Professional Documents
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User Guide
Part No. 875-0180-000 Rev. C1
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions:
Copyright Notice
Hemisphere GPS Precision GPS Applications
No part of this manual may be reproduced, transmitted, transcribed, stored in a retrieval system
or translated into any language or computer language, in any form or by any means, electronic,
mechanical, magnetic, optical, chemical, manual or otherwise, without the prior written
permission of Hemisphere GPS.
Trademarks
HEMISPHERE GPS, the Hemisphere GPS logo, CRESCENT, ECLIPSETM, COASTTM, e-DIF,
OUTBACKTM, OUTBACK Guidance, OUTBACK Guidance CenterTM, OUTBACK STM, OUTBACK
S-LiteTM, OUTBACK S2TM, OUTBACK 360TM. OUTBACK Steering GuideTM, OUTBACK HitchTM,
SATLOC, the Satloc logo, eDrive, eDriveTCTM, Just Let GoTM, L-DifTM, BaseLineHDTM,
AerialAceTM, AirStarTM, AirTracTM, GPSteerTM, LiteStar IITM, PocketMaxTM, PocketMax PCTM,
Satloc M3TM, MapStar, IntelliFlow, Beeline, Contour LockTM, StsTM and VectorTM are
proprietary trademarks of Hemisphere GPS. Other trademarks are the properties of their
respective owners.
Patents
The OUTBACK STM and S-LiteTM automated navigation and steering guide system is covered by
U.S. Patents No. 6,539,303 and No. 6,711,501. The OUTBACK HitchTM automated hitch control
system is covered by U.S. Patent No. 6,631,916. The OUTBACK eDriveTC GPS assisted steering
system is covered by U.S. Patent No. 7,142,956. Hemisphere GPS products may be covered by
one or more of the following U.S. Patents:
Notice to Customers
Contact your local dealer for technical assistance. To find the authorized dealer near you,
call or write us at:
Contents
v
Updating Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Wiring Pin-Out Connections . . . . . . . . . . . . . . . . . . . 56
END USER LICENSE AGREEMENT . . . . . . . . . . . . . 64
vi
Chapter 1: Introducing IntelliFlow
Whats Included
1: Introducing IntelliFlow
Mix two different applications at the end of the spray nozzle on the
same swath.
Spray one rate for most of a field and another rate for spot
spraying where the crop is in need of special treatment to increase
the yield.
Switch back and forth between variable rate and constant rate jobs
as needed.
The Hemisphere GPS flow control solution has proven to be rugged,
efficient, reliable, and most importantly, flexible. The IntelliFlow Dual
Rate option allows you to interface to any valve size and monitor a wide
range of turbine flows. Because you are operating two controllers, you
can independently operate two control valves and two spray-off relays,
while monitoring two flow turbines.
Using the Hemisphere GPS IntelliFlow system is easy. Upload your
prescription maps using MapStar and select them from the M3s
cockpit display. Alternatively, you can enter your own flow control
parameters.
2
IntelliFlow User Guide
Whats Included
Below is the parts list for the IntelliFlow system. Please check your parts
to make sure you have everything before beginning installation.
3
1: Introducing IntelliFlow
Notes:
*Available with 1 Intelliflow Dual Rate Kit.
**Available with 1/2 Ultra-Low Volume Intelliflow Dual Rate Kit.
4
Chapter 2: Installing IntelliFlow
Important Safety Considerations
Planning the Installation
Mounting the Components
Connecting the Cables (M3)
Connecting the Cables (Flying Flagman)
Connecting the Spray-Off Relay and Power
Calibrating the Pressure Switch (Optional)
2: Installing IntelliFlow
5. Do not tighten the valve stem gland-retaining nut unless you know
how it is sealed. Any incorrect adjustment to the tension of the
gland-retaining nut can adversely change the torque required to
rotate the valve stem. This will cause the motor valve transmission
and/or motor to over work, possibly causing damage.
