Raw Data Diagnosis Analytics

Sl # of Data Need Advance Sl # of Data Need Advance

Parameter Name Parameter Name
No. Points Analysis ? No. Points Analysis ?
1 Ambient Temperature 1 No 23 Inlet Temperatures 2 No
2 Oil Tempertaure 2 No 24 Outlet Temperatures 2 No
3 Winding Temperature 6 No 25 Fan Bank Motor Current 4 No
4 Direct Winding Hot Spot 16 No 26 Fan Motor Status 16 No
5 Main Tank Oil Level 1 No 27 Pump Motor Current 2 No
6 Oil Tank Pressure 1 No 28 Pump Status 2 No
7 Load Current 6 No 29 Flow Indicator 2 No
8 Load Voltage 6 No
30 Cooling Control Voltage 1 No
9 Dissolved Gases (PPM) 9 Yes
31 Cooling Supply Voltage 1 No
10 Dissolved Gases (RoC) 9 Yes
32 OLTC Tap Position 1 No
11 Moisture 1 Yes
33 OLTC Temperature 1 No
12 Main Tank Vibration 6 Yes
34 OLTC Oil Level 1 No
13 Buchholz Relay 1 No
35 OLTC Oil Pressure 1 No
14 Bladder Rupture Realy 1 No
15 Core ground current 1 No 36 OLTC Motor Current 1 No
16 GIC 1 Yes 37 OLTC Motor Voltage 1 No
17 Partial Discharge (Amplitude) 6 Yes 38 OLTC Motor Power Consumption 1 Yes
18 Partial Discharge (Discharge Rate) 6 Yes 39 OLTC Motor Torque 1 Yes
19 Bushing Tan Delta (PF) 6 Yes 40 OLTC Swithing time 1 Yes
20 Bushing Capacitance 6 Yes 41 PRD Status 2 No
21 Bushing Temperature 6 Yes 42 Smart Breather Data 2 No
22 Bushing Leakage Currennt 6 Yes 43 Nitrogen Pressure 1 No

Periodic
Monitoring

Offline Testing
Higher Frequency

Offline Testing


PERFOR COST
MANCE


RISK

 Monitored Parameters
Major Fault

Gas accumulation relay

Total percent dissolved

Conditions

Ambient temperature

Multi-gas Gas analysis

Oil temp at moisture

Core hotspot (Fiber)

Pressure at Hot Spot

Core ground current

Top oil temperature

Critical for Fault Detection

Top and bottom oil

Excitation current

Winding hot spot

Moisture in oil

Tank vibration
temperatures
temperature

temperature
Load current
Moniotring increases Fault

Hydrogen

gas-in-oil
\location
UHF PD
Detection Probability

Overheating of laminations and/or core joints

Mag. Circuit

Loss of core ground

Unintentional core ground

Unintentional shield ground

Winding insulation general overheating

Winding insulation local overheating

Winding insulation excessive moisture

Winding

Winding insulation bubble generation

Winding insulation overloading of transformer

Winding insulation partial discharge

Winding loose
 Monitored Parameters

Winding hot spot temperature

Oil temp at moisture \location

Motor (fan, pump) currents

Inlet and outlet radiator

Oil level in main tank or

Cooling control voltage
Major Fault

Cooling supply voltage

Bearing wear detector
Critical for Fault Detection

Ambient temperature

Multi-gas Gas analysis

Bladder rupture relay
Conditions

Core hotspot (Fiber)

Top oil temperature

Top and bottom oil
Nitrogen pressure
Moisture in oil
Moniotring increases Fault

temperatures

temperatures
temperature

Load current

conservator

Pump flow
Hydrogen
Detection Probability

UHF PD
Liquid insulation moisture contamination
Liquid

Liquid insulation arcing

Liquid insulation partial discharge

Pumps and fans electrical failures

Pumps and fans mechanical failure

Cooling

Cooling control inaccuracy of temperature sensors

Cooling controls failure

Pumps and fans running in reverse
Internal or external blocking of radiators (
dependent on all cooling rules pass )
Oil level drops, exposing the windings
Main Tank

