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Hydrometallurgy 63 (2002) 15 22

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The role of EH measurements in the interpretation of the kinetics


and mechanisms of the oxidation and leaching of sulphide minerals
Michael J. Nicol *, Isabel Lazaro
A.J. Parker Cooperative Research Center for Hydrometallurgy, Murdoch University, Perth, WA, Australia
Received 13 August 1999; received in revised form 4 June 2001; accepted 17 August 2001

Abstract

Measurements have been made of the potentials of pyrite, arsenopyrite and chalcopyrite rotating disk electrodes in acid
sulfate solutions containing iron(III) and iron(II). These potentials have been compared with those of a stationary platinum wire
and glassy carbon (pyrite) and platinum (arsenopyrite and chalcopyrite) ring electrodes. It has been demonstrated that the
potential measured in the bulk of the solution can only be approximated to that at the surface of the minerals under conditions of
relatively high concentrations of iron(II). A theoretical treatment of the mixed potential model has enabled the difference
between the bulk solution potential and the mineral potentials to be calculated from the electrochemical characteristics of the
reactions involved. These calculated differences have been compared with the experimental values. D 2002 Elsevier Science
B.V. All right reserved.

Keywords: EH measurements; Potentials; Sulphide minerals

1. Introduction pressures, while the role of the bacteria is largely


limited to one catalysing this re-oxidation reaction
The oxidation of sulphide minerals such as pyrite, under ambient conditions. A number of recent pub-
arsenopyrite and chalcopyrite has received renewed lications (Kametani and Aoki, 1985; Verbaan and
interest in recent years as a result of the rapid develop- Crundwell, 1986; Dry and Bryson, 1988; Ralph et
ment of bacterially assisted and pressure oxidation al., 1997; May et al., 1997; Ruitenberg et al., 1999)
processes. In the case of these processes, it is now have focussed on the use of redox (or platinum elec-
generally accepted that these reactions occur mainly trode) potentials as a monitor of the rate of reduction
by way of an indirect mechanism in which the active of iron(III) and also as a means of controlling the rate
oxidant is iron(III). Re-oxidation of iron(II) by dis- of oxidation of the mineral by controlling the redox
solved oxygen is enhanced at high temperatures and potential. It has been tacitly or inadvertently assumed
in these studies that the potential (the so-called EH) of
* an inert electrode such as platinum in the bulk of a
Corresponding author. Mineral Science, Murdoch University,
South St., Murdoch, WA 6150, Australia. Tel.: +61-8-9360-6766;
leach solution or pulp is identical to that experienced
fax: +61-8-9360-6343. by the oxidising mineral surface (mixed potential).
E-mail address: nicol@central.murdoch.edu.au (M.J. Nicol). This has been pointed out in a previous but apparently

0304-386X/02/$ - see front matter D 2002 Elsevier Science B.V. All right reserved.
PII: S 0 3 0 4 - 3 8 6 X ( 0 1 ) 0 0 2 0 6 - 7
16 M.J. Nicol, I. Lazaro / Hydrometallurgy 63 (2002) 1522

