Professional Documents
Culture Documents
Topic Page
Summary of Changes 2
Additional Resources 2
Specifications
Bulletin 1494U Disconnect Switches 3
Bulletin 1494C, 1494F, 1494G, 1494R, 1494V Disconnect Switches 4
Bulletin 1494H, 1494HL Disconnect Switches 5
Bulletin 1494D, 1494V Circuit Breakers 6
Approximate Dimensions
Bulletin 1494U Disconnect Switch and Fuse Block, 3060 A 7
Bulletin 1494U Disconnect Switch and Fuse Block, 100 A 8
Bulletin 1494U Handle with Support Bracket 9
Bulletin 1494V 10
Bulletin 1494C 11
Bulletin 1494F Disconnect Switches 12
Bulletin 1494F Disconnect Switches Vault Hardware Latching (Enclosures that are not pre-drilled) 13
Bulletin 1494R Disconnect Switches 14
Bulletin 1494V 15
Bulletin 1494D Circuit Breakers 16
Bulletin 1494G, 1494GX, 1494GY Enclosed Disconnect Safety Switches Type 3R/4/12 (Enclosure Code F) Painted Metal Enclosures 17
Bulletin 1494G, 1494GX, 1494GY Enclosed Disconnect Safety Switches Type 4/4X (Enclosure Code C) Stainless Steel Enclosures 18
Bulletin 1494G Safety Switch Hazardous Locations 19
Bulletin 1494H Heavy-Duty Safety Switches Type 1 (Enclosure Code A) General-Purpose Painted Metal Enclosures 20
Bulletin 1494H Heavy-Duty Safety Switches Type 3R (Enclosure Code N) Rain-Proof Painted Metal Enclosures 21
Bulletin 1494H Heavy-Duty Safety Switches Type 12 (Enclosure Code "F") Dust-Tight Painted Metal Enclosures 22
Bulletin 1494HL General Duty Safety Switches Type 1 (Enclosure Code A) General-Purpose Painted Metal Enclosures 23
Disconnect Switch and Circuit Breaker Mechanism Specifications
Summary of Changes
This publication contains new and updated information as indicated in the following table.
Topic Page
Updated 1494U specifications 3
Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.
Resource Description
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.
Product Certifications website, http://www.rockwellautomation.com/global/
Provides declarations of conformity, certificates, and other certification details.
certification/overview.page
Approximate dimensions are shown in inches. Dimensions are not intended to be used for manufacturing purposes.
6.81 LINE AND LOAD
1.81 1.81 TERM. THREAD
#12-24 UNC
.49
4.91 .203
6.02 4.88 2 MTG. HOLES
MTG. (FOR 10-32
8.58 HOLES SCREWS)
.29
MTG HOLES
.203
MTG. HOLES
1.00 DURING
1.81 3.31 HANDLE ROTATION
MTG. HOLES
.50 .51
3.56 3.63
1.06
2.05
2.33
.37
.203
1.81 1.81 2 MTG. HOLES
.91 1.81 (FOR 10-32
SCREWS)
3.00
1.75
4.91
n .203
6.34 4.88 2 MTG HOLES
MTG (FOR 10-32
8.90 HOLES SCREWS)
.29
MTG. HOLES
.203
MTG HOLES
.50 .51
3.56 3.63
1.30
2.05
2.72
.37
.203
1.81 1.81 2 MTG HOLES
.91 1.81 (FOR 10-32
SCREWS)
3.00
1.75
1.04 2.87
8.00
Bulletin 1494V
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing
purposes.
Square Corners
Disconnect Means or 1/4 (6.35) R.
Mounting Surface 21/64 (8.3) Dia
2 Holes
Trailer Fuse Block
Flange Cut-Out
Enclosure
Flange Bulletin 1494V 30200 A Bulletin 1494V 400600 A
Bulletin 1494C
Approximate dimensions are shown in inches. Dimensions are not intended to be used for manufacturing purposes.
