Professional Documents
Culture Documents
Bidirectional Project
Resource Report 13
Engineering and Design Material
Prepared by:
LNG Development Company, LLC (d/b/a Oregon LNG)
and
Oregon Pipeline Company, LLC
June 2013
Oregon LNG Terminal
Resource Report 13 Engineering and Design Material
TABLE OF CONTENTS
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References 215
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LIST OF TABLES
Table Page
Table 13.1.15.7 BOG Composition and Properties ....................................................................43
Table 13.1.16.4-1 Process Water Makeup Sources (mgd) ..........................................................46
Table 13.1.16.4-2 Wastewater Discharge Quantities ..................................................................50
Table 13.3.1.3 Cut-and-Fill Quantities .......................................................................................64
Table 13.4.1.11-1 Sparing Philosophy for Equipment and Utilities in Liquefaction Mode .......71
Table 13.4.1.11-2 Sparing Philosophy for Equipment in Regasification Mode .........................76
Table 13.4.2.1 Site Elevations ....................................................................................................76
Table 13.4.2.6 Site Tidal Elevations ...........................................................................................78
Table 13.4.5.7 Anticipated Flood Elevations ..............................................................................83
Table 13.4.8.2 LNG Specifications .............................................................................................85
Table 13.4.13.1 Feed Gas Specification......................................................................................87
Table 13.4.13.3 LNG Compositions ...........................................................................................88
Table 13.4.33.3 Process Water Makeup Sources (MGD) ...........................................................93
Table 13.5.1.11 Wind Limits .....................................................................................................99
Table 13.5.3 Feed Gas Composition .........................................................................................103
Table 13.5.4.3 LNG Specifications ...........................................................................................112
Table 13.6.1 LNG Storage Tanks, General Information ...........................................................126
Table 13.11.1 Motor Details .....................................................................................................168
Table 13.11.3.3 Transformer List .............................................................................................170
Table 13.22.2 List of Buildings with Dimensions ....................................................................207
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LIST OF FIGURES
Figure Page
Figure 13.5.11.5 Equipment Isolation/Maintenance Venting ...................................................120
Figure 13.15.1 Emergency Classification Process ....................................................................181
Figure 13.15.2 Emergency Organization ..................................................................................182
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Term Description
" inches
F degree Fahrenheit
AAV Ambient Air Vaporizer
AC Asphalt Concrete (or) Alternating Current
ACI American Concrete Institute
ANSI American National Standards Institute
API American Petroleum Institute
ASCE American Society of Civil Engineers
ASME American Society of Mechanical Engineers
bbl barrels
bgs Below ground surface
BMS Burner Management System
BOG boiloff gas
BPA Bonneville Power Administration
Bscfd / bscfd billion standard cubic feet per day
Btu British thermal unit
2
Btu/(ft hr) British thermal unit per foot squared per hour
CCTV closed circuit television
CDSM Cement deep soiling mixing
CFR Code of Federal Regulations
CHE Coast and Harbor Engineering
C1 Methane
C2 Ethane
C3 Propane
C4 Butane
CO2 Carbon Dioxide
COTP Coast Guard Captain of the Port
CPT cone penetrometer test
CSZ Cascadia Subduction Zone
CWT Cooling Water Tower
cy cubic yard
DB&B double block and bleed
DC Direct Current
DCS distributed control system
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Term Description
DOGAMI Oregon Department of Geology and Mineral Industries
DSL Department of State Lands (Oregon)
EIA Energy Information Administration
EIS Environmental Impact Statement
EPC Engineering, Procurement and Construction
ERC emergency release coupling
ERP Emergency Response Plan
ESD emergency shutdown
ESD-1 Pier Emergency Shutdown
ESD-1-1 Activation of the unloading arm/vapor return arm ERCs
ESD-2 Total Terminal Emergency Shutdown
ESP East Bank Skipanon Peninsula
FAA Federal Aviation Administration
FEED Front End Engineering Design
FERC Federal Energy Regulatory Commission
FIRM Flood Insurance Rate Map
FM Factory Mutual
fps feet per second
ft feet
gpm gallons per minute
h hour(s)
H&MB heat and material balance
HAZID Hazard Identification
HAZOP Hazard And Operability
HDMS Hazard Detection and Mitigation System
HHV higher heating value
HIPPS High Integrity Pipeline Protection System
HP high pressure
hp horsepower
HTF heat transfer fluid
IESNA Illuminating Engineering Society of North America
in Inch
inches H2O inches of water
inches Hg inches of mercury
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Term Description
ISC International Ship to Shore Connections
ISO International Organization for Standardization
Kts knots
kV kilovolt
kVA kilovolt Ampere (one thousand Volt Amperes)
LCS Local Control Station
LFL lower flammability limit
LHV lower heating value
LNG Liquefied Natural Gas
Terminal Oregon LNG Import Terminal
LP low pressure
LTD Level, Temperature, Density
3
m cubic meters
3
m /hour cubic meters per hour
MARSEC Maritime Security
mbar millibar
mg/L Milligrams per liter
MCC Motor Control Center
MCR Main Control Room
MLLW mean lower low water
MMBtu/hr million British thermal units per hour
MMcf/day million cubic feet per day
MMscfd million standard cubic feet per day
mph miles per hour
MR Mixed Refrigerant
MW megawatt
N/A not applicable
NAVD North American Vertical Datum
NDE / NDT Nondestructive Examination / Nondestructive Testing
NEC National Electrical Code
NFPA National Fire Protection Association
NGA Natural Gas Act
NGL Natural Gas Liquids
NOAA National Oceanic and Atmospheric Administration
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Term Description
NTP Notice to Proceed
O&M Operations And Maintenance
OBE Operating Basis Earthquake
OCIMF Oil Companies International Marine Forum
OD Outside Diameter
OSHA Occupational Safety and Health Administration
P&ID piping and instrumentation diagram
PCC Portland Cement Concrete
PCMS Plant Control and Monitoring System
PCR Platform Control Room
PHA Process Hazard Assessment
PIANC Permanent International Association Navigation Congress
PIC Person in Charge
PLC Programmable Logic Controller
POTW Publicly-owned Treatment Works
PPB / ppb parts per billion
PPM / ppm parts per million
psf pounds per square foot
psig pounds per square inch gauge
RGS Rigid Galvanized Steel (conduit)
RR Resource Report
RTD resistance temperature detector
RTU remote terminal unit
SCADA Supervisory Control and Data Acquisition
Scfh standard cubic foot (feet) per hour
Scfm standard cubic foot (feet) per minute
SIGTTO Society of International Gas Tanker & Terminal Operators
SIS Safety Instrumented System
SMPE South Mist Pipeline Extension
SSE Safe Shutdown Earthquake
TCP/IP Transmission Control Protocol/Internet Protocol
UL Underwriters Laboratories
UPS Uninterruptible Power Supply
USCG United States Coast Guard
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Term Description
USDOT United States Department of Transportation
USGS US Geological Survey
V voltage
w.c. Water Column
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Construction of an offshore slip and berth for loading and offloading LNG carriers (LNGCs),
o Store up to 320,000 cubic meters (m3) of LNG received either from the Liquefaction
Facility or from LNG import,
o Vaporize a baseload rate of approximately 500 million standard cubic feet per day
(MMscfd) of natural gas.
Natural gas will be supplied to the Liquefaction Facility (Feed Gas) from a pre-treatment facility via an
approximately 86.8 mile long 36-inch outside diameter (OD) natural gas pipeline, which will
interconnect with the interstate transmission system of Williams Northwest Pipeline (Williams). Natural
gas from the Regasification Facility will use the same pipeline.
Resource Report 1 contains detailed maps and drawings that illustrate the location of the Terminal and
Pipeline system.
This Resource Report 13 contains the front-end engineering design that has been prepared for the
Terminal, which includes the marine facilities and the onshore facilities. The front-end engineering
design has been prepared in accordance with the requirements of 18 CFR 380.12 and has been presented
in accordance with the Federal Energy Regulatory Commissions Resource Report 13 Draft Preferred
Submittal Format Guidance dated April 12, 2006. Sections 1.0 through 24.0 of Resource Report 13
summarize the front-end engineering design, and Appendices A through U contain specific reports,
engineering standards, drawings and specifications referenced in the Report.
1 The Export Terminal will be designed with a nominal 9.0 mtpa liquefaction rate at base conditions and assuming
an average annual availability of 95 percent to allow for scheduled and unscheduled maintenance. Assuming a
heating factor of 1,000 British thermal units, this is equivalent to the liquefaction of approximately 1.25 billion
standard cubic feet per day (Bscf/d) of pretreated natural gas. However, the facilities will be able to operate at a
liquefaction rate of up to 9.6 mtpa at times when favorable operating conditions combine with higher operating
availability as a result of lower scheduled and unscheduled maintenance losses.
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An amine gas sweetening system to remove CO2 and sulfur compounds from the natural gas,
A molecular sieve dehydration system to remove water down to negligible levels acceptable for
the design and operation of the cryogenic heat exchanger,
A mercury removal unit to protect downstream aluminum equipment from damaging corrosion
mechanisms.
The Feed Gas composition to the Liquefaction Facility is shown in the following table:
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The Feed Gas is first pre-cooled using propane refrigerant at descending pressure levels and
corresponding lower vaporization temperatures. After being cooled by the propane refrigeration, the Feed
Gas will enter the Main Cryogenic Heat Exchanger (MCHE) where sub-cooled LNG is produced by
cooling and liquefying of natural gas against the Mixed Refrigerant. Sub-cooled LNG leaving the MCHE
is then depressurized and further cooled through LNG Liquid Turbines. Sub-cooled LNG flows to the
LNG storage tanks.
Process cooling will be provided by cooling water, cooled in an evaporative cooling tower.
Electric motors will drive the Propane and Mixed Refrigerant compressors.
The following table illustrates the LNG compositions that the Terminal has been designed to produce.
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LNG Composition
Component Lean Rich
Nitrogen 0.97 0.632
CO2 0.0050 0.0050
Methane 96.68 94.81
Ethane 1.75 3.47
Propane 0.44 0.92
I-Butane 0.063 0.12
N-Butane 0.082 0.026
Pentane+ 0.003 0.0048
TOTAL 100.000 100.00
GAS PROPERTIES
Molecular Weight 16.59 16.94
Gross Heating Value, Btu/scf 1023 1047
Wobbe Index, Btu/scf 1352 1389
As evidenced by the plummeting U.S. natural gas price, domestic natural gas demand continues to be
outpaced by the available supply. Over the past decade, the United States has experienced essentially no
growth in demand for natural gas. EIA predicts long-term annual gas demand growth of only 0.4 percent,
with the domestic market expected to reach 26.63 Tcf (72.9 Bcf/d) in 2035 (EIA, 2012a, Table 13). EIA
predicts U.S. natural gas consumption of 25.39 Tcf (69.6 Bcf/d) in 2015, or growth of only 14 percent
from the 1998 benchmark (22.24 Tcf) (EIA, 2011c and 2012e). U.S. demand in 2012 of 25.20 Tcf
represents a mere 8 percent increase from the 23.33 Tcf consumed in 2000, according to EIA data (EIA,
2011c and 2012e).
The primary purpose of the Project is to facilitate the reexport of Canadian-sourced natural gas to foreign
markets as well as facilitate the availability of Canadian gas supplies for delivery to Pacific Northwest
markets, including the Portland metropolitan area. The Bidirectional Project may also serve as a peaking
gas resource to help manage this regional demand, especially given the absence of significant regional
natural gas storage. Moreover, the bidirectional nature of the Project will help ensure that should current
market conditions of oversupply change in the future, there will be a means for importing and
revaporizing foreign-sourced LNG for consumption in U.S. markets. For the foreseeable future, however,
it is more likely that the liquefaction and export capabilities of the Project will be utilized. While the
Project is proposed to export primarily Canadian-sourced natural gas, the Project will interconnect with
the multi-legged Northwest system connecting Pacific Northwest demand centers with Rockies as well as
British Columbian supplies. However, Oregon LNG does not expect that the gas feedstock for the Export
Project will be derived to any significant degree from Rockies supply given the relative economics of
Canadian supply at the present time and through the relevant forecasted period. The outlook for North
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American natural gas production has improved, owing to drilling productivity gains that have enabled
rapid growth in supplies from unconventional gas-bearing formations in the United States and Canada.
Improvements in drilling and extraction technologies have coincided with rapid diffusion in the natural
gas industrys understanding of the unconventional resource base and best practices in drilling and
resource development. These changes have rendered obsolete once prominent fears of declining future
domestic natural gas production.
Domestic Benefits
The Export Project presents various benefits to the public, including the much-needed expansion of
market scope and access for North American natural gas producers at times when neither U.S. nor
Canadian gas prices support continued production. The North American supply glut has depressed
domestic natural gas prices to historic lows (below $2.00 per million British thermal units) not
experienced since 1999. Analysts have expressed concern that the Canadian gas storage levels may reach
capacity in 2012, potentially affecting U.S. natural gas prices as Canadian producers attempt to move
surplus gas across the border to the United States.
The Project will create jobs and increase domestic economic activity and tax revenues, both directly and
indirectly. Direct economic benefits to both the Pacific Northwest regional and local economies are
quantified in the report Oregon LNG commissioned from ECONorthwest and included as Appendix 5A
to Resource Report 5Socioeconomics, entitled An Economic Impact Analysis of the Oregon LNG
Project in Northwest Oregon (ECONorthwest Report) (ECONorthwest, 2012). During the construction
phase, there will be an average of 10,438 direct, indirect, and induced jobs created through the Project.
This translates into approximately $4,238 million (or $4.238 billion) in wages and benefits to U.S.
workers over the 5 year construction period (ECONorthwest, 2012, page 16, Tables 8 and 9). Once
operational, the Project will support an estimated 643 jobs in Clatsop County or a total of 1,591 jobs
when indirect and induced, new jobs elsewhere in Oregon and Washington are included. This translates
into total annual labor incomes of $46.5 million and $102.5 million, respectively (ECONorthwest, 2012,
page 18, Tables 11 and 12).
Another direct benefit of the Project will be the expansion of existing pipeline infrastructure in the
Pacific Northwest to transport Canadian natural gas across the State of Washington to the Oregon
Pipeline interconnection in Woodland, Washington. Expansion of the Williams system is required to
accommodate the additional transportation volumes to the Project and is estimated to add approximately
$700 million in construction revenues and an estimated 1,854 additional direct, indirect, and induced
construction jobs to the Washington state economy over a 4-year period.
Global Benefits
On a global scale, the Project is uniquely positioned to advance the security interests of the United States
and its allies through a more proactive role in the international natural gas market. In serving Asian
markets, which is the targeted region for the Export Project, the Export Project will play an important
role in furthering Americas geopolitical interests in Asia by enhancing the diversity of global natural gas
supply in the region and advancing the principles of liberalized global natural gas markets. Moreover, the
Project will serve to reinforce the U.S. trade relationship with Canada, which is among the closest and
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most extensive in the world as reflected in the staggering volume of bilateral trade (the equivalent of $1.6
billion a day in goods) (U.S. Department of State, 2012). Finally, because of the forecasted long-term
LNG price differential between North American and Asian LNG markets, exports from the Project are
projected to result in a net improvement to the balance of trade for the United States of up to $4.5 billion
for a 25-year period, even after taking into account the cost of gas imports from Canada.
LNG carrier design size range .............................................................. 70,000 to 266,000 cubic meters (m3)
BOG vapor return pressure at carrier manifold during loading....................................... 6.5 psig (0.45 barg)
LNG will be loaded to LNG Carrier sub-cooled to prevent flashing, assuming the Carrier arrives at the
Terminal at the conditions stated above.
Minimum available BOG pressure at the carriers vapor manifold flange is below 20 psig.
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Foundation ............................................................. Piled with concrete pile cap, with seismic isolators
Number of tanks............................................................................................................................................ 2
Boiloff rate (pure methane and full tank) ..................................................... 0.05% per day at 95F ambient
Peak flow rate ............................................. 1,300 million standard cubic feet per day (MMscfd) - Import
The natural gas pipeline will interconnect with the interstate natural gas transmission system of Williams
Northwest Pipeline (Williams) Interconnect near Woodland, Washington.
The vast majority of the natural gas feedstock for the Project would come from resources in Western
Canada. The latest data concerning production and reserves from this region show that there will be an
abundant supply of natural gas for the Project. As indicated in the Oregon LNG Export Project Market
Analysis Study (Navigant Report), which is further described in Resource Report 1, the Province of
British Columbia has planned an increase in production from 1.2 trillion cubic feet per year (Tcf/y) to
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over 3.0 Tcf/y in 2020 to supply three new proposed LNG export facilities and to accommodate a
diversification of its gas markets (Navigant, 2012, page 14). Short-term historical trends show an
increase in production as well. Natural gas production in British Columbia for February 2012 was 122.6
billion cubic feet (Bcf) (4.23 Bcf per day [Bcf/d]), up from 111.5 Bcf (3.98 Bcf/d) in February 2011
(British Columbia Ministry of Energy, 2012).
Recoverable natural gas reserves in Western Canada can support the demand from the Project. The most
recent data indicate that a minimum of 372 Tcf resides in Western Canadas largest natural gas reserve,
the Horn River Basin (Navigant, 2012, page 15). Including the other two major resources on the Horn
River, the Cordova Embayment and the Liard Basin, the total reserves are estimated at 448 Tcf
(Navigant, 2012, page 15). Estimates of marketable gas from the Horn River range from 90 to 200 Tcf
(Navigant, 2012, page 15). Recoverable gas estimates from the other major reserve in British Columbia,
the Montney play, range from 65 to 221 Tcf (Navigant, 2012, page 15). In 2009, British Columbia
consumed approximately 386 Bcf of natural gas (Navigant, 2012, page 15). Assuming a steady level of
demand and the most conservative reserve estimates, the two major gas resources could support British
Columbias demand for over 400 years, even without tapping the tremendous reserves recently
discovered in the Liard Basin. Given the intention of British Columbia to increase exports, this results in
a more than adequate supply of gas for the Project.
United States
Domestic production and reserves collectively provide for an abundant domestic supply of natural gas.
Domestic gas production has been on an upward trend in recent years allowing the United States to
transition from a net importer to a net exporter of natural gas (U.S. Energy Information Administration
[EIA], 2012a). According to the EIA, shale gas production in the United States reached 4.87 Tcf in 2010,
or 23 percent of U.S. dry gas production (EIA, 2011a). By 2035, the EIA estimates that shale gas will
account for 46 percent of total domestic natural gas production (EIA, 2011a).
There have been a number of reports and studies that attempt to identify the total amount of technically
recoverable shale gas resources (i.e., gas retrievable using current technology irrespective of cost)
available in the United States. These estimates vary from 482 Tcf (EIA, 2012b, 9) of shale gas to 842 Tcf
(Navigant, 2012, page 3). To put these numbers in context, the United States is projected to consume
nearly 25.20 Tcf of gas in 2012 (EIA, 2012a, Table 13), suggesting that the estimates for the shale gas
resource alone would be enough to satisfy between approximately 20 and 35 years of U.S. domestic
demand.
Available data point to continued growth in domestic production in 2011. EIA estimates U.S. dry gas
production totaled 2.00 Tcf (64.6 Bcf/d) in March 2012, a 2.7 Bcf/d increase compared to March 2011
dry production of 1.92 Tcf (61.9 Bcf/d) (EIA, 2012d). Increased drilling productivity has enabled
domestic production to continue expanding despite a reduction in upstream industry development.
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Maximum Allowable Working Pressure (in accordance with pipeline design): ............................1,440 psig
An amine gas sweetening system to remove carbon dioxide (CO2) and sulfur compounds from
the natural gas,
A molecular sieve dehydration system to remove water down to negligible levels acceptable for
the design and operation of the cryogenic heat exchanger,
A mercury removal unit to protect downstream aluminum equipment from damaging corrosion
mechanisms.
Following pretreatment, the Feed Gas composition to the Liquefaction Facility is shown in the following
table:
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The Liquefaction Facility will contain two identical approximately 4.5 MTPA Air Products and
Chemicals, Inc. (APCI) propane mixed refrigerant liquefaction units. Each unit will consist of a propane-
precooled refrigeration system for feed gas cooling and a propane and mixed refrigerant system for
cooling and liquefying the natural gas in the Main Cryogenic Heat Exchanger (MCHE).
The propane refrigeration is provided by a closed-loop system which produces High-Pressure (HP)
propane refrigerant. The refrigerant is depressurized in four pressure levels to successively chill the
natural gas feed. This is also used to chill the mixed refrigerant before it is used to chill, condense and
subcool the natural gas into LNG in the MCHE.
The mixed refrigerant is also a closed-loop system and its main components are nitrogen, methane,
ethane and propane.
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The following table illustrates the LNG compositions that the Terminal has been designed to produce.
LNG Composition
Component Lean Rich
Nitrogen 0.97 0.632
CO2 0.0050 0.0050
Methane 96.68 94.81
Ethane 1.75 3.47
Propane 0.44 0.92
I-Butane 0.063 0.12
N-Butane 0.082 0.026
Pentane+ 0.003 0.0048
TOTAL 100.000 100.00
GAS PROPERTIES
Molecular Weight 16.59 16.94
Gross Heating Value, Btu/scf 1023 1047
Wobbe Index, Btu/scf 1352 1389
The LNG storage tanks will be flat-bottomed, vertical, cylindrical, full containment type design. The
inner tank will be constructed of 9% nickel steel, as the primary liquid containment. The outer tank walls
and roof will consist of reinforced concrete and will be designed to contain the vapor as well as provide
secondary containment of the LNG in the unlikely event of an inner tank failure. Outer tank walls will
also include post-tensioned cables as required by the design.
The maximum allowable working pressure of the tank will be 4.3 psig with the following operating set
points:
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The LNG tank floor and exposed wall will be designed to accommodate temperatures of -320F in case
liquid nitrogen is to be used during the initial cool down procedure.
The maximum allowable design vacuum on the tank will not be less than 2.0" w.c. A tank pressure
maintenance system will be provided to prevent vacuum conditions from occurring during normal
operation. A vacuum relief system will be installed on the tank and will be sized for the worst case
conditions.
The heat leak into the LNG storage tank will give a maximum boil-off of 0.05% per day at 95F ambient
temperature, based on pure methane and a full tank.
Instrumentation will be provided for continuous level, temperature and density measurements throughout
the level of the tank inventory to monitor for stratification of the tank contents. Features will be provided
in the design to rapidly circulate the stored LNG to thoroughly mix the contents, should stratification
start to develop.
In this operating mode, no natural gas liquefaction is taking place. The in-tank, column mounted LNG
pumps will send LNG to the vaporization system that consist of shell and tube heat exchangers using an
intermediate ethylene glycol water solution heat transfer fluid heated in natural gas fired heaters.
During no LNG carrier unloading operations and during no liquefaction, the in-tank column mounted
LNG pumps will also circulate LNG through a small diameter circulation line to the marine facility and
back through the LNG transfer pipeline to the LNG storage tank(s) in order to keep these piping systems
cold.
When the Terminal is operating in Regasification mode, boiloff gas (BOG) that is continuously generated
in the tanks due to heat leak into the system piping, heat leak through the insulated tank walls, and heat
added due to LNG circulation in the dock will be compressed by the BOG Compressors and routed to
pipeline for sendout. When operating in Liquefaction mode, BOG can be routed to the inlet of the
liquefaction trains (see 07902-PI-300-121 included in Appendix U.4) and can also be routed to the MR
loop where natural gas can be used for make-up.
Liquefaction trains will not be kept cold during extended periods of sendout operations.
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Vaporization Type ........................................ Intermediate Glycol / Water Shell and Tube Heat Exchangers
All sendout rates indicated are net, i.e., exclusive of internal shrinkage and consumption within the
Terminal.
Natural gas delivered to or from the Terminal through the Pipeline, which will connect to the Williams
Northwest Pipeline System, will comply with the requirements of the Williams Northwest Pipeline
System tariff (Third Revised Volume No. 1 is in effect at present). The key provisions of the tariff are
summarized in the following Table:
During LNG carrier loading operations, a single LNG Carrier will moor at the loading berth and
following cooldown of the loading arms, sub-cooled LNG will be transferred to the Carrier via the in-
tank LNG sendout pumps at 10,000 m3/hr. Vapor generated during the LNG carrier loading period will
be returned to the Terminals vapor handling system via the vapor arm connected to the LNG Carrier and
a vapor return pipeline.
When there are no LNG carrier loading operations occurring and during liquefaction operation, a portion
of the LNG from liquefiers will circulate LNG through a small diameter circulation line to the marine
facility and back through the LNG transfer pipeline to the LNG storage tank(s) in order to keep these
piping systems cold.
During liquefaction, all boiloff gas (BOG), including the BOG generated due to the heat leak into the
LNG storage tanks, pumping systems and piping systems, and vapor displaced by the incoming LNG to
tanks and LNG ship, will be recycled to the liquefaction feed gas system upstream of the MCHE.
The following Table summarizes design criteria to be used for the LNG loading system.
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3
Largest ship size 266,000 m
3
Smallest ship size 70,000 m
BOG vapor return conditions at ship 6.5 psig [0.45 barg] using ship compressors
flange during loading
3/
Design loading rate, m hr 10,000 (Nominal Rated)
3
Loading time (based on 10,000 m /hr Up to 22 hours excluding connect/disconnect
average loading rate) time.
LNG loading pressures at ship flange 30 psig [2.1 barg]
Pressure (minimum):
LNG Carriers Tank Vapor Pressure 1.25 psig
Sub-cooled LNG will be loaded to the LNG Carrier to prevent flashing, assuming the Carrier arrives at
the Terminal at the conditions stated above.
Minimum available BOG pressure at the carriers vapor manifold flange is below 20 psig.
13.1.8 Peak Shaving; Source of Feed Gas and Market for Product
Not applicable
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All piping dead legs are provided with continuous cooling circulation to avoid geysering or potential
condensation-induced water hammer.
If de-inventorying of a given section of the Terminal is required, all large volumes of LNG can be
nitrogen-pressure transferred into a closed system and returned to the LNG storage tank(s) without
overloading the Terminal Vent/Drain System.
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The heat required for the Stripper Reboiler in each amine train is supplied by a dedicated, circulating
heat medium (hot oil) system consisting of a fired heater, expansion tank, filter and circulation pumps.
Cooling is supplied by the Terminal LNG plant cooling water system. The sweetened, water saturated
gas from the amine trains flows through a particulate filter and then through multiple, parallel Dehydrator
vessels. The Dehydrators contain molecular sieve media which adsorb most of the water from the gas.
The molecular sieve media is regularly, automatically, regenerated by sequentially removing Dehydrators
from operation and reverse flowing hot (600F) regeneration gas through the bed.
Approximately 10 percent of the Pretreatment outlet gas stream is recycled as Dehydrator regeneration
gas. It is heated with a dedicated fired heater and heat medium circulation system, particulate filtered,
compressed and cooled to return upstream of the amine sweetening trains. Dry sweetened gas from the
Dehydrators flows through a particulate filter and then through multiple parallel carbon beds for removal
of mercury in the gas. The mercury bed media is not regenerable and must be replaced after a design life
of several years. The sweetened, dry, mercury-free gas then flows through two final particulate filters in
series and a pressure control valve to the inlet of the Terminal LNG liquefaction process at
approximately 815 psig and 100F.
The carbon dioxide, mixed with other waste gases (acid gases) coming from the Amine Stripper Reflux
Drum D-1210 are sent to the burner of the CO2 Vent Thermal Oxidixer (H-1602), where they will be
chemically altered and sent to atmosphere
Emergency overpressure reliefs and emergency de-inventory streams are emitted through the Terminal
Ground Flare System.
Onsite tanks hold makeup inventories of heat medium fluid, amine fluid, and amine makeup water.
Liquids from the Inlet Separator and other drains are collected in a Closed Drain Vessel and held in a
Slop Oil Tank for periodic transport offsite.
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Dehydrated, treated and mercury-free gas from the Pretreatment Facility will be delivered at
approximately 815 psig and passed through the tubes of the following kettle-type exchangers in series:
The propane circuit is a closed-loop system with a compressor and coolers to condense and sub-cool the
propane vapor and distribute liquid at four different pressure levels to feed various vaporizers. The vapor
from each vaporizer is then returned to the suction of the compressor stages. There are also facilities in
the system for the removal of non-condensable gases from the circulating propane.
Propane vapor will be fed to a four-stage Propane Compressor where it will be compressed. The propane
refrigerant will then be desuperheated and condensed in a Propane Desuperheater / Condenser and passed
to a Propane Accumulator. The propane liquid is sub-cooled in the Propane Subcooler before being
routed to the various propane refrigerant heat exchangers. The following describes propane liquid flow:
Propane liquid from the Propane Subcooler will be passed through downstream-level control
valves and flashed to the HHP Propane level to the shell sides of HHP Propane Feed Gas Cooler
and HHP Propane MR Cooler.
Propane liquid from the HHP propane vaporizers will pass through downstream level control
valves, flashed to the HP propane level and sent to their respective downstream vaporizers, the
HP Propane Feed Gas Cooler and the HP Propane MR Cooler.
Propane liquid from the HP propane vaporizers will be passed through downstream-level control
valves and flashed to the MP propane level and sent to their respective downstream vaporizers,
MP Propane Feed Gas Cooler and MP Propane MR Cooler.
Propane liquid from the MP propane vaporizers will be passed through downstream-level control
valves, flashed to the LP level and sent to LP Propane Feed Gas Cooler and LP Propane MR
Cooler.
The operating pressure of each propane refrigeration level is set by the performance of the Propane
Compressor. The vapors from the vaporizers on each propane refrigeration pressure stage will go to a
common elevated suction drum for removal of any entrained liquids. The vapors will be directed to the
inlet of the appropriate propane compressor stage.
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The light ends accumulated in the propane circuit will be removed in a Propane Reclaimer mounted on
the Propane Accumulator. Non-condensables from the Propane Desuperheater / Condenser pass up the
propane reclaimer and into the tube side of the Propane Reclaimer Condenser, where the propane
fractions will condense and act as a reflux for the packing in the Propane Reclaimer. Non-condensable
vapor in the overhead stream exiting the Propane Reclaimer Condenser will be periodically vented into
the MR compression loop, subject to sampling for oxygen content. If O2 is detected, the stream will be
rejected to flare. Cooling for the Propane Reclaimer Condenser will be provided by a depressurized slip
stream of propane from the outlet of Propane Subcooler and the vapor outlet will be sent under level
control to the HP Propane Suction Drum.
Low-temperature refrigeration will be provided by a closed-loop mixed refrigerant (MR) system, which
is primarily a mixture of Nitrogen (N2), ethane and propane and will be used to liquefy and sub-cool the
pre-cooled natural gas in the MCHE
The LP MR vapor from the warm end of the MCHE shell will flow to the LP MR Compressor via the LP
MR Suction Drum. The LP MR compressor discharge will be cooled in the LP MR Compressor
Intercooler. The MR will then be compressed by the MP HP MR Compressor and cooled in the MP MR
Compressor Intercooler and the HP MR Compressor Aftercooler. Each MR compressor will be provided
with an anti-surge protection system that recycles cooled compressed gas back into the suction circuit.
The HP MR stream will be further cooled and partially condensed using the four successively colder
propane refrigerant levels.
The cooled and partially condensed mixed refrigerant will be separated into two phases in the HP MR
Separator. Vapor from the HP MR separator will pass through the warm and cold tube bundles in the
MCHE, where it will be condensed and sub-cooled. It will exit the cold end of the MCHE cold bundle
and then flashed to the shell side pressure across the cold Joule-Thomson (JT) valve. The low-
temperature LP MR will then enter the MCHE shells internal distribution header at the top of the cold
bundle and flow down the MCHE. Liquid from the HP MR separator will be passed through the MCHE
warm tube bundle where it will be sub-cooled. This sub-cooled MR stream exiting the MCHE will be
depressurized by the MR Expander while maintaining back pressure to ensure liquid phase operation. It
will then be flashed across the MR Expander outlet control valve to the shell side pressure. A full-flow
warm JT valve bypass is provided as backup to the MR Expander. This chilled stream will then return to
the MCHE above the warm bundle, where it will be mixed with the LP MR from the cold bundle. The
falling MR liquids vaporize, thereby chilling the fluids in the tubes, and exit the warm end bottom of the
MCHE shell as vapor.
The mixed refrigerant compression cycle will be powered by variable speed drive electric motors.
The LNG flow rate and temperature leaving the MCHE will be controlled by controlling the flow rate
and ratio of the MR liquid and vapor flows to the MCHE.
LNG leaving the MCHE is depressurized through an LNG Expander. A full-flow Joule-Thomson (JT)
valve bypass around the LNG Expander will also be provided. Sub-cooled LNG will flow to the LNG
Storage Tanks.
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The LNG storage tanks (T-201A/B) are identical, full-containment type tanks, with a primary inner
containment and a secondary outer containment. The tanks are designed and will be constructed so that
the self-supporting primary containment and the secondary containment will be capable of independently
containing the full volume of LNG. The primary containment (inner containment) will contain the LNG
under normal operating conditions. The secondary containment (outer containment) is designed to be
capable of containing the LNG (110 percent capacity of the primary containment contents) and of
controlling the vapor resulting from the highly unlikely failure of the primary containment. Each
insulated tank is designed to store a net volume of 160,000 m3 (1,006,000 barrels) of LNG at a design
temperature of -270F and a maximum internal pressure of 4.3 psig.
An insulated aluminum deck over the inner containment suspended from the outer containment
roof.
The aluminum support deck is designed to be insulated on its top surface with fiberglass blanket
insulation material. The fiberglass blanket is chosen to minimize the potential of in-leakage of Perlite
insulation into the inner containment. The outside diameter of the outer containment is approximately
270 feet. The small amount of vapor pressure generated from boiloff of the LNG is designed to be
equalized through ports in the suspended deck with the boiloff gas (BOG) contained by the outer
containment. The internal design pressure of the outer containment roof is 4.3 psig. The space between
the inner containment and the outer containment is insulated to allow the LNG to be stored at a minimum
design temperature of -270F while maintaining the outer containment at near ambient temperature. The
insulation beneath the inner containment is cellular glass, load-bearing insulation that will support the
weight of the inner containment tank, associated structures (including the bottom fill standpipe column),
and the LNG. The space between the sidewalls of the inner and outer containments is filled with
expanded Perlite insulation that will be compacted to reduce long-term settling of the insulation. The
outer containment is lined on the inside with carbon steel plates. This carbon steel liner serves as a
barrier to moisture migration from the atmosphere reaching the insulation inside the outer concrete wall.
This liner also provides a barrier to prevent vapor escaping from inside the tank in normal operation.
