Controlsoft Engineering India Pvt. Ltd.

Company profile
Company profile

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Business profile

Business Trade Name : Controlsoft Engineering India Pvt Ltd

Business Address : Plot No. 121, 7th Street, Senthilnagar, Thoraipakkam
Chennai 96
Nature of Business : Instrumentation and Process Automation Services
Plant and Office : Area: 3500 Sq.ft
Date Established : September 2002
Kind of Ownership : Private Limited
Website : www.controlsoftengg.in
Executive Summary

14 years of service to process Industry

225 Man years of Industrial experience
13 years of DCS configuration / Engineering experience
25 no's of Qualified Technical resources
3500 Sq ft of office space
100+ Customers base
Six Sigma Black Belt Quality framework
Financially sound
Less attrition rate
TUV certified engineers
Objective

To embark on a journey which takes us to a 5 CR INR company with

a strength of 50 odd resources in 2018.
Overall PBIT to reach one Crore
To attain a tag of Overall solution provider in automation arena
To be a customer focused organization in line with industry major
trends
To keep up the Clean image of the company intact
Company history and few milestones

After 2007

Since then associated with Oiltech to execute 4 no's

of field (FPSO floating production, storage and In 2007 -
FPSO from oil
2006 2009
offloading) Revamping
tech
engineering -
of 6x 210 mw
2005 - Detailed
Carried out number of engineering projects for Brochot/basis
power plant
Engineering
- Detailed
automation
chemical, petrochemical, water and waste water Engineering
2003 PLC
South Africa
Honeywell Programming
treatment industries. Automation & Detailed
India Ltd. - Engineering
Current strength 25 employees 2002 DCS
Detailed Engineering
Engineeri
ng
Resources

3500 Sq ft office space in Chennai

Separate space (1000 Sq ft) for panel
assembly and testing
Staff strength of about 25 including 20
graduate engineers
Recent Project Images
Recent Project Images
Our major customers

AQUA DESINGS INDIA LIMITED

AUM CONSULATANCY

AQUA MATRIX INDIA PVT LTD

BMC TITANIA (TIO2 PLANT AUTOMATION)

BROCHOT/BASIS, FRANCE

CETEX PETROCHEMICALS

Rockwell Automation

KARAD INTERNATIONAL, DUBAI

PETRO CONSTRUCTORS LTD

HONEYWELL AUTOMATION INDIA

LIMITED

NALCO WATER INDIA LIMITED

OILTECH ENGINEERING INDIA PVT LTD

PATANJALI AYURVEDIC LIMITED

SHEENLAC PAINTS

SILICON DESIGNS, MALAYSIA

Success Stories Sample solution offerings
Most recent Projects commissioning phases

NALCO Tata Jamshedpur WTP : Engineering and Supply of Control and Electrical panel.
AZbIL Maxxis Rubber Ltd Energy management systems. Supply of PcVue based SCADA Energy
monitoring systems
Chemitherm IOCL Engineering and supply of control systems, Drives and electrical panel for Lube
production unit
SICGIL Co2 Production controls Detail engineering, supply of PLC based control system, Valves and
field instrumentation.
Yokogawa Power Plant Detail Engineering
Honeywell Formosa Plastics Complete DCS engineering, configuration, Graphics and advance
loop configuration.
1 JSW - Steel

Brief Description
JSW Steel is Indias leading private sector steel producer and amongst the worlds most illustrious steel companies
with an installed capacity of 18 MTPA. JSW Steel do have one of the largest blast furnace with a capacity of 3.3
MTPA, with overall capacity of 12 MTPA at Vijayanagar, Karnataka, its flagship steel plant. Controlsoft had done
the complete Detailed Engineering of RO Effluent Recycling and ETP (WTP+WWTP) for JSW through Nalco Water
India. Project Completed in 2012

Project Scope Detailed Engineering Value to the customer

Complete Detailed Engineering (Instrumentation & Electrical) right from P and I
D update up to site installation and commissioning support. One shop for both
Control System - Rockwell PLC detailed engineering
The engineering involves updating of P and I Diagrams to the ISA standards, and control system
preparation of procurement related documents viz Datasheets, SLDs, supply.
specification for PLC/SCADA/DCS and MCCs, preparation of Construction Smooth commissioning
related documents like Cable Schedules, tray layout, hook ups etc, bid Standardization of
evaluation and recommendation, post order document verifications, existing systems
preparation of control philosophies and validating the same during FAT, site Domain expertise
construction supervision and commissioning support.
2 Grootvlei Power Station

Brief Description
The Electricity Supply Corporation of Malawi (ESCOM) is a limited liability company established under the
Companies Act of 1984. The mandate of the Corporation is to generate, transmit and distribute electricity in the
country. ESCOM is divided into four distinct Directorates: Generation, Transmission, Distribution and Holding (Head
Office). Grootvlei Power Station, South Africa of Escom Power Corp consists of Six units of 210 MW Coal fired
power generation units. The Units started generation of power after a major shutdown for almost ten years. Total
Turnkey Instrumentation revamp had been taken by Honeywell . Controlsoft in partnership with Honeywell took
up the total field engineering scope. Project Completed in 2010 .
Project Scope Detailed Engineering Value to the customer
Site Survey & Information Collection
Instruments Data Sheets
Vendor Bid Evaluation Precise Engineering with
Instruments Hookup Drawings , accurate documentation
Cable Schedule Single version of truth
Junction Box Schedule Smooth commissioning
Junction Box Termination drawing Domain expertise
Loop Schematics Consulting capability
Commissioning support
3 Qurayyah Power Plant

Brief Description
Saudi Electricity Company is a Saudi electric utility company. It enjoys a monopoly on the generation,
transmission and distribution of electric power in Saudi Arabia through 45 power generation plants in the country.
Qurayyah Power Plant consists of 4x625 MW power Units under Saudi Electric corporation. The project scope is
revamping of existing old systems and replace them with New Honeywell system within the stipulated time.
Controlsoft was associated with Honeywell for resource augmentation and thus helped both customer and
Honeywell to complete the project in time.

Project Scope DCS Engineering Value to the customer

Honeywell Experion Graphics & Controller C200 configuration for Boiler Minimum downtime
Honeywell Experion Graphics & Controller C200 configuration for Turbine Power plant expertise
FAT Support Honeywell system
Installation & commissioning familiarity
After commissioning support Involvement from concept
Operation Training Simulation (OTS)Support for DCS Portion. level up to commissioning
4 Mondelez International

Brief Description

Mondelz International, Inc. (NASDAQ: MDLZ) is one of the worlds largest snacks companies, with 2015 net
revenues of approximately $30 billion. Controlsoft had done Detailed Engineering for WTP, WWTP and STP to
Mondelez International through Nalco Water India. Project Completed in 2014

Project Scope Detailed Engineering Value to the customer

Complete Detailed Engineering (Instrumentation & Electrical) right from P and

I D update up to site installation and commissioning support.
Engineering and Control
Control System - Rockwell Control Logix
system supply from one
The engineering involves updating of P and I Diagrams to the ISA standards,
vendor lead to better co-
preparation of procurement related documents viz Datasheets, SLDs,
ordination.
specification for PLC/SCADA/DCS and MCCs, preparation of Construction
Smooth commissioning
related documents like Cable Schedules, tray layout, hook ups etc, bid
Monitoring with ease and
evaluation and recommendation, post order document verifications,
reporting accurately
preparation of control philosophies and validating the same during FAT, site
construction supervision and commissioning support.
5 Cetex PetroChemicals

Brief Description
Cetex is the only manufacturer of Methyl Ethyl Ketone (MEK) and Secondary Butyl Alcohol (SBA) in South East Asia. Cetex has
expanded rapidly in the last 10 years to include a diverse portfolio of products such as Pharma intermediates, Aroma chemicals,
Fuel additives and Treatment chemicals. Controlsoft Engineering was involved in the detailed engineering of revamping of the
existing control system of an MEK production unit using Mod30 Controllers with Yokogawa DCS system and the transition to the
new control system was carried out while the plant is running with minimal downtime and also subsequently involved in the
expansion program of the MEK plant (doubling the capacity), identical to the existing production units - optimizing the field
engineering and integrating the existing DCS to the new DCS system supplied by Yokogawa .

Project Scope DCS & Detail Engineering Value to the customer

The job involved Smooth transition of

Study of existing loops control system without
Junction box wiring diagrams, major shutdown
study of existing control panel wiring diagrams, power distribution etc Productivity
Designing a suitable new control system. Graphic screens and Control improvements
Philosophy for the DCS has been developed in association with end customer Better Plant operations
and validated during FAT. Accurate reports
The project also involved the detailed engineering of field instrumentation, Higher degree of
procurement assistance and construction supervision. automation
6 Beach Mineral Company

Brief Description
BMC is the Beach Mineral Company is a leading integrated mineral company, involved in processing a variety of
Beach Sand Mineral products. Beach Mineral Company's core competence exists in Mining, Processing and
Refining of Almandine Garnet, Ilmenite & Zircon for industrial applications worldwide. Recently, Controlsoft
Engineering had completed the revamping of an existing manually operated TIO2 production unit in Tuticorin,
Tamil Nadu, by providing total automation solution including the engineering of field instruments and PLC based
Control system. Project to be Completed 2016
Project Scope Detailed Engineering & Control system Value to the customer
Preparation of P and I Diagrams & Preparation of generic detailed
Long term partnership
engineering
with customer enhances
Documents viz Instrument Index, IO list, Datasheets, PLC/SCADA specifications
the quality of
and all construction related documents like cable schedule, tray layouts,
deliverables
hookups & MTO
Productivity
Preparation of Control Philosophy
improvement
Inspection of vendor supplied items & Installation and commissioning
One shop for both detail
supervision
engineering and System
Controlsoft Engineering was also responsible for programming the Siemens
Integration
S7400 redundant PLC systems and the development of graphics using PcVue
Support beyond
SCADA software.
commissioning.
Total IOs handled - external and internal - was approximately 12000.
7 Manali Petro chemicals - MPL

Brief Description

Manali Petrochemicals Limited (MPL) is a leader in the production and marketing of Propylene Oxide, Propylene
Glycols and Polyols in India. Located at Manali in Chennai, India. Due to rain the control systems were totally
condemned. Controlsoft was involved in reconstructing the control system for both two boilers. (20 T/Hour).
Project to be Commissioned in 2016

Project Scope Detail Engineering Value to the customer

Used control system ( 120 I/O s)

Selection of Instrumentation & Automation Tools Single version of Truth
Control panel & Field instruments supply PcVue based Remote
Installation & commissioning monitoring & controlling
PLC programming & supply of control system for two
HMI & SCADA Programming & supply Boilers
Honeywell ML 200 2MLI CPUS = 2 System Upgradation
Honeywell HMI - CIX 07 =2 Data Acquisition system
PcVue SCADA - 250 Tags Run Time Data Logging System
8 Sheenlac Paint

Brief Description
Sheenlac Paints Ltd, Ambattur Industrial Estate, Chennai is one of the renowned Paint Manufacturers. Controlsoft
Engineering had engineered and executed a paint production plant in the suburb of Chennai right from P and I D
development upto the commissioning of the plant. The automation was carried with the help of GE Fanuc's redundant
PLCs with PcVue SCADA as a supervisory controls. The job involved detailed engineering activities of both
Instrumentation and Electrical systems, programming of PLC and SCADA screen development and connectivity of the
SCADA systems to their plant ERP system. Project Completed in 2013

Project Scope Detail Engineering Value to the customer

Total Instrumentation Index ,
Field Engineering & Automation,
Plant survey & selection of Instruments and Automation Tools, Instrumentation Higher degree of
index & I/O list, Data sheets for Instruments, Hookup Diagrams, Instruments automation with better
vendor selection , Installation and commissioning , cable schedule & Junction insights
box Termination , Ge fanuc and PcVue configuration and site commissioning Accurate Documentation
support. of Instrumentation systems
Control System: PLC - GE-Fanuc Rx3i PAC System. & SCADA - PC Vue Automated Report
(Redundant server with 3 Clients) & HMI- Quick Panel view ( GE- Fanuc) generation
&Communication network/Protocols - Ethernet TCP/IP, Modbus TCP/IP and RS-
485.
9 Hindalco Industries Limited

Brief Description
Hindalco Industries Limited , Mumbai, India is the metals flagship company of the Aditya Birla Group, is the
industry leader in aluminium and copper. Total Turnkey Project s for two plants like Hindalco Mahan (Madya
Pradesh) and Aditya Aluminum ( Odisha) had taken by Basis Automation, France. The scope of Controlsoft
Engineering includes Engineering, consulting and design of control system. There are 10 areas which uses
individual PLC Controls for standalone operation. Each PLC exchanges signals among them using Ethernet
communication.

Project Scope Detail Engineering Value to the customer

Control System
PLC - Controllogix 5561 Controller with Remote IO Panel & HMI - Panel View 6 Higher degree of
SCADA - Factory Talk View Site Edition with Redundant Server and 4 Clients. automation with better
PLC SCADA Communication TCP / IP Protocol with Fiber Optic medium insights
(500m) Accurate Documentation
PLC - Remote I/O Communication Controlnet Protocol of Instrumentation systems
VFD Powerflex Series for Motor control operation Automated Report
PLC VFD Communication - Controlnet / Ethernet generation
Commissioning support at site
 Functional areas

Oil and Gas Industries

Chemical Industries

Water & Waste Water Treatment Contractors

System Integrators/ Automation Vendors

Renewable Energy

Food & Pharmaceuticals

Light Engineering Industries

Service categories

Instrumentation consultancy

Detailed PLC/SCADA
Engineering/construction auditing
engineering programming

DCS Instrumentation
System
graphics/system drafting and Training
integration
engineering design works
Instrumentation consultancy

Advice clients on type of control system to be

used for their plant/projects
Advice clients on type of field instrumentation
to be selected for their plant/projects
Preparation of instrumentation & design basis
Preparation of control and safety philosophies
Preparation of system architecture
Preparation of process control write up
Bid reviews
Inspection
Installation & commissioning support
Detailed engineering

P AND I D Review and Modifications (with reference

to symbols and identifications)
Preparation of Instrument List and IO schedule
Preparation of Specifications and Datasheets for
instruments
Preparation of Specifications for PLC/SCADA/DCS
Preparation of Cable Block Diagrams and Cable
Schedules
Preparation of Tray layout and support diagrams
Preparation of JB/Control Panel Termination
Drawings
Preparation of Hook up schematics
Preparation of Loop Schematics
Preparation of Bulk Material Take Off
Auditing of engineering/construction

Audit the adequacy, status/completion of

instrumentation engineeirng as per the
standards and customer requirements
Audit the adequacy, completion status of
construction activities and suggest
solutions/alternatives on issues faced
Prepare adequacy reports and
recommendations
PLC/SCADA Programming

Preparation of Functional Design Documents like flow

charts, write ups, templates etc
Programming of PLCs of standard make viz, Rockwell,
Schneider, Siemens, GE Fanuc etc using Ladder logic,
Functional block and sequential flow charts.
Programming for continuous (PID controls) and batch
processes (logic and sequences)
Configuration and graphic development of various
SCADA systems Rockwell, PcVue, ICONICS, Hyperion
(Honeywell)
Interfacing of SCADA Systems to third party devices
on various protocols and OPC servers.
Writing VB based scripts for reporting and interfacing
with clients ERP
System Integration and Supply

