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Foreword
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*The separately published Sections of BS 3051 Part 2 are identical with the equivalent parts of ISO 1496 published by the
International organization for Standardization (ISO).
Contents
Page
Foreword 2
Committees responsible Back cover
Code of practice
1 Scope 4
2 Definitions 4
3 Design and construction 4
4 Plating of containers 4
5 Marking 6
6 Examination and test 6
7 Repair procedures 9
8 Slings and shackles 9
Appendices
A Guidance on design and manufacture
of containers 10
B Required knowledge and experience of
the competent person .11
Table
1 Schedule of examination and test 6
Figures
1 Format for the plate showing examples of
typical markings 5
2 Lifting of test load during proof load test 7
Code of practice
Guidance on design and manufacture of containers is given in 2.9 owner. The legal owner of the container or his
appendix A. delegated nominee.
NOTE. The titles of the publications referred to in this code are listed 2.10 proof load test. The deliberate application of a
on the inside back cover. predetermined overload to a container.
NOTE. In this standard a proof load test is used to test the
container in accordance with 6.3.
2 Definitions 2.11 safe working load/payload (SWL/payload). The
maximum permissible weight of cargo which may safely
be transported by the container.
For the purpose of this British Standard the following
definitions apply. 2.12 tare. The weight of the container without cargo which
includes all fixtures normally fixed to the container in
2.1 container. An item of equipment lifted by slings, whose service, excluding the lifting sling and shackles.
primary purpose is the transportation of goods, materials or-
equipment, which may be permanently installed in the
container, to, from and between offshore installation.
3 Design and construction
2.2 competent person. A person having such practical and
theoretical knowledge and actual experience of the containers, Containers manufactured after the publication of this code
which have to be inspected or examined, as will enable him to should be manufactured in accordance with the
detect defects or weaknesses, which it is the purpose of the recommendations given in appendix A.
inspection or examination to discover, and to assess their
importance to the safe use of the container.
NOTE. The competent person should seek such specialist advice and 4 Plating of containers
assistance as will be required to enable him to make necessary
judgements and be a sound judge of the extent to which he can accept
the supporting opinions of other specialists (see also appendix B). 4.1 General
2.3 chequer plate. A steel plate having regularly patterned Each container should be fitted with a plate made of
raised portions, often used as flooring. corrosion resistant material securely attached externally in
a manner designed to avoid unauthorized or accidental
2.4 hook load. The total weight suspended from the crane removal.
hook.
The plate should be fitted to a door, or, on containers with
2.5 lifting set. Items of non-integral lifting equipment used to no doors, in a prominent position.
connect the container to the lifting appliance.
NOTE. Aluminium rivets have been found to be unsuitable as a
2.6 maximum gross weight (MGW). The maximum fixing method in the offshore environment and should not be
permissible combined weight of the container and its contents. used.
NOTE. The term weight has been used throughout as being the
terminology generally adopted and more commonly understood than 4.2 Information
the term mass.
4.2.1 The plate should be, headed 'DATA PLATE'.
2.7 non-destructive examination (NDE). Any technique used
4.2.2 The following headings and the related information
to detect discontinuities in a material without subjecting it to
should be permanently and legibly marked on the plate, in
physical stress.
characters not less than 4 mm in height:
2.8 offshore installation. Any installation which is, or has
(a) owner's name;
been maintained, or is intended to be established, for the
carrying on of any activity to which the Oil and Gas (b) container identification (unit number, see 4.3);
(Enterprise) Act, 1982, applies.
(c) tare weight (in tonnes);
DATA PLATE
*G is the symbol for the maximum gross weight used in the test calculation.
A substantial repair or alteration means any repair and/or alteration carried out which may, in the opinion of a competent person, affect the
load-bearing elements of the container,- or elements which contribute directly to its structural integrity.
This is dependent on whether non-destructive examination (NDE) has been carried out.
________________
*The test company may in fact be the owner, the operator, or
an independent testing organization.
6.2 Schedule
6.2.1 Containers should be examined at regular intervals 6.3.2.1 Place a uniformly distributed test load over the floor of
in accordance with the schedule listed in table 1. the container in such a way that the combined weight of the
container and test load is equal to two times the maximum
6.2.2 It is the specific responsibility of the owner to report gross weight and lift the container carefully by its lifting points
any substantial repair or alteration to the competent in such a way that no significant acceleration or deceleration
person carrying out the examination or test (see footnote forces are applied, see figure 2.
to table 1).