There will be no penetrations through the inner containment or outer containment sidewall or bottom. All
piping into and out of the inner or outer containments enters from the top of the tank.
The inner containment is designed and will be constructed in accordance with the requirements of
American Petroleum Institute (API) Standard 620 Appendix Q. The tank system meets the requirements
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of National Fire Protection Association (NFPA) 59A (2001 edition will be used as the basis except where
the 2006 edition is more stringent) and 49 CFR Part 193.
Each tank is protected against over-pressure and under-pressure by the provision of pressure and vacuum
relief valves.
Instrumentation installed on the tank will monitor level, temperature and density for detection of
situations that could result in rollover.
Section 6 of this Report summarizes the key parameters used in the design of the LNG storage tanks.
Each of the LNG storage tanks will have two LP Pumps. Each LP Pump will be mounted inside its own
column and will be located inside the column near the bottom of the LNG storage tank.
Each pump will be provided with an individual minimum flow recycle line and flow control to protect the
pump from insufficient cooling and bearing lubrication at low flow rates.
The pumps have remotely monitored pressure, flow, vibration and motor amperage signals.
The pumps will include features to isolate and safely maintain a single pump without requiring other
pumps to be removed from service. The LP Pumps will be removable for maintenance while maintaining
an operating level in the LNG storage tank.
Each HP pump will be provided with an individual minimum flow recycle line and flow control to
protect the pump from insufficient cooling and bearing lubrication at low flow rates. The recycle flow
will be routed to the top of one or more LNG storage tanks through a continuously cooled connection to
the tank top fill lines.
The pumps will have remotely monitored pressure, flow, vibration and motor amperage signals.
The pumps will include features to isolate and safely maintain a single pump without requiring other
pumps to be removed from service.
The HP Pumps will supply LNG Vaporizers E-302A/B/C, which are shell and tube heat exchangers. Heat
for vaporization will be via an intermediate heat transfer fluid (HTF) using a solution of ethylene glycol
and water that will be heated in Fired Heaters B-401A/B/C that will use natural gas taken from the feed
gas supply.
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LNG will be loaded onto an LNG carrier at a rate of 10,000 m3/hour from LNG Storage Tanks T-201A/B
via a single 36-inch LNG loading pipeline using in-tank LNG Pumps P-202AA/AB/BA/BB. The loading
pipeline will be maintained at cryogenic conditions when there is no loading operation at the berth by
circulating LNG from the LNG storage tank(s) or liquefaction units through an LNG circulation pipeline
to the berth. Expansion loops are provided in the circulation pipeline to provide for pipeline expansion
and contraction.
Heat leak into the LNG Storage Tank through the insulation systems.
Displaced and LNG Carrier generated vapor returned during the LNG loading process.
Displaced vapor due to the LNG volumes entering into the storage tanks from the liquefiers.
The liquefaction facility will produce sub-cooled LNG; therefore, there will be no LNG flash gas from
LNG entering the storage tank from the liquefaction system.
The composition of the boiloff gas (BOG) is predominantly a function of the mole percent of nitrogen in
the LNG stream as it enters the LNG Storage Tank or as it is loaded onto an LNG carrier. The BOG
composition is based on the vapor source and is provided in the following Table.
BOG Composition
GAS PROPERTIES
Molecular Weight 18.5 16.94
Gross Heating Value, Btu/scf 806 866
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BOG Composition
The Terminal will be designed to minimize fugitive emissions with no flaring during all normal
operations using a Closed Vent/Drain System. All LNG and natural gas relief valves (excluding LNG
storage tank, fuel gas drum and the LNG Vaporizer process relief valves) will be vented into a closed
vent flare system that is common with the LNG storage tank vapor spaces.
All releases in the Liquefaction trains during an operation upset or train start-up will be sent to a closed
dry gas flare system. The following is the basis of the Liquefaction flare design:
Service air is used to power tools and equipment that will be used in the maintenance of the Terminal.
Dry instrument air is used for the instrumentation and control system installed at the Terminal.
Instrument air takes priority over service air if there is any reduction in compressed air supply.
Nitrogen will be used to purge pipelines and equipment in preparation for maintenance and in preparation
for return to service. A design continuous flow of nitrogen at approximately 139 scfm is estimated for
each liquefaction train.
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The 230kV power will be stepped down to 69kV and then routed to the 69kV switchgear for distribution
to 4160V and 480V switchgear and motor control centers.
One standby power generator set will be provided that will be capable of supplying enough power for
one LP pump (to maintain LNG circulation throughout the Terminal for maintenance cooling), Terminal
emergency lighting (including security lighting), security monitoring and warning systems, emergency
communications systems, control systems, one instrument air compressor, and other necessary auxiliary
systems.
13.1.16.4 Potable Water, Service Water and Cooling Water Makeup Systems
Potable and Service Water
Potable and service water will be provided from the City of Warrenton municipal water system. Potable
water will be used for domestic consumption and sanitary purposes throughout the Terminal, while
service water will be used for maintenance activities.
No storage of potable water will be provided on the Terminal Site. Potable water will be supplied directly
from the city main at local pressure.
Service water will be drawn from the top of Firewater Storage Tank T-601 through a standpipe in the
tank. Service water flow will be pumped throughout a distribution system by one of two service water
pumps in parallel. The service water main pressure will be maintained at a nominal pressure of 90 psig
by a hydrostatic tank.
As further described below, in addition to providing potable water for domestic consumption and sanitary
purposes, potable water from the City of Warrenton will also be used to provide a portion of the cooling
water makeup supply.
A maximum approximately ten (10) million gallons a day of make-up water will be required to provide
the total cooling for the Terminal.
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The primary process water requirement for the Terminal is makeup water for the cooling water system. In
addition to cooling water makeup, the pretreatment facility will require 100 gpm, on average. Process
water will be provided by the following streams:
Effluent from the City of Warrentons publicly owned treatment works (POTW)
The use of the City of Warrentons potable water and POTW effluent has been discussed with the City to
determine feasibility and availability of these water sources. For potable water, the Citys water supply is
from a number of river water sources. The City believes that as much as 1.5 million gallons per day
(mgd) could be available during winter conditions. During the summer, the volume of water available has
been restricted during some periods due to low flow rates in the river water sources. Therefore, the
design assumes that no potable water will be available during the summer.
The Citys POTW effluent is currently discharged to the Columbia River. The POTW is located to the
west of the terminal site, close to the Skipanon River. The City is interested in developing an effluent
reuse program. The maximum effluent flow rate is 3 mgd, which is less than the minimum cooling tower
makeup flow rate. Therefore, it is anticipated that the entire POTW effluent stream can be used as part of
the cooling water makeup requirements.
The combination of potable water, POTW effluent, and treated stormwater will be utilized to the
maximum extent possible for cooling tower makeup. These water sources will not be able to provide
sufficient makeup volume; the remaining makeup volume will be supplied through a river water intake
structure located in the Columbia River beneath the pier trestle.
Table 13.1.16.4-1 summarizes the winter, summer, and average makeup water supply from each source
of water, not including the treated stormwater source. Based on a 25-year storm event, as much as 3.7
mgd of stormwater could be available for use as makeup. On average, stormwater is expected to provide
0.1 mgd to the makeup system. If stormwater is available, the amount of Columbia River water required
will be reduced. Values shown for winter and summer conditions are the average available during that
period.
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With the exception of potable water, the different water sources used for cooling tower makeup will
require varying levels of treatment prior to being added to the cooling tower basin as makeup. A block
flow diagram of the primary treatment processes is shown on Drawing 07902-PF-900-300 included in
Appendix U.2.
Due to tidal influences, the Columbia River near the Terminal site has a widely varying concentration of
total dissolved solids (TDS), ranging from less than 1,000 mg/L to as high as 30,000 mg/L. In
comparison, the Pacific Ocean has a TDS that averages 35,000 mg/L. Besides tidal influences, the river
flow rate will affect TDS levels; during lower flow rate periods, which occur primarily during the
summer, the lower volume of river water results in higher levels of TDS.
The primary ions present in sea water are sodium and chloride. For TDS ranging from1,000 mg/L to
30,000 mg/L, the chloride concentration will range from approximately 550 mg/L to 17,000 mg/L. Even
at the lower range of TDS, chloride concentrations are significantly high and would be a corrosion
concern in the cooling water system. Although use of corrosion-resistant metals (such as titanium) could
be used to address the potential corrosion, treatment of the makeup water to reduce the chloride
concentration will likely be more cost-effective. For chloride removal, the most common treatment
process used is reverse osmosis (RO), which will typically reduce the chloride level to 35 mg/L.
Therefore, the makeup water treatment system is centered on an RO system.
Two types of RO systems are commonly used, sea water RO (SWRO) systems that are designed for use
with high TDS concentrations and brackish water RO (BWRO) systems that are designed for use with
water supplies that have lower TDS concentrations. BWRO systems can be used up to 15,000 mg/L TDS.
Compared to SWRO systems, BWRO systems have the following advantages:
Lower capital costs SWRO systems cost two to 2.5 times more than BWRO systems.
Lower O&M costs SWRO systems have O&M costs that are 1.5 to 3 times more than BWRO
systems.
Lower power costs BWRO systems can operate at lower pressures, resulting in lower power
costs, which is the primary reason that overall O&M costs are lower for BWRO systems.
Given the lower costs associated with BWRO systems, the Columbia River intake system has been sized
to allow selective pumping of Columbia River water during low TDS periods, allowing use of a BWRO
system. A review of the variation of TDS concentrations over time shows that high and low TDS periods
cycle in a manner that is consistent with high and low tides. Therefore, low TDS periods will occur about
one-half of the time during the day, and the intake pumping system was sized to pump twice the
maximum river water flow rate of 10.1 mgd. A one-day storage tank is included in the system design to
allow the feed rate to the RO system to be maintained at 9.8 mgd.
The water supply system components are shown on Drawing 07902-PF-900-300 included in Appendix
U.2 and are further described as follows:
New POTW effluent pump station. The POTW effluent pump station will be constructed
immediately next to an existing building at the POTW that houses the existing effluent pump
station. The new POTW effluent pump station will be an 8-inch-diameter manhole that will be
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connected to the base of the existing pump station wet well using a 16-inch-diameter pipe. A
single submersible pump will be installed in the manhole. The new pump station will be operated
based on the effluent level in the combined wet wells, which will be hydraulically connected. At
low levels, only the new pump station will operate. Normally, the new pump station will be able
to pump the entire POTW effluent to the Terminal. If the new pump fails to operate or if the
POTW effluent cannot be used at the Terminal, the level in the combined wet wells will rise.
With higher effluent level, the existing pump station will operate and pump the POTW effluent
into the existing outfall pipeline. The wastewater pumped from the Terminal site will be
discharged into the outfall pipeline downstream of the existing pump station.
New potable water supply pipeline. A new 10-inch diameter potable supply line will be
constructed and connected to an existing 18-inch diameter potable water pipeline. In addition to
providing a portion of the makeup water, this pipeline will provide potable water for domestic
and service water use.
New river water screen and pump station (see Drawing 07902-DG-100-809 included in Appendix
K.1). The river water supply will consist of an inlet screen and pump station. The inlet screen
will be cone-shaped and have wedge wire screen material with 0.09-inch wires and 1.75-
millimeter slots that meet the requirements of the NOAA Fisheries Anadromous Salmonid
Passage Criteria (February 2008). The screen will have a top elevation of -2.0 feet NAVD88 and
will be located near the end of the pier. The pump station will consist of a concrete box, located
beneath the pier near the inlet screen location and with a foundation on the river bottom, and
vertical turbine pumps mounted on top of the concrete box. Water that passes through the screen
will flow by gravity into the box and will then be pumped to the Raw Water Storage Tank via a
pipeline that will run beneath the trestle roadway.
New raw water storage tank. The Raw Water Storage Tank has been sized for one day of
capacity at maximum (summer) conditions. In addition to storing river water, the POTW effluent
will be pumped to the storage tank. Water will be pumped from the storage tank to the filter
system. Depending on the quality of the POTW effluent, it may be feasible to utilize the POTW
effluent directly as part of the makeup to the cooling water system, which would reduce the
required capacity of the filter and RO system. Use of POTW effluents as cooling water makeup
has been successfully implemented in industrial facilities, but generally some pretreatment is
required to assure reliable operation and maintenance of the cooling water system. By adding the
POTW effluent to the river water supply, it will be treated by the filtration and RO system which
will provide more than sufficient treatment of the POTW effluent. Treated stormwater may also
be pumped to the raw water storage tank. Alternatively, the stormwater could be pumped directly
into the cooling tower basins.
New filter system. The filter system will consist of eight horizontal, mixed media filters, each
with a diameter of 10 feet and a length of 20 feet. Normally, seven of the filters will be in
operation with the eighth on stand-by or in backwash. The total suspended solids (TSS)
concentration in the Columbia River is typically less than 10 mg/L, but can experience short-term
TSS concentrations as high as 60 mg/L. Since the TSS concentrations are low, no
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New RO system. The RO system will consist of RO membrane modules, feed pumps, and
chemical systems. For BWRO, spiral wound RO modules such as FILMTEC BW30HR-440i
modules manufactured by Dow Chemical, will be used. These modules are 8 inches in diameter,
40 inches long, and provide 440 square feet of active RO membrane area. The design flux rate
for these RO modules is 12,650 gallons/day of permeate per square foot of active area at a typical
operating pressure of 225 psig. At this flux rate, approximately 500 RO modules will be required
for maximum (summer) makeup water requirements. The RO modules are assembled on skids at
the assembly plant to provide a compact installation. The rated minimum salt rejection rate for
these RO modules is 99.4%; at this rate, a maximum TDS inlet concentration of 10,000 mg/L
(5,500 mg/L chloride concentration) will result in a permeate TDS concentration of 60 mg/L (33
mg/L chloride). Because the river water TDS is primarily due to sodium chloride, it is anticipated
that chloride concentrations will be the primary constraint in the number of allowed cycles of
concentration in the cooling tower system. Although chloride will not cause scaling in cooling
water systems, it is a corrosion concern and must be considered when selecting materials for heat
exchanger tubing.
New RO feed pumps. Feed pumps will be used to pump water from the filtered water storage
tank to the RO modules and will produce the 225 psig pressure required to push water though the
RO membranes. Chemical systems are also required for operation of the RO system and include
addition of anti-scaling chemicals and acid or caustic to maintain the RO influent pH. The
POTW effluent is chlorinated, and free chlorine will degrade RO membranes. Therefore,
monitoring free chlorine concentrations and adding sodium bisulfite to convert free chlorine to
chloride will be required. Because the RO modules require periodic cleaning, clean-in-place
(CIP) systems are typically provided. Cartridge filters will also be provided to assure that TSS is
completely removed.
New RO modules. The RO modules are assembled on skids at the assembly plant to provide a
compact installation. Also, modules can be taken out of service depending on the cooling water
makeup requirements. The RO permeate flow rate will be controlled by the water level in the
cooling tower basins. The flow rate of the RO concentrate stream, which is the remaining water
that does not pass through the RO membrane, will be conservatively 25 percent of the RO
influent flow rate.
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New cooling tower system. Makeup water is required to make up for evaporation that occurs in
the cooling towers and for the cooling tower blowdown. The cooling tower blowdown flow rate
is set based on the ion concentrations in the cooling water. As water evaporates from the system,
the remaining ions become more concentrated. The cycles of concentration in the cooling water
system is equal to the ratio of the makeup water and cooling tower blowdown flowrates. As
mentioned in the discussion for the RO system, it is anticipated that chloride will control the
cycles of concentration in the cooling water system. With an expected chloride concentration in
the RO permeate of 33 mg/L, it is expected that up to 20 cycles of concentration will be possible,
resulting in chloride concentrations in the cooling water of approximately 660 mg/L.
New wastewater discharge. Wastewater produced by the water treatment system will include the
RO concentrate, cooling tower blowdown, and filter backwash. The expected winter, summer,
and average wastewater discharge volumes are shown in Table 13.1.16.4-2. These wastewaters
will be collected in a sump and pumped to the City of Warrenton POTW outfall. Because the
POTW effluent will be used as a portion of the makeup supply, the added discharge volume to
the POTW outfall is the difference between the POTW effluent used as makeup and the total
wastewater discharge from the water treatment system. As shown in Table 13.1.16.4.2-2, this
difference ranges from 0.2 mgd to 3.2 mgd. Summer operation results in the maximum discharge
amount of 3.9 mgd (3.2 mgd greater than the POTW typical discharge of 0.7 mgd). In addition to
the water treatment system wastewater discharge, Pacific Seafoods discharges wastewater
directly to the POTW outfall during the summer. Their typical discharge volume is about 0.5
mgd, bringing the total expected outfall discharge during summer operations to 4.4 mgd.
New supply and wastewater pipelines. The potable water supply and POTW effluent pipelines to
the Terminal and the wastewater pipeline from the Terminal to the POTW outfall will pass under
the Skipanon River. Horizontal Directional Drilling (HDD) will be used to install a 36-inch
diameter high-density polyethylene (HDPE) pipe beneath the Skipanon River. The three
pipelines (potable water, POTW effluent, and wastewater) will all be installed inside the 36-inch
HDPE pipe. After installing the pipelines, the HPDE pipe will be filled with grout to address
separation requirements between potable and wastewater lines.
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Storm water that falls on vegetated areas elsewhere on the site will drain to the local waterways and
dissipate into the soil.
49 CFR Parts 193.2057 and 2059 require the establishment of thermal and flammable vapor exclusion
zones. NFPA 59A Section 2.2.3.2 specifies thermal exclusion zones based on the design spill and the
impounding area. NFPA 59A Sections 2.2.3.3 and 2.2.3.4 specify a flammable vapor exclusion zone for
the design spill, which is determined in accordance with Section 2.2.3.5 of NFPA 59A.
49 CFR Part 193.2181 specifies that the impoundment system serving a single LNG storage tank must
have a volumetric capacity of 110 percent of the LNG tanks maximum liquid capacity. The LNG
Storage Tanks are each of full containment design consisting of a primary inner containment and a
secondary outer containment meeting this requirement.
The Terminal design includes insulated concrete spill containment basins as described below:
S-606, located in the LNG storage tank area. This basin will collect LNG spills from the marine
transfer area and also LNG sendout from the in-tank LP Pumps.
S-607, located in the liquefaction process area. This basin will collect LNG and refrigerant spills
from the liquefaction facilities and also from the mixed refrigerant system.
S-608, located in the regasification process area. This basin will collect LNG spills from the
regasification facilities.
A propane swale located in the refrigerant storage area, which will collect propane spills from
the liquefaction facilities as well as the propane storage and handling areas.
The location of the spill containment basins is illustrated on plot plan 07902-DG-000-001 included in
Appendix U.1. The flow of LNG, NGL and refrigerant spills into the containment basins are illustrated
on the LNG Spill Containment Plot Plan 07902-DG-600-001 that is included in Appendix Q.2.
Each LNG Spill Containment Basin is sized to contain the largest LNG, refrigerant or NGL spill that
could occur from a single accidental leakage source within its respective area for a period of 10 minutes.
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The calculation and resulting flammable vapor exclusion zones for the Terminal are detailed in Appendix
Q.1 of this Resource Report.
The calculation and resulting overpressure consequence analysis for the Terminal is detailed in Appendix
Q.1 of this Resource Report.
The Terminal will have a dedicated stand-alone system for fire, heat, combustible gas, smoke or
combustion product and low temperature LNG spill monitoring.
Fire and gas detection and protection of offices and other buildings will be networked via fire panels
located in individual buildings to a master fire and gas detection panel located in the Main Control Room
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(MCR). They will provide common alarms and status information to the Hazard Detection and Mitigation
System (HDMS).
An independent Safety Instrumented System (SIS) will be installed to allow the safe, sequential
shutdown and isolation of rotating equipment, pretreatment facilities, liquefaction facilities (including
refrigerant storage and handling), vaporization equipment, pier operations and LNG storage facilities
when an Emergency Shutdown (ESD) is initiated. Emergency shutdown push buttons will be installed at
various points throughout the Terminal.
The Terminal ESD system includes shutdown and control devices designed to put the Terminal in a safe
state. The ESD system will be used for major incidents and will result in either total shutdown of the
Terminal, shutdown of carrier (un)loading, shutdown of pretreatment and liquefaction, shutdown of the
natural gas sendout system and/or individual pieces of equipment depending on the type of incident. The
following levels of ESD will be configured for the Terminal.
ESD-1: Shutdown of (un)loading operations, isolation of the berth and (un)loading platform, and
activates carrier shutdown through umbilical;
ESD-1-1: A subset of ESD-1 which activates ESD-1 and the ERC on each of the LNG
(un)loading arms and the vapor return arm;
ESD-2: Shutdown of LNG/NG sendout operations and activates ESD-1, 3, 3A, 3B, 4, 4A, and
4B. This action shuts down and isolates the Terminal from the natural gas sendout pipeline and
from any carrier which may be berthed.
Cause & Effect Diagram (07902-DG-660-460, included in Appendix U.4) illustrates the input and output
relationship of all ESD initiators and actions.
The preliminary design basis for the fire water system assumes a total continuous fire water demand of
4,400 gpm, which is calculated as the sum of the 1,000 gpm supply required for hand held hose streams
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per NFPA 59A (2001 edition) Section 9.4.2 and the maximum single incident postulated. The maximum
credible single incident postulated for the Terminal is assumed to require a 3,400 gpm spray system at the
propane feed gas or MR coolers. This is a typical value that will be confirmed during final design of the
fire water system. The fire water system is designed to maintain pressure continuously to ensure 100 psig
will be maintained at the monitors under all flow conditions and 25 psig will be provided at the spray
systems. The primary source of water for the fire water system is from the Firewater Tank, T-601, water
for which is supplied by the City of Warrenton municipal water system. However, backup fire water will
be provided from Deluge Fire Pumps that will be installed at the edge of the Skipanon River, in
accordance with applicable permits. The Deluge Fire Pumps will also be used at any time that the LNG
storage tank deluge system is in operation. The design of the fire water system will consist of the
following components:
Firewater Tank, T-601, with a dedicated fire water storage capacity of 530,000 gallons, based on
a two hour sustained flow rate, as required by NFPA 59A (2001 edition) Section 9.4.2;
Electric and Diesel Fire Pumps, P-602 and P-603, respectively. The Fire Pumps will be located
onshore and will draw water from the Fire Water Tank. Each pump has a design capacity of
3,000 gpm and is capable of supplying the largest firewater demand, which is 4,400 gpm to
maintain cooling during a fire in the propane refrigerant area or MR coolers. One pump is driven
by an electric motor and the other pump is driven by a diesel engine. This ensures the fire water
system will be capable of providing the design basis flow and pressure in the event of an
electrical power failure;
Jockey Pumps, P-604A/B. Two 100 percent redundant 250 gpm Jockey Pumps will be provided
and will be used to maintain system pressure in the fire water system; and
Deluge Fire Pumps. These pumps will draw water from the Skipanon River and will be capable
of supplying water directly to the LNG storage tank deluge demand. In addition, these fire pumps
can provide river water to the fire water distribution system to provide back-up for the fire water
system. The pumps are driven by diesel internal combustion engines.
The fire water system equipment sizing calculation 07902-CA-600-401 is included in Appendix P.2.
Dry chemical systems will be installed at the Terminal as they are effective against hydrocarbon pool and
three-dimensional fires (e.g., jet fires), particularly those involving pressurized natural gas or LNG spills,
provided re-ignition potential is low. The dry chemical agent specified is potassium bicarbonate as this
has been found to be most effective of the dry chemical agents. In addition, dry chemical systems may be
used in conjunction with high expansion foam system used for each LNG Spill Containment Basin.
Therefore, the dry chemical agent must be compatible with the high expansion foam agent.
The dry chemical systems will consist of total flooding systems, local application (fixed nozzle and/or
hose line systems) and/or portable extinguishers (both handheld and wheeled). System selection depends
on the type of hazard, the location of the hazard, the size of the hazard, existence of nearby ignition
sources, ability to access the hazard and the potential consequences of the fire on the public, Terminal
personnel and equipment. The dry chemical systems are located in strategic locations to facilitate
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effective fire extinguishment. These systems are designed in accordance with NFPA 17 for engineered
systems and NFPA 10 for portable extinguishers and will be UL listed or FM approved.
A high expansion foam system, designed and installed in accordance with NFPA 11, will be located at
each LNG Spill Containment Basin (S-606, S-607 and S-608) to control ignited or un-ignited LNG or
refrigerant spills.
The structure of the emergency response team, including roles, responsibilities and contact
details;
Emergency evacuation adjacent to the Terminal and along LNG carrier transit routes;
Documentation of consultations made with interested parties during the development of the ERP;
and
Details of cost sharing plans that have been negotiated to reimburse capital costs, annual costs
and other expenses incurred by off-site emergency organizations in providing emergency
response services to the Terminal.
In accordance with the above-mentioned FERC draft guidance document, the ERP will be prepared in
consultation with the U.S. Coast Guard, state and local agencies, and Oregon LNG will request
Commission approval prior to the commencement of construction.
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Liquefaction
During these modes of operation, natural gas is being continuously liquefied, with or without ship
loading operations.
During LNG carrier loading operations, a single LNG Carrier will moor at the loading berth and
following cooldown of the loading arms, sub-cooled LNG will be transferred to the carrier via the in-tank
LP LNG sendout pumps at a nominal rate of 10,000 m3/hr. Vapor generated during the LNG carrier
loading period will be returned to the Terminals vapor handling system via the vapor arm connected to
the LNG Carrier and a vapor return pipeline.
When there are no LNG carrier loading operations occurring, a portion of the LNG from liquefiers will
circulate LNG through a small diameter circulation line to the marine facility and back through the LNG
transfer pipeline to the LNG storage tank(s) in order to keep these piping systems cold.
All boiloff gas (BOG), including the BOG generated due to the heat leak into the LNG storage tanks,
pumping systems and piping systems, and vapor displaced by the incoming LNG to tanks and LNG ship,
will be recycled to the liquefaction feed gas system upstream of the MCHE.
Regasification
In this operating mode no natural gas liquefaction is taking place. The in-tank, column mounted LP LNG
pumps will send LNG to the vaporization system.
During no LNG carrier unloading operations, the in-tank column mounted LP LNG pumps will circulate
LNG through a small diameter circulation line to the marine facility and back through the LNG transfer
pipeline to the LNG storage tank(s) in order to keep these piping systems cold.
Boiloff gas (BOG) that is continuously generated in the tanks due to heat leak into the system piping,
heat leak through the insulated tank walls, and heat added due to LNG circulation in the dock will be
compressed by the BOG Compressors and routed to pipeline for sendout.
Liquefaction trains will not be kept cold during extended periods of sendout operations.
Commissioning of equipment and systems will be in accordance with the commissioning procedures.
With respect to cryogenic systems commissioning must include a controlled cooldown process.
The first step of cooldown is to ensure all equipment and systems are sufficiently free of water (dry).
This will be achieved through the use of dry air, liquid nitrogen and nitrogen vaporization equipment.
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Dry air (maximum -60F dew point) will be injected into a common header to distribute dry air to all
parts of the Terminal. Commissioning personnel will cycle valves and vents so that all parts of the
cryogenic piping will receive a steady dry air flow. This dry air purge will continue until all parts of the
Terminal demonstrate hygrometer dew point readings of no more than -20F. At this point, the Terminal
is considered dry.
Once dryout has been completed, warm, vaporized liquid nitrogen will be injected into the connections
previously used to feed dry air into the piping system. The goal is to displace the dry air environment
with an inert nitrogen environment, which will not support combustion of flammable gas. Portable
oxygen/flammable gas meters will be used to sample the environment inside the piping system. Once it is
assured that all points of the Terminal contain an environment with less than 9.7 percent oxygen (Purge
Principles and Practices, AGA), the system will be considered to be purged and ready for cooldown.
Cooldown will commence with the LNG transfer pipeline and one LNG storage tank. Although the
Terminal is designed such that LNG tank cooldown can be achieved using liquid nitrogen, a shipment of
LNG or LNG product from the liquefaction trains could be used.
A temporary piping connection is provided at the LNG berth such that cold LNG vapors from an LNG
Carrier can be routed from the Vapor Return Arm (L-102) to one of the LNG Loading Arms (L-101B) to
precool the LNG transfer piping.
Initially the gas leaving the LNG tanks will be warm and nitrogen rich. As the outlet gas temperature
decreases it will be directed to the loading platform. The gas is desuperheated upstream of the Platform
Drum and routed through a temporary connection to the L-101B LNG Loading Arm. The cold gas then
returns onshore through the 36-inch LNG transfer line. Once on-shore, the gas further cools other large
diameter LNG piping.
Once temperatures of -200F have been reached it is safe to introduce cold liquid to the system. Once the
LNG Transfer System has been inventoried and filling of the LNG tank has commenced, normal
unloading may commence.
After precooling, LNG can be safely introduced into the LNG transfer piping. Once the LNG transfer
piping is fully inventoried a stream of LNG will be routed to the LNG storage tanks via 4 line connected
to the LNG tank spray nozzles. The LNG spray first begins purging the tank of nitrogen and then cooling
the LNG tank. The tank contractor will oversee the cooldown process and direct control of the cooldown
rate.
Once the carrier is unloaded, an LP Pump will start and will circulate LNG through the LNG unloading
pipeline and back to the LNG storage tank to maintain the system at cryogenic temperatures.
Once cooldown of the LNG storage tank(s) and the LNG Transfer Pipeline has been completed, initial
liquefaction unit start-up can begin when all circuits have been dried out and the propane refrigerant
system has been purged to nearly 100% propane vapor. The propane system can now be inventoried with
propane liquid. Dry, sweet natural gas should be available at this time to pressurize the feed circuit to the
normal operating pressure up to the MCHE feed gas inlet block valve.
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The propane refrigeration compressor will be placed online first, followed by the MR compressors.
Propane refrigerant is required to chill the feed gas.
Prior to starting any compressor, the drivers should have been checked and the compressor auxiliaries
must have been commissioned and ready for service (lube oil systems, etc.).
The general sequence for the cryogenic system start-up will be to first cooldown the Main Cryogenic
Heat Exchanger (MCHE) using a blend of defrost gas and cold feed gas from downstream of the propane
vaporizers. Pre-cooling eliminates a large temperature difference between the refrigerant and feed gas
tube circuits, and also between the exchanger shell side and the tube circuits which would exist if cold
gas from the propane feed gas coolers was circulated through the mixed refrigerant or the feed gas
circuits of the warm heat exchanger.
The temperature difference and rate of change constraints imposed by the MCHE manufacturer will be
followed.
Pre-cooldown is performed on the MCHE at the initial start and on subsequent restarts from a warm
condition, where equipment temperature is greater than 32F.
Cold feed gas from the propane feed gas coolers is mixed with defrost gas, which enters the MR shell
side vapor return line and flows in reverse direction to the normal process flow direction up the MCHE
shell and is vented at the cold end through the pressure control valve. The process is started with a small
flow of warm defrost gas through the circuit and cold feed gas is gradually added to control the
temperature gradient to gradually reduce the temperature of the Heat Exchanger. The pressure on the
shell of the MCHE is maintained by the cold end shell side vent.
During final cooldown the MCHE is cooled to final operating temperatures and the unit is lined out for
LNG production. The final cooldown process is started immediately following the pre-cooldown.
The MR compressors are started using feed gas (or they can be started during the pre-cooldown) and
operated on total recycle. The suction and discharge pressures of the compressors are equalized with the
MCHE pressure before the suction and discharge valves are opened. The MCHE shell side circuit
pressure is then maintained at the normal operating pressure by making up with cold feed gas.
Warm feed gas will be fed into the rundown line to mix with the cold gas coming from the MCHE to
ensure that the cooling of the product rundown line is maintained within the cooldown constraints.
The warm and cold JT valves on the MR Circuits are gradually opened to begin circulation for final
cooldown. The rate of initial cooldown of the MCHE will be carefully controlled by the JT valve. Cold
natural gas continues to exit the MCHE, which will be used to prepare the downstream piping and
equipment for operation with cryogenic fluids.
Prior to the startup of this final cooldown operation, piping on the system will be lined up such that cold
natural gas exiting the MCHE will flow to cool the rundown line and rest of LNG transfer system if that
part has not been cooled down yet, or the cold gas will be vented via the MCHE Start Up Drum. This will
prepare the system for normal operation and transfer of product from the Liquefaction Train to storage.
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As the cooldown proceeds, methane is added to the mixed refrigerant to maintain the MR compressor
suction pressure.
As the MCHE continues to cool, the JT valve operation and the feed gas flow are adjusted to control the
final cooldown rate.
The liquefaction unit is brought to full production and the operation fine-tuned as follows:
The MR inventory and compressor discharge pressure are steadily increased by charging
components and matching the design composition.
The feed gas flow to the MCHE is gradually increased to match the available MR refrigeration,
which gradually increases the production of LNG.
The JT valves are adjusted to maintain the MCHE shell side temperature between the warm and
cold bundles.
The MR compressors anti-surge valves gradually close to increase the circulation rate and
compression ratio. Once the MR compressors anti-surge valves are closed it will be possible to
set the JT valves on automatic control.
The MR make-up is adjusted to maintain desired MR composition and system pressures (and
therefore LNG production rate)
The feed gas flow and the MR Inventory in the system is gradually increased as described above and the
cold gas routed to flare until such time that LNG can be flowed to the storage tanks.
The timing of commissioning of equipment and systems at the Terminal is illustrated on the schedule
included in Appendix B. of this Resource Report.
49 CFR Part 193 Subpart F Operations, and NFPA 59A Chapter 14 Operating, Maintenance
and Personnel Training. This will include policies for operating procedures, monitoring of
operations, emergency procedures, personnel safety, investigation of failures, communication
systems and operating records;
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49 CFR Part 193 Subpart G Maintenance, and NFPA 59A Chapter 14 Operating,
Maintenance and Personnel Training. This will include policies for maintenance procedures, fire
protection, isolating and purging, repairs, control systems, inspection of LNG storage tanks,
corrosion control and maintenance records; and
49 CFR Part 193 Subpart J Security, and NFPA 59A Annex C Security. This will include
policies for security procedures, protective enclosures, security communications, security
monitoring and warning signs.
Recruitment of the O&M team will commence during the construction period and personnel involved in
the day-to-day operations and maintenance of the Terminal will receive the following training.
A technical reference manual will be developed for the Terminal and will cover the following topics:
Introductory information;
Design basis, process and instrumentation diagrams and other technical references;
Process systems;
The basic training program will be based on the technical reference manual and will include:
Basic orientation;
Terminal communications;
Sendout pipeline;
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Operations procedures.
Training will be provided by the manufacturers of the major pieces of equipment that will be installed at
the Terminal and will be based on the O&M manuals.