AA
EE AA
EE
BB BB
DD DD
CC
CC
FF FF
Enclosure with Right Hand Flange Enclosure with Left Hand Flange
EE AA
AA EE
BB BB
DD DD
CC CC
FF FF
Enclosure with Right Hand Flange Enclosure with Left Hand Flange
Disconnect Switches
EE FF
NEMA Size [A] AA BB CC DD Mounting Plate Hole Diameter Minimum Bevel Diameter
2-1/4 5-1/4 2-1/4 7/32 12
30
(57.2) (133.4) (57.2) (5.54) (304.8)
2-1/4 5-1/4 2-1/4 7/32 12
60
(57.2) (133.4) (57.2) (5.54) (304.8)
2-1/4 5-1/4 2-1/4 7/32 12
100
(57.2) (133.4) (57.2) (5.54) (304.8)
2 8-1/4 4-1/4 1-1/8 7/32 16
200
(50.8) (209.6) (108) (28.6) (5.54) (406.4)
2 11 4-3/4 1-3/8 9/32 16
400
(50.8) (279.4) (120.7) (34.9) (7.14) (406.4)
8-1/4 15 8-1/4 16
600
(209.6) (381) (209.6) (406.4)
J Q B C
E 1-1/8
Spacers / M
Standoffs 1/4
D
Provided by
User or
Enclosure
K L G
Manufacturer
M
1/4
D
Switch
A B C D E F G H J K L M N P Q R
Size [A]
9-3/16 4-5/16 1-1/8 6 3/8 1-9/16 10-1/2 8-1/2 6-7/8 8 8-1/2 15/16 3-21/32 7-5/16 3 5-7/16
30
(233.4) (109.5) (28.6) (152.4) (9.5) (39.7) (266.7) (215.9) (174.6) (203.2) (215.9) (23.8) (92.9) (185.7) (76.2) (138.1)
9-3/16 4-5/16 1-1/8 6 3/8 1-9/16 10-1/2 8-1/2 6-7/8 8 8-1/2 15/16 3-21/32 7-5/16 3 5-7/16
60
(233.4) (109.5) (28.6) (152.4) (9.5) (39.7) (266.7) (215.9) (174.6) (203.2) (215.9) (23.8) (92.9) (185.7) (76.2) (138.1)
9-3/16 4-5/16 1-1/8 6 3/8 1-9/16 10-1/2 9-3/4 8-1/8 8 8-1/2 15/16 3-21/32 7-5/16 3 5-7/16
100
(233.4) (109.5) (28.6) (152.4) (9.5) (39.7) (266.7) (247.7) (206.4) (203.2) (215.9) (23.8) (92.9) (185.7) (76.2) (138.1)
10-29/
9-5/8 4-3/4 1-5/32 8-3/16 7/16 2 9-3/4 8-1/8 8 8-1/2 1-5/16 3-3/4 7-1/2 3 5-7/16
200 32
(244.5) (120.7) (29.4) (208) (11.1) (50.8) (247.7) (206.4) (203.2) (215.9) (33.3) (95.3) (190.5) (76.2) (138.1)
(277)
Bulletin 1494F Disconnect Switches Vault Hardware Latching (Enclosures that are not pre-drilled)
Approximate dimensions are shown in inches. Dimensions are not intended to be used for manufacturing purposes.
Option 1 Option 2
1 - 3/8 1 - 3/8
1 - 1/8
C
(Min) 3/8
M
B
3/4
1/4
K
Guide Bracket
L
Guide G (1494F-L1, 1494F-L2)
Bracket A (Min) 1/2 G minus 3/4
F Door Catch Bracket
(1494F-L4)
G minus 1 - 1/8
2 - Holes (1494F-L1, 1494F-L2)
2 - Holes
9/32 Dia. E + 3 - 1/2
#10-32
(1494F-L4)
E 9/16 E + 3 - 3/8 5/16
D (Min) 1/4
3 - 1/4
2 - 3/8
4 - 3/4
13/16 3/4 Dia.
