Sa01 Genxxx Sdin Spds 0003 b03 A - Specification For Dcs

FEED SERVICE FOR SURFACE FACILITIES
DEVELOPMENT OF SOUTH AZADEGAN PROJECT
DocumentNo. SA01GENXXXSDINSPDS0003B03 Discipline IN

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SPECIFICATION FOR
DISTRIBUTED CONTROL SYSTEM
Contract No.: CSA-12S-041SD
Project No.: D-G502-1113
11,14,15,21,23,24,28,31,41,42,45,46
10-Jul-2014 H.GH

03 2013.09.25 Issued for Approval Tang Jiandong Bao Yu Cao Ying RAJ
02 2013.06.10 Issued for Approval Tang Jiandong Bao Yu Cao Ying RAJ
01 2012.12.30 Issued for Comments Tang Jiandong Bao Yu Cao Ying RAJ
Rev. Date Description Prepared by Checked by Reviewed by Approved by

FEEDSERVICEFORSURFACEFACILITIES
DEVELOPMENTOFSOUTHAZADEGANPROJECT

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DocumentTitle SpecificationforDistributed Control System
DOCUMENT REVISION HISTORY
REVISION REVISION REVISION

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Contents
Contents ..................................................................................................................3
1.0 GENERAL.............................................................................................................................6
1.1 Introduction........................................................................................................................6
1.2 Definitions..........................................................................................................................6
1.3 Abbreviations....................................................................................................................6
1.4 Environmental Data..........................................................................................................8
2.0 CODESANDSTANDARDS..................................................................................................10
2.1 IPS Standards.................................................................................................................10
2.2 International Standards..................................................................................................11
2.3 Specification....................................................................................................................11
3.0 VENDORSQUALIFICATION&RESPONSIBILITY...............................................................12
3.1 VENDOR Qualification...................................................................................................12
3.2 VENDOR Responsibility................................................................................................12
3.3 Standard Products..........................................................................................................13
3.4 Field Proven....................................................................................................................13
3.5 Systems Integration.......................................................................................................13
3.6 Planning...........................................................................................................................14
4.0 SYSTEMREQUIREMENTS..................................................................................................14
4.1 General Requirements...................................................................................................14
4.2 System Structure............................................................................................................16
4.3 System Access................................................................................................................16
4.4 Workstations....................................................................................................................17
4.5 Central Processing Unit (CPU).....................................................................................20


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4.6 I/O Modules.....................................................................................................................21
4.7 Redundant Requirement...............................................................................................23
4.8 Reset Switches...............................................................................................................24
4.9 Surge Protective Devices..............................................................................................24
4.10 Time Synchronization....................................................................................................24
4.11 Identification & Numbering............................................................................................25
4.12 Remote I/O......................................................................................................................25
4.13 Instrument/Electrical Interface......................................................................................25
5.0 COMMUNICATION............................................................................................................26
5.1 Internal Communication.................................................................................................26
5.2 Communication with SSS..............................................................................................26
5.3 Communication with Self-governed Packages..........................................................27
5.4 Communication with SCADA........................................................................................27
6.0 POWERANDGROUNDINGREQUIREMENTS....................................................................28
6.1 AC Electrical Power.......................................................................................................28
6.2 DC Power Supplies........................................................................................................28
6.3 Power System Indicators...............................................................................................29
6.4 Grounding........................................................................................................................29
6.5 Utility Powers..................................................................................................................29
7.0 CABINETSANDCONSOLES................................................................................................29
7.1 Cabinets...........................................................................................................................29
7.2 Consoles..........................................................................................................................32
8.0 SYSTEMSOFTWARE..........................................................................................................33
8.1 Maintenance Software...................................................................................................33
8.2 Basic Software (real time).............................................................................................33
8.3 Diagnostic Software.......................................................................................................34


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8.4 Control Function Blocks.................................................................................................34
8.5 Reports.............................................................................................................................37
8.6 Continuous History Services.........................................................................................37
8.7 Data Base Configuration...............................................................................................38
8.8 Display and Operation Function...................................................................................38
8.9 Alarm Management........................................................................................................40
9.0 SPARE&EXPANSIONCAPABILITY.....................................................................................41
9.1 Control Processor Spares.............................................................................................41
9.2 Equipped Spares............................................................................................................41
9.3 Expansion Capacity........................................................................................................42
9.4 Requirements Evaluation..............................................................................................42
9.5 Spare Parts......................................................................................................................42
10.0 TESTANDINSPECTIONS....................................................................................................43
10.1 Basic Test.........................................................................................................................43
10.2 Pre-Testing In Factory....................................................................................................43
10.3 Factory Acceptance Test (FAT).....................................................................................43
10.4 Site Acceptance Test (SAT)...........................................................................................45
10.5 Operational Availability Test (System Commissioning).............................................45
11.0 ONSITEASSISTANCE.........................................................................................................46
11.1 on-site Service................................................................................................................46
11.2 Training............................................................................................................................46
12.0 DOCUMENTATION.............................................................................................................46
13.0 SHIPPING,PACKINGANDMARKING................................................................................50


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1.0 GENERAL
1.1 Introduction
CNPCI is responsible for development operations of the South Azadegan oil field located in
the southwest of the Islamic Republic of Iran, close to the border of Iran and Iraq and 80km
west of Ahwaz city in Khuzestan province.
This specification defines the minimum requirements of the surface facilities development
of the South Azadegan Oilfield for the design, fabrication, testing, and inspection of
Distributed Control System.
1.2 Definitions
Company CNPC International (Iran) Ltd.
PSSC Project Supervision Service Consultancy
Engineering Subcontractor China Petroleum Engineering Company (CPE)
The party who is in charge of awarding agreement on behalf

of Company / Subcontractor for the supply of goods and
Purchaser services in connection with the work
The party to the contract and/or purchase order who will

undertake the obligation to supply the goods and/or
Vendor/Supplier services which are ordered and specified herein
Shall Is used where a provision is mandatory
Should Is used where a provision is advisory only
Is normally used in connection with the action by the

Will "Company" rather than by a contractor, supplier or vendor.
May Is used where a provision is completely discretionary.
1.3 Abbreviations
AC Alternating Current
CCR Central Control Room

CER Central Equipment Room


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CTEP Central Treatment and Exporting Plant
CPU Central Processing Unit
CRC Cyclic Redundancy Check
CCS Compressor Control System
CPMS Cathodic Protection Monitoring System
CTMS Custody Transfer Metering System
DC Direct Current
DCS Distributed Control System
DPDT Double Pole Double Throw
EPC Engineering & Procurement & Construction
ESD Emergency Shut Down
EMC Electro Magnetic Compatibility
E/P Electro-pneumatic converter
EWS Engineering Work Station
FGMP Fire & Gas Matrix Panel
F&G Fire and Gas
FAS Fire Alarm System
FAT Factory Acceptance Test
FEP Front End Processor
FDS Functional Design Specification
HVAC Heating Ventilating and Air Conditioning
I/O Inputs/Outputs
I/P Current to Pneumatic
LAN Local Area Network
LSD Local Shut Down


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LER Local Equipment Room
MCC Motor Control Centre
MOS Maintenance Override Switch
P/I Pneumatic to Current
P&ID Piping and Instrumentation Diagram
PLC Programmable Logic Controller
POS Process Override Switch
PSD Process Shut Down
PSU Power Supply Unit
QRA Quantitative Risk Analysis
RTD Resistance Temperature Detector
RTU Remote Terminal Unit
SCADA Supervisory Control and Data Acquisition
SOE Sequence Of Event system
SER Sequence of Event Recorder
SOV Solenoid Operated Valve
SPDT Single Pole Double Throw
SSS Safety Shut down System
SXGA Super Extended Graphics Array
UPS Uninterruptible Power Supply
VDU Visual Display Unit
1.4 Environmental Data
Table 1.4-1 Meteorological Data

Item Specification


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Item Specification
Temperature
Max. Atmospheric Temp. 52 (extreme)
Min. Atmospheric Temp. -4.4 (extreme)
Monthly average Temp. max. 45
Monthly average Temp. min. 7.6
Monthly average Temp. 12.1(January)
Design Temperature for Equipment & Machines
under direct sunlight 85
Ambient Design Temp. for air coolers 45
Design Wet Bulb Temperature(refer to Abadan) 27
Recirculating Cooling Water Supply Temperature 32
Relative Humidity
Max. 76.4%
Min. 25.9 %
Rain Fall
Max. 78 mm in winter season (February)
Min. 0 mm in summer season
Prevailing Wind
General Direction northwest wind
Maximum: 30 m/s (NW);
Annually average: 2.6 m/s
Monthly average: 2.0 m/s (January), 3.3 m/s (July).
Wind Speed for Design Purpose (refer to Ahwaz) 110km/hr (from IPS-E-CE-500)
Basic Pressure of Wind (refer to Ahwaz) 60.5 dN/m2 (from IPS-E-CE-500)
This occurs on an average 3-7 times each
month, with the highest frequency occurring
Sand Storm
during the summer months and in the early
afternoon
Seismic zone: Zone IV
(from Iranian Code of Practice for Seismic
Seismic Conditions Resistant Design of Buildings Standard No.
2800 3rd Edition)
Design base acceleration value: 0.2g
Soil conditions
Soil temperature in Summer (1m underground) 38
Soil temperature in Winter (1m underground) 15
Natural water content 11.5%-21.3%(0-3m)


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Item Specification
3
Density 16.5-21.3KN/m
Porosity ratio 0.45-0.85
Soil Resistivity Contract Area: 30~800.cm
CTEP:10~1100.cm
Unconfined compressive strength of CTEP and 85~292kPa and 33~67kPa respectively.
GOSP
Ground water level Contract Area: 2.19-3.95 m
The maximum water level (once in 100 years ) 3.65m AMSL (Above Mean Sea Level)
Average evaporation data l 7 mm/day(July)
Design snow load 0
Thunder days 4.5days/year
2.0 CODES AND STANDARDS
Azadegan field facilities shall be designed, constructed and operated in accordance with
the IPS (Iranian Petroleum Standards, 5th edition in 2010) supplemented, where necessary,
by internationally recognized standards.
2.1 IPS Standards
E-IN-100 Engineering Standard for General Instrumentation
E-IN-180 Engineering Standard for Instruments Electrical

Power Supply and Distribution Systems
E-IN-190 Engineering Standard for Transmission Systems
G-IN-220 Engineering and Installation Standard for Control

Centers
G-IN-250 Engineering and Construction standard for

Distributed Control System (DCS)
G-IN-260 Engineering and Installation standard for Indicating

Lights, Alarms and Protective Systems
M-IN-250 Materials and equipment standard for Distributed


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Control System (DCS)
2.2 International Standards
API- RP 554 Part 2 Process Control Systems Process Control system