Training required by the Occupational Safety and Health Administration (OSHA), including
Process Safety Management (including Management of Change, Appendix H.1) and other
training specific for the Terminal.
Environmental Training
Training will be provided in environmental management and mitigation to comply with the requirements
of the various permits that will be issued for the Project at the federal, state and local levels.
Hands-On Training
Hands-on training will be provided at all stages of the construction of the Project, including:
Factory acceptance testing. This will include the review of equipment design parameters, witness
of factory tests, review of factory test results, final inspection of completed equipment packages,
and reports of any discrepancies or non-compliances;
Construction. During this period, the O&M team will develop all of the software systems
including policies and procedures and management information systems;
Mechanical completion. During this period, the O&M team will assist the Engineering,
Procurement and Construction (EPC) contractor in the preparation for mechanical completion,
which will include equipment and system clean-out, purge and cooldown;
Start-up and commissioning. During this period, the O&M team will assist the EPC contractor in
reviewing the start-up and commissioning procedures and checklists, completing valve-out of
equipment and systems in accordance with commissioning procedures, preparing instrumentation
in accordance with commissioning procedures, and preparing electrical supplies and distribution
systems; and
Performance testing. During this period, the O&M team will assist the EPC contractor in
demonstrating contractual performance guarantees for the Project.
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Ongoing Training
During the commercial operation of the Terminal, the O&M team will receive on-going refresher training
at a frequency of no less than every two years in the O&M of the Terminal, safety, security and fire
protection. Individual training plans will be developed for each O&M team member, and training records
will be maintained for audit during the annual FERC and USCG inspections.
During commercial operations, it is expected that the Terminal will employ approximately 147 full-time
permanent personnel in administration, security, and O&M areas. The proposed organization chart for
the Terminal is included in Appendix A.1.
13.1.24 Drawings
13.1.24.1 Area Location Map
Resource Report 1 includes detailed maps that illustrate the location of the Terminal.
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Dependent Industrial Shorelands I-2. The marine facilities will be located in an area zoned Aquatic
Development A-1.
Detailed maps, drawings, and descriptions of the Project are included in Resource Report 1.
There are no existing structures on the site requiring demolition. During construction of the Terminal, the
site will be graded.
The northeastern portion of the ESP is predominately wetlands with an elevation 2 to 3 feet above the
mean high water elevation. The west side of the ESP, next to the Skipanon River, and the south side of
the ESP are at a higher elevation (about 6 to 10 feet higher than the northeastern portion). These areas
include small wetland areas, but are predominately sandy areas that are not wetlands. The Terminal
layout was developed to minimize impacts on wetlands by locating the process equipment in the higher
elevation areas. Refer to Resource Report 10, Alternatives, for a discussion of the approach used in
laying out the facility to minimize wetland impacts.
The marine facilities will consist of a pier composed of a trestle containing a roadway and elevated pipe
rack with associated spillway and an unloading platform that will include a single berth that has been
designed to accept LNG carriers ranging in capacity from 70,000 m3 to 266,000 m3. No tug berthing is
planned at the Terminal.
The marine facilities will primarily be constructed using floating equipment including a pile driving
barge, crane barge, and material barges. Structural steel and precast concrete beams for the marine
facilities will likely be transported to the site by barge, while cast-in-place concrete will likely be
provided from the landside using either ready mix truck delivery or an onsite batch plant.
Driven steel cylinder piles for all foundations, installed using a steam or diesel hammer;
The buildings associated with the on-shore portion of the Terminal include the main control room,
administrative building, buildings housing auxiliary equipment and utilities, the Compressor Building,
and various other structures (fire pump houses, security building, etc.). Site buildings will be new
construction, and will be constructed in accordance with code requirements commensurate with their
function. Where permitted, buildings will be constructed on concrete slabs and provided with metal
frames and metal siding.
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The general approach to site grading is to produce a balance of the cut-and-fill materials for the onshore
facilities. It is anticipated that the site grading can be accomplished with conventional earthmoving
equipment, such as scrapers, dozers, and excavators.
As presented in Table 13.3.1.3, it is anticipated that about 550,000 cubic yards of material will be
required for site grading. Of the required fill material, it is expected that about 110,000 cubic yards of fill
will be generated from onsite excavations and another 450,000 cubic yards will be generated from stone
column and cement deep soil mixing (CDSM) ground improvement required to improve subsurface
conditions at Terminal. The net cut-and-fill balance is approximately 90,000 cubic yards of excess cut
that will need to be exported from the site.
All organic materials will be stripped from the ground surface before excavation for structures and
placing site fill. Strippings will not be used as backfill or in engineered fills, but may be removed from
the site or stockpiled for reuse during landscaping.
Onsite materials are suitable for use as structural fill and embankment fill. Site fill beneath structures and
pavement will be placed as structural fill in maximum 8-inch-thick lifts and compacted to at least 95
percent relative compaction. Relative compaction is the ratio of the in-place density to the maximum dry
density as determined by ASTM D698. Fill placed in areas not under structures or pavement will be
compacted to 90 percent relative compaction. The majority of the fill materials will be placed at 3
horizontal to 1 vertical slopes to raise the grade for the perimeter earthen berm. Some of the slopes may
be as steep as 2.2 horizontal to 1 vertical
The LNG Spill Containment Basins are anticipated to require roughly 13.4 feet of excavation for the
foundation subgrade. Excavation can be performed using standard excavation equipment.
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Temporary dewatering will be performed during excavation as needed. The dewatering system will
consist of deep wells, or well points, designed to lower the water level a minimum of 2 feet below the
bottom of excavation. Surface water will be controlled and diverted away from excavations. If soil is
loosened by water standing in excavations, the soil will be removed and replaced with compacted
structural fill.
Temporary excavation slopes will comply with all state, local, and federal codes, ordinances, and
regulations. Recommendations regarding temporary excavation sloping, shoring, sheeting, or bracing are
highly dependent on the contractors selected excavation method and construction procedures. For this
reason, the construction contractor will be made responsible for the design of all temporary slopes and
trench support. This will permit the contractor to select a system particularly suited to planned
construction procedures.
Subsurface Conditions
In general, the site is underlain by layers of unconsolidated alluvial deposits of clay, silt, and sand, as
listed below. (Elevations given below are in NAVD 88 datum.)
Layer 1 10 feet of silty SAND (SM) to poorly graded SAND with silt (SP-SM) to poorly
graded SAND (SP) is located at about elevation 10 to 0 feet. This zone has the potential to
liquefy during a seismic event;
Layer 2 8 feet of SILT (ML) to fat CLAY (CH) to poorly graded SAND with silt (SP-SM) is
located at about elevation 0 to -8 feet. This zone is not likely to liquefy during a seismic event;
Layer 3 28 feet of poorly graded SAND with silt (SP-SM) to silty SAND (SM) is located at
about elevation -8 to -36 feet;
Layer 4 28 feet of interbedded layers of poorly graded SAND with silt (SP-SM), silty SAND
(SM), and SILT (ML) is located at about elevation -36 to -64 feet. This zone has the potential to
liquefy during a seismic event;
Layer 5 50 feet of interbedded layers of poorly graded SAND with silt (SP-SM) and silty
SAND (SM) is located at about elevation -64 to -114 feet. This zone is not likely to undergo
excess pore pressure generation during a seismic event; and
Layer 6 150 feet of interbedded layers of silty SAND (SM), SILT (ML), and poorly graded
SAND with silt (SP-SM) is located at about elevation -114 to -264 feet. Portions of this layer will
undergo partial pore pressure generation during a seismic event.
The above soil profile was modeled to consider pile capacity, static settlement, and soil liquefaction and
settlement during a seismic event.
Groundwater levels have varied from elevation 5 to 7 feet (NAVD 88) as measured in August 2007. For
design, the 100-year flood elevation is assumed to be 12.6 feet (NAVD 88). Structures are designed for
full hydrostatic uplift or include an underdrain system.
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See Appendix J for the Geotechnical Investigation Report which includes the Geotechnical Data Report
as Attachment 1 and the Supplemental Geotechnical Data Report as Attachment 2. The Geotechnical
Data Reports present the results from subsurface exploration, laboratory testing, and geophysical surveys.
Ground Improvement
Ground improvement and deep foundations are recommended to stiffen the ground to be more resistant to
soil liquefaction, and to reduce potential settlement of the improved soil.
Cement deep soiling mixing (CDSM) will be used beneath the two LNG storage tanks and the deluge
house adjacent to the Skipanon River. The CDSM will extend 40 feet laterally beyond the outside
diameter of the tank foundation slab and extend 40 feet beyond the structure slab for the deluge house.
The CDSM will extend to elevation -70 feet. CDSM is a soft soil stabilization method which mixes soft
soil with cement to produce soil-cement with higher strength and lower compressibility than the native
soil. The cement is mechanically blended using an auger with mixing paddles. A single auger or up to
five augers can be used. A computerized batch plant supplies the cement and consists of a cement silo,
mixers, pumps and control room, and a water tank to allow the cement to be mixed as slurry. The CDSM
columns are typically 2.5 to 5.0 feet in diameter and will be laid out in an interlocking grid-type pattern.
The drilling and mixing operations have a low noise level and low vibrations, and do not generate dust
Stone columns will be used beneath other building and equipment foundation slabs and will extend 15
feet laterally beyond the outside footprint of the slabs and 32 feet below the ground surface. Stone
columns will also be used beneath the flare and portions of the perimeter barrier earthen berm. Stone
column (vibro-replacement) construction is a soil improvement technique where soft soil is improved
with columns of dense, crushed stone. For the dry, bottom feed method, a hopper and supply tube feed
the stone backfill directly to the tip of the probe. Stone columns are typically constructed in a triangular
pattern with equal spacing between columns.
13.3.1.4 Foundations
General
Based on geotechnical analyses, the LNG storage tanks, ancillary structures (including buildings,
equipment slabs, and pipe rack structures), ground flare, and the LNG spill containment basins will need
to be supported on deep foundations for vertical and lateral support. The deep foundations will extend to
a depth required for management of tolerable total static and seismic settlement. Appendix J.1,
Geotechnical Investigation Report for the Oregon LNG Terminal Project (GIR), discusses the site
conditions, geotechnical analyses, preliminary foundation design concepts, and construction
recommendations for Oregon LNGs Bidirectional Terminal.
Foundation design varies with seismic categorization of the structure. Appendix I.4 provides seismic
categorization for the Terminal structures.
Driven steel pipe piles are the recommended deep foundation type. Deep foundations are required to
provide uplift capacity for the LNG storage tanks and to transfer tank dead load uniformly to the
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underlying soil. Layers of the underlying soil are compressible, even at depth, and settlement will occur.
It is anticipated that the piles will be 30-inch-diameter pipe piles, 1- inch wall thickness, and driven
open-ended. The compressive capacity will be developed from a combination of skin friction and end
bearing. The tensile capacity will be developed from skin friction along the outside of the pile.
In order to limit total static settlement, the piles will be 280 feet long. Total settlement under hydrostatic
test loads is estimated to be about 8 to 10 inches. This settlement is anticipated to occur relatively
uniformly across the foundation base and is anticipated to occur during hydrostatic testing of the tank.
Reload settlement under operating loads is estimated to be 0 to 3 inches. The estimated differential
settlement of the tank on piles is no more than 2 inches between the center and either edge of slab
(2 inches in 141 feet). Total settlement under seismic condition is estimated to be less than 1 inch.
Ancillary Structures
The following ancillary structures and equipment slabs will be supported on mat foundations and piles:
Seismic Category I: Emergency diesel generator building, fire protection pump house and tank,
deluge pump house, flare systems, refrigerant storage, and spill containment basins.
Seismic Category II: Switchyard/substation, utilities, and motor control room, regasification
facilities, liquefaction facilities, pretreatment facilities, refrigerant compression, and spill
containment trough pipe racks.
Seismic Category III: Administration buildings, water treatment facilities, cooling towers, and
pigging station and metering facilities.
It is anticipated that the piles for Seismic Category I, II, and III buildings and slabs will be 16-inch-
diameter pipe piles, -inch wall thickness, and driven open-ended. In order to limit seismic settlements
to less than 3 inches, the piles will be between 200 and 220 feet long. Total static settlements will be less
than 1 inch.
The spill containment trough pipe rack will be a concrete slab supported on piles. The pipe rack is a
Seismic Category II structure. It is anticipated that the piles will be 16-inch-diameter pipe piles, -inch
wall thickness, and driven open-ended. In order to limit seismic settlements to less than 3 inches, the
piles will be between 200 and 220 feet long. Total static settlement is estimated to be less than 1 inch.
Construction of ancillary structures will be staged to avoid interference with construction of the storage
tanks.
13.3.1.5 Roads
A preliminary pavement design for Portland Cement Concrete (PCC) and asphalt concrete (AC)
pavement sections was completed on the basis of the following assumptions:
Climate is region 1.
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For AC pavement, the typical section would consist of an AC thickness of 3 inches and an aggregate base
layer of 5 inches. For PCC pavement, the typical section would consist of a PCC thickness of 5 inches
and an aggregate base of 4 inches. Both sections would include a geotextile between the subgrade and the
aggregate base layer to provide separation and to prevent migration of fines. AC pavement is
recommended with a present worth of 50 percent of PCC pavement. PCC pavement is also not
recommended because sea water exposure is corrosive to PCC and potential damage to the PCC due to
wetting and drying cycles associated with tide and storm water surface fluctuations. In low lying areas,
such as around the LNG storage tanks, aggregate surfacing course is an option to AC pavement.
Equipment and buildings have been located to provide adequate access for normal operation and
maintenance activities;
In accordance with the requirements of Section 3.1 and 3.2 of NFPA 59A (2001 edition), process
equipment will be located (i) outdoors for ease of operation, to facilitate manual fire fighting and
to facilitate dispersal of accidentally released liquids and gases, and (ii) indoors, in enclosing
structures that comply with the requirements of Sections 2.3.2 and 2.3.3 of NFPA 59A (2001
edition);
In accordance with the requirements of Section 3.2.2 of NFPA 59A (2001 edition), valves will be
installed so that pumps and compressors can be isolated for maintenance; and
LNG vaporizers will be installed to comply with the requirements of Section 5.3 of NFPA 59A
(2001 edition).
The berm will be designed during final design to be stable and leak tight enough to resist the Design
Tsunami wave forces and prolonged tidal surge effects. The berm will be constructed with materials that
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are self-healing and include a chimney drain constructed with self-healing materials. Self-healing
materials are typically a poorly graded sand (no cohesion) where the soil material tends to collapse if a
void develops, rather than maintaining its original structure. These materials would prevent excessive
horizontal seepage flow, should a crack develop, by filling in any voids or cracks that are a result of the
ground displacements.
In addition, the earthen barrier berm will be designed with consideration of scouring that may occur due
to a tsunami. Native soil to be used to construct the earthen barrier berm may be susceptible to up to
several feet of scour due to a tsunami. To prevent scouring of the existing berm by a tsunami, the exterior
slope of the berm will be protected using riprap. Predicted maximum instantaneous water velocity during
a tsunami is approximately 8 feet per second. Based on the peak velocity the minimum riprap size ,
needed to resist the scour velocity is 1 foot. However, the design proposes to use a larger minimum riprap
rock size of 1.5 feet. The riprap on the outboard face of the barrier berm will be keyed into the native
ground to a depth that is at least 1 foot below the potential scour depth of native soil.
Chimney and toe drains will be designed to lower the phreatic water surface to prevent seepage from
daylighting on the slope. The toe drain will be constructed at the toe of the berm and will also collect
shallow surface water infiltration and runoff from the area between the crest of the berm and the LNG
storage tank bottom slab wall. Drain pipe will be used in the toe drain to collect and route seepage water.
The toe drain and perforated pipe will be sized during final design to handle peak surface water events.
Stormwater will be removed by pumps and treated onsite before disposal.
As noted in the GIR, the maximum seismic-induced vertical displacements will vary depending on
whether ground improvement methods are used to mitigate for liquefaction and are estimated to be the
following:
For the barrier berm where there is no ground improvement, seismic-induced settlement of 16 to
29 inches and horizontal and vertical displacements from slope movement are estimated to be
less than 13 inches. In general, vertical displacements are less than the horizontal displacements;
the vertical displacement is conservatively estimated to be equal to the lateral slope movement.
The maximum seismic-induced vertical displacement is estimated to be 42 inches and results in
displacement of the top of fill to elevation +18.5 feet. During the earthquake, the Terminal site is
lowered 7.6 feet due to tectonic subsidence; therefore, the resulting berm height will be about
elevation 10.9 feet.
For the widened berm where there is stone column ground improvement, seismic-induced
settlement of 15 to 24 inches and horizontal and vertical displacements from slope movement are
estimated to be less than 12 inches. The maximum seismic-induced vertical displacement is
estimated to be 36 inches and results in displacement of the top of fill to elevation +19.0 feet.
During the earthquake, the Terminal site is lowered 7.6 feet due to tectonic subsidence;
therefore, the resulting berm height will be about elevation 11.4 feet.
For the ground flare where there is stone column ground improvement, seismic-induced
settlement of 15 to 24 inches and horizontal and vertical displacements from slope movement are
estimated to be less than 9 inches. The maximum seismic-induced vertical displacement is
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estimated to be 33 inches and results in displacement of the top of fill to elevation +24.2 feet,
During the earthquake, the Terminal site is lowered 7.6 feet due to tectonic subsidence;
therefore, the resulting berm height will be about elevation 16.6 feet.
By designing the barrier berm to withstand the forces from a tsunami, to not be undermined by scouring,
and to be constructed to sufficient heights and widths to accommodate predicted seismically induced
settlements and subsidence, the berm will perform adequately during the Safe Shutdown Earthquake
(SSE) event and the LNG storage tank area inside the barrier berm will not become inundated by a
tsunami.
13.3.2 Drawings
13.3.2.1 Site Plans
General Arrangement Plot Plan 07902-DG-000-001 included in Appendix U.1 illustrates the following
information:
Identification and general arrangement of the equipment, systems, structures and buildings that
will comprise the Terminal;
Location of roads;
Additional sheets for the plot plan are also provided at a scale of 1:1200 (1-inch to 100 feet on 11-inch by
17-inch format) to show detail that is necessary to demonstrate the safe spacing of all equipment and
buildings as required by NFPA 59A (2001 edition) are included in Appendix U.1.
Drawing 07902-DG-000-003 included in Appendix U.1 illustrates the overall layout of site and access
road routing.
Foundation and ground improvement drawings and details are provided on the drawings included in
Appendix U.7.
Although this section describes the basis for the design of the Terminal, the following reference
documents are also appropriate to this design basis.
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The following table illustrates the major equipment that would be operating and which equipment would
be in standby when the Terminal is operating in liquefaction mode at the design liquefaction rate.
Table 13.4.1.11-1 Sparing Philosophy for Equipment and Utilities in Liquefaction Mode
Number
Equipment Equipment Number
in Notes
Number Description Operating
Standby
C-205A/B/C BOG Compressor 3 0
C-941A/B/C Air Compressor 2 1
C-2601A/B Propane Compressor 1 0
C-2631A/B LP MR Compressor 1 0
C-2634A/B MP/HP MR Compressor 1 0
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Number
Equipment Equipment Number
in Notes
Number Description Operating
Standby
D-203 BOG Drum 1 0
D-927 Service Water Hydrostatic Drum 1 0
D-943 Instrument Air Receiver 1 0
D-961A/B Liquid Nitrogen Drum 2 0
D-2005A Scrub Column 1 0
Scrub Column Overheads
D-2008A 1 0
Separator
D-2011A MCHE Start-up Drum 1 0
D-2604A Propane Accumulator 1 0
D-2606A Propane Reclaimer 1 0
D-2611A LP Propane Drum 1 0
D-2612A MP Propane Drum 1 0
D-2613A HP Propane Drum 1 0
D-2614A HHP Propane Drum 1 0
D-2615A Propane Collection Drum 1 0
D-2627A HP MR Separator 1 0
D-2630A LP MR Drum 1 0
D-2633A/B MP MR Drum 1 0
D-2636A/B HP MR Drum 1 0
D-4100A/B Propane Storage Drum 2 0
D-4200 Ethane Storage Drum 1 0
D-4400 NGL Storage Drum 1 0
D-4501 Dry Gas Flare Knockout Drum 1 0
D-4551 Wet Gas Flare Knockout Drum 1 0
E-962A/B Liquid Nitrogen Vaporizer 1 1
E-2001A HHP Propane Feed Gas Cooler 1 0
E-2002A HP Propane Feed Gas Cooler 1 0
E-2003A MP Propane Feed Gas Cooler 1 0
E-2004A LP Propane Feed Gas Cooler 1 0
E-2006A Scrub Column Reboiler 1 0
E-2007A Scrub Column Condensate Cooler 1 0
E-2010A Main Cryogenic Heat Exchanger 1 0
E-2012A Defrost Gas Heater 1 0
E-2602A Propane Desuperheater 1 0
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Number
Equipment Equipment Number
in Notes
Number Description Operating
Standby
E-2603A Propane Condenser 1 0
E-2605A Propane Reclaimer Condenser 1 0
E-2607A Propane Subcooler 1 0
E-2621A HHP Propane MR Cooler 1 0
E-2622A HP Propane MR Cooler 1 0
E-2623A MP Propane MR Cooler 1 0
E-2624A LP Propane MR Cooler 1 0
E-2632A LP MR Compressor Intercooler 1 0
E-2635A MP MR Compressor Intercooler 1 0
E-2638A HP MR Compressor Aftercooler 1 0
E-4201 Ethane Vaporizer 1 0
E-4600A Cooling Tower 1 0
L-101A/B/C LNG Loading Arm 3 0
L-102 Vapor Return Arm 1 0
L-210 LP Discretionary Flare 1 0
L-4500 Dry Gas Flare 1 0
L-4550 Wet Gas Flare 1 0
P-202AA/AB/BA/BB LP Pump 4 0
P-603 serves as backup
P-602 Electric Firewater Pump 1 0
if P-602 is not available.
P-603 Diesel Firewater Pump 1 0
P-604A/B Firewater Jockey Pump 1 1
P-605A/B Deluge Firewater Pump 1 1
Tank Area LNG Spill Cont. Basin
P-606A/B 1 1
Storm Water Removal Pump
Liquefaction Area LNG Spill Cont.
P-607A/B 1 1
Basin Storm Water Removal Pump
Regasification Area LNG Spill Cont.
P-608A/B 1 1
Basin Storm Water Removal Pump
P-926A/B Service Water Pump 1 1
North Barrier Area Sump Storm
P-971A/B/C 2 1
Water Removal Pump
South Barrier Area Sump Storm
P-973A/B/C/D 3 1
Water Removal Pump
Propane Swale Storm Water
P-974A/B 1 1
Removal Pump
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Number
Equipment Equipment Number
in Notes
Number Description Operating
Standby
P-2009AA/AB Scrub Column Overheads Pump 1 1
FV-2016A in LNG
See Expander bypass can be
P-2014A/B LNG Expander 1
Notes used if P-2014A not
available
P-2616A Propane Transfer Pump 1 0
FV-2630A in MR
See Expander bypass can be
P-2628A/B MR Expander 1
Notes used if P-2628A not
available.
Wet and Dry Gas Flare Knockout
P-4013A/B Drum Pit Storm Water Removal 1 1
Pump
P-4101A/B Propane Makeup Pump 1 1
P-4601AA-AF Cooling Water Pump 5 1
T-201A/B LNG Storage Tank 2 0
T-601 Firewater Tank 1 0
C-1408A/B Regen Gas Compressor 1 1
D-1101 Inlet Separator 1 0
D-1202A/B Amine Contactor 2 0
D-1203A/B Amine Flash Drum 2 0
D-1204A/B Amine Flash Contactor 2 0
D-1208A/B Amine Stripper 2 0
D-1210A/B Amine Stripper Reflux Drum 2 0
D-1213A/B Amine Surge Drum 2 0
Amine Contactor Overhead
D-1219A/B 2 0
Separator
D-
1402A/B/C/D/E/F/G/H Dehydrator 10 0
/I/J
D-1407 Regen Gas Separator 1 0
D- Bypass is provided to be
1501A/B/C/D/E/F/G/H Hg Removal Bed 12 0 used when beds need to
/I/J/K/L be regenerated.
D-1601 CO2 Vent Knockout Drum 1 0
Low Temp Heat Medium Expansion
D-1608A/B 2 0
Drum
High Temp Heat Medium Expansion
D-1610 1 0
Drum
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Number
Equipment Equipment Number
in Notes
Number Description Operating
Standby
D-1616 Fuel Gas Scrubber 1 0
D-1617 Closed Drain Flash Drum 1 0
D-1628 Amine Sump Drum 1 0
D-1631 Amine Reclaim Filter 1 0
D-4734 RO Cartridges 1 0
E-1207A/B Lean/Rich Exchanger 2 0
E-1209A/B Amine Stripper Condenser 2 0
E-1212A/B Amine Stripper Reboiler 2 0
E-1216A/B Amine Cooler 2 0
E-1218A/B Amine Contactor Overhead Cooler 2 0
E-1404 Regen Gas Heat Exchanger 1 0
E-1406 Regen Gas Cooler 1 0
E-1615 Fuel Gas Heater 1 0
H-1602 CO2 Vent Thermal Oxidizer 1 0
Fired Heater - Low Temp Heat
H-1605A/B 2 0
Medium
Fired Heater - High Temp Heat
H-1607 1 0
Medium
Water Treatment - RO and Ion
L-1621 1 0
Exchange
L-4732 RO System (TBD) 1 0
P-1211AA/AB/BA/BB Amine Stripper Reflux Pump 1 1
P-1214AA/AB/BA/BB Amine Booster Pump 1 1
P-1217AA/AB/BA/BB Amine Circulation Pump 1 1
High Temperature Heat Medium
P-1611A/B 1 1
Pump
P-1613AA/AB/BA/BB Low Temp Heat Medium Pump 1 1
P-1624A/B Makeup Water Pump 1 1
P-1625A/B Amine Makeup Pump 1 1
P-1626A/B Hot Oil Transfer Pump 1 1
P-1629 Amine Sump Pump 1 0
T-1618 Slop Liquids Tank 1 0
T-1619 Amine Storage Tank 1 0
T-1620 Makeup Water Storage Tank 1 0
T-1622 Hot Oil Storage Tank 1 0
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Number
Equipment Equipment Number
in Notes
Number Description Operating
Standby
T-4720 Raw Water Storage Tank 1 0
T-4730 Filtered Water Storage Tank 1 0
The following table illustrates the major equipment that would be operating and which equipment would
be in standby when the Terminal is operating in regasification mode at the design 500MMscfd sendout
rate.
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The maximum expected channel current is 5 knots based on limited measured data from NOAA.
13.4.3 Emissions
Emissions from the operation of emission generating equipment are summarized in Resource Report 9,
Air and Noise Quality.
13.4.4 Seismic
A site-specific seismic hazard evaluation for the Terminal has been completed and a seismic design basis
has been prepared for the on-shore Terminal (Appendix C.5) and marine facilities (Appendix C.6). The
approach has been developed to meet the requirements presented in National Fire Protection Association
(NFPA) 59A (2001 edition) for LNG facilities, and the requirements of the FERC for seismic evaluation
of LNG terminals (18 CFR 380.12(o)). In addition, the site-specific hazard evaluation was conducted to
meet the recommendations of the FERC Draft Seismic Design Guidelines and Data Submittal
Requirements for LNG Facilities dated January 23, 2007. Below is a summary of results for the site-
specific seismic hazard evaluation. See Appendix I.1 for additional discussions of the hazards from
seismic shaking (ground motions), liquefaction potential, seismic slope stability, ground surface rupture,
seismic subsidence, and tsunami.
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On the basis of pre-historic geologic evidence gathered from coastal areas in Washington and Oregon
during the past 20 years, there is evidence of very large, megathrust earthquakes of estimated moment
magnitude (Mw) 8 to 9 originating at irregular intervals from the subduction interface source. There is
consensus within the scientific community that the last megathrust earthquake occurred along the CSZ on
the evening of January 26, 1700. The date of the event is known from written records of a tsunami in
Japan attributed to the earthquake (Satake et al., 1996), the timing of which is consistent with other data
such as turbidity currents, vegetative changes, and changes in growth rings in trees along the Pacific
Coast (Adams, 1990; Atwater et al., 1995). It is estimated that the 1700 CSZ event had an Mw between
8.7 and 9.2 and that ground shaking may have continued for up to 3 or 4 minutes.
Adams and Weichert (1994), Atwater and Hemphill-Haley (1997), and Goldfinger et al. (2003) have
estimated the average recurrence interval for a CSZ megathrust event of around 500 to 600 years, based
on a pre-historic record to approximately 10,000 years before the present.
The intraslab seismic source represents deeper earthquakes associated with the subducting Juan de Fuca
plate and are estimated to range from Mw 6 to 7.5, based on historical occurrences (Geomatrix, 1995).
Three earthquakes in recent history have been attributed to the intraslab source: the 1949, 1965, and 2001
earthquakes in the Puget Sound Region, with Mw of 7.1, 6.5, and 6.8, respectively. No large intraplate
earthquakes (Mw greater than 5.0) have occurred in Oregon, leading to questions regarding the
occurrence of this source mechanism beneath Oregon. However, for this study, the intraslab source was
considered an active seismic source, consistent with the USGS (2002).
Site-specific seismic hazard evaluations were performed to develop site-specific design response spectra
for the 475-, 2,475-, and 4,975-year return periods. These response spectra were used to develop a
Seismic Category I site-specific design response spectra for the SSE and the Operating Basis Earthquake
(OBE).
OBE Seismic Event: The OBE is represented by the site-specific 475-year return period
earthquake. It was determined as the lesser of the 475-year return period and two-thirds the
maximum considered earthquake (MCE) and not less than 80 percent of the 475-year return
period. The MCE is defined as the ground motion having a 2 percent probability of being
exceeded within a 50-year period (2,475-year return period) with deterministic limits.
SSE Seismic Event: The SSE is represented by the 2,475-year return period earthquake. It was
determined as the lesser of the 4,975-year return period; and two times the OBE and not less than
the site-specific 80 percent 2,475-year return period.
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Horizontal and vertical component design spectra at 5 percent damping were developed for the site:
LNG Storage Tanks with ground improvement to mitigate for liquefaction in the upper 80 feet
(OBE and SSE response spectra),
LNG Process Area with ground improvement in the upper 32 feet (MCE and DE response
spectra), and
Although most occurrences of liquefaction have been at shallow depths, the potential for liquefaction at
depths greater than 75 feet was also considered. To estimate the seismic performance of the soils below a
depth of 75 feet nonlinear, effective, and total stress modeling was performed using the computer
program D-MOD2000 (GeoMotions, 2007). The soil layers below a depth of 75 feet, based on the field
explorations, are a highly interbedded material that varies from silts to sands with layer thicknesses of
several feet to tens of feet. In addition, these layers do not appear to be laterally continuous. To account
for the variability, the D-MOD2000 analyses used a generic soil profile, based primarily on the
subsurface information collected at boring BH-16 and cone penetrometer test (CPT) CPT-01.
The predicted amount of excess pore pressure generation for each material type at representative depths
was then extrapolated to other locations on the Project site and the excess pore pressure ratio for these
materials was used to estimate post-seismic settlements of the soil profiles. During a SSE, the maximum
seismic-induced vertical displacement will vary depending on whether ground improvement methods are
used to mitigate for liquefaction and are estimated to be the following:
For areas where there cement-deep soil mixing (CDSM) ground improvement, seismic-induced
settlement of 14 to 17 inches.
For areas where there is stone column ground improvement, seismic-induced settlement of 15 to
24 inches.
The results of the liquefaction analyses are presented in the GIR located in Appendix J.1 to this Resource
Report 13.
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For the Youngs Bay access road berm with no ground improvement to mitigate for liquefaction,
slope displacements are estimated to be an average of 2 inches and a maximum of 4 inches.
For a widened berm with no ground improvement to mitigate for liquefaction, slope
displacements are estimated to be an average of 14 inches and a maximum of 20 inches.
For a widened berm with stone column ground improvement to mitigate for liquefaction, slope
displacements are estimated to be an average of 9 inches and a maximum of 12 inches.
For the ground flare with no ground improvement to mitigate for liquefaction, slope
displacements are estimated to be an average of 28 inches and a maximum of 42 inches.
For the ground flare with stone column ground improvement to mitigate for liquefaction, slope
displacements are estimated to be an average of 6 inches and a maximum of 9 inches.
For the access road berm around the LNG tanks with no ground improvement to mitigate for
liquefaction, slope displacements are estimated to be an average of 9 inches and a maximum of
13 inches.
The results of the seismic slope stability analyses are presented in the GIR contained in Appendix J.1.
A three-dimensional numerical model was used, as implemented in the computer program SELFE (Zhang
& Baptista, 2008). In accordance with the recommendations in the Draft FERC Guidelines, tsunami
elevations shall be determined for seismic source consistent with the SSE. The initial water surface
elevation for the entire modeling grid was assigned to be at Mean High Water (MHW) at the project site,
elevation 7.75 feet NAVD88. A safety factor of 1.3 was applied to the results of the tsunami numerical
modeling.
Results of the modeling predict a peak tsunami wave that varies in elevation from approximately +8.2 to
15.7 feet (NAVD88) at the Terminal site. The first tsunami wave is predicted to reach the site in about
43 minutes after the earthquake. A second wave is predicted to arrive at the site about 153 minutes after
the earthquake.
In assessing the site area that could be inundated by the tsunami, the potential tectonic subsidence of the
site was also considered. Witter et al. (2011) have predicted regional land subsidence from an interface
subduction zone earthquake at the Terminal site to be about 7.6 feet. The subsidence would occur during
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the SSE at the same time the tsunami is formed offshore above the CSZ. Therefore, when the tsunami
arrives at the Terminal site, the ground elevation would be 7.6 feet below current elevations. In addition
to the ground lowering due to tectonic subsidence, seismic-induce settlement from liquefaction and
lateral movement of the berms could result in a lowering of the berm crest by an additional 2.4 feet and 1
foot, respectively The combination of subsidence, seismic-induced settlement, lateral movement is
approximately 11 feet. Therefore, the crest of the earthen berm constructed to elevation +22 feet would
be lowered to an elevation of approximately +11 feet as a result of the offshore CSZ event.
Tsunami-induced wave heights, which have been adjusted for a factor of safety of 1.3, range from
approximately 8.2 to 15.7 feet (Coast and Harbor, 2013). The crest of the earthen barrier berm has been
increased in areas of higher wave heights to protect against overtopping. The predicted tsunami wave
elevations are highest near the flare. The barrier berm will have a constructed crest elevation of +27 feet
in this area to protect against overtopping. Freeboard in excess of 3 feet is provided for the earthen
barrier berm because of the factor of safety of 1.3 included in the predicted tsunami wave heights.