N
(1494F-L1) N
J* 5/16 (1494-L2)
2 - Holes 3 - 1/4
(Min) H minus 3/4
13/32 Dia.
(1494F-L2, Guide Bracket
1494F-L4) (1494-L4)
H* 3/8 H minus 1 - 1/8
Guide (Min)
Bracket B 3/4
M
C + 1/16 *
(Min) 6 - Holes
+.000
.193 -.003 Dia.
Vault
Hardware Switch Size A B C (Min.) D E (Min.) F G (Min.) H (Min.) J (Min.) K L M N
[A]
Kits
Small and Intermediate Enclosures
13
30
(330.2)
14
60
1494F-L1 (355.6)
3-7/8 3/8 3-1/16 2-1/8 4-1/2 3-13/16 8-1/8 5 1/2 1/4 11/16 1/2
1494F-L2 18-7/8
100 (98.4) (9.5) (77.8) (54) (114.3) (96.8) (206.4) (127) (12.7) (6.4) (17.5) (12.7)
1494F-L3 (479.4)
23-
200 25/32
(604)
Large Enclosures
13-1/8
30
(333.4)
13-5/8
60
(346.1)
4 1/2 3-3/4 2-1/8 5 3-13/16 9-13/16 6 5/8 5/16 1-1/4 3/4
1494F-L4 18-1/2
100 (101.6) (12.7) (95.3) (54) (127) (96.8) (249.2) (152.4) (15.9) (7.9) (31.8) (19.1)
(469.9)
23-
200 13/32
(594.5)
Aux. Aux.
Sw. Sw.
Aux. Aux.
Sw. Sw.
of
Handle
Hitch Pin Hole
4 Mtg. Holes
cL
of
Handle From Inside of Cover to
Bottom of Disconnect
OPEN Switch Mounting Bracket
ON
OFF
Switch
Bulletin 1494R 100200 A
Cover Drilling
Bulletin 1494R 100200 A
J
NEMA
Size A B C D E F G H Standard Shaft Long Shaft K L M N P Q R
[A]
Min. Max. Min. Max.
3-31/32 4-13/16 3-9/16 1-1/8 3-1/8 3-1/8 27/64 1 4-3/8 10-7/8 4-3/8 19-3/8 1 3/16 5 2-13/16 2-13/16
30
(100.8) (122.2) (90.5) (28.6) (79.4) (79.4) (10.7) (25.4) (111.1) (276.2) (111.1) (492.1) (25.4) (4.8) (127.0) (71.4) (71.4)
(1) (3)
4-21/32 5-1/4 3-9/16 1-1/16 3-13/16 3-1/8 27/64 1 4-1/2 10-7/8 4-1/2 19-3/8 1 3/16 5 2-13/16 2-13/16
60
(118.3) (133.4) (90.5) (27.0) (96.8) (79.4) (10.7) (25.4) (114.3) (276.2) (114.3) (492.1) (25.4) (4.8) (127.0) (71.4) (71.4)
6-7/16 7-3/16 5-7/16 15/16 5 5 23/32 1-1/2 6-1/4 12-7/8 6-1/4 25-7/8 1-3/8 1/4 7-11/16 4-3/16 3
100
(163.5) (187.3) (138.1) (23.8) (127.0) (127.0) (18.3) (38.1) (158.8) (327.0) (158.8) (657.2) (34.9) (6.4) (195.3) (106.4) (76.2)
(2) (4)
7-1/4 9-1/2 6-1/2 1-7/16 5-3/4 5-3/4 3/4 1-23/32 7-7/16 12-7/8 7-7/16 25-7/8 1-3/8 1/4 7-11/16 4-3/16 3
200
(184.2) (241.3) (165.1) (36.5) (146.1) (146.1) (19.1) (43.7) (188.9) (327.0) (188.9) (657.2) (34.9) (6.4) (195.3) (106.4) (76.2)
(1) The adjusted coupling position is determined by measuring the cabinet depth and subtracting 9/16 in.