NOTE. If the container cannot be directly loaded because of its
6.2.3 When the schedule requires a proof load test the construction, the competent person should determine a suitable test
non-destructive examination and thorough visual such as suspending weights from the frame.
examination should both be carried out after the proof
load test. 6.3.2.2 Calculate the hook and test loads as follows:
H = 2G
6.3 Proof load test
L = 2G - T
6.3.1 General. The proof load test in this code involves a
where
top lift by slings with an included angle of 90 and is based
on established test procedures in 5.3 of BS 3951 : Section H is the hook load (in t);
2.1 : 1985 (which however involves a vertical top lift).
G is the maximum gross weight (in t);
6.3.2 Procedure
L is the test load (in t); of lifting and supporting the container if required by the
competent person for the purposes of inspecting the under-
T is the tare weight (in t). side.
6.3.2.3 Lift the container with a lifting set suitable for test 6.5.2 Design and manufacture. Before a container is initially
purposes, i.e. one which has an included angle of taken into service the competent person should ensure that
approximately 90 between the relevant sling legs. it has been designed and manufactured in accordance with
NOTE. If a container is normally fitted with a lifting set this set the guidance given in appendix A
should not be used for the proof load test.
6.5.3 Welds. All accessible load bearing welds should be
NOTE. The tare weight includes any item permanently attached to visually examined to ensure freedom from defects.
the container, e.g. power unit. the power unit, pump. etc. forms part
of the tare weight. The tank frame and tank itself forms part of the 6.5.4 Structure. The structure should be visually examined
tare weight. for corrosion, mechanical damage or injurious deformation.
6.3.2.4 Maintain the proof load on the container for a 6.5.5 Lifting points. The lifting points should be visually
minimum of 5 min. examined for distortion, mechanical damage or any other
sign of distress or overload.
6.3.2.5 Examine the container against the criterion given in
6.2.4 during and after application of the proof load. 6.5.6 Door closures. Doors, frames, seats, hinges, locks
etc. should be visually examined and functionally checked
NOTE. Only a competent person should make this examination.
to ensure that they operate in a satisfactory manner without
6.3.2.6 Upon completion of the proof load test the container undue force being required.
should not be damaged or deformed in any way which
6.5.7 Floor. The floor should be visually examined to check
would render it unsuitable for use.
that it is substantially flat with no sign of distress or
6.3.3 Test equipment. Any equipment which can carry out overload. Drainage facilities, where fitted, should be
the above procedure may be used. The load may be examined, e.g. drain holes should be clear of debris etc.
applied using calibrated weights and lifting the container by
6.5.8 Markings. The paint markings and plates should be
a crane or by means of a suitable test rig.
checked to see that they meet the recommendations of this
code.
6.3.4 Verification of test equipment 6.5.9 Lifting set. If the container is fitted with a lifting set this
should be visually examined (see also 8.3).
6.3.4.1 A record of annual calibration should be maintained
by the test company for all weights, gauges, load cells and NOTE. BS 6210 provides guidance on the inspection of wire slings.
any other equipment which may affect accurate
determination of the proof load. 6.6 Certificate of test and/or examination
6.3.4.2 Test weights should be check-weighed using 6.6.1 Certificate of examination. Only when, in the opinion
equipment meeting the requirements of 6.3.4.3 annually of the competent person, a container is suitable for further
certified as accurate to better than 1 % of their nominal service should a certificate of examination be issued. This
weight. certificate should show the following minimum information:
6.3.4.3 Mechanical test equipment such as testing rigs, load (a) container identification;
cells, crane weighers etc. should be verified and certified
annually using a tensile testing machine which meets the (b) owners name, or delegated nominee;
requirements of BS 1610 : Part 1, Grade 2.0. (c) date and number of last certificate of examination or
6.3.4.4 It is essential that verification ~nd calibration as test and examination, the names of the company which
required in 6.3.4.1 to 6.3.4.3 are carried out by a body carried out the examination/test and of the competent
independent of the test company. person who issued it.