The potential for debris carried by the tsunami to damage the barrier berm around the Bidirectional
Terminal will be designed for the effects of debris.
The design temperature used for heat and mass balance calculations for heat leak into cryogenic piping
and equipment was 95F. The design temperature used for basin walls for vapor dispersion calculations
was 51.5F.
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The design wind speed used for thermal radiation exclusion zone calculations ranged from 0 to 16 mph.
These values were determined by reviewing climate data from 2001-2005. The wind speed assumed in
the vapor dispersion calculations was 4.5 mph per 49 CFR Part 193.2059, although a sensitivity analysis
has been performed at lower windspeeds to confirm the longest dispersion distances.
The design wind speed used in heat and mass balance calculations for heat leak into cryogenic piping and
equipment was 10 mph.
Flood elevations do not include contribution from tsunamis, storm surge, or waves caused by high winds.
Tsunamis are discussed in section 13.4.4.4. For the Terminal site, 100-year wind speeds with a northerly
component are not fast enough to cause a measurable surge. Potential high wave events caused by high
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winds were modeled using a two-dimensional spectral model SWAN (Holthuijsen et al., 2004). The
results of the SWAN modeling for the 100-year wind event show that maximum breaking wave heights
of 2.2 feet or less would occur at the 100-year flood elevation of 12.6 feet. The actual momentary
increase in water elevation due to the breaking waves would be 1.2 feet. Wave forces were estimated and
determined to be insignificant. These results are described further in Appendix I.2.
During the period between February 1, 1953 and December 31, 2006, the average annual total snow was
about 4.1 inches as recorded at the Astoria Airport. The maximum snowfall of 10.8 inches in a single day
occurred on January 13, 1972. Maximum accumulated snow depth of 18 inches occurred on January 30,
1969.
13.4.6 Shipping
13.4.6.1 LNG carrier design capacity range ...................................... 70,000 m3 to 266,000 m3
13.4.7 Mooring
13.4.7.1 Number of berths .........................................................................................................1
13.4.7.2 Turning basin .......................................................................................................... Yes
13.4.7.3 Number of platforms ...................................................................................................1
13.4.7.4 Trestle ...................................................................................................................... Yes
13.4.7.5 Tug services ........................................................Contracted on an as-required basis
At any time an LNGC is in transit to or from the berth and at any time an LNGC is at berth tugs
will provide a dedicated service.
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13.4.9 Unloading
13.4.9.1 Unloading arms and size per berth, liquid ................................................ 3 x 16-inch
13.4.9.2 Unloading arms and size per berth, vapor return .................................... 1 x 16-inch
13.4.9.3 Unloading maximum rate ........................................................................ 10,000 m3/hr
13.4.9.4 Unloading min pressure at carrier manifold ........................ 100 m head (~ 65 psig)
13.4.9.5 Design pressure, arms and piping ...................................................................275 psig
13.4.9.6 Unloading design vapor return pressure at carrier manifold .....................1.45 psig
13.4.9.7 Maximum vapor return temperature at carrier manifold.............................. -180F
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13.4.11 Pretreatment
The Oregon LNG Terminal Pretreatment Facility (Pretreatment Facility) will receive gas from the
Oregon LNG pipeline at approximately 875 psig and treat it to meet the carbon dioxide, water, and
mercury content specifications for the proposed Terminal liquefaction process feed.
Although condensation is not expected in the pipeline at design conditions, liquids may be received due
to upstream upset conditions or pipeline pigging operations. Therefore the inlet gas will first flow
through a horizontal Inlet Separator vessel for removal of any free liquids. As illustrated on flow
diagrams 07902-DG-1000-001, 002 and 003 included in Appendix U.2, after flowing through the Inlet
Separator the gas stream splits between two, parallel, 50% capacity, amine gas sweetening trains. Each
amine gas sweetening train consists of a trayed Amine Contactor tower, where carbon dioxide and sulfur
components in the gas are adsorbed in a circulating liquid amine solution; an Overhead Gas Cooler and
Overhead Gas Scrubber to condense and recover water and amine from the sweetened gas; and an amine
regeneration system. Each amine regeneration system consists of a Flash Drum to separate dissolved gas
from the rich amine solution (recovered as fuel gas); particulate and contaminant filtering; a
reboiled/refluxed trayed Stripper tower to remove the adsorbed carbon dioxide and sulfur compounds
from the amine solution which exit in the overhead vapor; a lean amine surge/expansion vessel; amine
liquid circulation pumps; and a lean/rich amine cross exchanger to recover heat.
The heat required for the Stripper Reboiler in each amine train is supplied by a dedicated, circulating
heat medium (hot oil) system consisting of a fired heater, expansion tank, filter and circulation pumps.
Cooling is supplied by the Terminal LNG plant cooling water system. The sweetened, water saturated
gas from the amine trains flows through a particulate filter and then through multiple, parallel Dehydrator
vessels. The Dehydrators contain molecular sieve media which adsorb most of the water from the gas.
The molecular sieve media is regularly, automatically, regenerated by sequentially removing Dehydrators
from operation and reverse flowing hot (600F) regeneration gas through the bed.
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13.4.13 Liquefaction
13.4.13.1 Feed Gas Specification
The Feed Gas composition to the Liquefaction Facility is shown in the following table:
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The Liquefaction Facility will contain two identical approximately 4.5 MTPA Air Products and
Chemicals, Inc. (APCI) propane mixed refrigerant liquefaction units. Each unit will consist of a propane-
precooled refrigeration system for feed gas cooling and a propane and mixed refrigerant system for
cooling and liquefying the natural gas in the Main Cryogenic Heat Exchanger (MCHE).
The propane refrigeration is provided by a closed-loop system which produces High-Pressure (HP)
propane refrigerant. The refrigerant is depressurized in four pressure levels to successively chill the
natural gas feed. This is also used to chill the mixed refrigerant before it is used to chill, condense and
subcool the natural gas into LNG in the MCHE.
The mixed refrigerant is also a closed-loop system and its main components are nitrogen, methane,
ethane and propane.
LNG Composition
Component Lean Rich
Nitrogen 0.97 0.632
CO2 0.0050 0.0050
Methane 96.68 94.81
Ethane 1.75 3.47
Propane 0.44 0.92
I-Butane 0.063 0.12
N-Butane 0.082 0.026
Pentane+ 0.003 0.0048
TOTAL 100.000 100.00
Gas Properties
Molecular Weight 16.59 16.94
Gross Heating Value, Btu/scf 1023 1047
Wobbe Index, Btu/scf 1352 1389
13.4.15 Storage
13.4.15.1 Type of tank .................................................... Full Containment, Above Ground
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13.4.15.2 Foundation .......................... Piled with concrete pile cap, with seismic isolators
13.4.15.3 Secondary containment ........................................ Concrete Outer Containment
13.4.15.4 Number of tanks .....................................................................................................2
13.4.15.5 Gross capacity per tank .................... approximately 170,000 m3 (1,090,000 bbl)
13.4.15.6 Working capacity per tank ........................................160,000 m3 (1,006,000 bbl)
13.4.15.7 Design pressure ...........................................................................................4.3 psig
13.4.15.8 Design vacuum ........................................................ Not less than 2.0 inches w.c.
13.4.15.9 Normal Operating pressure ............................................... 0.5 3.7 psig (range)
13.4.15.10 Design LNG specific gravity ............................................................................0.48
13.4.15.11 Boiloff rate (pure methane & full tank) ........................ 0.05% per day at 95F
13.4.17 HP Pumps
13.4.17.1 Type of pump(s) ...................... Vessel-mounted, submerged motor, centrifugal
13.4.17.2 Number of pumps operating and spare .............................................................. 3
13.4.17.3 Rated flow ............................................................................................... 2,300 gpm
13.4.17.4 Differential head ..................................................................................... 5,984 feet
13.4.17.5 Maximum LNG specific gravity ......................................................................0.46
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Temperature ............................................................................................................................................. 6F
13.4.26 Electrical
13.4.26.1 Main power utility supplier .............................. PacifiCorp Power (most likely)
13.4.26.2 Utility supply voltage ................................................................................. 230kV
13.4.26.3 Utility supply capacity ........................................................................... 550 MVA
13.4.26.4 Main power generated onsite ............................................................................ No
13.4.26.5 Main power generators.................................................................................... N/A
13.4.26.6 Emergency power supply ........................................................ On-site generated
13.4.26.7 Emergency power generators ................................................ 1 Diesel Generator
13.4.26.8 Emergency power voltage ........................................................................ 4.16 kV
13.4.26.9 Emergency power capacity ................................................................... 2,000 kW
13.4.26.10 UPS services, voltage, size and capacity ...................................................... 120 V
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13.4.31 Nitrogen
13.4.31.1 Source ...................................................................... D-961A/B Liquid N2 Storage
13.4.31.2 Liquid nitrogen storage capacity ......................................... 66,000 gallon (total)
13.4.31.3 Flow rate ............................................ 2,185 scfm design (309 scfm continuous)
13.4.31.4 Pressure ...................................................................................................... 110 psig
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The primary inner container of each LNG storage tank will be filled and hydrostatically tested in
accordance with the requirements of American Petroleum Institute (API) Standard 620. Approximately
28 million gallons of water per tank will be required to perform the test. The hydrostatic test water is
proposed for diversion from the Lower Skipanon River through a large-diameter intake pipe equipped
with a fish screen designed to comply with National Marine Fisheries Service (NMFS) and ODFW fish
screen design requirements to prevent the uptake of juvenile salmon species. The water will be treated
using a mobile RO treatment facility to improve the water quality prior to introduction into the LNG
storage tanks. The intake facilities will be designed to function properly through the full range of
hydraulic conditions and will account for debris and sedimentation conditions that may occur. Intake
velocities are expected to be approximately 600 gpm resulting in a fish screen of approximately three
square feet in area if an active pump is used, and six square feet in area if a passive pump is used. A
Limited Water Use License will be required for withdrawal of the hydrostatic test water, and Oregon
LNG will work with the Oregon Department of Water Resources (ODWR), ODFW, and other interested
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agencies to design the appropriate hydrostatic water diversion during the Limited Water Use License
application process.
Upon completion of hydrostatic testing of the first LNG storage tank, the test water will be transferred to
the second tank for hydrotesting so that no additional water is required. The pumping rate between tanks
is expected to be 4,200 gpm.
As extraction of the water is taking place through the RO system, two water streams will be produced,
permeate and concentrate waters. The permeate water will be used for the hydrostatic testing of the tanks,
and it will constitute approximately 80 percent of the volume of water passed through the RO system.
The concentrate water will be discharged back into the lower Skipanon River, and it will constitute
approximately 20 percent of volume of water passed through the RO system. The concentrate water will
have approximately five times the salinity of the source water, and the permeate water will be salt-free
for use in the hydrostatic testing of the tanks. The concentrate water will be discharged back to the
Skipanon River at the same location from where it was withdrawn, at a rate of 120 gpm. Once hydrostatic
testing of the second tank is completed, the permeate water will be drained into the Skipanon River via
the submerged intake structure. The hydrostatic test water will be discharged in accordance with FERC
Procedures and state and Federal requirements for discharge. Water extraction from, and discharge to, the
Skipanon River will not cause any measurable changes in river flow, stage, or water quality. Tank
settlement monitoring will be performed during the water filling, testing, and emptying activities. Detailed
procedures will be developed for final cleaning and drying out of the tanks after hydrotesting.
Additional details about hydrostatic testing of the LNG storage tanks are provided in Resource Report 2.
Following hydrotesting, the inner tank inside wall, floor and internal structures will be rinsed with fresh
water. Typical rinse water flow rate is about 3-5 gpm. The rinse water will be pumped out of the tank and
discharged to the river in a location and manner in accordance with applicable permits and regulations.
The quantity of rinse water to be discharged is approximately 7,200 to 12,000 gallons for each tank.
Detailed procedures for rinse and final drying of the tanks will be prepared and implemented.
Further details of the LNG storage tank hydrotest procedure are included in Section 13.6.18.5 of this
Resource Report 13.
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A separate Facility Security Plan, describing site security provisions and features, is being prepared for
the USCG pursuant to USCG regulations, 33 CFR Part 105.
Security measures included in the Facility Security Plan and within the design of the Terminal to control
access at all Maritime Security (MARSEC) levels include perimeter fencing, lighting, security personnel
and cameras, monitored and controlled access points into the Terminal, restrictions and prohibitions
applied at the access points, identification systems, and screening procedures.
The site will be surrounded with a security fence with limited access openings. The fence will extend to
the pier to ensure only authorized Terminal personnel can access the Terminal. A Closed Circuit
Television (CCTV) system will be installed at the Terminal and will monitor the pier, the perimeter fence
line, active access points, the waters along the Terminal and the interior of the Terminal.
A turning basin depth of 45 ft (MLLW) is proposed. The proposed depth was estimated taking into
account the static draught of the largest carrier expected to call at the Terminal, squat, trim, vertical
carrier motion due to wave action, fresh water adjustment, underkeel clearance, and tolerance for
dredging and sounding accuracy. For security, economical, and practical reasons, LNG carriers must be
able to navigate to and from the Terminal at all tide conditions. As such, no tidal allowance has been
considered in defining the required minimum channel depth.
To support the Terminal marine operations, appropriate navigational aids will be installed at the turning
basin and dock. In addition, navigation lights will be installed on land and on structures, such as the end
of the pier.
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Real time navigation studies were performed by the Columbia River Bar Pilots at the Pacific Maritime
Institutes simulator facilities in Seattle, Washington. A total of 40 simulations were performed that
included all phases of vessel operation between the Columbia River Bar and the Terminal berth.
Elements specifically addressed include the following:
Transit of navigational channels from the Entrance Channel to the Tansy Point Turn;
Departing, including both bow upstream and bow downstream conditions; and
Details of the simulations and results are presented in Resource Report 11 Reliability and Safety.
The results of the simulations showed that the proposed approach channel, turning area, and berthing
area are adequate to safely allow the transit, turning, and berthing/de-berthing of the LNG carriers under
operational conditions. The results showed a total travel time from the Columbia River Channel to the
Terminal berth to be approximately 90 minutes, including docking.
13.5.1.2 LNG carrier size and transfer design rates and pressure
The Terminal is designed to receive LNG carriers ranging in size from 70,000 m3 to 266,000 m3. The
maximum transfer rate to the LNG carrier is 10,000 m3/hour. The operating pressure at the unloading arm
flange is 65 psig.
The main components of the marine facility will include the following:
A pier extending from the shore line to the loading platform; the pier will support an elevated
pipeway, an spill containment system and a roadway to the loading platform area;
Mechanical systems.
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The layout of the loading platform and mooring system is illustrated on the following drawings included
in Appendix K.1:
To support the Terminal marine operations, a turning basin will be constructed by expanding existing
channels by dredging.
Design temperatures range from -270F to +120F for the piping and process equipment in the loading
system at the Terminal.
Draining (blowdown) of the LNG loading arms after LNG transfer is accomplished by applying nitrogen
pressure at the apex of each arm. LNG on the carrier-side of the apex is drained back into one or more of
the carriers LNG tanks. LNG on the side of the Terminal is forced through drain valves at the low point
on each LNG arm. Once the LNG is forced out of each arm, the drain valve closes automatically.
Once the draining is complete, the arm is left under nitrogen pressure.
As illustrated on the following drawings included in Appendix K.1, the elevated pipeway will extend
from the loading platform to the shore line. An elevated concrete spillway will be installed adjacent to
and below the piping. The piping and spillway will be supported by a steel support structure.
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The maximum loading rate is 10,000 m3/hour. Piping is provided in the design to allow circulation of
LNG through the loading system during periods when no carrier is being loaded, to maintain the loading
lines at cryogenic temperatures, thus avoiding thermal cycling.
Fixed dry chemical system, covering the curbed area under the loading and vapor return arms
using a fixed monitor plus hose lines;
A fire water system, including two 1,000 gpm remote operated, elevated monitors; hydrant and
hose reel; and International Ship to Shore Connections (ISCs); and
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A description of the proposed security arrangements that address the principal concerns for Terminal
security, plans for security and the parties who would be instrumental in the development of security
plans during the design phase of the Project are provided in Section 13.19 of this Resource Report.
The PCR and/or loading platform will be attended any time an LNG carrier has a loading arm connected,
including the vapor arm. Control from the PCR will be limited to LNG (un)loading operations and
safety/ESD responses. The PCR has an operator console containing remote interfaces for the DCS, SIS,
HDMS and hard-wired ESD switches and annunciators, all of which are further described in Section 13.9
of this Resource Report.
The PCR will have a workstation to control and monitor the Marine Instrument Systems and LNG
Loading Arm and Vapor Return Arm controls. Arm controls will include mobile units that can function
at the arms.
The operator console in the PCR will contain hard-wired ESD switches and annunciators for critical
alarms and fire and gas semi-graphic panels necessary for (un)loading operations.
A laser-type berthing monitoring system will be provided to measure the ships distance off the berth,
berthing velocity and angle of approach during final maneuvering and berthing. The measurements will
be conveyed to the pilot, master and berth operator by means of portable hand-held units and a display
board installed on the pier.
The mooring hooks will be fitted with load monitoring cells to measure the load in the mooring lines and
provide a warning when loads approach critical levels.
Information pertaining to preliminary selection of dockside equipment including: fenders, mooring and
vessel approach monitoring, mooring hooks, hydraulic crane and gangway is included in Appendix K.2
to this Resource Report 13.
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13.5.1.12 Drawings
The following drawings for the marine facilities associated with the Terminal are included in Appendix
K.1.
13.5.2 Loading
The following describes the basis for the design for loading an LNG carrier and the anticipated operating
conditions for such operation, and the design features of the equipment including operating conditions
and special design conditions.
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The loading arms will each be fitted with two isolating valves and an emergency release coupling (ERC)
that is installed between the two isolating valves. This ERC system protects the loading arms and carrier
manifold when the loading arm operating envelope is exceeded, and minimizes the spill of LNG in case
of an emergency uncoupling of the loading arms from the carrier.
A data sheet for the loading arms (07902-DS-100-101) is included in Appendix M.3 and vendor
information (07902-VP-100-101) is included in Appendix M.4.
As illustrated on P&ID 07902-PI-100-101 included in Appendix U.4, the LNG arms drain into the LNG
transfer line using a bypass around the LNG Loading Arm automated valves (HV-112A/B/C). HV-111
A/B/C valves automatically close upon completion of arm draining.
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Once the Loading Arms have been connected and the spool piece purged of air, they will be aligned for
cooldown. The design of the Loading Arms will allow rapid cooldown.
For unloading operations, once the Loading Arms are fully cooled down, and the Terminal Operator
confirms he is ready for unloading, the Cargo Officer may start the carriers LNG cargo pumps at his
discretion. The Terminal Operators will determine which LNG storage tank(s) the LNG will be loaded
into based on current volumes in storage. Each LNG storage tank will be capable of being loaded from
the top or bottom. The decision to top or bottom fill a tank is a function of the composition of the LNG in
the LNG tank(s) and the composition to be unloaded, to avoid the potential for tank rollovers which
could occur in situations where heavy LNG is placed below lighter LNG in a storage tank. Unloading
rate will be controlled to maintain BOG header pressure. As each carrier tank approaches minimum tank
levels, the cargo pumps will be shut down and once all of the carriers cargo pumps are shut down, the
arms are drained and purged. The LNG on the outboard arm returns to an LNG tank on the carrier. The
LNG on the inboard arm is bypassed around the closed arm valve into the LNG Transfer header.
The natural gas Pretreatment Facility will treat the feed gas and will consist of the following systems:
An inlet separator to remove entrained liquids from the incoming natural gas,
An amine gas sweetening system to remove CO2 and sulfur compounds from the natural gas,
A molecular sieve dehydration system to remove water down to very low levels acceptable for
the design and operation of the cryogenic heat exchanger,
A mercury removal unit to protect downstream aluminum equipment from damaging corrosion
mechanisms.
The Pretreatment Facility will receive gas from the Oregon LNG pipeline at approximately 875 psig and
treat it to meet the carbon dioxide, water, and mercury content specifications for the proposed Terminal
liquefaction process feed. Gas received from the pipeline flows through an Inlet Separator to remove free
liquids which might (rarely) occur in the incoming gas. The gas stream splits between two, parallel, 50%
capacity, amine gas sweetening trains. Each amine gas sweetening train consists of a trayed Amine
Contactor tower, where carbon dioxide and sulfur components in the gas are absorbed in a circulating
liquid amine solution; an Amine Contactor Overhead Cooler and Amine Contactor Overhead Separator to
condense and recover water and amine from the sweetened gas; and an amine regeneration system. Each
amine regeneration system consists of an Amine Flash Drum to separate dissolved gas from the rich
amine solution (recovered as fuel gas); particulate and contaminant filtering; a reboiled/refluxed trayed
Amine Stripper tower to remove the absorbed carbon dioxide and sulfur compounds from the amine
solution which exit in the overhead vapor; a lean Amine Surge Drum; Amine Circulation Pumps; and a
Lean/Rich Exchanger to recover heat.
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The heat required for the Amine Stripper Reboiler in each amine train is supplied by a dedicated,
circulating heat medium (hot oil) system consisting of a fired heater, expansion tank, filter and
circulation pumps. Cooling is supplied by the Terminal LNG plant cooling water system. The sweetened,
water saturated gas from the amine trains flows through a particulate Dehydrator Pre-filter and then
through multiple, parallel Dehydrator vessels. The Dehydrators contain molecular sieve media which
adsorb most of the water from the gas. The molecular sieve media is regularly, automatically regenerated
by sequentially removing Dehydrators from operation and reverse flowing hot (600F) regeneration gas
through the bed.
Approximately 10 percent of the Pretreatment outlet gas stream is recycled as Dehydrator regeneration
gas. It is heated with a dedicated fired heater and heat medium circulation system, particulate filtered,
compressed and cooled to return upstream of the amine sweetening trains. Dry sweetened gas from the
Dehydrators flows through a particulate Dehydrator Post-filter and then through multiple parallel carbon
beds for removal of mercury in the gas. The mercury bed media is not regenerable and must be replaced
after a design life of several years. The sweetened, dry, mercury-free gas then flows through Dry Gas
Filters, then through Dry Gas Polishing Filters and finally a pressure control valve to the inlet of the
Terminal LNG liquefaction process at approximately 815 psia and 100F.
The carbon dioxide, mixed with other waste gases (acid gases) coming from the Amine Stripper Reflux
Drum D-1210 are sent to the burner of the CO2 Vent Thermal Oxidixer (H-1602), where they will be
chemically altered and sent to atmosphere.
Emergency overpressure reliefs and emergency de-inventory streams are emitted through the Terminal
Wet Gas Flare headers to the Ground Flare.
Onsite tanks hold makeup inventories of heat medium fluid, amine fluid, and amine makeup water.
Liquids from the Inlet Separator and other drains are collected in a closed drain vessel and held in the
Slop Liquids Tank for periodic transport offsite.
Following pretreatment, the Feed Gas composition to the Liquefaction Facility is shown in the following
table:
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13.5.4 Liquefaction
The liquefaction facility will contain two identical approximately 4.5 MTPA APCI Propane-MR
liquefaction units. Each unit will consist of a propane pre-cooled refrigeration system for feed gas
cooling and a propane and mixed refrigeration system for cooling and liquefying the natural gas in the
Main Cryogenic Heat Exchanger (MCHE).
The propane refrigerant is provided by a closed-loop system which produces high-pressure propane
refrigerant. The refrigerant is depressurized in four pressure levels to successively chill the natural gas
feed. This is also used to chill the mixed refrigerant before it is used to chill, condense, and sub-cool the
natural gas into LNG in the MCHE.
The refrigeration to liquefy the Feed Gas is a Mixed Refrigerant (MR) comprising approximately 12%
nitrogen, 38% methane, 40% ethane and 8% propane (mole %). This composition is designed to provide
optimum cooling and liquefaction duties in the (MCHE).
Propane:
Propane is stored in the two Propane Storage Drums (D-4100 A/B), which are pressurized, single wall,
mounded horizontal drums with a net capacity of 9,600 gallon each. Propane can be off-loaded from
propane trucks into these drums via top entry. Any vapors generated during off-loading operations will
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be returned to the truck to balance pressures. Propane is stored in a liquid state and at ambient
temperature.
The Propane Storage Drums (D-4100 A/B) have been sized to provide propane storage returned from the
largest vessel in the process area, which is the Propane Accumulator (D-2604 A/B) in case maintenance
is needed in that vessel or other drums and coolers (the net capacity of the Propane Accumulator is
20,000 gallons, but normal operation level will not exceed 50% capacity). Valves are installed to allow
propane to be returned back to storage via the propane drain system, the Propane Collection Drum (D-
2615 A/B) and the Propane Transfer Pump (P-2616 A/B). Administrative procedures will be developed
by the Terminal to perform this activity.
Large quantities of propane will be required for initial charge of the system, which is an infrequent
operation. During the initial charge of the propane loop the Propane Storage Drums will be used as buffer
drums for the Propane Make-up Pumps (P-4101 A/B). Valves are also installed to return propane back to
trucks if needed.
High purity propane of refrigerant grade will be trucked to the Terminal and therefore there is no need
for a larger storage capacity onsite. Filters to remove traces of water and/or mercury are provided as
illustrated on P&ID 07902-PI-4000-171, to protect the integrity of the systems in the liquefaction plant.
It is expected that losses in the propane and mixed refrigerant loops will be kept to a minimum and
mainly occur in the propane and mixed refrigerant compressor seals, therefore make-up will not be a
continuous operation, and expected to be a few minutes batch operation per day.
Start-up or make-up propane from the Propane Storage Drums is fed to the Propane Accumulator (D-
2604 A/B) in liquid form.
Ethane:
Ethane is stored in the Ethane Storage Drums (D-4200A/B), which are pressurized, double wall, vacuum
jacketed vertical above ground drums, with a net capacity of 12,000 gallons each. Ethane can be off-
loaded from trucks into this drum via top or bottom entry. Transfer is assisted through the pressure build-
up coil. Any vapors generated during off-loading operations will be returned to the truck to balance
pressures. Ethane is stored in liquid state and at cryogenic temperatures.
The Ethane Storage Drums D-4200A/B have been sized to provide ethane storage for normal operation
and to be used as a transfer vessel during initial charge. Ethane is not expected to be returned to D-4200
in case maintenance is needed in the mixed refrigerant system, therefore it will be sent to the Dry Gas
Flare (L-4500).
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Large quantities of ethane will be needed for initial charge of the system, which is an infrequent
operation. The mixed refrigerant compressor is initially started with natural gas, and ethane as well as
other refrigerants will slowly be introduced into the system to match the ideal compositions given by the
vendor.
High purity ethane will be trucked to the Terminal and therefore there is no need for a larger storage
capacity onsite. As ethane will be transported in a cryogenic state, water and other contaminants are not
expected. Ethane will be sampled and analyzed during truck off-loading (the Ethane Storage Drum
vendor package will be provided with sampling capabilities).
It is expected that losses in the mixed refrigerant loop will be kept to a minimum and mainly occur in the
mixed refrigerant compressor seals, therefore make-up will not be a continuous operation, and is
expected to be a few minutes batch operation per day. Heat leak into D-4200 will cause ethane to
evaporate and therefore valves will be installed to send these vapors to the mixed refrigerant loop. During
initial charge these vapors will not be sufficient and ethane liquid will need to be pulled out from D-4200
and evaporated using a dedicated Ethane Vaporizer (E-4201). A pressure build-up coil is provided to
push the ethane liquid out of the tank. During extended periods of time where the liquefaction process
may not be in service and ethane make-up will not be needed, a pressure control valve PV-4200 is
provided to maintain the pressure below the pressure relief valve settings of D-4200. Interlock I-4206
protects downstream piping from low temperatures by a 2 out of 3 temperature sensors voting logic.
Start-up or make-up ethane from the Ethane Storage Drum is fed to the Low Pressure Mixed Refrigerant
Drum (D-2630 A/B) in vapor form.
C3 5 mol % max.
Nitrogen:
Liquid nitrogen is stored in the Liquid Nitrogen Drum (D-961 A/B). This is a pressurized, vacuum
jacketed vertical above ground drum, with a net capacity of 33,000 gallon each. Nitrogen can be off-
loaded from trucks into these drums via top or bottom entry. Transfer is assisted through a pressure build-
up coil. Any vapors generated during off-loading operations will be returned to the truck to balance
pressures. Nitrogen is stored in a liquid state and at cryogenic temperatures.
The Liquid Nitrogen Drums (D-961 A/B) have been sized to provide nitrogen to the MR and Propane
Compressor Seals, to the MR system as refrigerant and to the nitrogen utility network.
Large quantities of nitrogen will be needed for initial charge of the system, which is an infrequent
operation. The mixed refrigerant compressor is initially started with natural gas, and ethane as well as
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other refrigerants will slowly be introduced into the system to match the ideal compositions given by the
vendor.
High purity nitrogen will be trucked to the Terminal and the Liquid Nitrogen Drums (D-961 A/B)
provide onsite storage capacity for about 12 days of normal operation.
The Nitrogen Storage and Transfer system is provided with 2x100% Liquid Nitrogen Vaporizers (E-962
A/B) that will vaporize the liquid nitrogen to about 50F. The system is protected from overpressure with
pressure and thermal relief valves, which discharge to the atmosphere at a safe location (when bonnets
are vented to atmosphere, a screen and/or shield shall be fitted to prevent the ingress of dirt, moisture or
foreign objects). Interlocks I-962 A/B protect downstream piping from low temperatures by a 2 out of 3
temperature sensors voting logic.
Methane:
Methane for make-up will be taken from the BOG Compressors (C-205 A/B/C) discharge, or from the
outlet of the Scrub Column Overheads Separator (D-2008 A/B). Typical quality of methane required for
the MR system is to contain no more than 1 mol % of heavy hydrocarbons (C5+).
Refrigeration is provided by two major systems: the Propane Refrigeration System and the Mixed
Refrigerant System.
The Propane Refrigeration System is a four level cooling system, which provides cooling of the Feed Gas
to about -30F. It also provides cooling for the MR system. The Propane Compressor is a four stage
centrifugal machine. The Propane Compressor C-2601 A/B recovers the evaporated propane streams and
compresses the vapor to about 188 psia to be desuperheated in the Propane Desuperheater (E-2602 A/B),
which is a shell and tube heat exchanger with propane in the shell side and cooling water in the tube side.
Propane leaves E-2602 A/B at about 100F and 180 psia and it is condensed in the Propane Condenser
(E-2603 A/B), which is a shell and tube heat exchanger with propane in the shell side and cooling water
in the tube side. Propane leaves E-2603 A/B at about 93F and 173 psia and it passes through the Propane
Accumulator (D-2604 A/B) and it is further subcooled in the Propane Subcooler (E-2607 A/B) which is a
shell and tube exchanger with propane in the shell side and cooling water in the tube side. Propane leaves
E-2607 A/B at about 77F and 158 psia. High pressure propane is distributed to the Propane Feed Gas
Cooler (E-2001 A/B) and the Propane MR Cooler (E-2621 A/B), via level control valves LV-2001
AA/BA and LV-2621 AA/AB respectively.
C-2601 A/B is driven by an electrical motor (CM-2601 A/B) which is controlled by a Variable
Frequency Drive. Total train brake horse power required for the propane compressor is 55,000 HP.
The Mixed Refrigerant System consists of two compressors, the LP MR Compressor (C-2631 A/B),
which is a single stage single casing machine, and the MP/HP MR Compressor (C-26344 A/B), which is
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a two stage single casing machine; a series of inter and aftercoolers and Knock Out Drums; the HP MR
Separator (D-2627 A/B); the MCHE shell side; and the MR Expander (P-2628 A/B).
The discharge stream from each stage of the MR compressors is cooled by shell and tube cooling water
heat exchangers.
The LP MR Compressor recovers the evaporated mixed refrigerant streams from the bottom of the
MCHE and compresses the vapor to about 222 psia to be cooled in the LP MR Compressor Intercooler
(E-2632 A/B), which is a shell and tube heat exchanger with mixed refrigerant in the shell side and
cooling water in the tube side. Mixed refrigerant leaves E-2632 A/B at about 81F and 215 psia and it is
further compressed in the first stage of the MP/HP MR Compressor, which compresses the mixed
refrigerant to about 477 psia and is cooled in the MP MR Compressor Intercooler (E-2635 A/B), which is
a shell and tube heat exchanger with mixed refrigerant in the shell side and cooling water in the tube side.
Mixed refrigerant leaves E-2635 A/B at about 81F and 470 psia and it is finally compressed in the
second stage of the MP/HP MR Compressor, which compresses the mixed refrigerant to about 838 psia
and is cooled by the HP MR Compressor Aftercooler (E-2638 A/B). The mixed refrigerant leaves E-2638
A/B at about 81F and 831 psia. High pressure mixed refrigerant continues to the HHP/HP/MP/LP
Propane MR Coolers (E-2621 A/B, E-2622 A/B, E-2623 A/B, and E-2624 A/B respectively) where it is
further cooled and partially condensed. The partially condensed mixed refrigerant from E-2624 A/B is
phase separated in the HP MR Separator (D-2627 A/B).
The mixed refrigerant vapor from D-2627 A/B is called light mixed refrigerant and it is sent to the
MCHE where it is condensed and subcooled as it passes through the warm, middle and cold bundles. It
exits at the cold end of the MCHE and is reduced in pressure across the cold Joule-Thomson (JT) valve
(FV-2019 A/B), cooling further as it partially vaporizes. This two-phase stream enters the MCHE internal
phase separator at the top of the cold bundle. The vapor and liquid are distributed over the cold bundle to
provide cold end refrigeration to the MCHE.
The mixed refrigerant liquid from D-2627 A/B is subcooled in the warm and middle bundles of the
MCHE. This liquid leaves the cold end of the middle bundle and is reduced in pressure across the MR
Expander (P-2628 A/B). A back pressure above the mixed refrigerant bubble point is maintained on the
expander discharge to ensure that no vapor forms inside of the expander. AIC-2728 A/B assures
subcooled MR at the discharge. Low pressure MR liquid from P-2628 A/B is further reduced in pressure
by FV-2728 A/B and enters the of the MCHE, which is protected from overpressure by a High Integrity
Pressure Protection System (HIPPS) in case the MR Expander or its bypass Joule-Thomson (JT) valve
(FV-2630 A/B) fails. This stream mixes inside the MCHE with the low pressure mixed refrigerant from
the cold bundle. An internal phase separator and liquid distributors at the top of the middle bundle assure
an even distribution of vapor and liquid over the middle bundle. As the liquid and vapor travel down
across the middle and warm bundle, the liquid vaporizes to provide refrigeration. The low pressure
refrigerant is totally vaporized and superheated as it leaves the warm bundle of the MCHE and returns to
the LP MR Compressor suction.