(2) The shaft length is determined by measuring the cabinet depth (dimension J) and subtracting 1-3/8 in.
(3) The adjusted coupling position is determined by measuring the cabinet depth and subtracting 15/16 in.
(4) The shaft length is determined by measuring the cabinet depth (dimension J) and subtracting 1-7/8 in.
Bulletin 1494V
Approximate dimensions are shown in inches. Dimensions are not intended to be used for manufacturing purposes.
Circuit Vertical Center Line of Operation Handle Drilling Vertical Center
Breaker Door Line of Operating
Auxiliary Handle
Provides for
(When Used) Wire Bending
Space
Common Industrial Disconnecting
Flange Cut-Out Means
Center Line
Operating Operating
Handle Mechanism
Mounting
Surface
Square Corners
Disconnect Means or 1/4 (6.35) R.
Mounting Surface 21/64 (8.3) Dia
2 Holes
Trailer Fuse Block
Flange Cut-Out
Enclosure
Flange Bulletin 1494V 125400 A Bulletin 1494R 8001200 A
Bulletin 140G Circuit Breakers (Approximate dimensions are for reference only.)
C
Frame A D E F
Minimum Maximum
125 A
5-7/64 6-3/4 23 2 5-3/4 7-13/64
140G-G, -H
(130.0) (171.5) (584.2) (50.8) (147.0) (182.8)
140MG-G, -H
225 A 5-13/32 7-7/8 22-9/16 6 5-3/4 7-13/64
140G-I, 140MG-I (150.0) (200.0) (573.1) (152.4) (147.0) (182.8)
250 A 6-19/64 7-7/8 22-9/16 6 5-3/4 7-13/64
140G-J, 140MG-J (160.0) (200.0) (573.1) (152.4) (147.0) (182.8)
400 A 8.1 7-7/8 22-9/16 12 7-1/4 8-23/64
140G-K, 140MG-K (204.9) (200.0) (573.1) (304.8) (183.0) (225.1)
800 A 10-3/64 11-3/16 22-9/16 12 10-3/64 9-3/64
140G-M, 140MG-M (268.0) (284.2) (573.1) (304.8) (255.2) (229.6)
1200 A 10-3/64 11-3/16 22-9/16 12 10-3/64 9-3/64
140G-N, 140MG-N (268.0) (284.2) (573.1) (304.8) (255.2) (229.6)
Cutler-Hammer C
A D E F
Frame Minimum Maximum
150 A EHD, FD,
FDB, FDC, HFD, 7-13/16 (198.4) 6-3/8 (161.9) 6 (152.4) 5-5/8 (142.9) 6-7/16 (163.5)
HMCP
250 A JD, JDB,
11-1/2 (292.1) 8-3/8 (212.7) 8 (203.2) 5-13/16 (147.6) 9-7/16 (239.7)
JDC, HJD, HMCP
400 A KD, KDB,
11-1/2 (292.1) 8-3/8 (212.7) 12 (304.8) 6-7/8 (174.6) 9-7/16 (239.7)
KDC, HKD, HMCP
600 A LD, HLD,
LDC, LA, HLA, LC, 11-3/8 (288.9) 9-1/2 (241.3) 8 (203.2) 12 (304.8) 10-17/32 (267.5)
HLC
800 A MA, MDL,
HMDL, HMA, MC, 16 (406.4) 9-1/2 (241.3) 10 (254) 12-5/16 (312.7) 15-3/32 (183.4)
ND, HND, NDC
1200 A NB TRIPAK 22 (558.8 9-1/2 (241.3) 10 (254) 12-5/16 (312.7) 21-3/32 (535.8)
1200 A HNC, ND,
HND, NDC, NB, 16 (406.4) 9-1/2 (241.3) 12 (304.8) 12-5/16 (312.7) 25-3/32 (183.4)
HNB, NC, HNC
12.33
17.37 7.0
15.51 0.48
14.5 4 places
16.5
18.5 16.33
9.87
8.75
3.76
Both
Ends Vent
1/2 in. NPT
3/4 in. 2 in.