Design
ISA- RP 55.1 Hardware Testing of Digital Process Computers
ISA- RP 60.3 Human Engineering for Control Centres
ISA- RP 60.6 Nameplates, Labels and Tags for Control Centres
ISA- 5.1 Instrument symbols and Identification
ISA- 5.2 Binary logic diagrams for process operation.
ISA- 5.3 Graphic symbols for distributed control system

display instrumentation, logic and computer system
Below Standards shall be added:
ISA- 5.4 IEC 60068/2 "BasicInstrument LoopTesting
Environmental Diagrams Procedures for Electronic Components
and Electronic Equipment" (2007)
ISA- 5.5 Graphic symbols
IEC 60801 "Electromagnetic for process
Compatibility displayProcess Measurement and
For Industrial
Control Equipment" (1991)
ISA- 18.1 Annunciator sequences and specifications
IEC 60079 "Electrical Apparatus for Explosive Gas Atmospheres" ( 2007)
IEC 60529 "Degrees of protection provided by Enclosures" (2001)
ISA- 20 Specification Forms for Process Measurement and
IEC 61000-4-3 "Electromagnetic Compatibility (EMC) - Testing and Measurement
Techniques Control Instruments,
- Radiated Primary
Radio Frequency, Elements andfield
electromagnetic Control
immunity
test" (2008) Valves
IEC 61000-4-4 "Electromagnetic Compatibility (EMC)- Testing and Measurement
ISA- 51.1 Process
Techniques - Electrical Fast Instrumentation Terminology
Transient/Burst Immunity Test" (2007)
TIA/EIA-232-F "Hardware Testing of Digital Process Computers" (1997)
ISA-71.04 Environmental
TIA/EIA-422-B "Electrical Conditions
characteristics for Control
of balanced Systems:
voltage digital interface
circuits" (1994) Airborne Contaminants
TIA/EIA-423-B "Electrical characteristics of unbalanced voltage digital interface
IEEE-472 circuits" (1996) Electrical Surge Protection
TIA/EIA-485-A "Electrical characteristics of generator and receivers for use in
balanced digital multipoint systems" (1998)
2.3 Specification
SA01-GENXXX-SDIN-SPDS-0001 Specification for General Instrumentation
SA01-GENXXX-SDIN-SPDS-0002 Specification for SCADA System


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SA01-GENXXX-SDIN-SPDS-0011 Specification for Instrument_Electrical Interface
SA01-GENXXX-SDIN-SPDS-0004 Specification for Safety & Shutdown System
SA01-GENXXX-SDIN-SPDS-0010 Specification for Cabinet
SA01-GENXXX-SDIN-SPDS-0016 Specification for C&I Earthing
SA01-CTEPXX-SDIN-DWIC-0001 Plant Control System Architecture
Some requirements in this specification may be modified by specific requirements in the

Purchase Specification. In case of conflict, the specific requirements supersede this
specification.
The priority of the specifications and relevant standards are:
1 Material requisition;
2 Datasheets, drawings, and specifications;
3 IPS;
4 International Standards.
3.0 VENDORS QUALIFICATION & RESPONSIBILITY
3.1 VENDOR Qualification
VENDOR shall have at least 5 years experience of similar engineering applications where
the system has been in use.
VENDOR shall provide user list included user name, site location, running time, and brief
project summary in the bid.
VENDOR shall provide the licence and certification to prove that the application of the
provided equipment shall be appropriate and legal for the project.
3.2 VENDOR Responsibility
VENDOR shall be responsible for system designing, material procurement, manufacture

and assembly, testing, and inspection, delivery to site, installation, pre-commissioning and
commissioning of the system. VENDOR will also be responsible for the coordination and
management of any sub-contraction appointed during the course of design and manufacture
and will also offer after sales service support.
VENDOR is capable to provide service for site.


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3.3 Standard Products
The DCS system should be of a comprehensive integrated flexible configuration employing

a standard design utilizing systems and equipment which use the latest technology and
developments which have a proven history of operation
Equipment and accessories provided by VENDOR must have a manufacture date within 1
year of when purchase order was placed.
They should be of an internationally recognised brand.
Any solution based on a combination of PLC network to emulate DCS architecture is not
accepted.
The system shall be composed of VENDOR's standard hardware, software, and firmware,
which can be configured to meet the stated requirements.
Equipment and software supplied as part of the system shall be the latest version or revision
level currently available at the time of placement of order.
Software design shall ensure that future revisions or upgrades of the operating software
shall not affect the successful operation of the system. Standard software shall be used as
far as possible to guarantee safety on delivery. VENDOR's standard, operating system
software can be modified to meet COMPANYs requirements.
3.4 Field Proven
All hardware and software to be provided shall have been installed for at least 5 similar
applications, within the last 5 years with a proven history of operation and reliability.
Previous examples of where the hardware, firmware and software being offered in the
proposal have been installed and are in current operation should be cased referenced.
3.5 Systems Integration
A satisfactory functional integration between SCADA, DCS and SSS (ESD+F&G) systems
shall be provided.
The following characteristics shall be provided:
The DCS & SSS diagnostic messages shall be automatically detected and displayed at
the DCS Operators Interface in the same format and with same modalities.
Alarms generated from the SSS will also be sent to DCS. Operators can acknowledge
and clear alarms at the DCS. However, the same alarm shown on SSS can not be
cleared from DCS and has to be acknowledged and cleared at SSS.
The clock of DCS and SSS Systems is synchronized with the same source from the
SCADA system.
Each Automation System (including SSS, CTMS, CCS and LCP of package equipment)
shall be linked with the DCS system bus via a physical redundant serial interface with
Below text shall be added:
Control systems redundant fiber optic network will be supplied to handle transmission of

control Systems data. This will include the DCS highway, the TUV approved safety
highway and the FEEDSERVICEFORSURFACEFACILITIES
IPCS information network.Different control systems shall utilize
different cores.
As the IPCS vendor will be the main user of the network, he will undertake the design
responsibility
DocumentNo. for it, to ensure that it can be fullyDiscipline
SA01GENXXXSDINSPDS0003B03 optimized, and to ensure thatIN the
Rev. structure is configured03 correctly for his networks. The DCS vendor shall be responsible
System GEN
Stage for the management ofBnetwork and Provision of fiber Page optic patch panels,14/50
patch cords,
Ethernet switches, media converters,
DocumentTitle hubs, Distributed
Specificationfor Routers, repeaters etc.
Control System
The
hot fiber optic
back-up cables shall
configuration. beserial
This supplied and installed
interface shall beby others. DCS node.
a dedicated
DCS vendor is required to supply optical fiber patch panels for interlinking the various
3.6 Planning
components in his scope of supply.
The DCS vendor shall provide optical transmission method and to provide his optical link
A milestone schedule shall be set-up by VENDOR and approved by COMPANY before
systembudget. Vendor
execution. Thisshall also advise
schedule of theallprotocol
shall show he will
target dates foruse,
DCS and their proposed
system speed of
implementation.
operationto
Any deviation andthe
bandwidth.
established schedule must have the COMPANYs approval. The
VENDOR shall report job progress in writing on a monthly basis.
4.0 SYSTEM REQUIREMENTS
The DCS scope shall include provision of all system cabinets, marshalling cabinet system
cables, workstation and consoles, plus generation of the system database, controls and
displays. The DCS systems should be a comprehensive, integrative, flexible configuration
and standardization process control system, and should adopt the late developed and
improved new technique; new equipment and below text shall
new system but be added:
they must be the practicable
and mature system in the world. ",Power Distribution Panels (PDP) for AC
power supplies distribution to all system
The selected DCS shall be of state-of-the-artpanels proven, OCDs
design, having
, other a history of reliable
peripheral
operation in oil field central process facility typeequipment
applications of similar
of the IPCS,"architecture, size and
complexity. All requirements of the project shall be met by software packages and by
hardware in service at the time of DCS SUPPLIERs bid.
Thetext
Below DCS shall
shall bebe employed for process monitoring and for regulatory and sequential control.
added:
TheItDCS
shallsystems
comprise engineer
shall interface,
be supplied operator interface,
in accordance with modules for data acquisition and
processing including computer based modules,
the Functional Design Specification (FDS), which shall be plus dual redundant data highways for high
speed digital communication.
developed by the vendor after award of Purchase Order.
TheField
Functional Design
inputs and Specification
outputs (I/O) shallshall be based to
be hardwired onthe DCS via marshalling cabinet, thence
thistospecification,
the DCS I/O and approved
modules by client. systems cables with plug and socket connectors. I/O
via pre-formed
from/to other systems may be hardwired, or may be via serial link, dependent on the system
and/or constraints of integrity/economy. Regulatory and sequential controls may be located
in the DCS controllers, or in function-specific dedicated DCS modules, dependent on
function and control complexity. As a general principle simple regulatory control and
sequences will be located in the DCS controllers.
4.1 General Requirements
4.1.1 Building Conditions
Control buildings shall include the central control room (CCR) and local equipment rooms
(LER). All control buildings shall be compliant with IPS-G-IN-220.
Control and equipment rooms, will be air-conditioned dust proof. However, the plants are
required to continue to operate without failure, without error and without incurring long or
short-term damage to the equipment when the HVAC is out of commission at the conditions
indicated hereinafter.
All electric/electronic equipment within the buildings must operate satisfactorily in an


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air-conditioned environment, which will be maintained at the following conditions:222
and 5060% Relative Humidity
The system shall continue to operate in HVAC upset conditions for at least 1 hour. In
order to minimize maintenance and the requirement for spares, the equipment shall
be designed to operate in the worst ambient conditions to which it will be exposed.
4.1.2 RFI/EMI Susceptibility
The installed DCS shall guarantee an EMC for an electromagnetic environment of level 2 as
per the IEC 61000 4-3 and IEC 61000 4-4.
4.1.3 Equipment Noise Below sentence shall be added:

EMC immunity test shall be considered as part
The noise level for all equipment shall be less than:
of the FAT
50 dBA for equipment installed in continuously manned areas
60 dBA for equipment installed in other areas
VENDOR shall specify the max noise level of printers.
Noise measurements shall be based on type tests carried out in accordance with any of the
methods detailed in international standards and expressed in terms of dBA sound levels.
4.1.4 Storage Requirement
It shall be possible to store the equipment packed in wooden cases for up to 6 months,
within the environmental conditions specified in the COMPANY specifications.
4.1.5 External conditions
Instrument systems shall be suitable for continuous operation in according with those
service conditions stated in section 3.1 of this specification, which will be available for
environmental requirement at each plant.
In the event of plant failure, the equipment should also be suitable for short term continuous
operation where dusty and dry atmosphere exist with temperature in excess of 52.
In order to minimize maintenance and the requirement for spares, the equipment shall be
designed to operate in the worst ambient conditions to which it will be exposed. (Eg
temperature fluctuations: -4.4-52, humidity levels 25.9%-76.4% , severe dust).
4.1.6 Hazardous Area
The locations of plant hazard groupings are shown on the Project Drawing entitled "
Hazadards Area Classification .
All materials and Installation methods shall as a minimum satisfy the requirements for the


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defined hazard classification. However, in order to assist the standardization of spares, field
equipment shall be specified to meet the requirement for the worst general classification
identified for a plant in which such equipment belongs, with special attention paid to any
eventually specific areas of increased hazard.
4.2 System Structure
The proposed system architecture is shown on drawing of

SA01-CTEPXX-SDIN-DWIC-0001 Plant Control System Architecture,
SA01-NGOSPXX-SDIN-DWIC-0001 Plant Control System Architecture,
SA01-SGOSPXX-SDIN-DWIC-0001 Plant Control System Architecture.
The DCS workstations shall be located in the Control Room (CCR/LCR). The Control Room
also contains DCS cabinets for system data storage and for Local Control Network
communication. Final requirements for consoles shall be agreed with COMPANY in the
future following VENDORs review of console loading, operability and availability.
The plant monitoring and control will be organized as follow:
Control Room will be manned for 24-hours with operators working on a shift basis.
Dedicated Process Operator station will be provided in the control room.
In case of failure of one DCS Console any other DCS Consoles shall be capable to
replace it without reconfiguration or program download. Moreover in case of failure of
engineering workstation, any DCS Operator Console shall be used for configuration
purpose provided that the access to the configuration activities shall be protected by
means of hardware and software keys which shall be compliant with the requirement of
IPS.
4.3 System Access
It shall be possible to configure user-specified operator, maintenance, and engineering

functions of the system so that they can be accessed only by use of a removable key and/or
by entering a pre-configured password at the appropriate operator console. A removable
hardware key is the preferred methodology. Access levels shall include but not be limited to:
Operator level Level 3
Supervisor level Level 2
Engineer level Level 1
At any time, the system shall be accessible by logging through a specific user name and
password with specific authorities issued by the System Engineer. All important user actions
shall be logged in the events history/archive and if required can be printed on an event
logging printer.
4.3.1 Key
If hardware Keys are used for access, they shall be of such a type that removal of the key


