of primary
system diagram.

TMY-3*50*6 TMY10*30,
TMY10*30 M10
50N.m,M12 80N.m,M16 100N.m

20-100N.m
3 busbar
Main busbar TMY3*50*6, Main grounding busbar Torque
inspection
TMY10*30,low voltage grounding busbar spanner(range:
TMY10*30,Busbar correct installation sequence: 20-100N.m)
left-middle-right, up-middle-down; busbar
screw fastening torque: M10 50N.m , M12 80N.m,
M16 100N.m.





Storage circuit correct;Load switch closing and
4 Storage
opening correct;Isolating switch closing and
circuit,
opening correct;VCB closing and opening
control circuit
correct;Remote operating correct. Check the Switchgear
correctness of circuit and spare contact. energizing test
table, multimeter


5 CT
Current circuit
Check current transformer polarity; Check
correctness of current circuit.

3


Main loop 100A 3
6 Circuit Resistance
resistance At the time of close circuit breaker, turn on
Tester
measurement circuit resistance tester preheat 3 min,
sampling clip clipping on inside of current clip,
notice cable room sampling clip should clipping

-3-
 at busbar of contact box and current
transformer , turn on test button, each phase
test 3 times, use average value.
95kV 2

1 Frequency
Frequency
7 Energizing 95kV voltage on each phase, the other withstand test
withstand
2 phase connect earth, energizing 1 min have no table
voltage test
breakdown and no flicker phenomenon.
IEC62271-200,





Mechanical Switchgear
Disconnecting switch closed,door closed:VCB
8 interlocking energizing test
closing and opening correct; disconnecting
inspection table, load switch
switch opened or door opened ,VCB can not be
operating handle
closed ;after VCB closed,disconnecting switch
can not be operated.

9
Lighting, The heater and fan regular work

simulation of
10
switch cabinet drawing
inspection

II Test record
1
Breaker circuit test record

NO. Item Result Conclusion

Breaker break time
1

Breaker close time

2 Breaker on-off different
period
DC187V
close operation
3
DC242V
close operation
DC143V
break operation
DC242V
4
break operation
DC66V
break operation
5

-4-
 Loop resistance measurement

Storage loop electrical
6

Manual storage

Opening and closing
7
non-synchronism of load
switch

8 Opening and closing speed of
load switch

2 Cabinet test record

Conclusion
NO. Item Result

1
Shell inspection

2
Component inspection

3
phase sequence inspection

4
Storage and control loop test

5
Current circuit inspection

6 HV switchgear heating and
ventilator loop test

7
Main loop resistance measurement

8
Frequency withstand voltage test

9
Mechanical interlock inspection

10 simulation of switch cabinet
inspection

-5-
 Rev.: A Document No.:
SUNTEN PADS FAT Checklist
Product Name: Product Type: Serial Number:
Manufacture: SUNTEN Venue: Date:
Testing
No. Testing Item Requirements Standard Result
Method/Tools

1 All the electrical elements which are installed in the PAD should Visual inspection
meet the drawing and technial requirements.

The cross-section and color of conductors are in line with the
2 Visual inspection
requirements of the drawing marked parameters and technical
requirements.

Design and
GB 17467-2010 7.5
3 appearance Visual inspection
Nameplates and warning signs are posted clearly and correctly.
inspection

Measurin
4 Dimensions of the box should meet the requirements of dimesions and
g tape Measurement
foundation drawing.

5 The appearance of PAD should be smooth and clean, no rust or Visual inspection
scratches.

6 Wiring correctness According to the schemetic drawing, measure the connnection of Measurement IEC 62271-202:2006 7.4
inspection main circuit of HV and LV by multimeter.

7 Measurement IEC 62271-202:2006 7.1
Dielectric test The cable of HV devices dielectric withstand voltage test

1kV1

Applying power-frequence 1kV voltage to the auxiliary and control
8 Auxiliary and Measurement IEC 62271-202:2006 7.2
circuit for 1 second and turn out no breakdown flashover
control circuit
phenomenon.
insulation test

90
The doors of HV and LV room can be opened flexibly and the open
9 Operation
angle is more than 90 degrees.The door holders, handles and locks
should be installed.

10 Visual inspection
The temperature of transformer are normal.

11 Visual inspection
The tap switch of transformer is on the rated tap.

10
Measurin
12 The bending radius of the high voltage cables should be over 10
g tape Measurement
times the diameter of the cable

5
Load break switch and circuit breaker in HV and LV room should be
13 Operation
opearate for 5 times flexibly and the interlocking should be
5
reliable.
Functional test IEC 62271-202:2006 7.3

14 Visual inspection
The ventilation net should be clean and clear.

15 The high voltage fuse is in good condition and can be changed Visual inspection
conveniently.

30mm2
Grounding : The box of PAD, the HV and LV cabinet, the shield of
16 Visual inspection
cables and the transformer should be grounded. Each box should have
no less than two grounding terminals whose grounding copper section
area are more than 30mm2.

17 Functional test by testing device : the temperature and hunmidity Operation
controller, fans, smoke sensor, lighting can be operate normally
and reliably. The other functional elements are work normally.

SUNTEN Custromer: