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COMPRESSOR MSL 15 MAX SINGLE STAGE

C A S T I R O N I N D U S T R I A L C O M P R E S S O R S

TECHNICAL DATA

FREE AIR DELIVERY SHAFT MOTOR PULLEY


MODEL DISPLACEMENT MAX. PRESSURE cfm POWER RPM BELT OIL CAP. WEIGHT INLET DISCHARGE
cfm psig 2 POLES qt. in lbs NPT NPT
40 psig 90 psig hp inch mm

13 125 10.0 8.5 3 1,250 4.25 108 1/2'' 3/8''


MSL 15 MAX 1-A 0.540 42.8
8 150 6.7 5.5 2 760 2.75 70 NPSF NPSF

1 T1
24 22 23 18
2
19
20
21

T3
5 STANDARD OPTIONAL ACCESSORY OPTIONAL
3
4
Parts Position Bolt lbf.in N.m
5 UNC 5/16" x 1.1/2"
T3 17 Cylinder Head
UNC 5/16" x 2"
150 17

Cylinder T1 UNC 5/16" x 1"


177 20
Flywheel UNC 5/16" x 1"
Flange T2 UNC 1/4" x 1/2" 71 8
T1 1
Valve plate T3 M3 type Allen 27 3
6 TABLE 1 - TORQUE ESPECIFICATION
16
3

15
7

T2

1
T1
9
10
11
10
3
12 13
14
11
BARE PUMP PARTS

No. CODE DENOMINATION QTY No. CODE DENOMINATION QTY


1 830.0970-0 Bolt kit 01 13 023.0320-0 Oil seal 01
2 709.1315-0 Aluminium cylinder head 01 14 709.1350-0 Flywheel (300 mm) 01
3 830.0971-0/NA Gasket kit 01 15 709.1261-0 Connecting rod 02
4 809.1012-0 Valve plate 01 16 016.0116-0 2.1/2" Piston 02
5 830.0972-0 Valve plate kit 01 17 830.0983-0 Ring kit (kit is for 1 cylinder) 02
6 709.1259-0 Cylinder 01 18 007.0157-0 Air filter 01
7 809.1100-0 Oil level dipstick 01 19 60318003 Filter element 01
8 003.0028-4 1/4" plug 01 20 809.1016-0 Air filter 01
9 709.1262-0 Crankase 01 21 007.0122-0 Filter element 01
10 019.0002-1 6204 Bearing 02 22 023.0286-0/NA Washer 01
11 830.0973-0 Crankshaft 01 23 830.0994-0 Assembly belt guard kit 01
12 709.1257-0 Flange 01 24 001.0023-4 5/16" lock washer 06

TC 203 AUGUST/05 025.0420-0/Rev. 01


DIMENSIONS MAINTENANCE
WARNING
MSL 15 MAX Turn off power before servicing and be sure the air tank is unloaded. These
instructions are based on normal operating conditions. If the compressor is
B A located in an exceedingly dusty area, increase the frequency of all
inspections.
DAILY
- Inspect the compressor visually.

E
- Check oil level and add some if necessary, before turning the
compressor on.
- Drain moisture from the piping system.
- Be sure there is no excessive or unusual vibration or noise.
WEEKLY
G - Remove and clean intake air filters; do not wash the filter element.
H F
D I C - Check V-belt for tightness. Belt tension should be adjusted to allow
A B approximately 3/8" to 1/2" (9 to 13 mm) deflection with normal thumb
pressure.
A B C D E F G H I - Clean cylinders externally, cylinder head, motor, fan blade, tubing, and tank.
mm 285 300 149,5 140,5 282 10 27 21 58,5 - ASME safety valve should be tested manually to see if it is working properly.
inch 11.2 11.8 5.9 5.53 11.1 0.4 1.06 0.83 2.3 MONTHLY
Note: A suction / B discharge (optional)
- Check entire system for air leakage around fittings, etc by using water and
soap lather.
INSTALLATION AND OPERATION INSTRUCTIONS - Check the pressure switch operation.
- Check for oil contamination and change it if necessary.
INSTALLATION AND LOCATION QUARTERLY
1. Installation: Install the compressor in a covered, well - Change the air filter element every 300 working hours or quarterly.
ventilated area, free of dust, toxic gases, humidity or any other (Whichever occurs first).
kind of pollution. The compressor should be located no closer - Fasten bolts and nuts as required. (See table 01)
than 32" (800mm) from a wall or any other obstacle that could - Change oil more frequently if compressor is located in a very dirty
interfere with the air flow through the fan. This distance will environment.
also make maintenance easier. Place the compressor on a - WHILE RUNNING IN A PERIOD OF ABOUT 100 WORKING HOURS THE OIL
leveled surface. Rotation of the flywheel must be in the LEVEL SHOULD BE CAREFULLY CHECKED.
direction of the arrow cast into the flywheel. The maximum ANNUALLY
ambient temperature recommended while working is 104F or
- Test and calibrate the pressure switch, pressure gauge and ASME safety
40C. If necessary, install an exhaust fan to guarantee fresh air
valve according to their own technical standards. These parts must be
and to dissipate heat.
removed from the tank and pump to be tested.
Before making the electrical connections, check oil level and
top-up lubricating oil. For type of oil, see table at the end of - Inspect and clean the suction and discharge valve(s) plate(s) every 1000 (one
these instructions. thousand) working hours (whichever occurs first), located between the
cylinder and its cover and, if necessary, replace it (them) according to the
2. Electrical connection: The country's valid electrical standards
operation conditions.
must be followed regarding Low Voltage Electrical Installation.
OPERATION LUBRICATION
1. Initial start procedure: Before turning on the compressor, - The first oil change should be made after 8 hours of operation.
check the crankcase oil level. It must be between the dipstick's - The second oil change after 40 hours of operation.
maximum and minimum marks. As to the type of oil to be used - The third and following exchanges should be made after 200 hours of
and the recommended change intervals, check at "Lubrication" operation, or 60 (sixty) days, whichever occurs first.
and as to its volume, check the Technical Data Table. NOTE:
2. Start: Turn on the electrical start key and let your compressor Heavy Duty and multi-viscous oils are not adequate for Schulz air
run for about 10 (ten) minutes, what will keep the tank's internal compressor's lubrication. The same applies to oils that tend to emulsify.
pressure or compressed air around 20 psig. This will optimize a We recommend good industrial oil for air compressors, with rust and
homogeneous lubrication of the parts. oxidation inhibitors and high viscosity level (from 90 to 95), SAE or ISO, as
indicated in the table below:
LIMITED WARRANTY
RECOMMENDED LUBRICANT OILS FOR SCHULZ AIR PUMPS
All component parts on your SCHULZ compressor are
warranted to be free of defects in workmanship and material
for a period of one year. Transportation charges are AMBIENT TEMPERATURE 0F (0C)
responsibility of the purchaser. This warranty extends to the Below 32 0F 32 0F to 68 0F 68 0F to 104 0F
0 0 0 0 0
original purchaser of the compressor only. Below 0 C 0 C to 20 C 20 C to 40 C

There are no express warranties except as contained in this SAE 10W SAE 20W SAE 30
or or or
limited warranty statement and implied warranties, ISO 32 ISO 68 ISO 100
including those of merchantability and fitness for a particular
purpose, are limited to the period of warranty.
Our liability is limited solely to replacement of NOTE: Schulz reserves the right to make changes without prior notice.
nonconforming parts as set forth herein and does not include
any liability for any incidental, consequential, or other
damages of any kind. This warranty gives you specific legal
rights, and you may also have other rights that vary from DISTRIBUTOR
state to state.

Schulz of America, Inc.


3420 Novis Pointe
Acworth, GA 30101
Phone # (770) 529-4731 / 32
Fax # (770) 529-4733
sales@schulzamerica.com
www.schulzamerica.com

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