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prevents access to any key-protected functions. Different keys shall be provided for access
to levels 1, 2 and 3.
4.3.2 Passwords
If passwords are used for access, it shall be possible for the user to configure different
passwords for levels 1, 2 and 3. The password shall have a maximum of any 12
alphanumeric characters, and shall not be echoed back to the screen as it is typed.
4.3.3 Failure Recovery
Interruptions due to loss of power to the system beyond the period protected by battery
back-up and subsequent restoration of power shall result in automatic rebooting of the
system. The designs, which require manual reloading of configurations prior to resuming
operations, are not acceptable. All control unit configurations shall reside in non-volatile
memory so that no re-configuration shall be required in case of power failure and
restoration.
The restoration of power shall result in automatic reboot and all control loops and sequence
control shall be placed in a user specifiable mode of operation.
4.3.4 System Reliability and Availability
VENDOR shall specify in the bid the degraded mode operation of the proposed system,
when failure occurs. The system shall be designed for maximum reliability, safety and
integrity while maintaining an availability which shall be 99.9%, where availability is defined
as:
MeanTimeToFailure( MTTF ) (100)
Availability %
MTTF MeanTimeTo Re pair ( MTTR )
VENDOR shall provide in its proposal the Mean Time to Failures (MTTF) and the availability
figures, with method of calculation and all assumption clearly stated, based on the proposed
redundancy and in accordance with the requirements stated in this specification.
For calculation purpose the VENDOR shall assume that the recommended spares and
suitably trained personnel are available and the Mean Time to Repair (MTTR) is four (4)
hours.
4.4 Workstations
Operator workstations shall be served as dedicated operator workstations and data servers,
and be of redundant application. In case of any one failure, the other shall replace it to
realize full function. Any DCS Operator Console shall be used for configuration
purpose in case of Engineer workstation failure, and the access to the configuration
activities shall be protected by means of hardware and software keys.
Engineer workstation shall be served as both engineer and operator workstation, and the


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functions for all engineer and operator shall also be provided and realized.
Each workstation shall be suitable for use by a seated operator with easy viewing of all
monitor displays and associated function keys.
All of these workstations shall be utilized to monitor, control and configure the entire system.
The workstations shall be utilized to allow program development and LCD display changes.
Ability to make changes in the program, database, and LCD displays on-line/off-line shall be
required. Each workstation minimum requirements are as follows:
Intel Core 2 Duo 3.3 GHz, 4 GB RAM minimum.
Utilize the Windows XP or later operating system.
500GB (or larger) of Hard Disk storage for Historical Data, storing programs, etc.
Soundcard and speakers.
DVD-RW Archiving device for backup of system and historical data, etc. Device shall
be of the latest proven technology and highest operating speed available at the time
and be readily upgradeable.
Power fail/auto restart
DUAL LCD monitors - Minimum 21-inch colour SXGA display.
Keyboards - Conventional alphanumeric keyboards.
Trackball or mouse - Consoles shall have an alternate input device besides the
keyboard for operator issued commands.
Redundant Network cards.
This combination and associated electronics is defined as "Human-Machine Interface"
(HMI). Each workstation shall allow easy access to internal equipment from the front, top
and/or rear.
The engineering workstation shall be used for the software modifications and/or updating
activities. The engineering workstation shall allow on line and off line configuration. The
minimum functions to be provided by the engineering workstation are the following:
Configuration editor
System/configuration bootstrap
Control algorithm generation and modification
Data base generation
HLCL and logic functions builder
Query and sorting utilities
Compilation utilities
Graphics display generation, modification and hardcopy printing


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Modification of operational data
Tuning parameter modification and printout
System access configuration
Process Area/Unit assignment
Printer assignment
Utility program accesses (load and save utility)
Help message definition
Diagnostics
Self-documentation
Hard disk back-up
The DCS shall include, as a standard design feature, the long-term Storage and Reporting
capability by means of specialized Operator Station, hereafter referred to as Maintenance
and Reporting console, which will be part of the DCS supply. The main functions of the
Maintenance and Reporting console will be to collect the maintenance data and to provide
the history services for the whole system. 30% minimum of data resident in the DCS
database relevant to any input variables and/or calculated values and/or manually
implemented values shall be stored up to 6 months minimum. Those data will be identified
and specified during detail design by VENDOR and approved by COMPANY. An alternative
high capacity media shall be used to automatic download recorded data when the console
has reached the maximum capacity. This console shall have integrated access to the DCS
Data Base and autonomous report and printing capability, and shall have a link to remote
Reporting and Monitoring Consoles for Production and Maintenance Supervisors and
Managers, which will be part of the DCS supply as well.
The Maintenance, data Storage and Reporting Console shall be provided with suitable
software for maintenance purpose. Such software shall be qualified and specified within the
DCS offer.
An audio frequency alarm shall be provided with an adjustable sound level capable of
alerting the COMPANY at some distance from the control console. Silencing of the alarm
shall be done by the operator acknowledging the alarm from the LCD, or by hitting an alarm
mute button with time-out reset capability, which will inhibit the alarm from sounding for a
short period of time.
The following table list the recommended configuration for workstations and printers at each
place:
LOCATION EWS/OWS OWS
CTEP 2 5


Rev. 03 System GEN
Stage B Page 20/50
Each GOSP 1 2
4.5 Central Processing Unit (CPU)
Control functions shall be physically distributed among equipment, which shall be

functionally autonomous and also able to exchange peer-to-peer variables and information.
The VENDOR shall fully describe the Central Processing Unit (CPU) and proposed I/O
architecture. The description will include:
Communication network (DCS LAN) performance and description
Processor type
Control loop execution time (throughput time)
Analogue I/O scan rate
Analogue I/O accuracy
Digital I/O scan rate
Amount of user memory available for each CPU
Maximum number of I/O processor for each CPU
Maximum amount of I/O and type for each CPU
CPU shall be redundant, and the CPUs microprocessors shall be based on 32 or more bits.
The Control loop processing time, which includes the input scan rate, the loop processing at
microprocessor level and the output scan rate, shall not be more than 0.5 seconds
(throughput time). CPUs shall be capable of combining continuous and sequential functions.
Moreover, the CPUs shall be able to do discrete control functions to implement industry
standard binary-logic functionality.
All control unit configurations shall reside at control unit level in non-volatile RAM memory so
that configuration shall not require reloading from a workstation or disk in the event of failed
card or upon power up. Any failure in the operator consoles or communication system shall
not affect control unit functions.
CPU System Software programs shall reside in non-volatile RAM memory (with long life
battery back up) and not be fixed in EPROM.
All CPU's shall be equipped with power supply monitoring for the automatic activation of
safety subroutines to deal with power cuts or returns. System memories and clocks shall be
protected against power loss by batteries sufficient to maintain these items for at least 72
hours.
The VENDOR shall clearly state the standards and capabilities provided by the proposed
system. No processor shall be loaded at more than 70% of its processing capacity.
For system with large scale or remote stations, multi control units with CPU maybe required,
the vendor shall have full responsibility for considering and configuring enough control units.


Rev. 03 System GEN
Stage B Page 21/50
4.6 I/O Modules
I/O cards should complete the input and output of the process data.
The style of I/O cards should include the following kinds:
Analog Input: 4~20mADC two-wire system (where transmitter needs to be powered
from separate 24VDC supply or where power is derived from the I/O module);
Analog Input: 1~5VDC,0~10mADC
Analog Output: 4~20mADC,1~5VDC
Pulse Input: 0~6000Hz, amplitude<24V 2 Ampere at 24V DC.
Digital Input: NO/NC passive contactor
Digital Output: NO/NC passive contactor (contact capacity is 230VAC 5A), equipped
with intermediate relays
Digital Output: 24 VDC for SOVs and relays powered directly by DCS system.
Temperature signal input card with linear treating capacityinput signal shall be: IEC
standard Pt100 platinum resistance temperature detector.
The overall accuracy of I/O system shall be 0.2% F.S. minimally subject to the following
conditions:
- The output signal reconstructed from the digitally stored data.
- The stated accuracy shall apply individually to each input/output pair with the system
operating at a data rate up to the maximum rate for all I/O channels.
Isolate type I/O card shall be used for the isolating between input, output, power and
channel.
I/O card should have the function of identifying site connection turnoff or short and alarm.
Analog Input and analog output cards for process control shall be redundant.
The digital input and digital output signals from or to the electrical equipments powered by
230V or above such as pumps, compressors and burners status or trip/stop commands,
shall be equipped with relays for isolation.
The I/O cards shall be capable of being removed and inserted into the I/O rack under power,
without affecting any other I/O cards in the rack.
4.6.1 Analogue Inputs
The analog inputs shall be based on 4-20 mA at 24 VDC.

The scan rate for analogue inputs, which are part of control loops, shall not be more than
0.25 seconds. All analogue input cards shall have an individual power regulator to provide


Rev. 03 System GEN
Stage B Page 22/50
isolated power for transmitters. As a standard, all analogue input points shall be individually
either optically or galvanic isolated. The maximum resistance and the maximum loop length
for the analogue inputs shall be clearly stated. The system shall provide
out-of-calibrated-range alarms for all analogue inputs. Failure on input cards shall be
indicated with an error status on each card and an additional error indication on a system
status display on Control Room.
Analogue to digital conversion shall be as minimum of 16 bits. Each analogue input card
can not have more than 16 inputs.
The analogue input modules shall be suitable for use with transmitters employing HART
protocol, provided that the communication between them and the DCS.
4.6.2 Analogue Outputs
Analogue output cards shall have an individual D/A converter for each analogue output. The
scan rate (output update) for analogue outputs, which are part of control loops, shall not be
more than 0.25 seconds. All analogue output cards shall have an individual power regulator
to provide isolated power for loop outputs. As a standard, all analogue output points shall be
individually either optically or galvanic isolated.
Analogue to digital conversion shall be as minimum of 16 bits. Each analogue input card can
not have more than 16 inputs.
The control system shall perform an integrity check on the entire output loop. The system
shall provide out-of-calibrated-range alarms for all outputs. All calibration constants of the
output cards shall be handled using software without the need for any potentiometers on the
output cards. The maximum resistance and the maximum loop length for the analogue
outputs shall be clearly stated. Failure on output cards shall be indicated with an error status
on each card and an additional error indication on a system status display on Control Room.
Each analogue output card can not have more than 16 outputs.
4.6.3 Digital Inputs
The system shall accommodate both normally open and normally close contacts. The digital
input modules shall include circuitry to ensure that any chatter or bounce encountered
during contact closure does not initiate an erroneous alarm. The input contacts, generally,
will be free of voltage and ungrounded; it shall be powered by the digital input modules using
24 V DC.
The scan rate for digital inputs, which are part of sequential control loops, shall not be more
than 0.25 seconds. The scan rate for digital inputs not involved in sequential control loops
shall not be more than 0.5 seconds. As standard, all digital input points shall be individually
either optically or galvanic isolated.
Each digital input card shall be individually fused and equipped with blown fuse LED
indication. Each input point shall be individually protected against over-current. Digital input
card circuits shall be isolated channel-to-channel and channel-to-ground. Each digital input
card can not have more than 32 inputs.