NPT NPT
Scale 0.200
A B C D
Switch Size [A] Fuse Style Height Width Depth Width (with handle) Knockout Figure #
240V 10-9/32 (261.1) 6-3/8 (162.1) 3-5/16 (84.1) 7-1/8 (181) 1
30 600V 12-19/32 (319.8) 8-3/8 (212.9) 4 (101.6) 9-1/2 (241.3) 2
Non-fusible 10-3/8 (263.7) 8-3/8 (212.9) 4 (101.6) 9-1/4 (235) 3
240V 17-19/32 (446.8) 4
60 600V 21-11/32 (542) 9-3/8 (238.3) 5 (127) 10-3/64 (255.3) 5
Non-fusible 17-19/32 (446.8) 4
240V 21-11/32 (542) 5
100 600V 22-11/32 (567.4) 9-3/8 (238.3) 5 (127) 10-3/64 (255.3) 4
Non-fusible 17-19/32 (446.8) 4
240V
200 600V 31-5/8 (803.3) 13-7/16 (341.4) 5-1/4 (133.4) 14-7/16 (366) 6
Non-fusible
B C B B D D D B D D D B
B B B B D C D D C C
A A A
A A A
B C B D E C D E C
Figure 1 Figure 2 Figure 3
C D B C D B A C A A
A A
B
D D C C D D C A A A A
C
C B C D C B C D A A A A
A B
A A C
C D B C D B A A A
Figure 4 Figure 5 Figure 6
Knockouts
Switch Size [A] Fuse Style
A B C D E
240V 3/8 x 1/2 x 3/4 x 1
1/2 x 3/4 (9.5 x 12.7 x 19.1 x 25.4)
30 9/32 (7.1)
600V (12.7 x 19.1) 1/2 x 3/4 x 1 1/2 x 3/4 x 1 x 1-1/4 3/4 x 1 x 1-1/4 x 1-1/2
Non-fusible (12.7 x 19.1 x 25.4) (12.7 x 19.1 x 25.4 x 31.8) (19.1 x 25.4 x 31.8 x 38.1)
240V
1/2 x 3/4 x 1 x 1-1/4 3/4 x 1 x 1-1/4 x 1-1/2 1 x 1-1/4 x 1-1/2 x 2
60 600V 9/32 (7.1) (12.7 x 19.1 x 25.4 x 31.8) (19.1 x 25.4 x 31.8 x 38.1) (25.4 x 31.8 x 38.1 x 50.8)
Non-fusible
240V
1/2 x 3/4 x 1 x 1-1/4 3/4 x 1 x 1-1/4 x 1-1/2 1 x 1-1/4 x 1-1/2 x 2
100 600V 9/32 (7.1) (12.7 x 19.1 x 25.4 x 31.8) (19.1 x 25.4 x 31.8 x 38.1) (25.4 x 31.8 x 38.1 x 50.8)
Non-fusible
240V
1 x 1-1/2 x 2 x 2-1/2
200 600V (25.4 x 38.1 x 50.8 x 63.5) 9/32 (7.1) 1/2 (12.7)
Non-fusible
A B C D
Switch Size [A] Fuse Style Height Width Depth Width (with handle) Knockout Figure #
B B B B C B C C B C D A A A A
A A A
B
A A A C
B C B C D B C D B A A A
Figure 7 Figure 8 Figure 9 Figure 10
Knockouts
Switch Size [A] Fuse Style
A B C D
A B C D
Switch Size [A] Fuse Style
Height Width Depth Width (with handle)
240V 11-3/8 (288.9) 7-3/8 (187.3) 5-1/16 (128.6) 8-1/8 (206.4)
30 600V
13-3/8 (339.7) 9-3/8 (238.3) 5-1/16 (128.6) 10-1/4 (260.4)
Non-fusible
240V
60 600V 19-3/8 (492.1) 9-3/8 (238.3) 5-1/16 (128.6) 10-1/4 (260.4)