(d) certificate number;
6.4 Non-destructive examination of lifting points
(e) description of the container including:
6.4.1 Unless the competent person decides an alternative
(1) number and position of lifting points;
method is more appropriate ferromagnetic materials should
be examined by magnetic particle inspection (MPI) (see BS (2) manufacturer (if known);
6072).
(3) date of manufacture (if known);
6.4.2 Unless the competent person decides an alternative
method is more appropriate non-ferromagnetic materials (4) date first put into use (if known);
should be examined by dye penetrant inspection (DPI). (5) tare weight in tonnes;
6.5 Thorough visual examination (6) safe working load (SWL)/payload in tonnes;
6.5.1 General. The competent person should carry out a (7) maximum gross weight in tonnes.
thorough visual examination of the exterior, in accordance (f) details of NDE carried out;
with 6.5.3 to 6.5.9 as a minimum condition and if
reasonably practicable, of the interior of the container to (g) name of company carrying out the examination;
ensure that the container is fit for its intended use. All load (h) name of the competent person carrying out the
bearing parts including the base structure, should be examination;
examined. The examination should be carried out in a
situation providing sufficient lighting and other facilities (i) a statement that the container described was
necessary to allow the examination to be carried out safely thoroughly examined and that the particulars are
and effectively. The facility should include a suitable means correct;
(j) signature of examiner and date of examination (date Repairs to the load bearing structure of a container should
of signature of report also to be shown if different from be carried out in accordance with the guidance on design
date of examination). and manufacture of containers set out in this code (see
appendix A).
6.6.2 Certificate of test and examination. Only when, in the
opinion of the competent person, a container is suitable for 7.2 Specific recommendations
further service should a 'certificate of test and examination'
be issued. This certificate should show the following 7.2.1 It is the responsibility of the owner to maintain records
minimum information: of all substantial repairs and alterations.
(a) container identification; 7.2.2 All containers subject to substantial repair or alteration
(see footnote f to table 1 ) should be retested as shown in
(b) owner's name, or delegated nominee; table 1.
(c) date and number of last certificate of examination or
test and examination, name of person who issued it 8 Slings and shackles
and of his employer;
(d) certificate number; 8.1 General
(e) description of the container including: All lifting sets used in the handling of containers should be
manufactured in accordance with BS 1290. Sling
(1) number and position of lifting points; assemblies should be selected on the basis of complying
(2) manufacturer (if known); with BS 1290 at a rating 1.3 times the specified MGW of the
container to which it is to be fitted.
(3) date of manufacture (if known);
NOTE. All references to safe working load (SWL) in BS 1290
(4) date first put into use (if known); should be considered as being references to working load limit
(WLL) as defined In BS 6166 : Part 1.
(5) tare weight in tonnes;
8.2 Specific recommendations
(6) safe working load (SWL)/payload in tonnes;
8.2.1 Wire rope. Sling legs should be constructed from wire
(7) maximum gross weight in tonnes. rope of at least 13 min diameter.
(f) proof load applied in tonnes; 8.2.2 Sling legs. Sling legs should only be of single part
(g) details of NDE carried out; construction, i.e. form All or A2 only of appendix A of BS
1290 : 1983.
(h) name of company carrying out the examination;
8.2.3 Terminations. Single-part ferrule-secured terminations
(i) name of the competent person carrying out the fitted with heart shaped thimbles, complying with BS 5281
examination; and BS 464 respectively, should be used.
(j) a statement that the container described was 8.2.4 Terminal fittings. Shackles complying with BS 3032,
thoroughly examined and that the particulars are BS 3551 or RR-C 271C* should be attached to the lower
correct; end of the sling. The shackle pins should be secured to
(k) signature of examiner and date of examination prevent accidental detachment. Hooks should not be used.
(date of signature of report also to be shown if different 8.2.5 Master link If fitted, the master link should be
from date of examination). designed in accordance with the advice on design given in
6.6.3 Report. Any defect or deviation from the appendix D of BS 1290 : 1983. Minimum dimensions
recommendations of this code should be recorded. A report should be 270 mm x 140 mm.
should be issued to the owner signed by the competent
person recording all examinations carried out and the 8.3 Certification
results of these examinations and the reason for rejection.