Moisture contamination
Conservator tank bladder rupture
Loose connection
 Monitored Parameters

Tan Delta (Power Factor)

Capacitance Absolute

LTC Operational Model

Ambient Temperature
Major Fault

Vibro-Acoustic Model
Absolute Value and

Bushing temperature
Conditions

Dissolved Gases (Oil

Critical for Fault Detection

LTC Motor Current

LTC Motor Torque

LTC Motor Power

LTC Temperature
Oil Pressure (OIP

Partial Discharge

Moisture Model
Bushings & LTC)

Bushings & LTC)

Switching Time
Consumption

Differential
Moniotring increases Fault

and RoC
Detection Probability

RoC
Overheating and Insulation Failure

Insulation Decay / Normal Aging

Bushings

Moisture in bushings

Bad Contact

Partial Discharge

Short Circuit in Capacitive Layers

OLTC contact Coking

OLTC Motor Drive Issues

OLTC

OLTC excessive Arcing

OLTC weak Insulation

OLTC multiple Tap Movement

OLTC Aging






Minimum Monitoring
Single Gas DGA (H2) + Moisture
Thermal Models
Bushing Monitor (Ref. Method)
Tank wall & OLTC Vibrations
Bushing Monitoring (Reference
Method)
OLTC Operation Model
Comprehensive
Monitoring
Multi Gas DGA + Moisture
Thermal Models
Tank wall & OLTC Vibrations
OLTC Operation Model
Gas Accumulation Rate
Load Currents and Voltages
Core Ground Current
Inrush and Fault Currents
Minimum Monitoring
Single Gas DGA (H2) + Moisture
Thermal Models
UHF PD Monitoring
Tank wall & OLTC Vibrations
Bushing Monitoring (Reference
Method)
OLTC Operation Model
Comprehensive
Monitoring
Single Gas DGA + Moisture
Thermal Models
UHF PD Monitoring
Tank wall & OLTC Vibrations
Bushing Monitoring (Ref. Method)
Gas Accumulation Rate
Load Currents and Voltages
Core Ground Current
Inrush and Fault Currents
OLTC Operation Model
 Mag Circuit
90
80
70
LTC 60 Winding
50
40
30
20

10
0

Bushing Main Tank

Liquid Cooling

Failure Risk

 Enterprise Asset Condition
Monitoring System for monitoring Continuous Online Condition Monitoring
Systems (IEDs) DASHBOARDS
multiple assets in utility network Top 10 Critical Assets (Risk Index)
Top 10 Critical Substations

Central data collections for all assets Web based DB

for Offline tetsing
Asset Management System
Presentation Layer

Utility databases and systems e.g.

CASCADE, MAXIMO, SharePoint etc. User
Interface
Remote
Access
Email/
SMS
SCADA

Offline Testing Data e.g. TOA, DTA, Analytics & Reporting

Smart
Reporting
SmartPDM

SmartITM

Power DB etc. Customer

Specific SmartGDM SmartDGA

INTEGRATION INTERFACE Analysis SmartBM SmartLTC

Data historian and SCADA system

Models SmartCSM

Qualirols Health
Index Models
Continuous Online Monitoring Devices Data Layer

at assets; Qualitrol or Third-Party Database

Database
Database

Devices (IEDs) Nameplate

Advanced analytical models Offline Test

Results
Inspection
Records Spreadsheets
CASCADE Historian SCADA
AUTOMATED
Asset Health Index list

Asset Specific Analysis, AHI, CI, RI



 Core Analytics (AHI, PoF)

at Central Location

Data flow

Transformer Monitor Asset Specific Analytics at

(Data Aggregator / Gateway)
the Monitor (Edge)

Bushing Other Basic
PD Sensors FO Sensors DGA
Sensors Sensors