Weight of component to be lifted 6.

660 kg
Component force acting on beam, F 130.669 N
Impact factor 2

1) SKID LUG SIZING

Distance from lug hole to edge of beam, k 100 mm

Lug radius, rL 70 mm
Lug thickness, tL 20 mm
Lug base width, wL 203 mm
Diameter of hole, d 33 mm
Distance from lug hole to base, hL 198 mm
Collar plate thickness, tcp 10 mm
Collar ring diameter, Dcp 100 mm

Clearance btw shackle & lug size

A= 42,9 mm Lug thickness, tL + 2*tcp 40 mm
C= 95,5 mm Lug radius, rL 70 mm

Per PTS Section 6.3

a) Lug hole diameter, d shall be Max of i) Dp + 3mm 31,7 mm
ii) Dp X 1.05 30,135 mm
b) Lug hole diameter, d shall be less than < (Dp + 6mm) 34,7 mm
Pin size, Dp 28,7 mm result a) satisfactory
b) satisfactory

Hole, d
Diameter of hole, d between 31,7 33 34,7 ok

No of lug eye, 4
Maximum combined force acting on lug eye, Fc 32.667 N 3.330

2) LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

Material used A36
Specified yield stress, Sy 248,21
Allowable bending stress, fbx.all ( = 0.66Sy ) - In Plane 163,82
Allowable bending stress, fby.all ( = 0.75Sy ) - Out Of Plane 186,16
Allowable tensile stress, St.all = 0.6Sy 148,93
Allowable bearing stress, Sbr.all = 0.9Sy 223,39
Allowable shear stress, Ss.all = 0.4Sy 99,28

a) Shackles
Shackle rating (S.W.L.) 8,5
Type of shackle bolt type anchor shackle G2130
Pin size, Dp 28,7

Maximum sling tension on padeye Ts 16.334

Factor of safety F.O.S. 2

b) Design load
 SLING TENSION P = FOS * Ts 32.668
LIFTING ANGLE a 90,00
ACTUAL OUT OF PLANE ANGLE b 25,00
VERTICAL FORCE ON PADEYE Fz = P * sin a 32.668
OUT OF PLANE FORCE Fyl = P * sin b 13.806
HORIZONTAL FORCE ON PADEYE Fx = P * cos a 0
Horizontal dist.PIN CL to N.A. exl 0

3) STRESS CHECK AT BASE

a) Moment Calc at distance , H 1
In Plane Moment My = Fx*H - Fz*ex l 0
Out of plane moment Mx = FyI * hL 2.733.606

b) Tensile Stress
Maximum tensile force, ft = Fz / (tL * wL) 8,05
Allowable tensile stress, St.all = 0.6Sy 148,93
ft < St.all ok

c) Bending stress (In Plane)

Maximum bending stress , fbx = 6*Mx / (wL*[(tL+tcp)^2]) 50,50
Allowable bending stress, fbx.all = 0.66Sy - In Plane 163,82
fbx < fbx.all ok

d) Bending stress (Out of Plane)

Maximum bending stress , fby = 6*My / [tL+(2*tcp)]*[wL^2]) 0,00
Allowable bending stress, fby.all = 0.75Sy - Out Of Plane 186,16
fby < fby.all ok

e) Combined stresses
U = St/St.all + fby/fby.all + fbx/fbx.all 0,37
Since U < 1, therefore the lug size is satisfactory. ok

f) Shear stress (In Plane)

Maximum SHEAR stress , fsx = Fx / [ wL * tL ] 0,00
Allowable shear stress, Ss.all = 0.4Sy 99,28
fsx < Ss.all ok

g) Bending stress (Out of Plane)

Maximum SHEAR stress , fsy = Fyl / [ wL * tL ] 3,40
Allowable shear stress, Ss.all = 0.4Sy 99,28
fsx < Ss.all ok

h) Checking von Mises criteria

Sum of stress in X-PLANE fx = St + fby 9,39
Sum of stress in Y-PLANE fy = St + fbx 59,89

Therefore, average Shear stress fxy = SQRT [ (fsx^2)+(fsy^2) ] 3,40

i) Maximum Combined stress

Fcomb = SQRT [ (fx^2)+(fy^2)-(fx+fy+3fxy^2) ] 56,10
 Allowable combined stress: Fcomb.all = 0.66Sy 148,93
fsx < Ss.all ok

4) STRESS CHECK AT PIN HOLE

a) Tensile Stress
Maximum tensile force, P 32.668
Cross sectional area of lug eye, At = [2*(tL*(rL-d/2))]+2*[2*( tcp*((Dcp/2)-d/2))] 3.480
Tensile stress, St 9,39
Allowable tensile stress, St.all = 0.6Sy 148,93
St < St.all ok

b) Bearing Stress
Maximum bearing force, Fbr = P 32.668
Cross sectional area of lug eye, Ab = Dp * ( tL + 2tcp ) 1148
Bearing stress, Sbr = Fbr / Ab 28,46
Allowable bearing stress, Sbr.all = 0.9Sy 223,389
Sbr < Sbr.all ok

c) Shear Stress
Maximum shear force, P 32.668
Cross sectional area of lug eye, At = [2*(tL*(rL-d/2))]+2*[2*(tcp*((Dcp/2)-d/2))] 3.480
Shear stress, Ss 9,39
Allowable shear stress, Ss.all = 0.4Sy 99,28
Ss < Ss.all ok

d) Combined stresses
U = St/St.all + fby/fby.all + fbx/fbx.all 0,37
U<1 ok

5) WELD SIZE CALCULATIONS

Weld leg used 12,70
Weld throat thickness used, tr 8,98

Filler metal material

Fillet weld joint efficiency, E
Welding stress for steel grade 43 ( E-43 )
Allowable welding stress, Sw

a) Tensile Stress
Maximum tensile force, Ft
Area of weld, Aw = 2*(tL+wL)*tr 4.005
Tensile stress, St = Ft / Aw 0,00
St < Sw not ok

b) Shear stress
Maximum shear force, Ft
Shear stress, Ss = Ft / Aw 0,00
Allowable welding stress for steel grade 43 ( E-43 ), Sw 0,00
Ss < Sw not ok
c) Bending stress
Maximum bending force, Fb
Bending stress, Sb = Fb / Aw 0,00
Allowable welding stress for steel grade 43 ( E-43 ), Sw 0,00
 ok
ok

(a) bearing failure

(b) direct tension failure
shear-out failure

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pe anchor shackle G2130
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