Rev. 03 System GEN
Stage B Page 23/50
4.6.4 Digital Outputs
Solid state of digital outputs shall be 24 VDC and be capable providing at least 300 mA to
the external coil.
The scan rate (output update) for digital outputs, which are part of sequential control loops,
shall not be more than 0.25 seconds. The scan rate (output update) for digital outputs not
involved in sequential control loops, shall not be more than 0.5 seconds. Each digital output
card shall be individually fused and equipped with blown fuse LED indication. Each output
shall be individually protected against over-current. Digital output circuits shall be provided
with protection for the switching of inductive loads. Each digital output card can not have
more than 32 outputs.
Relay contacts shall be
Each channel of digital outputs cards shall be equipped with interposing relay. Relays shall
SPDT available free of
be complied with the following requirements (as minimum):
voltage, 2 Ampere at
Maintained latching contact 24V DC.
Normally open/normally closed outputs selectable fail-safe position for each channel
shall required.
Relays shall be suitable for inductive field devices with 24 VDC coil, like solenoid
valves.
Relay contacts shall be SPDT available free of voltage, and each contact set shall be
totally independent of any other contact set. Relay contact rating shall be 230V AC 5A.
Relays shall be plug-in type with socket, hermetically sealed with heavy silver contact.
Mercury switches are not acceptable.
4.7 Redundant Requirement
Redundancy capability shall be provided. Where redundancy is required, no additional

identification character shall be needed to identify primary/secondary cards. The failure of
one card shall be reported with clear alarm identification. No additional external wiring shall
be necessary for such a purpose.
Processors, power modules, and communication modules shall be 1:1 redundant with hot
back up configuration.
For process control loops, I/O modules shall be 1:1 redundant with hot back up
configuration.
Operator stations shall be duplicated to split plant operations between the stations, but
either station can take full control.
Data communications bus shall be duplicated with an adequate methodology of
redundancy.
Power feeders and power supply units shall be redundant. The power supply unit will be
either in hot back up or with n+2 configurations.


Rev. 03 System GEN
Stage B Page 24/50
4.8 Reset Switches
When the SSS system (either the ESD system or the Fire & Gas system) identifies an
Emergency condition, it will operate one or more outputs in accordance to the approved
Interlocks and sequences. If the initiating Emergency condition then becomes healthy again,
a reset will be required prior to the outputs being energized.
The reset shall be generated from the DCS operator workstation in the control room and the
relevant command transferred to the SSS (ESD or F&G) systems via the communication
system.
4.9 Surge Protective Devices
All channels for external connection of I/O modules, telecom modules and power modules
shall be equipped with Surge Protective Devices.
Surge Protection Devices shall be supplied by famous and experienced VENDOR.
The minimum technical requirements shall be as follows but not limited to:
4.9.1 Main AC Power surge protectors
Max protection current 80KA/Phase8/20s

Supply all protection modes: Phase-Phase, Phase-Ground, Phase-Neutral and
Neutral-ground protection.
4.9.2 Signal surge protectors
For 24VDC, AI, AO, DI, DO signal loop protection, the maximum surge capacity should be
no less than 20KA/line,(8/20s) Leakage current: 1A
For 24V Analogue loop protection, the limiting voltage of surge protector should be no more
than 40V under the testing waveform of IEEE C62.41 recommendation (Testing waveform:
6KV/3KA)
For RTD loop protection, the Accuracy degradation should be less than 0.1%RTD 100
The leakage current should be no more than 0.3A.
The DCS vendor shall provide GPS receivers for the systems. Time
For 3-wire loop protection,
synchronization fullbe
shall line-line
performed protection shall betime
at a specific required.
every
Surge protector should be mounted on 35mm DIN rail, grounding via
24 hours. The DCS shall set the time in the sub-systems data links
achieved to own metal
by its
each system. The time synchronization facility
clamp on DIN rail, external grounding wiring is not accepted. shall enable all sub-systems
to display identical times to assist in plant upset investigations.
4.10 The
Timetime synchronization facility shall adjust the sub-system times to match
Synchronization
the local daylight savings time changes in the spring and autumn. The
The timesystem shall have this
synchronization among function to set Automation Systems, e.g. DCS, SSS (ESD,
the various
the new
F&G), PLC, daylight
CTMS, savings
should time to by
be achieved be means
manually enabled.
of GPS The provided
receiver system will beSCADA.
with
shipped with this function disabled.
In case The
of GPS receiverisfault,
SUPPLIER requiredall time synchronizations
to liaise shall be suppliers/
with the sub-systems from the internal clock of
manufacturers to determine how the time synchronization is to be carried
out to better than one second.


Rev. 03 System GEN
Stage B Page 25/50
SCADA.
In case of time synchronization can be obtained from neither the GPS receiver nor from the
internal clock of SCADA, DCS shall provide clock resource for the applied station.
The methodology proposed by the VENDOR shall be described in the bid.
4.11 Identification & Numbering
Each equipment module shall be clearly marked with its identity number, serial number and
firmware/software revision index.
The tag numbering convention for those instruments belonging to the DCS will follow the
coding shown in the P&ID. Software programming for the DCSs can use tags based on
standard alphanumerical characters. Tag number service descriptive text can use standard
alphanumerical characters and need not follow any specific coding system.
The structure of the system and relevant marshalling cabinets shall be designed on the
basis of the above and the following main requirements.
4.12 Remote I/O
Several remote I/O stations could be considered for long distance process monitoring and
control as requirement.
Remote I/O stations shall consist of cabinets, power units, communication units, required
input and/or output modules, surge protective devices, relays, wiring terminals and all
accessories etc.
Power supply modules and I/O modules for process control function shall be of duplicate
redundancy, and their specification shall be compliant with the above technical requirements.
Dual redundancy will not be considered for modules used for monitor and display purpose
only.
Data transmission bus between each remote I/O station and central DCS system shall be
via the fibre optical cables and interfaces, and the fibre optical cables and interface modules
shall be duplicate redundant and separated physically. The fibre optical cables,
optical/electrical devices, optical terminal boxes and ODF, and all required accessories shall
also be in the DCS VENDORs scope.
The VENDOR shall specify with the bid the maximum length between the communication
network and the remote I/O units.
4.13 Instrument/Electrical Interface
Several instrument/electrical interface cabinets with required interposing relays and signal
isolators located in the place shall be considered for motors and/or starters of remote control
and monitoring.
The cables between the marshalling cabinets and the I/E interface cabinets shall be
provided by the system VENDOR.


Rev. 03 System GEN
Stage B Page 26/50
5.0 COMMUNICATION
5.1 Internal Communication
The communication system for data communication between operator stations, process
Control Units, Data Acquisition Units, etc. shall be carried out with redundant cables and
redundant communication module. The automatic changes over between the
communication system and the relevant back-up system shall be displayed.
It shall be possible to disconnect or connect whatever unit of the system without interfering
with any other unit connected with the bus. Transmission speed shall guarantee the
up-dating of the operator station database every one second.
Interaction signals, cascade loops, sequences must be configured in the same process
station as far as possible. However the system shall allow communication among process
stations with a transmission speed of about 50 variables per second.
Redundant Ethernet supporting TCP/IP with redundant network switches shall be
considered among controllers, workstations, and others. VENDOR shall supply Ethernet
TCP/IP cables and connection hardware to link all operating stations, engineer workstation
and associated printers. Hardware for future connection by COMPANY shall be provided.
The DCS system communication network shall be at least 10M/100M base-T and be in a
redundant configuration with automatic switchover. DCS communication subsystems shall
be designed for loading not more than 60 percent of the engineered system under worst
case conditions.
The communication subsystem protocol shall include codes such as CRC (Cyclic
Redundancy Check), parity error, overrun error, etc., in order to detect errors and take
protective action to assure a high degree of transmission reliability. Diagnostics shall be
continuous and failure alarms shall take priority.
No single node point failure shall disable the communication network. Extensive error
checking shall be provided to ensure that accepted messages contain the same information
that was sent, and that neither noise nor hardwares failure has caused erroneous data to be
incorporated in the message received. Self-diagnostic shall provide system status to the
Operator and alarm any fault and take appropriate protective action.
Cables for internal communication shall be in the scope of DCS.
5.2 Communication with SSS
Redundant 2-wire RS485 interfaces shall be provided for communication with Safety and
Shutdown System. MODBUS RTU protocol shall be supported.
DCS communication modules/controllers for SSS shall be dedicated and separated from
those for other third-part self-governed equipments to ensure adequate reliability and
transmission speed. Any method of connecting SSS communication with others in series for
sharing one communication modules/controllers shall not be accepted.


Rev. 03 System GEN
Stage B Page 27/50
When communication fault in SSS is detected, a communication alarm shall be generated to
inform the Operator.
DCS VENDOR shall list the safety PLC that DCS can communicate with, specify the
communication protocol, type of connection and DCS communication module requirements.
The DCS Vendor shall have the responsibility of approving provided protocols, interfaces,
and all other required parameters from SSS.
5.3 Communication with Self-governed Packages
DCS shall provide adequate and physically separated 2-wire RS485 communication
modules and support MODBUS RTU protocol, to communicate with a lot of sub-control
systems of the self-governed package or equipments. Each communication interface shall
be of duplicate redundancy. Communication gateways or wiring connectors, and surge
protective devices shall be in the scope of DCS VENDORs supply.
When communication fault in the self-governed equipments is detected, a communication
alarm shall be generated to inform the Operator.
The communication will be restored as soon as the self-governed returns to its normal status.
The sub-control system shall send to DCS all the necessary signals coming from the field
plus other miscellaneous information. DCS shall be have the ability to accept, store and
process all data from the self-governed packages especially for the huge packages such as
compressors, export pumps which have a large quantity of data.
VENDOR shall list the programmable controllers that can communicate with the system,
specifying references, the communication protocol, type of connection and third party
communication module requirements.
The DCS Vendor shall have the responsibility of approving provided protocols, interfaces,
and all other required parameters from the control systems of the packaged equipments.
5.4 Communication with SCADA
DCS shall be served as a sub-system of SCADA, so redundant RJ45 Ethernet interface

modules shall be equipped with DCS for connecting to the SCADA host system of the oilfield.
All process data not only from DCS, but also from SSS and third party packages or
equipments shall be transmitted to SCADA.
Normally the protocol used for communication between SCADA host and DCS shall be OPC,
and the communication software for both server and client functions which shall be required
shall be provided. OPC communication service shall be redundant. DCS shall also be
capable of handling multiple protocols including OPC, MODBUS RTU, MODBUS TCP/IP,
and IEC 60870-5-104 as SCADA system required.
Communication cables and connectors for connecting with SCADA shall be in the scope of
DCS.
The provided protocols, interfaces, and all other required parameters for DCS
communication shall be approved by the SCADA Vendor.