largely ignored review (Nicol, 1993). This concept by being ground on fine silicon carbide paper (grade
was, in fact, first published in Nicol et al. (1975) in 2400). In some instances, the electrodes were also
connection with an electrochemical model for the polished with 0.05 mm alumina paste followed by
leaching of uranium dioxide and has been the source ultrasonic cleaning.
of several publications dealing with its application to Potentials were measured against mercury/mercu-
hydrometallurgy (Power and Ritchie, 1983; Li et al., rous sulphate reference electrodes (0.64 V versus the
1992). However, in many cases, this has been over- standard hydrogen electrode (SHE)) and are quoted on
looked in the interpretation of leaching reactions. the SHE scale. Solutions were prepared from labora-
Although other authors have addressed the role of tory reagent grade chemicals and distilled water, and
EH and mixed potential, especially in flotation studies, the pH was adjusted to 1.5 with sulphuric acid. All
this has largely been limited to reactions in the bulk experiments were carried out at 25 C with the
solution and not at the mineral surface (Rand and solutions exposed to the atmosphere.
Woods, 1984; Ralston, 1991; Natarajan and Iwasaki, Three different solutions were used in the experi-
1974). ments.
In this study, the potentials of pyrite, arsenopyrite (A) 10 g/L iron(III) as the sulphate. Residual
and chalcopyrite electrodes have been measured at the iron(II) in this solution was titrated by the addition
same time as that of a platinum electrode in acid of a solution of permanganate until the potential of a
sulphate solutions containing iron(II) and iron(III). platinum electrode increased above 1.0 V versus the
This study has been further enhanced by measuring SHE. The solutions used for each mineral therefore
the potential of a platinum ring electrode surrounding had minor differences in the iron(II) content.
disk electrodes of arsenopyrite and chalcopyrite and a (B) 10 g/L iron(II) + 5 mg/L iron(II) as the sul-
glassy carbon ring surrounding a pyrite electrode. A phates.
theoretical basis for the measurements has been (C) 5 g/L iron(III) + 5 g/L iron(II) as the sulphates.
developed and the predictions were compared to the Cyclic voltammograms were obtained using a PAR
experimental measurements. Model 372 potentiostat and a Houston Instrument
Model 2000 X Y recorder system coupled to a con-
ventional three-electrode system. All voltammograms
2. Experimental were initiated in an anodic direction from a potential of
25 mV cathodic to the rest potential at a sweep rate of 2
Rotating ring disk electrodes and a platinum wire mV/s. Experiments were conducted in a conventional
were used for all the measurements. The rotating disk glass-jacketed three-electrode cell with the electrodes
(pyrite, arsenopyrite or chalcopyrite) component of the rotated using the equipment assembled at Murdoch
ring disk electrodes was fabricated from pure natural University. The potential time transients were ob-
samples of the three minerals. The ring of the ring tained through a data acquisition card linked to a
disk electrodes was fabricated from platinum (arsen- personal computer operated using Labview software.
opyrite and chalcopyrite) and glassy carbon (pyrite).
The electrode dimensions and the calculated collection
efficiency (N) for each electrode are given in Table 1. 3. Results
Before making any electrochemical measurements, the
surfaces of the ring and disk electrodes were prepared 3.1. Rest potential measurements

3.1.1. Pyrite
Table 1 The potentials of a freshly polished pyrite rotating
Ring disk electrode dimensions disk electrode and a platinum wire electrode immersed
RRDE r1 (mm) r2 (mm) r3 (mm) N in the same solution were followed as a function of
Pyrite glassy carbon 2.35 2.5 3.5 0.40 time after the immersion in all three solutions. Also
Arsenopyrite platinum 2.5 2.675 3.675 0.44 recorded was the potential of the glassy carbon ring
Chalcopyrite platinum 3.5 3.7 4.7 0.39 electrode which surrounded the pyrite disk. The
M.J. Nicol, I. Lazaro / Hydrometallurgy 63 (2002) 1522 17

Fig. 3. Variation of the potentials with time for a rotating


arsenopyrite disk electrode, a platinum ring electrode and a
Fig. 1. Variation of the potentials with time for a rotating pyrite disk stationary platinum wire electrode in Solution (A) at 25 C.
electrode, a glassy carbon ring electrode and a stationary platinum
wire electrode in Solution (A) at 25 C. 3.1.2. Arsenopyrite
In the case of arsenopyrite, the potential of a
results for solutions (A) and (B) are shown in Figs. 1 platinum ring electrode was also monitored in addi-
and 2. It is apparent that in the case of the solution tion to that of the mineral and a platinum wire
containing only iron(III), the mineral potential (Em) is electrode as described above. The results for solutions
about 450 mV lower than the potential of the platinum (A) and (B) are shown in Figs. 3 and 4 for a rotation
electrode (EH), while for solution (B), the difference speed of 1000 rev/min. The results obtained at 100
after 1 h is about 30 mV. The rotation speed of the rev/min were very similar with the mineral and ring
electrode was found to have a negligible effect on Em potentials initially being about 10 mV lower. As in the
and EH in these experiments. The ring potential was case with pyrite, the difference EH  Em is significant
found to take on values between Em and EH as for both solutions. It should also be pointed out that
expected. the ring potential increases as the mineral potential
In the case of the solution containing equal con- decreases with time for both solutions.
centrations of iron(III) and iron(II), the potentials (not In the case of solution (C), the potentials of all the
shown) were found to be identical within experimen- electrodes were within 3 mV of each other. Similar
tal error and did not vary with the rotation speed. potentials values for a stationary arsenopyrite elec-
trode in a solution of composition similar to (B) have
previously been reported (Zhang et al., 1996).