The LP MR Compressor, C-2631 A/B, is driven by an electrical motor (CM-2631 A/B) which is
controlled by a Variable Frequency Drive. Total train brake horse power required for the propane
compressor is 83,000 HP.
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The MP/HP MR Compressor, C-2634 A/B, is driven by an electrical motor (CM-2634 A/B) which is
controlled by a Variable Frequency Drive. Total train brake horse power required for the propane
compressor is 77,000 HP.
All compressors in the Propane and Mixed Refrigerant Systems are provided with antisurge systems that
provide protection against surge in the centrifugal compressors. The antisurge system is designed to
prevent surge and for tripping the antisurge valves if the antisurge control is insufficient to prevent surge.
Antisurge valves on each compressor stage are adjusted to provide the minimum recycle flows required
to maintain each stage at a safe distance from the surge limit.
The precooling cycle uses propane at four pressure levels and can cool the process down to about -30F.
The cooling is achieved in shell and tube type heat exchangers with propane refrigerant boiling and
evaporating in a pool on the shell side, and with the Feed Gas flowing in immersed tube passes.
The treated Feed Gas from Pretreatment arrives at the Liquefaction trains at about 100F, and 815 psia,
and it is precooled by High High, High, Medium, and Low Pressure Propane Feed Gas Coolers (E-2001
A/B, E-2002 A/B, E-2003 A/B, E-2004 A/B respectively). The inlet temperature to the Scrub Column
(D-2005) is controlled at approximately -30 degrees F by the natural gas bypass around the Propane Feed
Gas Coolers (TV-2049 A/B). The two-phase stream from E-2004 A/B flows to the Scrub Column, where
C5+ hydrocarbons, benzene, and some ethane and butane from the Feed Gas are separated through
distillation. The C5+ hydrocarbons are removed to prevent them from freezing and eventually plugging
the tubes in the MCHE. The liquids at the Scrub Column accumulate on the liquid draw-off tray and flow
to the Scrub Column Reboiler (E-2006), which is an electrical heater that vaporizes the lighter
hydrocarbons in the Feed Gas. Vapor from E-2006 returns to the Scrub Column and passes up the
column, stripping the lighter components from the liquid flowing down the column. The liquid flowing
down the upper section of the column (above the main Feed Gas inlet) is the reflux from the Scrub
Column Reflux Pumps. Natural Gas Liquids (NGL) leave the bottom of the Scrub Column at about
210F and 785 psia and are sent to NGL Storage Drum (D-4400) via the Scrub Column Condensate
Cooler (E-2007 A/B) where they are cooled to about 70F. NGLs are also reduced in pressure for
storage.
The D-2005 Scrub Column overhead stream is cooled by the warm tube bundle in the MCHE resulting in
a partially condensed two-phase stream of approximately -72F (note that all incoming streams to the
MCHE are filtered in their corresponding filters to protect the tubes from plugging). The cooled two-
phase stream from the warm tube bundles of the MCHE flow to the Scrub Column Overheads Separator
(D-2008 A/B) where the two phases are separated. The liquid phase is pumped out of D-2008 A/B by the
Scrub Column Reflux Pumps (P-2009 AA/AB/BA/BB) with the bulk of the stream returning to D-2005
A/B as reflux. Liquid in excess of the Scrub Column requirements will return back to D-2008 A/B. The
overheads of D-2008 A/B are fed to the MCHE middle tube bundles, where it is further cooled down by
the mixed refrigerant travelling in the shell side, and then subcooled in the cold bundle top section.
The LNG stream exits E-2010 A/B at approximately -261F and flows through the MCHE Start UP
Drum (D-2011A), which will be running flooded all the time, and the LNG Expander (P-2014) where the
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stream pressure is reduced, without vaporizing the LNG. The pressure reduction results in a stream
temperature decrease of approximately 1F. AIC-2014 A/B assures subcooled LNG at discharge. The
pressure of the LNG product stream from P-2014 A/B is further reduced by the main LNG product flow
control valve FV-2014 A/B and then sent to the LNG Tanks (T-201 A/B) via the Rundown Header,
which is protected from overpressure by a High Integrity Pressure Protection System (HIPPS) in case the
LNG Expander or its bypass Joule-Thomson (JT) valve (FV-2016 A/B) fails.
A level in the E-2001A/B, E-2002A/B, E-2003A/B and E-2004A/B Propane Feed Gas Coolers is
established. In order to avoid C5+ hydrocarbons, benzene and carbon dioxide from entering into the tube
bundle of the MCHE, the NGL removal system will be in operation, therefore the warm bundle of the
MCHE will be bypassed during this stage, and TV-2408 will be used. Gas will be sent to the dry gas flare
via HV-2218 A/B, and gas will be sampled for quality in SG-2228 A/B.
Natural gas will be used to precool the shell side of the MCHE by blending defrost gas (line NG-
2718A/B-3-01SS) and cooled gas from E-2004 LP Propane Feed Gas Cooler outlet (line NG-2830A/B-8-
06SS-4.5CV). At the same time, the High Pressure Mixed Refrigerant circuit will be cooled to operating
temperatures by introducing defrost gas upstream of the Propane MR Coolers (line NG-2750A/B-3-
06CS), and vented at several locations at or near the MCHE. Flow through warm, middle and cold
bundles will be established by opening multiple drains and vents.
Cooldown rates will be maintained at less than 30 F per hour (It is essential to follow the temperature
difference and rate of change constraints imposed by the MCHE manufacturer). Feed gas will continue to
be introduced to the liquefaction train and maintain the MCHE shell side pressure to around 35 psig.
Once the shell side is precooled to about -20 F cold feed gas from the NGL removal system can be
introduced by opening manual valves in the line NG-2105AA/AB/BA/BB-24-06SS-5.5CV, XV-2208A/B
and closing TV-2408A/B and HV-2218A/B. In this part of the procedure the LNG side of the MCHE will
be precooled to about -20 F. Natural gas exits the MCHE and is sent to flare via D-2011A/B (note that if
cold gases are used to cool the LNG transfer piping for the first time, LNG Expander bypass valve PV-
2016A/B will be used), and part of the natural gas can be recycled using the BOG Compressors C-
205A/B/C.
Once precooling is finalized, final cooldown will proceed. During final cooldown the MCHE will be
cooled to final operating temperatures and the unit lined out for LNG production. The final cooldown
process is started immediately following the pre-cooldown.
The Mixed Refrigerant Compressor will be started on total recycle and the circuit will be charged with
the rest of the refrigerants (nitrogen, ethane and propane). Natural gas feed gas of about 30% the system
nominal capacity will be flowing through the MCHE. The MR compressors will be started using feed gas
(or they can be started during the pre-cooldown) and operated on total recycle. The suction and discharge
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pressures of the compressors will be equalized with the MCHE pressure before the suction and discharge
valves are opened. The MCHE shell side circuit pressure will then be maintained at the normal operating
pressure by making up with cold feed gas. The tube side of the MCHE will be slowly pressurized to
operating pressure, and MR will slowly flow through the MR tubes of the MCHE as well as the shell side
and back to the LP MR Drum (D-2630). Cooldown rate will be controlled by how much natural gas is
flowing through the MCHE. Cooldown rate will not exceed 30F per hour. During the precooling and
final cooldown procedures, both LNG and MR Expanders will be bypassed, and cold gas will flow to the
rundown header to the LNG transfer system and to the tanks where gas will be sent to flare and a portion
recycled back to pipeline using BOG Compressors, if required. Valves on the Rundown Line will be
lined up to slowly backfill the Rundown and the Recirculation line with LNG from the LNG Storage
Tanks manifold. This will prepare the system for normal operation and transfer of product from the
Liquefaction Train to storage. Expanders will be cooled separately following vendor recommendations,
and once the system is fully cooled and inventoried.
As the cooldown proceeds, methane will be added to the mixed refrigerant to maintain the MR
compressor suction pressure.
As the MCHE continues to cool, FV-2016A/B (or PV-2011A/B) valve operation and the feed gas flow
will be adjusted to control the final cooldown rate.
The liquefaction unit is brought to full production and the operation fine-tuned as follows:
The MR inventory and compressor discharge pressure will be steadily increased by charging
components and matching the design composition.
The Feed Gas flow to the MCHE will be gradually increased to match the available MR
refrigeration, which gradually increases the production of LNG.
FV-2016A/B (or PV-2011A/B) and FV-2630A/B valves will be adjusted to maintain the MCHE
shell side temperature between the warm middle and cold bundles.
The MR compressors anti-surge valves will gradually close to increase the circulation rate and
compression ratio. Once the MR compressors anti-surge valves are closed it will be possible to
set FV-2016 A/B (or PV-2011 A/B) and FV-2630 A/B JT valves on automatic control.
The MR make-up will be adjusted to maintain desired MR composition and system pressures
(and therefore LNG production rate).
The feed gas flow and the MR inventory in the system will be gradually increased as described above and
the cold gas routed to flare until such time that LNG can be flowed to the LNG storage tanks.
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GAS PROPERTIES
Molecular Weight 16.59 16.94
Gross Heating Value, Btu/scf 1023 1047
Wobbe Index, Btu/scf 1352 1389
13.5.5 Fractionation
Not applicable
The delivery pressure of the vapor from the LNG carrier must be at least 6.5 psig, requiring the use of the
Carriers compressors to ensure the Terminal can take the vapor in all operating scenarios.
In the unlikely event that the vapor return arm is unavailable for service, the contingency operation would
involve the reduction of LNG loading rate, and/or the use of the Terminals ability to generate its own
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displacement vapor (make-up gas line from pipeline NG-206-4-09CS can be used, see 07902-PI-200-106
in Appendix U.4).
After satisfying the pressure requirements of the Terminal LNG Tanks, excess BOG returning from the
LNG Carrier can be handled using the Terminals BOG Compressors (C-205A/B/C) described below.
ESD-1 or ESD-2 will cause the vapor return to/from the LNG carrier to cease.
At the start-up of the BOG Compressors (C-205A/B/C) it is possible that BOG from the LNG Carrier
will need to be de-superheated. In this case a small stream of LNG is sprayed into the vapor stream just
upstream of the BOG Drum (D-203).
A data sheet for the BOG Compressors (07902-DS-200-205) is included in Appendix M.3 of this
Resource Report and typical manufacturer information (07902-VP-200-205) is included in Appendix
M.4.
The BOG Compressors will shut down with activation of an ESD-2, or activation of I-203, which
corresponds to a high liquid level situation in the BOG Drum (D-203), or low LNG tank pressure.
Interlocks I-205A/B/C will shut down each compressor in high pressure discharge, or high temperature
discharge.
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Storage Tanks. During Liquefaction Mode, excess BOG will be generated in the LNG Storage Tanks due
to heat leak from the ambient air surrounding the tank and associated piping being recirculated. Normally
one BOG Compressor (C-205A/B/C) will be required to handle the amount of BOG generated. The BOG
Compressor discharge will first be used as natural gas make-up for the Mixed Refrigerant loop. If this use
is not adequate to control tank pressure, the excess BOG will be sent to the inlet of the liquefaction trains
to be processed again and converted to LNG. If the LNG Storage Tank pressures begin to fall, the BOG
Compressors will automatically shut down. If the LNG Storage Tank pressures continue to fall, the
natural gas make-up from the pipeline will be injected to the BOG header. Valves PV-206 and PV-207
will begin modulating to ensure that the LNG tanks are kept above the minimum operating pressures.
When loading an LNG carrier there will be excess BOG to handle. In this situation the LNG Carriers
compressors will direct BOG to the Terminal. The LNG Carriers Cargo Officer and the Terminals
Operations personnel will control the vapor return rate.
The Terminal is designed such that no venting of BOG will occur during normal operation. As such, the
Terminal rarely operates near the maximum operating pressures of the LNG Storage Tanks. Based on
rising tank pressure, and if the BOG Compressors are not available, rather than allowing the LNG tank
pressure safety valves to open, excess BOG will be directed to the Flare, L-210 as a first choice, with any
excess BOG directed to the atmosphere first via a discretionary vent installed on each LNG storage tank.
In this operating mode no natural gas liquefaction is taking place. The in-tank, column mounted LP LNG
pumps will send LNG to the vaporization system that consists of shell and tube heat exchangers using an
intermediate ethylene glycol water solution heat transfer fluid heated in natural gas fired heaters.
During no LNG carrier unloading operations and during no liquefaction, the in-tank column mounted LP
LNG pumps will also circulate LNG through a small diameter circulation line to the marine facility and
back through the LNG transfer pipeline to the LNG storage tank(s) in order to keep these piping systems
cold.
When the Terminal is operating in Regasification mode, boiloff gas (BOG) that is continuously generated
in the tanks due to heat leak into the system piping, heat leak through the insulated tank walls, and heat
added due to LNG circulation in the dock will be compressed by the BOG Compressors and routed to
pipeline for sendout. When operating in Liquefaction mode, BOG can be routed to the inlet of the
liquefaction trains (see 07902-PI-300-121 included in Appendix U.4) and can also be routed to the MR
loop where natural gas can be used for make-up.
Liquefaction trains will not be kept cold during extended periods of sendout operations.
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Vaporization Type ........................................ Intermediate Glycol / Water Shell and Tube Heat Exchangers
All sendout rates indicated are net, i.e., exclusive of internal shrinkage and consumption within the
Terminal.
Natural gas from the Terminal will connect to the Williams Northwest Pipeline System and will comply
with the requirements of the Williams Northwest Pipeline System tariff (Third Revised Volume No. 1 is
in effect at present).
During LNG carrier loading operations, a single LNG Carrier will moor at the loading berth and
following cooldown of the loading arms, sub-cooled LNG will be transferred to the Carrier via the in-
tank LP LNG sendout pumps at a rate of 10,000 m3/hr. Vapor generated during the LNG carrier loading
period will be returned to the Terminals vapor handling system via the vapor arm connected to the LNG
Carrier and a vapor return pipeline.
When there are no LNG carrier loading operations occurring and during liquefaction operation, a portion
of the LNG from the liquefiers will circulate LNG through a small diameter circulation line to the marine
facility and back through the LNG transfer pipeline to the LNG storage tank(s) in order to keep these
piping systems cold.
During liquefaction, all boiloff gas (BOG), including the BOG generated due to the heat leak into the
LNG storage tanks, pumping systems and piping systems, and vapor displaced by the incoming LNG to
tanks and LNG ship, will be recycled to the liquefaction feed gas system upstream of the MCHE.
LNG will be loaded to LNG Carrier sub-cooled to prevent flashing, assuming the Carrier arrives at the
Terminal at the conditions stated above.
Minimum available BOG pressure at the carriers vapor manifold flange is below 20 psig.
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The single ground flare consists of two independent flare systems, namely the Wet Gas Flare (L-4550)
and the Dry Gas Flare (L-4500). Each system has its own set of burners and both systems are co-located
within the same radiation fence. The Wet Gas Flare (L-4550) is designed to handle warm hydrocarbon
streams that may contain water and/or contain free liquid hydrocarbons and water. The Dry Gas Flare (L-
4500) is designed to handle dry and sweet natural gas, LNG, propane and ethane. The Low Pressure Flare
(L-210), the Dry Gas Flare (L-4500) and the Wet Gas Flare (L-4550) are equipped with pilots which are
fed from the inlet natural gas header to the liquefaction trains.
A continuous nitrogen gas sweep is incorporated downstream of PV-290 to ensure proper purging of the
flare stack L-210. The rest of the flares do not require a continuous nitrogen gas sweep as they are closed
systems.
The CO2 Vent Thermal Oxidizer (H-1602) is designed to remove acid gas from the natural gas
Pretreatment area.
A data sheet for the Low Pressure Flare, L-210 (07902-DS-200-210) is included in Appendix M.3.
The Terminal is equipped with a High Integrity Pressure Protection System (HIPPS) in key subsystems of
the process in order to minimize the release of hydrocarbons to flare in case of upset conditions.
The Dry Gas Flare System includes individual headers for each liquefaction train, and for the propane
and ethane storage drums, as well as a Dry Gas Flare KO Drum (D-4501), a Dry Gas Flare KO Drum
Heater (E-4502), and series of burners and pilots. Any liquids accumulating in the Dry Gas KO Drum
will be evaporated with the help of E-4502, which is an electrical heater. The burners are designed to
provide gas/air mixture over the widest possible range of flow rates and to ensure stable combustion
through a wide range of compositions and turndowns and to operate smoke free. The abovementioned is
achieved by using a staging system, in which a series of valves in parallel will begin opening depending
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on the flow rate in the header to generate the required kinetic energy. The valves used in the staging
system are open/close butterfly valves, designed for tight shut-off. Because of the remote possibility of
the staging valves failing to open in an emergency, an alternate flow path is always offered to provide
unquestioned protection. This flow path is a relief bypass around the staging valve. A collapsing pin-style
valve control system will be installed and will automatically open in case of an emergency. Unlike a
burst disk or a rupture disk, this type of valve can be quickly reset without taking any part of the system
offline.
The Dry Gas Flare (L-4500) is provided with a radiation fence designed to serve two functions. The first
is to enclose the flame to limit the amount of flame that is visible from the area outside the fence. The
second is to minimize radiation to an acceptable level outside the fence, especially at the staging
manifold where operator access is required. The fence is designed to be opaque, but also to meet
structural standards of the local wind and seismic loadings. It is a hot dip galvanized structure with heavy
galvanized panels for bolted field erection
The Wet Gas Flare System includes individual headers for each pretreatment train, individual headers for
each liquefaction train, and for the NGL storage drum, as well as a Wet Gas Flare KO Drum (D-4551), a
Wet Gas Flare KO Drum Heater (E-4552), and series of burners and pilots. Any liquids accumulating in
the Wet Gas KO Drum will be evaporated with the help of E-4552, which is an electrical heater. The
burners are designed to provide gas/air mixture over the widest possible range of flow rates and to ensure
stable combustion through a wide range of compositions and turndowns and to operate smoke free. The
abovementioned is achieved by using a staging system, in which a series of valves in parallel will begin
opening depending on the flow rate in the header to generate the required kinetic energy. The valves used
in the staging system are open/close butterfly valves, designed for tight shut-off. Because of the remote
possibility of the staging valves failing to open in an emergency, an alternate flow path is always offered
to provide unquestioned protection. This flow path is a relief bypass around the staging valve. A
collapsing pin-style valve control system is installed which will automatically open in case of an
emergency. Unlike a burst disk or a rupture disk, this type of valve can be quickly reset without taking
any part of the system offline.
The Wet Gas Flare (L-4550) will be installed inside the same radiation fence as the Dry Gas Flare, L-
4500 described above.
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Following this bulk draining step, any small residual volume of LNG is gravity drained to the Low Point
Drain Drum D-211. These small LNG volumes are then permitted to vaporize through ambient heat leak
into the respective vessel. The vapors formed are routed to the BOG Header.
This method minimizes problems experienced in some LNG facilities where components are de-
inventoried directly to the LNG storage tanks. In these other applications, trace heavy hydrocarbons in
the drain lines can collect over time in horizontal pipe runs. They can later jell and plug the lines when
contacted by cold LNG during a later draining operation. Any heavy hydrocarbons that do not vaporize
will accumulate in the D-211 Low Point Drain Drum (the lowest point in the process plant), where they
can be removed when desired via a manual drain.
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Under this design any potential draining of liquids is directed to the Low Point Drain Drum (D-211) that
will collect and vaporizes these liquids. The resulting gas is directed into the BOG Header. Specific
sources of liquid include:
The BOG Drum (D-203) which gravity drains to the Low Point Drain Drum under control from
the MCR;
If the HP Pump Drum (D-208) or any HP Pump (P-301A/B/C) need to be drained for
maintenance, the liquid is first pressure transferred using nitrogen into other LNG systems, then
the limited residual liquid is manually gravity drained into the Low Point Drain Drum; and
Any liquid remaining between the first isolation valve and the inlet flow control valve of the
LNG Vaporizers is automatically gravity drained into the Low Point Drain Drum.
Because all vents, drains and BOG are directed into the BOG Header, which is connected to the vapor
space of the LNG Storage Tanks, there is no need to vent the system pressure until the vapor pressures in
the LNG Storage Tanks approach the set point of PIC-290, which directs gas to the Flare, L-210. Any
BOG generated in the Terminal is compressed using the BOG Compressors (C-205A/B/C) and sent back
to the inlet of the liquefaction trains or sent to the MR loop to be used as refrigerant make-up. During the
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loss of the BOG Compressors, the pressure may increase beyond the set point of PIC-290, therefore
flaring via L-210 will be necessary to maintain the pressure in the BOG header and LNG Storage Tanks
within normal operating ranges.
The following figure illustrates this philosophy by using HP Pump P-301A as an example.
Procedurally, VLV 1 would be closed followed by closing VLV 2. VLV 3 would then be opened
immediately to allow any LNG vapor or gas to be recovered into the Closed Vent/Drain System. Once
the system is fully de-pressured, VLV3 is closed and VLV 4 is opened establishing a safe, double block
and bleed isolation (VLV 1, VLV 2 and VLV 4, respectively).
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Mechanical completion will be achieved only when installation of equipment and systems has been
completed and cleaned out, quality control records have been completed and all operating and
maintenance manuals have been provided. Oregon LNG will verify that mechanical completion has been
achieved and will review commissioning procedures that will be prepared by the construction contractor.
Oregon LNG will provide the construction contractor with a signed certificate acknowledging that
mechanical completion of the applicable equipment and systems has been achieved and that
commissioning may commence.
The commissioning procedures will include pre-commissioning activities, which will include:
Confirmation of the operation of all protective devices including emergency shutdown valves;
Confirmation of operation of all hazard detection and hazard control equipment; and
Line out of the equipment and system valves including all relief devices to the vent system.
All pre-commissioning activities will be completed before the equipment and systems are commissioned.
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Dry air (maximum -60F dew point) will be injected into a common header to distribute dry air to all
parts of the Terminal. Commissioning personnel will cycle valves and vents so that all parts of the
cryogenic piping will receive a steady dry air flow. This dry air purge will continue until all parts of the
Terminal demonstrate hygrometer dew point readings of no more than -20F. At this point, the Terminal
is considered dry.
Once dryout has been completed, warm, vaporized liquid nitrogen will be injected into the connections
previously used to feed dry air into the piping system. The goal is to displace the dry air environment
with an inert nitrogen environment, which will not support combustion of flammable gas. Portable
oxygen/flammable gas meters will be used to sample the environment inside the piping system. Once it is
assured that all points of the Terminal contain an environment with less than 9.7 percent oxygen (Purge
Principles and Practices, AGA), the system will be considered to be purged and ready for cooldown.
Cooldown will commence with the LNG transfer pipeline and one LNG storage tank. Although the
Terminal is designed such that LNG tank cooldown can be achieved using liquid nitrogen, a shipment of
LNG or LNG product from the liquefaction trains could also be used.
A temporary piping connection is provided at the LNG berth such that cold LNG vapors from the LNG
Carrier can be routed from the Vapor Return Arm (L-102) to one of the LNG Loading Arms (L-101B) to
precool the LNG transfer piping.
Initially the gas leaving the LNG tanks will be warm and nitrogen rich. As the outlet gas temperature
decreases it will be directed to the loading platform. The gas is desuperheated upstream of the Platform
Drum and routed through a temporary connection to the L-101B LNG Loading Arm. The cold gas then
returns onshore through the 36-inch LNG transfer line. Once on-shore, the gas further cools other large
diameter LNG piping.
Once temperatures of -200F have been reached it is safe to introduce cold liquid to the system. Once the
LNG Transfer System has been inventoried and filling of the LNG tank has commenced, normal
unloading may commence.
After precooling, LNG can be safely introduced into the LNG transfer piping. Once the LNG transfer
piping is fully inventoried, a stream of LNG will be routed to the LNG storage tanks via 4 line
connected to the LNG tank spray nozzles. The LNG spray first begins purging the tank of nitrogen and
then cooling the LNG tank. The tank contractor will oversee the cooldown process and direct control of
the cooldown rate.
Once the carrier is unloaded, an LP Pump will start and will circulate LNG through the LNG unloading
pipeline and back to the LNG storage tank to maintain the system at cryogenic temperatures.
Once cooldown of the LNG storage tank(s) and the LNG Transfer Pipeline has been completed, initial
liquefaction unit start-up can begin when all circuits have been dried out and the propane refrigerant
system has been purged to nearly 100% propane vapor. The propane system can now be inventoried with
propane liquid. Dry, sweet natural gas should be available at this time to pressurize the feed circuit to the
normal operating pressure up to the MCHE feed gas inlet block valve.
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The propane refrigeration compressor will be placed online first, followed by the MR compressors.
Propane refrigerant is required to chill the feed gas.
Prior to starting any compressor, the drivers should have been checked and the compressor auxiliaries
must have been commissioned and ready for service (lube oil systems, etc.).
The general sequence for the cryogenic system start-up will be to first cooldown the Main Cryogenic
Heat Exchanger (MCHE) using a blend of defrost gas and cold feed gas from downstream of the propane
vaporizers. Pre-cooling eliminates a large temperature difference between the refrigerant and feed gas
tube circuits, and also between the exchanger shell side and the tube circuits which would exist if cold
gas from the propane feed gas coolers was circulated through the mixed refrigerant or the feed gas
circuits of the warm heat exchanger.
It is essential to follow the temperature difference and rate of change constraints imposed by the MCHE
manufacturer.
Pre-cooldown is performed on the MCHE at the initial start and on subsequent restarts from a warm
condition, where equipment temperature is greater than 32F.
Cold feed gas from the propane feed gas coolers is mixed with defrost gas, which enters the MR shell
side vapor return line and flows in the reverse direction to the normal process flow direction up the
MCHE shell and is vented at the cold end through the pressure control valve. The process is started with
a small flow of warm defrost gas through the circuit and cold feed gas is gradually added to control the
temperature gradient to gradually reduce the temperature of the Heat Exchanger. The pressure on the
shell of the MCHE is maintained by the cold end shell side vent.
During final cooldown the MCHE is cooled to final operating temperatures and the unit is lined out for
LNG production. The final cooldown process is started immediately following the pre-cooldown.
The MR compressors are started using feed gas (or they can be started during the pre-cooldown) and
operated on total recycle. The suction and discharge pressures of the compressors are equalized with the
MCHE pressure before the suction and discharge valves are opened. The MCHE shell side circuit
pressure is then maintained at the normal operating pressure by making up with cold feed gas.
Warm feed gas will be fed into the rundown line to mix warm gas with the cold gas coming from the
MCHE to ensure that the cooling of the product rundown line is maintained within the cooldown
constraints.
The warm and cold JT valves on the MR Circuits are gradually opened to begin circulation for final
cooldown. The rate of initial cooldown of the MCHE will be carefully controlled by the JT valve. Cold
natural gas continues to exit the MCHE, which will be used to prepare the downstream piping and
equipment for operation with cryogenic fluids.
Prior to the startup of this final cooldown operation, piping on the system will be lined up such that cold
natural gas exit the MCHE will flow to cool the Rundown line and rest of LNG transfer system if that
part has not been cooled down yet, or the cold gas will be vented via the MCHE Start Up Drum. This will
prepare the system for normal operation and transfer of product from the Liquefaction Train to storage.
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As the cooldown proceeds, methane is added to the mixed refrigerant to maintain the MR compressor
suction pressure.
As the MCHE continues to cool, the JT valve operation and the feed gas flow are adjusted to control the
final cooldown rate.
The liquefaction unit is brought to full production and the operation fine-tuned as follows:
The MR inventory and compressor discharge pressure are steadily increased by charging
components and matching the design composition.
The Feed Gas flow to the MCHE is gradually increased to match the available MR refrigeration,
which gradually increases the production of LNG.
The JT valves are adjusted to maintain the MCHE shell side temperature between the warm and
cold bundles.
The MR compressors anti-surge valves gradually close to increase the circulation rate and
compression ratio. Once the MR compressors anti-surge valves are closed it will be possible to
set the JT valves on automatic control.
The MR make-up is adjusted to maintain desired MR composition and system pressures (and
therefore LNG production rate)
The Feed Gas flow and the MR Inventory in the system is gradually increased as described above and the
cold gas routed to flare until such time that LNG can be flowed to the storage tanks.
The timing of commissioning of equipment and systems at the Terminal is illustrated on the schedule
included in Appendix B of this Resource Report
Appendix L.1 contains details of the LNG Storage Tank and Foundation specification 07902-TS-200-108
that has been used in the preparation of the LNG storage tank design.
13.6.1 General
Appendix R.1 includes a report entitled LNG Storage Tank Alternatives (07902-TS-000-106) that
describes the alternative LNG storage tank design concepts that were considered for the Oregon LNG
Project.
The design concept selected for the LNG Storage Tanks (T-201A/B) is a full containment tank, with a
primary inner containment and a secondary outer containment. The tanks are designed and will be
constructed so that the self-supporting primary containment and the secondary containment will be
capable of independently containing the LNG. The primary containment will contain the LNG under
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normal operating conditions. The secondary containment is designed to be capable of containing 110
percent of the capacity of inner tank, as documented in Appendix L.8, and of controlling the vapor
resulting from the highly unlikely failure of the primary containment. Each insulated tank is designed to
store a net volume of 160,000 m3 (1,006,000 barrels) of LNG at a design temperature of -270F and a
maximum internal pressure of 4.3 psig.
An insulated aluminum deck over the inner containment suspended from the outer containment
roof.
The aluminum support deck is designed to be insulated on its top surface with fiberglass blanket
insulation material. The fiberglass blanket is chosen to minimize the potential of in-leakage of Perlite
insulation into the inner containment. The outside diameter of the outer containment is approximately
270 feet. The vapor pressure from the LNG is designed to be equalized through ports in the suspended
deck and will be contained by the outer containment. The internal design pressure of the outer
containment will be 4.3 psig. The space between the inner containment and the outer containment will be
insulated to allow the LNG to be stored at a minimum temperature of -270F while maintaining the outer
containment at near ambient temperature. The insulation beneath the inner containment will be cellular
glass, load-bearing insulation that will support the weight of the inner containment, tank internal
structures (including the bottom fill standpipe column), and the LNG. The space between the sidewalls of
the inner and outer containments will be filled with expanded Perlite insulation that will be compacted
to reduce long term settling of the insulation. The outer containment will be lined on the inside with
carbon steel plates. This carbon steel liner will serve as a barrier to moisture migration from the
atmosphere reaching the insulation inside the outer concrete wall. This liner also provides a barrier to
prevent vapor escaping from inside the tank in normal operation.
There will be no penetrations through the inner containment or outer containment sidewall or bottom. All
piping into and out of the inner and outer containments will enter from the top of the tank.
The inner containment is designed and will be constructed in accordance with the requirements of API
Standard 620 Appendix Q. The tank system meets the requirements of NFPA 59A (2001 edition is used
as the basis except where the 2006 edition is more stringent) and 49 CFR Part 193. Refer to Drawing
07902-DG-200-201 included in Appendix L.2 for typical general arrangement details.
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Additional typical tank data is provided in LNG storage tank data sheet 07902-TS-200-201 that is
included in Appendix M.3.
The liner of the outer tank roof is composed of a butt-welded compression ring and welded steel plates. A
deck is suspended from the outer roof with hangers. The deck holds the roof insulation above the inner
tank. The outer tank roof and vapor space above the suspended deck will essentially be at ambient
temperature. A typical cryogenic roof penetration is illustrated on Drawing 07902-DG-200-205 in
Appendix L.2.
The specified wind design speed of 150 mph with Exposure C and an Importance Factor, I, equal
1.0 per ASCE 7-05 and as specified in 49 CFR Part 193, Section 2067;
Seismic loads in accordance with NFPA 59A and the site specific seismic reports included in
Appendix I.1;
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Roof live load (to be determined during detailed design) applied to the entire projected area of
the roof and combined with the specified external pressure and the platform global live load; and
Platform live load combined with a crane handling live load (both to be determined during
detailed design) and external pressure load. Roof live load is not combined with platform live
load.
The suspended deck will be composed of B209-5083-0 aluminum or equivalent. The suspended deck
hangers will be Type 304 stainless steel.
The tank liquid levels will provide a net capacity in the cold condition of at least 160,000 m3 (1,006,000
barrels). Tank liquid levels will be as follows:
Product temperatures and resulting thermal gradients due to cooldown and subsequent filling and
emptying operations;
Internal pressure due to liquid head to the Design Maximum Liquid Level;
Seismic loads in accordance with NFPA 59A and the site specific seismic reports included in
Appendix I.1; and
The inner tank will be composed of nine percent nickel steel A553 Type 1.
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The inner bottom will be composed of a lap-welded bottom in the tank interior. Details of a typical inner
containment are illustrated on Drawing 07902-DG-200-201 included in Appendix L.2.
Horizontal and vertical accelerations are considered for both OBE and SSE seismic events.
Appropriate damping factors will consider soil structure interaction effects. The seismic loading on the
base insulation is also considered.
For evaluation of sloshing loads, the tank liquid level height for both OBE and SSE is considered to be
the rated capacity height, which is the normal maximum operating liquid level. No credit is taken for the
fact that the tank levels will generally be below this maximum level throughout the course of normal
terminal operation. This normal maximum operating liquid level is 115.75' above the floor of the inner
tank, as indicated in the LNG storage tank data sheet included in Appendix M.3. The inner tank wall
height is 129.823' above the tank floor, as noted in the arrangement drawing 07902-DG-200-201 for the
tanks shown in Appendix L.2. This allows 14.1' for sloshing. Per the calculation in Appendix L.6, the
slosh height is 7.9' for OBE. As this calculated slosh height is less than the sloshing allowance, the
tank design precludes LNG from sloshing over the inner tank wall during OBE when the tank is
operating at or below its normal maximum operating liquid level. For SSE, there is no requirement for
minimum freeboard height since this full containment tank has relief systems sized for the potential
vapor generated due to LNG overflow during SSE (see Appendix L.6).
Seismic design analyses for the inner and outer tanks are provided in Appendices L.6 and L.7,
respectively. The complete seismic information is available in the seismic hazard report included in
Appendix I.1.
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insulation layers to fully develop the strength of the load bearing bottom insulation and help avoid
breakdown should the blocks move slightly. A layer of dry sand or leveling concrete will be placed over
the cellular glass block bottom insulation prior to installation of the inner tank bottom.
Details of a typical bottom corner insulation system are illustrated on Drawing 07902-DG-200-217
included in Appendix L.2.