Rev. 03 System GEN
Stage B Page 28/50
6.0 POWER AND GROUNDING REQUIREMENTS Below sentence shall be replaced:
AC power provided for the system
6.1 AC Electrical Power shall be from redundant UPS 110
VAC, 50 Hz feeders.
AC power provided for the system shall be derived from 230 VAC 50 Hz feeder. DCS
internal power distribution and conversion among different equipments or cabinets shall be
done and provided by DCS VENDOR.
Normally DCS system equipments and modules shall be powered from the UPS, and the AC
power for auxiliaries such as lighting fixtures and maintenance sockets shall be provided
from non-UPS sources. VENDOR shall be responsible for internal power engineering and
providing power loads of UPS and non-UPS to COMPANY for electrical system engineering.
The system power supply units from UPS shall be redundant. Power supplies shall be sized
to include the 30% equipped spares.
AC power distribution throughout the system shall be used to obtain maximum reliability, on
a subsystem basis, so that a power failure in one subsystem does not impact the
functionality of any other subsystem. Each device with a direct AC power input shall be
protected by a circuit breaker equipped with suitable fuse. Each power supply system
cabinet shall be locally alarmed if a single feeder is lost, with a common alarm to the DCS.
VENDOR shall incorporate filters and surge suppressers capable of protecting the DCS
equipment from voltage vibration. Individual suitable circuit breakers shall be on the line
supplying primary power to each power supply distribution panel.
VENDOR shall provide the following Electrical Data details for all equipment:
Voltage tolerance
Frequency tolerance
Maximum change - over time from UPS
Max power consumption (total), with breakdown on a user base
Max heat dissipation
6.2 DC Power Supplies
The DCS VENDOR shall provide DC Power for CPU, I/O cards, subsystems, field
instruments, field Solenoid Valves, etc. The power supply shall be fed from the AC electrical
power of DCS. Power supply output voltage shall be 24 VDC nominal. Each power supply
shall be sized so that it will carry no more than 75 percent of capacity under maximum loads.
The internal structure of the power supply distribution system related to the internal
equipment shall guarantee:
Internal power supply distribution organized in subsystems fed from separate circuits;
Power supply for each system operating in such a way that DCS does not degrade or
influence the operability of the equipment fed by a failed circuit feeders;


Rev. 03 System GEN
Stage B Page 29/50
Broken component replacement without affecting operating equipment;
Protection of individual circuit cards is mandatory. Analogue loop power shall be fused
on an individual point basis.
Digital outputs (powered) shall be fused individually.
6.3 Power System Indicators
The DCS shall be capable of monitoring and reporting the status of AC and DC power
supplies to the operator. The VENDOR shall add these signals to the system inputs. Failure
of any power supply shall cause a system alarm.
On the front panel of AC power cabinet, Ammeter and Voltmeter shall be provided and
installed for local indication.
6.4 Grounding
VENDOR will be responsible for ensuring (DCS) connection to the provided earthing
system.
For grounding details please refer the document
SA01-GENXXX-SDIN-SPDS-0010Specification for Cabinet for panel grounding and the
document SA01-GENXXX-SDIN-SPDS-0016 Specification for C&I Earthing- for other
details.
6.5 Utility Powers
AC power for lighting fixtures and maintenance sockets shall be provided from non-UPS
sources.
7.0 CABINETS AND CONSOLES
7.1 Cabinets
The provided cabinets shall include the following as minimum:

Power distribution cabinet;
System cabinets;
Marshalling cabinets;
Remote I/O station cabinets in the local equipment room;
Instrument/Electrical interface and interposing Relay cabinets;
Other cabinets as requirement.
All cabinets shall be compliant with the SA01-GENXXX-SDIN-SPDS-0010 Specification for
Cabinet.


Rev. 03 System GEN
Stage B Page 30/50
The size of cabinets shall be 800mm(width)800mm(depth)2100mm(height, with 100mm
support). The cabinets shall be painted by stove enamelled method with texture finish in
colour RAL 6004 Sea Green according to section10.1 of IPS-M-IN-220.
Protection of cabinet shall be of IP-41 as minimum. The cabinets shall be made of steel
sheet with a minimum thickness of 3 mm for internal plates.
Cabinets shall be self-standing, standard RITTAL type or equivalent. Wiring relevant to all
I/O signals shall be terminated to suitable marshalling cabinets. The interconnecting cables
(completed of pre-wired connectors at both end) between marshalling cabinets and I/O
cards, and between DCS panel and I/O cards, shall be included in the supply.
All electrical devices, connection circuits, cabling and installation practices shall be complied
with the requirements of the relevant statutory authorities.
For DCS cabinets, wiring shall be arranged in such a way which will not interfere with
maintenance operations (i.e. card removal or insertion, etc.).
The cabinets shall be double access and provided with front and rear access doors,
opening on hinges and with handles for easy access to all internal devices.
One key with standard profile shall be used for all locking doors. Each cabinet shall be
supplied with two keys. Each cabinet shall be provided with internal lighting, complete
with door switch and outlet socket.
Cabinets shall be of painted sheet steel.
Marshalling and equipment cabinets shall also have bottom entry/clamping. (But will be
supported on sub-floor mounted supports stools supplied by others).
Marshalling cabinets shall provide terminations and cross connection facilities for all
the plant instrumentation systems.
Multi-pair cables will include approximately 20% unused pairs which shall be
connected in sequence to spare terminals along with the used pairs, in addition approx.
20% 10% spare terminals shall also be included. All spares shall be grounded.
Incoming cables shall be connected to 'knife switch' type terminals.
Connections to the DCS processors hardware from termination cards shall be by
sellers system cables (cord sets).
Cabinets shall be fitted with ground lugs so that all metallic enclosures can be
connected to AC safety ground for personnel protection. Isolated ground bars shall
also be provided where required to meet COMPANY 's recommended grounding
practices.
Cabinets shall be provided with hook-eyes to allow easy transport and handling.
Insulating plate, bushing and anchor bolts shall be provided.
Power supply units shall have on the cabinet front a lamp indicating power supply
failure, a voltage free contact with the same function shall be provided for remote
monitoring (system alarm).


Rev. 03 System GEN
Stage B Page 31/50
7.1.1 Option to be quoted
The bid shall contain the option relevant to Maintenance Data system termination units
installed inside the marshalling cabinets with adequate wiring. The option shall include the
cables, with connectors at both ends, between marshalling cabinets and Maintenance Data
system PC based station. Details of the proposed connections shall be provided with offer.
7.1.2 Nameplates
All cabinets, consoles, etc., front and rear, shall be fitted with nameplates, giving designation
and type in sufficient detail for positive identification of the item, located above each door or
bay. The equipment numbering format shall be submitted to the COMPANY for approval.
Each device and component inside the cabinets shall be identified with engraved
nameplates installed with stainless steel screws.
7.1.3 Extraction Fan System
The cabinets shall be provided with a redundant extraction fan system, in order to dissipate
heat produced by electronic circuits during operation. A temperature-detecting system shall
also be fitted to activate a high-temperature alarm in the system. The fans shall be suitable
for continuous operation, mounted on self-lubricated bearings. The filters for the extraction
system shall be of easy replaceable type. Single fan failure shall be alarmed and transmitted
to the system.
7.1.4 Cabinets Internal Wiring
The cables shall be with low emission of smokes, toxic and corrosive gases. Connector
cable entrances shall be from bottom, adequate supports shall be provided for cable
hooking.
Wiring inside cabinets shall be run in dedicated PVC wiring ducts with covering lids. Fill shall
not exceed 60% capacity. VENDOR-installed cables shall be supported and provided with a
strain relief mechanism for cable connectors. Cable support and strain relief mechanism
shall be supplied for other cables entering cabinets. Cable entry to cabinets and consoles
shall be from the bottom. All opening remaining after entry of cables shall be sealed against
the ingress of dust. The dust seals shall be easily removable to enable entry of future cables.
VENDOR-installed cables shall be designed and installed in such a way as to allow cable
disconnection in order to maintain the equipment easily. Cables shall not interfere with
removal of boards.
No more than one wire is to be connected to each side of any one terminal. Where more
than one wire is to be connected on one side for looping purposes, a preformed link or comb
between adjacent terminals shall be provided.
An allowance shall be made on the length of wire at each terminal to permit cutting and
remaking of the wire termination at least once without interference with the main run of the
wire and loom.


Rev. 03 System GEN
Stage B Page 32/50
Where cabling or looming is required to bridge to a hinged panel the installation
arrangement shall be so that the opening of the hinged panel will cause the wiring loom to
twist longitudinally and not bend or rub on a panel edge or face. At no point shall any undue
stress be placed upon the wires.
7.1.5 Signal Segregation
Segregation of AC and DC wiring shall be accomplished by separated wiring ducts. The

conductors foreseen for input/output signals from/to the field shall be segregated in
accordance with their typology. The different level of voltage shall be considered in the
implementation of the wiring as indicated hereinafter.
Alternate current power supply
Power and auxiliary DC supply
Low level voltage DC signals from the field sensors (as thermo elements)
24 V DC signals from or to the field instruments (as transmitters or transducers)
Signals for control circuits (as solenoid controls or servo controls)
- Signals for the Intrinsically safe systems
7.2 Consoles below sentence shall be added:

"(for IS signals , galvanic isolator barrier
Consoles shall be provided to accommodate the workstations, and telephone
shall be considered)."
communications devices. The consoles shall meet both functional and aesthetic
requirements for the control centre environment. The consoles shall be of a modular design
which facilitates future equipment modifications and additions.
The consoles shall employ a frame and panel design. The structural frame shall consist of
tubular steel and/or aluminum extrusions. The mechanical fastening design shall permit
reconfiguration of the frame to accommodate future equipment changes with no site cutting
or drilling.
The consoles shall include cable trays for neatly routing the cables between equipment.
The consoles shall include pencil drawers and storage modules both above and below the
work surface.
The VENDOR shall provide console and equipment layout drawings and samples of finish
materials for approval by the COMPANY before starting fabrication of the consoles.
The size of consoles shall be 1200mm(width)800mm(bottom depth)750mm(height) and
the depth of desktop shall be 1200mm. The colour of desks shall be as same as that of
cabinets.
All consoles and chairs for workstations installation and operation, not only for DCS, but
also for other systems such as SCADA, SSS, CTMS and telecom required, shall also be
purchased from DCS VENDOR by other systems VENDOR.


Rev. 03 System GEN
Stage B Page 33/50
8.0 SYSTEM SOFTWARE
The VENDOR shall provide all required software suitable to monitor and control the facilities
at the maximum extent possible of efficiency and safety. The software principles,
methodology and relevant parameters shall be approved by COMPANY prior to the
commencement of its development and implementation. Special care shall be taken about
the presentation of those Key parameters which are of essential use to plant operators such
as Engineering Units, services description, graphics, etc. Any reworks due to unsatisfactory
configuration implemented without COMPANY approval will be at VENDOR care and cost.
The provided minimum software shall include but not be limited as following:
System software;
Tools and driver software;
Anti-virus software;
Data base software;
Configuration software;
Picture editting and compiling software;
Communication software, including required server and client function;
Maintains software;
Diagnostic software, including on-line and off-line diagnostic;
Control and computation software.
The DCS shall have a Common Relational Data Base structure. This software structure
together with the communication software provides the means of sharing the functional and
processing intelligence resident in each element of the system with the ability to exchange
information from any point in the system, according to a suitable access hierarchy.
8.1 Maintenance Software
Suitable system maintenance software shall be provided within the DCS in order to monitor
DCS equipment including all input and output card status jointly with relevant field
instruments status and the reason for failure. Historisation and reports of past failures shall
be available.
Moreover the maintenance software shall organize and archive the I/O cards and relevant
field transmitters characteristic for easy retrieval on demand.
8.2 Basic Software (real time)
The basic software of the operating system shall be oriented toward real time applications
for the process control and supervision, support multitasking and multiprocessor functions,
manage the communication network through interface task and guarantee the support for