Fig. 2. Variation of the potentials with time for a rotating pyrite disk Fig. 4. Variation of the potentials with time for a rotating
electrode, a glassy carbon ring electrode and a stationary platinum arsenopyrite disk electrode, a platinum ring electrode and a
wire electrode in Solution (B) at 25 C. stationary platinum wire electrode in Solution (B) at 25 C.
18 M.J. Nicol, I. Lazaro / Hydrometallurgy 63 (2002) 1522

Fig. 5. Variation of the potentials with time for a rotating


chalcopyrite disk electrode, a platinum ring electrode and a
stationary platinum wire electrode in Solution (A) at 25 C.

3.1.3. Chalcopyrite
The results of the potential measurements obtained
with chalcopyrite are shown in Figs. 5 and 6 for Fig. 7. Linear sweep (2 mV/s) voltammograms for rotating (1000
solutions (A) and (B), respectively. The results are rev/min) disks of pyrite, arsenopyrite and chalcopyrite in Solution
similar to those observed for arsenopyrite with the (B).
difference EH  Em being significant although the
variation of the ring and disk potentials with time potential lies in the region of activation control. In
does not show the opposite trends noted in the case of all cases, the rotation speed seemed to have an effect
arsenopyrite. only on the ring potential for the arsenopyrite and
Once again, the potentials of all electrodes were
similar in the case of solution (C) with the disk
electrode being 8 mV lower than the ring and wire
electrodes.
As expected, no effect of rotation speed on the
mixed potentials of pyrite, arsenopyrite and chalco-
pyrite was observed, considering that the mixed

Fig. 6. Variation of the potentials with time for a rotating Fig. 8. Linear sweep (2 mV/s) voltammograms for rotating (1000
chalcopyrite disk electrode, a platinum ring electrode and a rev/min) disks of pyrite, arsenopyrite and chalcopyrite in Solution
stationary platinum wire electrode in Solution (B) at 25 C. (C).
M.J. Nicol, I. Lazaro / Hydrometallurgy 63 (2002) 1522 19

chalcopyrite experiments. A slight increase in the consequence is that the contribution of the anodic
potential was observed for the ring in the chalcopyrite current due to oxidation of the mineral, im (which is
experiment (Fig. 5). Meanwhile, a drop followed by proportional to the leaching rate), is small compared
an increase in the potential is observed for the ring in to the exchange currents due to the iron couple at the
the arsenopyrite case (Fig. 3). mixed potential which is located by the requirement
that at E = Em, ia + im =  ic where ia and ic are the
3.2. Linear sweep voltammograms partial currents for the oxidation of iron(II) and the
reduction of iron(III), respectively. The mixed poten-
Linear sweep voltammograms obtained at each tial in these cases is often determined therefore by the
mineral electrode in solutions (B) and (C) are given characteristics of the iron couple and not by the anodic
in Figs. 7 and 8. The data obtained from these experi- characteristics of the mineral and can be approximated
ments were used to estimate the electrochemical by the equilibrium potential or EH.
kinetic parameters as described in Appendix A. Atten- Thus, assuming that the oxidation of the mineral is
tion is drawn to the relatively low reactivity of the irreversible, i.e. the cathodic reduction of the mineral
chalcopyrite electrode for the iron(III)/iron(II) couple can be ignored at the potentials encountered during
in the sulfate solutions (Fig. 8). oxidation, one can treat the above situation in the
following way.
At the mixed potential (Em),
4. Discussion
ia im ic 1
As illustrated qualitatively in a previous review
(Nicol, 1993), in the case of noble metal sulphides and writing each of these currents in terms of the
such as those used in this study, a type(III) situation Butler Volmer equation,
prevails in which the mixed potential (Fig. 9), Em,
generally falls close to the equilibrium potential (EH) im km expbm Em 2
of the iron(III)/iron(II) couple, provided that the
iron(II) concentration is not negligibly small. The ia ka FeIIexpba Em 3