Warning! If the valve stem starts to gum-up, the motor valve
will not be able to respond to the IntelliFlow commands
correctly. A tight valve stem can cause excessive current
through the power IC chip inside the IntelliFlow controller.
6
IntelliFlow User Guide
Required Tools
Installing IntelliFlow requires the following tools:
hacksaw
7
2: Installing IntelliFlow
Note: If using IntelliFlow Dual Rate, you will install a second controller.
See Chapter 3 for details.
8
IntelliFlow User Guide
Other configurations are possible, but see the Caution note on the next
page.
Boom
Direction of flow
Aircraft Strainer
bypass
valve Meter Motor/
10 valve
minimum
Note: If using IntelliFlow Dual Rate, you will install a second flow meter
and motor/valve assembly next to the first one. See Chapter 3 for
details.
9
2: Installing IntelliFlow
4. Install one or two support fittings from the belly of the aircraft close
to the valve and flow meter.
Warning! Do not connect fittings directly to the valve or meter.
Use a stainless wrap-around strap and supporting piece.
Note: You may need to disassemble the wires on the switches to place
the switches in the panel depending on the desired assembly and
drilling locations.
10
IntelliFlow User Guide
Do not coil or pinch cables. This will introduce noise into the system
and/or destroy the cable.
Avoid running cables where they will interfere with normal operation of
the aircraft.
11
2: Installing IntelliFlow
Power
11 - 32 VDC
Boom 10 Amp breaker
pressure IntelliFlow Controller
M3 Controller switch** (806-1020-000)
GPIO Power
Motor
VRC/COM 1 Aux
*Spray
relay
Pump *Refer to Connecting the Manual override
Spray-Off Relay and bypass switch
Power
Boom
Meter 10 Motor/valve
minimum assembly
Note: Cable connection details for the spray-off relay and power are
detailed in Figure 2-5 on page 16.
** See Figure 2-3 on page 13 for the Boom Pressure Switch wiring
details.
12
IntelliFlow User Guide
(075-0035-222)
13
2: Installing IntelliFlow
14
IntelliFlow User Guide
Do not coil or pinch cables. This will introduce noise into the
system and/or destroy the cable.
Notes:
The Micronair flow meter can be used without the Micronair monitor.
Use Cable 051-0208-222 in this case.
The system bypass switch, part number 075-3019-222, comes with Cable
054-0110-222.
15
2: Installing IntelliFlow
Aircraft bus
Fuse holder
24V
Cable
Cable to controller
(051-0211-222)
(051-0210-222)
Brake control
10 Amp interface box
CB Aircraft
ground
Aircraft pump/
fan brake
16
IntelliFlow User Guide
Note: The switch is N/O (Normally Open); The contacts will close when
the required pressure is correct.
17
2: Installing IntelliFlow
18
Chapter 3: Installing IntelliFlow
Dual Rate
T
o install the IntelliFlow Dual Rate system, follow the installation
instructions for IntelliFlow in Chapter 2 with the following
exceptions:
Follow the instructions for connecting the cables for the IntelliFlow
Dual Rate in this section.
It is very important that you follow the instructions listed in Chapter 2
under:
20
IntelliFlow User Guide
Power Power
11-32 VDC 11-32 VDC
10 Amp breaker 10 Amp breaker
Boom Boom
Controller pressure Controller
pressure
M3 Controller (806-1020-000) switch (806-1020-000)
switch
GPIO Power Power
Motor VRC/ Motor
VRC/COM 1 Aux COM 1 Aux
Cable 054-0110-222
Cable 051-0170-000
Spray Spray
Pump Pump
relay relay
Manual Manual
override override
bypass bypass
switch switch
Meter Meter
Motor/ Motor/
valve valve
To spray boom
21
3: Installing IntelliFlow Dual Rate
22
Chapter 4: Activating Your
Subscription (M3)
4: Activating Your Subscription (M3)
24
IntelliFlow User Guide
25
4: Activating Your Subscription (M3)
4. Repeat the above steps for each feature you wish to activate.
26
Chapter 5: Setting Flow Control
Options
Setting IntelliFlow Options (M3)
Setting IntelliFlow Dual Rate Options (M3)
Setting IntelliFlow Options (Flying Flagman)
5: Setting Flow Control Options
28
IntelliFlow User Guide
2. From the AirTrac Setup screen, select SETUP > Flow Control to
access the Flow Control Setup screen.