Rev. 03 System GEN
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and overall management of the peripheral units.
8.3 Diagnostic Software
Comprehensive system diagnostics shall be provided to detect problems, and to let the
operator know where the problem is located. The diagnostic features of the system shall
provide for timely, reliable detection and notification of both software and hardware errors.
Diagnostics design shall ensure minimal loss of critical operating time while repairs take
place. A diagnostic message shall be shown to the operator in case of system malfunction.
The diagnostic software shall verify the operation status of equipment and software of the
DCS. As minimum requirements, the diagnostic software shall: verify dynamically the points
configured in the database; verify the status of the electronics at card level; monitor and
verify the measurement acquisition channels; address fault and malfunctioning messages
for a clear and unambiguous identification of the interested element and control the status of
all the DCS power supply. Two different diagnostic software packages shall be provided
including, but not being limited to, the requirements indicated hereinafter.
8.3.1 On-line Diagnostic
This software shall operate on all of the parts in-line of the system. It shall have, as primary
objective, the detection of operation anomalies, the evaluation of their gravity, the
transmission of alarm messages to the operator, and the implementation of suitable actions
such as exclusion of the fault equipment, switching to the back-up equipment (if any),
re-addressing of the inputs on other peripheral units, etc. They shall also configure
messages relevant to anomalies, malfunctioning and faults in the monitored equipment (i.e.
fault signals from power VENDORs, cards, etc).
8.3.2 Off-line Diagnostic (Maintenance Troubleshooting)
This software is applied off-line to the system. Its scope is to detect the reasons of the failure
or the defect in the DCS equipment. A system of diagnostic programs, which will allow
testing of the components of the system, they shall be resident in the DCS system ready to
be activated on request.
8.4 Control Function Blocks
This section defines the function blocks and process controllers requirements.
8.4.1 Control Modes
Control blocks shall be able to perform automatic mode switching based on external or
internal inputs. Mode switching shall include:
Auto/manual switching
Local/remote setpoint switching (open/close cascade)


Rev. 03 System GEN
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All control structures which require loop switching, including cascade loops, shall support
bumpless transfer and shall be configured in the same CPU.
8.4.2 Regulatory Control
Standard software algorithms shall be available to perform regulatory control functions.

Predefined algorithms with configurable parameters shall perform these process control
functions. The strategies to be implemented in the control units shall be configurable by the
user from an extensive standard functions and algorithm library, including as a minimum the
following:
Inputs: Linear; Square root extraction; Type E, J, and K thermocouple characterization;
RTD characterisation; Digital input Total; Pulse input to frequency conversion; Flow
measurement compensation algorithms.
Outputs: Linear; Non-linear; Linear with clamping (high and low restricted).
Computational: Addition/subtraction; Integrate; Differentiate; Dead time; Multiply and
divide; Time average.
Logic functions: and, or, not, xor; generator; Lead-lag; High/low select; Signal selection
switch.
Control: Proportional plus integral plus derivative (PID); Proportional plus integral;
Proportional plus derivative; Proportional only; External feedback; PID with anti-reset
wind-up; Auto/manual with bias control; Ratio control; Integral only; PID with non-linear
gain/adaptive gain; PID with feed-forward; model based adaptive controllers
(identification and adaptive tuning parameters).
Flow calculation: Pressure and temperature compensation; Flow totalizer with manual
reset function. Metering methods using DP flow elements shall be considered by DCS,
especially the metering function for the DP flow meters with 2 transmitters for enlarging
the flow range should be provided. For gas flow metering, flow calculation shall be
based on AGA No.3 and for liquid, shall be based on ISO 5167.
Input filtering and signal conditioning shall be performed before alarming checks and any
control calculation.
The ability include application software with a high level language shall be provided.
Controller auto tuning functions shall be provided to perform the most suitable calculations
resulting in the new controller algorithm parameters. The tuning parameters to be calculated
in short time are Gain, Reset, Derivative values. The autotuning functions shall be on-line, at
access level 2 with no effect on the relevant loop.
The valve split-range shall be accomplished in the DCS, providing two 4-20 mA standard
outputs. Wherever required a totalizer, the flow rate shall be compensated. All flow
measurements that are included in mass balance reports shall be compensated.


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8.4.3 Alarm
Operating station should possess of perfect alarm function, evidence difference should be
existed between alarm for process variable and alarm for system failure, it should arbitrary
classify, partition, group the alarm for process variable, automation record and print alarm
information, distinguish the first grade accident to alarm, record alarm sequence with the
time accuracy of second.
Alarm for process variable should include the following kinds at least:
alarm of absolute value and deviation;
alarm of setting point over limits;
switching capacity alarm;
alarm for running out of 4~20mA for transmitters by identification;
alarm for output exceeding limits;
alarm for change rate exceeding limits;
The alarm value for process variable shall be set by operating staff or project technical staff
at the time of programming. Before the alarm being acknowledged, the process variable
alarm will display with twinkling mode, with a different colour and voice (difference in volume
and frequency) for distinguishing the status of alarm point.
The results of diagnosing for system and self-diagnosed by system internal shall display on
the system-diagnosing graphic, if it is diagnosed as failure, acousto-optic alarm form shall
be used to notice the relative person.
8.4.4 Process Control Function
The realization of control function is to combine the needed control functional modules as
per the requirements; the common control functional modules should include the following
kinds at least:
PIDP=0~2000%I=0~400 miniatureD=0~800;
Cascade control, deviation control, dead-zone control,
PID parameter self-adjusting function;
the calculations of extracting a root, plus/reduce, multiply/divide, function generator;
lead/lagging, time-delay, damping;
high, low, high-high, low-low and deviation overflow alarm;
sampling control;
figure filter, switch control;
manual operating output;


Rev. 03 System GEN
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quality flow calculation, integrating;
Feed forward control, override control, variable gain control.
Standard functional block and ladder diagram shall be used for realizing the logic control.
8.5 Reports
The system shall include facilities for both fixed and custom formatted reports. Report
printout shall be automatic, at pre-set time intervals, or via keyboard request.
8.5.1 Pre-formatted Reports
Pre-formatted reports shall use VENDORs standard facilities for presentation of:-
(1) Instantaneous and cumulative values
(2) Hourly averages
(3) Shift (12 hours) averages
(4) Daily averages
It shall be possible that each of the above be allocated as sections of a total report.
8.5.2 Customized Reports
These shall be generated by COMPANYs personnel using report generation facilities

provided by the system. Reports shall be of spreadsheet type and detail requirements shall
be defined prior to order placement.
8.6 Continuous History Services
History Services shall provide historical process information recording and playback facilities
on the DCS. The software shall be able to sample data from any variable on any node in the
system. History Service recordings shall be archived for at least 24 hours as permanent
records of process variables and/or records of alarm and event messages along with the
operator responses. Playback of data points can be compared with current trends.
Recorded variables can be included in reports and also transferred to other software
applications.
A data compression algorithm shall be provided in order to reduce the amount of disk space
required.
It shall be possible to transfer historical data either to removable media or to Maintenance
and Reporting console for long-term historical data storage. It shall be possible to recall any
display and historical data that has been stored on removable media from any console.


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8.7 Data Base Configuration
This section addresses the capabilities required for system software configuration. The
program shall provide the data base structures to be used to implement the required control
and data acquisition functions. The main functions required through the program will be:
Implementing a database
Modifying the database
Updating the database
Generating reports about a database
An editor shall be provided to generate or modify data base and configuration data.
Configuration displays shall be provided to aid in system configuration. A "template" facility
shall be provided to facilitate the creation of multiple points with common parameters except
for minor changes, such as Tag ID and I/O address. This template can be defined once and
then used as the basis for each point. On-line configuration changes shall automatically
update all modules and Tags affected by the change. On-line configuration changes shall
follow a validation sequence requiring a final acknowledgement step before the change is
transmitted.
The control system shall be capable either partial or full downloads. Full downloads will be
utilized upon initial configuration and partial downloads will be made as the control unit is
modified. The control system shall be capable of partial on-line downloads. During partial
downloads, control unit outputs shall freeze in their last state until the download is complete
and the new loop configuration takes control.
8.8 Display and Operation Function
LCD, keyboard of operator, keyboard of engineer, mouse or cabinet ball of operating station
shall provide the "man-machine" interface of inspection, control process, maintenance
equipment for operators.
8.8.1 Process operation graphic
The following colour graphics shall be seen at operating station by process operators for the
process of operation and inspection:
menu graphic: list out a catalog for the whole graphics displayed, the needed graphic
can be called from this graphic directly;
Team graphic: Each graphic will display a team, each team has 8 loops.
The setting value, measuring value, deflecting value, high and low limit value, output value,
manual/automation station, alarm of each loop shall be displayed under the same mode as
the common instrument. It can enter single point display graphic thereout.
Single point graphic: Each graphic display one loop of the team graphic. This loop can be
called from team graphic; also can be called by instrument bit. The whole information of this


Rev. 03 System GEN
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loop can be displayed on this graphic.
Alarm general graphic: display all the alarm point of system and its happening time
(accuracy up to second), the late alarm is at the first placeonce the variable of alarm back
to normal, it will disappear from the graphic.
Alarm prompting window graphic: on any graphic, the alarm-prompting window should be
left for display the alarm position.
Trend team graphic: use different colour to display the trend curve of a process variable
team. It can directly enter into single point trend graphic from this graphic. The two axis unit
of trend curve can continuously adjust, the sampling period of trend record should be
adjustable begin at 0.5 second.
Process flow graphic: display the process and the related dynamic parameter by the way of
dynamic flow diagram. This graphic shall be designed by user50 real time process variable
data display shall be displayed on each graphic at least. This graphic is the main operating
inspection graphic for the process, it should be possess of the function of various windows
(alarm window, indicate window, data input window, the trend window set by user and
instrument window should be possess at least), each operating station should provide 50
user flow graphic at least, and could call the appointed graphic of the other operating station.
The graphic changing time is less than one second.
Electromechanical equipment running station graphic: a electromechanical equipment
running station graphic shall be designed separately, when the equipment is on running
station, it is green; when on stopping station, it is red; on start-up station, it is yellow; on
alarm station, it is orange.
8.8.2 Programming and maintenance the graphic by project technical staff
The project technical staff could carry on the system program generation, user flow diagram
and various drawing generation on this graphic convenience, and use currency high-level
language or special high-level language to generation various records, report forms. Project
technical staff graphic should include the following:
System programming graphic: project technical staff can carry on the system configuration
generation, network generation and various displays drawing generation sequence control
and logic control generation on the graphic.
User drawing generation graphic: use CAD method to generate the user flow diagram and
other needed drawing by user, this require the necessary symbol library.
High-level programming graphic: project technical staff should be able to use the high-level
language supplied by DCS VENDOR to workout various report form documents and partly
optimize softwarethe high-level language used by process control should be possess of
real-time propertyDCS VENDOR should show the offered high-level language kind, the
usable memory capacity for the user, the limit condition for real-time control, and so on.
Online recording and report forms generating graphic: the following online records should be