ic kc FeIIIexpbc Em 4

where km, ka and kc are the electrochemical rate


constants and bm, ba and bc are the parameters defined
by the relationship bi = aiF/RT where a is the so-called
transfer coefficient which is generally close to 0.5 and
the other terms have their usual significance. Em is the
potential with respect to some reference electrode and
the values of k will depend on the choice of this
reference potential.
These expressions can be substituted in Eq. (1) and
the resulting equation can be solved for Em. An ana-
lytical solution is only possible for bm = ba = bc = b.
This is reasonable given that the transfer coefficients
are often close to 0.5.
For this case, it can be shown that
Fig. 9. Schematic current/potential curves for the mixed potential
model for the oxidation of a sulfide mineral by iron(III). The solid
1 kc 1 FeIII
curves refer to the iron(III)/iron(II) couple and the dotted curve to Em ln ln : 5
the anodic oxidation of the mineral. 2b ka 2b km =ka FeII
20 M.J. Nicol, I. Lazaro / Hydrometallurgy 63 (2002) 1522

The equilibrium potential (EH) for the iron(III)/ mineral. It is for this reason that the potential of the
iron(II) couple can be derived in the same term by ring electrode is important as an experimental indica-
setting ia =  ic for E = EH and solving for EH as tor of the value of EH in the region close to the disk
above, electrode.
1 kc 1 FeIII The table below summarizes the various potential
EH ln ln ; 6 measurements taken after 1 h for the various minerals.
2b ka 2b FeII
It is apparent that, as predicted, the potential of the
which, as expected, has the same form as the Nernst mineral surface is almost identical to that of the bulk
equation with Eo = 1/2bln(kc/ka). solution (as measured by EH) and to that of the ring
Thus, one can write: electrode only for solutions containing appreciable
  concentrations of iron(II). On the other hand, for so-
1 km
EH  Em ln 1 ; 7 lutions containing very low concentrations of iron(II),
2b ka FeII
the difference EH  Em can be as much as 0.5 V for all
which shows that, as expected, EH will be greater than minerals. The variation shown for the potential of
Em and that for ka[Fe(II)] H km, EHEm and therefore solution (A) is due mainly to the variation in the amount
defines the conditions under which the assumption of permanganate added to reduce the Fe(II) content in
discussed above will be valid. On the other hand, for each case. It should be noted that the ring electrode
very low concentrations of Fe(II) and/or km H ka, the potential lies, as expected, between EH and Em. The last
above relationship simplifies to: two columns in Table 2 compare the experimental
values of the difference ER  Em with those that have
been estimated using Eq. (7) above as outlined in
EH  Em 1=2b ln1=FeII 1=2b lnkm =ka : Appendix A. The results are surprisingly close, con-
8 sidering the approximations inherent in the treatment
and the experimental data and lend a degree of quanti-
In all such cases, it should be remembered that the tative credence to previous qualitative observations and
concentrations referred to in the above expressions are interpretations.
those at the mineral surface and that these values can The lower predicted differences in the case of the
differ substantially from the bulk values which are oxidised solutions with chalcopyrite and arsenopyrite
reflected in the value measured as EH. This is partic- are probably due to the fact that the mineral surfaces
ularly true for the concentration of Fe(II), which can undergo changes leading to partial passivation under
be significantly higher at the mineral surface where it oxidising conditions. This is apparent in, for example,
is produced by the reduction of Fe(III), and in the case the mineral and ring potential profiles as shown in
of these minerals, also by anodic oxidation of the Figs. 3 and 4 for arsenopyrite. Thus, the increase in

