List of Chemical Used in each process

Production of Ammonia

1. Carbon dioxide removal

n-methyldiethanol amine (MDEA) --- Used in the carbon dioxide removal under
absorption process

List of Catalyst used in each process

Production of Ammonia

Overall Conversion

Desulphurisation

Hydrodesulphurisation catalyst; Nickel and molybdenum oxides ( CODE

50-2 )
Sulphur removal catalyst; zinc oxides ( CODE 32-4) --- to reduce sulphur
content in natural gas to 0.2ppm

Primary reforming

Natural gas steam reforming catalyst; nickel oxides (CODE 54-3)

Secondary reforming

Secondary steam reforming catalyst ; nickel oxide and aluminium oxides(

CODE 54-3 and CODE 54-4)

Shift conversion

High temperature shift catalyst; iron and chromium oxides ( CODE 15-
4,15-5)
Low temperature shift catalyst ; copper and zinc oxides (CODE 53-1)

Carbon dioxide removal

**No catalyst were used

Methanation

Methanation catalyst; nickel oxides ( CODE 11-3)

Synthesis and compression

Ammonia Synthesis catalyst ; magnetite (CODE 35-4)

 Production of Urea

Ammonia and Carbon Dioxide compression

Plantinum catalyst (used as a carrier of hydrogen )

Synthesis and recovery

**No catalyst were used

Recirculation

**No catalyst were used

Granulation of Urea

**No catalyst were used

List of Equipment used in each process

Production of Ammonia

1. Overall Conversion

2. Desulphurisation

Vertical vessel
Heat exchanger
Desulphuriser I Cobalt-molybdenum vessel
Desulphuriser II Zinc oxide vessel
Air compressor

3. Primary reforming

Primary reformer

4. Secondary reforming

Secondary reformer
Heat exchanger x2

5. Shift conversion

High temperature converter

Low temperature converter
Knockout drum
Heater x4
6. Carbon dioxide removal

Carbon dioxide absorber column

Vertical vessel
First desorber
Second desorber
Stripper
Pump x5
Heat exchanger x3

7. Methanation

Methanator
Heat exchanger x3
Pump
Cold box

8. Synthesis and compression

Intercooler x3
Syngas compressor
Ammonia synthesis converter
Heat exchanger x6

Production of Urea

1. Ammonia and Carbon Dioxide compression

Vertical column x2
Pump x3
Carbon dioxide compressor
Flash tank
Heat exchanger x2
Hydrogen removal equipment
High pressure scrubber
High pressure ejector
High pressure stripper

2. Synthesis and recovery

Rectifying column
Low pressure carbonate condenser
Low pressure scrubber
Heat exchanger x2
Pump x1

3. Recirculation
 Condenser
Low pressure scrubber
Absorbent feed cooler
Flash tank x2
First desorber
Stack
Condenser
Separator
Solid urea storage tank
Heat exchanger x7
Pump x8

4. Granulation of Urea

Granulator scrubber
Granulator
Evaporation condenser
Bucket elevator
Crusher
Screen ( to filtered out big size granule for reprocessing)
Urea granules storage tanl
Heat exchanger x2
Pump x5