Gr tanke til handling

VIA University College

Important technologal
prosesses

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Important Casting processes
Solidification, Shrinkage, Parting line, Draft
Expendable mold, permanent pattern
Sand casting
Shell mold casting
Plaster mold casting (precision casting)
Ceramic mold casting
Vacuum casting

Expendable mold, expendable pattern casting

Expendable pattern casting (lost foam casting)
Investment casting (lost wax)

Permanent mold casting

Pressure casting
Die casting
Centrifugal casting

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Important Bulk deformation processes
Open die forging
Closed die forging with flash
Closed die forging without flash
Rolling of plates
Shape rolling
Ring rolling
Thread rolling
Extrusion (Direct & Indirect)
Rod/wire drawing
Tube drawing
Swaging

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Important joining processes
Oxyfuel welding
Shielded metal arc welding (SMAW) Stickwelding
MIG/MAG
TIG
Friction Welding
Resistance spot welding
Brazing/Soldering
Adhesive Bonding
Bolts/nuts
Rivets
Important joining processes 17. november 2016
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Important machining processes
Turning
Main components of a lathe Grinding
Cutting tool material Honing
Cutting tool types Lapping
Cutting velocity RPM feed EDM
Milling Laser cutting
Drilling
Water cutting
Reaming
Abrasive particles
Tapping
Sawing
Broaching
CNC machining
Dimensional tolerances
Surface roughness

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Important Sheet Metal processes
Punching/Blanking
Bending
Bend radius
Bend allowance
Bend angle
Springback
Tube bending
Spinning
Hydroforming
Shot Peening
Deep Drawing
Sheet metal design considerations

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Important Powder Metallurgy processes

PM Process step by step

Powder production
Blending
Compacting (Mechanical Isostatic)
Sintering
Metal Injection Molding
Density strength relation
Controlled porosity
Economics of PM

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Important Rapid Prototyping processes

Subtractive prototyping CNC

Additive prototyping
SLA (STL) stereolitography
FDM - fused deposition modeling
SLS selective laser sintering (Plastic and Metal)
LOM Laminated object manufacturing

The STL principle (Layer by Layer)

Application of Rapid prototyping:
Investment casting, Die manufactoring for forging/injection molding, Rapid manufactoring

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Step by Step
1. 3D CAD file
2. Convert to STL file
3. Preprocessing Slicing of Geometri into layers
4. Programming of machine
5. 3D printing
6. Postprocessing Cleaning of part and support material

Rapid Prototyping 17. november 2016

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