Table 2
Summary of the various potentials after 1 h at 1000 rev/min
Mineral Solution EH (V) Em (V) EH  Em (V) ER (V) ER  Em (V)
Observed Calculated
FeS2 (A) 1.280 0.860 0.460 1.065 0.205 0.216
(B) 0.860 0.829 0.035 0.852 0.023 0.020
(C) 0.653 0.653 0 0.653 0 0
CuFeS2 (A) 1.325 0.805 0.520 1.230 0.425 0.305
(B) 0.840 0.755 0.085 0.830 0.075 0.064
(C) 0.668 0.660 0.008 0.668 0.008 0.001
FeAsS (A) 1.340 0.730 0.610 1.100 0.370 0.331
(B) 0.865 0.715 0.150 0.860 0.145 0.093
(C) 0.668 0.667 0.001 0.668 0.001 0.001
M.J. Nicol, I. Lazaro / Hydrometallurgy 63 (2002) 1522 21

the ring potential is due to a decreasing rate of solution (C), i.e. equimolar concentrations of 0.090
production of iron(II) at the disk, thus increasing the mol/L.
iron(III)/iron(II) ratio, and therefore, the potential at Thus, the values of km for each of the minerals can
the ring. More detailed ring disk electrode studies of be obtained from the extrapolated intercept of the
this phenomenon at chalcopyrite and arsenopyrite linear Tafel plot of ln(im) versus Em  Ee for high
electrodes will be published at a later date. overpotentials using the data in Fig. 7. This value has
It should be emphasised that in a well-agitated the dimensions of a current density and is proportional
suspension of mineral particles, the bulk EH will be to the predicted rate of dissolution of the mineral at a
closer to that observed at the ring than to the bulk EH mixed potential of Ee. This method assumes that the
measured in our experiments. Thus, if the mass transfer potentials chosen are not close to the equilibrium
coefficient (which varies with the particle size) at a potential for the anodic oxidation of the mineral and
suspended mineral particle is the same as that at a disk that the contribution to the total current from the
rotating at 1000 rev/min (which is of the order of anodic oxidation of the small amounts of Fe(II) in
5 10  3 cm/s), then ER
EH (surface) of a suspended solution (B) is also negligible. Both of these assump-
mineral particle. However, it does not follow that EH tions are well justified in the case of all three minerals.
(surface) = EH (bulk), which has often been assumed Estimates of ka can be obtained from the data in
from the apparent independence of an EH (bulk) profile Fig. 8, which shows the current/potential character-
on the degree of agitation of a suspension since it is istics of the Fe(III)/Fe(II) couple in solution (C).
well-known that the mass transport to the suspended Assuming that the contribution of the anodic current
particles does not significantly increase with increasing due to the oxidation of the mineral is negligible at this
agitation beyond the point of suspension. potential, one can write for the net current at potentials
It should be clear from above that it is not possible close to Ee,
to accurately estimate the solution potential close to a
mineral surface from the value of the bulk EH. It is i ia ic ka FeIIexpfba Em  Ee g
therefore not surprising that previously published  kc FeIIIexpfbc Em  Ee g
attempts to fit the rate of leaching of pyrite and
arsenopyrite to a Butler Volmer expression using and for [Fe(III)]=[Fe(II)]=[Fe] and ba = bc = b, it fol-
bulk EH values were met with little success. Finally, lows that ka = kc = k, and one can write,
the results of the so-called EH-stat experiments, in
which the bulk EH is controlled by the electrochemical i kFefexpfbEm  Ee g expfbEm  Ee gg:
or chemical oxidation of iron(II), should be used with
caution if used to derive mechanistic information.
For potentials close to Ee, Em  Ee K1/b, and the
above relationship reduces to the well-known low-
Acknowledgements field approximation to the Butler Volmer equation,

I.L. acknowledges the research scholarship awarded i 2kFebEm  Ee


by CONACyT-SEP and the research funding from the
A.J. Parker Cooperative Research Center for Hydro- from which k can be obtained by assuming b = 19.5
metallurgy. V  1. This is equivalent to assuming a transfer coef-
ficient of 0.5 for the Fe(III)/Fe(II) couple at the
mineral surfaces.
Appendix A Finally, the only other required quantity in Eq. (7)
is the concentration of Fe(II) at the surface of the
The derivation of the relevant kinetic parameters mineral. This is estimated by using the ring electrode
km and ka is simplified considerably if the potential Em potential as an indicator of the Fe(III)/Fe(II) ratio at
in Eqs. (2) (4) is measured relative to that for the the mineral disk surface and is calculated from the
equilibrium potential Ee of the Fe(III)/Fe(II) couple in Nernst equation with E o = Ee.
22 M.J. Nicol, I. Lazaro / Hydrometallurgy 63 (2002) 1522

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