Non-fusible
240V
100 600V 25-3/8 (644.5) 13-1/2 (342.9) 5-1/16 (128.6) 14-1/4 (362)
Non-fusible
240V 13-1/2 (342.9)
200 600V 35-1/8 (892.2) 14-1/2 (368.3) 5-1/16 (128.6) 15-1/4 (387.4)
Non-fusible 14-1/2 (368.3)
A B C D
Switch Size [A] Fuse Style Knockout Figure #
Height Width Depth Width (with handle)
30 10-9/32 (261.1) 6-1/2 (165.1) 3-5/16 (84.1) 6-29/32 (175.3) 1
60 13-27/32 (351.5) 8-1/2 (215.9) 4 (101.6) 8-7/8 (225.6) 2
240V
100 21-11/32 (542) 9-1/2 (241.3) 5 (127) 9-7/8 (251) 3
200 29-1/8 (739.6) 13-7/16 (341.4) 5-5/16 (134.9) 13-15/16 (354.1) 4
C
B C B B D D D B D D C C B B B B
B B B B D C D C B C D B B B B
A A A C
A A A A
B C B D E C C D B B B B
Figure 1 Figure 2 Figure 3 Figure 4
Knockouts
Switch Size [A]
A B C D E
1/2 x 3/4 3/8 x 1/2 x 3/4 x 1
30 9/32 (7.1)
(12.7 x 19.1) (9.5 x 12.7 x 19.1 x 25.4)
1/2 x 3/4 1/2 x 3/4 x 1 1/2 x 3/4 x 1 x 1-1/4 3/4 x 1 x 1-1/4 x 1-1/2
60 9/32 (7.1)
(12.7 x 19.1) (12.7 x 19.1 x 25.4) (12.7 x 19.1 x 25.4 x 31.8) (19.1 x 25.4 x 31.8 x 38.1)
1/2 x 3/4 x 1 x 1-1/4 3/4 x 1 x 1-1/4 x 1-1/2 1 x 1-1/4 x 1-1/2 x 2
100 9/32 (7.1)
(12.7 x 19.1 x 25.4 x 31.8) (19.1 x 25.4 x 31.8 x 38.1) (25.4 x 31.8 x 38.1 x 50.8)
1 x 1-1/2 x 2 x 2-1/2
200 1/2 (12.7) 9/32 (7.1)
(25.4 x 38.1 x 50.8 x 63.5)
Approximate dimensions are shown in inches. Dimensions are not intended to be used for manufacturing purposes.
B C
A B C D
Switch Size [A] Fuse Style Height Width Depth Width (with handle) Knockout Figure #
B B B B C B C C B C D C C C C
A A A B
A A A A
B C B C D B C D B C C C
Figure 5 Figure 6 Figure 7 Figure 8
Knockouts
Switch Size [A]
A B C D
1/2 x 3/4 3/8 x 1/2 x 3/4 x 1
30 9/32 (7.1)
(12.7 x 19.1) (9.5 x 12.7 x 19.1 x 25.4)
1/2 x 3/4 x 1 1/2 x 3/4 x 1 x 1-1/4 3/4 x 1 x 1-1/4 x 1-1/2
60 9/32 (7.1)
(12.7 x 19.1 x 25.4) (12.7 x 19.1 x 25.4 x 31.8) (19.1 x 25.4 x 31.8 x 38.1)
1/2 x 3/4 x 1 x 1-1/4 3/4 x 1 x 1-1/4 x 1-1/2 1 x 1-1/4 x 1-1/2 x 2
100 9/32 (7.1)
(12.7 x 19.1 x 25.4 x 31.8) (19.1 x 25.4 x 31.8 x 38.1) (25.4 x 31.8 x 38.1 x 50.8)
1 x 1-1/2 x 2 x 2-1/2 1 x 1-1/2 x 2 x 2-1/2
200 1/2 (12.7)
(25.4 x 38.1 x 50.8 x 63.5) (25.4 x 38.1 x 50.8 x 63.5)
Notes:
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