29
5: Setting Flow Control Options
3. From the Flow Control Setup screen, set your basic flow control
options.
Controller type is
automatically
detected.
Select Setup
Select the type of to access the
spray job - Advanced
constant or Flow Control
variable rate. Setup screen
Select application for:
type: liquid or dry.
- meter
calibration
Enter a target rate
if flying a constant - flow lead
rate spray job. time (on/off),
and
Import
- valve
Prescription Map
testing (see
if flying a variable
Appendix).
rate spray job.
*Enter beginning
volume Reset volume Reset total area
when refilling when starting a
hopper. new spray job.
30
IntelliFlow User Guide
Select to set
controller
parameters.
Lead time
represents
how early the
flow control will
react to reach the
proper rate at the
proper location. If you need to test your valve,
see Troubleshooting. .
Adjust defaults if
necessary.
31
5: Setting Flow Control Options
Enter the
factory
calibration
factor from
the meter (k
factor) - 3%.
Press to reset
the hopper
volume.
32
IntelliFlow User Guide
33
5: Setting Flow Control Options
Note: If the Controller FOUND message does not appear, click the
RESET button to search for installed controllers.
34
IntelliFlow User Guide
2. From the AirTrac Setup screen, select SETUP > Flow Control to
access the Flow Control Setup screen.
3. From the Flow Control Setup screen, set your flow control
options for the primary hopper.
Controller type is
automatically
Select Setup > Set
detected.
Controller
Select application Parameters to set
type: liquid or dry. controller
parameters for the
Enter a target rate for secondary hopper.
the primary hopper.
Import a Prescription
Map for the secondary
hopper. This will
control your target
rate.
Enter beginning
volume for the Reset Total Area Set Mode to DUAL.
primary hopper. Volume Reset volume for
for the secondary hopper 1 here. The when starting a SINGLE will disable
the secondary
hopper reset volume button new spray job.
controller.
is set in the IntelliFlow for the secondary
Dual Rate Controller hopper is in the
Parameters screen. IntelliFlow Dual
Rate Controller
35
5: Setting Flow Control Options
Notes:
If using the IntelliFlow Dual Rate system, you must import the
Prescription Map for the secondary controller here on the main Flow
Control Setup screen.
In the Mode field, AUTO automatically searches for and finds the
controller type you have connected (if supported). Selecting DUAL will
speed up initialization. SINGLE will disable the secondary controller, so
do not select this if flying a two-controller job.
36
IntelliFlow User Guide
Notice that the Target Rate button is grayed out for the secondary
controller. You cannot select a prescription map from this screen. you
must return to the Flow Control Setup screen to import a prescription
map.
37
5: Setting Flow Control Options
38
IntelliFlow User Guide
39
5: Setting Flow Control Options
40
Chapter 6: Troubleshooting
Common Issues
Testing the Valve
6: Troubleshooting
Common Issues
Common issues addressed in this section include:
a. Remove the fuse from the IntelliFlow controller and inspect the
fuse for signs of over-current
42
IntelliFlow User Guide
Note: The valve will not move if the pressure switch is stuck in the
closed position.
a. Remove the Aux switch I/O connector plug, where the pressure
switch connects, from the IntelliFlow controller.
b. Reset the system and check for normal operation. Normal
operation indicates a problem with the pressure switch.