Panel Engineering for Control systems and LT

Motor Control Centre
Preparation of GA and wiring Drawing for
PLC/DCS panels
System and Marshalling cabinet
interconnection
Panel Engineering, Assembly, testing and Supply
Customer and Consultants interaction
Staging and factory acceptance testing
Packing and Forwarding
Site assistance in Installation and Commissioning
SAT
DCS graphic/engineering

Understanding the User requirement Specification for

graphic design and raising queries/clarifications
Building of Static graphic pages (simple to complex)
for Honeywell GUI with the help of P and I Ds
Writing Scripts to animate the graphic symbols and
data
Integrate the graphic work station with Honeywell
controller and test the graphics
Participate in Factory Acceptance Tests at clients
place and carry out required modifications
Carry out DCS panel Engineering IO allocation, GA
Drawing and wiring drawings
Configuration of Honeywell Controllers.
Design and Drafting Works - ACAD Based

Piping and Instrumentation Diagrams

Instrumentation/Electrical Tray Layouts
Hook Up drawings
Loop Schematics
Single Line Diagrams
Cable Block Diagrams
Instrumentation/Electrical Panel GA Drawings
Instrumentation/Electrical Panel Wiring
Diagrams
Instrumentation training

Basics of Instrumentation and Control

Advanced Instrumentation and Control
PLC/SCADA Automation
Detailed Engineering of Instrumentation Projects
Installation and Commissioning of Instrumentation
Systems
Training on PcVue SCADA
Key Personnel

S.Venkatasubramanian Managing Director

A Post Graduate in Instrumentation Technology from MIT

(Madras Institute of Technology) having more than 37 years of
Industrial Instrumentation experience in the field of Design,
Detailed Engineering, Programming, Installation and
Commissioning, Training, and overall project and
manufacturing Management. TUV Certified.
Key Personal .. Continued

D.Karthikeyan Chief Executive Officer

Graduated Instrumentation professional with more than thirty years of

experience in Automation, Controls, Engineering and in Business consulting
areas. Having started as an instrument engineer from a process industry,
moved gradually to head business units of automation companies.. Sales
and Business development happened to be the highlight of the career
graph. Successfully ran business units with targets in companies like
Honeywell, ABB, Invensys and in IBM. Familiar with technologies from field
instruments, PLC, SCADA, DCS, MES applications and ERP layer intended
for process and manufacturing industry.
Key Personal .. Continued

S.Ramadorai Director

Graduate Engineer in Instrumentation, 30 years experience

includes Engineering, Maintenance, Business Development,
Performance Improvement Projects and Quality. Trained in UK
and certified as Black Belt by Six Sigma Academy. Major
industries worked are in Oil & Gas, Petrochemicals, Power and
Sugar. Previous employers include ONGC, Doha Instrumentation,
Invensys India and Profitech.
Key Personal .. Continued

T.K. Sivakumar General Manager Engineering

A Post Graduate degree holder Instrumentation Engineering

having more than 22 years of experience in the filed of detailed
engineering and DCS and Control system engineering and
application development. Worked with Organisation such as
Tata Consulting Engineers, Eurotherm India and MTL India, before
joining Controlsoft Engineering 12 years back.
Key Personal .. Continued

D. Panchatcharam Manager Instrumentation Services

Graduated from Madras Institute of Technology (MIT), Anna University

in Electronics and Instrumentation Discipline (University Gold medallist).
Mr. D. Panchatcharam having 15 years of Experience in various fields of
Instrumentation and Telecommunication (FTTH, GPON) viz, Design,
Detailed Engineering and Installation Commissioning that includes Oil
and Gas Offshore Industry. Mr. D. Panchatcharam has worked with
corporate companies in India as well as Middle East.
Thank You