An important consideration for the installation of the Perlite in the annular space is the Perlite
vibration after filling. Vibration will be used to settle the Perlite to eliminate potential voids or pockets
in the Perlite volume and maximize the insulating value of the system. A reservoir of Perlite will be
placed at the top of the annular space to compensate for future, long-term settlement of the Perlite.
The suspended deck will be composed of aluminum plate with a series of stiffeners. Hanger bars will
attach to the deck stiffeners and roof framing to suspend the deck above the inner tank. The suspended
deck and hangers are designed for product temperatures. The deck hangers will be composed of stainless
steel.
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at one or more junction boxes external to the tank roof. Typical setup of these sensors can be seen in
Drawing 07902-DG-200-247 in Appendix L.2.
An independent third servo-instrument for high-high level alarm only with trips will be provided in each
tank. The trip switches from this third instrument, along with the other two automatic gauges, will be
wired to the Safety Instrumented System (SIS) that is described in Section 13.10 of this Report.
This typical instrumentation is further described in technical specification 07902-TS-200-203 and 07902-
TS-200-204 provided in Appendix L.3.
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Each 12-inch x 16-inch relief valve will have a capacity of approximately 220,000 lb/hr with respect to
the design pressure of the tank. The required relieving rate is dependent on a number of factors, but
sizing will be based on the NFPA 59A Section 7.8.5.3 (2006 edition) requirement that: The minimum
pressure relieving capacity in pounds per hour (kilograms per hour) shall not be less than 3 percent of full
tank contents in 24 hours. This corresponds to about 230,000 lb/hour. Therefore a minimum of two on-
line valves will be required to meet this requirement. Two on-line valves have been included within the
front end engineering design. NFPA 59A 7.8.4.B (2006 edition) requires: Pressure and vacuum relief
valves shall be installed on the LNG container to allow each relief valve to be isolated individually while
maintaining the required relieving capacity. Therefore, an additional spare valve is provided for each
tank to allow one valve to be taken out of service while maintaining two valves in service to provide the
required relieving capability. Accordingly, a total of three pressure relief valves are provided for each
LNG tank. Each valve is provided with an inlet isolation valve.
NFPA 59A Section 7.8.2 (2006 edition) requires: Relief valves shall communicate directly with the
atmosphere. Accordingly, each valve discharge is independently routed to atmosphere. Each relief
valve discharges to atmosphere at a safe location via its 16" vertical tailpipe. The concrete tank roof has
inherent passive fire protection, and the pipework and structures are passively fire protected.
To protect against the ingress of foreign matter, each tailpipe will be provided with a rain flapper to
protect against rain ingress and a small-bore piped low point drain will be provided. To protect against
snow and ice, each tailpipe will be provided with appropriate winterization. A monorail crane will be
positioned for relief valve service.
These valves are illustrated on the tank P&IDs 07902-PI-200-107-01/02 in Appendix U.4. A typical
arrangement of the relief valves and nozzles is illustrated on drawings 07902-DG-200-210 and 07902-
DG-200-236 included in Appendix L.2. Typical relief valves are positioned as illustrated on drawing
07902-DG-200-257 included in Appendix L.2.
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dome space. This ensures, insofar as possible, that moist air is not drawn into the inner tank in a relief
event. When the relief valves lift, air is drawn into the tank dome space from the atmosphere. However,
lifting of these relief valves to atmosphere is expected to occur only during emergency situations when
all other protective features of the terminal are insufficient to protect the tanks from under-pressurization.
The large vapor volume combined for the two tanks minimize the potential for actuation of these relief
valves.
Each 12" valve will have a capacity of about 210,000 standard cubic feet per hour (scfh) of air with
respect to the design vacuum of the tank. The required relieving rate is dependent on a number of factors,
but the front end engineering design basis is 640,000 scfh of air. Therefore, a minimum of four on-line
valves will be required to meet this requirement. Four on-line valves have been included in the front end
engineering design. NFPA 59A Section 7.8.4.B (2006 edition) requires: Pressure and vacuum relief
valves shall be installed on the LNG container to allow each relief valve to be isolated individually while
maintaining required relieving capacity. Therefore, an additional spare valve is provided for each tank
to allow one valve to be taken out of service while maintaining three valves in service to provide the
required relieving capability. Accordingly, a total of five vacuum relief valves are provided for each tank.
Each valve is provided with a dedicated tank-side isolation valve. Valve inlets draw independently from
the atmosphere.
To protect against the ingress of foreign matter, the inlet will be provided with coarse screen; and to
protect against rain and snow ingress, a protective cowl will be provided. To protect against ice, the
valves may be provided with winterization. A monorail crane will be positioned for relief valve service.
These valves are illustrated the tank P&IDs 07902-PI-200-107-01/02 in Appendix U.4. A typical
arrangement of the relief valves and nozzles is illustrated on drawings 07902-DG-200-211 included in
Appendix L.2. Typical relief valves are positioned as illustrated on drawing 07902-DG-200-257 included
in Appendix L.2.
13.6.10.2 Cranes/Hoists
The pump handling system will consist of a hydraulic jib crane or a monorail-type hoist. Explosion proof
electric motors or pneumatic drives and components will be provided to meet hazardous rating
requirements. For further details on typical cranes and hoists, refer to drawing 07902-DG-200-224
included in Appendix L.2.
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columns are designed to ASME pressure vessel codes, as they operate at higher pressures than the LNG
storage tanks. The arrangement of a typical pump column is illustrated on Drawing 07902-DG-200-227
included in Appendix L.2.
Typical roof connection details are illustrated on Drawings 07902-DG-200-205 and typical internal pipe
work details are illustrated on Drawings 07902-DG-200-202, 07902-DG-200-208, 07902-DG-200-209,
07902-DG-200-210, 07902-DG-200-211, 07902-DG-200-226 and 07902-DG-200-227. These drawings
are included in Appendix L.2.
All piping systems are designed in accordance with ASME B31.3 and NFPA 59A.
The pipes running down the vertical side of the tank wall will be supported from the top of the tank
structure and guided by supports along the vertical run in at least two elevations along the vertical wall.
The supports in the vertical section are attached directly to the tank wall; therefore no structure from
grade for these supports is required.
Imbedded and extended pipe supports installed on the LNG storage tanks will be insulated to protect the
support structure from exposure to cryogenic temperatures in the event of an LNG jet leak or spill.
The interconnecting rack will contain a pipe support strategically located to account for the
expansion/contraction of the pipework in the vertical leg and any estimated pipe movement due to
seismic-induced tank motion or settlement of the supporting structure.
In accordance with the above referenced Engineering Design Standard, all efforts have been made in the
proposed design to minimize the use of flanges in cryogenic piping. The use of flanges for isolation
purposes shall be further considered during detailed engineering design.
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A stairway with intermediate landings attached to the outer tank will be provided for access to the roof
platform for the LP Pumps and instrumentation. A staircase with galvanized steel handrails will be
provided to provide access from the LP Pump platform to the tank roof.
An emergency escape ladder will also be provided opposite the main roof platform and will be accessible
via a walkway equipped with handrails. The emergency escape ladder will be of the caged ladder type
with side stepping platforms. It will be attached to and supported by the outer concrete tank.
Typical arrangements of the stairways and ladder are illustrated on drawings 07902-DG-200-238 and
07902-DG-200-240, included in Appendix L.2.
Typical LNG tank access details are illustrated on drawing 07902-DG-200-239 included in Appendix
L.2.
A reinforced concrete bund beneath the tank top platform will be provided to ensure that discharge is
controlled and directed to a spillage down-pipe. This down-pipe directs the spill to the base of the tank,
where the spill is discharged into a reinforced concrete channel and directed away from the tank into a
spill containment trough. Drawing 07902-DG-200-235 in Appendix L.2 illustrates plan and elevation
views of a typical tank top platform spill containment and down-pipe arrangement.
The tank top protection will extend to the edge of the roof dome. Any structural carbon steel on the roof
will be protected from potential spills.
13.6.13 Anchorage
The concrete outer tank wall and base connection is monolithic and does not require anchors.
Since the seismic isolators will reduce the forces to the inner tank, anchor straps will not be necessary for
the inner tank.
13.6.14 Painting
Carbon steel stairs, platforms and pipe supports will be galvanized. Stainless steel, aluminum and
galvanized surfaces will not be painted.
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A dual aircraft warning light will be provided at the highest point on each LNG tank if required in
accordance with Federal Aviation Administration (FAA) directives. Outdoor convenience receptacles
will be provided at the tank, with a minimum of two at the top platform.
The electrical system is designed in accordance with the National Electrical Code (NEC). Drawing
07902-DG-200-229 provides a typical lightning protection for a full containment tank.
13.6.17 Welding
LNG tank welding procedure qualifications and welder qualifications will be in accordance with ASME
Section IX C13. The guidelines of API 620 Appendix Q will be followed for the quantity of tests. Test
plates will be welded on a test stand.
The shell plate to annular plate joint will be smoothly finished to avoid undercuts and overlaps, provided
that any undercut will be within the tolerances allowed by API 620.
Alloy verification will be performed in accordance with specifications. Technical specification 07902-
TS-200-202, included in Appendix L.5 summarizes typical requirements.
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13.6.18.2 Radiography
The radiographic techniques and acceptance criteria will be in accordance with API 620. The extent of
radiography will be in accordance with API 620 and NFPA 59A Section 4.2.1 (2001 edition). The
radiographic test may be substituted with the ultrasonic test in accordance with API 620 Appendix U.
The inner containers will be made of nine percent nickel. Hydrotest water will be filtered to prevent the
ingress of coarse materials. The test water will be sampled and tested for compliance with API 620,
Section Q.8.3 requirements for test water quality prior to use. In addition to the API 620 requirements,
the test water will meet the following requirements.
The chemical oxygen demand of the test water (CODMn): below approx. 15ppm.
Approximately 28 million gallons of water per tank will be required to perform the test. The hydrostatic
test water is proposed for diversion from the Lower Skipanon River through a large-diameter intake pipe
equipped with a fish screen designed to comply with National Marine Fisheries Service (NMFS) and
ODFW fish screen design requirements to prevent the uptake of juvenile salmon species. The water will
be treated using a mobile RO treatment facility to improve the water quality prior to introduction into the
LNG storage tanks. The intake facilities will be designed to function properly through the full range of
hydraulic conditions and will account for debris and sedimentation conditions that may occur. Intake
velocities are expected to be approximately 600 gpm resulting in a fish screen of approximately three
square feet in area if an active pump is used, and six square feet in area if a passive pump is used. A
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Limited Water Use License will be required for withdrawal of the hydrostatic test water, and Oregon
LNG will work with the Oregon Department of Water Resources (ODWR), ODFW, and other interested
agencies to design the appropriate hydrostatic water diversion during the Limited Water Use License
application process.
Upon completion of hydrostatic testing of the first LNG storage tank, the test water will be transferred to
the second tank for hydrotesting so that no additional water is required. The pumping rate between tanks
is expected to be 4,200 gpm.
As extraction of the water is taking place through the RO system, two water streams will be produced,
permeate and concentrate waters. The permeate water will be used for the hydrostatic testing of the tanks,
and it will constitute approximately 80 percent of the volume of water passed through the RO system.
The concentrate water will be discharged back into the lower Skipanon River, and it will constitute
approximately 20 percent of volume of water passed through the RO system. The concentrate water will
have approximately five times the salinity of the source water, and the permeate water will be salt-free
for use in the hydrostatic testing of the tanks. The concentrate water will be discharged back to the
Skipanon River at the same location from where it was withdrawn, at a rate of 120 gpm. Once hydrostatic
testing of the second tank is completed, the permeate water will be drained into the Skipanon River via
the submerged intake structure. The hydrostatic test water will be discharged in accordance with the
FERC Procedures and state and Federal requirements for discharge. Water extraction from, and discharge
to, the Skipanon River will not cause any measurable changes in river flow, stage, or water quality.
Each tank will be equipped with a settlement monitoring system to measure and record inner and outer
tank movements during hydrotest. The settlement monitoring system consists of survey/reference points
equally spaced around the tank and will be capable of measuring differential settlement between inner
and outer tanks. During hydrotest, settlements, rotation and base slab tilting will be monitored at
approximately each 16.4-foot increment of water fill height. Measurements will also be recorded when
the tank is emptied.
The LNG storage tank construction schedule will be developed such that water used to hydrotest the first
storage tank may be reused to test the second tank. After each tank hydrotest, the test water will be
pumped out of the tank, tested, treated (if necessary) and discharged to the river in a location and manner
in accordance with applicable permits and regulations.
Following hydrotesting, the inner tank inside wall, floor and internal structures will be rinsed with fresh
water. Typical rinse water flow rate is about 3-5 gpm. The rinse water will be pumped out of the tank and
discharged to the river in a location and manner in accordance with applicable permits and regulations.
The quantity of rinse water to be discharged is approximately 7,200-12,000 gallons for each tank.
Detailed procedures for rinse and final drying of the tanks will be prepared and implemented.
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A minimum of 16 survey/reference points will be equally spaced around the outer edge of the base slab.
In addition, settlement of the inner tank will be monitored at the same reference points used for the base
slab/outer tank. Measurement will be made from the inner tank annular plate. Also a reference point will
be established on the outer tank wall to measure differential settlement between inner and outer tanks.
Differential settlement and tilting of the base slab will be monitored and recorded.
During hydrotest, settlements, rotation and base slab tilting will be monitored at approximately each 16.4
foot increment of water fill height. Measurements will also be recorded when the tank is emptied. During
construction, the settlement of the base slab and inner tank will be monitored on a weekly basis.
Each LNG tank will be equipped with density monitoring instrumentation to indicate
stratification and potential rollover problems to allow early operator action.
The LNG storage tanks will be capable of top or bottom filling from an LNG ship to avoid
stratification.
Provision is made to circulate the stored product so that if stratification begins to develop, the
tank contents can be thoroughly mixed. This will involve pumping LNG from the bottom of the
tank and returning it to either the top or the bottom as needed.
13.6.21 Drawings
The following LNG storage tank general arrangement and construction drawings are included in
Appendix L.2.
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13.7 Utilities
13.7.1 Instrument Air
The Instrument Air System will supply dry, compressed air to pneumatic valves, cabinet purges, and
utility hose drops in the Terminal. Specifically, the Instrument Air System will be used for valve
operation and cabinet purging
Air consumption for pneumatic valves is based on typical consumption rates for control valves (1 scfm),
on/off valves (0.08 scfm), an estimated number of valves in the Terminal, and an assumed ratio of control
valves to on/off valves. The system is designed with a margin on pneumatic valve air consumption to
account for high short term usage of valves.
Total instrument air consumption will be verified during the detailed design engineering phase of the
Project.
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Three 50 percent electric motor-driven Air Compressor packages will be installed. Each 50 percent
compressor will provide oil-free air at a design rate of 1,200 scfm (for a total design flow rate of 2,400
scfm) and a maximum allowable working pressure of 150 psig. Each package consists of a compressor
with an electric motor driver, a knockout drum, an inlet filter, an inter-cooler if required, an after-cooler,
and control instrumentation systems. When the system air pressure falls below a predetermined set-point
pressure, the standby compressor will automatically start.
Two 100 percent Air Dryer packages, each with a capacity of 2,400 scfm, will be installed. The Air
Dryers will be supplied by air from the upstream compressors. The Air Dryers will supply the design
instrument air and service air demands at a dew point of 40F or lower. The Dryers will be of the heat-
less type and will be equipped with inlet and outlet filters. The maximum allowable pressure drop
through the dryer package is 15 psig at the design air supply rate. The Air Dryers will feed the Instrument
Air Receiver (D-943).
An Instrument Air Receiver with a volume of 3,685 ft will be provided at the outlet of the dryers. The
vessel is sized so that instrument air can be supplied to the critical users during a system malfunction.
The instrument air volume is sufficient for five minutes when the minimum normal operating pressure
falls from 105 psig to 80 psig. Upon indication of low air pressure in the Instrument Air System, flow to
the Service Air System is isolated by valve HV-955, signaled from interlock I-945.
The Instrument Air System is illustrated on P&IDs 07902-PI-940-341 and 07902-PI-940-342 included in
Appendix U.4.
Since utility stations are not in continuous use, it is assumed that not more than one 2-inch pneumatic
grinder and one pneumatic impact wrench is in operation at the same time. The Service Air System flow
rate is designed to provide 547 scfm to service these tools.
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Total service air consumption will be verified during the detailed design engineering phase of the Project.
The Service Air System is illustrated on P&IDs 07902-PI-940-341 and 07902-PI-940-343 included in
Appendix U.4.
13.7.3 Nitrogen
Gaseous nitrogen will be used within the Terminal for normal operations, preparing equipment for
maintenance, and returning equipment back to service after maintenance. Nitrogen will be used to supply
compressor seals with purge gas, purge air from the system after maintenance, and prevent
concentrations of hydrocarbon vapors from reaching the lower flammability limit.
Nitrogen will be provided for purging of the Loading and Vapor Return Arms before, during and after
loading. Purging with nitrogen is also necessary when the Terminal is in regasification mode, which
involves unloading arm operation.
Prior to loading, nitrogen is used to purge the arms to remove air pockets between the LNG Carrier and
the loading arms. This ensures the natural gas concentration in the arms is below the lower flammability
limit. During loading, nitrogen is used to purge the swivel joints in the Loading and Vapor Return Arms.
At the completion of loading, a nitrogen purge is used to force residual LNG into the loading header and
the LNG Carrier. The same purging requirements exist when the Terminal is in regasification mode.
The Loading Platform Nitrogen Receiver D-963 will be used to provide nitrogen for a possible surge
during arm purges and arm swivel joint purge requirements. The drum has a capacity of 150 ft3 with an
operating pressure of 110 psig.
LP Pumps (P-202AA/AB/BA/BB)
Gaseous nitrogen will be used to maintain a positive pressure nitrogen seal and sweep on the in-tank Low
Pressure LNG Sendout Pumps. Nitrogen is also required for purging the pump columns when the in-tank
LP LNG Sendout Pumps are to be removed for maintenance.
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The BOG Compressors require a small, continuous flow of nitrogen for the compressor distance piece,
between the crank case and cylinder.
The Propane Compressors require a continuous flow of nitrogen for the compressor seals.
LP MR Compressors (C-2631A/B)
The LP MR Compressors require a continuous flow of nitrogen for the compressor seals.
The MP/HP MR Compressors require a continuous flow of nitrogen for the compressor seals.
Similar to the LP Pumps, nitrogen will be used to maintain a positive nitrogen seal in the HP Pumps.
Nitrogen will also be used to purge the HP pump housings when the pumps are to be removed for
maintenance.
Nitrogen will be provided to continuously sweep the discretionary flare stack to prevent air entry.
Utility Stations
Nitrogen will be available at utility stations located throughout the Terminal. The actual quantity and
location of the utility stations and drops will be determined during detailed engineering design.
Nitrogen will be supplied to maintain backpressure in the HTF Surge Drum during HTF system
temperature swings.
The pretreatment area requires nitrogen for various purges, tank blanketing, and utility service stations
located throughout the two pretreatment trains. The number and location of utilities drops will be
determined during detailed engineering design.
Other Uses
Components that contain LNG or natural gas have nitrogen connections to allow for purging these
components for maintenance or for return to service following maintenance. These components are
supplied with nitrogen from local utility stations via hoses. Other minor uses of nitrogen include warming
of LNG in liquid samplers, laboratory use, and maintenance building use.
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A dedicated small ambient air vaporizer for each drum to maintain drum pressure; and
2 x 100 percent vaporizers (1 operating, 1 standby) for supply of gaseous nitrogen to meet the
nitrogen demand.
The nitrogen drums and vaporizers will be skid-mounted and prefabricated in a vendor package. The
equipment selected will be based on the storage and vaporization requirements of the Terminal. The
vendor will supply the necessary rupture disks, pressure relief devices, instrumentation, and valves.
Pressure will be maintained in the tank via a small ambient air vaporizer loop (pressure building coil).
The vendor package will also include 2 x 100 percent capacity vaporizers (1 operating, 1 standby) which
will vaporize sufficient nitrogen flow to supply gaseous nitrogen to the distribution network on demand.
The spare vaporizer allows for one vaporizer to be isolated for maintenance. Pressure regulators, PCV-
962A and PCV-962B, control the nitrogen supply pressure to the distribution header.
Temperature indicators at the vaporizer outlet will be used to ensure that cryogenic nitrogen is not
present in the downstream system. Additional safety systems are included in the design to prevent the
potential hazard of cold nitrogen flowing into the distribution network or through the vent to atmosphere.
For addition information on the nitrogen equipment and mixed refrigerant makeup requirements, refer to
Section 13.5.4.1.
A summary of the Potable Water System design parameters for use in the cooling water system is also
illustrated on Terminal Water Balance 07902-PF-900-300 that is included in Appendix U.2.
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The Potable Water System is illustrated on P&ID 07902-PI-920-321, which is included in Appendix U.4.
Storage capacity located above the standpipe elevation in the Firewater Tank T-601;
2 x 100 percent, Service Water Pumps (P-926A/B) operating at 160 feet differential head and 60
gpm; and
1 x 100 percent, 300 gallon (working volume) Service Water Hydrostatic Drum (D-927)
operating at 80 psig. The drum will maintain service water distribution piping pressure between
operational cycles of the service water pumps
The Service Water System is illustrated on P&ID 07902-PI-930-331, which is included in Appendix U.4.
Storm water from sumps inside the berm surrounding the LNG tanks; and
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Storm water that falls within the LNG storage tank area will be collected in sumps. Storm water that falls
in curbed process areas will drain to the LNG spill containment basins. Sump pumps in the LNG spill
containment basins, propane swale and tank area berm will be used to pump the storm water to the Oily
Water Separator L-970.
After treatment, the storm water will normally be used as makeup to the cooling water system. If there is
more storm water than can be used for makeup, the excess will be discharged to the City of Warrenton
POTW outfall.
The Storm Water System Utility Flow Diagram 07902-PF-970-371 included in Appendix U.2 includes
details of the design flow rates, pressures and temperatures of the system.
The LNG spill containment basins collect all storm water falling directly into the containment system, as
well as any storm water collected into process areas that drain directly into it. These process areas
include all LNG spill containment troughs under LNG-conveying pipe racks (including racks extending
from the unloading platform to the shore line), curbed LNG and refrigerant process areas and the top of
the LNG storage tanks (parts of which also drain to the LNG spill containment system via drain pipes
from the tank tops which feed into troughs). Except for these areas, the site is graded such that no other
rain water will fall into this basin.
The LNG spill containment basin sump pumps pump water out of the spill containment basins into the
Oily Water Separator L-970. The NFPA code requires that these sump pumps must remove 25 percent of
the rainfall from a 10-year, one-hour storm, which for Oregon LNG is 0.9 inches per hour. Each of the
basin pumps is sized to remove 100% of the NFPA 59A required storm water removal flow. The capacity
of the LNG spill containment basin sump pumps are illustrated in 07902-PF-970-371 included in
Appendix U.2.
The propane swale will collect all storm water falling directly into the area, as well as any storm water
collected in the propane and NGL storage areas that drain directly into it. The propane process area is
also graded to drain into the swale area. Except for these areas, the site is graded such that no other rain
water will fall into this basin. The propane swale pumps pump water out of the swale into the Oily Water
Separator L-970. The swale has two 100% sump pumps which pump collected storm water out of the
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area and into the L-970 Oily Water Separator. The capacity of the propane swale sump pumps are
illustrated in 07902-PF-970-371 included in Appendix U.2.
This is a 1 x 100 percent system sized to handle storm water at 6,000 gpm. The discharged water from
this system flows to the City of Warrenton POTW outfall.
The tank area is surrounded by a berm and has two sumps to collect storm water. Each sump has two
100% sump pumps which pump collected storm water over the berm and into the L-970 Oily Water
Separator. The capacity of the pumps and design information for the sump pumps is illustrated on Utility
Flow Diagram 07902-PF-970-371 in Appendix U.2.
The Storm Water System is illustrated on P&IDs 07902-PI-970-371 and 07902-PI-970-372, which are
included in Appendix U.4.
13.7.7 Wastewater
The Wastewater System consists of the following streams:
Sanitary waste.
Wastewater from treatment of cooling water makeup and operation of the cooling towers.
The sanitary waste capacity is considered to be equal to the potable water demand, which is illustrated on
Utility Flow Diagram 07902-PF-920-321 included in Appendix U.2. Sanitary wastes will be transferred
to the City of Warrenton municipal water treatment system using a sanitary lift station.
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Vendor information for the LNG Storage Tanks T-201A/B is included in Appendix L of this Report.
13.9 Instrumentation
The following describes the basic instrumentation and control system philosophy for the Terminal. The
systems described are generic and final equipment designs and selection will be made during the detailed
engineering and EPC phases.
A Plant Control and Monitoring System (PCMS) provides control of the Terminal. The PCMS consists
of field instrumentation and a number of microprocessor based sub-systems located in control centers
throughout the Terminal. Primary operator interfaces are located in the Main Control Room (MCR) and
at the Platform Control Room (PCR). The PCMS provides the Terminal personnel with user-friendly
information displays, monitoring, processing and automatic and manual control of the processes.
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The subsystems making up the PCMS include the Distributed Control System (DCS), Safety
Instrumented System (SIS), Hazard Detection and Mitigation System (HDMS), Analyzer System, Gas
Metering System, LNG Tank Gauging System, Vibration Monitoring System and Marine Instrumentation
System.
The DCS includes a Supervisory Station that will be located in the MCR and will access (Read Only)
process monitoring and alarm data. The Supervisory Station will be used to generate various operational
and management reports.
Shared process and operation information is passed on a fiber-optic network connecting all the areas. The
Administration Building (A-804) illustrated on Plot Plan 07902-DG-000-001 included in Appendix U.1
will also be connected to the data highway for information access and to facilitate Emergency Response
as described in the Emergency Response Plan discussed in Section 13.15 of this Report. The DCS will
communicate with each instrument sub-system via Modbus RTU protocol, using Ethernet or serial
connections, or hardwired connections allowing direct control through distributed Input/Output (I/O)
racks.
The Terminal will be controlled primarily from the Main Control Room MCR (A-802) which will be the
primary operator interface and monitoring center for the Terminal. The MCR will be equipped with push
buttons that activate the Emergency Shutdown (ESD) system described in Section 13.10 of this Report.
Operations personnel in the MCR will monitor critical alarms and process variables and will be able to
manually shut down the unloading operation and other processes if required during an emergency.
The Platform Control Room (A-801) will be the control center for LNG loading and unloading
operations and will be attended during these operations. The PCR will be equipped with push buttons
that activate the ESD system.
Local Control Station (LCS) shelters will be located in the vicinity of packaged equipment and will
contain instrument cabinets and packaged equipment cabinets. Final positioning of LCS locations will be
determined during the detailed design phase and will be based on Terminal layout, number of instrument
I/Os and packaged equipment.
Field instruments will be connected via remote distributed I/O panels located in weatherproof enclosures
or via marshaling racks in equipment rooms.
All control system equipment is designed to be of proven design and operational reliability with an
installed base of at least 5 years of operation.
The Control System Block Diagrams 07902-DG-700-001/002/003 included in Appendix U.11 depict
major information and control sub-systems and inter-relations. The final system architecture that will be
defined during the detailed design phase will include a flexible integrated design based on functionality,
while at all times ensuring safe, reliable and economic operation of the Terminal as well as ease of
maintenance and troubleshooting.
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The MCR will be the primary operator interface and monitoring center for the Terminal. Shared process
and operation information is passed on a fiber-optic network connecting all areas.
Video based operator screens for major control systems such as DCS, HDMS and SIS will be in operator
workstation consoles located in the MCR. The operator console will consist of double-tier CRT monitors
designed for operation. These interfaces will take into account Human Factors Engineering.
In addition to the monitoring screens, the operator console contains hard-wired Emergency Shutdown
(ESD) switches and annunciators for critical alarms, and fire and gas semi-graphic panels.
Other auxiliary systems are also located in the MCR, such as the closed circuit television (CCTV) system
for site security monitoring.
The engineering workstation is located in the MCR. This workstation will interface directly with the
DCS control hardware to store historical data used to perform analysis and generate reports. This
workstation will also interface with the historian. The workstation provides the capability to capture the
sequence and times of significant events. The monitoring function will time and date stamp the events to
an accuracy defined by the Terminal Operator, as well as the duration over which this data will be
maintained and the minimum number of digital signals to archive.
The PCR will be attended during LNG Carrier LNG loading and unloading operations. Control from the
PCR will be limited to these operations and safety/ESD responses.
The PCR will have an operator console containing remote interfaces for the DCS, SIS, HDMS and hard-
wired ESD switches and annunciators. However, this operator console will only provide monitoring
capabilities.
The PCR will also have a workstation to control and monitor the Marine Monitoring System and LNG
Unloading Arm and Vapor Return Arm controls. Arm controls will also include local units that can
function in the vicinity of the arms.
Monitoring capability will be provided via video display units located in the MCR and the PCR. The
screens for the operator video display units will be based on the Terminal P&IDs. A logical hierarchy of
the displays will be developed to allow easy navigation throughout the system.
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The operator video display units will provide alarm configuration management. The alarm system allows
the Terminal Operator to view all alarms with time stamping and trending screens, as well as historical
trends.
Access to the DCS will be configured to allow different levels of access control to maintain security,
ensuring that only properly trained and authorized personnel can operate the various parts of the
Terminal or access system tuning and software parameters.
The control system will include the capability to capture the sequence and times of significant events.
The DCS will contain the software and hardware required to perform the following functions:
Automatic/manual remote start sequence and operation. Alarms and events will be available to
the Terminal Operator to identify failures;
Data communication for integration with other Terminal systems to provide more coordination
between systems;
The DCS will communicate with other systems and vendor packages installed in the Terminal via
Modbus RTU protocol, using Ethernet or serial connections. Where only a few I/O are required to be
monitored, hardwired connections will be used.
The DCS hierarchy consists of operator control level, Terminal control level and field devices. The
operator control level consists of workstations, hardware push button control stations and peripherals.
The Terminal control level consists of DCS controllers, SIS, HDMS and package control systems
The main components of the DCS consist of the Operator Workstations, the Engineer Workstation, I/O
and Controllers and the Communication Devices. The configuration of the components for the DCS
system will be determined during the detailed design phase, but, as a minimum, will include:
Interface with BOG Compressor, Refrigerant Compressors and MCHE control systems;
Interface with LNG loading / unloading and vapor return arms system;
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A historian package that will be a configurable, real time and historical data collection package
for trending, logging and reporting; and
In response to fire and gas leak alerts, operating personnel will have the ability to manually initiate
appropriate fire fighting and/or shutdown actions via hard-wired switches provided on the MCR and the
PCR control consoles.
The Hazard Detection and Mitigation System will have interfaces with the following PCMS sub-systems:
The Hazard Detection System and equipment is further described in Section 13.14 of this Report.
A microprocessor based networked inventory management system will be used to consolidate all level,
temperature and density measurements associated with the LNG storage tanks. The system will interface
with the DCS via non-redundant Ethernet or serial link.
Automatic vibration shutdown devices will be installed on large, critical rotating machinery. The
following guidelines will be used:
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All critical pumps and rotary or centrifugal gas or air compressors between 100 hp and 1,000 hp,
and all non-critical pumps over 500 hp, will be equipped with bearing failure detection
equipment (vibration detection). For anti-friction bearings, a bearing housing mounted velocity,
acceleration or acoustic device will be installed. Velocity style sensors will be used. For
hydrodynamic bearings, Bentley-Nevada non-contacting probes will be installed in an X-Y
configuration;
All critical pumps and rotary or centrifugal gas or air compressors, 1,000 hp and larger will be
equipped with two thrust proximity probes sensing the shaft end or shaft shoulder (not a collar),
two radial proximity probes inboard and two radial proximity probes outboard;
Equipment 1,000 hp and larger will be equipped with vibration trip functions on axial probes;
Equipment over 5,000 hp will be equipped with vibration trip functions on axial and radial
probes;
Equipment over 12,000 rpm will be equipped with trip function on radial probes;
All critical pumps and centrifugal gas or air compressors from 500 hp to less than 1,000 hp, and
all non-critical pumps, will be equipped with one RTD in the lube oil return; and
All critical pumps and centrifugal gas or air compressors over 1,000 hp and larger, will be
equipped with RTDs in the bearings.
Common alarms will be provided on the DCS. Trip signals will be hard-wired to the machine
safeguarding system and alarmed on the DCS.
Machinery suppliers will generally supply the vibration and temperature probes and related electronic
cabinetry.
The vibration monitoring system supplier will provide the centralized monitors, servers and related
software. This console will be located in the MCR or remotely at the individual pieces of equipment.
The BMS will be a redundant microprocessor based, high-integrity PLC system. Communications from
the BMS to the DCS will be provided through serial link using Ethernet or Modbus RTU.
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During loading / unloading operations the LNG Carrier personnel will communicate with Terminal
Operators via radio. In case of an emergency and/or abnormal operation, the LNG Carrier personnel can
activate the ESD push button in the LNG Carrier operation room, which is further described in Section
13.10 of this Report. This signal will be transferred through one or more of the following means:
Fiber-optic cable.
An activation of the carriers cargo system ESD generates a shutdown of the unloading operations
(ESD-1).
Vendor package programmable logic controllers (PLCs) and other systems will provide, as a minimum, a
status and common alarm to the DCS. This information will be presented to the Terminal Operators in
the operator displays. The graphic representation in the DCS will mimic the representation in the local
panel.
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supported by a specific instrument system, intelligent transmitters with digital calibration signals
superimposed on 2-wire, 4-20 ma signals will be used.
When intelligent transmitters are used, a feature that allows connection to the digital communication
system will be available in the I/O rack marshalling panels.
All trips will require online testing capabilities through a switch or through the DCS. All field devices
that are trip inputs to the control systems will have bypass capabilities for maintenance. This will be
provided by either hardwired key-lock bypass switches or software configured screens that inhibit the
input during testing. This feature will be password protected. When any device is in bypass, a status
alarm will be displayed on the alarm panel.
Critical safety systems will have their own separate field mounted input equipment. The physical
detection of the measurement may be shared with another loop, but the electronic processing will be
segregated. For example, one orifice plate may be shared by two transmitters, which also serves to
minimize pipe penetrations and therefore reduce the potential for leaks.
For critical applications, voting systems will be used when dictated based on safety considerations, i.e.,
using two out of two or two out of three transmitters. The selection of voting systems will be based on
the need for increased additional availability and the desire to minimize false readings. The voting logic
will be defined during detailed design and will be based on a failure modes and effects analysis.
Control valve actuators will be a pneumatic design. Hydraulic actuators will be used where fast stroking
is required.
Potential-free contact type process switches will be used for fire detection tubing systems and enclosures
in hazardous areas.