43
6: Troubleshooting
Note: These simulated pulses are not sufficient for accurate testing, but
are sufficient for checking cables, IntelliFlow control unit I/O ports,
interface between the IntelliFlow control unit and the M3, and general
display operation. Adjust for 200 Hz square wave, amplitude close to
150 mv, 0 offset. If a simple function generator is available, connect it to
the sensor connector to produce pulses.
44
IntelliFlow User Guide
45
6: Troubleshooting
Note: If using IntelliFlow Dual Rate, you can test the valves and spray-
off relays for the primary and secondary controllers independently. The
controller you are testing will be displayed on the screen.
46
IntelliFlow User Guide
Controller 1 selected
3. Press the Open and Close buttons. Notice the valve position
numbers.
4. Test the spray-off relay, if necessary. The unit will stay active for 5
ms.
47
6: Troubleshooting
Note: The valve position values can change according to valve type and
size.
48
Chapter A: Appendix
Technical Specifications
Updating Firmware
Wiring Pin-Out Connections
A: Appendix
Technical Specifications
Mechanical, power, and environmental specifications for the
Hemisphere GPS IntelliFlow system and the optional IntelliFlow Dual
Rate controller are provided below.
Table A-1: Mechanical Specifications - IntelliFlow
50
IntelliFlow User Guide
Specification Description
Specification Description
51
A: Appendix
52
IntelliFlow User Guide
Updating Firmware
This section describes the procedure to update firmware for both the
M3 and the Flying Flagman.
Note: GPS speed must be less than 5 m/s and the system must
recognize the *software version for the Load New Program button to
be selectable.
53
A: Appendix
54
IntelliFlow User Guide
4. Press Enter to abort the download process or wait to see the next
screen.
5. To download the new software from the PCMCIA card, please note
that if the red LED light on the upper right corner of the shift key is
illuminated, you press the Shift key twice and then press the Esc
key.
If the red LED light on the upper right corner of the shift key is not
illuminated, you press the Shift key once and then press the Esc
key. The keys must be press sequentially, not simultaneously, to
initiate the download process.
55
A: Appendix
7. Verify that the update was successful. If so, the following screen
appears:
56
IntelliFlow User Guide
BLACK, 22AWG
Hopper -
RED, 22AWG
Hopper +
BLU/WHT, 22AWG Flow1 -
RED/WHT, 22AWG Flow1 +
BLK/WHT, 22AWG GRD
ORG/WHT, 22AWG Flow2 +
WHT, 22AWG Flow1 +
Shield
BLU/WHT, 22AWG RX M3
TX M3
BLK/WHT, 22AWG GRD
Shield
RED/WHT, 22AWG GRD
BLU/WHT, 22AWG 12+
57
A: Appendix
12.5 ft
5.5 ft
Shield
ORG
Note BLU
2PL
WHT/BLK stripe BLK
GRN/BLK stripe WHT
BRN/BLK stripe RED
N/C P4 label
58
IntelliFlow User Guide
59
A: Appendix
2 Swath decrease
3 Break (orange)
4 Mark (green)
5 Resume (brown)
6 Hopper (white)
7 Circuit complete
(black)
DO NOT allow the black ground wire to touch any part of the fuselage.
The black ground wire is the logic return ground for the GMUs remote
switch functions. The black ground wire is used as the common return
for the other remote switch wires.
60
IntelliFlow User Guide
RED wire
from GPU
Swath
BLACK wire Adv
button
ORANGE wire
from GMU
BLACK wire Break
Button
WHITE wire
from GMU
Spray on/off
BLACK wire
RED wire from
IntelliFlow cable
61
A: Appendix
62
End User License
Agreement
End User License Agreement
HEMISPHERE GPS
END USER LICENSE AGREEMENT
IMPORTANT - This is an agreement (the "Agreement") between you, the end purchaser
("Licensee") and Hemisphere GPS Inc. ("Hemisphere") which permits Licensee to use
the Hemisphere software (the "Software") that accompanies this Agreement. This
Software may be licensed on a standalone basis or may be embedded in a Product. Please
read and ensure that you understand this Agreement before installing or using the
Software Update or using a Product.