Rev. 03 System GEN
Stage B Page 40/50
generated on this graphic at least: system alarm online recordoperating online record.
The system maintenance staff can maintain the entire system conveniently on the
maintenance graphic, the failure happening position can be observed conveniently on this
graphic, the guiding maintenance staff can maintain the whole system. The system
maintenance graphic should include the following kind at least:
System diagnosing graphic: the information of system equipment, the result of
after-diagnosed for communication network and network connector, and the position of
failure happening equipment shall display on this graphic.
System maintenance graphic: according to the self-diagnosing result, the system shall give
the maintenance prompting for the system, and instruct the maintenance staff to work.
System resource using instance graphic: display the resource using instance and memory
distribution of the whole system for convenience the system management.
8.9 Alarm Management
The DCS alarm display will also be used for emergency alarms relevant to interlock
implemented in the SSS system. Process alarms shall be managed by the DCS and
grouped based on user selectable priority levels. The first priority shall be assigned to the
emergency alarms coming from SSS system. Pre-programmed routines in accordance to
the ISA S-18.1 standard shall be available in the standard library of the DCS.
Process alarms shall be audibly identified and presented to the operator regardless of the
display on the VDU. At least two distinct audible signal alarms shall be available. A distinct
audible signal alarms relevant to each alarm level, shall be evaluated. The system shall
have the capability and shall be configured in order to suppress nuisance alarms created by:
Start-up or shutdown conditions scheduled for a process unit or single equipment or
machine
Equipment not in service or not running and ready for back up
Initialization of algorithm
Sensors under maintenance
A report of suppressed alarms shall be available for display and printing.
8.9.1 Process Alarms
The audible signals shall sound each time that alarm occur and shall continue to sound until
acknowledged by an operator. The visual signal shall indicate the plant area in which the
alarm has occurred. Input alarms shall carry a user-selectable priority level. For each
process alarm configured for printing, the alarm shall be logged on the alarm printer at the
time the alarm occurs. The following information shall be printed for each alarm:
Alarm tag ID
Alarm description


Rev. 03 System GEN
Stage B Page 41/50
Type of alarm
Priority level
Tags going into alarm shall be differentiated from tags going out of alarm either by colour or
some other easily recognized characteristic.
8.9.2 System Alarms
All system devices connected to the communication network shall be monitored for failures.
An alarm shall be generated for each failure detected. It shall be possible for system alarms
to be logged on a printer separate from the process alarm printer.
8.9.3 Alarm Display B/W laser jet type Printer
Alarms shall be displayed on the appropriate alarm display according to the plant area
points assignment. Multi-page displays may be used for alarm summaries. The alarm
summary display shall list alarms in tabular format in order of occurrence with the most
recent alarm at the top. The alarm message shall contain the following information:
Alarm tag ID
Alarm description
Type of alarm
Priority level
Date and Time of alarm and return to normal in hours: minutes: seconds in a 24 hour format.
9.0 SPARE & EXPANSION CAPABILITY
The percentages stated in the following table are related to the base system. The base
system is defined as the quantity of hardware and software sufficient to safety monitor and
control the Plants in accordance to the Detail Design developed by VENDOR and approved
by COMPANY and needed to meet the requirements of this specification, at commissioning
phase.
9.1 Control Processor Spares
The control processors for each relevant Control Unit shall not be loaded more than 70 % of
their processing capacity.
9.2 Equipped Spares
The system shall be delivered with a 30% of equipped spares for each typology of variables
distributed throughout the DCS. The I/Os relevant to the redundant signals can not be
mixed up with I/Os relevant to the no-redundant signals in order to average the required
spares.


Rev. 03 System GEN
Stage B Page 42/50
) Category ) Spare Capacity (All categories)
) I/O Modules ) 30% EQUIPPED CAPACITY
) Terminal Blocks ) 40% EQUIPPED CAPACITY
) Wireducts ) 40% EQUIPPED CAPACITY
) Relay ) 30% EQUIPPED CAPACITY
Spare capacity shall be distributed equally among the whole components of DCS.
The system shall be designed so that 30% I/O spare capacity can be used within the running
software. It means that the available spare channels shall be already configured as dummy
tags.
9.3 Expansion Capacity

System design shall include In
space sparethe
addition, capacity for future
SUPPLIER shall expansion, to be and
provide itemized achieved by
the addition of equipment, without modifying or replacing existing
priced recommended spare parts and consumable lists equipment,
communications cables or system operating software.
as follows:
- Installation and commissioning
) Category - First two years) of operation
Expansion
(pricedCapacity
list only) (All categories)
) I/O Racks, I/O Modules )
- Parts to be replaced 25% Future
because Expansion
of their operatingCapacity
life
) limitations.
I/O Terminal Blocks; Wireducts; ) 40% Future Expansion Capacity
A complete list of special tools (hardware and software)
In addition, the system shall provide
shall bethe ability by
provided to add nodes
vendor - workstations,
at bid interfaces, etc. -
stage for client
to the existing data network approval.
without affecting current network communications.
All special tools (hardware and software) and These new
nodes shall then be capableequipment
of being configured
necessary for the installation, maintenance affecting
and calibrated on line without
current system operation
shall be supplied.
The special tools shall be delivered in dedicated tool
9.4 Requirements Evaluation
case or cabinet together with the main equipment.
9.4.1 Critical Loop
A 30% of the analogue inputs shall be reserved for critical loops. Based on process analysis
implemented during detail design by VENDOR, a list of critical loops and relevant criteria
shall be submitted to the COMPANY for approval.
9.4.2 Long Term Historisation
30% minimum of data resident in the DCS database relevant to any input variables and/or
calculated values and/or manually implemented values shall be stored up to 6 months
minimum. Those data will be identified and specified during detail design by VENDOR and
approved by COMPANY.
9.5 Spare Parts
Required spare parts for commission and 2-year operation shall be provided by VENDOR
together with the system.


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10.0 TEST AND INSPECTIONS
This paragraph indicates the minimum tests to be applied to the DCS and Automation
sub-system (integrated test). The purpose of this paragraph is to supply the guidelines for
tests, in order to ensure that the DCS meets all functional requirements.
The tests will be developed in different phases based on the procedures submitted by the
VENDOR and approved by the COMPANY. These phases are defined hereinafter.
10.1 Basic Test
A system register shall be prepared at the beginning of the test period, to be used for
annotating the successful completion of each test and any corrective action requested.
All components (including printed circuits, subassemblies and modules) shall be factory
tested and documented in accordance with national or international standards. The
component test shall comprise inspection as per VENDORs quality control procedure.
10.2 Pre-Testing In Factory
The test is performed and documented by the VENDOR. The COMPANY reserves the right
to make inspections to ensure the application of the procedures listed below. This test shall
be certified by exhaustive documentation, supplied by VENDOR, which, if approved, shall
constitute the PRE-TESTING CERTIFICATE.
The test listed below shall be considered an integral part of the pre-testing in factory:
Environmental test
Combined system test
Tests required at FAT
10.3 Factory Acceptance Test (FAT)
The intent of this test is to confirm that the system meets all user requirements. This test will
take place, prior to delivery, at the VENDORs factory. The FAT shall be done with the DCS
completely assembled, including the operator consoles, engineering workstation, printers,
communication links, etc. It will include the Maintenance Data System, if the relevant option
will be requested by COMPANY. The test is performed by the VENDOR, and witnessed by
the COMPANY. Accommodation and transport costs for COMPANYs attendance at the
FAT will be covered by VENDOR.
The DCS may comprise some products not furnished by the DCS VENDOR. The products
specified for integration shall not jeopardise the user requirements and shall be installed,
wired and tested together with the DCS.
The FAT activities will be carried out based on the procedure submitted by the VENDOR
and approved by the COMPANY. The VENDOR shall supply to the COMPANY the FAT
procedure and relevant planning at least 3 months before the starting date of the FAT in


Rev. 03 System GEN
Stage B Page 44/50
order to receive the approval.
The VENDOR shall confirm to the COMPANY the starting date of the FAT at least one
month prior to commence the test.
Before to commence the testing, reference contractual documentation (including
specifications, normative and Codes) and supplied equipment shall be listed in a dedicated
report and checked for completeness.
10.3.1 FAT testing
This paragraph defines the minimum tests to be carried out to test the DCS and subsystems
as whole.
Visual inspection
Cabinetry inspection
AC and DC circuit test
Diagnostics (operational)
Servers and workstations test (operational)
Communication links test
Functional test
Module replacement test
Power supply failure and reset
Redundancy test
Application SW test with 100% I/Os simulated.
Communication test with integrated Automation Systems
Communication test with Systems PLC based
10.3.2 Faults
On testing any component of the system found defective due to hardware shall be replaced
and retested. If the defective component can be repaired, it shall be demonstrated
subsequently during the FAT. Any operational defect due to the software configuration shall
be corrected as soon as possible within the FAT period and the validity of the correction
demonstrated subsequently during the FAT. A fault found during the operational test will not
hold up the testing. However, any fault or lack of design shall be solved before FAT
completion. Any impact to the planning of the FAT due to any deviation from COMPANY
requirements will be at VENDORs care and cost. The FAT approval by COMPANY will be a
pre-condition dispatch the system to site.


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10.4 Site Acceptance Test (SAT)
On reaching the site, and after the system installation, the DCS shall be subjected to the
SAT. The objective of the SAT is to demonstrate the correctness of installation and that the
system maintains all the requirements of the technical specifications after being installed in
field and with system elements/cables connected within the DCS. The SAT shall basically
be the repetition of FAT procedures without field instruments check.
The VENDOR and their personnel employed for the test shall be appointed prior to the
commencement of the same. VENDOR shall be responsible for carrying out the test and
solving any problems that may arise during the SAT, under the supervision of COMPANY
appointees. Before starting the SAT, VENDOR shall have identified and transported to site
all the equipment and associated documentation. All spare parts deemed necessary for test
performance shall be made available at site. No modification shall be made to system
hardware and/or software without the prior agreement with the COMPANY.
The SAT activities will be carried out based on the procedure submitted by the VENDOR
and approved by the COMPANY. The VENDOR shall supply to the COMPANY the
procedure at least 2 months before the starting date of the SAT in order to receive the
approval.
Below text shall be replaced:
10.5The Operational
objective of the SAT is toTest
Availability demonstrate
(System the correctness of installation and that
Commissioning)
the system maintains all the requirements of the technical specifications after being
The operational availability test (OAT) shall be conducted after the SAT and upon
installed in field and with system elements/cables connected within the DCS
completion of the Plant loop check. The OAT shall be performed to demonstrate the
system.of the system to carry out the functions required in this specification, once it is in
availability
The SAT
operation shall
with thebeplant
basically the repetition
running. of FAT
The duration of procedures withbe
the OAT will field I/Osame
the check.of Plant
Vendor shallitindicate
commissioning; in his
means that thebid proposal
system support basehas
commissioning andto facilities for systems
be considered as integral
partduring
of theSAT and ongoing support during plant commissioning.
commissioning relevant to the whole plant. The system availability shall be
calculated considering the following definitions.
Vendor shall be responsible for carrying out the test and solving any problem that
may arise during
Operating SAT, under
Time (OT): the supervision
the period of client
of time during whichappointees.
all the functions are operable or
Before starting the SAT, vendor shall have identified
may be operated within the required response times. Operating and transported to site
time can be all the
calculated
equipment
starting fromandthe
associated documentation.
overall test period and subtracting the inactive periods requested by
All spare parts deemed necessaryCOMPANY,
the VENDOR and granted by utilised forshall
for test performance making any modifications
be made available at to
methodologies
site. and test equipment found necessary only during the performance of the
test itself.
No modification shall be made to system hardware and/or software without the
prior agreement time
Out-of-service with the client.
(OST): theThe SATofactivities
period will be
time during carried
which at out based
least one on the is
function
procedure
inoperablesubmitted
or cannotby
bethe VENDOR
operated andthe
within approved
requiredbyresponse
client. times.
TheNo modification
formula shall
utilised for be made to
calculating thesystem
availability is as follows:
hardware and/or software without the prior agreement with the client.
The VENDOR
Availabili ty shall supply to the client the procedure at least 2 months before the
OT
of
starting dateOT the SAT in order to receive the approval.
OST
The VENDOR shall demonstrate the following availability values for the system:
99.95 % for the real time functions