Rotary switches will be used for local trip switches. The trip switch enclosure color will be red. Push
button switches will be used for local trip reset functions.
Thermocouples will be fabricated using ISA premium accuracy, calibrated, thermocouple lead wire of
appropriate alloy. Thermocouple Type K will be used for general service and Type T for LNG service.
RTDs will be considered in lieu of thermocouples for narrow spans or for higher accuracy. Three-wire,
100-ohm platinum RTDs will be used.
Vibration in Terminal stationary rotating mechanical equipment will be monitored and alarmed where
equipment is critical to the uninterrupted operation of the Terminal.
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redundant communication paths will not result in the loss of the control functions of any device on the
system. The Ethernet Network employs TCP/IP communications between all network resident devices.
From the Operator Workstation, the Terminal Operator will be able to verify the conditions of devices
connected on the redundant path and to switch to a redundant device if desired. When appropriate (e.g.,
when a problem occurs with device or communication path), the DCS will automatically switch
bumplessly to a redundant device or communication path.
Continuous communications diagnostics will alarm a failure and switch to the redundant communications
path automatically. Any communication errors will be logged at each console in the system.
Communication system status/performance will be made available to any console in the system.
Nodes on the control network will be synchronized across the entire network to within plus or minus one
millisecond via the DCS-based clock. All computers will be time synchronized.
Each sub-system will have the capability to communicate with the DCS system via Modbus RTU
protocol, using Ethernet or serial connections. Where only a few I/O are required to be monitored,
hardwired connections may be used.
Network interfaces to external networks such as the Terminal computer network will be provided with
adequate security such as a firewall to protect from misuse, viruses and intruders.
In addition, redundant 24V DC systems will be provided for all equipment as required. This system will
include dual battery chargers and 100% rated dual batteries, arranged so that a failure or removal from
service of any one component will not interrupt service.
All system and I/O modules will be capable of operating at a minimum of +/-10% available voltage and
+/-5% available frequency.
Separate 24V DC redundant field interrogation voltage and final actuating element power supplies will
also be provided.
Power supplies will be dual as a minimum, each capable of supplying complete system power.
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Each power supply will be rated for expected duty including an additional 15% for installation of spare
capacity. The system will accept power from two different power sources.
Power supplies will be replaceable on-line without disrupting the process and without impacting the main
processor. The system will alarm if one of the power supplies in a redundant set fails.
Safety Instrumented System and supporting system cabinets (30 minutes UPS);
DCS for process control and monitoring purposes including supporting system cabinets (30
minutes UPS);
Fire protection safeguarding and monitoring equipment, including supporting system cabinets (2
hours battery backup);
Packaged equipment control cabinet electronic and PLCs including I/Os (30 minutes UPS battery
backup).
The analyzer systems will interface with the DCS via Ethernet or serial links or hardwired signals.
Analyzers will be required for metering and gas composition for natural gas sendout.
The metering systems will be supplied complete as a pre-engineered package including the flow
measurement skids, associated instrumentation, analyzers and flow computers.
Communications between the metering system and DCS will be by redundant Ethernet or serial links.
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13.9.7 Drawings
13.9.7.1 Control System Block Diagram
Control system block diagram 07902-DG-700-001/2/3 is included in Appendix U.11. As detailed design
advances, this diagram will be updated accordingly to reflect final plant configuration.
Primary operator access to the SIS will be provided at the Main Control Room (MCR) A-802 and at the
Platform Control Room (PCR) A-801.
The SIS will be an independent, high integrity system. The system will continuously monitor the
Terminal and alert the Terminal Operator of any hazardous condition. The SIS will provide both
programmable and solid state safeguarding systems that satisfy critical process applications. The SIS will
also be fault-tolerant and designed to eliminate single point failures.
Safety Integrity Level (SIL) requirements will be determined per SIL determination guidelines (ISA
S84.01) during the detailed design phase. The trip philosophy that will be incorporated within the SIS
will be to de-energize to trip (fail-safe) for process machine trips. However, energize to trip systems may
be considered for certain applications such as de-pressuring, fire and gas trips and rotating machinery
trips. The trip philosophy will be finalized during the EPC phase through a Safety Integrity Level
analysis.
SIS equipment will be configured for fail-safe action in the event of power loss or loss of instrument air.
On-line and off-line diagnostics will be provided to assist in system maintenance and troubleshooting.
Diagnostics will be provided for every major system component.
All SIS I/O will be hardwired from the field devices to the MCR SIS cabinet or remote I/O panel.
All SIS alarms and shutdown conditions will be alarmed in the SIS/HDMS workstation.
Monitoring capability for this system will be provided via video display units and/or mimic panel
displays located in the MCR and the PCR. In response to hazard conditions, the Terminal Operator will
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have the ability to manually initiate appropriate shutdown actions via hard-wired switches provided on
the MCR and the PCR control consoles.
SIS initiators are typically field sensors such as transmitters and switches. Smart transmitters will be used
as trip initiators whenever feasible.
I/O signals will provide an alarm for a bad quality signal, whether that input is single or multiple for
voting purposes. The bad quality alarm signal will be displayed in the DCS. These signals will be
transmitted to the DCS by soft-link.
A deviation alarm will be generated for all signals used for voting purposes. This alarm will be generated
whenever the magnitude of the difference between the minimum and maximum signals is greater than a
preset value of 5% full span signal range. This alarm will not be generated if any of the signals is of bad
quality. Instead, a bad signal quality alarm will be generated.
Field mounted addressable instruments and safety valves. Instruments will be accessible for
maintenance and readability;
A Programmable Electronic System (PES), which will serve as the configurable system for the
SIS. The PES will be independent from the DCS and its reliability will not be affected by the
DCS link status;
SIS main control panel located in MCR A high integrity system, UL approved for safety
integrated monitoring service, will be required;
Operator interface video display screens and printers located in the MCR and the PCR; and
Hard-wired switches located at the MCR and PCR and in process areas.
Continuous communications diagnostics will be installed that will alarm a communications failure and
switch to the redundant communications path automatically. Any communication errors will be logged at
the SIS workstation. Communication system status/performance information will be available from the
SIS workstation.
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The SIS communicates with the DCS via Modbus RTU protocol, using Ethernet, serial connections and
hardwired connections. When transmitting large amounts of non-critical data, serial communication links
are used instead of hardwired connections.
Instrument electrical power supply systems are designed to ensure an appropriate level of security for the
function the instrumentation serves.
In addition, redundant 24V DC systems will be provided for all equipment as required. This system will
include dual battery chargers and 100% rated dual batteries, arranged so that a failure or removal from
service of any one component will not interrupt service.
Any 24 VDC power supplies used in the SIS cabinets to power field I/O will be capable of accepting
120VAC +/- 10%, 60 Hz +/- 3%, single phase.
Power supplies will be dual and each will be capable of supplying complete system power.
Each power supply will be rated for expected duty including an additional 15% for installation of spare
capacity. The system will be supplied with power from two different power sources. Power supplies will
be replaceable on-line without disrupting the process and without impacting main processor triplication.
The system will be designed to alarm if one of the power supplies in a redundant set fails.
Critical instruments are those requiring extremely reliable power supplies. These instruments and
controls will remain in service during power failures for a sufficient amount of time to allow the
Terminal to be shut down. Supplies will be DC with dual battery backup, dual un-interruptible power
supplies (UPS), and dedicated switchboards. The Emergency Diesel Generator (G-502) will provide
extended power capability to backup the critical supplies. Power to the SIS and supporting system
cabinets will be backed up by a 30 minute UPS.
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Each major part of the Terminal and process area will have an ESD circuit. Each ESD circuit will have
dedicated instruments that are independent and separate from instruments used for normal operations.
The LNG carriers have their own ESD system, which will be connected to the Terminal through a
ship/shore umbilical link. The carrier cargo officer will have the ability to initiate an ESD signal.
The ESD system will isolate the Terminal and trip operating equipment.
ESD circuits will be provided for major equipment such as liquefaction, vaporizers, BOG compressors
and the LNG storage tanks.
The Main Control Room will be equipped with push buttons that activate the Emergency Shutdown
(ESD) system. The PCR will also be equipped with manual push button capability to activate the ESD
system. In addition, ESD push buttons will be located in different process areas throughout the Terminal.
The Terminal Hazard Detection and Mitigation System (HDMS) will interface with the ESD system and
will initiate the ESD system upon receipt of specified signals.
The Terminal ESD system includes shutdown and control devices designed to put the Terminal in a safe
state. The ESD system will be used for major incidents and will result in either total shutdown of the
Terminal or shutdown of LNG Carrier loading / unloading, shutdown of pretreatment and liquefaction,
shutdown of the natural gas sendout system and/or individual pieces of equipment depending on the type
of incident. The following levels of ESD will be configured for the Terminal.
ESD-1: Shutdown of (un)loading operations, isolation of the berth and (un)loading platform, and
activates carrier shutdown through umbilical;
ESD-1-1: A subset of ESD-1 which activates ESD-1 and the ERC on each of the LNG
(un)loading arms and the vapor return arm;
ESD-2: Shutdown of LNG/NG sendout operations and activates ESD-1, 3, 3A, 3B, 4, 4A, and
4B. This action shuts down and isolates the Terminal from the natural gas sendout pipeline and
from any carrier which may be berthed.
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Cause and Effect Diagram 07902-DG-660-460 included in Appendix U.4 illustrates the input and output
relationship of all ESD initiators and actions.
Each LNG vaporizer will require ESD valves at the LNG inlet and natural gas outlet for isolation of the
vaporizer.
ESD valves for pipes into and out of LNG Storage Tanks will be located at the tank nozzle.
All ESD valves will be of fire-safe design provided with single action, fail-closed actuators and will be
activated by the SIS.
ESD valve trip circuits will be periodically tested to verify proper functioning of the ESD valves as
required to meet the Safety Integrity Level (SIL) established for that valve.
Details of the shutoff valves that will be used as ESD valves at the marine area of the Terminal are
included in Appendix S.1.
Open/close limit switches on the ESD valves will be provided for confirmation of trip action. ESD valve
limit switches will not be used for shutdown functions, but may be used for permissive activities. If the
command to the valve does not match with the position switch, an alarm will be generated and will be
displayed on the DCS.
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13.11 Electrical
13.11.1 Description of Electrical System
The following describes the Terminals electrical system. See single line diagrams 07902-DG-500-501
through 07902-DG-500-504 (included in Appendix O.2) for reference.
Four 4160V buses are supplied from the 69kV bus. The 4160V buses will consist of two groups of
double-ended buses with a bus tie breaker between the buses in each group. XB-511A and XB-511B will
make up the first bus group, and XB-511C and XB-511D will make up the second.
The 4160V bus will power the 480V buses. The 480V buses will consist of 480V switchgear XB-521A,
XB-521B, XB-521C and XB-521D. A fifth 480V bus, XB-521P, is powered off 4160V bus XB-511A or
XB-511C and provides power to the pier.
During normal operation, the 69kV, 4160V and 480V bus feeders will be configured to provide
maximum redundancy and protection in the event of a loss of power supply to any bus.
One LP pump, to maintain LNG circulation throughout the LNG unloading pipeline for
maintenance cooling;
Control systems;
The standby diesel powered generator (G-502) is connected to the 4160V bus XB-511C and will be used
when the normal power supply has failed. As stated above, G-502 is sized to power non-process loads,
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i.e., non-motor loads, plus one LP pump. Motor loads will drop out when the power is lost. Essential and
emergency loads will be powered from UPS systems, as illustrated on drawing 07902-DG-500-504
included in Appendix O.2. The G-502 Emergency Diesel Generator will supply all remaining loads
connected to the switchgear breakers and molded case circuit breakers. The G-502 is also sized to power
one in-tank LP Pump in the event of an extended outage to maintain recirculation of the LNG unloading
pipeline. Once the normal power supply has been restored, G-502 will automatically synchronize with
the utility source. Terminal Operator action will be required to re-close the main feeder to the Terminal,
after which the bus tie breaker will automatically open (i.e., when both main feeder breakers are closed).
As illustrated on drawing 07902-DG-500-503 in Appendix O.2, G-502 will also provide power to the
480V buses and to the pier control center. This eliminates the need for a separate stand-by generator on
the pier.
The 4160V switchgear will be built to ANSI/IEEE C37.20.7 arc-resistant type 2 design. Arc-resistant
design is also specified for the 4160V MCCs and the low-voltage switchgear.
The circuit protection scheme employs both electronic devices and standard fuses and circuit breakers.
Electronic relays will be GE Multilin style.
The following table provides design details for motors that will be used at the Terminal.
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Cable trays installed on the pipe rack will be used and will be extended to the electrical loads whenever
practical. Cable trays will be aluminum, hot-dipped galvanized steel or reinforced fiberglass depending
on the suitability of each in proximity to brackish/salt water. Cable trays will be separated for the
following systems:
69kV
4160V;
Critical circuits for the ESD and communications system will be run in dedicated rigid galvanized steel
(RGS) conduit with orange labels.
RGS conduit will be used for all runs from the cable tray to equipment, except for metal-clad cable,
which can be run in channels. Flexible conduit will be used for all final runs to rotating or vibrating
equipment.
In general, electrical equipment will be located outside of classified areas where practical. Conduit seals
and associated fittings will be used in hazardous classified areas. In accordance with the requirements of
NFPA 496, control cabinets located in hazardous locations will be purged with dry instrument air and
alarms will be installed to warn of low purge air pressure. All panels and fixtures that cannot be located
out of a classified area will be NEMA 7X with appropriate thermal T-rating.
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The lighting system will be connected to the emergency power bus to ensure lighting is available for
operations and security during loss of offsite power events.
Although methods for reducing light impact are constrained by the fact that minimum light requirements
for safety and security are set by industry standards, in all cases, the minimum amount of light necessary
to complete construction and operation tasks will be used, and all lighting will be directed to work areas
in order to minimize stray light. Light sources will also be located as close as possible to critical
instruments, such as gauges, so that additional general lighting is unnecessary.
Measures to minimize the potential for lighting impacts on fish and wildlife include: (a) the use of
directional lighting facing onshore to the extent possible, (b) the use of screens or lighting hoods, (c) the
use of motion-activated lighting, (d) the use of full-cutoff light fixtures, which have no direct uplight,
help eliminate glare, and are more efficient by directing all lighting down to the intended area only, and
(e) the planting of vegetation along shorelines to screen open-water areas from operating lights.
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system. The specific seal arrangement may vary depending on the vendor selected for the pumps. The
arrangement will include provision for purge gas flow and for detection of flammable gas leakage
through the primary seal. Drawings illustrating these seals will be provided with vendor information
packages to be obtained during final design. To allow for this usage, the Terminal nitrogen system has
been sized to allow for consumption of some nitrogen purge gas for this demand.
Similarly, the pass-through seal design for other pressure boundary instrumentation will also meet NFPA
59A (2001 edition) Section 7.6 requirements. The specific sealing arrangement will be determined based
on the vendor selected for each type of instrumentation. Drawings illustrating these seals will be
provided with vendor information packages to be obtained during final design.
The vendor packages for the LP and HP pumps, 07902-VP-200-202 and 07902-VP-300-301 respectively,
included in Appendix M.4 include a description of the method proposed by a typical pump vendor for
providing this protection.
Data sheet 07902-DS-200-213 is provided in Appendix M.3 for Fuel Gas Heaters E-213A/B and data
sheet 07902-DS-400-401 is included for the Fired Heaters B-201A/B/C/D.
13.12.2 Drawings
13.12.2.1 Plans Showing Piping and Equipment Layout
Fuel Gas System Piping and Instrument Diagram 07902-PI-200-112 included in Appendix U.4 illustrates
the fuel gas system arrangement and Piping and Instrument Diagram 07902-PI-400-202 illustrates the
Fired Heaters.
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The following siting requirements from 49 CFR Part 193 and NFPA 59A (2001) are applicable to
systems and equipment.
Two 160,000 m3 (net) full-containment LNG storage tanks 49 CFR Parts 193.2057 and 2059
require the establishment of thermal and flammable vapor exclusion zones for LNG storage
tanks. NFPA 59A Section 2.2.3.2 specifies thermal exclusion zones based on the design spill and
the LNG spill containment area. NFPA 59A Sections 2.2.3.3 and 2.2.3.4 specify a flammable
vapor exclusion zone for the design spill, which is determined in accordance with Section 2.2.3.5
of NFPA 59A;
A pier consisting of one LNG carrier berth and a marine cargo transfer system consisting of three
16-inch LNG unloading arms, a single 16-inch vapor return arm, and a single 32-inch LNG
transfer pipeline. 49 CFR Parts 193.2001, 2057 and 2059 require thermal and flammable vapor
exclusion zones for the transfer system. NFPA 59A does not address LNG transfer systems; and
In-tank LP LNG pumps; HP LNG pumps; LNG Vaporizers; liquefaction facilities, refrigerant
storage and handling facilities and natural gas liquids (NGL) handling and storage. 49 CFR Parts
193.2057 and 2059 require thermal and flammable vapor exclusion zones. NFPA 59A Section
2.2.3.2 specifies the thermal exclusion zone and Sections 2.2.3.3 and 2.2.3.4 specify the
flammable vapor exclusion zone based on a design spill.
The LNG storage tanks (T-201A/B) that will be installed at the Terminal are full-containment type tanks,
with a primary inner containment and a secondary outer containment. The tanks are designed and
constructed so that the self-supporting primary containment and the secondary containment will be
capable of independently containing the LNG. The primary containment will contain the LNG under
normal operating conditions. The secondary containment will be capable of containing 110 percent of the
capacity of inner tank, as documented in Appendix L.8, and of controlling the vapor resulting from
product leakage from the primary containment. Each insulated tank is designed to store a net volume of
160,000 m3 (1,006,000 barrels) of LNG at a temperature of -270F and a maximum internal pressure of
4.3 psig.
An insulated aluminum deck over the inner containment suspended from the outer containment
roof.
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The outside diameter of the outer containment is approximately 270 feet. The vapor pressure from the
LNG is designed to be equalized through ports in the suspended deck and will be contained by the outer
containment. The internal design pressure of the outer containment will be 4.3 psig. The space between
the inner containment and the outer containment will be insulated to allow the LNG to be stored at a
minimum temperature of -270F while maintaining the outer containment at near ambient temperature.
The insulation beneath the inner containment will be cellular glass, load-bearing insulation that will
support the weight of the inner containment, internal structures, and the LNG. The space between the
sidewalls of the inner and outer containments will be filled with expanded Perlite insulation that will be
compacted to reduce long term settling of the insulation. As these tanks sit upon isolators, no base
heating will be provided for these tanks. The outer containment will be lined on the inside with carbon
steel plates. This carbon steel liner will serve as a barrier to moisture migration from the atmosphere
reaching the insulation inside the outer concrete wall. This liner also provides a barrier to prevent vapor
escaping from inside the tank in normal operation.
There are no penetrations through the inner containment or outer containment sidewall or bottom. All
piping into and out of the inner and outer containments will enter from the top of the tank.
The inner containment is designed and will be constructed in accordance with the requirements of API
Standard 620 Appendix Q. The tank system will meet the requirements of NFPA 59A and 49 CFR Part
193. Refer to Drawing 07902-DG-200-201 included in Appendix L.2 for general arrangement details and
also to Section 13.6 of this Resource Report for details of the LNG storage tank design.
Spill protection of the tank roof is designed to comply with the requirements of NFPA 59A. The
protection will extend to the edge of the roof dome. Any structural carbon steel on the roof will be
protected from potential spills. Spill protection for the LNG storage tank roof is illustrated on drawing
07902-DG-200-235 included in Appendix L.2.
The full containment design prevents water ingress into annular spaces and therefore there are no water
removal requirements for this tank design.
S-606, located in the LNG storage tank area. This basin will collect LNG spills from the marine
transfer area and also LNG sendout from the in-tank LP LNG Sendout Pumps.
S-607, located in the liquefaction process area. This basin will collect LNG and refrigerant spills
from the liquefaction facilities and also from the mixed refrigerant system.
S-608, located in the regasification process area. This basin will collect LNG spills from the
regasification facilities
A propane drainage swale located in the refrigerant storage area will collect propane spills from the
liquefaction facilities as well as the propane storage and handling areas.
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The location of the spill containment basins is illustrated on plot plan 07902-DG-000-001 included in
Appendix U.1. The flow of LNG, NGL and refrigerant spills into the containment basin is illustrated on
the LNG Spill Containment Plot Plan 07902-DG-600-001 that is included in Appendix Q.2.
Each LNG Spill Containment Basin is sized to contain the largest LNG, refrigerant or NGL spill that
could occur from a single accidental leakage source within its respective area for a period of 10 minutes,
which is further described in the Thermal Radiation and Flammable Vapor Exclusion Report included in
Appendix Q.1.
The calculation and resulting flammable vapor exclusion zones for the Terminal are detailed in Appendix
Q.1 of this Resource Report.
The calculations and resulting overpressure consequence analysis for the Terminal is detailed in
Appendix Q.1 of this Resource Report
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presence of spills and leaks of LNG, natural gas, and refrigerants; leaks of other hazardous gases; and
fires. Hazard Detection and Mitigation Philosophy document 07902-TS-600-500 is included in Appendix
C.3 of this Resource Report and the following is a summary of the details contained within that
document.
The HDMS will be an independent, stand-alone, high integrity system and will continuously monitor and
alert operating personnel to leaks of LNG, flammable liquids, and flammable gases, and fires. The
HDMS will be based on a Proprietary Supervising Fire Alarm System in accordance with NFPA 72 .
This system will also be fault-tolerant and have self-diagnostics to alert operating personnel of fault
conditions.
The main HDMS control panel and operator interface will be located in the MCR which will be attended
24-hours per day. A secondary control panel will be provided in The Platform Control Room (PCR)
which will be provided with a local control panel for local operation of platform fire control and
firewater systems during LNG loading and unloading operations. This is the only time that the PCR is
expected to be constantly occupied. All controls provided at this location will also be provided at the
MCR. The system located on the marine facilities shall meet the requirements of 33 CFR127 with alarms,
controls, and communications located both in the PCR and the MCR. The platform and pier shall have
sirens and amber warning lights in accordance with 33 CFR127.207. Local control panels will be
distributed around the Terminal to provide local detection, notification and system release functions. The
local control panels and the main control panel will be networked together on a dedicated system. The
HDMS will have a communication link to the DCS for the display of HDMS status and alarm signals on
the DCS.
Field-mounted addressable fire and flammable gas detectors and other sensors. All instruments
will be accessible for operation and maintenance;
Visual and audible alarms located in the field and the MCR to notify personnel of hazardous
conditions. Leak hazards and fire hazards will have distinct alarms;
Local control panels for the initiating devices and notification devices. Automatic activation of
fire suppression systems and control of other equipment (e.g., automatic shutoff of ventilation
systems) are also accomplished from the local control panels. All circuits will be supervised to
detect integrity problems;
An HDMS main control panel that will be located in the MCR. The main control panel will be
networked with the local panels over a high integrity communications system. The network
circuit will be supervised to detect integrity problems;
Operator interface via video display screens and printers located in the MCR and the PCR;
Mimic panels located in other buildings such as the admin office; and
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The HDMS will execute control logic for single detectors as well as for groups of detectors. For
example, a voting scheme may be applied where three detectors are installed in a particular area and
alarms from two out of the three detectors will initiate controlled actions. A deviation alarm will be
generated for all signals used for voting purposes. This alarm will be generated whenever the magnitude
of the difference between the minimum and maximum signal signals is greater than a preset value of 10
percent full span signal range. This alarm will not be generated if any of the signals is of bad quality.
Monitoring capability is provided via graphic display screens and mimic panel displays located in the
MCR and the PCR. All HDMS alarms and shutdown conditions will be alarmed in the SIS/HDMS
workstation. Fire alarms and overview graphics illustrating the location of the detector will be repeated
on the DCS via communications links.
Fire and flammable gas detection and protection of offices and other buildings will be via networked fire
panels provided by the building supplier. These fire panels will be located in individual buildings and
networked to the main fire alarm control panel in the MCR. All hazard signals will alarm locally as well
as in the MCR and PCR. Local signals will be audible and visual (strobe lights) and will have distinctive
alarms and colors for fire and flammable gas (leak) hazards. The light source color shall be clear or
nominal white for fire. Combustible gas leaks shall be use an amber colored strobe or beacon.
Operating personnel will be able to initiate appropriate firefighting and/or shutdown actions via hard-
wired switches provided at the MCR and the PCR control consoles in response to fire and/or flammable
gas leaks.
Hazard trips that initiate automatic shutdown of equipment and systems and which will activate the ESD
system are described in Section 13.10 of this Resource Report 13. The input and output relationship of all
ESD initiators and actions is further illustrated in Cause and Effect Diagram 07902-DG-660-460
included in Appendix U.4.
The fire and flammable gas detection system is designed such that no single failure point would affect
system integrity. All circuits and devices will be supervised, and shorts to ground will not prevent alarm
or communication capability. Failure of any single active component supplied within the system will not
cause a multiple loss of field devices and during such a failure the system will remain on-line and will
continue to monitor for fire and flammable gas. Additionally, the system will accommodate a means for
alarming the fault.
On-line and off-line diagnostics will be provided to assist in system maintenance and troubleshooting.
Diagnostics will be provided for every major system component and peripheral.
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Data sheets for the following hazard detection equipment are included in Appendix M.3.
Document
Description
Number
07902-DS-600-611-01 Heat Detector- Indoor
07902-DS-600-611-02 Heat Detector- Outdoor
07902-DS-600-612-01 Smoke Detector
07902-DS-600-612-02 High Sensitivity Smoke Detector
07902-DS-600-613 Low Temperature Detector
07902-DS-600-614-02 Combustible Gas Detector- Spot Type
07902-DS-600-615-01 Flame Detector- Indoor
07902-DS-600-615-02 Flame Detector- Outdoor
07902-DS-600-616 High Temperature Detector
07902-DS-600-617 Carbon Dioxide Detector
07902-DS-600-618 Hydrogen Sulfide Detector
13.14.4 Drawings
13.14.4.1 Hazard Detector Layout Plans
The following hazard detector layout plans are included in Appendix U.8.
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The structure of the emergency response team, including roles, responsibilities and contact
details;
Emergency evacuation adjacent to the Terminal and along LNG carrier transit routes;
Documentation of consultations made with interested parties during the development of the ERP;
and
Details of cost sharing plans that have been negotiated to reimburse capital costs, annual costs
and other expenses incurred by off-site emergency organizations in providing emergency
response services to the Terminal.
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In accordance with the above-mentioned FERC draft guidance document, the ERP will be prepared in
consultation with the U.S. Coast Guard and state and local agencies. Oregon LNG will request
Commission approval of the ERP prior to the commencement of construction.
Can the Terminal Operations Personnel prevent harm to personnel or property by taking
reasonable and prudent actions? This criterion determines whether the emergency is a
Controllable Emergency or Uncontrollable Emergency; and
Controllable Emergency
This is an emergency in which the Terminal Operations Personnel can prevent harm to personnel or
equipment by taking reasonable and prudent actions such as valve manipulations, shutting down
equipment, or initiating the Emergency Shutdown System. Examples of Controllable Emergencies that
may occur at the Terminal include:
LNG, NGL or refrigerant spills that are contained within the LNG spill containment system and
do not result in fire;
LNG, NGL or refrigerant spills that are contained within the LNG spill containment system and
result in a fire within the containment system;
Collapse of buildings or systems and equipment that does not result in or does not have the
potential to result in the loss of containment of LNG or flammable gases;
Vehicle accidents;
Breaches of site security that do not result in or have the potential to result in substantial damage
to the Terminal.
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Uncontrollable Emergency
This is an emergency in which the Terminal Operations Personnel cannot prevent harm to personnel or
equipment by taking reasonable and prudent actions such as valve manipulations, shutting down
equipment, or initiating the Emergency Shutdown System. An Uncontrollable Emergency involves
situations that have the potential to result in exposure of personnel or property to natural gas or
refrigerant in a liquid, cold vapor, or gaseous state or may result in fire or explosion. Examples of
Uncontrollable Emergencies that may occur at the Terminal include:
LNG, NGL or refrigerant spills that are not contained by the LNG spill containment system and
do not result in fire;
LNG, NGL or refrigerant spills that are not contained by the LNG spill containment system and
result in an unconfined fire;
Building or equipment fires that contain or have the potential to contain flammable gases
Severe weather conditions that cause wide-scale damage to equipment and systems that result in
or have the potential to result in a loss of containment of LNG or flammable gases.
In addition, a Security Breach that results in a high probability of substantial damage to the Terminal and
may create an Uncontrollable Emergency will be considered an Uncontrollable Emergency, even if no
damage has yet occurred. Examples of this situation include:
Discovery of an explosive device in close proximity to an LNG tank or major LNG, natural gas,
refrigerant or NGL pipeline; and
An act of sabotage that may result in structural failure of an LNG, NGL or refrigerant storage
tank or rupture of an LNG, NGL or refrigerant tank or major LNG, natural gas, NGL or
refrigerant pipeline.
A Security Breach that results in a high probability of substantial damage to the Terminal is considered a
Terminal Site Emergency.
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At the instruction of the Terminal Emergency Director, emergency help will be requested by the Public
Information Contact from off-site emergency organizations during a Terminal Site Emergency.
The following diagram illustrates the decision-making process that Oregon LNG will use to classify site
emergencies and determine the appropriate response to the emergency.
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Certain Emergency Actions will require emergency response from outside organizations. Effective
Emergency Response Planning and response is, therefore, dependent on close, ongoing coordination
between Oregon LNG and those outside organizations.
To ensure effective coordination is maintained, there will be periodic meetings, drills, and familiarization
tours conducted for these organizations at predetermined intervals. In addition, the outside organizations
will be encouraged to send new members to the Terminal for familiarization tours.
Oregon LNG will coordinate the development of its ERP with the U.S. Coast Guard and state and local
agencies. A significant aspect of this plan will be the organization and staffing of local police, fire, and
emergency response resources and personnel specific to the needs and action plans of the Terminal. The
ERP will describe the roles and responsibilities of the off-site emergency services.
Operations Personnel;
Maintenance Personnel;
Security Personnel;
During normal working hours, the Terminal Management Personnel will initiate the Emergency
Response Plan. During off-normal working hours, Operations Personnel will initiate the Emergency
Response Plan.
When the Emergency Response Plan is put into effect, Terminal Personnel will assume designated
positions, each with specific duties as depicted in the following chart.
Terminal
Emergency Director
Security
Public Information Emergency Response Shift Assembly
Contact Team Leader Supervisor Leaders
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The Terminal Emergency Director is in command of the Terminal Emergency Organization. If the
emergency occurs outside of normal business hours, the Shift Supervisor will assume the Terminal
Emergency Director position until relieved by the Terminal Manager.
The role of the Terminal Emergency Director involves interacting with both on-site groups (Terminal
employees dealing with the emergency) as well as off-site groups (media and off-site emergency
organizations). If the emergency continues for an extended period, then the Terminal Emergency Director
position may be filled in rotation by more than one person. The Terminal Emergency Director is
normally based in the Emergency Control Center, which will be located in the Administration Building.
The specific duties of the Terminal Emergency Director position will include the following tasks:
Assessing each emergency and determining the appropriate Emergency Classification using
information provided by the Emergency Response Team Leader;
Designating and directing the Terminal Public Information Contact or acting as the Terminal
Public Information Contact until another individual is designated for that position;
Coordinating activities with off-site emergency organizations and, if acting as the Public
Information Contact, requesting off-site assistance for emergency response;
Determining which resources are required to respond to an emergency and directing the call-in of
additional Terminal employees;
Directing on-site evacuation and providing recommendations for off-site evacuation as needed;
In the event of an emergency at the Terminal, it is critical that information released to public agencies,
the media, and ultimately the general public be accurate. During an emergency situation, the Terminal
employees may be contacted by the media or by members of the general public regarding the emergency.
In order to ensure that accurate information is disseminated, only the Public Information Contact will be
authorized to provide information to the media, local agencies or the public. Terminal employees will
refer all persons with questions regarding the emergency to the Public Information Contact. Also, if
Terminal employees are questioned about statements or speculations that arise, they will also refer the
person to the Public Information Contact.
The Public Information Contact will be designated as the information point of contact by the Terminal
Emergency Director and acts as the spokesperson for disseminating information to all media outlets and
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state and local emergency organizations. The Public Information Contact reports to the Terminal
Emergency Director.
The specific duties of the Public Information Contact include the following tasks:
Appointing and overseeing a liaison to communicate with local emergency organizations during
General Emergencies; and
Designating a media area, preparing news releases, and disseminating information to the media
in accordance with established protocols.
The Emergency Response Team Leader will be the on-duty Shift Supervisor or Lead Operator. The
Emergency Response Team Leader will command the on-site Emergency Response Team and will report
to the Terminal Emergency Director. Generally, the Emergency Response Team Leader will direct the
Operations Team and off-site emergency organizations while they are performing emergency actions at
the Terminal.
The specific duties of the Emergency Response Team Leader include the following tasks:
Assessing each emergency situation and assuming the role of Terminal Emergency Director until
relieved by the Terminal Manager;
Identifying the actual and potential hazards affecting the Terminal, its personnel and/or areas
adjacent to the Terminal;
Providing the Terminal Emergency Director with the current information about the emergency
situation.
The Emergency Response Team will report directly to the Emergency Response Team Leader. The
Emergency Response Teams responsibilities include the direct actions to bring the Terminal to a safe
status.
Operations Personnel;
Maintenance Personnel;
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Selected contractor personnel as requested by the Emergency Response Team Leader; and
The specific duties of the Emergency Response Team include the following tasks:
LNG and flammable gas release control. This role will primarily utilize Terminal Operations and
Maintenance Personnel, who will implement immediate actions required to terminate any release
and mitigate the consequences of the emergency incident.
Emergency recovery and restoration. This role will primarily utilize Terminal Operations and
Maintenance Personnel, who will implement immediate actions required to bring the Terminal to
a safe condition and mitigate the consequences of the emergency incident.
Fire fighting. This role will primarily utilize off-site fire fighting personnel. The Terminal
employees are also trained to fight fires.
Re-entry into areas that were previously evacuated. Re-entry will be approved only by the
Terminal Emergency Director. Re-entry will primarily utilize Terminal Operations and
Maintenance Personnel, who will search for unaccounted personnel, rescue trapped or injured
personnel, perform maintenance or operations activities to terminate or mitigate the emergency,
determine safe areas and personnel exclusion areas, and determine the nature and magnitude of
the emergency.