In this agreement any product that has Software embedded in it at the time of sale to the
Licensee shall be referred to as a "Product". As well, in this Agreement, the use of a
Product shall be deemed to be use of the Software which is embedded in the Product.
64
IntelliFlow User Guide
65
End User License Agreement
all material respects to the documentation provided with the Software and any media
will be free of defects in materials and workmanship. For any Update, Hemisphere
warrants, for 90 days from performance or delivery, or for the balance of the original
Warranty Period, whichever is greater, that the Update, under normal use and
maintenance, will conform in all material respects to the documentation provided
with the Update and any media will be free of defects in materials and workmanship.
Notwithstanding the foregoing, Hemisphere does not warrant that the Software will
meet Licensee's requirements or that its operation will be error free.
9. WARRANTY EXCLUSIONS. The warranty set forth in Section (LIMITED
WARRANTY. Hemisphere warrants solely to the Licensee, subject to the exclusions
and procedures set forth herein below, that for a period of one (1) year from the
original date of purchase of the Product in which it is embedded (the "Warranty
Period"), the Software, under normal use and maintenance, will conform in all
material respects to the documentation provided with the Software and any media
will be free of defects in materials and workmanship. For any Update, Hemisphere
warrants, for 90 days from performance or delivery, or for the balance of the original
Warranty Period, whichever is greater, that the Update, under normal use and
maintenance, will conform in all material respects to the documentation provided
with the Update and any media will be free of defects in materials and workmanship.
Notwithstanding the foregoing, Hemisphere does not warrant that the Software will
meet Licensee's requirements or that its operation will be error free. will not apply to
any deficiencies caused by (a) the Product not being used as described in the
documentation supplied to Licensee, (b) the Software having been altered, modified
or converted in any way by anyone other than Hemisphere approved by Hemisphere,
(c) any malfunction of Licensee's equipment or other software, or (d) damage
occurring in transit or due to any accident, abuse, misuse, improper installation,
lightning (or other electrical discharge) or neglect other than that caused by
Hemisphere. Hemisphere GPS does not warrant or guarantee the precision or
accuracy of positions obtained when using the Software (whether standalone or
embedded in a Product). The Product and the Software is not intended and should not
be used as the primary means of navigation or for use in safety of life applications.
The potential positioning and navigation accuracy obtainable with the Software as
stated in the Product or Software documentation serves to provide only an estimate
of achievable accuracy based on specifications provided by the US Department of
Defense for GPS positioning and DGPS service provider performance specifications,
where applicable.
10. WARRANTY DISCLAIMER. EXCEPT AS EXPRESSLY SET OUT IN THIS
AGREEMENT, HEMISPHERE MAKES NO REPRESENTATION, WARRANTY OR
CONDITION OF ANY KIND TO LICENSEE, WHETHER VERBAL OR WRITTEN AND
HEREBY DISCLAIMS ALL REPRESENTATIONS, WARRANTIES AND CONDITIONS OF
66
IntelliFlow User Guide
67
End User License Agreement
68
IntelliFlow User Guide
69
End User License Agreement
any media will be free of defects in materials and workmanship. Notwithstanding the
foregoing, Hemisphere does not warrant that the Software will meet Licensee's
requirements or that its operation will be error free. , WARRANTY EXCLUSIONS. The
warranty set forth in Section (LIMITED WARRANTY. Hemisphere warrants solely to
the Licensee, subject to the exclusions and procedures set forth herein below, that for
a period of one (1) year from the original date of purchase of the Product in which it is
embedded (the "Warranty Period"), the Software, under normal use and maintenance,
will conform in all material respects to the documentation provided with the Software
and any media will be free of defects in materials and workmanship. For any Update,
Hemisphere warrants, for 90 days from performance or delivery, or for the balance of
the original Warranty Period, whichever is greater, that the Update, under normal use
and maintenance, will conform in all material respects to the documentation
provided with the Update and any media will be free of defects in materials and
workmanship. Notwithstanding the foregoing, Hemisphere does not warrant that the
Software will meet Licensee's requirements or that its operation will be error free.