Rev. 03 System GEN
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99.9 % for all other functions
If the demonstration fails, the VENDOR shall be required to make the necessary
modifications and replace any part deemed inappropriate, at its complete expense, after that
the demonstration shall be repeated.
The OAT shall be conducted in compliance with the test plans and procedures previously
submitted by VENDOR and approved by the COMPANY, and implemented in accordance
with the technical specifications.
11.0 ON-SITE ASSISTANCE
11.1 on-site Service
In order to provide rapid response for services or part replacement, the VENDOR shall
maintain regional field service centres for the plant location. The location of these centres
shall be indicated in the VENDOR's proposal.
VENDOR shall guarantee support for all system hardware and firmware with spare parts
and service for ten (10) years from the placement of order.
11.2 Training
Two training courses shall be provided:

Classroom training conducted in china prior the Plant pre-commissioning
On-the-job training conducted at site during the Plant pre-commissioning
The training course will be organised for:
For each trainee who shall attend a training course, a copy
Operators of the complete training
course, notes, and drawings shall be provided to the trainee
System Engineers (including Software
eight Design
weeks prior and System Configuration)
to the
commencement
Maintenance Engineers (including Systemof the training course.
Configuration)
The copies shall be retained by the trainees on completion
of the training
All work under the training programme shallcourse and shallprior
be completed be the
theproperty of owner. of the
commencement
Plant Commissioning. An outline of the training course shall be submitted with the bid.
12.0 DOCUMENTATION
All drawings and specifications shall be supplied with both paper printout and electronic files.
Source files shall be implemented by means of AUTOCAD 2000 or later version and
Microsoft Office suite. Where standard drawings and documentation, which cannot be
produced with AUTOCAD, the source files provided to the COMPANY shall be Acrobat.
The form, the contents and relevant details and extent of description/representation of each
document shall be subject to specific COMPANY approval.
The VENDOR shall be responsible for supplying documentation revisions or changes due to
inaccuracies, installation requirements, omissions determined by usage, and design or


Rev. 03 System GEN
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production alterations to the system. All changes shall be issued in the form of replacements
for the affected drawing, diagrams, charts, tables, lists, and pages in the various manuals.
The COMPANY approval of submitted drawings and specifications shall not relieve
VENDOR of the responsibility to supply Systems and Equipment of correct design, materials,
workmanship and performance suited to meet the specified services, conditions and
regulations.
Each drawing and specification shall include the Project references as per COMPANY
standard. The following documents shall be provided by the approved VENDOR. An asterisk
indicates the information that shall be supplied with the offer:
VENDORs Specifications and Drawings(*)
Milestone schedule (*)
System Architecture, including sub-systems and peripherals (*)
Functional logic diagram(*)
Wiring Diagram(*)
Assembly Drawings (Consoles, Cabinets, etc.), including lay-out and front end of
operator consoles(*)
Rack lay-out and I/O cards loading(*)
Interconnecting drawings (system block diagram including equipment and peripherals
and relevant interconnecting cables). (*)
Hardware list(*)
Cable & final IO list(*)
Terminal strip drawings complete with field references(*)
Power supply distribution drawings, including indication of in-rush current, operation
current (*)
Communication load(*)
CPU load(*)
Grounding system drawings(*)
Interlock drawings(*)
Sequence drawings and narrative(*)
Loop wiring, including field references(*)
External dimensions (width, depth and height) for each equipment of the system in
millimetres (*)
Weight of each equipment in kilograms (*)


Rev. 03 System GEN
Stage B Page 48/50
Normal and maximum power consumption in kW (*)
Normal and maximum heat dissipation in BTU (*)
External dimensions of equipment for installation on floor(*)
Positions and sizes of anchor bolts and holes(*)
Data base
Hardcopy for all graphics supplied
System manual for configuration
System software manual (software references and description)
System manual for operation
Site installation requirements, including power supply and grounding
System manual for maintenance
Custom dedicated software manual (Application programs description).
System specifications
Installation, maintenance and operating manuals for ancillaries and third party
equipment
Storage (long and short-term) requirements
Spare parts list
Channel base surface of each equipment.
Since a space shall be provided around each unit for easy maintenance under any operating
conditions, maintenance areas shall be clearly indicated for each unit.
The VENDOR shall be responsible for supplying documentation revisions or changes due to
inaccuracies, installation requirements, omissions determined by usage, and design or
production alterations to the system. All changes shall be issued in the form of replacements
for the affected drawings, diagrams, charts, tables, lists, and pages in the various manuals.
VENDOR shall provide all the necessary document of the system for operation and
reference.
The VENDOR shall furnish the specified copies of each of the manuals listed below: Equal
quantities of these manuals shall be provided in English:
Number of Copies
System Manual 6
Software Manual 6


Rev. 03 System GEN
Stage B Page 49/50
Computer Operators Manual 6
Hardware Manual 6
Maintenance Manual 6
Operation Manual 10
The VENDOR shall determine if any manuals other than those listed are required and, in
consultation with the COMPANY, shall determine the contents of all manuals. For the
manuals listed above, the following descriptions shall be used as guides:
System Manual: This manual shall include a description of the operation of the system as a
whole and of its interrelated units. The functional description shall include the intended use,
capabilities, and limitations of the system. The system manual shall contain a functional
description of the software, with simplified logic diagrams.
Software Manual: This manual shall contain detailed information on all VENDOR-furnished
software.
Computer Operators Manual: This manual shall contain in brief form, information and
procedures relating to the operation of the computer. VENDOR-furnished compiling,
assembling and de-bugging software shall be described with step-by-step operations and
procedure.
Hardware Manual: This manual shall contain physical descriptions of hardware.
Descriptions shall be brief. Special attention shall be given to avoiding the inclusion of
repetitious details that are easily illustrated or tabulated. The quick-reference hardware data
contained in this manual consists of pertinent technical information, such as nameplate data,
functional characteristics, capabilities, special characteristics and related information.
Maintenance Manual: This manual shall include applicable data on the electronic and
mechanical hardware which must be maintained. Maintenance manuals shall include factory
settings and test results of all field adjusted hardware parameters, such as timing tests of
peripherals, etc. Detailed requirements for this manual shall include the following:
Preventive Maintenance: Instructions shall be included for maintenance procedures,
examinations, tests, and adjustments which should be performed periodically under
operating conditions for the purpose of preventing failure or impairment of the system.
Trouble-shooting: This manual shall provide the maintenance technician with adequate
details for quickly locating the cause of a hardware malfunction. The discussions shall
contain concise information on how the hardware operates, guides for localizing faults to the
printed circuit card level, listings of possible sources of trouble, symptoms, probable causes,
use of test equipment and instructions for remedying faults.
Repair: Instructions shall be provided for the removal, repair, adjustment, and replacement


Rev. 03 System GEN
Stage B Page 50/50
of all system hardware.
Parts list: The parts list shall include identification board level.
Operation Manual: Detailed operating instructions for the Control Centre shall include
routine and emergency procedures, safety precautions, and quantitative and qualitative
limits to be observed in the starting, operating, stopping or shutting down of the system or
parts thereof and backup and restore procedures. Adequate illustrative material shall
supplement the test to identify and locate all operating, control and indicating devices.
Operating instructions shall describe procedures to be followed when normal operation is
not possible because of power failure, partial failure of hardware and related emergency
conditions.
13.0 SHIPPING, PACKING AND MARKING
After satisfactory completion of Factory Acceptance Test, VENDOR shall disconnect all
equipment and prepare the systems for shipment. All interconnecting cables shall be clearly
labelled. Cabinets shall be shipped intact and packed using COMPANYs packing and
shipping procedures.
All equipments and materials described in this specification shall be prepared and crated for
shipment in such a manner as to protect them from damage in transit. The VENDOR shall
be responsible for and make good at his own expense any and all damage due to improper
crating, preparation, and shipment. The VENDOR shall ship equipment assembled and
completely wired whenever possible.
1. Boxes and Crates
All boxes and crates shall be of good, strong material, substantially constructed, completely
weatherproof and suitable for international air freight. Each box or crate shall be marked with
the COMPANYs order number and item number. Sensitive equipment shall be crated with
enclosed impact recording and tip-an-tell indicating devices. Electronic cards and equipment
shall be enclosed in anti-static packaging.
2. Packing Lists
Packing lists shall be securely attached to the outside of each crate. In addition a Pro
Forma Invoice may be required at the Customs Office at the Port of Entry.

Sa01 Genxxx Sdin Spds 0003 b03 A - Specification For Dcs

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FEED SERVICE FOR SURFACE FACILITIES

DEVELOPMENT OF SOUTH AZADEGAN PROJECT

DocumentNo. SA01GENXXXSDINSPDS0003B03 Discipline IN

DISTRIBUTED CONTROL SYSTEM

Contract No.: CSA-12S-041SD

Project No.: D-G502-1113

Rev. Date Description Prepared by Checked by Reviewed by Approved by

DocumentNo. SA01GENXXXSDINSPDS0003B03 Discipline IN

REVISION REVISION REVISION

DocumentNo. SA01GENXXXSDINSPDS0003B03 Discipline IN

1.4 Environmental Data..........................................................................................................8

2.1 IPS Standards.................................................................................................................10

2.2 International Standards..................................................................................................11

3.1 VENDOR Qualification...................................................................................................12

3.2 VENDOR Responsibility................................................................................................12

3.3 Standard Products..........................................................................................................13

3.4 Field Proven....................................................................................................................13

3.5 Systems Integration.......................................................................................................13

4.1 General Requirements...................................................................................................14

4.2 System Structure............................................................................................................16

4.3 System Access................................................................................................................16

4.5 Central Processing Unit (CPU).....................................................................................20

DocumentNo. SA01GENXXXSDINSPDS0003B03 Discipline IN

4.7 Redundant Requirement...............................................................................................23

4.8 Reset Switches...............................................................................................................24

4.9 Surge Protective Devices..............................................................................................24

4.10 Time Synchronization....................................................................................................24

4.11 Identification & Numbering............................................................................................25

4.12 Remote I/O......................................................................................................................25

4.13 Instrument/Electrical Interface......................................................................................25

5.1 Internal Communication.................................................................................................26

5.2 Communication with SSS..............................................................................................26

5.3 Communication with Self-governed Packages..........................................................27

5.4 Communication with SCADA........................................................................................27

6.1 AC Electrical Power.......................................................................................................28

6.2 DC Power Supplies........................................................................................................28

6.3 Power System Indicators...............................................................................................29

6.5 Utility Powers..................................................................................................................29

8.1 Maintenance Software...................................................................................................33

8.2 Basic Software (real time).............................................................................................33

8.3 Diagnostic Software.......................................................................................................34

DocumentNo. SA01GENXXXSDINSPDS0003B03 Discipline IN

8.6 Continuous History Services.........................................................................................37

8.7 Data Base Configuration...............................................................................................38

8.8 Display and Operation Function...................................................................................38

8.9 Alarm Management........................................................................................................40

9.1 Control Processor Spares.............................................................................................41

9.2 Equipped Spares............................................................................................................41

9.3 Expansion Capacity........................................................................................................42

9.4 Requirements Evaluation..............................................................................................42

9.5 Spare Parts......................................................................................................................42

10.1 Basic Test.........................................................................................................................43

10.2 Pre-Testing In Factory....................................................................................................43

10.3 Factory Acceptance Test (FAT).....................................................................................43

10.4 Site Acceptance Test (SAT)...........................................................................................45

10.5 Operational Availability Test (System Commissioning).............................................45

11.1 on-site Service................................................................................................................46

DocumentNo. SA01GENXXXSDINSPDS0003B03 Discipline IN

Company CNPC International (Iran) Ltd.

PSSC Project Supervision Service Consultancy

Engineering Subcontractor China Petroleum Engineering Company (CPE)

The party who is in charge of awarding agreement on behalf

The party to the contract and/or purchase order who will