Medical Aid. This role will utilize Terminal employees, including the Safety and Health
Coordinator, and off-site rescue squads as needed. The Terminal employees will perform this
function until off-site rescue squad personnel arrive. As off-site rescue squad personnel arrive,
Medical Aid activities will be taken over by rescue squad personnel to free the Terminal
employees for Terminal recovery activities. The Medical Aid activities include transporting
injured persons to a safe location, administering first aid, determining if transport off-site is
needed, notifying hospital(s) of incoming injured, transporting injured personnel to appropriate
medical facilities, and maintaining accurate records of all first aid treatment.
The Security Shift Supervisor supervises the Security Force and reports directly to the Terminal
Emergency Director. The Security Shift Supervisor is responsible for ensuring the Security Force carries
out its assigned duties.
Security Force
The specific duties of Security Force Personnel include the following tasks:
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Ensuring that Terminal access roads are clear for use by emergency vehicles and essential
personnel;
Coordinating and directing off-site emergency response teams to staging areas as directed by the
Emergency Response Team Leader;
Identifying needs for additional security requirements (i.e., local law enforcement) and
communicating those needs to the Terminal Emergency Director.
Assembly Leaders
The Assembly Leaders perform an accountability function and direct personnel safely to assembly areas.
Assembly Leaders will assume their designated roles when a Terminal evacuation is ordered by the
Terminal Emergency Director.
Although the Assembly Leaders report to the Terminal Emergency Director, they will also communicate
directly with the Emergency Response Team Leader.
Dry chemical systems installed at the Terminal will consist of total flooding systems, local application
(fixed nozzle and/or hose line systems) and/or portable extinguishers (both handheld and wheeled).
System selection, as discussed in Section 13.16.2 below, depends on the type of hazard, the location of
the hazard, the size of the hazard, existence of nearby ignition sources, ability to access the hazard and
the potential consequences of the fire on the public, Terminal personnel and equipment. As illustrated in
Section 13.16.4, these systems are located at strategic locations to facilitate effective fire extinguishment.
These systems are designed in accordance with NFPA 17 for engineered systems and NFPA 10 for
portable extinguishers and will be UL listed or FM approved.
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Fixed dry chemical systems are provided on the loading platform, the Compressor Building, HP Pump
Enclosure and the LNG storage tank pressure safety valve tail pipes.
Enclosed areas that contain natural gas, LNG or refrigerant processing equipment shall be
protected with a total flooding system due to the risk of a three-dimensional fire. This includes
within the tail pipes of LNG tank relief valves. These systems will be automatically activated by
the Hazard Detection and Mitigation System using heat and/or flame detectors.
Areas where LNG or liquid refrigerant spills may collect shall be provided with a local automatic
or manually operated application system or portable extinguishers, depending on the results of a
hazards evaluation that considers the size of the hazard, ignition sources available, time required
for response, and other factors.
Open areas where plausible leaks, sprays, or ruptures involving natural gas, LNG, or refrigerant
may occur shall be provided with a local application system or portable extinguishers. As these
potential fires are likely to be small and less likely to significantly affect the public or Terminal
personnel or equipment, manual systems (either hose lines or portable extinguishers) shall be
applied.
Systems will meet the requirements of NFPA 17 and be UL Listed or FM Approved. In accordance with
33 CFR 127.609, a dry chemical system is provided for the marine transfer areas (i.e., under the
unloading arms). This system is for local application with at least two discharge systems, one of which
must be a monitor. The second may be either a monitor or a hose line. System capacity is based on 45-
second discharges from each system either sequentially or simultaneously.
Manual systems consisting of either hose line units or portable extinguishers will be employed, provided:
The fire size is such that personnel can approach the fire to effectively apply the dry chemical
agent; and
The consequences of the fire to the public and the Terminal are found to be low, allowing time
for a manual response.
If an automatic system is determined to be appropriate for a local application, the dry chemical will be
applied by either nozzles or monitors. Sufficient detection equipment, such as heat and/or flame
detectors, will be provided for system activation.
Portable dry chemical extinguishers will be provided throughout the process area for fast response to
small fires. The placement and sizing of these portable extinguishers shall be based on NFPA 10.
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Dry chemical system sizing is described in the hazard detection and mitigation philosophy (07902-TS-
600-500) included in Appendix C.3 to this Resource Report.
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In addition, the Terminal will use an LNG storage tank deluge system to wet the storage tank that could
be exposed to the heat from a fire involving the other tank. The deluge system will be fed from dedicated
pumps taking suction from the Skipanon River. A cross-connect with a normally closed valve between
the deluge system and the fresh water system will be provided to allow the Deluge Firewater Pumps to
back up the Diesel and Electric Firewater Pumps in the highly unlikely event that the main fire pumps
become unavailable.
The main firewater pumps consist of two jockey pumps and two 100% firewater pumps, one electric
motor driven (Electric Firewater Pump) and the other diesel driven (Diesel Firewater pump). The Deluge
Firewater Pumps will all be diesel driven with sufficient fuel for 8 hours of operation.
The offshore section of the fire main will not be looped but it will have international shore to carrier
connections for the moored LNG carriers in accordance with the OCIMF guidance in Guide on Marine
Terminal Fire Protection and Emergency Evacuation. In addition, pump-in points for fire boats shall be
provided for further backup capability
The Firewater System and Equipment Sizing Calculation 07902-CA-600-401 included in Appendix P.2
demonstrates that the design of fire water supply and distribution systems is based on the volume of
water required to combat and protect against the maximum credible fire event, thereby establishing the
design basis fire water demand for the Terminal, plus a hose stream allowance of 1000 gpm per NFPA
59A-2001. Separate, unrelated simultaneous fires in two or more Terminal locations are not considered
to be credible and are not provided for in the design. The maximum credible fire event for the fresh water
system is estimated to require 3,400 gpm, plus 1,000 gpm for hose streams for a total of 4,400 gpm. The
design flow rates are illustrated on the Fire Water System Utility Flow Diagram 07902-PF-600-401 that
is included in Appendix U.2.
For the LNG storage tank deluge system demand, the maximum credible fire is a fire at one tank
generating heat that affects the adjacent LNG storage tank. Coverage is provided for the surfaces of the
adjacent tank that may be exposed to radiant heat fluxes in excess of 9,500 Btu/(hr-ft2), which is based on
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the concretes ability to withstand this heat flux. The deluge rate will provide 0.1 gpm/ft2 of firewater.
The deluge rate is based on guidance from API2510A for tanks exposed to radiant heat assuming no
flame contact.
The Fire Water Tank (T-601) will be a suction tank at grade in accordance with NFPA 22. The Fire
Water Tank will also serve as the supply tank for the Service Water System. Water for the Service Water
System will be drawn from the Fire Water Tank via a standpipe located at an elevation in the tank which
will ensure that the Service Water System cannot draw the tank level below the required fire water
volume. The working capacity of the tank is 530,000 gallons to handle the maximum credible fire event
for two hours. The make-up water will be from the municipal water system.
The entire pump installation, including the fire pumps, jockey pumps, drivers, controllers, piping, valves,
fuel tanks, interconnecting wiring, etc., is in accordance with NFPA 20.
The entire pump installation, including the Electric and Diesel Firewater Pumps, Firewater Jockey
Pumps, drivers, controllers, piping, valves, fuel tanks, interconnecting wiring, etc. shall be in accordance
with NFPA 20. The firewater system will be pressurized to 100 psig by means of the Firewater Jockey
Pumps (2 x 100%). The Electric and Diesel Firewater Pumps will be arranged for automatic, sequential
start upon a decrease in the pressure in the fire main. The first fire pump to operate will be the Electric
Firewater Pump. If this pump fails to start, or if the header pressure continues to fall, the backup pump,
the Diesel Firewater Pump, will automatically start. Each Firewater pump shall be sized to provide the
demand capacities at the required residual pressures for each credible fire scenario. The design flow for
each Firewater Jockey Pump shall be 250 gpm to provide system makeup under leakage conditions per
NFPA 20. Sufficient fuel shall be provided for the diesel driven pump for 8 hours operation.
The following data sheets are provided in Appendix M.3 for these components:
Deluge Fire Pumps P-605A/B will be installed in the Deluge Pump House. The pumps will be vertically
mounted centrifugal pumps and will take suction from the Skipanon River through intake screens that are
designed to prevent debris from damaging the pumps while minimizing potential for damage to marine
life. The intake screen design will limit the water velocity passing through the screens to 0.4 feet per
second or less under design flow conditions. These pumps will supply fire water to the LNG Tank
Deluge System at a design flow of 4,500 gpm (and a maximum capacity of 6,800 gpm) per pump. All
Deluge Fire Pumps will be diesel-driven. These pumps are designed per NFPA 20. Starting controls are
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based on LNG tank top containment fire. Sufficient fuel shall be provided for the diesel driven pump for
8 hours operation.
Data sheet 07902-DS-600-605 for the Deluge Fire Pumps is included in Appendix M.3.
A looped, underground firewater distribution network shall be provided around all areas of the Terminal
in accordance with NFPA 24. The layout of the system provides a supply to each area from a minimum
of two directions except for the pier and loading platform area, which will be supplied by a single
firewater line. Isolation gate valves (Post Indicating Valves) shall be provided to isolate sections of
piping in the event of failures and still maintain the ability to supply firewater to each designated area.
The distribution system shall be sized to deliver the design firewater demand to the most hydraulically
remote location in the network at the demand's minimum residual (flowing) pressure. Aboveground
piping shall deliver firewater to the pier and loading platform area via a pipe rack.
All piping shall be listed or approved for fire service. Above ground piping (pier & berthing area) shall
be welded carbon steel, with fused epoxy internal coating and seawater corrosion-resistant outer coating
if piping is exposed to seawater.
Post Indicator Valves (PIVs) shall be Resilient Type Gate Valves. Butterfly valves shall not be used.
These valves shall be locked open so as not to require electrical supervision. A PIV shall be located at
each branch connection and downstream of each branch connection as a minimum requirement per 33
CFR127.607.
For the marine transfer area (loading platform), the fire main system must provide at least two water
streams to each part of the LNG transfer piping and connections, one of which must be from a single
length of hose (1-1/2 in. or greater hose of length no greater than 100 ft) or from a fire monitor per 33
CFR127.607. The hose shall be connected to the hydrant or standpipe and be on a reel or hose rack. The
nozzle shall be Coast Guard approved combination solid stream and water spray nozzle.
Hydrants
Fire hydrants shall be provided around the Terminal (process areas, pier and loading platform areas) in
accordance with NFPA 24 and the OCIMF guidelines. Hydrants shall be spaced at not more than 150 feet
in Terminal process areas and loading platform areas and not more the 300 feet along the pier and
Terminal roads.
3-way fire hydrants (with one 3" pumper connection and two 2" hose connections)
3-way monitor mounted fire hydrants with two 2" hose connections.
Hydrants located along the pier and roadways shall be 2-way type.
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Hydrants located in the LNG loading area, LNG tank storage area, and process areas shall be 2-way or 3-
way types or 3 way monitor mounted types.
Hydrants shall be red or some other conspicuous color in accordance with 33 CFR127.601 (this applies
only to the unloading area but to maintain consistency throughout the Terminal, all shall be the same
color).
Monitors
Monitors shall be located as needed to provide cooling to equipment, vapor dispersion and thermal
radiation exposure protection.
Berthing area monitors shall be tower elevated brass monitors, electrical or electro-hydraulic operated
remote controlled type suitable for hazardous locations, each with a fog/straight stream nozzle. Monitor
remote controls shall be located at least 50 ft from the probable fire location.
Process areas shall be provided with monitors as needed to cool equipment and structures and support
vapor dispersion. All monitors shall be remotely controlled to minimize local manual actions in areas
with hazardous conditions. Monitor mounted hydrants shall be provided with brass monitor outlet
attachments. Monitors shall be complete with a combination fog/straight stream brass nozzle.
The capacity of monitors shall be based on required flows and reach for the cooling flow. In general,
monitor selection is based on a 100 psig pressure and a narrow fog flow. Based on this, 500 gpm
monitors are considered to have a reach of about 100 ft (with a capability to reach 170 ft with solid
stream flow), and 1000 gpm monitors are considered to have a reach of about 150 ft (with a capability to
reach 280 ft with solid stream flow).
Monitors shall be red or some other conspicuous color in accordance with 33 CFR127.601 (this applies
only to the unloading area but to maintain consistency throughout the Terminal, all shall be the same
color).
Outside hose houses with fire hose carts, nozzles, hydrant wrenches, spanners and other necessary
equipment shall be provided strategically around the Terminal, storage, LNG berthing areas and along
the pier in accordance with NFPA 24. Hose houses at hydrants will have hoses pre-connected to the
hydrant.
Hose reels and hose houses shall be red or some other conspicuous color in accordance with 33
CFR127.601 (this applies only to the unloading area but to maintain consistency throughout the
Terminal, all shall be the same color).
International ship to shore connections (ISCs) (2" hose connections) complete with nuts and bolts shall
be provided at the loading platform for connection between the LNG carrier and the firewater supply. A
minimum of four ISCs shall be provided. The ISCs shall be in accordance with ASTM F 1121 with
sufficient 2-1/2 inch hose to connect to the carrier per 33 CFR127.611.
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Ship to shore connection shall be provided where fire-fighting boats can hook up to supplement the
firewater supply line. The manifold shall be sized for the tugboats flow and firewater line size
Automatic (either wet pipe or dry pipe) Sprinkler Systems shall be provided in non-process areas in
accordance with NFPA 13 and local building codes. Sprinkler systems may also be provided in structures
in process areas where water fire suppression is effective. Systems shall be hydraulically designed for the
occupancy classification of the application.
Local water spray systems may be used for cooling storage and process vessels and equipment exposed to
fires. Systems shall be designed per NFPA 15 and/or API 2510A. Systems may be automatically or
manually activated in response to hazard detection.
The Tank Water Deluge System will consist of spray ring headers for the roof and side walls of each
tank. These rings will distribute the water over the tank outer surface for cooling when there is a fire in
an adjacent tank. The application rate shall be 0.1 gpm/ft2 to ensure complete wetting of the surfaces
considering rundown. Only those surfaces that may be exposed to heat fluxes in excess of 9,500
Btu/hr/ft2 will be protected. The deluge system will be supplied by the Deluge Firewater Pumps through
deluge valves and the system normally operates dry from these valves to the tank distribution rings
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The following P&IDs for the fire water systems are included in Appendix U.4.
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High expansion (Hi-Ex) foam will be used to reduce the vaporization rate of spilled LNG, provide
additional vapor dispersion control (since vapors traveling through the foam warm sufficiently to better
disperse in the atmosphere), and reduce the heat release rate of a basin fire, if ignited, by reducing the
vaporization rate from the basin under fire conditions.
Each system will consist of a foam concentrate storage tank, a proportioning device to mix the
concentrate with fire main water, and a foam generator powered by a water-driven reaction motor to
distribute the foam over the liquid surface of any spilled LNG in the basins. The foam concentrate has an
expansion ratio of at least 500:1. The systems will be activated manually by Terminal Operators as
required. The foam generators are designed to withstand high temperatures and will be of a design
proven for LNG service. Foam fences will also be used to minimize the loss of foam as a result of wind.
The foam systems will provide at least 1 foot deep coverage over the basin areas within 30 seconds of
system actuation and 5 ft deep coverage over the basin areas within one minute of activation. System
capacity will be sufficient to maintain this foam blanket for a 24 hour period by periodically adding more
foam.
System capacity to maintain a 5 foot depth of foam for 24 hours for the LNG Spill Containment Basin
will be conservatively selected to provide sufficient time to disperse the LNG vapors in a controlled and
safe manner. This capacity also provides margin to account for wind-driven or rain-driven foam depth
loss. The Hi-Ex foam system shall be used for local application, where the foam is discharged directly
onto the fire or LNG spill. The system shall consist of fixed foam generating apparatus complete with a
piped supply of foam concentrate and water that is arranged to discharge foam directly onto a fire or spill
hazard.
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Potassium bicarbonate dry chemical agents may be used in addition to the foam system to control basin
fires. As a result, the dry chemical and foam agents used will be compatible.
High expansion foam system sizing is described in the Hazard Detection and Mitigation Philosophy
document (07902-TS-600-500) included in Appendix C.3 to this Resource Report.
13.18.4 Drawings
13.18.4.1 Foam System Component Location Plan
The location of the high expansion foam system for the S-606, S-607 and S-608 LNG Spill Containment
Basins and their areas of coverage are illustrated in drawing 07902-DG-620-454, which is included in
Appendix U.9.
13.19 Security
The Terminal is designed and will be constructed and operated to provide the level of security and safety,
consistent with the requirements of its design and location.
A separate Facility Security Plan, describing site security provisions and features, is being prepared for
the USCG pursuant to USCG regulations, 33 CFR 105, and is being treated as Sensitive Security
Information according to the USCG regulations. This information will be made available upon request in
accordance with the USCG disclosure requirements for Sensitive Security Information.
Key elements of this Facility Security Plan are summarized below. For more detailed information, see the
Facility Security Plan.
Security measures included in the Facility Security Plan and within the design of the Terminal to control
access at all Maritime Security (MARSEC) levels include:
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Perimeter security;
Screening procedures.
A Closed Circuit Television (CCTV) system will be installed at the Terminal and will monitor the pier,
the fence line, active access points and the waters along the Terminal, and the interior of the Terminal.
Intrusion detection systems will be installed at the perimeter security fence and also in all buildings.
Security measures for access control, including perimeter security, access points into the
Terminal, restriction and prohibitions applied at the access points, identification system,
acceptable forms of personnel identification, visitors log and passes, screening procedures for
personnel and vehicles, access control and screening procedures;
Location of the means of access and egress through the protective enclosure;
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Methods of maintaining security of gates that are used for access and egress and procedures that
will be used during emergency situations;
Deter the unauthorized introduction of dangerous substances and devices including any device
intended to damage or destroy persons, vessels, facilities or ports;
Secure dangerous substances and devices that are not authorized by the owner or operator to be
on the Terminal Site; and
13.19.3 Cameras
A Closed Circuit Television (CCTV) monitoring system will be installed at the Terminal to provide
remote surveillance capability.
The CCTV system will monitor the pier, the fence line, active access points, the waters along the
Terminal, and the interior of the Terminal.
The system will include a mix of fixed and pan/tilt/zoom cameras to provide the coverage based on the
lighting requirements, the application, the required field of view and the camera location. The cameras
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will be low-light or ultra-low-light depending on the lighting in each area. Monitors will be located in the
Main Control Room and the Security Building. The layout of the security cameras and areas of coverage
are illustrated in drawing 07902-DG-000-010, which is included in Appendix U.12 to this Resource
Report.
The fence line system will detect, alarm, and accurately identify the locations of any attempts of intrusion
through the security fence. The fence line perimeter will be partitioned into zones, and each zone will be
alarmed and logged at the security system console. The fence line perimeter is shown in 07902-DG-000-
010, which is included in Appendix U.12 to this Resource Report.
The intrusion detection system will also include sensors for early warning of approaching vehicles and
will be capable of controlling vehicle access gates. To minimize false alarms, surrounding weather
conditions will be appropriately considered when installing the system.
13.20 Piping
13.20.1 Piping Systems
Process-related piping systems at the Terminal are designed in accordance with the design fluid
velocities described in Section 7.1 of the Engineering Design Standard 07902-TS-000-001 included in
Appendix C.1.
The use of flanges in cryogenic piping will be minimized. Vessels and equipment will use welded
connections, except where entry or disassembly for inspections or maintenance after start-up is
anticipated or required, such as for heat exchangers or relief valves. In these cases, there will be a case-
by-case evaluation to confirm that flanges are required. Belleville washers will be used for all flanged
connections in LNG or other cryogenic service.
Provisions will be made to allow for the de-inventorying of LNG Transfer Systems following start-up of
the Terminal. Specifically, LNG can be de-inventoried using a bypass line around the fill line isolation
valve on one of the tanks. The bypass design will include a manual valve and check valve to the LNG
storage tank side of the valve. All piping will be sloped accordingly to allow de-inventorying.
Small diameter weld penetrations increase pipe thermal stresses during cooldown. Consequently, all
piping penetrations for vents, drains and instruments sensing lines will be evaluated during detailed
engineering. If the thermal stresses for a given penetration cannot be diminished by pipe hangers or pipe
supports, the penetration will be a minimum of 2 inches. All efforts will be made to minimize the number
and size of penetrations. Wherever possible, penetrations for sensing lines for level, pressure and
differential pressure will be combined for both local and remote instrumentation.
LNG headers and dead headed piping are provided with a means for maintenance cooling. Piping that
serves in intermittent operation will also be provided with a means for maintenance cooling.
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Due to the seismic nature of the site, special features shall be incorporated into the piping design to
accommodate movement of the tanks up to 30" in the occasion of a seismic event. The particular
design feature proposed for the piping system at Oregon LNG involves the use of custom made swivel
joints (that allow for deflection of up to 30") to connect piping to the LNG Storage tanks. Alternatively, a
combination of hinged and gimbal expansion joint assemblies could also be employed to accommodate
deflection. Details of each of these special features shall be explored further during detailed design.
Piping details are further described in Section 7.0 of the Engineering Design Standard 07902-TS-000-001
that is included in Appendix C.1.
Insulation thickness is based upon design parameters relevant to site conditions including ambient
temperature, relative humidity, wind velocity and maximum heat gain/loss. The insulation thickness is
calculated based upon internationally recognized standards. Low temperature insulation is designed for a
maximum heat gain of 8 Btu/(hr-ft2) and to prevent surface condensation. All insulation will be finished
with a weatherproof outer metal jacket of stainless steel. All banding and other fasteners are stainless
steel.
Insulation Specification 07902-TS-000-105 included in Appendix T.2 defines the requirements for
exterior insulation for piping and equipment that will be used at the Terminal. The specification scope
includes insulation for piping and equipment that contain the following fluids:
Liquefied natural gas, boil off gas or liquid nitrogen at cryogenic temperatures as low as -320F
(-196C). For these fluids, the insulation is designed to minimize heat leakage into the process
fluid and to minimize condensation or freezing of atmospheric moisture onto the insulation
outside surface.
Boil off gas at temperatures as low as -150F (-101C). For this fluid, the insulation is designed
to minimize heat leakage into the process fluid and to minimize condensation or freezing of
atmospheric moisture onto the insulation outside surface.
Fluids in general with temperatures as low as 32F (0C) that operate below normal average
summer ambient temperatures. For these fluids, the insulation is designed to minimize
condensation and accumulation of atmospheric moisture onto the insulation outside surface.
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Fluids and gases above 140F (60C) that require heat conservation and also that act as personnel
protection to prevent skin burns from ground level to 96 inches above grade or above operating
platform levels within reach of piping where accidental contact is possible.
This specification includes insulation for both indoor and outdoor applications.
The HTF system at the Terminal operates at temperatures up to 200F. Insulation will be provided on
pipes and equipment in this system to retain heat and to prevent personnel injury.
Pipe rack sections drawings are included in Appendix U.6. The section drawings include dimensions and
elevations of pipe racks, locations and dimensions of LNG spill containment troughs, and configuration
of typical piping support systems.
Appendix J.1 contains the GIR, which discusses the site conditions, geotechnical analyses, and
preliminary foundation design and construction recommendations. Specifications included in Appendix
T.3 through T.8 comprise civil construction and foundations.
The LNG storage tanks will have an outer wall of pre-stressed concrete and a structural slab base of
reinforced concrete. The slab will be supported with pile foundations (see Drawing 07902-DG-200-251
in Appendix L.2). Deep foundations are required to provide uplift capacity for the overturning load from
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the LNG storage tanks and to transfer tank dead load uniformly to the underlying soil. Layers of the
underlying soil are compressible, even at depth, and settlement will occur.
It is anticipated that the piles will be 30-inch-diameter pipe piles, 1-1/4-inch wall thickness, and driven
open-ended. The compressive capacity will be developed from a combination of skin friction and end
bearing. The tensile capacity will be developed from skin friction along the outside of the pile. In order to
limit total static settlement to 8 to 10 inches, the piles will need to be 280 feet long.
The estimated settlement is anticipated to occur relatively uniformly across the foundation base and is
anticipated to occur during hydrostatic testing of the tank. The estimated differential settlement of the
tank on piles is no more than 2 inches between the center and either edge of slab (2 inches in 141 feet).
Actual length and configuration of the vertical piles will be determined during detailed engineering
design.
The LNG Spill Containment Basins are described in Section 13.13.1.2 of this Report. The layout of the
containment basis is illustrated on the plot plan 07902-DG-000-001 that is included in Appendix U.1.
The sidewalls of the basins will consist of reinforced concrete in order to provide separation between the
LNG and the adjacent ground and groundwater. A conceptual design of the basins is presented in 07902-
DG-600-002 included in Appendix U.7. Final thickness of the sidewalls will be determined during
detailed engineering design. The design will account for forces resulting from floods, a tsunami, high
groundwater levels, and LNG containment. The joint between each wall and the mat will be sealed using
a water stop component. To protect the structural concrete in the event of an LNG spill, all interior
surfaces will be coated with a lightweight concrete that contains Perlite aggregates. This type of
mixture is preferred for sumps used in cryogenic applications as it provides resistance to heat transfer,
thereby slowing the rate of generation of vapor during LNG spills.
The LNG spill containment basin walls will be supported on steel pipe piles. The deep foundation system
will provide support to the structure static loads (gravity and buoyancy) and seismic loads (lateral loads
and loads due to unstable soils). Groundwater levels, as previously noted in the GIR (Appendix J.1) and
flood levels are present above the anticipated bottom of the basin; hence the structure is designed with
hydrostatic conditions in mind.
A concrete mat will be constructed at the bottom of the basin designed to resist hydrostatic uplift
pressures. The dead weight of the mat foundation and sidewalls, plus tension resistance provided by the
piles, will provide the required resistance to these uplift pressures. The uplift resistance to buoyant forces
will be provided by a combination of downdrag forces along the deep foundation system in the upper
depth of drag plus the skin friction below the zone of drag. It is anticipated that the piles will be 16-inch-
diameter pipe piles, 1/2-inch wall thickness, and driven open-ended. In order to limit seismic settlements
to less than 3 inches, the piles will be between 200 and 220 feet long. Final pile length and configuration
of the steel pipe piles as well as the overall mat thickness will be determined during detailed engineering
design.
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An internal pit will be provided to collect and remove accumulated storm water. Structural design will be
designed to meet Seismic Category I and will be based on the GIR contained in Appendix J.1, and the
International Building Code, ASCE 7 and ACI Manual, all referenced in Appendix D.1 of this Resource
Report 13.
Ancillary Structures
Pads and foundations will be provided for other structures and equipment, including:
Vertical Towers and Tanks (Foundation Type A, concrete mat foundation supported on piles in
order to provide a structural floor and a means of connecting the superstructure, see Drawing
07902-DG-000-201 in Appendix U.7);
Equipment slabs (Foundation Type C, concrete mat foundation, spread footing, and integral slab
and gradebeam system constructed on the piles to support the building shell and equipment, see
Drawing 07902-DG-000-201 in Appendix U.7);
Building Structure (Foundation Type E, spread footing and integral slab and gradebeam system
and constructed on the piles to support the structure frame and equipment, Drawing 07902-DG-
000-201 in Appendix U.7);
Foundation Type D for the spill containment trough pipe rack will be a concrete slab supported
on piles (see Drawing 07902-DG-000-201 in Appendix U.7); and
Ground flare (concrete mat foundation supported on piles in order to provide a structural floor
and a means of connecting the superstructure, see Drawings 07902-DG-000-201a through 201c
in Appendix U.7).
Pad sizing will accommodate the particular piece of equipment and account for both design loading and
differential settlement criteria. Mat foundations will be pile supported as outlined in the GIR included in
Appendix J.1. The foundations will also serve to dampen vibrations from operating equipment. It is
anticipated that the piles will be 16-inch-diameter pipe piles, -inch wall thickness, and driven open-
ended. In order to limit seismic settlements to less than 3 inches, the piles will be between 200 and 220
feet long.
For non-settlement sensitive, lightly-loaded ancillary structures (such as other small appurtenance
equipment), these structures may be supported on individual column footings bearing on a minimum of
1 foot of structural fill placed and compacted consistent with the recommendations in the geotechnical
report. The foundations will be sized for the net allowable bearing pressure of 1,500 psf when founded
on a minimum 1-foot thick layer of structural fill.
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New construction will be in accordance with code requirements consistent with the function of each
building and structure. In general, buildings will be pile supported and constructed on concrete slabs.
Where required by code, buildings and structures that house LNG process equipment will be constructed
of open frames and non-load bearing walls.
The PCR is illustrated on plot plan 07902-DG-000-001 included in Appendix U.1 and the building layout
is illustrated on drawing 07902-DG-800-801 included in Appendix U.10.
The PCR will be attended during LNG carrier loading and unloading operations and will contain all
controls necessary for controlling and monitoring (un)loading operations. The building will also contain
panels for monitoring the status of the ESD System. The PCR will also be connected to the DCS located
in the MCR for monitoring Terminal operations
The PCR building will be constructed of ribbed surface precast metal panels. The top parapet of the
building will be constructed from smooth precast metal panels.
The Main Control Room (MCR) is illustrated on plot plan 07902-DG-000-001 included in Appendix U.1
and the building layout is illustrated on drawing 07902-DG-800-802 included in Appendix U.10.
The MCR will be continuously attended and will be the center for all operational activities. The MCR
will contain the DCS, HDMS and associated instrumentation and control systems.
The MCR building will be constructed of ribbed surface precast metal panels with a roof parapet
constructed from smooth precast metal panels.
The Security Building is illustrated on plot plan 07902-DG-000-001 included in Appendix U.1 and the
building layout is illustrated on drawing 07902-DG-800-803 included in Appendix U.10.
The building will be occupied by the site security team and will be the headquarters for site security. The
building will be located at the entrance to the site.
The building will include a training area where site visitors and contractors can receive safety training
before entering the site.
The building will include a security control center where all security monitoring devices will be located.
Direct communications with the Main Control Room and the Administration Building will be provided.
The building will be constructed of ribbed surface metal panels with aluminum window frames.
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The building will include offices for the site management and administrative teams and will also include
facilities for training, storage space, and the technical library.
The building will be constructed of ribbed surface metal panels and will have aluminum metal frames
with insulating glazing.
The Maintenance Building / Warehouse location is illustrated on plot plan 07902-DG-000-001 included
in Appendix U.1 and the building layout is illustrated on drawings 07902-DG-800-805-01 and 07902-
DG-800-805-02 included in Appendix U.10.
The maintenance building includes space for general and clean area workshops and offices for the
engineering and maintenance teams. An overhead crane will be used for lifting heavy pieces of
equipment into and out of the building and for moving equipment around inside the building.
The warehouse will be the central location for all consumable items and equipment spare parts. A waste
storage area will be located outside of the warehouse under a roof and will be used for the
characterization of all waste material generated on the site in preparation for correct disposal. A fire
barrier will separate the waste storage area from the warehouse.
The maintenance building and warehouse will be housed in a common building that will be constructed
of a combination of ribbed and smooth surface metal panels. Windows will be aluminum framed.
The BOG Compressor Building is illustrated on plot plan 07902-DG-000-001 included in Appendix U.1
and the building layout is illustrated on drawing 07902-DG-800-820 included in Appendix U.10.
The building will house the BOG Compressors. The building will be a two story design with the BOG
Compressors located above the floor elevation.
The building will be constructed of lightweight non-flammable materials and will have non-load bearing
walls. The building will be open-sided at the grade elevation and equipped with a roof ridge vent for
ventilation to minimize the possibility of hazardous accumulation of flammable gases. The building floor
slab will be curbed to contain any oil leaks.
The building will be designed such that BOG Compressors can be removed without the need to remove
roof or wall sections. A crane will be provided to allow the removal and replacement of equipment for
maintenance.
The building will also include an area where an HP Pump can be stored for maintenance purposes.
The HP Pump Building is illustrated on plot plan 07902-DG-000-001 included in Appendix U.1 and the
building layout is illustrated on drawings 07902-DG-800-830-01 and 07902-DG-800-830-02 included in
Appendix U.10.
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The HP Pump Building supports the HP Pumps and associated electrical and mechanical equipment, and
a 15 ton bridge crane used for pump maintenance.
The structure will be open-faced on the sides up to the working deck, which is situated to allow personnel
to access the pump top flanges for maintenance. Above that elevation, the top portion of the structure will
be enclosed by walls and a roof to protect personnel and the crane from exposure to the weather. The
enclosure will be constructed of ribbed metal panels. The structure will be equipped with a handrail
around the perimeter of the upper operating floor level and a stairwell to provide access to the crane and
upper level platform.
The Heater Building is illustrated on plot plan 07902-DG-000-001 included in Appendix U.1 and the
building layout is illustrated on drawings 07902-DG-800-840-01 and 07902-DG-800-840-02 included in
Appendix U.10.
The building will house the fired heaters, the heat transfer fluid (HTF) pumps and the HTF surge drum.
The building will be constructed of ribbed surface, non-load bearing metal panels and translucent panels.
The buildings parapet will be of smooth surface, non-load bearing metal panels. A roll-up door will be
provided to allow movement of equipment.
The Emergency Diesel Building location is illustrated on plot plan 07902-DG-000-001 included in
Appendix U.1 and the building layout is illustrated on drawing 07902-DG-800-850 included in Appendix
U.10.
The Diesel Generator Building will house the Emergency Diesel Generator G-502 and associated
equipment.
The building will be constructed of ribbed surface, non-load bearing metal panels with a roof parapet
constructed from smooth metal panels.
The Firewater Pump House is illustrated on plot plan 07902-DG-000-001 included in Appendix U.1 and
the building layout is illustrated on drawing 07902-DG-800-860 included in Appendix U.10.
The building will contain the two electric fire water jockey pumps, the electric fire water pump and the
diesel operated fire water pump. The building will also house the two service water pumps.
The building will be constructed of ribbed surface, non-load bearing metal panels with a roof parapet
constructed from smooth metal panels.
The Deluge Fire Pump House is illustrated on plot plan 07902-DG-000-001 included in Appendix U.1
and the building layout is illustrated on drawing 07902-DG-800-861 included in Appendix U.10.
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The building will contain the Deluge Fire Pumps and diesel fuel storage tanks. A bridge crane will also
be provided in the building to facilitate maintenance activities. In addition, pumps will be removed and
installed through hatches provided in the roof of the building.
The building will be constructed of ribbed surface, non-load bearing metal panels with a roof parapet
constructed from smooth metal panels.
These building sizes are preliminary and will be reviewed and adjusted as required during detailed
design.
13.22.3 Drawings
13.22.3.1 Preliminary Building Plans and Elevations
The following table lists plan and elevation drawings for buildings to be installed at the Terminal. These
drawings are provided in Appendix U.10.
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