will not apply to any deficiencies caused by (a) the Product not being used as
described in the documentation supplied to Licensee, (b) the Software having been
altered, modified or converted in any way by anyone other than Hemisphere
approved by Hemisphere, (c) any malfunction of Licensee's equipment or other
software, or (d) damage occurring in transit or due to any accident, abuse, misuse,
improper installation, lightning (or other electrical discharge) or neglect other than
that caused by Hemisphere. Hemisphere GPS does not warrant or guarantee the
precision or accuracy of positions obtained when using the Software (whether
standalone or embedded in a Product). The Product and the Software is not intended
and should not be used as the primary means of navigation or for use in safety of life
applications. The potential positioning and navigation accuracy obtainable with the
Software as stated in the Product or Software documentation serves to provide only
an estimate of achievable accuracy based on specifications provided by the US
Department of Defense for GPS positioning and DGPS service provider performance
specifications, where applicable. , WARRANTY DISCLAIMER. EXCEPT AS EXPRESSLY
SET OUT IN THIS AGREEMENT, HEMISPHERE MAKES NO REPRESENTATION,
WARRANTY OR CONDITION OF ANY KIND TO LICENSEE, WHETHER VERBAL OR
WRITTEN AND HEREBY DISCLAIMS ALL REPRESENTATIONS, WARRANTIES AND
CONDITIONS OF ANY KIND INCLUDING FITNESS FOR A PARTICULAR PURPOSE,
MERCHANTABILITY, ACCURACY, RELIABILITY OR THAT THE USE OF THE SOFTWARE
WILL BE UNINTERRUPTED OR ERROR-FREE AND HEREBY DISCLAIMS ALL
REPRESENTATIONS, WARRANTIES AND CONDITIONS ARISING AS A RESULT OF
CUSTOM, USAGE OR TRADE AND THOSE ARISING UNDER STATUTE., LIMITATION
OF LIABILITY. IN NO EVENT WILL HEMISPHERE BE LIABLE TO LICENSEE FOR ANY
INCIDENTAL, CONSEQUENTIAL, SPECIAL OR INDIRECT DAMAGES INCLUDING
ARISING IN RELATION TO ANY LOSS OF DATA, INCOME, REVENUE, GOODWILL OR
70
IntelliFlow User Guide
71
End User License Agreement
26. FORUM FOR DISPUTES. The parties agree that the courts located in Calgary,
Alberta, Canada and the courts of appeal there from will have exclusive jurisdiction to
resolve any disputes between Licensee and Hemisphere concerning this Agreement
or Licensee's use or inability to use the Software and the parties hereby irrevocably
agree to abide to the jurisdiction of those courts. Notwithstanding the foregoing,
either party may apply to any court of competent jurisdiction for injunctive relief.
27. APPLICABLE LAW. This Agreement shall be governed by the laws of the Province of
Alberta, Canada, exclusive of any of its choice of law and conflicts of law
jurisprudence.
28. CISG. The United Nations Convention on Contracts for the International Sale of
Goods will not apply to this Agreement or any transaction hereunder.
29. GENERAL. This is the entire agreement between Licensee and Hemisphere relating
to the Product and Licensee's use of the same, and supersedes all prior, collateral or
contemporaneous oral or written representations, warranties or agreements
regarding the same. No amendment to or modification of this Agreement will be
binding unless in writing and signed by duly authorized representatives of the
parties. Any and all terms and conditions set out in any correspondence between the
parties or set out in a purchase order which are different from or in addition to the
terms and conditions set forth herein, shall have no application and no written notice
of same shall be required. In the event that one or more of the provisions of this
Agreement is found to be illegal or unenforceable, this Agreement shall not be
rendered inoperative but the remaining provisions shall continue in full force and
effect.
72
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