All slings and shackles should be certified in accordance
6.6.4 Retention of certificates. The owner must retain with BS 1290, BS 3032, BS 3551 or BS 6994 as
certificates for each container in accordance with SI 1976 appropriate. It is the responsibility of the owner to retain
No. 1019. certificates of test and examination. The unique
identification of the sling, and of each shackle should be
6.7 Marking of the plate noted on the certificate.
The owner has to maintain certificates for each set of slings
Only when the test and/or examination(s) have been and shackles in accordance with SI 1976 No. 1019 i.e. six
successfully completed should the plate be marked as monthly examination and certification.
detailed in clause 4.
8.4 Marking
6.8 Inspection before use Each lifting set should be marked on a prominent location
with the following information:
Before loading, containers should be checked to ensure
that each container is in serviceable condition and that door (a) a unique identification. Batch numbering should not
be used;
equipment, etc. is in good order .
(b) safe working load at the maximum permitted
7 Repair procedures included angle of lift;
(c) date of last examination and permanent mark by
7.1 General the competent person.
Each shackle should carry a unique identification. Batch
numbering should not be used.
_______________
IRR-C 271C US Federal Specification 'Chains and attachments, welded and weldless' obtainable from the Sales Department,
BSI, Linford Wood. Milton Keynes MK14 GLE.
Appendices
AAA The manufacturer should ensure the quality of his
products by an effective documented quality assurance
Appendix A. Guidance on design and system.
manufacture of containers Purchasers may wish to consider the desirability of
assessment and registration of the manufacturer's quality
A.1 General assurance system against the appropriate Part of BS 5750
by a third Party certification scheme.
It is not practicable to describe an ideal design but only to
detail common features which have been found to serve the
needs of the industry. It is the responsibility of the A.5 Door closures and removable panels.
manufacturer and purchaser of such units to determine the A.5.1 Door closures and removable panels should be
design which best serves their particular requirements. designed to facilitate positive closing and a minimum of one
locking bar per door should be fitted.
A.2 Design A.5.2 Locking arrangements should be protected to prevent
The designer should adhere to the latest relevant British dislodging by impact.
Standards and should ensure that all load bearing
components have sufficient strength and rigidity and are of A.6 Lifting points
a quality suitable for their purpose. Welding and NDE
requirements should be fully specified. A.6.1 Four lifting points are normally recommended. For
smaller containers, however, two or three lifting points may
To make allowance for the special conditions of the offshore be acceptable.
operation e.g. impacts, wave motion etc. the following
factors of safety should be adopted, as a minimum, when A.6.2 The lifting points may be of any design suitable for
designing containers: the purpose. It is essential that they are fitted in a manner
such that they are aligned in the direction of principal load,
(a) lifting sets. The factor of safety should be 6.5:1 (e.g. 'pad-eyes' should be angled towards the centre of lift)
expressed as a ratio of the minimum breaking load of such that the angle at which the load is applied is 45 from
the wire rope to the safe working load of the sling leg. the vertical.
This requirement would normally be met by a sling A.6.3 Lifting points should be accurately positioned and
assembly designed for 1.3 times the specified with a four point lift the difference between the diagonal
maximum gross weight of the container, in accordance measurements between lifting point centres should not
with BS 1290; exceed 5 mm.
(b) lifting points. Each lifting point should be designed A.6.4 Bolted fittings should be self-locking or be provided
to bear the maximum gross weight of the container; with a means to prevent loosening.
(c) structure. The working stress should be based on A.6.5 Lifting points should be of sufficient strength and
2.5 times the maximum gross weight of the container. located to minimize mechanical damage.
A.6.6 Lifting points should be capable of accepting a
A.3 Materials shackle or connector without inhibiting movement or
A.3.1 The designer should ensure that all material specified causing friction against the external surfaces of the
is suitable for the intended purpose. suspension sling termination.
It is recommended that the appropriate grade of material A.6.7 Lifting points should be positioned on the container to
given in BS 4360 should be specified for load bearing' preclude, as far as practicable, the risk of slings fouling
components. against the container or its cargo during normal use.
A.3.2 Aluminium materials that may result in a high energy A.6.8 Where eyebolts are fitted the manufacturer should
spark when struck should not be used. provide a certificate as detailed in BS 4 278.
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